Control/GF/Current & Voltage Relays & Pilot Devices 32.0-1 September 2011 Control/GF/Current & Voltage Relays & Pilot Devices Sheet 32 001 Contents 22 Control/GF/Current & Voltage Relays & Pilot Devices Pushbuttons, Selector Switches & Indicating Lights M22, C22, 10250T, E34, HT800, E30 Series Pilot Devices Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.1-1 Ground Fault Relays and Monitors Type D64 Series--Digital Ground Fault Relay System . . . . . . . . . . . . . . . 32.2-1 EGF Series Ground Fault Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2-8 Current Sensing and Monitoring D65C Series--Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2-11 Voltage Monitoring Relays D65 Series--Voltage Monitoring Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . 32.3-1 D65 Series--Voltage Band Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.3-3 D85 Series--Alternating Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.3-4 General Purpose Plug-In Relays Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4-1 Multi-Pole Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4-4 Solid-State Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4-5 Counting and Timing Relays Universal TR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5-1 1/32 DIN LCD--Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5-1 Durant E42DIR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5-4 Durant E42A24M Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5-4 Panel Meters--Eclipse Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5-4 Specifications See Eaton's Product Specification Guide, available on CD or on the Web. CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010 Sections 16902, Sections 26 29 05, 16903 26 09 11 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Control Relays, Pushbuttons and Selector Switches CA08104001E For more information, visit: www.eaton.com/consultants 32.0-2 Control/GF/Current & Voltage Relays & Pilot Devices September 2011 Sheet 32 002 22 This page intentionally left blank. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Pushbuttons, Selector Switches & Indicating Lights September 2011 32.1-1 Sheet 32 003 M22, C22, 10250T Series--Pilot Devices Overview M22 C22 10250T 22 23 24 25 C22 Pushbuttons M22 Pushbuttons General Description Eaton's M22 industrial heavy-duty pushbutton line offers a wide array of functional, attractive and ergonomically designed illuminated and non-illuminated pushbuttons, selector switches, push-pulls, alternate action and twist-to-release operators. The complete illuminated line is only offered in LED light units to ensure high-quality brightness and up to 100,000 hours of LED illumination. M22 operators are available with either a silver or a black colored bezel. The space-saving modular construction of the M22 line makes on-the-job assembly fast and simplifies the stocking of both components and complete devices. Features Field-convertible pushbuttons and mushroom operators from maintained to momentary status Field-convertible selector switches from momentary to maintained operation and vice versa LED offering only for all illuminated operators Laser-engraved pushbuttons, lenses and enclosures Heavy-duty construction with a minimum of IP66 and UL NEMA(R) Type 4X/13 on front of panel operators. Many operators even carry IP67 and IP69K, for the toughest applications Silver or black colored nylon bezels Snap-lock contact blocks and light units for front or base mounting Notched hole mounting with anti-rotation tab and central nut mounting on each operator Over 5 million mechanical operations and 1.6 million electrical (reference specification sheet) Direct opening action normally closed contacts Unique and innovative offerings, such as four-way pushbuttons and USB/RJ45 bulkhead interfaces Screw or spring-cage terminals CA08104001E 26 General Description Eaton's C22 compact pushbutton line offers an industry-leading array of functional, attractive and ergonomically designed "all-in-one" illuminated and non-illuminated pushbuttons, selector switches, emergency stops and indicating lights. The complete illuminated line is only offered in LED light units to ensure high-quality brightness and up to 100,000 hours of LED illumination. C22 operators are available with either a silver or black bezel, and share the exact same front of the panel look and feel as Eaton's M22 line. The C22's compact, "all-in-one" design with the contact block(s) and operators integral provides the user a simple solution. Features Field-convertible maintained pushbuttons from maintained to momentary Field-convertible selector switches from momentary to maintained operation and vice versa 100% LED offering for all illuminated operators improves brightness quality and gives up to 100,000 hours of operation Laser-engraved pushbuttons and lenses allow for high-quality, wear-resistant markings Heavy-duty construction with a minimum of IP65 and UL NEMA Type 4X/13 on front of panel operators. Many operators even carry IP67 and IP69K, for the toughest applications Silver or black colored nylon bezels Notched hole mounting with anti-rotation tab and central nut mounting on each operator saves installation time and prevents operator rotation Pushbuttons (momentary) rated for 5 million mechanical operations and selector switches (non-keyed) rated for 1 million mechanical operations Plastic construction is corrosion-resistant For more information, visit: www.eaton.com/consultants 10250T Pushbuttons General Description 10250T pushbuttons provide superior sealing and set the industry standard. They offer the most extensive line of operator styles. Primary industries include: aggregate, automotive, construction vehicles, forest products, industrial equipment, material handling, metal forming, metal stamping, petrochemical, and pulp and paper. 27 28 29 30 31 Features 30.5 mm diameter design Heavy-duty die-cast metal construction Corrosion-resistant Enclosed silver contacts with reliability nibs Diaphragm seals with drainage holes Grounding nibs on the operator casing Chrome nickel finish Includes specialty operators Self-grounding operators Contact blocks with finger-proof shrouds optional Benefits Reliability nibs improve contact reliability even under dry circuit and fine dust conditions Drainage holes prevent buildup of liquid inside the operator that can prevent operation in freezing environments Grounding nibs bit through paint and other coatings to provide secure ground 32 33 34 35 36 37 38 39 40 41 42 43 32.1-2 Control/GF/Current & Voltage Relays & Pilot Devices Pushbuttons, Selector Switches & Indicating Lights September 2011 Sheet 32 004 E34, HT800, E30 Series--Pilot Devices Overview 22 E34 HT800 E30 23 24 25 26 28 29 30 31 32 General Description General Description General Description E34 Series pushbutton line features the same rugged construction of the 10250T pushbutton, but has an additional two-layer solid thermosetting epoxy coating. This coating provides a consistent, corrosion-resistant surface that has well surpassed industry standards and testing. Primary industries include: automotive, chemical plants, food and beverage, and food service equipment, industrial equipment, pulp and paper, and waste/water treatment plants. Eaton's HT800 Series is a family of 30.5 mm pushbutton devices that includes momentary, illuminated and mushroomhead pushbuttons, selector switches, indicating lights and pushpull switches. The HT800 devices have a familiar appearance found in most industrial applications and are suitable for replacement of several other manufacturers' 30.5 mm pushbutton devices. Eaton's Type E30 industrial pushbutton, indicating light and selector switch line features a wide selection of square, multi-function operators that conveniently mount in a standard 30.5 mm (1-13/64 inches) diameter panel hole. Up to six input and indicating functions can be grouped into a single operating head, saving valuable panel space. Attractive square operator styling, coupled with custom legending of colored buttons and lenses, and many special function accessories, makes E30 components ideally suited for use on control consoles and for a variety of industrial OEM applications. Features and Benefits 33 34 35 36 37 38 39 30.5 mm diameter design Die-cast metal construction Two-layer 100% solid thermosetting cathodic epoxy coating Highly corrosion-resistant Black matte epoxy coated finish Integral ground terminal screw-on operators FDA approved for sanitary chemical-resistance requirements Rated Class 1 Division 2 for hazardous locations Construction and extra coating provide superior sealing Features and Benefits 40 41 42 E30 Pushbuttons HT800 Pushbuttons E34 Pushbuttons 27 Anodized aluminum mounting rings Watertight double V-gasket seals Extended height bulbs Transparent housing contact blocks Gold-plated contacts (on low voltage contact block) Reliability ridge on movable contact Contact blocks can be mounted in left/ right or top/bottom positions Standard NC contact opens before NO contact closes (break before make operation) Bright and long-lasting LED indicating lights in six colors Field-convertible maintained selector switches--from two- to three-position and vice versa Field-selectable knob/lever mounting positions--at any 22.5 increment Corrosion-resistant NEMA 4X finish Watertight and oiltight NEMA 4, 13 ingress protection Easily identifiable NO (white) or NC (black) contact blocks Contact blocks with finger-proof shrouds optional 43 For more