CA08104001E For more information, visit:
www.eaton.com/consultants
September 2011
Contents
Control/GF/Current & Voltage Relays & Pilot Devices 32.0-1
Sheet
32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
001
Control/GF/Current &
Voltage Relays &
Pilot Devices
Control/GF/Current & Voltage Relays & Pilot Devices
Pushbuttons, Selector Switches & Indicating Lights
M22, C22, 10250T, E34, HT800, E30 Series
Pilot Devices Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.1-1
Ground Fault Relays and Monitors
Type D64 Series—Digital Ground Fault Relay System . . . . . . . . . . . . . . .
32.2-1
EGF Series Ground Fault Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2-8
Current Sensing and Monitoring
D65C Series—Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.2-11
Voltage Monitoring Relays
D65 Series—Voltage Monitoring Relays. . . . . . . . . . . . . . . . . . . . . . . . . . .
32.3-1
D65 Series—Voltage Band Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.3-3
D85 Series—Alternating Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.3-4
General Purpose Plug-In Relays
Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.4-1
Multi-Pole Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.4-4
Solid-State Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.4-5
Counting and Timing Relays
Universal TR Series
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.5-1
1/32 DIN LCD—Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.5-1
Durant E42DIR Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.5-4
Durant E42A24M Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.5-4
Panel Meters—Eclipse Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.5-4
Specifications
See Eaton’s
Product Specification Guide
, available on CD or on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010
Sections 16902, Sections 26 29 05,
16903 26 09 11
Control Relays, Pushbuttons and Selector Switches
32.0-2
For more information, visit:
www.eaton.com/consultants
CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet
32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
002
This page intentionally left blank.
CA08104001E For more information, visit:
www.eaton.com/consultants
32.1-1
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet
32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Pushbuttons, Selector Switches & Indicating Lights
M22, C22, 10250T Series—Pilot Devices Overview
003
M22
M22 Pushbuttons
General Description
Eaton’s M22 industrial heavy-duty
pushbutton line offers a wide array
of functional, attractive and ergo-
nomically designed illuminated and
non-illuminated pushbuttons, selector
switches, push-pulls, alternate action
and twist-to-release operators. The
complete illuminated line is only offered
in LED light units to ensure high-quality
brightness and up to 100,000 hours
of LED illumination. M22 operators
are available with either a silver or a
black colored bezel. The space-saving
modular construction of the M22
line makes on-the-job assembly fast
and simplifies the stocking of both
components and complete devices.
Features
■
Field-convertible pushbuttons
and mushroom operators from
maintained to momentary status
■
Field-convertible selector switches
from momentary to maintained
operation and vice versa
■
LED offering only for all
illuminated operators
■
Laser-engraved pushbuttons, lenses
and enclosures
■
Heavy-duty construction with a mini-
mum of IP66 and UL NEMA
®
Type
4X/13 on front of panel operators.
Many operators even carry IP67 and
IP69K, for the toughest applications
■
Silver or black colored nylon bezels
■
Snap-lock contact blocks and light
units for front or base mounting
■
Notched hole mounting with
anti-rotation tab and central nut
mounting on each operator
■
Over 5 million mechanical
operations and 1.6 million electrical
(reference specification sheet)
■
Direct opening action normally
closed contacts
■
Unique and innovative offerings,
such as four-way pushbuttons and
USB/RJ45 bulkhead interfaces
■
Screw or spring-cage terminals
C22
C22 Pushbuttons
General Description
Eaton’s C22 compact pushbutton
line offers an industry-leading array
of functional, attractive and ergo-
nomically designed “all-in-one”
illuminated and non-illuminated
pushbuttons, selector switches,
emergency stops and indicating lights.
The complete illuminated line is only
offered in LED light units to ensure
high-quality brightness and up to
100,000 hours of LED illumination.
C22 operators are available with either
a silver or black bezel, and share the
exact same front of the panel look and
feel as Eaton’s M22 line. The C22’s
compact, “all-in-one” design with the
contact block(s) and operators integral
provides the user a simple solution.
Features
■
Field-convertible maintained
pushbuttons from maintained
to momentary
■
Field-convertible selector switches
from momentary to maintained
operation and vice versa
■
100% LED offering for all
illuminated operators improves
brightness quality and gives up
to 100,000 hours of operation
■
Laser-engraved pushbuttons
and lenses allow for high-quality,
wear-resistant markings
■
Heavy-duty construction with a
minimum of IP65 and UL NEMA
Type 4X/13 on front of panel
operators. Many operators even
carry IP67 and IP69K, for the
toughest applications
■
Silver or black colored nylon bezels
■
Notched hole mounting with
anti-rotation tab and central nut
mounting on each operator saves
installation time and prevents
operator rotation
■
Pushbuttons (momentary) rated for
5 million mechanical operations and
selector switches (non-keyed) rated
for 1 million mechanical operations
■
Plastic construction is
corrosion-resistant
10250T
10250T Pushbuttons
General Description
10250T pushbuttons provide superior
sealing and set the industry standard.
They offer the most extensive line of
operator styles. Primary industries
include: aggregate, automotive,
construction vehicles, forest products,
industrial equipment, material
handling, metal forming, metal
stamping, petrochemical, and pulp
and paper.
Features
■
30.5 mm diameter design
■
Heavy-duty die-cast metal
construction
■
Corrosion-resistant
■
Enclosed silver contacts with
reliability nibs
■
Diaphragm seals with drainage holes
■
Grounding nibs on the operator casing
■
Chrome nickel finish
■
Includes specialty operators
■
Self-grounding operators
■
Contact blocks with finger-proof
shrouds optional
Benefits
■
Reliability nibs improve contact
reliability even under dry circuit
and fine dust conditions
■
Drainage holes prevent buildup of
liquid inside the operator that can
prevent operation in freezing
environments
■
Grounding nibs bit through paint
and other coatings to provide
secure ground
32.1-2
For more information, visit:
www.eaton.com/consultants
CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet
32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Pushbuttons, Selector Switches & Indicating Lights
E34, HT800, E30 Series—Pilot Devices Overview
004
E34
E34 Pushbuttons
General Description
E34 Series pushbutton line features
the same rugged construction of the
10250T pushbutton, but has an addi-
tional two-layer solid thermosetting
epoxy coating. This coating provides a
consistent, corrosion-resistant surface
that has well surpassed industry stan-
dards and testing. Primary industries
include: automotive, chemical plants,
food and beverage, and food service
equipment, industrial equipment,
pulp and paper, and waste/water
treatment plants.
Features and Benefits
■
30.5 mm diameter design
■
Die-cast metal construction
■
Two-layer 100% solid thermosetting
cathodic epoxy coating
■
Highly corrosion-resistant
■
Black matte epoxy coated finish
■
Integral ground terminal
screw-on operators
■
FDA approved for sanitary
chemical-resistance requirements
■
Rated Class 1 Division 2 for
hazardous locations
■
Construction and extra coating
provide superior sealing
HT800
HT800 Pushbuttons
General Description
Eaton’s HT800 Series is a family of
30.5 mm pushbutton devices that
includes momentary, illuminated and
mushroomhead pushbuttons, selector
switches, indicating lights and push-
pull switches. The HT800 devices
have a familiar appearance found in
most industrial applications and are
suitable for replacement of several
other manufacturers’ 30.5 mm
pushbutton devices.
Features and Benefits
■
Anodized aluminum mounting rings
■
Watertight double V-gasket seals
■
Extended height bulbs
■
Transparent housing contact blocks
■
Gold-plated contacts (on low voltage
contact block)
■
Reliability ridge on movable contact
■
Contact blocks can be mounted in left/
right or top/bottom positions
■
Standard NC contact opens before
NO contact closes (break before make
operation)
■
Bright and long-lasting LED indicating
lights in six colors
■
Field-convertible maintained selector
switches—from two- to three-position
and vice versa
■
Field-selectable knob/lever mounting
positions—at any 22.5° increment
■
Corrosion-resistant NEMA 4X finish
■
Watertight and oiltight NEMA 4,
13 ingress protection
■
Easily identifiable NO (white) or
NC (black) contact blocks
■
Contact blocks with finger-proof
shrouds optional
E30
E30 Pushbuttons
General Description
Eaton’s Type E30 industrial pushbutton,
indicating light and selector switch line
features a wide selection of square,
multi-function operators that conve-
niently mount in a standard 30.5 mm
(1-13/64 inches) diameter panel hole.
Up to six input and indicating functions
can be grouped into a single operating
head, saving valuable panel space.
Attractive square operator styling,
coupled with custom legending of
colored buttons and lenses, and many
special function accessories, makes
E30 components ideally suited for use
on control consoles and for a variety
of industrial OEM applications.
Features
Type E30 control units consist of a
basic operator with one or more
buttons and lenses, and contact block
selection dependent on the specific
operator configuration.
■
Pushbutton operators
will accom-
modate up to four single depth
stackable contact blocks behind
each operating button, up to eight
circuits maximum
■
Indicating lights
are supplied
complete with either a transformer
light unit up to 600 Vac supply line
voltage or full voltage light unit up
to 120 Vac/Vdc supply line voltage
■
Combination pushbutton with
indicating light
operators are
supplied complete with a trans-
former or full voltage unit. Contact
blocks must be ordered separately,
up to four circuits maximum
■
Selector switches
in non-illuminated,
illuminated and key versions are
supplied as complete assembled
units including Type E22 light
units and contact blocks, up to
four circuits maximum
CA08104001E For more information, visit:
www.eaton.com/consultants
32.1-3
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet
32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Pushbuttons, Selector Switches & Indicating Lights
Pushbutton Application Matrix
005
Table 32.1-1. Pushbutton Application Matrix
Note:
For more information, see Volume 7—Motor Controls, Logic and Connectivity, CA08100008E, Tab 37.
