TE Connectivity Catalog 1654025 Revised 5-12 Wire and Cable, Harnessing and Protection Products te.com (c) 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 1654025 GIC 7.5K MS 05/2012 TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. 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Web Site Technical Support is staffed with specialists well versed in all TE Connectivity products. They can provide you with: n Technical Support n Catalogs n Technical Documents n Product Samples n TE Connectivity Authorized Distributor Locations Visit www.te.com/ADM Asia/ Pacific Singapore - Singapore Phone: +65-6482-0311 Fax: +65-6482-1012 Raychem Products Phone: +65-486-6151 Fax: +65-483-0631 Hong Kong -- Raychem Products Phone: +852-2738-3431 +852-2735-8726 Fax: C4ISR Commercial Aerospace Europe/ Middle East Ground Defense Military Aerospace Military Marine Missile Defense Offshore / Civil Marine www.te.com/ADM Space for additional information on all our products and market segments for the Aerospace, Defense and Marine markets. (c) Copyright 2002, 2003, 2004, 2009 and 2012 by TE Connectivity. All Rights Reserved. 99, UNIBOOT, VERSAFIT, VERSAFLEX, and ZEROHAL are trademarks. ATUM, ALTERA, CHEMINAX, CRES-LOCK, DURASEAL, DYNALINK, ELECTROLOSS FILTERLINE, FASTON, FLEXLINE, FLEXLITE, HARNWARE, HEXASHIELD, MICROFIT, MINIRAY, MINISEAL, MTC, NF-100, PINPAK, POLYCRIMP, QUADLITE, RAYATEN, RAYBLOCK, RAYCHEM, RAYBRAID, RAYFLEX, RAYFOAM, RAYOLIN, RAYOLON, RAYRIM, RAYSPOOL, RAYTHANE, SEALITE, SEALAN, SHRINKHOOP, SOLDERGRIP, SOLDERPAK, SOLDERSHIELD, SOLDERSLEEVE, SOLDERTACTS, SPEC 44, SPEC 55, SPEC 80, SYSTEM 100, TE LOGO, THERMOGUN, THERMORAD, THERMOCOUPLE, TINEL, TINEL-LOCK, TE CONNECTIVITY, TYPE Other products, logos, and company names mentioned herein may be trademarks of their respective owners. Printed in the U.S.A. Kevlar and Teflon are trademarks of E.l. du Pont de Nemours and Company. Mylar is a trademark of Dupont Teijin Films U.S. Kynar is a trademark of Atofina Chemicals, Inc. Skydrol is a trademark of Monsanto Company. Steinel is a trademark of Steinel GmBH. LuxCis is a trademark of Radiall, S.A. PROFIBUS is a trademark of Profibus International. Disclaimer All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. TE Connectivity makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. TE Connectivity only obligations are those in the Standard Terms and Conditions of Sale for these products and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising from the sale, resale, use, or misuse of the product. TE Connectivity specifications are subject to change without notice. In addition, TE Connectivity reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable specification. Export of TE Connectivity products may require licensing. TE Connectivity www.te.com Wire and Cable, Harnessing and Protection Products Table of Contents TE Connectivity Embraces the Most Valued Brand Names Worldwide ....................................ii About TE's Wire and Cable, Harnessing and Heat-Shrinkable Products .................................iii How to Use this Catalog .......................................................................................iv Application Overview Seal It ............................................................................................................1-1 Connect It ......................................................................................................1-2 Insulate It ......................................................................................................1-3 Protect It ......................................................................................................1-4 Wire It............................................................................................................1-5 Hold It .........................................................................................................1-6 Join It ............................................................................................................1-7 Beautify It ......................................................................................................1-8 Reduce It ......................................................................................................1-9 Repair It ......................................................................................................1-10 Flex It .........................................................................................................1-11 All of It .........................................................................................................1-12 Electrical Interconnection System Design HarnWareTM V6 .......................................................................................2-2 to 2-7 Integrated Military Harness Systems .........................................................2-8 to 2-18 Product Sections Heat-Shrinkable Tubing .......................................................................................3 Molded Parts ...................................................................................................4 Adhesives .........................................................................................................5 Adapters .........................................................................................................6 Assemblies ......................................................................................................7 Electrical Interconnect Products ...........................................................................8 Wire and Cable ................................................................................................9 Application Equipment.......................................................................................10 Supporting Information Equivalents and Conversions ..................................................................11-2, 11-3 Temperature Conversion ........................................................................11-3, 11-4 Glossary ..........................................................................................11-5 to 11-13 Part Index .......................................................................................11-14 to 11-26 i Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire and Cable, Harnessing and Protection Products TE Embraces the Most Valued Brand Names Worldwide As a truly global player, TE Corporation has facilities located throughout the world serving customers in a wide range of applications. Tyco Electronics Corporation was established in September 1999 and since then, the company has rapidly grown and strengthened its competencies as an electrical and electronic component supplier, with product offerings in 25 passive and active product segments. The company has facilities located around the globe serving customers in the aerospace and defense, automotive, commercial electronics/ communications, industrial/energy, marine, medical, military, and rail industries. TE's product portfolio continues to grow, encompassing connector systems and application tooling, active and passive fiber optic devices, complete power systems, wireless components (including IC's, radar sensors, and complete communications systems), GPS and integrated antenna systems, heatshrink products, circuit protection devices, magnetic components, wire and cable systems, touchscreens, PC boards and backplanes, smart cards, relays, sensors, electronic modules, wire harnessing and labeling products, battery packs, terminal blocks and switches. customer service personnel enables you to make your next generation of products successful. A significant result of this continued growth, and a real benefit to customers, is that our technology leadership becomes even stronger. The synergies of expertise in materials science, product design, and process engineering, coupled with knowledgeable application engineers, sales representatives, and ii Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire and Cable, Harnessing and Protection Products About TE Wire and Cable, Harnessing, and Heat-Shrinkable Products TE's Raychem brand of products, pioneered the application of radiation crosslinking and the development of heat-shrinkable polymer tubing. TE's Raychem brand of heat-shrinkable polymer products is recognized worldwide. It is backed by a history of proven performance, reliability, innovation and superior quality. TE manufactures the world's largest range of heat-shrinkable tubing - tubing that provides cable protection offering exceptional insulation, mechanical protection, and strain relief. We are the recognized world leader in heat-shrinkable polymer technology. A broad-based product line of wire and cable is engineered to meet or exceed the most rigorous technical specifications. Performing from -100C to +260C [-148F to +500F], the product line encompasses fire-resistant cable, smallsize controlled electrical cables, multi-conductor cable, high-performance radiation crosslinked ETFE airframe wire, low fire hazard wire, high-performance automotive and commercial wire, and NASA-spec and other space-application types. Additionally, a variety of low-cost, easy-to-install components for wire harnesses and cable assemblies are available including splices, adapters, low-profile rectangular connectors, and contacts. These components are approved to widely recognized standards and specifications that include UL, SAE, MIL, Defense, DNV, Lloyds, and ABS. TE also provides customized harnessing design supported by a pioneering software package, HarnWare, which enables fast, optimum system design with materials and assembly labor estimates. For over fifty years, customers have recognized the global capabilities of Raychem products. Combining these advanced products with superior technical support and a global sales/service organization, customers with worldwide operations count on TE to supply the knowledge and products they need to solve specific problems and help them take advantage of opportunity, anywhere it arises. This philosophy has earned TE a reputation for leadership in materials science technologies. Developed from these technologies, Raychem brand products are sold into many industries including aerospace, automotive, electronics, construction, electrical power, utilities, manufacturing, pipeline, process, rail and mass transit, and telecommunications. iii Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire and Cable, Harnessing and Protection Products How To Use This Catalog This catalog has four main sections: Application Overview Electrical Interconnection System Design Products Supporting Information Application Overview (Section 1) presents general design ideas based on typical uses for Raychembrand wire and cable, heat-shrinkable tubing and protection products. Application photos depict examples of how customers use our products to enhance the performance and improve the reliability of their specific products in one or more of these generic applications; Seal It, Connect It , Wire It, Insulate It, Protect It, Hold It, Join It, Beautify It, Reduce It, Repair It, Flex It, All of It. Electrical Interconnection System Design (Section 2) describes wire harness components and harness protection issues and provides a step-by-step guide to selecting the right components for a particular wire harnessing system. Products (Sections 3-10) showcases our product groups. Each section provides: n An overview of the product group. n A table of contents that lets you see at a glance the product families in that product group. n A selection guide to help you determine which product family will satisfy the requirements of your application. n An explanation of the part numbering system for that product group. n Information pages on each product family. The product information pages provide some or all of the following information (depending on the product family): n n Product features/benefits. n Abbreviated installation guidelines. n Specifications and agency approvals. n Part number selection information. n Product data (dimensions, properties, and materials). n Ordering information. n Location availability. Supporting Information (Section 11) provides: n Equivalents and conversion tables. n Temperature conversion table. n Glossary. Typical applications for the product family. iv Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Seal It 1 Application Overview Advanced materials and product design have resulted in a complete line of products offering the most effective sealing available today: adhesive-lined tubing, molded parts, and a variety of solder and crimp connection devices. These easy-to-use products provide superior waterproofing, resistance to hydrocarbons and other chemicals, protection against corrosion and oxidation, and a barrier against dust and dirt. Heat-shrinkable, adhesive-lined products--tubings with high shrink ratios, and molded parts--environmentally protect connector-to-cable transitions. Waterblocked and anticapillary wire prevent water and most fluids from wicking between the conductor strands. Bundle sealing products block multiconductor cables. Adhesive-lined, heatshrinkable tubing and end caps seal and protect electronic components and in-line wire splices from fluids, moisture, and corrosion while also providing strain relief. Heat-shrinkable caps lined with an adhesive or encapsulant form a moisture-resistance barrier around stub splices and wire ends. Heat-shrinkable, moisture blocking systems are designed to provide reliable sealing of wire bundles preventing fluid ingress. 1-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Connect It TE's electrical interconnect products offer reliable, more cost-effective alternatives to traditional connection methods--such as hand soldering, or crimping and then insulating by taping or overmolding. With our electrical interconnect products, you start with a precisely engineered, fluxed solder preform inside a transparent, heat-shrinkable sleeve. When the product is heated, the solder preform melts, and the sleeve shrinks to create a connection that is fully insulated and strain-relieved. This ease of use expands your options even as it enhances the quality of your end product, as in these applications: Easy and reliable termination of EMI shields to ground, ensuring effective EMI attenuation. Shield termination products are available for computer, data, and instrumentation cable, communications and video cable, and heavy industrial cable. Splicing of one component to another, such as a diode connected to one end of a LED. Coaxial terminations to PCBs and terminals. 