information, visit: www.eaton.com/consultants Features Type E30 control units consist of a basic operator with one or more buttons and lenses, and contact block selection dependent on the specific operator configuration. Pushbutton operators will accommodate up to four single depth stackable contact blocks behind each operating button, up to eight circuits maximum Indicating lights are supplied complete with either a transformer light unit up to 600 Vac supply line voltage or full voltage light unit up to 120 Vac/Vdc supply line voltage Combination pushbutton with indicating light operators are supplied complete with a transformer or full voltage unit. Contact blocks must be ordered separately, up to four circuits maximum Selector switches in non-illuminated, illuminated and key versions are supplied as complete assembled units including Type E22 light units and contact blocks, up to four circuits maximum CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Pushbuttons, Selector Switches & Indicating Lights September 2011 32.1-3 Sheet 32 005 Pushbutton Application Matrix Table 32.1-1. Pushbutton Application Matrix Product Series M22 C22 10250T E34 HT800 E30 Characteristics Primary Industries 22 Application Conditions Indoors Outdoors Watertight Watertight and and UV-Resistant Oil Tight HighSubject to Pressure Washdown Freezing Sanitary- Class 1 Chemical Division 2 Treatment Hazardous Locations 23 (-25C) No 24 22.5 mm IP67/69k NEMA 4X/13 Engineered plastic construction Modular design Food and beverage Yes Food service equipment Industrial equipment Packaging Printing machinery Waste/water treatment plants Yes 22.5 mm IP67/69k NEMA 4X/13 Engineered plastic construction Compact (monoblock) design Food and beverage Yes Food service equipment Industrial equipment Packaging Printing machinery Yes 30.5 mm diameter Chrome nickel finish Corrosion-resistant (NEMA 4X) Die-cast metal construction Includes specialty operators Most extensive line of operator styles Self-grounding operators Superior sealing Aggregate Automotive Construction vehicles Forest products Industrial equipment Material handling Metal forming Metal stamping Petrochemical Pulp and paper Yes 30.5 mm diameter Black matte epoxy coated finish Die-cast metal construction FDA approved Highly corrosion-resistant (NEMA 4X++) Integral ground terminal screw-on operator Superior sealing Automotive Yes Chemical plants Food and beverage Food service equipment Industrial equipment Pulp and paper Waste/water treatment plants Not recommended Yes for use outdoors Boots if appearance is required important. Corrosion resistance remains unchanged, but black color will fade. Yes Uses controlled compression gaskets Yes Complies with FDA3-A sanitary standards Yes Use with factorysealed contact blocks 30.5 mm diameter Corrosion-resistant (NEMA 4X) Die-cast metal construction Limited number of operator types Low profile design Standard industry appearance Supplied complete w/grounding kits Automotive Yes Food service equipment Industrial equipment Material handling Packaging Printing machinery Yes Yes No No 30.5 mm diameter Compact design Corrosion-resistant (NEMA 4X) Multi-function operators Square shaped Aggregate Airline services Asphalt paving Building automation Power utilities Printing machinery Yes Yes Most operators IP 67/69k No 25 (-25C) Yes Boots required Most operators IP 67/69k No No 26 27 Yes No Uses controlled compression gaskets Yes Use with factorysealed contact blocks 28 29 30 Yes 31 32 33 No 34 35 Not recommended No No 36 37 38 Note: For more information, see Volume 7--Motor Controls, Logic and Connectivity, CA08100008E, Tab 37. 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.1-4 Control/GF/Current & Voltage Relays & Pilot Devices September 2011 Sheet 32 006 22 This page intentionally left blank. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 32.2-1 Sheet 32 007 D64R Series, Digital Ground Fault Relays--General Description D64R Series--Digital Ground Fault Relays A "rule-of-thumb" for systems 600V and lower: the "charging" current is 0.5A per 1000 kVA of transformer capacity. Features Standard Models D64RPB100--Digital Ground Fault Relay with Built-In Current Sensor or Zero-Sequence CT General Description The D64R digital ground fault relays are microprocessor-based and replace the previous generation of analogbased devices. Built-in current sensor (zero sequence CT) Run and trip indicating LEDs Built-in harmonic filtering for variable frequency drives or standard 50/60 Hz applications DIN rail or panel mounting Rugged epoxy encapsulated construction Pull-apart terminal block connectors Form "Z" (four terminal) NO and NC output contacts, 5A at 250 Vac Pulsed (trip) auto reset mode These devices are designed to provide reliable detection of ground fault conditions on three-phase AC resistance grounded or solidly grounded electrical distribution systems. The pulsed (trip) auto reset mode is designed for applications where the output relay is operating a shunt trip device. The D64R relay resets automatically, 3 seconds after the ground fault current is interrupted by the tripping action of the circuit breaker. This opens the output contact wired to the shunt trip coil and prevents damage to the internal mechanism of the circuit breaker in the event that the operator tries to reset the circuit breaker. Application Description Microprocessor-based D64R ground fault relays combine more selectable features into a single model, which makes easier model selection and reduces spares inventory requirements. D64R ground fault relays feature adjustable trip settings for both trip current and trip time. This allows the user to set the ground fault trip current just above the "charging" current of the system. This prevents nuisance tripping and provides meaningful protection of additional ground fault leakage currents. Every system has a "charging" current that can cause nuisance tripping if the trip current is set too low. The "charging" current is caused by the capacitance-to-ground effect of phase conductors in a system and will vary depending on: Suitable for use on 600V systems-- may be applied on higher voltages by using separate CTs with power conductors insulated for the system voltage Built-in test circuitry--no external power or additional wiring is necessary--tests trip time and current settings Communications port (standard RJ-10 jack) for connection to optional remote display (D64D1) door-mounted units (on D64RPB100 models only) Fail-safe selectable mode (on D64RPB100 models only) 22 Ground fault trip is detected There is a loss of control power 23 Service Protection Models Service protection models require C311CT 10,000:1 ratio CTs Trip current range of 50 to 1200A Green LED indicates "Power On" Circuit breaker toggle position indicates "Normal" or "Tripped" condition Form C (three terminal) NO-NC output contacts, 3A at 250 Vac Frequency response range of 40-200 Hz Zone interlocking feature with green LED to indicate "Grading Input Active" and DIP switch array for zone grading backup delay and block signal override (on D64RPBH15 model only) Test button to invoke test at 20A trip current--tests external CT, electronics and circuit breaker trip Fail-safe selectable mode (see above for description) Inhibit selectable mode--this allows the relay to differentiate between normal ground fault trip levels and short-circuit conditions The trip inhibit function is useful when the relay is being used to trip a contactor or motor starter on a solidly grounded system. Under a bolted fault condition, the relay would trip and could cause the contactor or motor starter to interrupt the high fault current with harmful results. By inhibiting the trip, the ground fault relay will not trip on bolted faults and will allow the upstream protective device to clear the fault instead. Through-the-door or rear panel mounting 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Overall length of the cables Types of loads Quality of the insulation on the phase conductors Surrounding equipment grounding, cable trays, junction boxes, and the like Type and size of transformer CA08104001E In the fail-safe mode, the relay is energized when control voltage is applied and will trip when either: 41 42 43 For more information, visit: www.eaton.com/consultants 32.2-2 Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 Sheet 32 008 D64R Series--Digital Ground Fault Relays 22 Technical Data Table 32.2-1. Technical Data Specifications Frequency Response (Hz) Trip Current Range Trip Time Delay Range Min. Min. 24-240 Vac/Vdc non-isolated 45-450 Hz 30 mA 6A 25 24-240 Vac/Vdc isolated 45-450 Hz 30 mA 9A 26 120 Vac 45-200 Hz 120 Vac 40-200 Hz 23 24 27 Control Power (Volts) Max. 28 29 30 31 32 33 34 35 Test/Reset Provision Required Pushbutton on Cover Remote 20 ms 500 ms 1.1" Optional 500:1 No Pushbutton D64RP18 20 ms 5 sec 2.0" Optional 500:1 Yes 500:5 Pushbutton or RJ-11 communications port D64RPB100 Required Ratio 900A 30A 9000A Required 5000:5 50A 1200A 35 ms 1 sec None Required 10000:1 Yes Pushbutton D64RPBH13 50A 1200A 35 ms 1 sec None Required 10000:1 Yes Pushbutton D64RPBH15 With zone interlocking feature. UL(R) 1053: Ground Fault Sensing and Relaying Equipment, Class 1 (UL File No. E195341) CSA(R) C22.2 No. 144-M91: Ground Fault Circuit Interrupters (CSA File No. 700103) CE mark--Declaration of Conformity IEC 60755: General Requirements for residual current operated protective devices EN 50081-1: Electromagnetic compatibility (radiated emission), "household" directive