AME Specification 108-3 7006 09-Dec-9396 Revision "C AMP Novo Shunt Connector 1. SCOPE 1.1 Content This specification covers the performance , tests and quality requirements for the AMP Novo Shunt Connectors . These connectors are mounted on .025 square or Round pins (0,635 mm) spaced at .100 inch pitch (2,54 mm) . 1.2 Qualification When tests are performed on the subject product line, the procedures specified in AMP 109 Series Specifications shall be used . All inspections shall be performed using the applicable inspection plan and product drawing . 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the specified herein . In the event of conflict between the requirements of this specification and the product drawing , the product drawing shall take precedence . In the event of conflict between the requirements of this specification and the referenced documents , this specification shall take precedence . 2.1 AMP Soecifications A) 109-1 General Requirements for Test Specifications . B) 109 Series Test Specification as indicated in Figure 1 (comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) . C) Corporate bulletin 75 Cross Reference between AMP Test Specifications and Military or Commercial Documents . 2.2 Military Standard A) MIL-STD-275 Printed Wiring for Electric Equipment . 3. REQUIREMENTS 3.1 Design and Construction Connectors shall off the design , construction and physical dimensions specified on the applicable product drawing . 3.2 Materials A) Contact : Phosphor Bronze, tin plated or gofd piated version. B) Housing : Thermoplastic. Polyamide 6-6, 15% glass fiber. 3.3 Ratings A) Current : 3 A maximum. B) Operating Temperature ; -40C to 85C. Prepared by. Marcelo Russo | Approved by - Joannes M.W Roosdorp AMP do Gras] Canactores El@incos e Eletidmcos Lida This specificatiog a a controved document 4 f 5 For talext revision , eal the AMP FAX 9 Copyright 1005 by AMP do Brasil Lida All international ight: reserved * Trademark | Indicates changes MOD. 777 - SET /95 Loc. AP (B-29- 46AMP Novo Shunt Connectors 3.4 3.5 Performance and Test Description 108-37 006 Connectors shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Test Requirements and Procedures Summary Test Description Requirements Procedures Examination of product Meets requirements of product drawing. Visual, dimensional and functional per applicable inspection plan. Electrical Termination resistance, rated current. 15 mQ maximum. Measure potential drop of mated contacts assembled in housing, see Fig. 3; AMP Spec. 109-25, calculate resistance. Termination resistance Bry Circuit (low level). 15 mQ maximum. Subject mated contacts assembled in housing to 20 mV open circuit at 100 ma maximum, See Fig. 3; AMP Spec. 109-6-1. Dielectric Withstanding Voltage 750 Vec, one minute hold connectors shall withstand without break down or flashover. Test between adjacent contacts of mated connector assemblies: AMP Spec. 109-29-1. Insulation Resistance Initial 5000 megaohms min. After test, 1000 MQ min. Test between adjacent contacts of mated connector assembly; AMP Spec. 109-28-4. Mechanical Vibration (a) No discontinuities greater than 1 microsecond. Subject mated connector to 15 G's for tin-plated or gold-plated versions, 10-2000 Hz w/ 100 ma current applied: AMP Spec. 109-21-3. Physical Shock (a) No discontinuities greater than 1 microsecond. Subject mated connector for 100 G's sawtocth in 6 milliseconds; 3 shocks in each direction applied along the three mutually perpendicular planes. Total: 18 shocks; AMP Spec. 109-26-9, Mating Force (on posts) 15 N max. (tin-plated version) T2 N max. (gold-plated version). In the first insertion of the connector on two .025 posts (0,635 mm), measure force necessary to mate conn. assy from point of initial contact, incorporating free floating fixtures at a rate of 0,5 infminute; AMP Spec. 109-42, cond. A. Unmating Force (on posts) 1.5N minimum. After one insertion of the conn, on two .025 posts (0,635 mm), measure force necessary to unmate conn. assy, at a rate of 0.5 in/minute: AMP Spec. 109-42, cond. A. Contact engaging force 12N max.