1-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Insulate It 1 Application Overview Solving an insulation problem can be easier than you think, especially when you consider the family of Raychem brand products from TE that can provide superior alternatives to standard methods of insulation such as hand-taping or molding-in-place. When heated during installation, our radiationcrosslinked tubings shrink to conform to a variety of shapes, providing dependable insulation. General-purpose polyolefin tubing is widely used to insulate and strain-relieve wire terminations and connections. Heat-shrinkable end caps insulate wire or cable terminations, providing protection from dust and dirt. End caps with adhesive or encapsulant linings also provide protection from moisture because the lining, when heated, melts and flows to fill surface irregularities of the substrate. Delicate electrosurgical instruments can be insulated and protected from abrasion by using one of TE's medicalgrade, heat-shrinkable tubings specially formulated to meet the requirements of USP Class VI for medical use. Components on a PCB, such as capacitors and fuses, can be insulated with a UL VW-1-approved heat-shrinkable tubing to achieve a specific product rating. 1-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Protect It Designing a brilliant solution is good. Protecting a brilliantly designed solution is even better. A whole family of protection products, made from a wide variety of materials, can provide comprehensive protection: mechanical protection, strain relief, resistance to abrasion and crushing, EMI and noise reduction, fluid resistance, and thermal insulation. Tinel-Lock ring braid terminations can be used for applications where shielding is critical. These shape-memory-metal products attach metal braid shields to backshells and provide 360 protection against EMI and EMP. Heat-shrinkable tubings provide mechanical protection for hoses and pipes, and also reduce problems caused by wire chafing or cable abrasion. Easy-to-install heat-shrinkable tubing and molded parts provide excellent strain relief and electrical insulation for connectorto-cable transitions. A heat-shrinkable molded part can relieve the strain on a multiconductor cable to a D-subminiature connector. Heat-shrinkable feedthroughs relieve the strain on cables entering junction boxes. Highly-flexible, heatshrinkable fabric tubing provides outstanding abrasion protection for components such as rubber hoses, plastic pipes, and harness wiring bundles, recovering easily even over awkward substrates such as bent hoses. Heat-shrinkable MicroFit tubing is used to provide insulation and strain relief for fine-gauge wire (24 to 42 AWG) and fiber optic cables in such end products as medical devices, computers, communications equipment, and commercial electronic products. 1-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Wire It 1 Application Overview TE is a leader in the development of high-performance wire and cable products for demanding applications, including aerospace, industrial equipment, instrumentation, marine, and automotive applications. Precision extrusion capability, materials expertise, and design knowledge provide wire products that are lightweight; smaller than comparable-performance constructions; highly flexible, yet mechanically tough; flame-retardant and resistant to a variety of industrial fluids. All TE products offer outstanding shop-handling characteristics for efficient stripping, wire termination, and bundling. Cable design software is available to create custom multicore cables with unique components, tough but lightweight jacket materials, and optimized shielding. TE can also design complete wiring harnesses for industrial or military applications. The FlexLite family of hookup wire provides economical alternatives to fluoropolymers, silicones, and crosslinked polyethylene insulations for applications such as motors, appliances, and lighting, and for applications where thinner walls are needed because of space constraints. Raychem brand of hightemperature, dual-wall or single-wall aerospace wire saves space and weight on both military and commercial aircraft and space vehicles. Low-fire-hazard primary wires and cable are made from halogen-free, lowsmoke materials with a low toxicity index. They offer increased safety, with reduced size and weight, over traditional materials in mass transit and similar applications. 1-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Hold It To help you arrive at the best way to securely hold and position a component, take a look at the TE family of products and consider the many ways that you can use them: to keep components in place, bundle and route wires, create a formed shape for potting, or package components securely before final assembly. Thin-wall tubings allow bundling of wires to create very flexible, lightweight harnesses that can withstand harsh environments. Fiber and/or copper wire components can be bundled for a custom multicore cable. Cable legs can be held together with a Ytransition molded part. Multicore and filmbonded cables hold wires together and can also provide EMI protection. Tubing can hold a covering (braid or convoluted tubing) onto a substrate. Two components (such as a resistor and fuse) can be held together as a package by enclosing them with heat-shrinkable tubing. Heat-shrinkable fabric tubing will grip substrates, such as harnesses, tightly to provide secure wire bundles without additional fixing. 1-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Join It 1 Application Overview When you have a mechanical connection to make, consider the uniform circumferential recovery force of heat-shrinkable tubing and metals in your designs. Join two dissimilar materials, such as a rubber flapper to the end of a nylon tube, or the handle of a medical instrument to the instrument's moving parts. Clear, adhesive-lined tubing connects water tubes in appliances to provide a rugged and aesthetically appealing joint which is also inspectable. Assemble a bellows by covering a spring with heat-shrinkable tubing. Use Tinel ring adapters to provide the even circumferential force necessary to attach a metal braid shield to a backshell. Heat-shrinkable tubing is used to join polyester cords to heddles in Jacquard weaving loom harnesses. 1-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Beautify It Enhancing the appearance of your brilliantly designed solutions couldn't be easier, when you use TE products. Heat-shrinkable tubing-- instead of tape--can create a smooth covering with no loose ends. Hot-stamp foils (gold or silver) can attractively showcase a company logo. Heat-shrinkable tubing can cover the mechanical attachment of one part to another. Tubing can attractively cover a metal railing, such as the type used for crowd control. Tubing can be colormatched to the original color of fiber, wire insulation, or other components to enhance the appearance of the final product. Handles of a variety of tools can be covered with colorful, heat-shrinkable tubing to enhance the appearance of the final product. 1-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Reduce It 1 Application Overview With the trend toward miniaturization and higher-density interconnections, products developed for commercial electronics applications must downsize as well. SolderSleeve devices feature a one-step controlled solder process for splicing and terminating wires down to 36 AWG--a method that is more reliable and less craft-sensitive than hand-soldering. TE can reliably produce primary wire insulations as thin as 4 mils. Our design software optimizes component placement and shielding to produce small, lightweight custom multicore cables. These cables can offer size and weight reductions that can range from 10 to 40 percent vs. comparable-performance constructions of primary wire or cable. 1-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Repair It Whether for repair or retrofitting, TE offers a whole family of Raychem brand products that can provide flexible, cost-effective solutions. For example, most failures in electrical wiring harnesses occur within the first six inches of the connector. Raychem brand products make repairs in this area more reliable, long-lived, and cost-effective. High-shrink-ratio tubing can be slipped over the connector without depinning to reinsulate or strain relieve the connector-tocable transition. SolderShield repair splice kits provide the components necessary to splice shielded single-wire or multicore cables. Splash-resistant SCL semirigid heat-shrinkable tubing, with its meltable inner wall, can be stripped off the substrate without leaving a sticky residue, thus providing access to connections requiring reentry. Flexible, adhesive-lined tubing can be used to repair damaged wire insulation, providing a moisture seal that is resistant to bending of the wire substrate. Adapters and Uniboot molded parts can be combined to allow reentry to the back of the connector area for pin repair. 1-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview Flex It 1 Application Overview In applications where flexibility or flex life are important, TE products meet the need -- many performing even at low temperatures. NT tubing, which is widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles, remains flexible at low temperatures (as low as -70C [-94F]) without cracking. For applications where a flexible 90 bend right after the connector is desired, Uniboot molded parts can provide the perfect fit. DynaLink wire and cable is designed specifically for applications where flex life is critical: in the robotics industry; in lifts, typing machines, and sewer inspection equipment; and on ships where wire must be capable of unwinding from a large cable reel and then retracting smoothly without strain. Hi-Flex heat-shrinkable tubing was developed specifically for sealed cable-jacketing applications where cable flexibility is an important concern. It is also ideal for situations where the cable is subject to motion, such as in industrial machinery, transportation equipment, robotics, and welding. 1-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Overview All of It At TE, we like the word "multitasking." So it should come as no surprise that our products are designed to help you integrate several tasks--seal, connect, insulate, protect, wire, hold, join, beautify, reduce, repair, and flex. In the pages of this catalog, you will find literally hundreds of products designed to provide thousands of solutions--across a wide variety of industries. Although you will find the catalog features an extensive array of products, keep in mind that, at TE Connectivity, we're always coming up with new ideas and new products-- so that we can help you put together the precise solution you need. Also, when you choose any Raychem brand product, you're automatically backed by a nationwide network of sales engineers who can provide application and engineering assistance as well as onsite training. 1-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Table of Contents This section attempts to provide assistance with most of the considerations applicable to the design of cable and harness assemblies. Caution must be used to ensure that the design is appropriate for a particular application. HarnWareTM V6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 to 2-7 Integrated Military Harness Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 to 2-18 2 Electrical Interconnection System Design TE Connectivity provides this information as a design aid and assumes no responsibility for and makes no representation regarding the suitability of a design for a specific application. Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 2-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design HarnWareTM V6 Computer Aided Electrical Wiring Harness Design Software Introduction A new version of TE Connectivity's (TE's) popular harness design software has been re-engineered using the latest Microsoft programming tools to offer improvements in performance and enhance the user interface. Additional improvements include new product ranges added to the database, which now includes over 100,000 TE products and several thousand military standard connectors. The HarnWareTM design wizard also has a more modern appearance and includes hyperlinks to relevant product information. The HarnWareTM computeraided design package enables users to produce high-quality wiring harness assembly drawings, parts lists/bill of materials, labor estimates, RoHS compliance codes for each component, cable cross-section designs, connector planform drawings, wiring schematics and schedules. Data can also be exported in a variety of formats to allow transfer of information into other computer systems. TE's extensive product ranges and systems approach to harness design provide complete harness solutions to meet the requirements of most markets, especially demanding applications in the defence, rail, aerospace, naval and motor sport industries. The HarnWareTM software utilises a drag and drop drawing interface that enables the designer to rapidly draw and designate the overall parameters of the harness. This drawing combines with the HarnWareTM software to guide the designer through a series of design operations. The harness system can be specified and a range of fully compatible components can be selected. Features Benefits More detailed and accurate design with the use of preferred parts, helping provide best delivery and price. Designs and quotations produced up to 20 times faster. Promotes a systems approach for choosing components, materials, adhesives, etc to help confirm parts are compatible with the intended service conditions and with mating parts. More cost effective designs, minimised transcription errors and a more disciplined approach to harness design. Compare Design. Updated COP Listing. Materials and Equipment Listing. Extended User Parts Library editable by users. Improved export of Parts Listing. Create Shape Function. Fiber Optic Module including PRO BEAM Connectors. Database File Path Selection for Drawing Translator, User Parts Library and Weights. Users can supplement the databases of preferred parts by adding other component data into the HarnWareTM User Parts Library. 