Product
Series
Characteristics Primary
Industries
Application Conditions
Indoors
Watertight
and
Oil Tight
Outdoors High-
Pressure
Washdown
Sanitary-
Chemical
Treatment
Class 1
Division 2
Hazardous
Locations
Watertight and
UV-Resistant
Subject to
Freezing
M22
22.5 mm
IP67/69k NEMA 4X/13
Engineered plastic construction
Modular design
Food and beverage
Food service equipment
Industrial equipment
Packaging
Printing machinery
Waste/water
treatment plants
YesYes (–25°C) Most
operators IP
67/69k
No No
C22
22.5 mm
IP67/69k NEMA 4X/13
Engineered plastic construction
Compact (monoblock) design
Food and beverage
Food service equipment
Industrial equipment
Packaging
Printing machinery
YesYes (–25°C) Most
operators IP
67/69k
No No
10250T
30.5 mm diameter
Chrome nickel finish
Corrosion-resistant (NEMA 4X)
Die-cast metal construction
Includes specialty operators
Most extensive line
of operator styles
Self-grounding operators
Superior sealing
Aggregate
Automotive
Construction vehicles
Forest products
Industrial equipment
Material handling
Metal forming
Metal stamping
Petrochemical
Pulp and paper
Yes Yes Yes
Boots
required
Yes
Uses
controlled
compression
gaskets
No Yes
Use with
factory-
sealed
contact
blocks
E34
30.5 mm diameter
Black matte epoxy coated finish
Die-cast metal construction
FDA approved
Highly corrosion-resistant
(NEMA 4X++)
Integral ground terminal
screw-on operator
Superior sealing
Automotive
Chemical plants
Food and beverage
Food service equipment
Industrial equipment
Pulp and paper
Waste/water
treatment plants
Yes Not recommended
for use outdoors
if appearance is
important. Corrosion
resistance remains
unchanged, but
black color will fade.
Yes
Boots
required
Yes
Uses
controlled
compression
gaskets
Yes
Complies
with
FDA3-A
sanitary
standards
Yes
Use with
factory-
sealed
contact
blocks
HT800
30.5 mm diameter
Corrosion-resistant (NEMA 4X)
Die-cast metal construction
Limited number of
operator types
Low profile design
Standard industry appearance
Supplied complete w/grounding
kits
Automotive
Food service equipment
Industrial equipment
Material handling
Packaging
Printing machinery
Yes Yes No Yes No No
E30
30.5 mm diameter
Compact design
Corrosion-resistant (NEMA 4X)
Multi-function operators
Square shaped
Aggregate
Airline services
Asphalt paving
Building automation
Power utilities
Printing machinery
Yes Yes Not
recommended
No No
32.1-4
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
006
This page intentionally left blank.
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-1
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series, Digital Ground Fault Relays—General Description
007
D64R Series—Digital
Ground Fault Relays
D64RPB100—Digital Ground Fault
Relay with Built-In Current Sensor
or Zero-Sequence CT
General Description
The D64R digital ground fault relays
are microprocessor-based and replace
the previous generation of analog-
based devices.
Microprocessor-based D64R ground
fault relays combine more selectable
features into a single model, which
makes easier model selection and
reduces spares inventory requirements.
These devices are designed to provide
reliable detection of ground fault
conditions on three-phase AC resis-
tance grounded or solidly grounded
electrical distribution systems.
Application Description
D64R ground fault relays feature
adjustable trip settings for both trip
current and trip time. This allows the
user to set the ground fault trip current
just above the “charging” current of
the system. This prevents nuisance
tripping and provides meaningful
protection of additional ground fault
leakage currents.
Every system has a “charging”
current that can cause nuisance
tripping if the trip current is set too
low. The “charging” current is caused
by the capacitance-to-ground effect of
phase conductors in a system and will
vary depending on:
■Overall length of the cables
■Types of loads
■Quality of the insulation on the
phase conductors
■Surrounding equipment grounding,
cable trays, junction boxes, and
the like
■Type and size of transformer
A “rule-of-thumb” for systems 600V
and lower: the “charging” current is
0.5A per 1000 kVA of transformer
capacity.
Features
Standard Models
■Built-in current sensor
(zero sequence CT)
■Run and trip indicating LEDs
■Built-in harmonic filtering for
variable frequency drives or
standard 50/60 Hz applications
■DIN rail or panel mounting
■Rugged epoxy encapsulated
construction
■Pull-apart terminal block connectors
■Form “Z” (four terminal) NO and NC
output contacts, 5A at 250 Vac
■Pulsed (trip) auto reset mode
The pulsed (trip) auto reset mode is
designed for applications where the
output relay is operating a shunt trip
device. The D64R relay resets automat-
ically, 3 seconds after the ground fault
current is interrupted by the tripping
action of the circuit breaker. This
opens the output contact wired to the
shunt trip coil and prevents damage to
the internal mechanism of the circuit
breaker in the event that the operator
tries to reset the circuit breaker.
■Suitable for use on 600V systems—
may be applied on higher voltages
by using separate CTs with power
conductors insulated for the
system voltage
■Built-in test circuitry—no external
power or additional wiring is
necessary—tests trip time and
current settings
■Communications port (standard
RJ-10 jack) for connection to
optional remote display (D64D1)
door-mounted units (on D64RPB100
models only)
■Fail-safe selectable mode (on
D64RPB100 models only)
In the fail-safe mode, the relay is
energized when control voltage is
applied and will trip when either:
■Ground fault trip is detected
■There is a loss of control power
Service Protection Models
■Service protection models require
C311CT 10,000:1 ratio CTs
■Trip current range of 50 to 1200A
■Green LED indicates “Power On”
■Circuit breaker toggle position
indicates “Normal” or “Tripped”
condition
■Form C (three terminal) NO-NC
output contacts, 3A at 250 Vac
■Frequency response range of
40–200 Hz
■Zone interlocking feature with
green LED to indicate “Grading
Input Active” and DIP switch
array for zone grading backup
delay and block signal override
(on D64RPBH15 model only)
■Test button to invoke test at 20A
trip
current—tests external CT,
electronics
and circuit breaker trip
■Fail-safe selectable mode
(see above for description)
■Inhibit selectable mode—this allows
the relay to differentiate between
normal ground fault trip levels and
short-circuit conditions
The trip inhibit function is useful
when the relay is being used to trip a
contactor or motor starter on a solidly
grounded system. Under a bolted fault
condition, the relay would trip and
could cause the contactor or motor
starter to interrupt the high fault current
with harmful results. By inhibiting the
trip, the ground fault relay will not trip
on bolted faults and will allow the
upstream protective device to clear
the fault instead.
■Through-the-door or rear panel
mounting
32.2-2
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series—Digital Ground Fault Relays
008
Technical Data
Table 32.2-1. Technical Data Specifications
With zone interlocking feature.
Standards and Certifications
■UL® 1053:
❑Ground Fault Sensing and
Relaying Equipment, Class 1
(UL File No. E195341)
■CSA® C22.2 No. 144-M91:
❑Ground Fault Circuit Interrupters
(CSA File No. 700103)
■CE mark—Declaration of Conformity
■IEC 60755:
❑General Requirements for
residual current operated
protective devices
■EN 50081-1:
❑Electromagnetic compatibility
(radiated emission), “household”
directive
D64R ground fault relays are UL listed
as Class 1 devices designed to protect
electrical equipment against extensive
damage from arcing ground faults.
Factory Options
■Other ranges of trip currents
and times
■Fixed trip current and times
■Other control voltages
■Custom packaging for volume
OEM requirements
■Separate outputs for alarming vs trip
■Relays for neutral grounding
resistance monitoring
■Relays for ground fault detection
on DC power systems
■Other sizes of current transformers
Sample D64R Ground Fault Relay
in Custom Packaging for OEM
Accessories
C311CT9
Zero Sequence Current
Transformers
■A complete size range of zero
sequence CTs designed specifically
for use with D64R relays provide
excellent coupling to the monitored
circuit. This means accurate ground
fault leakage current detection over
the full setting range of the relay with
no saturation
■Built-in back-to-back zeners across
the output terminals of all 500:1
and 10,000:1 CTs provide personnel
safety should the secondary circuit
be opened
■Rectangular split core CTs make
retro-fitting easy
■All CTs are epoxy potted, panel
mounted and come with either
secondary screw terminals or
threaded studs
■The core is very high grade silicon
iron to give superior coupling
characteristics and to withstand
high shock and vibration
■All CTs are 600V class. They may
be used on higher voltage circuits
provided that power conductors are
insulated for the system voltage
Control Power
(Volts)
Frequency
Response
(Hz)
Trip Current
Range
Trip Time
Delay Range
Built-In
Current
Sensor
External Current
Transformer
Test/Reset
Provision
Catalog
Number
Min. Max. Min. Max. Required Ratio Pushbutton
on Cover
Remote
24–240 Vac/Vdc
non-isolated
45–450 Hz 30 mA 6A 20 ms 500 ms 1.1" Optional 500:1 No Pushbutton D64RP18
24–240 Vac/Vdc
isolated
45–450 Hz 30 mA 9A 20 ms 5 sec 2.0" Optional 500:1 Yes Pushbutton
or RJ-11
communications
port
D64RPB100
3A 900A Required 500:5
30A 9000A Required 5000:5
120 Vac 45–200 Hz 50A 1200A 35 ms 1 sec None Required 10000:1 Yes Pushbutton D64RPBH13
120 Vac 40–200 Hz 50A 1200A 35 ms 1 sec None Required 10000:1 Yes Pushbutton D64RPBH15
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-3
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series, Digital Ground Fault Relays and D64D1 Digital Display
009
Table 32.2-2. Zero Sequence Current
Transformers for D64RP18 and
D64RPB100 Relays 
D64RP18 relays use 500:1 ratio CTs
if needed.
D64RPB100 relays can use 500:1 ratio CTs
when needed for 30 mA–9A, 500:5 ratio for
3–900A and 5000:5 ratio for 30–9000A trip
current ranges.
For 500:5 or 5000:5 ratio CTs, select any
commercially available 5A secondary CT
with the same ratio.
The maximum allowable continuous current
through CTs is 1000A.
Table 32.2-3. Zero Sequence Current
Transformers for D64RPBH13 and
D64RPBH15 Relays
The maximum allowable continuous current
through 10,000:1 ratio CTs is 10,000A.
D64D1 Digital Display Unit
D64D1
General Description
The D64D1 digital display unit is
connected to the D64RPB100 by up
to 30 feet (10m) of standard four-wire
telephone type cable. It is supplied
with door mounting hardware. It
provides the following remote
indications and functions:
■Continuous reading of actual
ground fault current, employing
auto ranging
■Display of the pre-trip ground fault
current, after a trip has occurred
(flashing display)
■Display of the trip current setting,
after a Test Trip has been activated
■Green RUN LED, Red TRIP LED
■TEST and RESET pushbuttons. The
RESET button must be held pressed
before the TEST is pressed to invoke
the test procedure. The function of
this button can be enabled/disabled
by inserting the interconnecting
cable from the D64RPB100 relay into
one of two sockets, TEST ON or
TEST OFF, on the right side of
the display
■Pushing VERIFY pushbutton shows
if D64RPB100 tripped due to a
ground fault prior to loss of its
control voltage—red TRIP LED
lights, or if there was no ground
fault trip—green RUN LED lights.