Factory Options Other ranges of trip currents and times Fixed trip current and times Other control voltages Custom packaging for volume OEM requirements Separate outputs for alarming vs trip Relays for neutral grounding resistance monitoring Relays for ground fault detection on DC power systems Other sizes of current transformers D64R ground fault relays are UL listed as Class 1 devices designed to protect electrical equipment against extensive damage from arcing ground faults. Accessories C311CT9 Zero Sequence Current Transformers 36 37 38 Catalog Number 3A Standards and Certifications External Current Transformer Max. Built-In Current Sensor Sample D64R Ground Fault Relay in Custom Packaging for OEM 39 40 41 A complete size range of zero sequence CTs designed specifically for use with D64R relays provide excellent coupling to the monitored circuit. This means accurate ground fault leakage current detection over the full setting range of the relay with no saturation Built-in back-to-back zeners across the output terminals of all 500:1 and 10,000:1 CTs provide personnel safety should the secondary circuit be opened Rectangular split core CTs make retro-fitting easy All CTs are epoxy potted, panel mounted and come with either secondary screw terminals or threaded studs The core is very high grade silicon iron to give superior coupling characteristics and to withstand high shock and vibration All CTs are 600V class. They may be used on higher voltage circuits provided that power conductors are insulated for the system voltage 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 32.2-3 Sheet 32 009 D64R Series, Digital Ground Fault Relays and D64D1 Digital Display Table 32.2-2. Zero Sequence Current Transformers for D64RP18 and D64RPB100 Relays Description/Window Size D64D1 Digital Display Unit Ratio 500:1 CTs Catalog Number Toroidal Zero Sequence CT 1.10 inch (27.9 mm) 1.80 inch (45.7 mm) 2.50 inch (63.5 mm) C311CT8 C311CT1 C311CT9 3.50 inch (88.9 mm) 5.70 inch (144.8 mm) 9.50 inch (241.3 mm) C311CT2 C311CT5 C311CT6 Split Core (Rectangular/Square) Zero Sequence CT 5.90 x 6.70 inch (149.9 x 170.2 mm) C311CT3 D64D1 4.00 x 13.80 inch (101.6 x 350.5 mm) C311CT4 General Description 11.80 x 11.80 inch (299.7 x 299.7 mm) C311CT7 D64RP18 relays use 500:1 ratio CTs if needed. D64RPB100 relays can use 500:1 ratio CTs when needed for 30 mA-9A, 500:5 ratio for 3-900A and 5000:5 ratio for 30-9000A trip current ranges. For 500:5 or 5000:5 ratio CTs, select any commercially available 5A secondary CT with the same ratio. The maximum allowable continuous current through CTs is 1000A. Table 32.2-3. Zero Sequence Current Transformers for D64RPBH13 and D64RPBH15 Relays Description Ratio 10,000:1 CTs Catalog Number Toroidal Zero Sequence CT Window-- 2.5 inch (65 mm) 5.0 inch (127 mm) 5.7 inch (144 mm) 9.5 inch (240 mm) The D64D1 digital display unit is connected to the D64RPB100 by up to 30 feet (10m) of standard four-wire telephone type cable. It is supplied with door mounting hardware. It provides the following remote indications and functions: C311CT11 C311CT10 C311CT12 C311CT13 The maximum allowable continuous current through 10,000:1 ratio CTs is 10,000A. Continuous reading of actual ground fault current, employing auto ranging Display of the pre-trip ground fault current, after a trip has occurred (flashing display) Display of the trip current setting, after a Test Trip has been activated Green RUN LED, Red TRIP LED TEST and RESET pushbuttons. The RESET button must be held pressed before the TEST is pressed to invoke the test procedure. The function of this button can be enabled/disabled by inserting the interconnecting cable from the D64RPB100 relay into one of two sockets, TEST ON or TEST OFF, on the right side of the display Pushing VERIFY pushbutton shows if D64RPB100 tripped due to a ground fault prior to loss of its control voltage--red TRIP LED lights, or if there was no ground fault trip--green RUN LED lights. This indication will remain available for at least 10 hours The Numerical LCD window displays actual ground fault current in amperes. When a 5000:5 ratio interposing CT is used, all displayed values are to be interpreted as kA rather than amperes Table 32.2-4. Remote Display and Indicator Units for D64RPB100 Description Catalog Number Remote digital display with Numerical LCD, RUN and TRIP LEDs, TEST, RESET and VERIFY Pushbuttons: c/w 3 ft (1m) of cable D64D1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.2-4 Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 Sheet 32 010 D64R Series, Digital Ground Fault Relays Connection Diagrams 22 Typical Connection Diagrams 24 25 Power Source Power Source 23 GROUNDED SYSTEMS - Single-Phase Two-Wire T - - Three-Phase Three-Wire - r-Wire Trip STOP START R 26 GROUNDED SYSTEMS - Single-Phase Two-Wire - Single-Phase Three-Wire - Three-Phase Three-Wire - Three-Phase Four-Wire Current Carrying Neutral, When Used O/L 1M 27 START R O/L Current Carrying Neutral, When Used 1M STOP 1M 1M Chassis Close to D64RPB100 28 Reset "Double Click for Test " T 29 GF Trip Range: 30 mA to 9A. Remote Test/Reset 30 1M 31 1M O/L O/L 32 33 34 Figure 32.2-1. Typical Field Connection of D64RP18 Using Built-In Current Transformer Figure 32.2-3. Typical Field Connection of D64RPB100 Using Built-In Current Transformer and Remote Test/Reset Power Source Power Source Current Carrying Neutral, When Used 35 36 Current Carrying Neutral, When Used ST ST 37 Chassis Close to D64RPB100 38 "Double Click "T (Pulsed Trip-Auto Reset) 39 40 50 0:1 PO SI C SE 311 RI CT ES 41 42 43 IN TE R GF Trip Range 3-900A LOAD GROUNDED SYSTEMS - Single-Phase Two-Wire - Single-Phase Three-Wire - Three-Phase Three-Wire - Three-Phase Four-Wire Figure 32.2-2. Typical Field Connection of D64RP18 with External 500:1 Current Transformer and Pulsed Trip-Auto Reset GROUNDED SYSTEMS - Single-Phase Two-Wire - - Three-Phase Three-Wire - Three-Phase Four-Wire NG 50 0:5 LOAD Figure 32.2-4. Typical Field Connection of D64RPB100 with Interposing 500:5 Current Transformer, Pulsed Trip-Auto Reset for Shunt Trip Breaker For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 32.2-5 Sheet 32 011 D64R Series, Digital Ground Fault Relays Connection Diagrams GROUNDED SYSTEMS - 1-Phase 2-Wire - 3-Phase 3-Wire - 1-Phase 3-Wire - 3-Phase 4-Wire Power Source GROUNDED SYSTEMS - Single-Phase Two-Wire - Single-Phase Three-Wire - Three-Phase Three-Wire - Three-Phase Four-Wire Current Carrying Neutral, When Used Power Source 22 23 24 ST Current Carrying Neutral, When Used CB Coil Clearing Contact 25 C311CT Current Transformer 26 ST Chassis Close to D64RPB100 50 0:1 C3 11 CT SE R 27 IES 28 GF Trip Range: 30 mA to 9A LOAD 29 30 LOAD To Upstream Zone 31 From Downstream Zone 32 Figure 32.2-5. Typical Field Connection of D64RPB100 with External 500:1 Current Transformer (C311CT Series) Pulsed Trip-Auto Reset for Shunt Trip Breaker GROUNDED SYSTEMS - Single-Phase Two-Wire - Single-Phase Three-Wire - Three-Phase Three-Wire - Three-Phase Four-Wire Figure 32.2-7. D64RPBH15 Typical Field Connection with Zone Selective Interlocking Current Carrying Neutral, When Used Power Source 33 34 35 36 CB Coil Clearing Contact 37 C311CT Current Transformer 38 ST 39 40 41 LOAD 42 43 Figure 32.2-6. D64RPBH13 Typical Field Connections CA08104001E For more information, visit: www.eaton.com/consultants 32.2-6 Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 Sheet 32 012 D64R Series, Digital Ground Fault Relays Dimensions 22 Dimensions 2.76 (70.1) 23 1.77 (45.0) 24 1.38 (35.1) Mounting Hole 0.22 (5.5) Dia. 1.10 (28.0) Dia. 25 2.76 (70.1) 26 1.38 (35.1) 2.36 (60.0) 35 mm DIN Rail DIN Rail Release 4.43 (112.5) 1.38 (35.1) 27 28 29 3.58 (90.9) Clip 1.26 (32.0) Rear Panel Mounting DIN Rail or 2 Screw Right Hand Side View Figure 32.2-8. D64RP18--Approximate Dimensions in Inches (mm) 30 2.00 (50.8) Dia. 0.82 (20.8) 31 Mounting Hole 0.22 (5.5) Dia. 3.94 (100.1) 1.97 (50.0) 32 33 3.94 (100.1) 4.02 (102.1) 2.36 (60.0) 1.38 (35.1) DIN Rail Release 35 mm DIN Rail 2.76 (70.1) 34 35 2.17 (55.1) 36 1.77 (45.0) 3.94 (100.1) 3.35 (85.1) 0.20 (5.1) 0.30 (7.6) Bottom Side View Rear Panel Mounting DIN Rail or 2 Screw Figure 32.2-9. D64RPB100--Approximate Dimensions in Inches (mm) 37 38 0.20 (5.1) 0.30 (7.6) 0.73 (18.4) 2.36 (60.0) 1.38 (35.1) 0.30 (7.6) 3.15 (80.0) 0.16 (4.1) 2.83 (71.9) Door Cutout Mounting Hole 0.158 (4) Dia. 39 40 3.35 (85.1) DIN Rail Release 3.94 (100.1) 4.92 (125.0) 3.94 (100.1) 41 4.01 (101.9) Door Cutout 4.92 (125.0) 4.33 (110.0) 42 35 mm DIN Rail 43 Mounting Hole 0.22 (5.5) Dia. 2.76 (70.1) Rear Panel Mounting DIN Rail or 2 Screw 3.94 (100.1) 0.59 (15.0) 4.14 (105.2) Right Side View 0.30 (7.6) 0.16 (4.1) 3.74 (95.0) Through-the-Door Mounting Figure 32.2-10. D64RPBH13 and D64RPBH15--Approximate Dimensions in Inches (mm) For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 32.2-7 Sheet 32 013 D64R Series--Digital Ground Fault Relays and C311CT Series Dimensions 1.50 (38.1) 2.68 (68.1) 0.83 (21.1) 1.02 (26.0) 1.38 (35.1) 0.94 (23.9) 0.31 (7.9) 3.74 (95.0) M5 3.27 (83.1) 23 24 M5 3.74 (95.0) 3.27 (83.1) Panel Cutout 3.27 (83.1) 1.82 (46.2) 1.46 (37.1) 0.41 (10.4) 22 2.72 (69.1) Panel Cutout 25 26 27 3.19 (81.0) Right Side View Rear View 28 Through-the-Panel Mounting Figure 32.2-11. D64D1 Digital Display Unit and D64D2 Remote Indicator Unit--Approximate Dimensions in Inches (mm) 29 Table 32.2-5. C311CT Series Dimensions Figure Approximate Dimensions in Inches (mm) Wide A High B Deep C Mounting F G H Catalog Number -- -- 5.90 (149.9) 3.94 (100.0) -- 0.89 (22.6) 0.89 (22.6) 0.89 (22.6) C311CT1 C311CT2 C311CT3 C311CT4 D E A B C C 3.35 (85.1) 7.30 (185.4) 13.58 (345.0) 20.87 (530.1) 3.35 (85.1) 5.50 (139.7) 8.75 (222.3) 7.87 (200.0) 1.57 (40.0) 1.20 (30.5) 1.57 (40.0) 1.57 (40.0) 0.98 (24.9) 6.42 (163.1) 12.80 (325.1) 20.08 (510.0) 0.39 (10.0) 0.59 (15.0) 0.59 (15.0) 0.59 (15.0) 1.81 (46.0) 3.54 (89.9) 6.70 (170.2) 13.78 (350.0) B B A B 10.12 (257.0) 13.86 (352.0) 2.17 (55.1) 6.68 (169.7) 8.27 (210.1) 11.89 (302.0) 2.56 (65.0) 4.84 (123.0) 1.46 (37.1) 1.46 (37.1) 2.20 (55.8) 1.18 (30.0) 9.33 (237.0) 13.07 (332.0) 0.98 (24.9) 5.78 (146.8) 0.59 (15.0) 0.59 (15.0) 0.39 (10.0) 0.59 (15.0) 5.70 (144.8) 9.45 (240.0) 1.10 (27.9) 2.56 (65.0) -- -- -- -- 0.89 (22.6) 0.89 (22.6) -- 0.89 (22.6) C311CT5 C311CT6 C311CT8 C311CT9 B B B B 10.12 (257.0) 6.68 (169.7) 10.12 (257.0) 13.86 (352.0) 8.27 (210.1) 4.84 (123.0) 8.27 (210.1) 11.89 (302.0) 1.85 (47.0) 1.18 (30.0) 1.85 (47.0) 1.85 (47.0) 9.33 (237.0) 5.78 (146.8) 9.33 (237.0) 13.07 (332.0) 0.59 (15.0) 0.59 (15.0) 0.59 (15.0) 0.59 (15.0) 5.00 (127.0) 2.56 (65.0) 5.70 (144.8) 9.45 (240.0) -- -- -- -- 0.89 (22.6) 0.89 (22.6) 0.89 (22.6) 0.89 (22.6) C311CT10 C311CT11 C311CT12 C311CT13 30 31 32 33 34 35 Threaded Studs M4 1 mm F F B 36 Split (If Split Core) B F G B 37 38 A C E A C E E H C H D A D D Figure A Figure B Note: All Mounting Holes Are 0.25 (6.4) Dia. Figure 32.2-12. C311CT Series Approximate Dimensions in Inches (mm) 39 40 Figure C 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.2-8 Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 Sheet 32 014 EGF Series Ground Fault Sensors 22 23 24 25 26 27 28 29 30 31 32 33 34 EGF Series Ground Fault CurrentWatch Current Sensors 36 37 38 39 40 41 42 43 Choice of Solid-State or Mechanical Relays The CurrentWatchTM EGF Series from Eaton's electrical business is a family of ground fault (earth leakage) sensors. Ground fault sensors help protect people, products and processes from damage caused by ground fault conditions by monitoring all currentcarrying conductors in grounded single- and three-phase delta or wye systems. The EGF Series is available with either solid-state or mechanical relay outputs. The EGF Series with solid-state outputs offers the benefit of reliable, long-lasting solid-state switches. Solid-state design provides unlimited switch operating life, superior resistance to shock and vibration, zero offstate leakage, high switch speeds and high input-output isolation. Solid-state outputs have solid-core housings with screw terminals. The EGF Series with mechanical relay outputs are available in solid-core housings with a choice of NO or NC SPST latching relays and a SPDT Form C relay with auto-reset. All mechanical models can be ordered with a fixed set point or with a "tri-set" option, which provides three factory-set, field-adjustable set points. Approvals 35 Bright LED Status Indicators UL recognized Product Features Broad range of options to meet application needs--NO or NC, solid-state or mechanical relays, normally energized or normally de-energized contacts Set point options maximize easeof-use and application flexibility-- Field-selectable 5, 10 or 30 mA set points on the EGF "Tri-set" models make user adjustments fast, sure and convenient Compatible with standard equipment--Application on single- and three-phase systems, ideal for use with shunt trip breakers, and magnetically isolated from monitored circuit and control power Agency approved--UL and CE certified, accepted worldwide Built-In Mounting Tabs Figure 32.2-13. Ground Fault Sensors with Solid-State or Mechanical Relay Outputs Typical Applications "Zero Sequence" Operating Principle Personnel protection (typically 5 mA)--Detects sensitive ground fault conditions, which could cause injury to people, and functions as a sensor and alarm trigger when applied as an input to an overall ground fault protection system Equipment protection (typically 10 or 30 mA)--For applications where personnel protection is not the primary concern, higher set point capability helps eliminate nuisance tripping while still providing adequate ground fault detection to protect machine electronics Regulatory--Meets requirements as stipulated by governmental and industrial regulatory groups for ground fault sensing In three-phase delta and wye systems, under normal conditions, current in the "hot" leg of a two-wire load is equal in magnitude, but opposite in sign to the current in a neutral leg. As a result, the electromagnetic fields surrounding these two conductors cancel, producing a "zero sequence current." As soon as current leaks to ground (fault condition), the two currents become imbalanced and a net magnetic field results. The CurrentWatch EGF Series sensors monitor this field and trips the contacts when the leakage rises above the set point. Ground Fault Sensor Circuit Interruption Device E.G. Contactor Leakage to Ground Insulation Breakdown Monitoring Figure 32.2-14. Example Application--CurrentWatch EGF Series For more information, visit: www.eaton.com/consultants CA08104001E September 2011 Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors 32.2-9 Sheet 32 015 EGF Series Ground Fault Sensors Table 32.2-6. Wiring Diagrams--CurrentWatch EGF Series Models 22 Wiring Diagrams Solid-state output models 23 Power R Output 24 Test G 25 Power HOT NEUT 1O Power 1O Load Output 26 Power Interupt EGF Series Power OA OB OC ON Power OA OB OC 28 EGF Series 3O Delta Power 3O Load Output 27 Power Interupt 29 Power Interupt EGF Series Power OA OB Mechanical relay output models 3O Wye Power 3O Load Output Power Interupt EGF Series Latching Models 1 2 Power 3O Power 1O Load Output External Reset Switch 3 4 5 6 G R Power Status 30 31 32 33 Output Test 34 Jumper Location of Tri-set Models Auto Reset Models 1 2 Power 3 4 5 6 G R Power Status Output 35 36 Test 37 Jumper Location of Tri-set Models 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.2-10 Control/GF/Current & Voltage Relays & Pilot Devices Ground Fault Relays and Monitors September 2011 Sheet 32 016 EGF Series Ground Fault Sensors 22 23 Table 32.2-7. Specifications--CurrentWatch EGF Series Description Solid-State Output Models Power supply 120 Vac (55-110% of nominal voltage) 24 Vac/dc (20%) Mechanical Relay Output Models Output contact type Isolated dry contact Mechanical relay Output rating (switching current and switching voltage) AC output switching models: 1A at 240 Vac DC output switching models: 0.15A at 30 Vdc Auto reset models: SPDT Relay 1A at 120 Vac 2A at 30 Vdc Latching Models: SPST Relay 1A at 120 Vac 2A at 30 Vdc Off-state leakage None 27 NO models: <10 A NC models: <2.5 mA Response time 200 ms at 5% above trip point 60 ms at 50% above trip point 15 ms at 500% above trip point 28 Frequency range 50-400 Hz (monitored circuit) Loading 2 VA max. 24 25 26 29 30 31 Isolation voltage 5000 Vac (tested) Sensing aperture 0.74 in (19 mm) dia. LED indicator Green LED for Power On status; Red LED for Contact status Housing UL94 V0 flammability rated Environmental Operating temperature: -4 to 122F (-20 to 50C) Humidity: 0-95% RH, noncondensing Approvals UL 1053, Class 1 recognized, CE 32 33 34 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices 32.2-11 Current Sensing and Monitoring September 2011 Sheet 32 017 D65C Series--Overview Product Family Overview Product Family Selection 22 Standard 23 Fixed time delay on both pickup and dropout current settings. Table 32.2-8. D65C Product Family Selection--Standard Function Series D65CE Current Monitoring Relays Pickup Dropout Setting Time Delay Adjustable (across monitored range) Fixed 100 ms Fixed (-5% pickup) D65CEK Setting Page 24 32.2-12 25 Time Delay Fixed 100 ms Adjustable (50-95% pickup) General Description The D65C Series Current Monitoring Relays monitor AC single-phase currents for over- or undercurrent conditions in three current ranges: 0.1-1A, 0.5-5A and 1-10A. An external current transformer may be used to extend the range of the product. A separate 24V or 120 Vac input (supply) voltage is required to power the unit. All versions are available in a compact plug-in case using industry standard 8- or 11-pin octal sockets. Overcurrent Standards and Certifications Undercurrent 26 Fixed time delay eliminates nuisance tripping due to short current surges or drops. 27 Adjustable time delay on pickup and fixed time delay on dropout current settings. 28 Table 32.2-9. D65C Product Family Selection--Overcurrent Function Series D65CH Pickup Dropout Setting Time Delay Setting Time Delay Adjustable (across monitored range) 0.1-10 sec adjustable Fixed (-5% pickup) Fixed 100 ms D65CHK Page 32.2-13 30 Adjustable (50-95% pickup) Fixed time delay eliminates nuisance tripping due to short current surges or drops. 31 Fixed time delay on pickup and adjustable time delay on dropout current settings. When used with accompanying Eaton socket. Table 32.2-10. D65C Product Family Selection--Undercurrent Function Series D65CL 29 Pickup Dropout Page Setting Time Delay Setting Time Delay Fixed (+5% dropout) Fixed 100 ms Adjustable (across monitored range) 0.1-10 sec adjustable 32.2-14 32 33 34 Fixed time delay eliminates nuisance tripping due to short current surges or drops. 