(Tin-plated version} 10N max.(Gold-plated version) Measure force to engage using gage B, as indicated in Fig.4; AMP Spec. 109-35; engagement depth 3,8mm min. Contact separating force 0,5N minimum. Size 3 times using gage B, as indicated in Fig.4, insert gage C and measure force to separate: AMP Soec. 109-35, 2 of 5AMP Novo Shunt Connectors 4. cont. 108-37006 Curability (on posts) See note (a) Mate and Unmate connector assemblies for 10 cycles/min. maximum. Number of operations 20 (Tin-plated); 50 (Gold-plated); AMP Spec. 109-27. Thermal Shock (a) See note (a) Subject mated connectors to 5 cycles between -40 C and 85C ; AMP Spec. 109-22. Humidity, Steady State {See note (a) Subject mated connectors to 10 days humidity temperature cycling at 40C and 95% RH; AMP Spec. 199-23-2 method Il, cond. B. Corrosion Salt Spray See note (a) Subject mated connectors to 5% salt concentration for 24 hours; AMP Spec. 109-24, cond. B. Figure f (a) Shall remain mated and show no evidence af damage , cracking or chipping . 3.6 Connector Tests and Sequence Test or Examination Test Group (b} 1 | 2 | 3 Test Sequence (c) Examination of product 1 1 1 Termination resistance, dry circuit 3.10 2,9 2.4 Termination resistance, rated current 10 5 insulation resistance 3,6 Dielectric withstanding voltage 47 Connector mating force Connector unmating force Contact engaging force Cantact separating force Durability Vibration Physical shock CO | | o>] On| [ho Humidity - temperature cycling Thermal shock Corrosion, sait spray {b) See Paragraph 4.2.A. Figure 2 (c) Numbers indicate sequence in which tests are performed . QUALITY ASSURANCE PROVISIONS 4.1 General Requirements Connectors presented under this Specification shall be a product which has a passed qualification lests per Paragraph 4.2 and which meets the Quality Assurance requirements of Paragraph 4.3 . 4.2 Qualification Requirements A) Sample Selection Connector housings and contacts shall be prepared in accordance with applicable instruction sheets . They shall be selected at random from current production . Each test group 1. 2 and 3 shall consist of a minimum of six connectors . 3 of 5AMP Novo Shunt Connectors 108-37006 B) Test Sequence Qualification Inspection shall be verified by testing samples as specified in Figure 2. Cc} Acceptance (1) All samptes tested in accordance with this Specification shall meet the Stated tolerance limit. (2) Failures attributed to equipment , Test Set-up or operator deficiencies shall not disqualify the product . When product failure occurs . corrective action shall be taken and samples resubmitted for qualification . 4.3 Quality Conformance Inspection The applicable AMP Inspection Plan will specify the sampling acceptable quality level to be used . Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification . Note: Posts shail be tin-plated or gold-plated when conducting fests . Contact resistance measurements points Post header P.C Board \ Figure 3 4 of 5AMP Nove Shunt Connectors 108-37006 p 139+4f- 29 yr > Ee) r/ 0.8 R max. 0,38 +/- 0,12 g* *Y" +/- 01 >| + ae 20 HO t Z +f- 0,4 _* Dimensions in millimeters * Note ; Surface texture in this area must be: v RA = 0,7 um Max. Post dimensions Vv x zZ B" insertion 0,635 x 0,635 0,660 + 0,000 0,660 + 0,000 8,25 31,7 - 0,002 - 0,002 C" separation 0,635 x 0,635 0,610 + 0,002 0,610 + 0,002 8,25 31,7 - 0,000 - 0,000 Figure 4 Revision Record | Revision Date Description oO 30-Sep-87 | Released A 16-May-91 | Rewsed by EC 2519 At 14-Oct-92 | Revised by EC 3449 B 10-Oct-96 | Revised by EC LBC0-0440-96 Cc 09-Dec-96 | Revised by EC LB00-0563-96 Edited by Engineering Services Division of