This indication will remain available
for at least 10 hours
■The Numerical LCD window dis-
plays actual ground fault current
in amperes. When a 5000:5 ratio
interposing CT is used, all displayed
values are to be interpreted as kA
rather than amperes
Table 32.2-4. Remote Display and Indicator
Units for D64RPB100
Description/Window
Size
Ratio 500:1 CTs
Catalog Number
Toroidal Zero Sequence CT
1.10 inch (27.9 mm)
1.80 inch (45.7 mm)
2.50 inch (63.5 mm)
C311CT8
C311CT1
C311CT9
3.50 inch (88.9 mm)
5.70 inch (144.8 mm)
9.50 inch (241.3 mm)
C311CT2
C311CT5
C311CT6
Split Core (Rectangular/Square) Zero Sequence CT
5.90 x 6.70 inch
(149.9 x 170.2 mm)
C311CT3
4.00 x 13.80 inch
(101.6 x 350.5 mm)
C311CT4
11.80 x 11.80 inch
(299.7 x 299.7 mm)
C311CT7
Description Ratio 10,000:1 CTs
Catalog Number
Toroidal Zero Sequence CT
Window—
2.5 inch (65 mm)
5.0 inch (127 mm)
5.7 inch (144 mm)
9.5 inch (240 mm)
C311CT11
C311CT10
C311CT12
C311CT13
Description Catalog
Number
Remote digital display with
Numerical LCD, RUN and TRIP
LEDs, TEST, RESET and VERIFY
Pushbuttons: c/w 3 ft (1m)
of cable
D64D1
32.2-4
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series, Digital Ground Fault Relays Connection Diagrams
010
Typical Connection Diagrams
Figure 32.2-1. Typical Field Connection of D64RP18 Using Built-In
Current Transformer
Figure 32.2-2. Typical Field Connection of D64RP18 with External 500:1
Current Transformer and Pulsed Trip-Auto Reset
Figure 32.2-3. Typical Field Connection of D64RPB100 Using Built-In
Current Transformer and Remote Test/Reset
Figure 32.2-4. Typical Field Connection of D64RPB100 with Interposing
500:5 Current Transformer, Pulsed Trip-Auto Reset for Shunt Trip Breaker
1M
O
/L
G
R
OU
NDED
S
Y
S
TEM
S
–
Sin
g
le-Phase
T
wo-Wire
T
–
–
Thr
ee
-Ph
ase
Thr
ee
-Wir
e
–
r
-Wir
e
P
o
w
e
r
Sou
r
ce
Current Carryin
g
Neutral
,
When Use
d
R
1M
1M
S
TAR
T
S
T
OP
O
/L
R
eset
“
D
oub
l
e
C
li
c
k f
o
r T
est
”
T
“
D
oub
l
e
C
li
ck
”
(
Pulse
d
Tri
p
-Auto Reset
)
T
P
o
w
e
r
Sou
r
ce
G
R
OU
NDED
S
Y
S
TEM
S
–
Sin
g
le-Phase Two-Wir
e
–
Sin
g
le-Phase Three-Wir
e
–
Thr
ee
-Ph
ase
Thr
ee
-Wir
e
–
Thr
ee
-Ph
ase
F
ou
r-Wir
e
Current Carryin
g
Neutral
,
When Use
d
L
O
A
D
500:1 C311CT
SERIES
ST
GF Trip Range:
30 mA to 9A.
Chassis
Close to
D64RPB100
Power Source
Current Carrying
Neutral, When Used
1M
START
STOP
Remote
Test/Reset
1M
O/L
R
Trip
1M
O/L
GROUNDED SYSTEMS
– Single-Phase Two-Wire
– Single-Phase Three-Wire
– Three-Phase Three-Wire
– Three-Phase Four-Wire
Cu
rr
e
n
t
Carryin
g
Neutral
,
Wh
e
n
Used
P
o
w
e
r
Sou
r
ce
GF Trip Ran
ge
3
–
900A
C
h
ass
i
s
C
l
ose
to
D
6
4RPB1
00
L
O
A
D
INTERPOSING 500:5
INT
NT
ST
G
R
OU
NDE
D
S
Y
S
TEM
S
–
Sin
g
le-Phase Two-Wir
e
–
–
Three-Phase Three-Wir
e
–
Thr
ee
-Ph
ase
F
ou
r-Wir
e
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-5
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series, Digital Ground Fault Relays Connection Diagrams
011
Figure 32.2-5. Typical Field Connection of D64RPB100 with External
500:1 Current Transformer (C311CT Series) Pulsed Trip-Auto Reset for
Shunt Trip Breaker
Figure 32.2-6. D64RPBH13 Typical Field Connections
Figure 32.2-7. D64RPBH15 Typical Field Connection with Zone
Selective Interlocking
GROUNDED SYSTEMS
– 1-Phase 2-Wire
– 1-Phase 3-Wire
Current
Carrying
Neutral,
When Used
Power Source
GF Trip
Range:
30 mA to 9A
Chassis
Close to
D64RPB100
LOAD
500:1 C311CT SERIES
ST
– 3-Phase 3-Wire
– 3-Phase 4-Wire
C311CT
Current
Transformer
CB Coil
Clearing
Contact
Power
Source
ST
GROUNDED SYSTEMS
– Single-Phase Two-Wire
– Single-Phase Three-Wire
– Three-Phase Three-Wire
– Three-Phase Four-Wire
LOAD
Current Carrying
Neutral, When Used
C311CT
Current
Transformer
CB Coil
Clearing
Contact
Power
Source
ST
GROUNDED SYSTEMS
– Single-Phase Two-Wire
– Single-Phase Three-Wire
– Three-Phase Three-Wire
– Three-Phase Four-Wire
LOAD
Current Carrying
Neutral, When Used
To
Upstream
Zone From Downstream Zone
32.2-6
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series, Digital Ground Fault Relays Dimensions
012
Dimensions
Figure 32.2-8. D64RP18—Approximate Dimensions in Inches (mm)
Figure 32.2-9. D64RPB100—Approximate Dimensions in Inches (mm)
Figure 32.2-10. D64RPBH13 and D64RPBH15—Approximate Dimensions in Inches (mm)
35
m
m
DIN R
a
i
l
DIN R
a
i
l
R
e
l
ease
Cli
p
Rear Panel Mountin
g
DIN R
a
il
o
r 2
Sc
r
ew
Right Hand Side Vie
w
2.76
(
70.1
)
1
.
2
6
(
32.0
)
1.77
(
45.0
)
1.38
(
35.1
)
2.
36
(
60.0
)
2.7
6
(
70.1
)
1.
38
(
35.1
)
Mountin
g
Hol
e
0.22
(
5.5
)
Dia
.
1.10
(
28.0
)
Di
a.
4.4
3
(
112.5
)
1.
38
(
35.1
)
3
.
58
(
90.9
)
Rear Panel Mounting DIN Rail or 2 Scre
w
B
otto
m
S
i
de
Vi
ew
3
.
94
(
100.1
)
2.17
(
55.1
)
35
m
m
DIN Rai
l
Mountin
g
Hol
e
0.22
(
5.5
)
Dia
.
DIN R
a
i
l
R
e
l
ease
3.94
(
100.1
)
2.
36
(
60.0
)
1.
38
(
35.1
)
2.7
6
(
70.1
)
0.20
(
5.1
)
2.
00
(
50.8
)
Di
a.
3.35
(
85.1
)
0.30
(
7.6
)
1.
97
(
50.0
)
4.
02
(
102.1
)
0.82
(
20.8
)
1.77
(
45.0
)
3.94
(
100.1
)
Through-the-Door Mounting
4.92
(125.0)
0.30 (7.6) Mounting Hole
0.158 (4) Dia.
4.01
(101.9)
Door
Cutout
4.33
(110.0)
3.74 (95.0)
0.16 (4.1)
0.30
(7.6)
0.16 (4.1)
3.15 (80.0)
2.83 (71.9)
Door Cutout
Right Side View
4.14 (105.2)
0.59
(15.0)
3.94 (100.1)
4.92
(125.0) 3.94
(100.1)
0.73
(18.4)
35 mm
DIN Rail
Rear Panel Mounting DIN Rail or 2 Screw
Mounting Hole
0.22 (5.5) Dia.
