Inverted Thru Board Card Edge: BTB INTERCONNECT 00-9159 AVX has developed the 1-Piece bottom entry card edge connector to allow a perpendicular PCB to be mated to a top mounted main FR4 or metal core PCB from the bottom side. The most popular application on the market is in the LED bulb market where the FR4 driver card needs to mate to the top pads on a metal core LED board. A unique design feature of the AVX connector is that it allows for both a 1.6mm and 0.8mm mating PCB thickness, giving designers flexibility in their PCB layout and selection. The additional "Anti-Touch" cap can be ordered pre-assembled onto the connector or separately. This component protects an individual for electrical contact if the lens comes off or the bulb is broken. This is a UL mandated safety requirement. The connectors offer a range of 2 positions to 6 positions in order to add additional functionality in the application design such as color control or specific control lines. The connector is UL rated with halogen free material and capable of operating temperatures up to 120C. APPLICATIONS FEATURES AND BENEFITS * Provides perpendicular, bottom entry PCB mating to a top mounted card edge contact based connector * Reference application notes 201-01-137 * Reference Product Specification 201-01-132UL * Available 2p-6p for added design functionality and color control in bulb applications * Low profile top mounted design does not interfere with LED's * Gold plated BeCu contact system for high reliability in harsh environments * Accepts both 0.8mm and 1.6mm PCB's for added design options ELECTRICAL ENVIRONMENTAL MECHANICAL * Current Rating: 2 Amps / Contact * Voltage Rating: 300 VAC * Operating Temperature: -40C to +120C * Insulator Material: Halogen Free Nylon UL94VO * Contact Material: Beryllium Copper * Plating: Gold / Tin over Nickel * Durability 10 Cycles HOW TO ORDER 00 9159 00X 50X Prefix Series Number of Ways Single Part PCB Strip Connector No of Code Ways 002 2 003 3 004 4 005 5 006 6 Certification: UL File #E90723 82 Details Page 83 Page 84 Page 85 Page 86 Page 87 501 = Through The Board, Edge Card, No Cap 502 = Through The Board, Edge Card, Cap Fitted 9 06 Insulator Color Plating Option 06 = Gold Plating on Nose with Tin on Tails Code Color Application 9 White UL Approved Standard Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT 2 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 2 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 88 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS 0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 82. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 91 FOR MATCHING PROTECTING CAP. 12. UL PRODUCT REFERENCE E90723 (US AND CANADA). 111218 83 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT 3 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 3 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 88 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS 0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 82. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 91 FOR MATCHING PROTECTING CAP. 12. UL PRODUCT REFERENCE E90723 (US AND CANADA). 84 111218 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT 4 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 4 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 88 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS 0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 82. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 91 FOR MATCHING PROTECTING CAP. 12. UL PRODUCT REFERENCE E90723 (US AND CANADA). 111218 85 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT 5 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 5 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 88 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS 0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 82. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 91 FOR MATCHING PROTECTING CAP. 12. UL PRODUCT REFERENCE E90723 (US AND CANADA). 86 111218 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT 6 WAY THROUGH THE BOARD MATING EDGE CARD CONNECTOR SECTION A-A PACKING DETAILS MOUNTING PCB (TOP SIDE) NOTES: 1. THROUGH THE BOARD 6 WAY EDGE CARD CONNECTOR. FOR FURTHER DETAILS REFER TO PRODUCT SPECIFICATION 201-01-136 AND APPLICATION NOTES 201-01-137. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 88 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. UP TO 0.5MM RAD TO MATCH CONNECTOR PROFILE. 5. ALL DIMENSIONS 0.20 UNLESS TOLERANCE SPECIFIED. 6. INSULATOR: PAR4T, GLASS FILLED, HALOGEN FREE, UL94 V-0, COLOR SEE PAGE 82. 7. CONTACT: COPPER ALLOW, NICKEL PLATED WITH GOLD FLASH ON NOSE AND TIN ON TAILS. 8. BRACKET: COPPER ALLOY, PLATING TIN OVER NICKEL. 9. PACKING IN TAPE AND REEL, 1000 PIECES PER REEL. 10. CONTACT TAILS COPLINARITY WITHIN 0.10. 11. REFER TO PAGE 91 FOR MATCHING PROTECTING CAP. 12. UL PRODUCT REFERENCE E90723 (US AND CANADA). 111218 87 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT THROUGH THE BOARD MATING EDGE CARD CONNECTOR - WITH CAP 00-9159-00X-502-X06 00-9159-002-502-906 00-9159-003-502-906 00-9159-004-502-906 00-9159-005-502-906 00-9159-006-502-906 NOTES: 1. 00-9159-00X-501-X06 WITH CAP SUPPLIED FITTED. 2. DRAWINGS SHOW OUTLINE DIMENSIONS OF THE 00-9159-00X-502-X06 ASSEMBLIES. ALL OTHER DETAILS ARE AS 00-9159-00X-501-X06 ON PAGES 83-87. 3. GENERAL TOLERANCE 0.20. 4. PACKING ORIENTATION. 5. UL PRODUCT REFERENCE E90723 (US AND CANADA). 88 111218 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT THROUGH THE BOARD MATING EDGE CARD CONNECTOR - MATING PCB MATING PCB - 0.8MM PCB MATING PCB - 1.6MM PCB NOTES: 1. CORRECT DIMENSIONS FOR EITHER 0.80MM OR F1.60MM PCB THICKENSS MUST BE USED. 2. THICKNESS OF PCB INCLUDES ALL LAYERS INCLUDING COPPER AND PLATING. 3. PADS TO BE PLATED GOLD OVER NICKEL UNDERCOAT. 4. GENERAL TOLERANCE 0.10 UNLESS STATED. 111218 89 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT THROUGH THE BOARD MATING EDGE CARD CONNECTOR CONNECTOR/PCB ASSEMBLY 0.8MM MATING PCB NO CAP CONNECTOR/PCB ASSEMBLY 1.6MM MATING PCB WITH CAP NOTES: 1. THROUGH THE BOARD EDGE CARD CONNECTOR. 2. FOR MATING PCB EITHER 0.8MM OR 1.6MM THICK. REFER TO PAGE 88 FOR MATING PCB DETAILS. 3. CONNECTOR TOP MOUNTING ON PCB. 4. PAD DETAILS ON THE MATING PCB ALLOW CONTACT TO BE MADE IN ANY POSITION FROM THE STOP FACE UP TO 1MM FROM THE STOP FACE. 5. GENERAL TOLERANCE 0.20 UNLESS STATED. 90 111218 Inverted Thru Board Card Edge: BTB 00-9159 INTERCONNECT ACCESSORY - PROTECTING CAP 2 WAY 60-9159-3502-09-000 3 WAY 60-9159-3503-09-000 4 WAY 60-9159-3504-09-000 5 WAY 60-9159-3505-09-000 6 WAY 60-9159-3506-09-000 NOTES: 1. PROTECTING CAP, ACCESSORY, NOT SUPPLIED WITH CONNECTOR. 2. CLIPS TO TOP OF CONNECTOR TO COVE ALL METAL COMPONENTS. 3. MATERIAL: PA4T, GLASS FILLED, HALOGEN FREE, UL94 V-0. COLOR CODE REFER TO PAGE 82, "X" IN PART NUMBER. 4. SUPPLIED IN BAGS OF 100 PIECES. 5. GENERAL TOLERANCE 0.20. 6. UL REFERENCE E90723. 111218 ASSEMBLED CAP 91