2-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design HarnWareTM V6 (Continued) Computer Aided Electrical Wiring Harness Design Software 2 Micro Heat Shrink Moulded Parts. Spin-Lock Adaptors. STXR Adaptors. ADK Rectangular Backshells. Soldertact Contact Devices. RF Connectors including TNC, BNC and N Type GPR Rectangular Connectors. AMPLIMITE Rectangular Connectors. VG95218 Pt 28 Multicore Cables. RG Coaxial Cables. D-SCE Range of Identification Sleeves. RT-780 Heat Shrink Tubing. HarnWareTM V6 System Specifications Since the introduction of the HarnWareTM software V1 in December 1995 many key changes and new features have been introduced. Version 6 of the software contains design modules for heat shrink sealed systems, conduit systems, 1553 data bus and fiber optical assemblies. The new V6 version gives a smarter, faster, better solution for harness design and component selection. Microsoft Visio: For HarnWareTM software V6 Visio 2007 or 2010 software can be used. Only the 32 bit versions of Visio are supported for use with HarnWareTM. Electrical Interconnection System Design New Products Included in Version 6 Microsoft Windows: HarnWareTM software is compatible with the 32 bit versions of Windows XP Service Pack 3, Windows Vista Service Pack 1 and Windows 7. It is also compatible with the 64 bit version of Windows 7. 2-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design HarnWareTM V6 (Continued) Computer Aided Electrical Wiring Harness Design Software Materials Selection for given Applications Wire Selection Advice Wire Routes Links to Data Sheets and an Extensive Help Section Cable Lays Component Selection User Parts Library Design Checker 2-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design HarnWareTM V6 (Continued) Computer Aided Electrical Wiring Harness Design Software 2 Codes of Practice HarnWareTM can list the Codes of Practice (COPs) TE uses to support its harnessing products including information on laying wires, shrinking tubing/moulded parts and terminating connectors. Export Wiring Data to ATE HarnWareTM forms allow data such as connectivity, connector references and contact references to be exported to a text file or to the Windows Clipboard. This data can then be used in other systems, for example, automatic test equipment or other electrical design software. Export Marker Data to TE Wintotal Software System A Marker Sleeve page can be generated in Microsoft Visio software and or cable marker text and formatting details can be generated in an '.xmt' or COMMS file that is suitable for import into the TE WinTotal labelling software. Electrical Interconnection System Design Export Parts List Export Parts List menu options allow parts lists contained in the current Visio document or a selected set of documents to be exported to the Windows clipboard or a text file. This data can then be used in a spread sheet, database. Labor Estimates HarnWareTM will total up the assembly times for all of the products in a harness, selected by using the database, and output a grand total. The labor estimate sheet, that forms part of the HarnWareTM document package, works like a spread sheet, and the times and labor rates within it can be adjusted to suit local conditions. Tooling and Equipment The HarnWareTM Materials and Equipment option analyses the drawing and wire list. Materials and equipment that are relevant to the parts contained in the harness design are listed based on TE Codes of Practice. RoHS Listing The HarnWareTM Restriction on Hazardous Substances (RoHS) Codes option analyses the parts referenced in the drawing and wire list. A list of RoHS compliance codes for each part can be added to a page in the Visio document Weight Estimates The HarnWareTM Weight option provides a means of estimating the weight of a harness. Where component weight data is not available, users can add the relevant data to the database. Composite Weights and Parts Lists This option generates a composite parts or weights list for a number of drawings. Design Comparison This option is initiated from the HarnWareTM Tools menu and is used to analyse the changes between two Visio design documents, typically two different revisions of a harness design or two similar designs. 2-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design HarnWareTM V6 (Continued) Computer Aided Electrical Wiring Harness Design Software The HarnVisTM 3D harness design visualisation system offers automatic generation of to-scale 3D models of wiring harnesses and components. These 3D models provide "virtual prototypes" of harnesses allowing the user to see the harness with lengths, diameters and parts shown to-scale. By simply clicking on a part, the user can access such data as part numbers, materials, finishes, adhesives, etc. These "virtual prototypes" reduce the potential for errors, harness lay-up boards (also known as nail, form and peg boards) can be modelled and pegs can be automatically positioned along the harness legs. When a long harness leg makes it necessary, legs can be bent to fit a lay-up board. 3D models of harnesses and of many TE parts can be exported from the HarnVisTM system in the form of IGES files for use in other CAD systems. 2-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design HarnWareTM V6 (Continued) Computer Aided Electrical Wiring Harness Design Software HarnWareTM V6 User Friendly Forms 2 Electrical Interconnection System Design The forms for selecting the wide range of TE components are clear and easy to use with many links to data sheets and design help topics. 2-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems Assembled military harness. TE's integrated harness systems have been developed for a wide range of defense and industrial applications. Each system consists of compatible components, including cable jackets, heat-shrinkable components, and adhesives. Performance of these parts is assured because all components are tested separately and as part of an assembled system (see photo top left). A typical designed harness consists of seven component parts (pictured at right): Additional components for harnessing systems include the following: A wide range of special devices, such as SolderSleeve devices for primary wire interconnection. A selection of electrical shielding (screening) options, including braids and termination assemblies. Multiconductor (multicore) cables. Specialty adhesives and sealants for complete environmental sealing.** 1. Primary wire and cable 2. Heat-shrinkable tubing 3. Backshell adapter 4. Molded part 5. Adhesive 6. Cable jacket 7. Marker sleeve* Military harness system components. Table 1 on the next page serves as both a summary of Raychem brand products for specific harnessing systems and a selection table for harnessing system components. An explanation of how to select components for a harness system follows. *TE Identification products information available at www.te.com **TE Sealant product information available at www.te.com 2-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Table 1. Harnessing Systems and Their Components Components System 10 System 20 System 25 System 30 System 100 System 200 System 300 44 44 44 55 99, 100A, 100G 55 55 ZHTM RW-200 RT555 Wire Tubing Versafit NT-FR DR25 VPB Adapter material and plating finish chosen for compatibility with the connectors. Molded part -3, -4, -71 -25 -50 -100 -12 -55/-125 -35 -- -25S -- -100S -- -- S1017, S1030 S1124, S1048 S1048, S1125 S-1125, S-1255-04 S1030, S1125, S1125, S1255 S1255-04 /42, /180 -- /164,/86 -- /86, /225 S1184 -- -- /180 S1184 -- -- -- -- Cable jacket Thermorad NT-FR FDR-25 Thermorad Zerohal VPB RW-200 RT555 Marker sleeve* TMS-SCE TMS-SCE TMS-SCE TMS-SCE HX-SCE HT-SCE HT-SCE Preinstalled Rayaten molded part Adhesive Precoated adhesive Conductive adhesive 2 Electrical Interconnection System Design -51 *TE Identification products information available at www.te.com. Selection Process Selecting the components for a harnessing system is a four-step process: Step 1: Select the material system appropriate for the operating conditions and environment to which the harness will be exposed. Step 2: Select the adhesive system appropriate for the material system you select in Step 1. Step 3: Determine the level of EMI shielding required. Step 1. Select the Material System. Detailed in Table 2 on the next page are the major material systems for use in a wide range of operating conditions and environments. Choose a material system that: Has the physical characteristics your harness requires. Will accommodate the operating temperature and the fluids and abuse to which the harness will be exposed. Step 4: Select the components. Each step is described on the pages that follow. A selection table accompanies each step. You can also use HarnWare software to design your harness. 2-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Table 2. Material System Selection Operating temperature Physical characteristics Flammability System 10 -20C to +60C [-4F to +140F] * * * * * * * Fluid resistance Typical applications Operating temperature System 20 -55C to +121C [-67F to +250F] Environmentally sealable Lightweight Small diameter Flexible Flame-retardant Self-extinguishing Resists common industrial and military cleaning solvents and degreasers. * * * * * * * * Used in high-performance industrial applications, and in military communication and test equipment. System 25 -75C to +150C* [-103F to +302F] Environmentally sealed Tough Flexible Low profile Flame-retardant Self-extinguishing Resists most commonly used military fuels, oils, and greases * Specially suited to military vehicles and engine compartments, low profile shapes save space and weight. * * * * * * * Environmentally sealed Rugged Abrasion-resistant Very flexible Flame-resistant Self-extinguishing Resists most common military fuels, oils, and greases. up to 70C [158F]. * Specially suited to military vehicles, aerospace and marine applications, and communication and test equipment. System 30 System 100 System 200 -55C to +150C [-67F to +302F] -30C to +105C [-22F to +221F] -55C to +200C [-67F to +392F] Environmentally sealed Tough Flexible Low profile Physical characteristics * * * * Flammability * Flame-retardant * Self-extinguishing Fluid resistance * Resists most of commonly used military fuels, oils, and greases. Typical applications * Specifically suited to military vehicles and engine compartments for higher temperature applications, low profile shapes save space and weight. * Environmentally sealed * Flexible * Low toxicity index (as defined by NES-13) * Low smoke emission (as defined by NES-711) * Low corrosive gas evolution * Resistant to a range of military fuels, oils, and greases. * Specially suitable for confined habitat areas in military and civil applications. * Extensively used in surface and submarine vessels and underground railways * * Environmentally sealed Very flexible * Highly flame-retardant * Resists long-term immersion in military fuels, oils, and greases at elevated temperatures. Used where there is prolonged exposure to high temperatures. Used where a harness may be permanently immersed in difficult fuels, such as in fuel tanks. * * System 300 Operating temperature -55C to +200C [-67F to +392F] Physical characteristics * Environmentally sealed * Highly abrasion resistant * Low profile Flammability Fluid resistance Typical applications * Highly flame-retardant * Performs in aggressive fluids at extremely high temperatures * Permanent immersion in aggressive fluids *Per VG 95343. 2-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Harnessing Systems and Their Components -- NBC Survivable Systems* System 770 44 RT-770 -770 S-1264 RT-375 Components Wire Tubing Molded part Adhesive Marker sleeve cover System 790 55 RT-790 -790/-791 S-1255-04 RT-375 NBC-SCE NBC-SCE 2 Electrical Interconnection System Design Marker sleeve** TMS-SCE **TE Identification products information available at www.te.com. System 780 55 RT-780 -780 S-1255-04 RT-375 Material System Selection Operating temperature Physical characteristics Flammability Fluid resistance Typical applications Adhesive Selection System 770 -55C to +125C [-67F to +257F] * * * * * * Environmentally sealed NBC resistant Flexible Flame-retardant Self-extinguishing Resistant to NBC uptake and decontamination * Base-line system for NBC resistant applications System 780 -65C to +175C [-85F to +347F] System 790 -65C to 200C [-85F to +392F] * * * * * * Environmentally sealed NBC resistant Flexible Flame-retardant Self-extinguishing Resistant to NBC uptake and decontamination * High temperature system for NBC resistant applications * * * * * * Environmentally sealed NBC resistant Flexible Flame-retardant Self-extinguishing Resistant to NBC uptake and decontamination * Extreme high temperature system for NBC resistant applications Material System System 770 Adhesive Type Two-part Epoxy Component Adhesive S-1264 Precoated Adhesive Designation -- Service Temperature 150C System 780 Thermoset tape S-1255-04 -- 200C System 790 Thermoset tape S-1255-04 -- 200C 2-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Step 2. Select the Adhesive System. Two types of adhesives are used to bond heat-shrinkable boots and transitions to tubing or wire jacketing: Thermosets, which include epoxies and other two-part systems. Thermoplastics, which include pre-coated meltable adhesives applied to parts during manufacture and those applied as meltable tapes during assembly. Table 3 below outlines the differences between thermosets and thermoplastics. Table 4 shows which adhesive type is appropriate for each harness material system. Table 3. Comparison of Adhesive Types Method of adhesion Application Cure time Strength Disassembly Repair/reassembly Table 4. Adhesive Selection Thermoset Cures through chemical reaction. Two-part types require mixing and application at assembly. Varies with cure temperature. Oven cure usually desirable. Retains most strength at elevated temperatures. Items can be forcibly peeled apart when heated sufficiently. Requires new adhesive or hot rollback to reenter behind connector without affecting adhesive bonds. Material System Adhesive Type System 10 Thermoplastic System 20 System 25 System 30 System 100 System 200 System 300 Thermoplastic Component Adhesive S-1030 Thermoplastic Melts, flows, and solidifies. Precoated types require no preparation at assembly. Not required. Adhesive functional when cooled to room temperature. Loses strength as melt temperature is approached. Items can be separated when heated to temperature of the adhesive. Can be reheated to form new bond if sufficient adhesive remains. Precoated Adhesive Designation /180 Service Temperature 80C S-1017 /42 60C