DIN Rail
Release 3.94
(100.1)
2.36 (60.0)
1.38
(35.1)
2.76 (70.1)
0.20
(5.1)
3.35
(85.1)
0.30 (7.6)
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-7
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
D64R Series—Digital Ground Fault Relays and C311CT Series Dimensions
013
Figure 32.2-11. D64D1 Digital Display Unit and D64D2 Remote Indicator Unit—Approximate Dimensions in Inches (mm)
Table 32.2-5. C311CT Series Dimensions
Figure 32.2-12. C311CT Series Approximate Dimensions in Inches (mm)
Figure Approximate Dimensions in Inches (mm) Catalog
Number
Wide
A
High
B
Deep
C
Mounting F G H
DE
A
B
C
C
3.35 (85.1)
7.30 (185.4)
13.58 (345.0)
20.87 (530.1)
3.35 (85.1)
5.50 (139.7)
8.75 (222.3)
7.87 (200.0)
1.57 (40.0)
1.20 (30.5)
1.57 (40.0)
1.57 (40.0)
0.98 (24.9)
6.42 (163.1)
12.80 (325.1)
20.08 (510.0)
0.39 (10.0)
0.59 (15.0)
0.59 (15.0)
0.59 (15.0)
1.81 (46.0)
3.54 (89.9)
6.70 (170.2)
13.78 (350.0)
—
—
5.90 (149.9)
3.94 (100.0)
—
0.89 (22.6)
0.89 (22.6)
0.89 (22.6)
C311CT1
C311CT2
C311CT3
C311CT4
B
B
A
B
10.12 (257.0)
13.86 (352.0)
2.17 (55.1)
6.68 (169.7)
8.27 (210.1)
11.89 (302.0)
2.56 (65.0)
4.84 (123.0)
1.46 (37.1)
1.46 (37.1)
2.20 (55.8)
1.18 (30.0)
9.33 (237.0)
13.07 (332.0)
0.98 (24.9)
5.78 (146.8)
0.59 (15.0)
0.59 (15.0)
0.39 (10.0)
0.59 (15.0)
5.70 (144.8)
9.45 (240.0)
1.10 (27.9)
2.56 (65.0)
—
—
—
—
0.89 (22.6)
0.89 (22.6)
—
0.89 (22.6)
C311CT5
C311CT6
C311CT8
C311CT9
B
B
B
B
10.12 (257.0)
6.68 (169.7)
10.12 (257.0)
13.86 (352.0)
8.27 (210.1)
4.84 (123.0)
8.27 (210.1)
11.89 (302.0)
1.85 (47.0)
1.18 (30.0)
1.85 (47.0)
1.85 (47.0)
9.33 (237.0)
5.78 (146.8)
9.33 (237.0)
13.07 (332.0)
0.59 (15.0)
0.59 (15.0)
0.59 (15.0)
0.59 (15.0)
5.00 (127.0)
2.56 (65.0)
5.70 (144.8)
9.45 (240.0)
—
—
—
—
0.89 (22.6)
0.89 (22.6)
0.89 (22.6)
0.89 (22.6)
C311CT10
C311CT11
C311CT12
C311CT13
3.27
(83.1)
Panel
Cutout
2.72 (69.1)
Panel Cutout
Rear View Through-the-Panel MountingRight Side View
1.02
(26.0)
0.83
(21.1)
2.68 (68.1)
3.19 (81.0)
0.41
(10.4)
1.46
(37.1)
3.27
(83.1)
0.31
(7.9) 3.74
(95.0)
1.82
(46.2)
M5M5
3.27
(83.1)
3.74
(95.0)
1.50
(38.1)
1.38
(35.1)
0.94
(23.9)
BB
A C
C
Figure A Figure B Figure C
E
E
Split (If Split Core)
HC
D
F
D
A
H
E
D
A
F
FB
G
Threaded
Studs
M4 1 mm
Note: All Mounting Holes Are 0.25 (6.4) Dia.
32.2-8
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
EGF Series Ground Fault Sensors
014
EGF Series Ground Fault
CurrentWatch Current Sensors
The CurrentWatch™ EGF Series from
Eaton’s electrical business is a family
of ground fault (earth leakage) sensors.
Ground fault sensors help protect
people, products and processes from
damage caused by ground fault
conditions by monitoring all current-
carrying conductors in grounded
single- and three-phase delta or wye
systems. The EGF Series is available
with either solid-state or mechanical
relay outputs.
The EGF Series with solid-state
outputs offers the benefit of reliable,
long-lasting solid-state switches.
Solid-state design provides unlimited
switch operating life, superior resis-
tance to shock and vibration, zero off-
state leakage, high switch speeds and
high input-output isolation. Solid-state
outputs have solid-core housings with
screw terminals.
The EGF Series with mechanical relay
outputs are available in solid-core
housings with a choice of NO or NC
SPST latching relays and a SPDT
Form C relay with auto-reset. All
mechanical models can be ordered
with a fixed set point or with a “tri-set”
option, which provides three factory-set,
field-adjustable set points.
Approvals
■UL recognized
Product Features
■Broad range of options to meet
application needs—NO or NC,
solid-
state or mechanical relays,
normally energized or normally
de-energized contacts
■Set point options maximize ease-
of-use and application flexibility—
Field-selectable 5, 10 or 30 mA
set points on the EGF “Tri-set”
models make user adjustments
fast, sure and convenient
■Compatible with standard equip-
ment—Application on single- and
three-phase systems, ideal for
use with shunt trip breakers,
and magnetically isolated from
monitored circuit and control power
■Agency approved—UL and
CE certified, accepted worldwide
Figure 32.2-13. Ground Fault Sensors with Solid-State or Mechanical Relay Outputs
Typical Applications
■Personnel protection (typically
5 mA)—Detects sensitive ground
fault conditions, which could cause
injury to people, and functions as a
sensor and alarm trigger when
applied as an input to an overall
ground fault protection system
■Equipment protection (typically
10 or 30 mA)—For applications
where personnel protection is not
the primary concern, higher set point
capability helps eliminate nuisance
tripping while still providing
adequate ground fault detection
to protect machine electronics
■Regulatory—Meets requirements
as stipulated by governmental and
industrial regulatory groups for
ground fault sensing
“Zero Sequence” Operating Principle
In three-phase delta and wye systems,
under normal conditions, current in
the “hot” leg of a two-wire load is
equal in magnitude, but opposite in
sign to the current in a neutral leg.
As a result, the electromagnetic fields
surrounding these two conductors
cancel, producing a “zero sequence
current.” As soon as current leaks
to ground (fault condition), the two
currents become imbalanced and a
net magnetic field results. The Current-
Watch EGF Series sensors monitor this
field and trips the contacts when the
leakage rises above the set point.
Figure 32.2-14. Example Application—CurrentWatch EGF Series
Choice of
Solid-State
or
Mechanical Relays
Bright LED
Status Indicators
Built-In
Mounting Tabs
Ground Fault Sensor
Circuit Interruption Device
E.G. Contactor Leakage
to Ground
Insulation Breakdown Monitoring
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-9
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
EGF Series Ground Fault Sensors
015
Table 32.2-6. Wiring Diagrams—CurrentWatch EGF Series
Models Wiring Diagrams
Solid-state
output models
Mechanical relay
output models
T
est
G
R
P
o
w
er
Out
p
u
t
Power Output
Power
Interupt
Power
Interupt
Power
Interupt
Power
Interupt
HOT
NEUT
1Ø Power
1Ø Load
Power Output
ØA
ØB
ØC
ØN
3Ø Wye Power
3Ø Load
Power Output
ØA
ØB
3Ø Power
1Ø Load
Power Output
ØA
ØB
ØC
3Ø Delta Power
3Ø Load
EGF Series
EGF Series
EGF Series
EGF Series
Latchin
g
M
ode
l
s
A
uto
R
eset
M
ode
l
s
Jum
p
er Locatio
n
o
f Tri-
set
M
ode
l
s
Ex
te
rn
a
l R
eset
S
wi
tch
Jumper Location
of Tri-set Models
G
R
G
R
P
o
w
er
Out
p
u
t
1
2
3
4
5
6
1
2
3
4
5
6
Status
P
o
w
er
P
o
w
er
Status
P
o
w
er
Out
p
u
t
T
est
T
est
32.2-10
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Ground Fault Relays and Monitors
EGF Series Ground Fault Sensors
016
Table 32.2-7. Specifications—CurrentWatch EGF Series
Description Solid-State
Output Models
Mechanical Relay
Output Models
Power supply 120 Vac (55–110% of nominal voltage)
24 Vac/dc (±20%)
Output contact type Isolated dry contact Mechanical relay
Output rating (switching current and
switching voltage)
AC output switching models: 1A at 240 Vac
DC output switching models: 0.15A at 30 Vdc
Auto reset models:
SPDT Relay
1A at 120 Vac
2A at 30 Vdc
Latching Models:
SPST Relay
1A at 120 Vac
2A at 30 Vdc
Off-state leakage NO models: <10 µA
NC models: <2.5 mA
None
Response time 200 ms at 5% above trip point
60 ms at 50% above trip point
15 ms at 500% above trip point
Frequency range 50–400 Hz (monitored circuit)
Loading 2 VA max.
Isolation voltage 5000 Vac (tested)
Sensing aperture 0.74 in (19 mm) dia.
LED indicator Green LED for Power On status; Red LED for Contact status
Housing UL94 V0 flammability rated
Environmental Operating temperature: –4 to 122°F (–20 to 50°C)
Humidity: 0–95% RH, noncondensing
Approvals UL 1053, Class 1 recognized, CE
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-11
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Current Sensing and Monitoring
D65C Series—Overview
017
Product Family Overview
Current Monitoring Relays
General Description
The D65C Series Current Monitoring
Relays monitor AC single-phase
currents for over- or undercurrent
conditions in three current ranges:
0.1–1A, 0.5–5A and 1–10A. An external
current transformer may be used to
extend the range of the product. A
separate 24V or 120 Vac input (supply)
voltage is required to power the unit.
All versions are available in a compact
plug-in case using industry standard
8- or 11-pin octal sockets.
Standards and Certifications
When used with accompanying
Eaton socket.
Product Family Selection
Standard
Fixed time delay on both pickup and dropout current settings.
Table 32.2-8. D65C Product Family Selection—Standard Function
Fixed time delay eliminates nuisance tripping due to short current surges or drops.
Overcurrent
Adjustable time delay on pickup and fixed time delay on dropout current settings.
Table 32.2-9. D65C Product Family Selection—Overcurrent Function
Fixed time delay eliminates nuisance tripping due to short current surges or drops.
Undercurrent
Fixed time delay on pickup and adjustable time delay on dropout current settings.
Table 32.2-10. D65C Product Family Selection—Undercurrent Function
Fixed time delay eliminates nuisance tripping due to short current surges or drops.
Typical Installations
Figure 32.2-15. Typical Installation without
External CT
Figure 32.2-16. Typical Installation with
External CT
Series Pickup Dropout Page
Setting Time Delay Setting Time Delay
D65CE Adjustable (across
monitored range)
Fixed 100 ms Fixed
(–5% pickup)
Fixed 100 ms 32.2-12
D65CEK Adjustable
(50–95% pickup)
Series Pickup Dropout Page
Setting Time Delay Setting Time Delay
D65CH Adjustable (across
monitored range)
0.1–10 sec
adjustable
Fixed
(–5% pickup)
Fixed 100 ms 32.2-13
D65CHK Adjustable
(50–95% pickup)
Series Pickup Dropout Page
Setting Time Delay Setting Time Delay
D65CL Fixed
(+5% dropout)
Fixed 100 ms Adjustable (across
monitored range)
0.1–10 sec
adjustable
32.2-14
Without External CT
Current
Monitor
Relay
Control
Voltage
M
Motor
M
M
L1
L2
6
5
34 1 2
8
With External CT
Current
Monitor
Relay
Control
Voltage
M
M
L1
L2
M
Motor
6
5
34 1 2
8
32.2-12
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Current Sensing and Monitoring
D65CE Series—Standard Current Monitors
018
Standard Current Monitors
D65CE Series Standard Current Monitors
General Description
The D65CE Series standard current
monitors are used to detect either
an overcurrent or undercurrent
condition. The pickup current setting
is user-adjustable within three ranges
(0.1–1A), (0.5–5A) or (1–1A). The range
can be extended beyond 10A with the
use of an external current transformer.
