Color Mark Sensors Technical Description The TL80 color mark scanner series is extremely versatile, and thanks to its simple configuration, it can respond to an extensive range of application requirements. Most of the electronic functions are easily set by the user, i.e. type of output, type of output pulse, timer, and light source. The TL80 can be equipped with an analog output that supplies a signal proportional to the contrast level detected. This may be used, for example, to ease installation while monitoring the maximum focal point. The device is also characterized by a high switching frequency, which allows it to interface with high speed automatic machines. A wide range of lenses is offered with the TL80: 9, 18 or 28 mm. There is also a fiber optic version available that allows a choice of light sources, and is equipped with a wide range of fibers capable of performing in limited space situations or in harsh environmental conditions. The TL80 is characterized by a large depth of field. This allows considerable tolerance to target vibration and the ability to compensate for irregularities in materials to be detected. Adjustment of the contrast threshold is via a rear mounted thumbwheel assisted by 2 LEDs which indicate the direction to turn. BOS TL80 Series Features Applications - Selectable green or red LED light source - 9 or 18 mm scanning distance (interchangeable lens) - Large depth of field - Version with long distance scanning (28 mm) - Fiber optic version available with a wide range of fibers - Dark/light pulse and timer selection in all versions - Easy to adjust - Protection class IP67 - Analog output voltage from 0 to 5 V - Color mark detection in packaging machines - Print centering on packages - Plastic bag positioning in heat-selling machines - Code reading in the pharmaceutical and cosmetic industry - Tube positioning in filling and casing machines - Registration control in the direction of travel - Color contrast detection - Sorting of objects according to color contrast detection The different connection permutations provided by the TL80 color mark scanner allows it to be fully compatible with the TL7 and the TL8. * Cable included www.balluff.com 1-800-543-8390 c.127 Color Mark Sensors BOS TL80 Series Standard lens models Fiber optic models TL80, Connector 9mm/18mm Depends on fiber 95 75 28 42.2 4 58.5 18.2 36.6 28 31 41.6 21 4 M5x5 Standard Lens 9mm (0.35 in.) red/green light 9mm (0.35 in.) red/green light 18mm (0.71 in.) red/green light 18mm (0.71 in.) red/green light 28mm (1.1 in.) red/green light 28mm (1.1 in.) red/green light Fiber-Optics red/green light red/IR light Spot: vertical Spot: horizontal Spot: vertical Spot: horizontal Spot: vertical Spot: horizontal Voltage supply Voltage ripple Supply current (no load) Output type Output function Voltage drop, output Rated output current Time delay Protections On/Off delay Switching frequency Analog output Sensitivity/Range adjustment LED indicators Emitter light source, green Emitter light source, red Emitter light source, infrared (IR) Ambient operating temperature Storage temperature Degree of protection per IEC 529 Housing material Sensing face material Connection Recommended Connector BOS TL80-015 BOS TL80-015L BOS TL80-065 BOS TL80-065L BOS TL80F-045 BOS TL80F-055 10 to 30 Vdc 2.0 V p-p max 80 ma selectable PNP/NPN selectable Light/Dark operate 1.2 V (NPN), 2.2 V (PNP) 200 ma 20 ms, selectable Short circuit, polarity reversal 50 ms 10 kHz 0-5 V, 10KW load Thumb-wheel Red Output Green LED (565nm) Red LED (635 nm) Infrared (880 nm_ -10C to +55C (+14F to +131F) -20C to +70C (-4F to +158F) IP 67 ZAMA (metal alloy) glass 4-pin, Micro connector BKS-S19/S20 Note: Refer to accessories section for additional lenses and fiber optic cables. c.128 1-800-543-8390 www.balluff.com Color Mark Sensors TL80, Long-range, Cable Out 28mm TL80, Long-range, Connector 28mm 95 58.5 o5 42.2 18.2 28 4 4 o5 58.5 42.2 18.2 42.2 58.5 36.6 18.2 28 75 28 8.5 36.6 75 36.6 83.25 75 83.25 118.5 