35 Typical Installations Without External CT M 36 With External CT M L1 L1 M Motor M L2 Motor L2 Control Voltage M 3 4 1 5 6 2 8 Current Monitor Relay Figure 32.2-15. Typical Installation without External CT Control Voltage M 3 4 1 5 6 37 38 2 8 Current Monitor Relay Figure 32.2-16. Typical Installation with External CT 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.2-12 Control/GF/Current & Voltage Relays & Pilot Devices Current Sensing and Monitoring September 2011 Sheet 32 018 D65CE Series--Standard Current Monitors 22 Standard Current Monitors 23 Monitored Current Drop-Out Current 24 25 Input Power (Voltage) 26 Relay Output 27 30 31 32 33 34 35 36 37 On Off On Off Figure 32.2-17. Standard Current Monitoring 28 29 Pick-Up Current Technical Data and Specifications D65CE Series Standard Current Monitors Table 32.2-11. Technical Data--D65CE Series, Standard Current Monitors Description General Description The D65CE Series standard current monitors are used to detect either an overcurrent or undercurrent condition. The pickup current setting is user-adjustable within three ranges (0.1-1A), (0.5-5A) or (1-1A). The range can be extended beyond 10A with the use of an external current transformer. Choose between a fixed dropout current setting at 95% of the selected pickup setting or an adjustable dropout setting of 50-95% of the selected pickup setting. The relay will energize when the monitored AC current is above the pickup setting, and will de-energize when the monitored AC current is below the dropout setting. The time delay on both pickup and dropout is fixed at 100 ms. Adjustable time delays are available with the D65CH and D65CL Series. Specifications Input voltage tolerance AC operation: +10/-15% of nominal voltage at 50/60 Hz Load (burden) Less than 5 VA Current settings: Pickup Dropout Adjustable throughout current range monitored Fixed at 95% of pick-up setting for D65CE Adjustable from 50-95% of pickup setting for D65CEK Temperature -20 to 131F (-28 to 55C) Response times: Pickup Dropout 100 ms 100 ms Output contacts 10A resistive at 240 Vac / 30 Vdc 1/2 hp at 240 Vac (NO); 1/3 hp at 240 Vac (NC) Mechanical life 10,000,000 operations Electrical life 100,000 operations Indicator LED Green when input voltage is applied; Red when relay is energized Reset Automatic Mounting Requires an 8- or 11-pin socket Features 38 39 40 41 42 Monitors AC single-phase currents Three separate current monitoring ranges covering 0.1-10A External CT can be used to extend ranges Adjustable pickup setting with either fixed or adjustable dropout setting LED indicates output relay status Choice of compact 8-pin SPDT or 11-pin DPDT plug-in case 10A output contacts 43 For more information, visit: www.eaton.com/consultants CA08104001E September 2011 Control/GF/Current & Voltage Relays & Pilot Devices 32.2-13 Current Sensing and Monitoring Sheet 32 019 D65CH Series--Overcurrent Monitors Overcurrent Monitors 22 Monitored Current Input Power (Voltage) Pick-Up Current 23 Drop-Out Current 24 25 On Off 26 On Relay Output Off T T Figure 32.2-18. Overcurrent Monitoring Technical Data and Specifications D65CH Series Overcurrent Monitors Table 32.2-12. Technical Data--D65CH Series, Overcurrent Monitors General Description Description The D65CH Series overcurrent monitoring relays are used to detect an overcurrent condition. The pickup current setting is user-adjustable within one of three ranges as shown in product selection table. An external current transformer can be used to extend the range beyond 10A. Users may select a fixed dropout current setting (95% of the selected pickup setting) or an adjustable dropout setting (50-95% of the selected pickup setting). The relay will energize when the monitored AC current is above the pickup setting for a period longer than the adjustable time delay of 0.1-10 seconds. This delay prevents nuisance tripping caused by inrush currents. It will de-energize when the monitored AC current is below the dropout setting. Input voltage tolerance AC operation: +10/-15% of nominal voltage at 50/60 Hz Load (burden) Less than 5 VA Current settings: Pickup Dropout Adjustable throughout current range monitored Fixed at 95% of pickup setting for D65CH Adjustable from 50-95% of pickup setting for D65CHK 29 30 31 Temperature -20 to 131F (-28 to 55C) 32 Response times: Pickup Dropout Adjustable 0.1-10 seconds Fixed at 100 ms 33 Output contacts 10A resistive at 240 Vac/30 Vdc 1/2 hp at 240 Vac (NO); 1/3 hp at 240 Vac (NC) Mechanical life 10,000,000 operations Electrical life 100,000 operations Indicator LED Green when input voltage is applied; Red Flashing when in time delay; Red steady when relay is energized Reset Automatic Mounting Requires an 8- or 11-pin socket 34 35 36 37 Monitors AC single-phase currents for overcurrent conditions Three separate current monitoring ranges covering 0.1-10A External CT can be used to extend ranges Adjustable pickup setting with either fixed or adjustable dropout setting Adjustable time delay of 0.1-10 seconds on pickup LED indicates output relay status Choice of compact SPDT (8-pin) or DPDT (11-pin) plug-in case 10A output contacts CA08104001E 28 Specifications Features 27 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants 32.2-14 Control/GF/Current & Voltage Relays & Pilot Devices Current Sensing and Monitoring September 2011 Sheet 32 020 D65CL Series--Undercurrent Monitors 22 Undercurrent Monitors 23 Monitored Current Drop-Out Current 24 25 Input Power (Voltage) 26 28 29 30 31 32 33 34 35 Features 36 37 38 39 Relay Output General Description The D65CL Series is designed to detect an undercurrent condition. The dropout current setting is user-adjustable within one of three ranges shown below. An external current transformer can be used to extend the range beyond 10A. The pickup current setting is fixed at +5% of the selected drop-out setting. The relay will energize when the monitored AC current is above the pickup setting. It will de-energize when the monitored AC current is below the dropout setting for a period longer than the adjustable time delay of 0.1-10 seconds. This delay prevents nuisance tripping caused by momentary line dips. The relay will energize when the current rises 5% above the dropout setting. Monitors AC single-phase currents for undercurrent conditions Three separate current monitoring ranges covering 0.1-10A External CT can be used to extend ranges Adjustable dropout setting with fixed pickup setting Adjustable time delay of 0.1-10 seconds on dropout LED indicates output relay status Choice of compact SPDT (8-pin) or DPDT (11-pin) plug-in case 10A output contacts On Off On D65CL Series Undercurrent Monitors 27 Pick-Up Current Off T Figure 32.2-19. Undercurrent Monitoring Technical Data and Specifications Table 32.2-13. Technical Data--D65CL Series, Undercurrent Monitors Description Specifications Input voltage tolerance AC operation: +10/-15% of nominal voltage at 50/60 Hz Load (burden) Less than 5 VA Current settings: Pickup Dropout Fixed at 5% above adjustable dropout setting Adjustable throughout current range monitored Temperature -20 to 131F (-28 to 55C) Response times: Pick-up Drop-out Fixed at 100 ms Adjustable 0.1-10 seconds Output contacts 10A resistive at 240 Vac/30 Vdc 1/2 hp at 240 Vac (NO); 1/3 hp at 240 Vac (NC) Mechanical life 10,000,000 operations Electrical life 100,000 operations Indicator LED Green when input voltage is applied; Red flashing when in time delay; Red steady when relay is energized Reset Automatic Mounting Requires an 8- or 11-pin socket 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Voltage Monitoring Relays September 2011 32.3-1 Sheet 32 021 D65 Series--Voltage Monitoring Relays D65 Series D65 Series General Description The Eaton D65 voltage monitoring relay protects distribution systems supplying motor feeder or branch circuits against premature equipment failure caused by voltage problems on wye or delta connected three-phase systems. Voltage monitoring relays protect against voltage imbalance and single-phasing regardless of any regenerative voltages. The relay is energized when the phase sequence and all voltages are correct. Any of five abnormal conditions (phase loss, phase reversal, overvoltage, undervoltage or phase imbalance) will de-energize the relay. As standard, re-energization is automatic upon correction of the fault condition. The D65 can also be wired for manual reset. Application Description Protective Functions The D65 Series relay makes separate trip decisions based on the status of the three-phase voltage inputs. Control power is derived from the three-phase voltage inputs. Separate control power is not required. The device will trip in response to any combination of the following conditions: Undervoltage--When voltage in all three lines of a three-phase system drops simultaneously. Undervoltage dropout can be set at 80-95% of operating voltage. Unit trips when the average of all three lines is less than the adjusted set point for a period longer than the adjustable time delay dropout (0.1-20 seconds). This time delay eliminates nuisance tripping caused by momentary voltage fluctuation CA08104001E Overvoltage--Fixed at 110% of nominal, unit trips when the average of all three lines is greater than the fixed set point for a period longer than the time delay dropout Phase imbalance--Imbalance of a three-phase system occurs when single-phase loads are connected such that one or two of the lines (phases) carry more or less of the load. This could cause motors to run at temperatures above published ratings. Unit trips when any one of the three lines is more than the adjusted set point below the average of all three lines. The percent phase imbalance is adjustable from 2-10% and also has a Disable setting for applications where poor voltage conditions could cause nuisance tripping Phase loss (single-phasing)--Total loss of one or more of the three phases. Typically caused by a blown fuse, broken wire or worn contact. This condition would result in a motor drawing locked rotor current during startup. In addition, a threephase motor will continue to run after losing a phase, resulting in potential motor burn-out. Unit trips on loss of any phase Phase reversal--Reversing any two of the three phases will cause a three-phase motor to run in the opposite direction. This may cause damage to machinery or injury to personnel. Unit trips if rotation (sequence) of the three phases is anything other than A-B-C Features Universal voltage range of 208-480V provides the flexibility to cover a variety of applications. 