Choose between a fixed dropout
current setting at 95% of the selected
pickup setting or an adjustable drop-
out setting of 50–95% of the selected
pickup setting. The relay will energize
when the monitored AC current is
above the pickup setting, and will
de-energize when the monitored AC
current is below the dropout setting.
The time delay on both pickup and
dropout is fixed at 100 ms. Adjustable
time delays are available with the
D65CH and D65CL Series.
Features
■Monitors AC single-phase currents
■Three separate current monitoring
ranges covering 0.1–10A
■External CT can be used to
extend ranges
■Adjustable pickup setting
with either fixed or adjustable
dropout setting
■LED indicates output relay status
■Choice of compact 8-pin SPDT or
11-pin DPDT plug-in case
■10A output contacts
Figure 32.2-17. Standard Current Monitoring
Technical Data and Specifications
Table 32.2-11. Technical Data—D65CE Series, Standard Current Monitors
Description Specifications
Input voltage tolerance AC operation: +10/–15% of nominal voltage at 50/60 Hz
Load (burden) Less than 5 VA
Current settings:
Pickup
Dropout
Adjustable throughout current range monitored
Fixed at 95% of pick-up setting for D65CE
Adjustable from 50–95% of pickup setting for D65CEK
Temperature –20 to 131°F (–28 to 55°C)
Response times:
Pickup
Dropout
100 ms
100 ms
Output contacts 10A resistive at 240 Vac / 30 Vdc
1/2 hp at 240 Vac (NO); 1/3 hp at 240 Vac (NC)
Mechanical life 10,000,000 operations
Electrical life 100,000 operations
Indicator LED Green when input voltage is applied; Red when relay is energized
Reset Automatic
Mounting Requires an 8- or 11-pin socket
Monitored
Current
Pick-Up
Current
Drop-Out
Current
Input
Power
(Voltage)
Relay
Output
On
On
Off
Off
CA08104001E For more information, visit: www.eaton.com/consultants
32.2-13
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Current Sensing and Monitoring
D65CH Series—Overcurrent Monitors
019
Overcurrent Monitors
D65CH Series Overcurrent Monitors
General Description
The D65CH Series overcurrent monitor-
ing relays are used to detect an over-
current condition. The pickup current
setting is user-adjustable within one
of three ranges as shown in product
selection table. An external current
transformer can be used to extend the
range beyond 10A. Users may select
a fixed dropout current setting (95%
of the selected pickup setting) or an
adjustable dropout setting (50–95% of
the selected pickup setting). The relay
will energize when the monitored AC
current is above the pickup setting for a
period longer than the adjustable time
delay of 0.1–10 seconds. This delay
prevents nuisance tripping caused by
inrush currents. It will de-energize
when the monitored AC current is
below the dropout setting.
Features
■Monitors AC single-phase currents
for overcurrent conditions
■Three separate current monitoring
ranges covering 0.1–10A
■External CT can be used to
extend ranges
■Adjustable pickup setting with either
fixed or adjustable dropout setting
■Adjustable time delay of
0.1–10 seconds on pickup
■LED indicates output relay status
■Choice of compact SPDT (8-pin) or
DPDT (11-pin) plug-in case
■10A output contacts
Figure 32.2-18. Overcurrent Monitoring
Technical Data and Specifications
Table 32.2-12. Technical Data—D65CH Series, Overcurrent Monitors
Description Specifications
Input voltage tolerance AC operation: +10/–15% of nominal voltage at 50/60 Hz
Load (burden) Less than 5 VA
Current settings:
Pickup
Dropout
Adjustable throughout current range monitored
Fixed at 95% of pickup setting for D65CH
Adjustable from 50–95% of pickup setting for D65CHK
Temperature –20 to 131°F (-28 to 55°C)
Response times:
Pickup
Dropout
Adjustable 0.1–10 seconds
Fixed at 100 ms
Output contacts 10A resistive at 240 Vac/30 Vdc
1/2 hp at 240 Vac (NO); 1/3 hp at 240 Vac (NC)
Mechanical life 10,000,000 operations
Electrical life 100,000 operations
Indicator LED Green when input voltage is applied; Red Flashing when in time delay;
Red steady when relay is energized
Reset Automatic
Mounting Requires an 8- or 11-pin socket
Monitored
Current
Pick-Up
Current
Drop-Out
Current
Input
Power
(Voltage)
Relay
Output
On
On
TT
Off
Off
32.2-14
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Current Sensing and Monitoring
D65CL Series—Undercurrent Monitors
020
Undercurrent Monitors
D65CL Series Undercurrent Monitors
General Description
The D65CL Series is designed to detect
an undercurrent condition. The drop-
out current setting is user-adjustable
within one of three ranges shown
below. An external current transformer
can be used to extend the range
beyond 10A. The pickup current
setting is fixed at +5% of the selected
drop-out setting. The relay will energize
when the monitored AC current is
above the pickup setting. It will
de-energize when the monitored AC
current is below the dropout setting
for a period longer than the adjustable
time delay of 0.1–10 seconds. This
delay prevents nuisance tripping
caused by momentary line dips. The
relay will energize when the current
rises 5% above the dropout setting.
Features
■Monitors AC single-phase currents
for undercurrent conditions
■Three separate current monitoring
ranges covering 0.1–10A
■External CT can be used to
extend ranges
■Adjustable dropout setting with
fixed pickup setting
■Adjustable time delay of
0.1–10 seconds on dropout
■LED indicates output relay status
■Choice of compact SPDT (8-pin) or
DPDT (11-pin) plug-in case
■10A output contacts
Figure 32.2-19. Undercurrent Monitoring
Technical Data and Specifications
Table 32.2-13. Technical Data—D65CL Series, Undercurrent Monitors
Description Specifications
Input voltage tolerance AC operation: +10/–15% of nominal voltage at 50/60 Hz
Load (burden) Less than 5 VA
Current settings:
Pickup
Dropout
Fixed at 5% above adjustable dropout setting
Adjustable throughout current range monitored
Temperature –20 to 131°F (–28 to 55°C)
Response times:
Pick-up
Drop-out
Fixed at 100 ms
Adjustable 0.1–10 seconds
Output contacts 10A resistive at 240 Vac/30 Vdc
1/2 hp at 240 Vac (NO); 1/3 hp at 240 Vac (NC)
Mechanical life 10,000,000 operations
Electrical life 100,000 operations
Indicator LED Green when input voltage is applied; Red flashing when in time delay;
Red steady when relay is energized
Reset Automatic
Mounting Requires an 8- or 11-pin socket
Monitored
Current
Pick-Up
Current
Drop-Out
Current
Input
Power
(Voltage)
Relay
Output
On
On
T
Off
Off
CA08104001E For more information, visit: www.eaton.com/consultants
32.3-1
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Voltage Monitoring Relays
D65 Series—Voltage Monitoring Relays
021
D65 Series
D65 Series
General Description
The Eaton D65 voltage monitoring
relay protects distribution systems
supplying motor feeder or branch
circuits against premature equipment
failure caused by voltage problems on
wye or delta connected three-phase
systems. Voltage monitoring relays
protect against voltage imbalance
and single-phasing regardless of any
regenerative voltages. The relay is
energized when the phase sequence
and all voltages are correct. Any
of five abnormal conditions (phase
loss, phase reversal, overvoltage,
undervoltage or phase imbalance)
will de-energize the relay. As standard,
re-energization is automatic upon
correction of the fault condition. The
D65 can also be wired for manual reset.
Application Description
Protective Functions
The D65 Series relay makes separate
trip decisions based on the status of
the three-phase voltage inputs. Control
power is derived from the three-phase
voltage inputs. Separate control power
is not required. The device will trip in
response to any combination of the
following conditions:
■Undervoltage—When voltage in all
three lines of a three-phase system
drops simultaneously. Undervoltage
dropout can be set at 80–95% of
operating voltage. Unit trips when
the average of all three lines is less
than the adjusted set point for a
period longer than the adjustable
time delay dropout (0.1–20 seconds).
This time delay eliminates nuisance
tripping caused by momentary
voltage fluctuation
■Overvoltage—Fixed at 110% of
nominal, unit trips when the average
of all three lines is greater than the
fixed set point for a period longer
than the time delay dropout
■Phase imbalance—Imbalance of
a three-phase system occurs when
single-phase loads are connected
such that one or two of the lines
(phases) carry more or less of the
load. This could cause motors to run
at temperatures above published
ratings. Unit trips when any one
of the three lines is more than
the adjusted set point below the
average of all three lines. The
percent phase imbalance is adjust-
able from 2–10% and also has a
Disable setting for applications
where poor voltage conditions
could cause nuisance tripping
■Phase loss (single-phasing)—Total
loss of one or more of the three
phases. Typically caused by a blown
fuse, broken wire or worn contact.
This condition would result in a
motor drawing locked rotor current
during startup. In addition, a three-
phase motor will continue to run
after losing a phase, resulting in
potential motor burn-out. Unit trips
on loss of any phase
■Phase reversal—Reversing any
two of the three phases will cause
a three-phase motor to run in the
opposite direction. This may cause
damage to machinery or injury
to personnel. Unit trips if rotation
(sequence) of the three phases is
anything other than A-B-C
Features
■
Universal voltage range of 208–480V
provides the flexibility to cover a
variety of applications. 120V and
600V units also available
■Automatic or manual reset after the
fault condition is corrected
■Multi-color LED indicates normal
condition and defines fault type for
simpler troubleshooting
■D65VMLS can be either mounted
directly on 35 mm DIN rail with no
additional parts or to a back-panel
with two screws. No socket
required. D65VMLP will plug
into D3PA2 socket and mount
on 35 mm DIN rail
■Small, compact size
■User-adjustable settings include
nominal voltage, percent phase
imbalance, undervoltage dropout,
time delay on undervoltage and
time delay on restart after fault
Operation
The D65 provides protection against
premature equipment failure caused by
voltage faults on three-phase systems.
The D65 is designed to be compatible
with most wye or delta systems. In wye
systems, a connection to a neutral is
not required. D65 voltage monitoring
relays protect against unbalanced
voltages or single-phasing regardless
of any regenerative voltages. The relay
is energized when the phase sequence
and all voltages are correct. Any one
of five fault conditions will de-energize
the relay. Re-energization is automatic
upon correction of the fault condition.