S-1124 /164 105C S-1048 /86 120C S-1048 /86 120C Two-part thermoset S-1125 /225 150C Thermoset Tape S-1255-04 -- 200C 150C Thermoplastic Two-part thermoset Thermoplastic S-1125 -- S-1030 /180 80C S-1048 /86 120C Two-part thermoset S-1125 -- 150C Two-part thermoset S-1125 -- 150C Thermoset tape S-1255-04 -- 200C Thermoset tape S-1255-04 -- 200C System 770 -- S-1264 -- -- System 780 Thermoset tape S-1255-04 -- 200C System 790 Thermoset tape S-1255-04 -- 200C 2-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Step 3. Determine the Level of EMI Shielding Required. Introduction This section is intended as a guide for the use of harness designers who are required to achieve a level of EMI control in their design practices. It is not intended that it should be a definitive statement on all aspects of EMI control for harnesses. In case of difficulty contact us for further clarification or consultancy. For well-designed EMI control of electrical systems it is essential that a detailed knowledge of the system requirements and susceptibility be obtained. The chosen level of shielding will be dependent on the: Susceptibility of electrical system. Types of components used. Physical layout of the system. Equipment practices adopted. Anticipated EMI threat. For the most cost effective design of harnesses, which offer a long-term stability in performance, the system should be designed to achieve a balance of component characteristics. Components should only be used if they are qualified to a minimum level of EMI performance and the performance and test method should be applicable to the design technique being used. For quality assurance purposes minimum EMI characteristics should always be specified and for critical harnesses the complete performance should be measured. The technique to be adopted should always be specified. Finally the inter-relationship between harnesses and the protection, termination and grounding of equipment boxes is vital for good system performance against EMI. All components form part of the external shield on the system and therefore should be considered in the overall EMI design process. Subjects covered in this topic are: Harness Types - point to point and branched Shielding Levels calculations Harness Types Harnesses are divided into two types, point-to-point and branched. The advantages and disadvantages of each from an EMI control standpoint are described below. No attempt has been made to analyze their relative merits in mechanical or installation terms. 2 Electrical Interconnection System Design TE offers several methods and technologies for controlling electromagnetic interference (EMI) and noise in cable harnesses. Developed in response to well-established threats in military and other harsh environments, these technologies can be employed in compatible shielding (screening) systems to achieve the level of shielding required for a harness system. Table 5 on page 2-15 outlines the shielding requirements for various types of threat and levels of interference. Point To Point: The three major components of this type of harness are: connectors, cable, and connector accessories. Connectors There are many different types of circular military connectors. However, for a well-shielded harness only those connectors having a guaranteed performance level should be used e.g. MIL-C-26482 Series II and MIL-C-38999 series 1 and 2, and series 3 and 4. Cable Cable used in this type of harness is generally machine made. Hand laid cables may also be used but generally the shields incorporated in these harnesses vary in consistency of performance. In the case of machine made cables all shields should be designed for optimum shielding effectiveness at radio frequency. 2-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Connector Accessories Transitions Connector accessories, such as Raychem brand adapters, are available in many styles and therefore their performance varies with construction. For a level of consistency in performance it is essential that, as with connectors, a guarantee in performance level be achieved. Transitions, as with accessories, are very susceptible to performance variability with construction type. Fittings not specified in this way may significantly degrade the overall system performance. Branched In addition to those components described above, branched harnesses include transitions. This type of harness is usually made by hand and it is therefore difficult to incorporate accurately made machine fabricated shields. The implications of this are: Shields Cable shields may be put on by hand or by feeding through a braiding machine. However, as braid optimization depends on all the constructional parameters of the braid being accurately specified, unless braid is well constructed the shielding performance can suffer dramatically. Reductions in shield performance of 20-40 dB have been measured on badly made branched harnesses. The alternative method is to use pull on braids. If the cable bundle diameter is known the braid may be designed for optimized performance. For high performance harnesses these components should also have a guaranteed performance. In general the use of techniques such as hand soldering or the use of butted tape wraps are not recommended except where only a low performance of less that 40dB is required. Shield performance is specified in two ways, either as a power relationship in decibels (dB) or as an absolute measurement of the shield performance in terms of the surface transfer impedance. Except for very specific low frequency problems it is general to specify the performance at frequencies in the range 0.1MHz to 100MHz. Shielding Levels and Component Performance System Performance To specify the overall requirements of a complete electronic system in terms of its EMI characteristics it is necessary to consider the performance of the individual components parts. The harnesses form one of the major entry points for interference and this as such can degrade a complete system performance by a significant amount. In general terms, assuming that a shielded harness system is used, with the available components on the market the overall harness system performance and typical applications may be as below. 40 to 50 dB Standard shielded systems for insensitive systems. 50 to 60 dB Military standard shielded systems for general applications. 60 to 80 dB As above but where full threat EMP & TEMPEST protection is required. 80 to 100 dB Severe TEMPEST and very sensitive systems. Over 100 dB Exceptional shielding requirements only. 2-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Connectors As with all designs EMI system design should not be performed to the "limit of performance safety margin should always be incorporated when determining the minimum shielding level appropriate for consistent operation of the system. A study of those connector specifications having an EMI test shows that they are generally specified in the frequency band 100MHz to 1GHz. For an assessment at lower frequencies the low frequency performance as dictated by the d.c. resistance of the connector is required. These two parameters enable the EMI characteristic to be made of the complete connector performance. Typical values for standard connectors are 65dB (MIL-C-26482 Series II) and 90dB (MIL-C-38999 Series III) connectors. The inter-relationship of shielding effectiveness measured in decibels and the surface transfer impedance in ohms presents the designer with a conversion difficulty. External harness circuits vary, as do the coupling characteristics and it is therefore only possible to give an approximate conversion. The normal conversion from decibels to ohms and vice versa is to a reasonable approximation: 2 Electrical Interconnection System Design Safety Margins Screening Effectiveness (dB) = 36 - 20 log 10 (ZT (Ohms)) The constant term is developed from the expressions for the characteristic impedance of the line formed by the harness shield and the ground plane and the internal characteristic impedance of the inside of the harness. The translation from shielding effectiveness to surface transfer impedance is shown below in Table 5 for S.E. from 20 to 105dB. Table 5 - Screening Effectiveness (SE)/Surface Transfer Impedance (Zt) Relationships S.E. (dB) ZT (ohms) S.E. (dB) ZT (ohms) 20 25 30 35 40 45 50 55 60 6.309 3.548 1.995 1.122 0.631 0.355 0.200 0.112 0.063 65 70 75 80 85 90 95 100 105 0.0355 0.0200 0.0112 0.0063 0.0036 0.0020 0.0011 0.0006 0.0004 2-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Cable In accordance with most common cable specification the shielding performance of a cable is specified at 30MHz. It is also well into the band where inductive leakage is the primary penetration characteristic. For frequencies above or below 30Mhz, approximations, as for connectors, must be made. It should be noted that the performance specified at 30MHz in Table 6 for different cable types is the maximum that is allowed using TE's standard Q.C. values. Actual performance may be up to 20dB better. Connector Accessories and Transitions In constructional terms the performance of the connector accessory includes both the resistive terminations to the cable shield and the connector. However, it is most unusual to specify the performance of an accessory and this is a distinct weakness in the design of harnesses. The reason is that the performance is extremely variable as accessories have to fit a variety of different cable sizes and shapes. Where specified at all the relationship between the test method and the coupling mechanism for the EMI must be considered. Table 6 - Cable Performances Type of Screen Single optimized braid Double optimized braid Superscreened (2 braids + 1 wrap) Diameter under screen Surface transfer Impedance Zt (mm) Up to 7.5 7.6 and up Up to 7.5 7.6 and up Up to 7.5 7.6 and up @ 30 Mhz (maximum) 100 milli ohms/metre 50 milli ohms/metre 10 milli ohms/metre 5 milli ohms/metre 100 micro ohms/metre 50 micro ohms/metre 2-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Connector Terminator Splice Transition Feedthrough 2 Electrical Interconnection System Design Cable Braid Complete Harness When considering the complete harness the coupling calculations are relatively simple. In general terms they are the addition of all the individual leakages within the system from connector to connector. The analysis route is therefore as follows: 1. Convert all decibel values at the desired frequency to surface transfer impedance. 2. Choose components for a `balanced' system, i.e. the components should have approximately the same performance. 3. Add the values determined for surface transfer impedance of the components at the frequency chosen. 4. Reconvert to decibels if necessary. (Table 5 can be used for this purpose) As a guide to the shielding performance that can be expected from a harness that is constructed using Raychem brand components, Table 7 on the next page has been compiled to help in the product selection process. For branched harnesses it is necessary to determine whether every branch has the same susceptibility requirements or carries the same signals of power. The performance requirement of each branch is then determined and the matrix for the harness established. This is a more complex subject and not discussed here. System improvements may be achieved by changing either the connectors or cable. In general terms changing from a single to a double optimized braid improves the performance of that component by 20-25 dB. A similar advantage is achieved by changing from MIL-C-26482 Series II to MIL-C-38999 Series I connectors. However, the relative significance, as part of the system, of each component must be considered to determine the true weighting effect. For the optimum in system design a balance of component performances should be achieved wherever possible such that each of the components is of similar performance level. General Considerations Although cables and harnesses are considered to be the most significant in terms of coupling into systems the construction of equipment boxes can play an important part in the overall EMI performance of a system. With the increasing use of high speed digital circuits and the generation of harmonics having high energy content relatively short printed circuit board tracks can radiate or pick up energy as efficiently as cables. If the boxes themselves are not adequately protected these circuits may constitute an EMI threat. There is a further area of significance in the EMI protection of the boxes and this is the connector/ box interface. The junction may be considered to be a part of the harness system and any degradation in it may cause an overall harness degradation. 2-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnection System Design Integrated Military Harness Systems (Continued) Table 7 - Screen System Guide Adapter Styles Shielding Level Required Connector Band Strap Braided Harness System Components Termination Cable Braid (max. length in m/ft) TinelRayaten cable construction) (by Lock Assembly SO DO SSS System NO VG95328 VG95234 -- 60 to 80 dB MIL-C-26482 Series 2 VG96912 Series 1 -- -- -- -- <2/6.5 >80 dB MIL-C-38999 -- -- -- -- -- <60 dB <2/6.5 15/49 100/328 Transition Splice Feedthrough DSS -- -- 7/22.9 100/328 -- <0.5/1.6 50/164 65/213 Shield tape & SolderSleeve device Shield tape & SolderSleeve device Not recommended SolderSleeve device Tinel or solder devices SolderSleeve device Tinel or Rayaten assembly SolderSleeve device Tinel or Rayaten assembly NO = Non Optimized, SO = Single Optimized, DO = Double Optimized, SSS = Single Super Shield, DSS = (TE must provide info) Note: 1.The cable lengths are to be used as a guide. Outside 30 MHz, the lengths that can be used will vary. For specific harness design outside 30 MHz, please consult TE. 2.Tinel-Lock use at shielding levels of 60-80 dB depends on the adapter entry, cable braid size, and design. For further details, contact TE. 3.Connectors commonly used but not mentioned in the table may not have a stated shielding performance in their specification. Contact the manufacturer for guidance. 