120V and 600V units also available Automatic or manual reset after the fault condition is corrected Multi-color LED indicates normal condition and defines fault type for simpler troubleshooting D65VMLS can be either mounted directly on 35 mm DIN rail with no additional parts or to a back-panel with two screws. No socket required. D65VMLP will plug into D3PA2 socket and mount on 35 mm DIN rail Small, compact size User-adjustable settings include nominal voltage, percent phase imbalance, undervoltage dropout, time delay on undervoltage and time delay on restart after fault For more information, visit: www.eaton.com/consultants Operation 22 The D65 provides protection against premature equipment failure caused by voltage faults on three-phase systems. The D65 is designed to be compatible with most wye or delta systems. In wye systems, a connection to a neutral is not required. D65 voltage monitoring relays protect against unbalanced voltages or single-phasing regardless of any regenerative voltages. The relay is energized when the phase sequence and all voltages are correct. Any one of five fault conditions will de-energize the relay. Re-energization is automatic upon correction of the fault condition. Manual reset is available if an NC switch is wired to the appropriate terminals. A multi-color LED indicates normal condition and also provides specific fault indication to simplify troubleshooting. The percent phase imbalance is adjustable from 2-10%, and the undervoltage dropout can be set at 80-95% of operating voltage. The adjustable time delay dropout on undervoltage (0.1-20 sec) eliminates nuisance tripping caused by momentary voltage fluctuations. Table 32.3-1. LED Operation LED Status Indicator Green steady Normal/relay ON Green flashing Power-up/restart delay Red steady Unbalance Red flashing Undervoltage/overvoltage Amber steady Reversal Amber flashing Loss Alternating green/red Undervoltage/overvoltage trip pending Alternating red/amber Nominal voltage set error Standards and Certifications CE cULus (D65VMLS only) cURus (D65VMLP only) UL listed when used with accompanying Eaton socket. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 32.3-2 Control/GF/Current & Voltage Relays & Pilot Devices Voltage Monitoring Relays September 2011 Sheet 32 022 D65 Series--Voltage Monitoring Relays 22 23 Technical Data and Specifications Typical Connections Table 32.3-2. D65 Series Specifications Line Side Monitoring Description Specifications With the relay connected before the motor starter, the motor can be started in the reverse direction. However, the motor is unprotected against phase failures between the relay and the motor. Nominal voltages 120V, 208-480V, 600V (50-60 Hz) 24 25 26 27 28 Connections Three-wire wye or delta Output contacts for D65VMLS SPDT and SPNC (surface mount version only) NO: 10A resistive at 240 Vac/30 Vac, 1/2 hp at 240 Vac NC: 10A resistive at 240 Vac/30 Vdc, 1/3 hp at 240 Vdc Output contacts for D65VMLP SPDT: 10A resistive at 240 Vac/30 Vdc; 1/2 hp at 120/240 Vac Dielectric 1000V + (2 * nominal voltage rating) between input terminals and case or active circuitry Operating temp. -20 to 150F (-28 to 65C) Response time Power up Restart after fault Release 31 32 L1 Mechanical life Electrical life 10,000,000 operations 100,000 operations Power consumption 3 VA Net Weight 10.3 oz (292g) D65VMLS 6.4 oz (181g) D65VMLP Hysteresis 2-3% Voltage Monitor Relay Input Fuses (Recommended) 2A Max. START STOP O/L L2 M 0.20 (5.1) Mounting Holes - 2 Places L1 2.70 (68.6) Voltage Monitor Relay M M L2 1.40 (35.6) 1.80 (45.7) 4.40 (111.8) 4.50 (114.3) 3 Phase Motor M L3 2.40 (61.0) Voltage Monitor Relay Load Side Monitoring Input Fuses (Recommended) 2A Max. Figure 32.3-3. Line Side and Load Side Monitoring Product Selection 1.70 (43.2) 2.90 (73.7) 3.00 (76.2) When Ordering Specify Figure 32.3-1. Surface-Mount and Plug-In--Approximate Dimensions in Inches (mm) Wiring Diagrams OA OB OC A B C 11 21 OA OB OC 42 3 2 43 3 Phase Motor Line Side Monitoring L1 39 41 M M L3 38 40 L2 Voltage Monitor Relay M L2 Dimensions 35 37 O/L M L1 2.40 (61.0) 36 START STOP M 100 ms fixed on phase loss and phase reversal; 2 sec fixed on phase imbalance; 0.1-20 sec adjustable on undervoltage only; inverse time curve for overvoltage 33 34 With the relay connected directly to the motor, the total feed lines are monitored. This connection should not be used with reversing motors. 1-300 seconds adjustable 1-300 seconds adjustable 29 30 Load Side Monitoring 4 5 1 8 Manual Reset 6 7 Table 32.3-3. Voltage Monitoring Relay Mounting Style Operating Voltage, 50/60 Hz Catalog Number Surface-mount (DIN rail or panel) 120V 208-480V 600V D65VMLS120 D65VMLS480 D65VMLS600 Plug-in (DIN rail) 120V 208-480V D65VMLP120 D65VMLP480 8-pin socket -- D3PA2 12 14 M1M2 22 Catalog number Requires a 600V-rated socket when used on system voltages greater than 300V. The D3PA2 socket is rated 10A, 600V. Manual Reset Figure 32.3-2. Surface-Mount and Plug-In Wiring Diagrams For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Voltage Monitoring Relays September 2011 32.3-3 Sheet 32 023 D65 Series--Voltage Band Relays D65 Series-- Voltage Band Relay Features Input Voltage 24 Vac, 10 Vac, 12-110 Vdc Tolerance: +25/-50% of nominal voltage AC voltages are 50/60 Hz No separate supply (input) voltage is required Response Times Pickup: 500 ms Dropout: Fixed 600 ms (D65VWP Series); adjustable 0.5--10 seconds (D65VWKP Series) Mechanical Life Electrical Life 10A resistive at 240 Vac/30 Vdc 1/2 hp at 240 Vac (NO) 1/3 hp at 240 Vac (NC) Indicator LED Load (Burden) Reset Less than 3 VA Pickup and Dropout Settings General Description Monitors AC single-phase and DC voltages; provides voltage band (window) protection, wide range of overvoltage, undervoltage and time delay settings; LED indicates output relay status. 100,000 operations Output Contacts D65 Series 10,000,000 operations Pickup: 100-125% of nominal voltage Dropout: 75-100% of nominal voltage Temperature -20 to 131F (-28 to 55C) Red steady: relay is energized Green: relay if OFF Automatic (contact Eaton for information on how to order a unit with manual reset) Mounting DIN mount with an 8-pin socket Standards and Certifications cURus cULus RoHS CE 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.3-4 Control/GF/Current & Voltage Relays & Pilot Devices Voltage Monitoring Relays September 2011 Sheet 32 024 D85 Series--Alternating Relays 22 D85 Series-- Alternating Relays Features Input Voltage 24 Standards and Certifications 26 10A resistive at 240 Vac/30 Vdc 1/2 hp at 240 Vac Less than 3 VA Temperature 28 D85 Series 31 cURus cULus RoHS CE Load (Burden) 27 30 DIN mount with an 8- or 11-pin socket Output Contacts 25 29 120-240 Vac Tolerance: +10/-150% of control voltage at 50/60 Hz Transient Protection: 10,000V for 20 microseconds 23 Mounting -20 to 150F (-28 to 65C) Mechanical Life 10,000,000 operations General Description Electrical Life For duplex load monitoring; works with one to three control switches (LEAD, LAG, STOP); optional low profile selector switch to lock in one sequence; two LEDs indicate relay status. 100,000 operations Indicator LED Two LEDs: marked LOAD A and LOAD B 32 33 34 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices General Purpose Plug-In Relays September 2011 32.4-1 Sheet 32 025 General Purpose Plug-In Relays Selection Guide Product Selection 22 Table 32.4-1. General Purpose Plug-In Relays Relay Series 23 24 25 D1PR/D1PF D2PR/D2PF D3PR/D3PF Polycarbonate cover Indicator lamp and pushbutton available Panel and DIN mounting Polycarbonate cover Indicator lamp and pushbutton available Panel, DIN and flange mounting Latching Polycarbonate cover Indicator lamp and pushbutton available Panel and DIN mounting 8- or 11-pin octal plug-in Latching (D3PR version) Configuration SPDT DPDT DPDT Latching 4PDT DPDT Latching DPDT 3PDT Max. allowable load 20A 10A 10A 16A 16A 16A 26 Approvals Features Contact Data 10A Material Silver alloy Silver alloy Silver alloy Dielectric strength between poles 1500V 1500V 1500V AC 6-240 Vac 6-240 Vac 6-240 Vac DC 6-110 Vdc 6-110 Vdc 6-110 Vdc Power VA (Vac) Watts (Vdc) 0.9 VA 0.7W 1.2 VA 0.9W 3 VA 1.4W (D3PR and D3PF) 2 VA 1.64W (D3PR5 latching) Coil Data 28 29 30 31 32 33 General Data Ambient temperature Storage Operational -40 to 185F (-40 to 85C) -40 to 131F (-40 to 55C) -40 to 185F (-40 to 85C) -40 to 131F (-40 to 55C) -40 to 185F (-40 to 85C) -40 to 131F (-40 to 55C) Response time 20 milliseconds 20 milliseconds 20 milliseconds 10 million 5 million (D3PR and D3PF) 10 million (D3PR5 latching) 100,000 Life Mechanical operations 10 million Electrical operations 27 100,000 200,000 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.4-2 Control/GF/Current & Voltage Relays & Pilot Devices General Purpose