Manual reset is available if an NC
switch is wired to the appropriate
terminals. A multi-color LED indicates
normal condition and also provides
specific fault indication to simplify
troubleshooting. The percent phase
imbalance is adjustable from 2–10%,
and the undervoltage dropout can be
set at 80–95% of operating voltage.
The adjustable time delay dropout on
undervoltage (0.1–20 sec) eliminates
nuisance tripping caused by momen-
tary voltage fluctuations.
Table 32.3-1. LED Operation
Standards and Certifications
■CE
■cULus (D65VMLS only)
■cURus (D65VMLP only)
■UL listed when used with
accompanying Eaton socket.
LED Status Indicator
Green steady Normal/relay ON
Green flashing Power-up/restart delay
Red steady Unbalance
Red flashing Undervoltage/overvoltage
Amber steady Reversal
Amber flashing Loss
Alternating
green/red
Undervoltage/overvoltage
trip pending
Alternating
red/amber
Nominal voltage set error
32.3-2
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Voltage Monitoring Relays
D65 Series—Voltage Monitoring Relays
022
Technical Data and Specifications
Table 32.3-2. D65 Series Specifications
Dimensions
Figure 32.3-1. Surface-Mount and Plug-In—Approximate Dimensions
in Inches (mm)
Wiring Diagrams
Figure 32.3-2. Surface-Mount and Plug-In Wiring Diagrams
Typical Connections
Line Side Monitoring
With the relay connected before the motor starter, the motor
can be started in the reverse direction. However, the motor is
unprotected against phase failures between the relay and
the motor.
Load Side Monitoring
With the relay connected directly to the motor, the total feed
lines are monitored. This connection should not be used
with reversing motors.
Figure 32.3-3. Line Side and Load Side Monitoring
Product Selection
When Ordering Specify
■Catalog number
Table 32.3-3. Voltage Monitoring Relay
Requires a 600V-rated socket when used on system voltages greater
than 300V. The D3PA2 socket is rated 10A, 600V.
Description Specifications
Nominal voltages
(50–60 Hz)
120V, 208–480V, 600V
Connections Three-wire wye or delta
Output contacts
for D65VMLS
SPDT and SPNC (surface mount version only)
NO: 10A resistive at 240 Vac/30 Vac, 1/2 hp at 240 Vac
NC: 10A resistive at 240 Vac/30 Vdc, 1/3 hp at 240 Vdc
Output contacts
for D65VMLP
SPDT:
10A resistive at 240 Vac/30 Vdc; 1/2 hp at 120/240 Vac
Dielectric 1000V + (2 * nominal voltage rating) between
input terminals and case or active circuitry
Operating temp. –20° to 150°F (–28° to 65°C)
Response time
Power up
Restart after
fault
Release
1–300 seconds adjustable
1–300 seconds adjustable
100 ms fixed on phase loss and phase reversal;
2 sec fixed on phase imbalance;
0.1–20 sec adjustable on undervoltage only;
inverse time curve for overvoltage
Mechanical life
Electrical life
10,000,000 operations
100,000 operations
Power
consumption
3 VA
Net Weight 10.3 oz (292g) D65VMLS
6.4 oz (181g) D65VMLP
Hysteresis 2–3%
1.70
(43.2)
2.90 (73.7)
3.00 (76.2)
2.40
(61.0)
1.40
(35.6)
0.20 (5.1) Mounting Holes – 2 Places
2.70
(68.6)
1.80 (45.7)
4.40 (111.8)
4.50 (114.3)
2.40
(61.0)
12 14
M
2
M
122
Manual Reset
AB C
ØA ØB ØC
11 21 ØA ØB ØC Manual
Reset
3
2
6
54
81 7
Mounting
Style
Operating
Voltage, 50/60 Hz
Catalog
Number
Surface-mount
(DIN rail or panel)
120V
208–480V
600V
D65VMLS120
D65VMLS480
D65VMLS600
Plug-in
(DIN rail)
120V
208–480V
D65VMLP120
D65VMLP480
8-pin socket — D3PA2
START
L1
L1
L2
Voltage Monitor
Relay
Input Fuses
(Recommended)
2A Max.
Input Fuses
(Recommended)
2A Max.
Voltage
Monitor
Relay
Line Side Monitoring
3
Phase
M
otor
O/L
STOP
M
M
L2 M
L3 M
M
START
L1
L1
L2
Voltage Monitor
Relay
Voltage
Monitor
Relay
Load Side Monitoring
3
Phase
M
otor
O/L
STOP
M
L2 M
L3 M
M
CA08104001E For more information, visit: www.eaton.com/consultants
32.3-3
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Voltage Monitoring Relays
D65 Series—Voltage Band Relays
023
D65 Series—
Voltage Band Relay
D65 Series
General Description
Monitors AC single-phase and DC
voltages; provides voltage band
(window) protection, wide range of
overvoltage, undervoltage and time
delay settings; LED indicates output
relay status.
Features
Input Voltage
■
24 Vac, 10 Vac, 12–110 Vdc
■Tolerance: +25/–50% of nominal
voltage
■AC voltages are 50/60 Hz
■No separate supply (input) voltage
is required
Output Contacts
■
10A resistive at 240 Vac/30 Vdc
■1/2 hp at 240 Vac (NO)
■1/3 hp at 240 Vac (NC)
Load (Burden)
■
Less than 3 VA
Pickup and Dropout Settings
■
Pickup: 100–125% of nominal voltage
■Dropout: 75–100% of nominal voltage
Temperature
■–20° to 131°F (–28° to 55°C)
Response Times
■Pickup: 500 ms
■Dropout: Fixed 600 ms (D65VWP
Series); adjustable 0.5—10 seconds
(D65VWKP Series)
Mechanical Life
■10,000,000 operations
Electrical Life
■100,000 operations
Indicator LED
■Red steady: relay is energized
■Green: relay if OFF
Reset
■Automatic (contact Eaton for
information on how to order
a unit with manual reset)
Mounting
■DIN mount with an 8-pin socket
Standards and Certifications
■cURus
■cULus
■RoHS
■CE
32.3-4
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Voltage Monitoring Relays
D85 Series—Alternating Relays
024
D85 Series—
Alternating Relays
D85 Series
General Description
For duplex load monitoring; works
with one to three control switches
(LEAD, LAG, STOP); optional low
profile selector switch to lock in
one sequence; two LEDs indicate
relay status.
Features
Input Voltage
■
120–240 Vac
■Tolerance: +10/–150% of control
voltage at 50/60 Hz
■Transient Protection: 10,000V for
20 microseconds
Output Contacts
■
10A resistive at 240 Vac/30 Vdc
■1/2 hp at 240 Vac
Load (Burden)
■
Less than 3 VA
Temperature
■–20° to 150°F (–28° to 65°C)
Mechanical Life
■10,000,000 operations
Electrical Life
■100,000 operations
Indicator LED
■Two LEDs: marked LOAD A and
LOAD B
Mounting
■DIN mount with an 8- or 11-pin socket
Standards and Certifications
■cURus
■cULus
■RoHS
■CE
CA08104001E For more information, visit: www.eaton.com/consultants
32.4-1
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
General Purpose Plug-In Relays
General Purpose Plug-In Relays Selection Guide
025
Product Selection
Table 32.4-1. General Purpose Plug-In Relays
Relay Series
D1PR/D1PF D2PR/D2PF D3PR/D3PF
Approvals
Features Polycarbonate cover
Indicator lamp and pushbutton available
Panel and DIN mounting
Polycarbonate cover
Indicator lamp and pushbutton available
Panel, DIN and flange mounting
Latching
Polycarbonate cover
Indicator lamp and pushbutton available
Panel and DIN mounting
8- or 11-pin octal plug-in
Latching (D3PR version)
Contact Data
Configuration SPDT DPDT DPDT Latching 4PDT DPDT Latching DPDT 3PDT
Max. allowable load 20A 10A 10A 10A 16A 16A 16A
Material Silver alloy Silver alloy Silver alloy
Dielectric strength
between poles
1500V 1500V 1500V
Coil Data
AC 6–240 Vac 6–240 Vac 6–240 Vac
DC 6–110 Vdc 6–110 Vdc 6–110 Vdc
Power
VA (Vac)
Watts (Vdc)
0.9 VA
0.7W
1.2 VA
0.9W
3 VA 1.4W (D3PR and D3PF)
2 VA 1.64W (D3PR5 latching)
General Data
Ambient temperature
Storage
Operational
–40° to 185°F (–40° to 85°C)
–40° to 131°F (–40° to 55°C)
–40° to 185°F (–40° to 85°C)
–40° to 131°F (–40° to 55°C)
–40° to 185°F (–40° to 85°C)
–40° to 131°F (–40° to 55°C)
Response time 20 milliseconds 20 milliseconds 20 milliseconds
Life
Mechanical operations
Electrical operations
10 million
100,000
10 million
200,000
5 million (D3PR and D3PF)
10 million (D3PR5 latching)
100,000
32.4-2
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
General Purpose Plug-In Relays
General Purpose Plug-In Relays Selection Guide
026
Table 32.4-1. General Purpose Plug-In Relays (Continued)
Relay Series
D4 D5PR/D5PF D7PR/D7PF
Approvals
Features Polycarbonate cover
Indicator lamp available
Panel and DIN mounting
Socket has built-in hold-down spring
Polycarbonate cover
Indicator lamp and pushbutton available
Panel, DIN and flange mounting
Polycarbonate cover
Indicator lamp and pushbutton available
Panel and DIN mounting
Contact Data
Configuration SPDT DPDT DPDT 3PDT SPDT DPDT 3PDT 4PDT
Max. allowable load 10A at 250 Vac 5A at 240 Vac 16A 16A 20A 15A 15A 15A
Material AgCdO Silver alloy Silver alloy
Dielectric strength 5000V 1500V 1500V 1500V 2500V 2500V
Coil Data
AC 6–240 Vac 6–240 Vac 6–240 Vac
DC 6–110 Vdc 6–110 Vdc 6–110 Vdc
Power
VA (Vac)
Watts (Vdc)
0.9 VA
0.5W
3 VA
1.4W
1.2 VA
0.9W
1.2 VA
0.9W
1.5 VA
1.4W
1.5 VA
1.5W
General Data
Ambient temperature
Storage
Operational
–40° to 158°F (–40° to 70°C)
–40° to 158°F (–40° to 70°C)
–40° to 185°F (–40° to 85°C)
–40° to 131°F (–40° to 55°C)
–40° to 185°F (–40° to 85°C)
–40° to 131°F (–40° to 55°C)
Response time 15 milliseconds 20 milliseconds 20 milliseconds (30 milliseconds for latching)
Life
Mechanical operations 10 million 5 million 10 million
Electrical operations 100,000 100,000 100,000 100,000 200,000 200,000
CA08104001E For more information, visit: www.eaton.com/consultants
32.4-3
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
General Purpose Plug-In Relays
General Purpose Plug-In Relays Selection Guide
027
Table 32.4-1. General Purpose Plug-In Relays (Continued)
Relay Series
D8 D9
Approvals
Features Dust cover
Panel, DIN and flange mounting
Quick-connect and screw terminals
Dust cover
Pushbutton available
Panel mounting
Screw terminals
Contact Data
Configuration SPST-NO DPST-NO 4PST
NO NC
Max. allowable load 30A at 220 Vac 25A at 220 Vac 25A at 220 Vac 8A at 220 Vac
Material AgCdO AgCdO
Dielectric strength 4000V 4000V
Coil Data
AC 6–240 Vac 24–240 Vac
DC 12–24 Vdc 12–110 Vdc
Power
VA (Vac)
Watts (Vdc)
2.5 VA
1.9W
2.6 VA
2.0W
General Data
Ambient temperature
Storage
Operational