118.5 41.6 M5x5 43.5 28 21 31 43.5 M5x5 41.6 28 31 28 21 41.6 21 4 138.5 4 31 TL80, Cable Out 9mm/18mm Depends on fiber BOS TL80 M5x5 BOS TL80-011 BOS TL80-011L BOS TL80-061 BOS TL80-061L BOS TL80-025 BOS TL80-025L BOS TL80-021 BOS TL80-021L 10 to 30 Vdc 2.0 V p-p max 80 ma selectable PNP/NPN selectable Light/Dark operate 1.2 V (NPN), 2.2 V (PNP) 200 ma 20 ms, selectable Short circuit, polarity reversal 166 ms 3 kHz 0-5 V, 10KW load Thumb-wheel Red Output Green LED (565nm) Red LED (635 nm) Infrared (880 nm_ -10C to +55C (+14F to +131F) -20C to +70C (-4F to +158F) IP 67 ZAMA (metal alloy) - 4-pin, Micro connector BKS-S19/S20 10 to 30 Vdc 2.0 V p-p max 80 ma selectable PNP/NPN selectable Light/Dark operate 1.2 V (NPN), 2.2 V (PNP) 200 ma 20 ms, selectable Short circuit, polarity reversal 166 ms 3 kHz 0-5 V, 10KW load Thumb-wheel Red Output Green LED (565nm) Red LED (635 nm) Infrared (880 nm_ -10C to +55C (+14F to +131F) -20C to +70C (-4F to +158F) IP 67 ZAMA (metal alloy) - 2m cable (4-wire, 22 AWG) BOS TL80F-041 BOS TL80F-051 10 to 30 Vdc 2.0 V p-p max 80 ma selectable PNP/NPN selectable Light/Dark operate 1.2 V (NPN), 2.2 V (PNP) 200 ma 20 ms, selectable Short circuit, polarity reversal 50 ms 10 kHz 0-5 V, 10KW load Thumb-wheel Red Output Green LED (565nm) Red LED (635 nm) Infrared (880 nm_ -10C to +55C (+14F to +131F) -20C to +70C (-4F to +158F) IP 67 ZAMA (metal alloy) glass - 2m cable (4-wire, 22 AWG) www.balluff.com 1-800-543-8390 c.129 Color Mark Sensors BOS TL80 Technical Data Scanning Diagrams (Lens Models) % % 100 100 9mm lens 90 80 80 70 70 relative received signal relative received signal 90 60 50 18mm lens 40 30 20 60 28mm lens 50 40 30 20 10 10 mm 5 10 15 20 scanning distance 0 25 5 Control Panel 10 15 20 25 scanning distance Dark/Light switch Emission switch cover LED output indicator ON OUTPUT Turn threshold adjustment thumbwheel counterclockwise - indicator BN + WH PNP/NPN GY analog BU shield Connector TX0117 Threshold adjustment thumbwheel L D c.130 35 mm Connections Cable Turn threshold adjustment thumbwheel clockwise - indicator 30 1 4 2 3 PNP/NPN shield + - 1-800-543-8390 www.balluff.com TL80 0 Color Mark Sensors Technical Description The TL series forms a color mark scanner family based on microprocessor architecture. By pressing the "MARK" key and then the "BKGD" key, the sensor can evaluate the best technical application conditions to autoconfigure parameters providing maximum operating performance. During this phase, the color mark scanner supplies the optimal threshold level, the output pulse, and selects the best emission LED for detecting contrasts. The two available models allow remote control through 2 wires, which duplicate the functions of the keys provided on the device. This makes setting easy even when the mark reader is unattainable by the operator. By setting the sensor's internal dip-switches, the 2 wires can also be used to select four different contrast types remotely. The aim of this feature is to quickly modify the configuration of the device in situations where the contrast to be detected changes frequently. To ease the already simple setting procedure, two LED's provide information on the device's operating state. The TL mark reader series is available with objective versions and 9 or 18 mm lens versions. Connection can be made through a cable or M12 connector with 3 positions that permits adaptation of the sensor to the different mounting requirements of automatic machines. TL Series Features Applications - "Teach-In" Microprocessor control - Automatic selection of Red/ Green emission - Automatic selection of output pulse (Dark or Light) - Remote teach-in adjustment or selection of four different contrast settings - Straight or 90o optics - Keyboard lock function - Timer function on all models - Three position M12 connector or cable connection - Metal housing - IP67 - Mark detection in packaging machines - Print centering on packages - Positioning based on detected contrast - Small object detection