Plug-In Relays September 2011 Sheet 32 026 General Purpose Plug-In Relays Selection Guide 22 Table 32.4-1. General Purpose Plug-In Relays (Continued) Relay Series 23 24 25 26 D4 D5PR/D5PF D7PR/D7PF Polycarbonate cover Indicator lamp available Panel and DIN mounting Socket has built-in hold-down spring Polycarbonate cover Indicator lamp and pushbutton available Panel, DIN and flange mounting Polycarbonate cover Indicator lamp and pushbutton available Panel and DIN mounting Configuration SPDT DPDT DPDT 3PDT SPDT DPDT 3PDT 4PDT Max. allowable load 10A at 250 Vac 5A at 240 Vac 16A 16A 20A 15A 15A 15A Material AgCdO Silver alloy Silver alloy Dielectric strength 5000V 1500V 1500V 1500V 2500V 2500V AC 6-240 Vac 6-240 Vac 6-240 Vac DC 6-110 Vdc 6-110 Vdc 6-110 Vdc Power VA (Vac) Watts (Vdc) 0.9 VA 0.5W 3 VA 1.4W 1.2 VA 0.9W 1.2 VA 0.9W 1.5 VA 1.4W 1.5 VA 1.5W Ambient temperature Storage Operational -40 to 158F (-40 to 70C) -40 to 158F (-40 to 70C) -40 to 185F (-40 to 85C) -40 to 131F (-40 to 55C) -40 to 185F (-40 to 85C) -40 to 131F (-40 to 55C) Response time 15 milliseconds 20 milliseconds 20 milliseconds (30 milliseconds for latching) Approvals Features 27 28 29 30 31 32 33 34 Contact Data Coil Data General Data Life Mechanical operations 10 million Electrical operations 100,000 5 million 10 million 100,000 100,000 100,000 200,000 200,000 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices General Purpose Plug-In Relays September 2011 32.4-3 Sheet 32 027 General Purpose Plug-In Relays Selection Guide Table 32.4-1. General Purpose Plug-In Relays (Continued) 22 Relay Series 23 24 25 D8 D9 Dust cover Panel, DIN and flange mounting Quick-connect and screw terminals Dust cover Pushbutton available Panel mounting Screw terminals Approvals 26 Features Contact Data Configuration SPST-NO DPST-NO 25A at 220 Vac 27 28 4PST NO NC 25A at 220 Vac 8A at 220 Vac Max. allowable load 30A at 220 Vac Material AgCdO AgCdO Dielectric strength 4000V 4000V AC 6-240 Vac 24-240 Vac DC 12-24 Vdc 12-110 Vdc Power VA (Vac) Watts (Vdc) 2.5 VA 1.9W 2.6 VA 2.0W Ambient temperature Storage Operational -4 to 185F (-20 to 85C) -4 to 131F (-20to 55C) -13 to 140F (-25 to 60C) -13 to 140F (-25 to 60C) Response time 30 milliseconds 50 milliseconds Life Mechanical operations Electrical operations 5 million 100,000 1 million 100,000 Coil Data General Data 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.4-4 Control/GF/Current & Voltage Relays & Pilot Devices General Purpose Plug-In Relays September 2011 Sheet 32 028 Multi-Pole Relay Selection Guide 22 Table 32.4-2. Multi-Pole Relays Relay Series 23 24 25 D15 Freedom 600V Multi-Pole Relays BF/BFD Fixed Contact Industrial Control Relays AR/ARD Convertible Contact Industrial Control Relays D26 Type M, 600 Vac Multi-Pole Relays with Convertible Contacts Features Indicator shows ON/OFF status; relay base has mounting holes to replace competitive product; terminals are finger-proofed Captive clamp terminals fully front-accessible, low operating temperature, silver alloy contacts suitable for low voltage circuits Wide-spaced contacts simplify installation, testing and conversion from NO to NC AC and DC multi-pole relays with field-convertible contacts; many accessories available for complete flexibility in product offering Mounting Panel or 35 mm DIN rail Panel mount Panel mount Panel mount Contact ratings NEMA A600 10A continuous thermal rating (AC) NEMA P300 5A continuous thermal rating (DC) NEMA A300 10A at 120/240 Vac 1/6 hp at 115 Vac--single-phase 1/2 hp at 230 Vac--single-phase 1 hp at 230 Vac--three-phase NEMA P300 5A at 125/250 Vdc NEMA A600 10A at 120/240/480/600 Vac NEMA P600 5A at 125/250/600 Vdc NEMA A600 10A at 120/240/480/600 Vac Number of poles 4-8 (NO and NC combinations) 2-12 (NO and NC combinations) 4-10 (NO and NC combinations) 4-12 (NO and NC combinations) 26 27 Approvals 28 29 30 31 32 33 34 Available coils 24-600 Vac,12-120 Vdc 12-440 Vac, 6-240 Vdc 12-600 Vac, 12-240 Vdc 6-600 Vac, 12-240 Vdc Accessories Pneumatic timer attachment Finger protection shields Adhesive dust cover Interface module Solid-state timer attachment Permanent magnet latch FASTON push-on terminals Overlapping contacts NEMA 1 enclosure Mechanical latch attachment Solid-state timer attachment Ring-type connectors Overlapping contacts Pneumatic timer Mechanical latch Overlapping contacts Indicating light Test accessory Transient suppressor Mounting channel 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices General Purpose Plug-In Relays September 2011 32.4-5 Sheet 32 029 Solid-State Relays Table 32.4-3. Solid-State Relays 22 Relay Series 23 24 D93 Hockey Puck D96 IEC Style D99 Integrated Heat Sink 25 26 Approvals Features LED input indicator, finger-safe terminals, optically coupled circuit, available Triac and MOSFET outputs for DC-operated relays LED input indicator, integral heat sink, isolated output terminals, screw terminals accept up to 14 AWG wire, SCR output type LED input indicator, integral heat sink, flexible mounting, finger-safe terminals Mounting Panel mount DIN rail or panel mount DIN rail or panel mount Contact ratings 10-75A 8, 10, 15A 10, 25, 40A Output voltage 24-280 Vac/3-200 Vdc 3-50 Vdc/24-280 Vac/48-480 Vac/48-600 Vac 24-280 Vac/48-660 Vac Number of poles SPST/NO SPST/NO or NC SPST/NO Available coils 90-280 Vac/3-32 Vdc 90-280 Vac/3-32 Vdc/3.5-32 Vdc 3-32 Vdc/90-280 Vac or 80-140 Vdc Accessories Heat sink Heat transfer thermal pad N/A N/A 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.4-6 Control/GF/Current & Voltage Relays & Pilot Devices September 2011 Sheet 32 030 22 This page intentionally left blank. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Timing Relays, Timers--Elapsed September 2011 32.5-1 Sheet 32 031 TR Series--E5-224 Series Universal TR Series 1/32 DIN LCD--Timers Standards and Certifications UL recognized CE marked 23 Product Selection Table 32.5-2. 1/32 DIN LCD Timers Description Catalog Number Eight-Digit LCD Timer, Battery Power E5-224 Universal TR Timing Relays General Description Eaton's Universal TR Series timers are our most flexible and cost-effective timing relays available. Products are available with up to seven userselectable functions and seven userselectable time ranges. Each unit is DIN rail mountable with a direct connection, eliminating the need for additional sockets. The Universal TR Series timers are available in SPDT and DPDT contact configurations, and have a compact IEC-style footprint and a universal input voltage range for AC and DC applications. Hours/minutes, 0.94 x 1.89 inches (24.0 x 48.0 mm) E5-224-C0440 Simple battery-powered timers provide an easy-to-read LCD and a variety of timing display options. Hours/minutes, 10-260V input, 0.94 x 1.89 inches (24.0 x 48.0 mm) E5-224-C0448 Features Minutes/seconds, 0.94 x 1.89 inches (24.0 x 48.0 mm) E5-224-C0450 Minutes/seconds, 10-260V input, 0.94 x 1.89 inches (24.0 x 48.0 mm) E5-224-C0458 General Description Features Multiple user-selectable timing functions and timing ranges in a single unit reduce product variations and stock keeping units (SKUs) Universal input voltages from 12V or 24-240 Vac or Vdc eliminate the need to order and stock separate coil voltages Compact, DIN rail mountable case reduces panel size Advanced LED indication makes troubleshooting easy Staggered terminal locations allow access to lower-level terminals after wiring SPDT or DPDT contacts with 8A ratings Low price and high efficiency Large eight-digit LCD display, height of the figures 0.31 inches (7.9 mm) Different time ranges from 0.1 second to 100,000 hours 0.1 second synchronization makes it suitable for very short activation times High voltage input for 10-260 Vac/Vdc voltage pulses IP65 Screw terminals, RM 5 mm Lifetime of the battery approximately eight years Locking of the reset key Operating temperature 14 to 140F (-10 to 60C) 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Product Selection Table 32.5-1. Universal TR Timing Relays Supply Voltage Description Catalog Number 40 TRL04 41 42 Four-Function 24-240 Vac/Vdc Compact DIN rail mount, SPDT Seven-Function 24-240 Vac/Vdc Compact DIN rail mount, SPDT TRL07 12-240 Vac/Vdc Compact DIN rail mount, DPDT TRL27 Asymmetrical pulse generator, DPDT TRW27 CA08104001E 43 For more information, visit: www.eaton.com/consultants 32.5-2 Control/GF/Current & Voltage Relays & Pilot Devices Timing Relays, Timers--Elapsed September 2011 Sheet 32 032 TR Series--E5-224 Series 22 23 24 25 26 27 Technical Data and Specifications Table 32.5-3. General Specifications Description Specification Power supply Non-replaceable lithium battery (lifetime approximately eight years at 68F (20C) Display LCD, eight-digit Figure size 0.31 inches (7.9 mm) high Counting direction Adding Display range Time range Display 99999h 59m (134) Time range Display 99999.99h (134) Time range Display 9999h 59m 59s (135) Time range Display 9999999.9s (135) 28 29 Reset Manual and electrical 30 Timer inputs, DC versions (max. 30 Vdc) Timer input NPN or PNP depending on the type 31 Switching level NPN low NPN high PNP low PNP high 0-0.7V 3-30 Vdc 0-0.7V 4-30 Vdc Counting Start NPN PNP For low signal at the timer input For high signal at the timer input 33 Timer inputs, high voltage version (10-260 Vdc/Vac) Timer input Min. pulse time Optocoupler input max. 30 Hz 16 ms 34 Switching level Low High 0-2 Vdc/Vac 10-260 Vdc/Vac 35 Counting start For high signal at the timer input Time range change (mode) Contact input--open collector (switching at 0V) NPN low NPN high 0-0.7V 3-5 Vdc Time range Depending on the circuit 32 36 37 38 Reset Input (only DC and high voltage) Minimum pulse time DC 50 ms High voltage 10 ms Contact input (DC) 39 NPN low 0-0.7V NPN high 3-30 Vdc High voltage input 10-260 Vdc/Vac Reset locking input (for DC and AC), electrical reset key locking Input not active Contact input Reset key locked Open collector NPN (switching at 0V) 41 Switching level NPN low NPN high 0-0.7V 3-5 Vdc 42 Interference emissions EN 55011 Class B, EN 61 000-6-2, EN 61010 Section 1 (only AC versions) Housing Dark gray RAL 7021 Operating temperature 14 to 131F (-10 to 55C) 40 43 Ambient temperature 14 to 140F (-10 to 60C) Storage temperature -4 to 158F (-20 to 70C) Protection IP65 (from front) Weight Approx. 