–4° to 185°F (–20° to 85°C)
–4° to 131°F (–20°to 55°C)
–13° to 140°F (–25° to 60°C)
–13° to 140°F (–25° to 60°C)
Response time 30 milliseconds 50 milliseconds
Life
Mechanical operations
Electrical operations
5 million
100,000
1 million
100,000
32.4-4
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
General Purpose Plug-In Relays
Multi-Pole Relay Selection Guide
028
Table 32.4-2. Multi-Pole Relays
Relay Series
D15
Freedom 600V
Multi-Pole Relays
BF/BFD
Fixed Contact
Industrial Control Relays
AR/ARD
Convertible Contact
Industrial Control Relays
D26
Type M, 600 Vac
Multi-Pole Relays with
Convertible Contacts
Approvals
Features Indicator shows ON/OFF status;
relay base has mounting holes
to replace competitive product;
terminals are finger-proofed
Captive clamp terminals fully
front-accessible, low operating
temperature, silver alloy
contacts suitable for low
voltage circuits
Wide-spaced contacts simplify
installation, testing and
conversion from NO to NC
AC and DC multi-pole relays
with field-convertible contacts;
many accessories available
for complete flexibility in
product offering
Mounting Panel or 35 mm DIN rail Panel mount Panel mount Panel mount
Contact ratings NEMA A600 10A continuous
thermal rating (AC)
NEMA P300 5A continuous
thermal rating (DC)
NEMA A300
10A at 120/240 Vac
1/6 hp at 115 Vac—single-phase
1/2 hp at 230 Vac—single-phase
1 hp at 230 Vac—three-phase
NEMA P300
5A at 125/250 Vdc
NEMA A600
10A at 120/240/480/600 Vac
NEMA P600
5A at 125/250/600 Vdc
NEMA A600
10A at 120/240/480/600 Vac
Number of poles 4–8
(NO and NC combinations)
2–12
(NO and NC combinations)
4–10
(NO and NC combinations)
4–12
(NO and NC combinations)
Available coils 24–600 Vac,12–120 Vdc 12–440 Vac, 6–240 Vdc 12–600 Vac, 12–240 Vdc 6–600 Vac, 12–240 Vdc
Accessories Pneumatic timer attachment
Finger protection shields
Adhesive dust cover
Interface module
Solid-state timer attachment
Permanent magnet latch
FASTON push-on terminals
Overlapping contacts
NEMA 1 enclosure
Mechanical latch attachment
Solid-state timer attachment
Ring-type connectors
Overlapping contacts
Pneumatic timer
Mechanical latch
Overlapping contacts
Indicating light
Test accessory
Transient suppressor
Mounting channel
CA08104001E For more information, visit: www.eaton.com/consultants
32.4-5
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
General Purpose Plug-In Relays
Solid-State Relays
029
Table 32.4-3. Solid-State Relays
Relay Series
D93
Hockey Puck
D96
IEC Style
D99
Integrated Heat Sink
Approvals
Features LED input indicator, finger-safe
terminals, optically coupled circuit,
available Triac and MOSFET outputs
for DC-operated relays
LED input indicator, integral heat sink,
isolated output terminals, screw
terminals accept up to 14 AWG wire,
SCR output type
LED input indicator, integral heat
sink, flexible mounting, finger-safe
terminals
Mounting Panel mount DIN rail or panel mount DIN rail or panel mount
Contact ratings 10–75A 8, 10, 15A 10, 25, 40A
Output voltage 24–280 Vac/3–200 Vdc 3–50 Vdc/24–280 Vac/48–480 Vac/48–600 Vac 24–280 Vac/48–660 Vac
Number of poles SPST/NO SPST/NO or NC SPST/NO
Available coils 90–280 Vac/3–32 Vdc 90–280 Vac/3–32 Vdc/3.5–32 Vdc 3–32 Vdc/90–280 Vac or 80–140 Vdc
Accessories Heat sink
Heat transfer thermal pad
N/A N/A
32.4-6
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
030
This page intentionally left blank.
CA08104001E For more information, visit: www.eaton.com/consultants
32.5-1
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timing Relays, Timers—Elapsed
TR Series—E5-224 Series
031
Universal TR Series
Universal TR Timing Relays
General Description
Eaton’s Universal TR Series timers are
our most flexible and cost-effective
timing relays available. Products
are available with up to seven user-
selectable functions and seven user-
selectable time ranges. Each unit is
DIN rail mountable with a direct
connection, eliminating the need for
additional sockets. The Universal
TR Series timers are available in SPDT
and DPDT contact configurations, and
have a compact IEC-style footprint and
a universal input voltage range for AC
and DC applications.
Features
■Multiple user-selectable timing
functions and timing ranges in a
single unit reduce product varia-
tions and stock keeping units (SKUs)
■Universal input voltages from 12V
or 24–240 Vac or Vdc eliminate the
need to order and stock separate
coil voltages
■Compact, DIN rail mountable case
reduces panel size
■Advanced LED indication makes
troubleshooting easy
■Staggered terminal locations allow
access to lower-level terminals
after wiring
■SPDT or DPDT contacts with
8A ratings
Product Selection
Table 32.5-1. Universal TR Timing Relays
1/32 DIN LCD—Timers
E5-224
General Description
Simple battery-powered timers
provide an easy-to-read LCD and a
variety of timing display options.
Features
■Low price and high efficiency
■Large eight-digit LCD display, height
of the figures 0.31 inches (7.9 mm)
■Different time ranges from
0.1 second to 100,000 hours
■0.1 second synchronization
makes it suitable for very short
activation times
■High voltage input for
10–260 Vac/Vdc voltage pulses
■IP65
■Screw terminals,
RM 5 mm
■Lifetime of the battery
approximately eight years
■Locking of the reset key
■Operating temperature 14° to 140°F
(–10 to 60°C)
Standards and Certifications
■UL recognized
■CE marked
Product Selection
Table 32.5-2. 1/32 DIN LCD Timers
Supply
Voltage
Description Catalog
Number
Four-Function
24–240
Vac/Vdc
Compact DIN rail
mount, SPDT
TRL04
Seven-Function
24–240
Vac/Vdc
Compact DIN rail
mount, SPDT
TRL07
12–240
Vac/Vdc
Compact DIN rail
mount, DPDT
TRL27
Asymmetrical pulse
generator, DPDT
TRW27
Description Catalog
Number
Eight-Digit LCD Timer, Battery Power
Hours/minutes,
0.94 x 1.89 inches
(24.0 x 48.0 mm)
E5-224-C0440
Hours/minutes,
10–260V input,
0.94 x 1.89 inches
(24.0 x 48.0 mm)
E5-224-C0448
Minutes/seconds,
0.94 x 1.89 inches
(24.0 x 48.0 mm)
E5-224-C0450
Minutes/seconds,
10–260V input,
0.94 x 1.89 inches
(24.0 x 48.0 mm)
E5-224-C0458
32.5-2
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timing Relays, Timers—Elapsed
TR Series—E5-224 Series
032
Technical Data and Specifications
Table 32.5-3. General Specifications
Description Specification
Power supply Non-replaceable lithium battery (lifetime approximately eight years at 68°F (20°C)
Display LCD, eight-digit
Figure size 0.31 inches (7.9 mm) high
Counting direction Adding
Display range
Time range
Display
Time range
Display
Time range
Display
Time range
Display
99999h 59m (134)
99999.99h (134)
9999h 59m 59s (135)
9999999.9s (135)
Reset Manual and electrical
Timer inputs, DC versions (max. 30 Vdc)
Timer input NPN or PNP depending on the type
Switching level
NPN low
NPN high
PNP low
PNP high
0–0.7V
3–30 Vdc
0–0.7V
4–30 Vdc
Counting Start
NPN
PNP
For low signal at the timer input
For high signal at the timer input
Timer inputs, high voltage version (10–260 Vdc/Vac)
Timer input
Min. pulse time
Optocoupler input max. 30 Hz
16 ms
Switching level
Low
High
0–2 Vdc/Vac
10–260 Vdc/Vac
Counting start For high signal at the timer input
Time range change (mode)
Contact input—open collector (switching at 0V)
NPN low
NPN high
0–0.7V
3–5 Vdc
Time range Depending on the circuit
Reset Input (only DC and high voltage)
Minimum pulse time
DC 50 ms
High voltage 10 ms
Contact input (DC)
NPN low 0–0.7V
NPN high 3–30 Vdc
High voltage input 10–260 Vdc/Vac
Reset locking input (for DC and AC),
electrical reset key locking
Input not active
Contact input
Reset key locked
Open collector NPN (switching at 0V)
Switching level
NPN low
NPN high
0–0.7V
3–5 Vdc
Interference emissions EN 55011 Class B, EN 61 000-6-2, EN 61010 Section 1 (only AC versions)
Housing Dark gray RAL 7021
Operating temperature 14° to 131°F (–10° to 55°C)
Ambient temperature 14° to 140°F (–10° to 60°C)
Storage temperature –4° to 158°F (–20° to 70°C)
Protection IP65 (from front)
Weight Approx. 1.76 oz (50g)
CA08104001E For more information, visit: www.eaton.com/consultants
32.5-3
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timing Relays, Timers—Elapsed
TR Series—E5-224 Series
033
Dimensions
Figure 32.5-1. 1/32 DIN LCD Timers—Approximate Dimensions in Inches (mm)
1.77 + 0.024
(45 + 0.6)
1.77 + 0.012
(22.2 +0.3)
572690.43
1.89
(48.0)
Max. 1.89
(19.3)
0.11
(2.8)
0.12
(3.0)
1.88
(47.7)
0.87 x 1.77
(22.0 x 45.0)
0.94
(24.0)
32.5-4
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timer Controls
E42DP50, E42A24M Series and Panel Meters—Eclipse Series—Durant®
034
E42DIR Series Elapsed Timers
E42DIR
Features
■Solid-state hour meter
■Records and displays up to 99,999.9
hours, rolls over and continues timing
■Continuous display available
■
EEPROM can retain data for 25+ years
■Operates in a temperature range of
–40° to 185°F (–40° to +85°C) and in
harsh conditions of vibration, shock,
moisture and dust
■Minimal power consumption
■Designed for easy panel-mount
installation
■Compact behind-panel depth
■Operating indicator (hourglass icon)
■Memory will arm only when power
has been applied for five seconds
Standards and Certifications
■CE marked
Catalog Numbering System
Table 32.5-4. E42DIR Series Elapsed Timers
E42A24M Series
E42A24M
Features
■Powered time control AC/DC
■Analog time relay
■Seven timing modes
■Panel mounted
■0.02 sec to 300 hours
■24–240 Vac/12–240 Vdc
■DPDT relay
Standards and Certifications
■UL
■CSA®
■CE marked
Eclipse Series—Durant®
Eclipse Series Panel Meter
General Description
Eaton’s Eclipse Series panel meter
features a high-visibility LED and is
available with a variety of input and
scaling options.