REA DY OUT MAR K BKGD All versions of the TL include an analog output capable of providing a signal in the setup phase proportional to the detected contrast. The IP67 protected metal housing makes it suitable for harsh industrial environments. www.balluff.com 1-800-543-8390 c.131 Color Mark Sensors TLu Series Series Standard lens model BOS TL, Cable-out 9 mm/18mm BOS TL, Quick disconnect 9 mm/18mm beam exit position configurable Connector orientation 9mm (0.35 in.) Red/green light 9mm (0.35 in.) Red/green light 18mm (0.71 in.) Red/green light 18mm (0.71 in.) Red/green light 9mm (0.35 in.) Red/green light 9mm (0.35 in.) White light 9mm (0.35 in.) Blue/red light Fiber optic readyRed/green light Fiber optic readyWhite light Spot: Spot: Spot: Spot: Spot:2mm pt. Spot: Circular Spot: Spot: Fiber Spot: Circular Supply voltage UB Voltage drop Ud at le Rated isolation voltage Ui Rated operational current le No-load supply current I0 Short-circuit protected Permissible capacitance On/Off delay Frequency of operating cycles f Emitter light source Output Output function Analog output Permissible ambient light Sensitivity adjustment Output function indication Operating/Error indication Ambient temperature range Ta Degree of protection per IEC 529 Housing material Material of sensing face Spot size, 9mm lens Spot size, 18mm lens Connection No. of wires x conductor cross section Weight Recommended connector Emitter type o /p = Light-On/Dark-On BOS TL-111 BOS TL-111L BOS TL-161 BOS TL-161L BOS TL-115 BOS TL-115L BOS TL-165 BOS TL-165L BOS TL-015 SH1668* BOS TL-515C BOS TL-011-SH1771* BOS TL-011-SH1683* BOS TL-111-SH1752 BOS TL-011-SH1876* BOS TL-545 10...30 V DC 1.5 V 75 V 200 mA 80 mA yes 1 F 50 s 10 kHz 10...30 V DC 1.5 V 75 V 200 mA 80 mA yes 1 F 50 s 10 kHz Red (635nm), Green (565nm), Blue (475nm), White Red (635nm), Green (565nm), White PNP/NPN selectable (default PNP) o /p automatically switched PNP/NPN selectable (default PNP) o /p automatically switched 0...5 V DC (2,5 V DC with Kodak gray card 90 % reflective) 0...5 V DC (2,5 V DC with Kodak gray card 90 % reflective) 3000 Lux artificial light/10,000 Lux sunlight 3000 Lux artificial light/10,000 Lux sunlight automatic by pressing two buttons (Teach-in) automatic by pressing two buttons (Teach-in) LED red LED green -15...+55 C IP 67 ZAMA diecast zinc glass 1.5 x 5mm 2x7mm 3m cable 6 x 22awg shielded 600 g LED red LED green -15...+55 C IP 67 ZAMA diecast zinc glass 1.5 x 5mm 2x7mm 4 Pin M12 connector red/green visible (635 nm/565 nm) 500 g BKS-S 19-3/BKS-S 20-3 red/green visible (635 nm/565 nm) * Default settings is NPN c.132 1-800-543-8390 www.balluff.com Color Mark Sensors Ordering Code - Accessories Description DLM-Z/BOC-596* DLM-Z/BOC-597* DLM-Z/32-1154* DLM-Z/BOC-511* BFO-OF-31* BFO-OF-32* BFO-OF-33* BFO-OF-34* BFO-OF-35* *See accessories section for complete details Type Lens Lens Lens Lens Fiber Optic Cable Fiber Optic Cable Fiber Optic Cable Fiber Optic Cable Fiber Optic Cable Sensing range 9mm, 5mm spot 18mm, 7mm spot 28mm, 10mm spot 50mm, 12mm spot Diffuse .5 to 25mm Diffuse .5 to 25mm Thru-beam 60mm Diffuse .5 to 25mm Diffuse .5 tp 25mm Connection Diagrams Cable KEYLOCK/REMOTE/ FUNCTION analog output OUT BKGD Red LED (OUTPUT): indicates output state Green LED (READY): indicates operating state delay off READY OUT NPN OUTPUT (BKGD) KEY: background memorization (MARK) KEY: mark memorization analog output DY MAR K delay on enabled keys/ remote format* Connector REA Control Panel DELAY FUNCTION disabled keys/ ON remote set* TLu Series PNP OUTPUT MARK BKGD 80 60 40 20 mm 0 0 5 10 15 20 25 30 35 Relative sensitivity (%) 9mm lens 100 100 Relative sensitivity (%) Relative sensitivity (%) 100 40 % 50mm lens 80 60 40 20 0 mm 0 10 20 30 40 50 60 70 80 Relative sensitivity (%) Relative sensitivity (%) % 100 18mm lens mm 0 5 0 10 15 20 25 30 % 100 35 40 Proximity optic fibers 80 60 40 20 mm 0 0 3 6 9 12 28mm lens 80 60 40 20 0 mm 0 5 10 15 20 25 30 35 40 45 50 www.balluff.com 1-800-543-8390 55 60 c.133