1.76 oz (50g) For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Timing Relays, Timers--Elapsed September 2011 32.5-3 Sheet 32 033 TR Series--E5-224 Series Dimensions 22 Max. 1.89 (19.3) 1.89 (48.0) 0.94 (24.0) 572690.43 23 24 0.87 x 1.77 (22.0 x 45.0) 1.88 (47.7) 0.11 (2.8) 0.12 (3.0) 1.77 (45 + 0.6) 25 26 + 0.024 27 28 1.77 + 0.012 (22.2 +0.3) 29 Figure 32.5-1. 1/32 DIN LCD Timers--Approximate Dimensions in Inches (mm) 30 31 32 33 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.5-4 Control/GF/Current & Voltage Relays & Pilot Devices Timer Controls September 2011 Sheet 32 034 E42DP50, E42A24M Series and Panel Meters--Eclipse Series--Durant(R) 22 E42DIR Series Elapsed Timers E42A24M Series Eclipse Series--Durant(R) 23 24 25 Eclipse Series Panel Meter General Description 26 E42A24M Features 27 28 E42DIR 29 30 31 Features 32 33 34 Solid-state hour meter Records and displays up to 99,999.9 hours, rolls over and continues timing Continuous display available EEPROM can retain data for 25+ years Operates in a temperature range of -40 to 185F (-40 to +85C) and in harsh conditions of vibration, shock, moisture and dust Minimal power consumption Designed for easy panel-mount installation Compact behind-panel depth Operating indicator (hourglass icon) Memory will arm only when power has been applied for five seconds 35 36 Standards and Certifications 37 38 Powered time control AC/DC Analog time relay Seven timing modes Panel mounted 0.02 sec to 300 hours 24-240 Vac/12-240 Vdc DPDT relay Eaton's Eclipse Series panel meter features a high-visibility LED and is available with a variety of input and scaling options. Features Input Voltage Standards and Certifications UL CSA(R) CE marked Four full digits 1/8 DIN size Red, LED display 0.56-inch (14.2 mm) high characters Scalable display Flashing alarms Maximum/minimum data hold Optional analog, relay and RS-485 outputs NEMA 4X Depluggable terminal blocks Standards and Certifications UL and cUL listed CE marked CSA CE marked Catalog Numbering System Table 32.5-4. E42DIR Series Elapsed Timers E42 DI X X X 39 R = Round 24 = Rectangular Blank = Nonreset 40 41 48230 = 48-150 Vdc/ 100-230 Vac 1260 = 12-48 Vdc/ 20-60 Vac 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Timer Controls September 2011 32.5-5 Sheet 32 035 Panel Meters--Eclipse Series Catalog Numbering System 22 Table 32.5-5. Eclipse Series 23 5770 X - 4 X X Output Option Power Supply 0 = DC (9-30 Vdc) 1 = AC (85-265 Vac) Input Option 0 = DC volt 1 = AC volt TRMS 2 = DC amp 3 = AC amp TRMS 4 = 5A AC TRMS 5 = Process (4-20 mA, 0-10V, 1-5V) 6 = Temperature (J, K, T, PT100 RTD) 0 = No option 1 = Dual relay 2 = Analog output (4-20 mA and 0-10V) 3 = Dual relay, analog output (4-20 mA and 0-10V) 4 = RS-485 communications 5 = Dual relay, RS-485 6 = Analog, RS-485 (4-20 mA and 0-10V) 7 = Dual relay, analog, RS-485 (4-20 mA and 0-10V) 24 25 26 27 Output options 0, 2, 4 are not available for models -41X and -43X. 28 Technical Data and Specifications Table 32.5-6. General Specifications Description Specification 29 Input Power AC powered models (57751-4XX) Input power External fuse Isolation dielectric strength 85-265 Vac, 47-63 Hz, 20 VA 0.2A, 250 Vac, time delay (T200 mA, 250V) 2300 Vac DC powered models (57750-4XX) Input power External fuse Reverse voltage protection Isolation dielectric strength 9-30 Vdc, 12 VA 2.0A, 50 Vdc, time delay (T2A, 50V) Yes 2300 Vac to signal inputs and relays, 500 Vac to RS-485 and analog outputs 30 31 32 Human Interface Display 4 full digits Type 0.56-inch (14.2 mm) high, seven segment, red LED Update time 0.4 seconds Alarm Flashing display Indicator One red LED program/calibration indicator with max./min. capture and hold Data Retention Memory type EEPROM, no batteries required Duration 100 years AC voltage models (5770X-41X) Range Frequency Impedance Overrange Accuracy DC current models (5770X-42X) Range Impedance Overrange Accuracy AC current models (5770X-43X) Range Frequency Impedance Overrange Accuracy CA08104001E 34 35 36 Signal Input DC voltage models (5770X-40X) Range Impedance Overrange Accuracy 33 199.9m Vdc, 1.999 Vdc, 19.99 Vdc, 199.9 Vdc, DIP switch selectable 1 mohm 750 Vdc/530 Vac except 220 Vdc/Vac on 199.9 mV range 0.1% of reading, 0.03% FS, 0.5 digit, and 80 PPM/C 199.9 m Vac, 1.999 Vac, 19.99 Vac, 199.9 Vac, DIP switch selectable, all ranges true rms 40-1000 Hz 1 mohm (capacity coupled) 750 Vdc/530 Vac except 220 Vdc/Vac on 199.9 mV range 0.5% of reading, 0.13% FS, 0.5 digit, 180 PPM/C for crest factor = 1; plus 0.7% for crest factor = 1-3; and 2.5% for crest factor = 5 199.9 A DC, 1.999 mA DC, 19.99 mA DC, 199.9 mA DC, DIP switch selectable 199.9 mV/selected range 30 mA (199.9 A range), 100 mA (1.999 mA range), 300 mA (19.99 mA range), 1A (199.9 mA range) 0.1% of reading, 0.03% FS, 0.5 digit and 120 PPM/C 199.9 A AC, 1.999 mA AC, 19.99 mA AC, 199.9 mA AC, DIP switch selectable, all ranges true rms 40-1000 Hz 199.9 mV/selected range (shunt output capacitive coupled) 30 mA (1199.9 A range), 100 mA (1.999 mA range), 300 mA (19.99 mA range), 1A (199.9 mA range) 0.5% of reading, 0.13% FS, 0.5 digit and 200 PPM/C for crest factor = 1; plus 0.7% for crest factor = 1-3; and 2.5% for crest factor = 5 For more information, visit: www.eaton.com/consultants 37 38 39 40 41 42 43 32.5-6 Control/GF/Current & Voltage Relays & Pilot Devices Timer Controls September 2011 Sheet 32 036 Panel Meters--Eclipse Series 22 Table 32.5-6. General Specifications (Continued) Description Specification Signal Input (Continued) 23 24 25 26 5A AC models (5770X-44X) Range Frequency Impedance Overrange Accuracy 5A AC, true rms 40-1000 Hz 0.02 ohm (shunt output capacitive coupled) 10A maximum 0.4% of reading, 0.13% FS, 0.5 digit, and 200 PPM/C for crest factor = 1; plus 0.7% for crest factor = 1 to 3; and 2.5% for crest factor = 5 Process models (5770X-45X) Range Impedance Overrange Power output Accuracy 4-20 mA DC, 0-10 Vdc, 1-5 Vdc; separate input terminals for voltage and current signals 100 ohms (current input) and 1.27 mohms (voltage input) 50 mA maximum (current input) and 100V maximum (voltage input) 24 Vdc 10%, 90 mA max, short-circuit protected 0.1% of reading, 0.03% FS, 0.5 digit and 80 PPM/C Optional Outputs 27 28 29 Relay board Dual relay Contact rating Isolation dielectric strength Analog retransmission Output signals Accuracy Isolation dielectric strength 30 31 RS-485 serial communication Baud rate Parity Address range Protocol Isolation dielectric strength One set of Form C contacts each 5A, 250 Vac or 30 Vdc 2300 Vac 4-20 mA (<750 ohms) and 0-10V (>2500 ohms) 0.13% FS, 100 PPM/C, 0.07% FS change with 4-20 mA load, 0.3% FS for 4-20 mA output, only after exposure to 85% relative humidity 2300 Vac to signal inputs, relays and AC power input; 500 Vac to RS-485 and DC power inputs 1200, 2400, 4800, 9600 or 19,200, programmable Even, odd or no parity 00 to 99 decimal Opto 22(R) compatible 2300 Vac to signal inputs, relays and AC power input; 500 Vac to analog outputs and DC power inputs Environmental 32 33 34 35 Operating environment Indoor use to 2000 meters Temperature Operating Storage 32 to 122F (0 to 50C) -4 to 158F (-20 to 70C) Humidity 0 to 85% RH, noncondensing Vibration 2.5 Gs, 30-200 Hz Shock 30 Gs, 11 ms half sinewave EMC/EMI Per EN 61326-1 industrial Front panel NEMA 4X when mounted with gasket provided Agency approval CE EMC immunity and emissions requirements were met using shielded wiring on the RS-485, analog output and signal input lines. The shields were connected to earth ground at the Eclipse end of the shields. Conducted emissions requirements were met assuming that the AC signal input would not be connected directly to the AC mains. The measurement error during RF immunity testing was less than 5% of full scale. In addition, models with an AC signal input had measurement error of less than +25% of full scale during RF immunity testing of the RS-485 at frequencies below 1 MHz. Pollution degree 2 Overvoltage Category II 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E Control/GF/Current & Voltage Relays & Pilot Devices Timer Controls September 2011 32.5-7 Sheet 32 037 Panel Meters--Eclipse Series Dimensions 22 23 (R) Durant 2.19 (55.6) 1.772 0.02 (45 0.6) PGM 24 25 4.04 (102.6) 3.622 0.031 (92.0 0.8) Panel Cutout 26 27 Max. Panel Thickness 0.19 (4.8) 28 3.63 (92.2) 29 30 3.31 (84.1) 0.27 (6.9) 31 32 Figure 32.5-2. Eclipse Series--Approximate Dimensions in Inches (mm) 33 34 35 36 37 38 39 40 41 42 43 CA08104001E For more information, visit: www.eaton.com/consultants 32.5-8 Control/GF/Current & Voltage Relays & Pilot Devices September 2011 Sheet 32 038 22 This page intentionally left blank. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 For more information, visit: www.eaton.com/consultants CA08104001E