4.This guide makes no allowance for the possible effects of resonance. TE should be consulted for advice on compensating for resonance. Step 4. Select Components Using the previous sections, you can now select all of the components for an integrated harness assembly. Please refer to the sections listed for more detailed component information: Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 3 Molded Parts . . . . . . . . . . . . . . . . . . . . . . . . .Section 4 Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 5 Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 6 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .Section 7 Electrical Interconnect Products . . . . . . . . . .Section 8 Wire and Cable . . . . . . . . . . . . . . . . . . . . . . .Section 9 2-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Table of Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3 Tubing Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4, 3-5, 3-6, 3-7 Specification Cross-Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8, 3-9 Tubing Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 ATUM High-shrink-ratio, adhesive-lined polyolefin tubing . . . . . . . .3-11, 3-12 BSTS/BSTS-FR General purpose, heat-shrinkable tubing . . . . . . . . . . . . . . .3-13, 3-14 CGPE-105 Brightly colored, shiny, non-flame-retardant polyolefin tubing . .3-15, 3-16 CGPT General purpose, flame-retardant, polyolefin tubing . . . . . .3-17, 3-18 Semirigid, flame-retardant, polyolefin tubing . . . . . . . . . . . .3-19, 3-20 Flexible, flame-retardant, dual-color, polyolefin tubing . . . . .3-21, 3-22 DR-25 Heat-shrinkable, flexible, chemical and abrasion resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23, 3-24 DR-25-TW Heat-shrinkable, flexible, thin wall, chemical and abrasion resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25, 3-26 DWP-125 Flexible, high-shrink-ratio, adhesive-lined, polyolefin tubing . . .3-27, 3-28 ES1000 Clear, high-shrink-ratio, adhesive-lined, semirigid polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29. 3-30 ES2000 Flame-retardant, high-shrink-ratio, adhesive-lined, semirigid polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . .3-31, 3-32 ES Caps High-shrink-ratio, adhesive-lined, semirigid polyolefin caps . . .3-33, 3-34 FL2500 Fully flame-retardant, adhesive-lined, polyolefin heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35, 3-36 HCTE HF Helical convolex tubing with a high crush resistance . . . . . .3-37, 3-38 High-flex, heavy-wall, heat-shrinkable tubing . . . . . . . . . . . .3-39, 3-40 HFT5000 Heat-shrinkable fabric tubing . . . . . . . . . . . . . . . . . . . . . . . .3-41, 3-42 3 Heat-Shrinkable Tubing CRN DCPT HRHF/HRNF/HRSR High-ratio, heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . .3-43, 3-44 HRHT High-ratio, high-temperature, flexible, thick wall polyolefin heat-shrinkable tubing . . . . . . . . . . . . .3-45, 3-46 HTAT Semiflexible, dual wall, moisture-resistant tubing . . . . . . . . .3-47, 3-48 Maulflex Conduit System Lightweight, flexible, abrasion-resistant, shielded electrical conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49, 3-50 NT Flexible, general purpose modified elastomeric tubing . . . .3-51, 3-52 NT-MIL Flexible, rugged, modified elastomeric tubing . . . . . . . . . . .3-53, 3-54 NTFR Very flexible, rugged neoprene elastomer tubing . . . . . . . . .3-55, 3-56 PD Caps Semirigid, encapsulant-lined, polyolefin caps . . . . . . . . . . .3-57, 3-58 PTCM Very high-shrink-ratio, dual wall, flexible heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-59, 3-60 RayBlock 85 Heat-shrinkable water-blocking system . . . . . . . . . . . . . . . .3-61, 3-62 RayBlock 105 Heat-shrinkable water-blocking system . . . . . . . . . . . . . . . .3-63, 3-64 Rayrim Commercial protective, self-adhering, edging material . . . .3-65, 3-66 RaySpool Convenient packaging and dispensing system for heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . .3-67, 3-68, 3-69 RHW Rugged, heavy wall, adhesive-lined, polyolefin heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-70, 3-71 RMW Medium wall, polyolefin heat-shrinkable tubing . . . . . . . . . .3-72, 3-73 RNF-100 Flexible, flame-retardant, general purpose, polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-74, 3-75 3-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Table of Contents (Continued) RNF-150 High-performance, flame-resistant, flexible, fluoropolymer tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-76, 3-77 RNF-3000 Flexible, high-shrink-ratio, flame-retardant, general purpose, polyolefin tubing . . . . . . . . . . . . . . . . . . . .3-78, 3-79 RP-4800 High-shrink-ratio, flame-retardant, polyolefin tubing . . . . . . .3-80, 3-81 RPPM Flexible, dual wall, moisture proof, heat-shrinkable tubing . .3-82, 3-83 RT-3 Semirigid, flame-retardant, polyolefin tubing . . . . . . . . . . . .3-84, 3-85 RT-375 Clear, flame-resistant, flexible, fluoropolymer tubing . . . . . .3-86, 3-87 RT555 Fluid-resistant, chemical-resistant, crosslinked fluoropolymer tubing with extended temperature range . . . . .3-88, 3-89 High Temperature High temperature, heat shrinkable, fluid resistant Sealing Sleeves sealing sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-90, 3-91 RT-770 NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-92, 3-93 RT-780 NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-94, 3-95 RT-790 NBCCS Harness Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-96, 3-97 RW-175 High-temperature, chemical-resistant, polyvinylidene fluoride tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-98, 3-99 RW-200/RW-200-E Heat-shrinkable, chemical-resistant, high-temperature tubing . . . . . . . . . . . . . . . . . . . . . . . . . .3-100, 3-101 SCL Semirigid, encapsulant-lined, polyolefin tubing . . . . . . . .3-102, 3-103 SCT Flame-retardant, adhesive-lined, semirigid polyolefin heat-shrinkable tubing (extended temperature range} . . .3-104, 3-105 SFR Very flexible, flame-retardant, silicone elastomer tubing . . .3-106, 3-107 SRFR Highly flexible, silicone rubber tubing . . . . . . . . . . . . . . . .3-108, 3-109 SST/SST-FR Self-sealing, heat-shrinkable tubing . . . . . . . . . . . . . . . . .3-110, 3-111 TAT-125 Adhesive-lined, flexible polyolefin tubing . . . . . . . . . . . . .3-112, 3-113 TC Caps Semirigid, flame-retardant polyolefin caps . . . . . . . . . . . .3-114, 3-115 TFE and TFE-R High-temperature, chemically inert, modified tubing made of PTFE(R) Fluoropolymer . . . . . . . . . . . . . . . . . . . . .3-116, 3-117 Tubing Kits and MiniSpools Smaller packaging options for single wall and adhesive-lined tubing products . . . . . . . . . . . . . . . . . . . .3-118, 3-119 URHT Ultra high-ratio, flame-retardant, polyolefin heat-shrinkable tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-120, 3-121 Versafit Highly flame-retardant, very flexible, low-shrink-temperature, polyolefin tubing . . . . . . . . . . . . .3-122, 3-123 Versaflex Expandable, braided, polyester sleeving . . . . . . . . . . . . .3-124, 3-125 XFFR Halogen-free, flame-retardant, heat-shrinkable tubing . . .3-126, 3-127 ZH-100 Flexible, thin-wall, low-fire-hazard tubing . . . . . . . . . . . . .3-128, 3-129 ZHTM Heat-shrinkable, flexible tubing with low toxicity for fire safety applications . . . . . . . . . . . . . . . . . . . . . . . . . . .3-130, 3-131 3-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Overview TE Connectivity's Raychem brand of tubing was developed when our scientists pioneered the application of radiation crosslinking and the development of heatshrinkable polymer products. Today TE is recognized worldwide for its expertise in these areas. Encapsulants protect connections and components from splashes and corrosion. Adhesives go a step further, sealing to plastic, metal, rubber, or other substrates. Available in many sizes, constructions, lengths, and colors to meet commercial, military or medical specifications, our tubings can also be customized for special applications. Single wall tubings are available in thin-wall, medium-wall, and thick-wall versions. With dual wall tubings, an inner wall -- either an encapsulant or an adhesive -- melts and flows during installation heating, to protect against environmental damage. You can choose from tubings that are highly flexible or semirigid, designed for operation in high- or lowtemperature environments, halogen-free and flameretardant to meet a range of industry standards. Installation is fast and easy with handheld heating tools or bench-mounted heaters. A range of automatic and semi-automatic installation equipment is available for high-volume applications. 3 Heat-Shrinkable Tubing The Raychem brand of tubings are made of polyolefins, fluoropolymers, and elastomers enhanced by radiation crosslinking and heat-shrinkability. When heated during installation, our tubings shrink to conform to virtually any shape. They provide dependable insulation, mechanical protection, and strain relief, as well as aesthetic appeal. 3-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Single Wall Semiflexible PRODUCT Versafit CGPE-105 CGPT DCPT RNF-100 RNF-3000 RP-4800 CRN RT-3 ATUM l Flexible DWP-125 HTAT PTCM RPPM TAT-125 ES1000 ES2000 FL2500 SCL SCT BSTS/BSTS-FR HF HRHF/HRNF/HRSR RHW RMW SST/SST-FR DR-25 HRHT NT NT-MIL NTFR RW-200 RW-200-E SFR SRFR URHT RNF-150 RT-375 RT555 l Very flexible Flexible Semirigid Dual wall [adhesive-and encapsulant-lined] Semirigid Heavy Duty Special Purpose Elastomers Fluoropolymers ES Caps PD Caps TC Caps l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l to to to to to to to to to to 90 110 120 120 121 120 121 135 135 110 -40 to 110 -55 to 125 -40 to 85 [-40 to 230] [-67 to 257] [-40 to 185] 80 80 60 125 110 80 2:1 2:1 2:1 2:1 2:1 3:1 4:1 2:1 2.5:1 3:1 4:1 3:1 4:1 6:1 -40 -55 -40 -40 -40 -55 -40 -55 -55 -55 -55 -55 -55 -75 to to to to to to to to to to to to to to 85 110 130 130 135 110 150 90 90 90 110 110 90 150 [-40 to 185] [-67 to 230] [-40 to 266] [-40 to 266] [-40 to 275] [-67 to 230] [-40 to 302] [-67 to 194] [-67 to 194] [-67 to 194] [-67 to 230] [-67 to 230] [-67 to 194] [-103 to 302] 60 95 110 110 110 125 110 90 80 80 110 110 90 150 80 121 135 135 135 135 135 121 121 121 125 125 121 175 4:1 2:1 4:1 4:1 4:1 3:1 4:1 3:1 3:1 5.6:1 3:1 3:1 3:1 2:1 -55 -70 -70 -40 -55 -75 -75 to to to to to to to 90 121 121 200 200 180 200 [-67 to 194] [-94 to 250] [-94 to 250] [-40 to 392] [-67 to 392] [-103 to 356] [-103 to 392] 90 90 90 100 100 135 135 135 135 135 175 175 175 175 1.8:1 1.8:1 2:1 2:1 2:1 1.75:1 1.5:1 -55 to 150 -55 to 150 -65 to 200 [-67 to 302] [-67 to 302] [-85 to 392] 110 125 150 150 150 220 2:1 2:1 2:1 -55 -55 -55 -55 -67 [-67 [-67 [-67 [-67 [-89 257] 347] 392] 347] 482] 135 180 235 155 330 150 200 250 175 340 [-40 to 221] [-67 to 230] [-67 to 275] 100 125 110 135 135 135 2:1 2:1 2:1 2:1 1.8:1/ 3.2:1 4:1 3:1 2.5:1 125 175 200 175 250 -40 to 105 -55 to 110 -55 to 135 [-67 [-94 [-40 [-67 [-67 [-67 [-67 [-67 [-67 [-67 to to to to to to to to to to Shrink ratio 70 85 80 95 95 80 95 110 110 80 to to to to to 135 105 135 135 135 135 135 135 135 110 Min. full recovery temperature (C) Min. shrink temperature (C) Operating Temperature C / [F] Elastomer 275] 221] 275] 275] 275] 275] 275] 275] 275] 230] -55 -70 -40 -55 -55 -55 -55 -55 -55 -55 l RT-770 RT-780 RT-790 RW-175 TFE and TFE-R Caps Fluoropolymer Polyolefin Tubing Selection Guide to to to to to *For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page 3-8. **Sizes 9/3 through 70/21 only. Clear is not flame-retardant. 3-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l UL D486** l ABS MIL Spec* l USP Class VI VW-1 (UL/CSA) l l CSA l l UL 224 l Flameretardant Clear l DESCRIPTION Highly flame-retardant, multi-spec polyolefin Brightly colored, general purpose polyolefin General purpose, flame-retardant polyolefin Green and yellow striped polyolefin High-performance flexible polyolefin 3:1 shrink ratio general-purpose polyolefin 4:1 shrink ratio polyolefin Flame-retardant polyolefin Semirigid polyolefin for terminal insulation 3:1 and 4:1 shrink ratio adhesive-lined polyolefin l l l l l l l 4 mm to 16 mm 1/8" to 1 1/2" .225" to .700" .225" to .700" .300" to .700" 1/8" to 1" .300" to .700" .3" to 4.5" .4" to 2.7" .6" to 4" 9 mm to 180 mm 10 mm to 180 mm .3" to 4.5" 1/8" to 3" l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l 1/8" to 4" 1/8" to 4" 1/8" to 3" 1/8" to 2" 1/8" to 2" 1/4" to 2" 2.9 mm to 51 mm l l l l l l l l l l l l l l l l l l l 3/64" to 1" 3/64" to 1 1/2" 1/8" to 2" 3/64" to 1 1/2" 0.8 mm to 11.9 mm/ 2 mm to 32 mm 1/8" to 2" 1/8" to 2" 1/8" to 2" 1/16" to 1" .225" to .427" 1/8" to 1/2" 1/16" to 1/4" l l l l l l l l l l l l l l l l l l l l l l High-performance flexible fluoropolymer Clear high-performance flexible fluoropolymer Fluid- and chemical-resistant fluoropolymer High-performance fluoropolymer High-temperature PTFE(R) fluoropolymer resin l l l l l l l l l l l l l l l l l l l l 3:1 shrink ratio adhesive-lined polyolefin High-temperature adhesive-lined polyolefin9 mm Very high shrink ratio, dual wall, flexible polyolefin tubing Dual wall, moisture-proof polyolefin 2:1 adhesive-lined polyolefin Clear high-shrink-ratio adhesive-lined polyolefin Flame-retardant adhesive-lined polyolefin Fully flame-retardant, adhesive-lined polyolefin 3:1 shrink ratio encapsulant-lined polyolefin High-temperature adhesive-lined polyolefin Rugged, general purpose, thick-wall polyolefin Highly flexible, thick-wall polyolefin High-shrink-ratio repair sleeve Heavy wall adhesive-lined polyolefin Medium wall polyolefin Self-sealing, dual wall polyolefin Diesel-resistant elastomer Flexible general-purpose modified elastomer Flexible rugged modified elastomer Very flexible rugged neoprene High-temperature flexible elastomer High-temperature flexible elastomer Very flexible silicone Very flexible silicone rubber l l 3 Heat-Shrinkable Tubing 3/64" to 4" 3/64" to 2" 1.6 mm to 38 mm 3 mm to 38 mm 3/64" to 5" 1.5 mm to 39 mm 3/4" to 4 1/2" 3/64" to 3/4" .240" to .485" 3 mm to 40 mm 4 mm to 52 mm 1/8" to 1" 4 mm to 48 mm Colored Size range (inside diameter as supplied) Tubing Selection Guide (Continued) NBCCS tubing rated to 125C NBCCS tubing rated to 175C NBCCS tubing rated to 200C Autoclavable semirigid fluoropolymer High-ratio, adhesive-lined caps Semirigid encapsulant-lined polyolefin caps Semirigid flame-retardant polyolefin caps PTFE is a trademark of E. I. du Pont de Nemours and Company. 3-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing [-67 to 392] -55 to 200 -40 to 85 [-40 to 185] [-40 to 221] -40 to 105 Various; see page 139-140 N/A 80 80 See page 139-140 70 80 80 120 80 N/A N/A 110 110 See page 139-140 121 120 121 150 110 N/A N/A 4:1 4:1 2:1 up to 4:1 3:1 2:1 2:1 N/A 2:1 N/A Elastomer Shrink ratio Edging Matl Fiber & Fabric Braids Min. full recovery temperature (C) Low Toxicity HCTE RayBlock 85 RayBlock 105 Tubing Kits and Mini-Spools XFFR ZH-100 ZHTM Rayrim HFT5000 Versaflex Min. shrink temperature (C) Conduit Kits Operating Temperature C / [F] PRODUCT Special Purpose (Continued) Fluoropolymer Polyolefin Tubing Selection Guide (Continued) l l l l l l l l -55 -30 -30 -55 -40 -50 to to to to to to 105 105 105 80 125 150 [-67 [-22 [-22 [-67 [-40 [-58 to to to to to to 221] 221] 221] 176] 257] 302] *For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page 3-8. **Sizes 9/3 through 70/21 only. Clear is not flame-retardant. 