SPECIFICATION CONTROL DRAWING TITLE 44A0111 WIRE, ELECTRIC, RADIATION-CROSSLINKED, TIN-COATED COPPER, 05-20-03 LIGHTWEIGHT, GENERAL PURPOSE, 600 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable. Date PRIMARY INSULATON - CONDUCTOR - TIN-COATED COPPER Revision P RADIATION-CROSSLINKED, EXTRUDED POLYALKENE JACKET - RADIATION-CROSSLINKED MODIFIED PVF2 Thickness: .003 .001 in. TABLE I. CONSTRUCTION DETAILS PART NUMBER 1/ 44A0111-26-* 44A0111-24-* 44A0111-22-* 44A0111-20-* 44A0111-18-* 44A0111-16-* 44A0111-14-* 44A0111-12-* 44A0111-10-* WIRE CONDUCTOR SIZE STRANDING (AWG) (number x AWG) 26 24 22 20 18 16 14 12 10 19 19 19 19 19 19 19 37 37 x x x x x x x x x MINIMUM .018 .023 .029 .037 .046 .052 .065 .084 .106 38 36 34 32 30 29 27 28 26 FINISHED WIRE DIAMETER OF STRANDED CONDUCTOR (in.) MAXIMUM .021 .026 .033 .041 .051 .058 .073 .090 .114 MAXIMUM RESISTANCE AT 20C (ohms/1000 ft) 41.3 26.2 16.2 9.88 6.23 4.81 3.06 2.02 1.26 DIAMETER (in.) .034 .040 .047 .055 .065 .072 .089 .108 .129 .002 .002 .002 .002 .002 .003 .004 .004 .004 MAXIMUM WEIGHT (lbs/1000 ft.) 1.4 2.0 3.0 4.5 6.8 8.6 13.2 20.2 31.1 TABLE II. PERFORMANCE DETAILS BEND TESTING PART NUMBER 1/ 44A0111-26-* 44A0111-24-* 44A0111-22-* 44A0111-20-* 44A0111-18-* 44A0111-16-* 44A0111-14-* 44A0111-12-* 44A0111-10-* WEIGHT (lb) ( 3%) MANDREL DIAMETER (inch) ( 3%) IMMERSION, LIFE CYCLE AND ACCELERATED AGING COLD BEND WRAP .500 .500 .750 .750 1.00 1.00 1.50 2.00 2.50 .500 .500 .750 .750 1.00 1.00 1.50 2.00 2.50 .250 .250 .250 .250 .375 .375 .500 .500 .500 IMMERSION, LIFE CYCLE AND ACCELERATED AGING .250 .375 .375 .375 .500 .500 1.00 1.00 1.00 COLD BEND .500 .500 1.00 1.00 1.00 1.00 3.00 3.00 3.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. R Wire & Cable 01 Oakside Avenue Redwood City, CA 94063-3800 Phone: 1-800-227-8816 Fax: 1-650-361-6297 SPECIFICATION CONTROL DRAWING SCD Number Page 2 of 2 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C, Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level ACCELERATED AGING: 300 2C for 6 hours Identification legibility, 225 2C for 6 hours BLOCKING: 150 2C for 24 hours COLOR: white preferred FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum); no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum) IDENTIFICATION, STRIPING, OR BAND DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum); no cracking,no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Tensile Strength, 2500 lbf/in (minimum) Elongation, 150% (minimum) INSULATION FLAWS: Primary Insulation, Spark test, 1.5 kV (rms), at 60 Hz High Frequency Spark Test: 4.2 kV (rms) at 3.0 kHz Impulse Dielectric test, 6.0 kV (peak) Finished Wire, High Frequency Spark Test: 5.7 kV (rms) at 3.0 kHz Impulse Dielectric test, 8.0 kV (peak) INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum) LIFE CYCLE: 200 2C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in. SMOKE TEST: 200 2C. No visible smoke SOLDERABILITY ( 95% minimum coverage ): per MIL-STD-202, Method 208, except without steam-aging, Type RMA Flux SURFACE RESISTANCE: 500 Megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 150 2C, 0.060 in. (maximum) VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by a color code designator. 1/ Example: AWG 20, white: 44A0111-20-9 1/ See Footer section on page 1 44A0111