Features
Input Voltage
■Four full digits
■1/8 DIN size
■Red, LED display
■0.56-inch (14.2 mm) high characters
■Scalable display
■Flashing alarms
■Maximum/minimum data hold
■Optional analog, relay and
RS-485 outputs
■NEMA 4X
■Depluggable terminal blocks
Standards and Certifications
■UL and cUL listed
■CE marked
■CSA
E42 DI X X X
48230 = 48–150 Vdc/
100–230 Vac
1260 = 12–48 Vdc/
20–60 Vac
R= Round
24 = Rectangular
Blank = Non-
reset
CA08104001E For more information, visit: www.eaton.com/consultants
32.5-5
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timer Controls
Panel Meters—Eclipse Series
035
Catalog Numbering System
Table 32.5-5. Eclipse Series
Output options 0, 2, 4 are not available for models -41X and -43X.
Technical Data and Specifications
Table 32.5-6. General Specifications
Description Specification
Input Power
AC powered models (57751-4XX)
Input power
External fuse
Isolation dielectric strength
85–265 Vac, 47–63 Hz, 20 VA
0.2A, 250 Vac, time delay (T200 mA, 250V)
2300 Vac
DC powered models (57750-4XX)
Input power
External fuse
Reverse voltage protection
Isolation dielectric strength
9–30 Vdc, 12 VA
2.0A, 50 Vdc, time delay (T2A, 50V)
Yes
2300 Vac to signal inputs and relays, 500 Vac to RS-485 and analog outputs
Human Interface
Display ±4 full digits
Type 0.56-inch (14.2 mm) high, seven segment, red LED
Update time 0.4 seconds
Alarm Flashing display
Indicator One red LED program/calibration indicator with max./min. capture and hold
Data Retention
Memory type EEPROM, no batteries required
Duration 100 years
Signal Input
DC voltage models (5770X-40X)
Range
Impedance
Overrange
Accuracy
±199.9m Vdc, ±1.999 Vdc, ±19.99 Vdc, ±199.9 Vdc, DIP switch selectable
1 mohm
750 Vdc/530 Vac except 220 Vdc/Vac on 199.9 mV range
±0.1% of reading, ±0.03% FS, ±0.5 digit, and ±80 PPM/°C
AC voltage models (5770X-41X)
Range
Frequency
Impedance
Overrange
Accuracy
199.9 m Vac, 1.999 Vac, 19.99 Vac, 199.9 Vac, DIP switch selectable, all ranges true rms
40–1000 Hz
1 mohm (capacity coupled)
750 Vdc/530 Vac except 220 Vdc/Vac on 199.9 mV range
±0.5% of reading, ±0.13% FS, ±0.5 digit, ±180 PPM/°C for crest factor = 1; plus ±0.7% for crest factor = 1–3;
and ±2.5% for crest factor = 5
DC current models (5770X-42X)
Range
Impedance
Overrange
Accuracy
±199.9 µA DC, ±1.999 mA DC, ±19.99 mA DC, ±199.9 mA DC, DIP switch selectable
199.9 mV/selected range
30 mA (199.9 µA range), 100 mA (1.999 mA range), 300 mA (19.99 mA range), 1A (199.9 mA range)
±0.1% of reading, ±0.03% FS, ±0.5 digit and ±120 PPM/°C
AC current models (5770X-43X)
Range
Frequency
Impedance
Overrange
Accuracy
199.9 µA AC, 1.999 mA AC, 19.99 mA AC, 199.9 mA AC, DIP switch selectable, all ranges true rms
40–1000 Hz
199.9 mV/selected range (shunt output capacitive coupled)
30 mA (1199.9 µA range), 100 mA (1.999 mA range), 300 mA (19.99 mA range), 1A (199.9 mA range)
±0.5% of reading, ±0.13% FS, ±0.5 digit and ±200 PPM/°C for crest factor = 1; plus ±0.7% for crest factor = 1–3;
and ±2.5% for crest factor = 5
5770 X – 4 X X
Power Supply
0 = DC (9–30 Vdc)
1 = AC (85–265 Vac)
Output Option
0 = No option
1 = Dual relay
2 = Analog output (4–20 mA and 0–10V)
3 = Dual relay, analog output (4–20 mA and 0–10V)
4 = RS-485 communications
5 = Dual relay, RS-485
6 = Analog, RS-485 (4–20 mA and 0–10V)
7 = Dual relay, analog, RS-485 (4–20 mA and 0–10V)
Input Option
0 = DC volt
1 = AC volt TRMS
2 = DC amp
3 = AC amp TRMS
4 = 5A AC TRMS
5 = Process (4–20 mA, 0–10V, 1–5V)
6 = Temperature (J, K, T, PT100 RTD)
32.5-6
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timer Controls
Panel Meters—Eclipse Series
036
Table 32.5-6. General Specifications (Continued)
Description Specification
Signal Input (Continued)
5A AC models (5770X-44X)
Range
Frequency
Impedance
Overrange
Accuracy
5A AC, true rms
40–1000 Hz
0.02 ohm (shunt output capacitive coupled)
10A maximum
±0.4% of reading, ±0.13% FS, ±0.5 digit, and ±200 PPM/°C for crest factor = 1; plus ±0.7% for crest factor = 1 to 3;
and ±2.5% for crest factor = 5
Process models (5770X-45X)
Range
Impedance
Overrange
Power output
Accuracy
4–20 mA DC, 0–10 Vdc, 1–5 Vdc; separate input terminals for voltage and current signals
100 ohms (current input) and 1.27 mohms (voltage input)
50 mA maximum (current input) and 100V maximum (voltage input)
24 Vdc ±10%, 90 mA max, short-circuit protected
±0.1% of reading, ±0.03% FS, ±0.5 digit and ±80 PPM/°C
Optional Outputs
Relay board
Dual relay
Contact rating
Isolation dielectric strength
One set of Form C contacts each
5A, 250 Vac or 30 Vdc
2300 Vac
Analog retransmission
Output signals
Accuracy
Isolation dielectric strength
4–20 mA (<750 ohms) and 0–10V (>2500 ohms)
0.13% FS, 100 PPM/°C, 0.07% FS change with 4–20 mA load, ±0.3% FS for 4–20 mA output, only after exposure
to 85% relative humidity
2300 Vac to signal inputs, relays and AC power input; 500 Vac to RS-485 and DC power inputs
RS-485 serial communication
Baud rate
Parity
Address range
Protocol
Isolation dielectric strength
1200, 2400, 4800, 9600 or 19,200, programmable
Even, odd or no parity
00 to 99 decimal
Opto 22® compatible
2300 Vac to signal inputs, relays and AC power input; 500 Vac to analog outputs and DC power inputs
Environmental
Operating environment Indoor use to 2000 meters
Temperature
Operating
Storage
32° to 122°F (0° to 50°C)
–4° to 158°F (–20° to 70°C)
Humidity 0 to 85% RH, noncondensing
Vibration 2.5 Gs, 30–200 Hz
Shock 30 Gs, 11 ms half sinewave
EMC/EMI Per EN 61326-1 industrial
Front panel NEMA 4X when mounted with gasket provided
Agency approval CE EMC immunity and emissions requirements were met using shielded wiring on the RS-485, analog output
and signal input lines. The shields were connected to earth ground at the Eclipse end of the shields.
Conducted emissions requirements were met assuming that the AC signal input would not be connected directly
to the AC mains.
The measurement error during RF immunity testing was less than ±5% of full scale. In addition, models with an
AC signal input had measurement error of less than +25% of full scale during RF immunity testing of the RS-485
at frequencies below 1 MHz.
Pollution degree 2 Overvoltage Category II
CA08104001E For more information, visit: www.eaton.com/consultants
32.5-7
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Timer Controls
Panel Meters—Eclipse Series
037
Dimensions
Figure 32.5-2. Eclipse Series—Approximate Dimensions in Inches (mm)
Durant
®
Max. Panel Thickness
0.19 (4.8)
3.622 ±0 .031
(92.0 ±0.8)
Panel Cutout
4.04
(102.6)
PGM
3.31
(84.1)
3.63
(92.2)
0.27
(6.9)
2.19
(55.6) 1.772 ±0.02
(45 ±0.6)
32.5-8
For more information, visit: www.eaton.com/consultants CA08104001E
September 2011
Control/GF/Current & Voltage Relays & Pilot Devices
Sheet 32
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
038
This page intentionally left blank.