3-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing l l l l .4" to 3" 1/8" to 2" 3 mm to 40 mm 0.8 mm to 4.5 mm 12 mm to 80 mm 3 mm to 50 mm l l l l l l l l l l l l l l l l l UL D486** ABS USP Class VI MIL Spec* VW-1 (UL/CSA) CSA l l DESCRIPTION Modified ETFE, helically convoluted tubing Heat-shrinkable water blocking system Heat-shrinkable water blocking system Smaller packaging options for single wall and adhesive-lined tubing Halogen-free, flame-retardant polyolefin Thin-wall, low-fire-hazard polyolefin Low toxicity, flexible polyolefin Protective self-adhering edging material Heat-shrinkable, fabric tubing Expandable, braided polyester sleeving 3 Heat-Shrinkable Tubing .187" to 2" 12 mm to 32 mm 12 mm to 32 mm See page 139-140 UL 224 Flameretardant Clear Colored Size range (inside diameter as supplied) Tubing Selection Guide (Continued) 3-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Specification Cross-Reference Guide Product UL CSA AMS-DTL-23053* MIL-PRF-46846 TE Page Type File File Sheet Class Type Specification No. ATUM E85381** /4 3 RW-2063 & RK-6024 3-11 RW-2017 3-13 Class BSTS /15 BSTS-FR 1 & 2*** CGPE-105 CGPT E35586 LR31929 CRN Type 1 (colors) E35586 LR31929 E35586 LR31929 CRN Type 2 (clear) DCPT 3-13 CGPE-105 SCD 3-15 RW-2059 3-17 /6 1 RT-360, Type 1 3-19 /6 2 RT-360, Type 2 3-19 /16 DR-25 RW-2017 LR31929 RW-2056 3-21 RT-1116 3-23 DWP-125 E35586 DWP-125 SCD 3-25 ES1000 E85381 RT-1113 3-27 ES2000 E85381 RT-1112 3-29 ES Caps E85381 RW-3006 3-31 FL2500 SCD 3-33 RT-1162 3-35 FL2500 HCTE /15 RW-2023 3-37 RW-2060 3-39 HRHF RW-2013 3-41 HRNF RW-2013 3-41 HRSR RW-2013 3-41 HF HFT5000 1*** E199379 HRHT HRHT SCD 3-43 HTAT RW-2052 3-45 RT-510 3-47 NT NT-MIL /1 1&2 NTFR PD Caps E85381 RW-3030 3-49 RT-511 3-51 PD Caps SCD 3-53 PTCM RK-6768 3-55 RayBlock 85 RW-2101 3-57 RayBlock 105 RW-2102 3-59 Rayrim Edging Material RK-6182 3-61 RaySpool 3-63 RHW E91151*** RHW SCD RMW RNF-100 Type 1 (colors) E35586 LR31929 RNF-100 Type 2 (clear) RNF-150 E35586 VW-1 RNF-3000 E35586 RP-4800 E35586 1 RT-350, Type 1 3-70 /5 2 RT-350, Type 2 3-70 /18 2 RT-370 3-72 RW-2053 3-74 RT-1122 3-76 LR31929 /5 E35586 LR31929 RT-375 E35586 VW-1 LR31929 VW-1 RT555 E85381 3-68 /5 1 RPPM RT-3 3-66 RMW SCD /18 2 RK-6214 3-78 RT-360 3-80 RT-375 3-82 RT-555 3-84 RT-770 3-86 RT-780 3-88 RT-790 RW-175 3-90 E35586 VW-1 LR31929 VW-1 RW-200 /8 RW-3029 3-92 /13 RT-1146 3-94 RW-200-E SCL E85381 /4 1 SCT SFR SRFR /10 ll E85381 VW-1 SST SST-FR TAT-125 Type 1 (colors) E85381 1 RK-6014/1 3-94 RT-1301 3-96 SCT SCD 3-98 RT-1140 3-100 RW-2057 3-102 RW-2011 3-104 /15 1&2 RW-2011 3-104 /4 2 RW-3032 3-106 3-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Specification Cross-Reference Guide (Continued) Product UL CSA AMS-DTL-23053* MIL-PRF-46846 TE Type File File Sheet Type Specification No. RW-3032 3-106 TC Caps SCD 3-108 Class TAT-125 Type 2 (clear) TC Caps E85381 Class Page TFE/TFE-R RW-2054, RW-2055 3-110 Tubing Kits Various 3-112 URHT SCD 3-114 II URHT RW-3009 3-116 RK-6772 3-118 XFFR RW-2016 3-120 ZH-100 RW-2031 3-122 ZHTM RW-2058 3-124 Versafit E35586 VW-1 LR31929 VW-1 /5 1&3 Versaflex Versaflex-FR E306976 3-118 3 Heat-Shrinkable Tubing *Formerly MIL-I-23053 and MIL-DTL-23053 **Black only, except sizes 3/1 and 4/1. ***Sizes 9/3 through 70/21 only. Black only Overexpanded With exception to dimensions and longitudinal change. 3-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Tubing Categories Product Name Type Very Flexible Versafit Flexible CGPE-105 CGPT DCPT RNF-100 Semirigid CRN RT-3 Semi-flexible ATUM DWP-125 HTAT Flexible PTCM RPPM TAT-125 Semirigid ES1000 ES2000 FL2500 SCL SCT BSTS/BSTS-FR HF HRHT HRHF/HRNF/HRSR RMW RHW SST/SST-FR URHT Elastomers DR-25 DR-25TH NT NT-MIL NTFR RW-200 RW-200-E SFR SRFR UPB Fluoropolymers RNF-150 RT-375 RT555 RT-770 RT-780 RT-790 RW-175 RY-780 TFE and TFE-R Caps ES Caps PD Caps TC Caps Conduit HCTB Maulflex Kits RayBlock 85 RayBlock 105 RaySpool Tubing Kits and Mini-Spools Low toxicity XFFR ZH-100 Edging material Rayrim Fiber and fabric HFT5000 Braid Versaflex Single Wall Dual Wall Heavy Duty Special Purpose RNF-3000 RP-4800 ZHTM 3-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ATUM High-Shrink-Ratio, Adhesive-Lined Polyolefin Tubing Product Facts 3:1 and 4:1 shrink ratios allow for connector-to-cable sealing n Tubing environmentally seals and protects components and interconnections n Medium wall provides increased mechanical protection n The adhesive in ATUM tubing bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, aluminum, steel, and copper n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Environmentally seals and protects a wide variety of electrical applications, including back end connector sealing, breakouts, and connector-to-cable transitions. High expansion ratio makes it possible to repair most damaged cable jackets without removing connectors. Minimum shrink temperature: 80C [176F] -55C to 110C [-67F to 230F] Minimum full recovery temperature: 110C [230F] Series UL** Military TE ATUM E85381 600V, 110C AMS-DTL-23053/4,* Class 3 RW-2063 -- Black RK-6024 -- Colors and clear *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 3/1, 6/2, 12/4, 24/8, and 40/13 only. **Black only, except sizes 3/1 and 4/1. Available in: Americas Europe Asia Pacific n n n 3-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ATUM (Continued) Product Dimensions Size Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating Recovered Wall Thickness** Total Wall Adhesive Wall After Heating After Heating (Nominal) 3:1 3/1 4.5/1.5 6/2 9/3 12/4 19/6 24/8 40/13 3.0 [0.118] 4.5 [0.177] 6.0 [0.236] 9.0 [0.354] 12.0 [0.472] 19.0 [0.748] 24.0 [0.940] 40.0 [1.570] 1.0 [0.039] 1.5 [0.059] 2.0 [0.079] 3.0 [0.118] 4.0 [0.157] 6.0 [0.236] 8.0 [0.315] 13.0 [0.512] 1.00 0.28 [0.039 0.010] 1.10 0.25 [0.043 0.011] 1.00 0.28 [0.039 0.010] 1.40 0.28 [0.055 0.010] 1.78 0.38 [0.070 0.015] 2.25 0.55 [0.088 0.022] 2.54 0.55 [0.100 0.022] 2.54 0.55 [0.100 0.022] 0.50 [0.020] 0.50 [0.020] 0.50 [0.020] 0.61 [0.024] 0.76 [0.030] 0.76 [0.030] 1.02 [0.040] 1.02 [0.040] 4.0 [0.157] 8.0 [0.315] 12.0 [0.472] 16.0 [0.630] 24.0 [0.945] 32.0 [1.260] 52.0 [2.050] 1.0 [0.039] 2.0 [0.079] 3.0 [0.118] 4.0 [0.157] 6.0 [0.236] 8.0 [0.315] 13.0 [0.512] 1.00 0.28 [0.039 0.010] 1.00 0.28 [0.039 0.010] 1.40 0.28 [0.055 0.010] 1.78 0.38 [0.070 0.015] 2.25 0.55 [0.088 0.022] 2.54 0.55 [0.100 0.022] 2.54 0.55 [0.100 0.022] 0.50 [0.020] 0.50 [0.020] 0.61 [0.024] 0.76 [0.030] 0.76 [0.030] 1.02 [0.040] 1.02 [0.040] 4:1 4/1 8/2 12/3 16/4 24/6 32/8 52/13 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Nonstandard Black (-0) Clear in 3:1 sizes only (-X, non-flame-retardant jacket); other colors available on request. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging*** In 1.2-meter [4-foot] lengths or on spools. Ordering description**** Specify product name, size and color (for example, ATUM 8/2-0). ***Only 1.2 meter [4-foot] lengths are standard in the Americas. ATUM tubing on spools is nonstandard. ****For supply to MIL spec., add -MS to ordering description. 3-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing BSTS/BSTS-FR General Purpose, Heat-Shrinkable Tubing Product Facts Excellent thick-wall insulation and abrasion protection n No adhesive - can be removed easily n Expansion ratios as high as 3:1 n Availability in flameretardant material with FR callout (see "Ordering information and Part numbering system" on the next page) n BSTS has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd's (Lloyd's Register of Shipping) n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range BSTS heat-shrinkable tubing is made of a rugged polymer that resists moisture, fungus, and weathering. It also has excellent electrical properties. This tubing is useful in applications where insulation, abrasion resistance, and strain relief are important. When used with sealant tape (S-1305 for flame-retardant or S-1278 for non-flame-retardant), it can provide a watertight system in nonpressurized applications. Minimum shrink temperature: 90C [194F] -55C to 110C [-67F to 230F] Minimum full recovery temperature: 121C [250F] Series Military Industry TE BSTS BSTS-FR -- AMS-DTL-23053/15*, Class 1 and Class 2** -- ASTM D 685, nonburning RW-2017 RW-2017 *Formerly MIL-I-23053/15 and MIL-DTL-23053/15. **Except for coatings requirement. Refer to SST-FR when coating is required. Available in: Americas Europe Asia Pacific n n n 3-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing BSTS/BSTS-FR (Continued) Product Dimensions Size BSTS-03 BSTS-04 BSTS-07 BSTS-11 BSTS-13 BSTS-15 BSTS-17 BSTS-20 BSTS-27 BSTS-30 BSTS-35 BSTS-40 BSTS-45 Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 7.62 [0.300] 2.54 [0.100] 10.16 [0.400] 3.81 [0.150] 19.05 [0.750] 5.59 [0.220] 27.94 [1.100] 9.52 [0.375] 33.02 [1.300] 9.52 [0.375] 38.10 [1.500] 12.70 [0.500] 43.18 [1.700] 12.70 [0.500] 50.80 [2.000] 19.05 [0.750] 65.58 [2.700] 22.86 [0.900] 76.20 [3.000] 31.75 [1.250] 88.90 [3.500] 31.75 [1.250] 101.60 [4.000] 44.45 [1.750] 114.30 [4.500] 44.45 [1.750] Wall Thickness (Nominal) Expanded as Supplied Recovered After Heating*** 0.63 [0.025] 0.63 [0.025] 0.76 [0.030] 1.02 [0.040] 0.89 [0.035] 1.27 [0.050] 1.14 [0.045] 1.27 [0.050] 1.27 [0.050] 1.27 [0.050] 1.27 [0.050] 1.27 [0.050] 1.27 [0.050] 1.78 [0.070] 1.78 [0.070] 2.41 [0.095] 3.05 [0.120] 3.05 [0.120] 3.56 [0.140] 3.56 [0.140] 3.94 [0.160] 3.94 [0.160] 3.94 [0.160] 3.94 [0.160] 3.94 [0.160] 3.94 [0.160] ***Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Part Numbering System Standard Black Nonstandard White, Yellow, Red and Clear (Clear is non-flame retardant) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. See below. BSTS - _ _ x _ _ / _ / _ "NM" - no mark Color Black / leave blank (standard) White / WHT Red / RED Clear / CL "FR" - flame-retardant Length in feet (4 and 25 feet standard) "M" medium wall Size Family Example: BSTS-11X4/NM 3-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing CGPE-105 Brightly Colored, Shiny, Non-Flame-Retardant Polyolefin Tubing Product Facts Bright, shiny surface; clear version offers exceptional clarity n Can be easily hot-stamped n Economical, yet offers the improved performance of a crosslinked material n Conforms to substrates more uniformly and with less longitudinal change than most PVC-based materials n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Attractive covering for many automotive, appliance, and consumer-goods applications. Commercial grade tubing for applications where a flame-retardant product is not needed. Provides both insulation and protection of components and wires while also providing a smooth, glossy finish with a choice of seven colors as well as clear. Exceptional transparency of clear CGPE-105 makes it a wellsuite choice for protecting marked surfaces. Minimum shrink temperature: 85C [185F] -70C to 105C [-94F to 221F] Minimum full recovery temperature: 110C [230F] for black; 100C [212F] for all other colors and clear Series TE CGPE-105 CGPE-105 SCD Available in: Americas Europe n Asia Pacific n 3-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing CGPE-105 (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.1 [1.500] 19.1 [0.750] 50.8 [2.000] 25.4 [1.000] Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 2 Recovered Wall Thickness** After Heating 0.40 0.08 [0.016 0.003] 0.43 0.08 [0.017 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.76 0.08 [0.030 0.003] 0.89 0.12 [0.035 0.005] 1.02 0.15 [0.040 0.006] 1.14 0.18 [0.045 0.007] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Black (-0), White (-9), Clear (-X), Red (-2), Bue (-6), Yellow (-4) Green (-5), Violet (-7) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, CGPE-105-1/4-0). 3-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing CGPT General Purpose, FlameRetardant* Polyolefin Tubing Product Facts 2:1 and 3:1 shrink ratio Very good chemical and solvent resistance n Flexible n Excellent physical and electrical performance n RoHS compliant n n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range CGPT is a tough, flexible, general purpose polyolefin tubing with good resistance to common fluids and solvents and a high dielectric strength. Its unique blend of chemical, electrical, and physical properties makes it suitable for a wide range of applications, including electrical insulation, strain relief, cable bundling, colorcoding and identification of wires, cables, pipes, and electrical and electronic components, and mechanical protection. Minimum shrink temperature: 80C [176F] -40C to 135C [-40F to 275F] Minimum full recovery temperature: 120C [248F] Series UL CSA TE CGPT E35586 600 V, 125C LR31929 600 V, 125C (R) RW-2059 *Clear product (-X) is not flame-retardant. Available in: Americas Europe Asia Pacific n 3-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing CGPT (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating Size Recovered Wall Thickness** After Heating 2:1 1.2/06 1.6/0.8 2.4/1.2 3.2/1.6 4.8/2.4 6.4/3.2 9.5/4.8 12.7/6.4 19/9.5 25.4/12.7 32/16 38/19 51/26 76/38 102/51 3:1 1.5/0.5 3/1 6/2 9/3 12/4 18/6 24/8 39/13 1.2 [0.046] 1.6 [0.062] 2.4 [0.093] 3.2 [0.125] 4.8 [0.187] 6.4 [0.250] 9.5 [0.375] 12.7 [0.500] 19.0 [0.748] 25.4 [1.000] 32.0 [1.250] 38.0 [1.496] 51.0 [2.000] 76.0 [2.992] 102.0 [4.016] 0.6 [0.023] 0.8 [0.031] 1.2 [0.046] 1.6 [0.062] 2.4 [0.093] 3.2 [0.125] 4.8 [0.187] 6.4 [0.250] 9.5 [0.375] 12.7 [0.500] 16.0 [0.630] 19.0 [0.748] 26.0 [1.000] 38.0 [1.496] 51.0 [2.008] 0.45 0.12 [0.018 0.005] 0.45 0.12 [0.018 0.005] 0.50 0.12 [0.019 0.005] 0.50 0.12 [0.019 0.005]*** 0.50 0.12 [0.019 0.005]*** 0.65 0.15 [0.026 0.006]*** 0.65 0.15 [0.026 0.006]*** 0.65 0.15 [0.026 0.006]*** 0.75 0.15 [0.029 0.006]*** 0.90 0.20 [0.035 0.008]*** 0.95 0.20 [0.037 0.008] 1.00 0.20 [0.039 0.008]*** 1.15 0.25 [0.045 0.010] 1.25 0.25 [0.049 0.010] 1.40 0.30 [0.055 0.012] 1.5 [0.059] 3.0 [0.118] 6.0 [0.236] 9.0 [0.354] 12.0 [0.472] 18.0 [0.709] 24.0 [0.945] 39.0 [1.540] 0.5 [0.020] 1.0 [0.040] 2.0 [0.079] 3.0 [0.118] 4.0 [0.157] 6.0 [0.236] 8.0 [0.315] 13.0 [0.512] 0.45 0.12 [0.018 0.005] 0.55 0.12 [0.022 0.005] 0.65 0.12 [0.026 0.005] 0.75 0.15 [0.030 0.006] 0.75 0.15 [0.030 0.006] 0.85 0.15 [0.033 0.006] 1.00 0.20 [0.039 0.008] 1.15 0.25 [0.045 0.010] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5), Brown (-1), Grey (-8), Clear (-X), Yellow/Green (-45) as indicated by an *** Nonstandard Orange (-3), Violet (-7), in 2:1 sizes, 1.2/0.6 through 51/26 only. Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging**** On spools. Ordering description Specify product name, size and color (for example, CGPT 4.8/2.4-0). Size selection ****Available in the convenient RaySpool packaging/dispensing system for sizes: 2:1 - 2.4/1.2 up to 25.4/12.7 3:1 - 3/1 up to 24/8 3-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing CRN Semirigid, Flame-Retardant, Polyolefin Tubing Product Facts 2:1 shrink ratio High abrasion resistance n Transfer of flex stress away from typically weak points such as solder and crimp joints, helping ensure a reliable connection n Flame-retardance (black only) n Outstanding physical and electrical performance n Excellent chemical and solvent-resistance properties n RoHS compliant n n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Well-suited for wire strain-relief applications such as soldered or crimped connections, wire splices, and terminations. Provides mechanical protection for delicate components. Can be used for component packaging and for rugged marking of cables. Minimum shrink temperature: 110C [230F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 135C [275F] Series UL CSA Military TE CRN Type 1 (black) E35586 600 V, 125C LR31929 (black only) 600 V, 125C AMS-DTL-23053/6*, Class l RT-360, Type 1 RK-6003 -- AMS-DTL-23053/6*, Class 2 RT-360, Type 2 CRN Type 2 (clear) -- (R) *Formerly MIL-I-23053/6 and MIL-DTL-23053/6. Available in: Americas Europe Asia Pacific n n n 3-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing CRN (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] Recovered Wall Thickness** After Heating 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.76 0.08 [0.030 0.003] 0.76 0.08 [0.030 0.003] 0.89 0.12 [0.035 0.005] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard Clear (-X, not flame-retardant) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, CRN 1/4-0). ***Europe only. For supply to MIL spec., add -MS to ordering description. 3-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DCPT Flexible, Flame-Retardant, Dual-Color, Polyolefin Tubing Product Facts 2:1 and 3:1 shrink ratio Dual colors (yellow/green) for instant identification n Co-extrusion of tubing colors, giving color permanence superior to that of conventional ink marking n Flame-retardance n Flexibility: able to conform to irregular shapes n Excellent physical, chemical, and electrical properties that meet industry standards for highly reliable, general purpose tubing n RoHS compliant n n 3 Heat-Shrinkable Tubing Applications Installation Operating Temperature Range Used to identify "ground" on wires and in cables, and to jacket and insulate light-duty harnesses. Minimum shrink temperature: 95C [203F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 120C [248F] Easily marked by conventional techniques for additional identification of wires and cables. Specifications/Approvals Series UL CSA DCPT E35586 600 V, 125C LR31929 600 V, 125C Available in: (R) Military Agency VG 95343 Pt 5 Type A AFS 2270 RW-2056 DIN 29807 VDE 0341 Pt 9005 Type A TE Americas Europe Asia Pacific n n n 3-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DCPT (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating Size Recovered Wall Thickness** After Heating 2:1 3/1.5 6/3 8/4 10/5 12/6 19/9 26/13 38/19 51/19 3:1 (Europe only) 3/1 6/2 9/3 12/4 18/6 24/8 39/13 3.0 [0.118] 6.0 [0.236] 8.0 [0.315] 10.0 [0.394] 12.0 [0.472] 19.0 [0.748] 26.0 [1.024] 38.0 [1.500] 51.0 [2.000] 1.5 [0.059] 3.0 [0.118] 4.0 [0.158] 5.0 [0.197] 6.0 [0.236] 9.0 [0.354] 13.0 [0.512] 19.0 [0.748] 19.0 [0.748] 0.51 0.10 [0.020 0.004] 0.58 0.10 [0.023 0.004] 0.64 0.10 [0.025 0.004] 0.64 0.10 [0.025 0.004] 0.64 0.10 [0.025 0.004] 0.76 0.12 [0.030 0.005] 0.89 0.12 [0.035 0.005] 1.00 0.12 [0.039 0.005] 1.02 0.15 [0.040 0.006] 3.0 [0.118] 6.0 [0.236] 9.0 [0.354] 12.0 [0.472] 18.0 [0.709] 24.0 [0.945] 39.0 [1.535] 1.0 [0.039] 2.0 [0.079] 3.0 [0.118] 4.0 [0.157] 6.0 [0.236] 8.0 [0.315] 13.0 [0.512] 0.55 0.10 [0.022 0.004] 0.65 0.10 [0.026 0.004] 0.75 0.15 [0.030 0.006] 0.75 0.15 [0.030 0.006] 0.85 0.15 [0.033 0.006] 1.00 0.20 [0.039 0.008] 1.15 0.20 [0.045 0.008] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Yellow/green stripe (-45) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, DCPT 8/4-45). 3-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DR-25 Heat-Shrinkable, Flexible, Chemical and Abrasion Resistant Tubing Product Facts Flame-retardant System 25 tubing n Shrink ratio 2:1 n RoHS compliant n n 3 Heat-Shrinkable Tubing Applications Specially formulated for optimum high-temperature fluid resistance, and long term heat resistance. Resistant to aviation and diesel fuels, hydraulic fluids and lubricating oils. used in conjunction with System 25 heat-shrinkable molded shapes and S1125 high performance adhesive, these products provide a complete cable harness system. Minimum shrink temperature: 150C [302F] Minimum full recovery temperature: 175C [347F] Operating Temperature Range Particularly suitable as a jacketing material for military ground vehicle cables and harnesses. It is also well suited for the demands of motorsport cable harnesses. When Specifications/Approvals Installation -75C to 150C [-103F to 302F] (per VG 95343 Part 5 Type D) Series Military TE DR-25 AMS-DTL-23053/16* VG95343 Part 5 Type D VDE 0341/Pt 9005 Def Stan 59-97 Issue 3 Type 6B BS 4G-198 Part 3 10A RT-1116 RK-6008/1 *Formerly MIL-I-23053/16 and MIL-DTL-23053/16. Available in: Americas Europe Asia Pacific n n n 3-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DR-25 (Continued) Product Dimensions MIL Spec No. -- -- -001 -002 -003 -004 -005 -006 -007 -008 -009 Size 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 2 3 4 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.0 [0.748] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.0 [1.500] 19.1 [0.750] 51.0 [2.000] 25.4 [1.000] 76.0 [3.000] 38.0 [1.500] 101.6 [4.000] 50.8 [2.00] Recovered Wall Thickness** After Heating 0.76 0.15 [0.030 0.006] 0.84 0.15 [0.033 0.006] 0.89 0.15 [0.035 0.006] 1.02 0.20 [0.040 0.008] 1.22 0.20 [0.048 0.008] 1.45 0.28 [0.057 0.011] 1.78 0.28 [0.070 0.011] 2.41 0.41 [0.095 0.016] 2.79 0.41 [0.110 0.016] 3.18 0.50 [0.125 0.020] 3.55 0.50 [0.140 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, DR-25 1/8-0) ***Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 3-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DR-25-TW Heat-Shrinkable, Flexible, Thin Wall, Chemical and Abrasion Resistant Tubing The DR-25-TW flexible fluid resistant elastomeric tubing, developed from DR-25, is a thin wall version ideal for use where space and weight saving are important. It also offers excellent resistance to fluids at high temperature and to longterm heat exposure. It is fast to install and may be used with other products from the TE Raychem System 25 range of compact and tough harnessing systems. The product is printed with the product description and size. 3 Heat-Shrinkable Tubing Key Features Operating temperature range -75C to +150C (-103F to +302F) (per VG 95343 Part 5 Type D) n Flame-retardant n System 25 tubing n Shrink ratio 2:1 n Thin wall n Specifications/Approvals Applications Specially formulated for optimum high temperature fluid resistance and long term heat resistance. Resistant to aviation and diesel fuels, hydraulic fluids and lubricating oils. Particularly suitable as a jacketing material for military ground vehicle cables and harnesses. It is also ideally suited for the demands of motorsport cable harnesses. When used in conjunction with Raychem brand System 25 heat-shrinkable moulded shapes and S1125 high performance adhesive, these products provide a complete cable harness system. Installation Minimum shrink temperature: 125C [257F] Minimum full recovery temperature: 175C [347F] Series Military Raychem DR-25-TW VG95343 Part 5 Type D RK-6008/2 Available in: Americas Europe Asia Pacific n n n 3-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DR-25-TW (Continued) Product Dimensions Inside Diameter Maximum Minimum Inside Diameter Inside Diameter After Recovery as Supplied 2.4 (0.094) 1.2 (0.047) 3.2 (0.125) 1.6 (0.062) 4.8 (0.187) 2.4 (0.093) 6.4 (0.250) 3.2 (0.125) 9.5 (0.375) 4.8 (0.187) 12.7 (0.500) 6.4 (0.250) 19.0 (0.748) 9.5 (0.375) 25.4 (1.000) 12.7 (0.500) 38.0 (1.500) 19.0 (0.748) Size 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 Ordering Information Color Size selection Standard packaging Ordering description Recovered Wall Thickness 0.51 0.08 0.51 0.10 0.51 0.10 0.64 0.10 0.64 0.10 0.64 0.10 0.76 0.12 0.89 0.16 1.02 0.18 Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools Specify product name, size and color (for example, DR-25-TW-1/8-0-SP). 3-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DWP-125 Flexible, High-ShrinkRatio, Adhesive-Lined, Polyolefin Tubing Product Facts 3:1 shrink ratio allows for insulation and sealing of irregular shapes n Medium wall provides increased mechanical protection while maintaining flexibility when installed n Adhesive bonds to a wide variety of plastics, rubber, and metals, including polyethylene, neoprene, and steel n RoHS compliant n 3 Heat-Shrinkable Tubing Applications Installation Operating Temperature Range Environmentally seals and protects a wide variety of electrical applications, including wire splices, breakouts, and connectorto-cable transitions. Suitable for applications where UL recognized/CSA certified adhesive-lined tubing is required. Minimum shrink temperature: 80C [176F] -40C to 110C [-40F to 230F] Minimum full recovery temperature: 125C [257F] Specifications/Approvals Series UL CSA DWP-125 E35586 600 V, 125C LR31929 600 V, 125C (R) Military TE AMS-DTL-23053/4* Class 3 (colors only) DWP-125 SCD *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Meets the material properties except for Sealing Efficiency. Available in: Americas Europe Asia Pacific n n n 3-27 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing DWP-125 (Continued) Product Dimensions Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 3.2 [0.125] 1.0 [0.040] 4.8 [0.187] 1.5 [0.060] 6.4 [0.250] 2.0 [0.080] 9.5 [0.375] 3.1 [0.120] 12.7 [0.500] 4.0 [0.157] 19.1 [0.750] 5.8 [0.230] 25.4 [1.000] 8.1 [0.320] Size 1/8 3/16 1/4 3/8 1/2 3/4 1 Recovered Wall Thickness* Nominal Nominal Total Wall Adhesive Wall After Heating After Heating 1.07 [0.042] 0.07 [0.018] 1.32 [0.052] 0.17 [0.043] 1.45 [0.057] 0.56 [0.022] 1.65 [0.065] 0.68 [0.027] 1.70 [0.067] 0.27 [0.068] 2.03 [0.080] 0.76 [0.030] 2.50 [0.100] 0.76 [0.030] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Nonstandard Size selection Standard packaging Ordering description Black (-0) White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5), Clear (-X, non-flame-retardant jacket). Other colors available upon request. Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, DWP-125 1/4-0). 3-28 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ES1000 Clear, High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Tubing Product Facts 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Mechanically tough tubing provides strain relief and abrasion protection of wire splices, terminals and other components n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n UL recognized n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Specially designed for environmental sealing and electrical insulation of wire splices, terminations, and components where seethrough inspection is required. Minimum shrink temperature: 110C [230F] -40C to 130C [-40F to 266F] Minimum full recovery temperature: 135C [275F] Series UL* TE ES1000 E85381 600 V, 125C RT-1113 Available in: Americas Europe n Asia Pacific n 3-29 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ES1000 (Continued) Product Dimensions Part Number ES1000-No.1 ES1000-No.2 ES1000-No.3 ES1000-No.4 Inside Diameter (Including Core) Minimum Maximum Expanded Recovered After Heating as Supplied 5.72 [0.225] 1.27 [0.050] 7.44 [0.293] 1.65 [0.065] 10.85 [0.427] 2.41 [0.095] 17.78 [0.700] 4.45 [0.175] Recovered Wall Thickness* Minimum Minimum Minimum Total Wall Jacket Wall Adhesive Wall After Heating After Heating After Heating 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Standard Clear (-X) Always order the largest size that will shrink snugly over the component to be covered. Cut pieces. Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4). Specify product name, numbered size, color, and cut length (for example, ES1000-NO. 2-X-50MM). 3-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ES2000 Flame-Retardant, HighShrink-Ratio, AdhesiveLined Semirigid Polyolefin Tubing Product Facts 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n UL recognized n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Specially designed for environmental sealing and electrical insulation of wire splices, terminations, and components. Minimum shrink temperature: 110C [230F] -40C to 130C [-40F to 266F] Minimum full recovery temperature: 135C [275F] Series UL* TE ES2000 E85381 600 V, 125C RT-1112 Available in: Americas Europe n Asia Pacific n 3-31 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ES2000 (Continued) Product Dimensions Part Number ES2000-No.1 ES2000-No.2 ES2000-No.3 ES2000-No.4 Inside Diameter (Including Core) Minimum Maximum Expanded Recovered After Heating as Supplied 5.72 [0.225] 1.27 [0.050] 7.44 [0.293] 1.65 [0.065] 10.85 [0.427] 2.41 [0.095] 17.78 [0.700] 4.45 [0.175] Recovered Wall Thickness* Minimum Minimum Minimum Total Wall Jacket Wall Adhesive Wall After Heating After Heating After Heating 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Cut pieces. Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4). Specify product name, numbered size, color, and cut length (for example, ES2000-NO. 2-0-50MM). 3-32 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ES Caps High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Caps Product Facts 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Mechanically tough jacket provides strain relief and abrasion protection n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Specially designed to provide mechanical and environmental protection of stub splices in electrical harnesses. Clear caps allow see-through inspection; black caps are flameretardant. Minimum shrink temperature: 100C [212F] -40C to 105C [-40F to 221F] Minimum full recovery temperature: 135C [275F] Series UL* TE ES Caps E85381 600 V, 125C RW-3006 Available in: Americas Europe Asia Pacific n n n 3-33 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ES Caps (Continued) Product Dimensions Inside Diameter (Including Core) Part Standard Minimum Maximum Recovered Number Length* as Supplied Expanded (Millimeters) as supplied After Heating 30, 35 5.72 [0.225] 1.27 [0.050] ES Cap-No.1 30, 35 7.44 [0.293] 1.65 [0.065] ES Cap-No.2 ES Cap-No.3 40, 50 10.85 [0.427] 2.41 [0.095] Recovered Wall Thickness** Minimum Total Wall After Heating 1.20 [0.047] 1.52 [0.060] 1.91 [0.075] Minimum Minimum Jacket Wall Adhesive Wall After Heating After Heating 0.64 [0.025] 0.56 [0.022] 0.76 [0.030] 0.76 [0.030] 0.89 [0.035] 1.02 [0.040] *Other cap lengths available upon request. **Wall thickness will be less if cap recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Standard Black (-0), clear (-X) Always order the largest size that will shrink snugly over the component to be covered. Other cap lengths available on request. In pieces. Caps will be marked with their numbered size (such as ES-1, ES-2, or ES-3). Specify product name, size, color, and length (for example, ES CAP-NO. 2-X-35MM). 3-34 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing FL2500 Fully Flame-Retardant, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts 4:1 shrink ratio allows a few sizes to cover a wide range of wire terminations and components n Flame-retardant tubing jacket and adhesive provide full flame-retardancy n Fully flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals and other components n Thick high-performance adhesive lining offers permanent sealing of splices, fusible links, terminals and in-line components n RoHS compliant n 3 Heat-Shrinkable Tubing Applications Installation Operating Temperature Range Tough flame-retardant polyolefin tubing lined with a flame-retardant adhesive provides the optimum solution for applications where full flame-retardancy is preferred or specified. Minimum shrink temperature: 110C [230F] -40C to 135C [-40F to 275F] Minimum full recovery temperature: 135C [275F] Rated to 135C [275F] for 3000 hours, FL2500 is suitable for use in the automotive harness market and other harsh environments. As the tubing shrinks, the adhesive lining melts and flows to fill all voids and create a complete seal against moisture, oils, chemicals and other fluids. Specifications/Approvals Series TE FL2500 FL2500 SCD Available in: Americas Europe Asia Pacific n n n 3-35 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing FL2500 (Continued) Product Dimensions Part Number FL2500-No. 1 FL2500-No. 2 FL2500-No. 3 FL2500-No. 4 Inside Diameter (Including Core) Minimum Maximum Expanded Recovered After Heating as Supplied 7.62 [0.300] 1.65 [0.065] 9.02 [0.355] 2.29 [0.090] 11.56 [0.455] 2.54 [0.100] 17.79 [0.700] 4.45 [0.175] Recovered Wall Thickness* Total Minimum Wall Adhesive Wall After Heating After Heating 1.52 0.3 [0.060 0.012] 0.71 [0.028] 1.52 0.3 [0.060 0.012] 0.71 [0.028] 2.29 0.3 [0.090 0.012] 1.32 [0.052] 2.54 0.3 [0.100 0.012] 1.35 [0.053] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Black (-0) with a white adhesive liner Always order the largest size that will shrink snugly over the component to be covered. Cut pieces. Tubing will be marked with its numbered size (such as FL-1, FL-2, FL-3, or FL-4). Specify product name, size, color, and cut length (for example, FL2500-NO.2-0-50MM). 3-36 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HCTE Helical Convolex Tubing with a High Crush Resistance Product Facts Highly flame-retardant Highly flexible and fluid resistant n Not heat-shrinkable n High crush resistance n System 300 conduit tubing n RoHS compliant n n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Used as a conduit to provide mechanical protection for electrical wiring systems in applications requiring flexibility, high-temperature performance and good resistance to a variety of fluids. Widely used in the military and commercial aerospace industries. Can be used in conjunction with other Raychem brand components to form an integrated harnessing system. It is recommended that no more than 70% of the internal area ("fill factor") of the HCTE conduit be occupied by wires in any application. -55C to 200C [-67F to 392F] Series Military TE HCTE VG 96936 Part 6 RT-1162 Available in: Americas Europe Asia Pacific n n n 3-37 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HCTE (Continued) Product Dimensions Size 0187 0281 0312 0375 0437 0500 0625 0750 0875 1000 1250 1500 1625 1750 2000 Ordering Information Color Size selection Standard packaging Ordering description Inside Diameter Minimum 4.60 [0.181] 6.90 [0.273] 7.70 [0.306] 9.20 [0.364] 10.80 [0.427] 12.30 [0.485] 15.40 [0.608] 17.90 [0.730] 21.80 [0.860] 24.70 [0.975] 30.70 [1.210] 36.50 [1.437] 39.60 [1.562] 42.67 [1.688] 49.20 [1.937] Outside Diameter Maximum 8.10 [0.320] 10.50 [0.414] 11.80 [0.450] 12.90 [0.510] 14.50 [0.571] 16.50 [0.650] 19.50 [0.770] 23.60 [0.930] 27.20 [1.073] 31.10 [1.226] 35.30 [1.539] 46.50 [1.832] 50.17 [1.975] 52.88 [2.082] 59.23 [2.332] Maximum Wall Thickness 0.46 [0.018] 0.46 [0.018] 0.46 [0.018] 0.46 [0.018] 0.46 [0.018] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] 0.58 [0.023] Standard Black (-0) Always order a conduit size that will ensure that a "fill factor" of 70% is not exceeded. On spools. Specify product name, size and color (for example, HCTE-0187-0). 3-38 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HF High-Flex, Heavy-Wall, Heat-Shrinkable Tubing Product Facts Offers high flexibility Provides excellent insulation and abrasion protection, per U.S. Mine Safety and Health Administration (MSHA) regulations n Flame-retardant n HF has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd's (Lloyd's Register of Shipping) n RoHS compliant n n 3 Heat-Shrinkable Tubing Applications Developed for cable jacketing applications where cable flexibility is important, high-flex (HF) tubing is good for jacketing cables where sharp bends or turns are required. Also suitable for situations where the cable is subject to motion. Such situations are common for industrial machinery, transportation equipment, robotics, welding, and many other Specifications/Approvals cabling applications. To complete the cable jacket seal, the ends may be sealed for further water and corrosion protection by using available tape sealant or adhesive. Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 121C [250F] Operating Temperature Range -55C to 90C [-67F to 194F] Series Military Agency TE HF AMS-DTL-23053/15* Class 2** ABS, Lloyd's RW-2023 *Formerly MIL-I-23053/15 and MIL-DTL-23053/15. **Except for coatings requirement. Available in: Americas Europe Asia Pacific n n n 3-39 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HF (Continued) Product Dimensions Size HF04 HF07 HF11 HF13 HF15 HF17 HF20 HF27 Standard Nominal Length (m/ft) 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] 1.2, 7.5 [4, 25] Inside Diameter Minimum Maximum Expanded Recovered as Supplied After Heating 10.16 [0.400] 3.81 [0.150] 19.05 [0.750] 5.59 [0.220] 27.94 [1.100] 9.52 [0.375] 33.02 [1.300] 9.52 [0.375] 38.10 [1.500] 12.70 [0.500] 43.14 [1.700] 12.70 [0.500] 50.80 [2.000] 19.05 [0.750] 68.58 [2.700] 22.86 [0.900] Wall Thickness** Nominal Recovered After Heating 1.52 [0.060] 1.52 [0.060] 2.67 [0.105] 2.67 [0.105] 3.05 [0.120] 3.05 [0.120] 3.56 [0.140] 3.94 [0.155] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Part Numbering System Standard Black Always order the largest size that will shrink snugly over the component to be covered. 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. Nonstandard lengths are available upon request. See below. HF - _ FR X _ / _ "NM" - no mark Length in feet (4 and 25 feet standard) "FR" - flame-retardant Size Product Name Example: HF-17FRX25/NM 3-40 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HFT5000 Heat-Shrinkable Fabric Tubing Product Facts Highly flexible woven fabric tubing n Polyethylene/polyester construction for excellent abrasion resistance n Halogen free n Heat-shrinkable to grip substrates tightly without additonal fixing n 2:1 shrink ratio for easy installation onto different substrate diameters and sizes n Highly flexible woven fabric construction for easy, compliant installation onto awkward substrates such as bent hoses n Outstanding abrasion resistance over a wide temperature range n Easily cut with standard industrial cutting equipment n Resistant to harsh environments n Multifilament construction that ensures soft, safe handling n Low shrink temperature for safe installation onto heat sensitive substrates n RoHS compliant n Heat-Shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Designed primarily to provide mechanical abrasion protection for components such as rubber hoses, plastic pipes, and harness wiring bundles. Also suitable for other applications, such as noise and rattle suppression. Minimum shrink temperature: 80C [176F] 3000 hours: -40C to 125C [-40F to 257F] Minimum full recovery temperature: 110C [230F] Maximum storage temperature: 60C [140F] 1000 hours: -40C to 150C [-40F to 302F] The woven construction makes HFT5000 extremely flexible and resistant to trapping water, heat and humidity. Provides outstanding abrasion, chafing and cutting protection, even at hightemperatures. Series UL* TE HFT5000 E199379 Rated 135C RW-2060 Available in: Americas Europe Asia Pacific n n n 3-41 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HFT5000 (Continued) Product Dimensions Inside Diameter Size Minimum Expanded as Supplied Standard 12/6 20/10 30/15 40/20 50/25 60/30 70/35 Non-Standard High Volume 25/12 34/17 80/40 Ordering Information Color Standard packaging Ordering description Maximum Recovered After Heating 12 [0.47] 20 [0.79] 30 [1.18] 40 [1.57] 50 [1.97] 60 [2.36] 70 [2.76] 6 [0.24] 10 [0.39] 15 [0.59] 20 [0.79] 25 [0.98] 30 [1.18] 35 [1.38] 25 [0.98] 34 [1.34] 80 [3.15] 12 [0.47] 17 [0.67] 40 [1.57] Standard Black (-0) On spools. Specify product name, size and color (for example, HFT5000-12/6-0) 3-42 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HRHF/HRNF/HRSR High-Ratio, Heat-Shrinkable Tubing Product Facts Offers toughness and durability n Provides excellent insulation and abrasion protection n Is available in flameretardant material n Shrinks to fit (5.6:1) n FR callouts meet all of the requirements of AMS-DTL-23053/15*, except for some of the tubing sizes, which do not meet the exact recovered wall thickness requirements n HRHF and HRSR have the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd's (Lloyd's Register of Shipping n RoHS compliant n 3 Heat-Shrinkable Tubing material and with or without factory-applied sealants and adhesives. The waterproofing sealant provides environmental sealing and is watertight in wet and corrosive locations. The thermoplastic adhesive coating offers excellent strain relief and environmental sealing. -55C to 110C [-67F to 230F] Series Agency TE HRSR HRHF HRNF ABS, Lloyd's ABS, Lloyd's -- RW-2013 RW-2013 RW-2013 Applications High-ratio (HR) heatshrinkable tubing, with expansion ratios as high as 5.6 to 1, is designed to accommodate large size differences between cables and cable connectors and backshells, thus simplifying repair of damaged cable. High-ratio tubing is available in semirigid flame-retardant (SR), standard (NF), or high-flex flame-retardant (HF) Specifications/Approvals Available in: Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 121C [250F] Operating Temperature Range Americas Europe Asia Pacific n n n 3-43 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HRHF/HRNF/HRSR (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 15.24 [0.600] 3.81 [0.150] 31.75 [1.250] 6.10 [0.240] 44.45 [1.750] 8.00 [0.315] 50.80 [2.000] 9.52 [0.375] 63.50 [2.500] 12.70 [0.500] 76.20 [3.000] 19.05 [0.750] 101.60 [4.000] 22.86 [0.900] Size HR**060 HR**125 HR**175 HR**200 HR**250 HR**300 HR**400 Recovered Wall Thickness Nominal After Heating 1.52 [0.060] 1.52 [0.060] 2.41 [0.095] 2.67 [0.105] 3.05 [0.120] 3.05 [0.120] 3.56 [0.140] For ** substitute HF, NF or SR for material required. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Nonstandard Clear available on request (not flame-retardant; HRHF only) Always order the largest size that will shrink snugly over the component to be covered. Other sizes are available upon request. Up to 18 inch lengths maximum.* See below. *Cutting tolerance is 0.125". Part Numbering System HRHF - _ _- _ /_ _ "NM" - no mark Coating Adhesive (/97) Sealant (/226) Blank for no coating Length in inches (up to 18 inch length maximum) "FR" - flame-retardant for SR and HF "CL" - Clear, non-flame-retardant; HF only Size Example: HRHF-125FR-10/226-NM Product Name HRHF - high flex HRNF - non-flame-retardant HRSR - semirigid 3-44 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HRHT High-Ratio, HighTemperature, Flexible, Thick Wall Polyolefin HeatShrinkable Tubing Product Facts Shrink ratios as high as 6:1 Specially formulated for thick wall insulation, strain relief and abrasion protection n Flame retardant passing ASTM D 635 n Excellent performance in both hot and cold environments n Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations n RoHS compliant n n 3 Heat-Shrinkable Tubing Applications High-ratio (HR), high-temperature (HT) heat-shrinkable tubing, with shrink ratios as high as 6-to-1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. This product can be used to seal the back end of a connector or simply repair the damaged outer insulation of a cable or wire. Specifications/Approvals Cable harnesses can be repaired and released without disassembly. HRHT tubing is available with an optional hot melt adhesive lining. A highperformance adhesive is also available for more demanding applications. Installation Minimum shrink temperature: 135C [275F] Minimum full recovery temperature: 150C [302F] Operating Temperature Range -55C to 135C [-67F to 275F] Series Military TE HRHT SAE-AS81765/1, Type II* HRHT SCD *heat-shrinkable, crosslinked, flexible polyolefin Available in: Americas Europe Asia Pacific n n n 3-45 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HRHT (Continued) Product Dimensions Size HRHT-1/X HRHT-2/X HRHT-3/X HRHT-4/X HRHT-5/X Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 19.05 [0.750] 3.05 [0.120] 38.16 [1.500] 5.84 [0.230] 50.80 [2.000] 9.14 [0.360] 76.20 [3.000] 12.70 [0.500] 114.30 [4.500] 19.05 [0.750] Wall Thickness Nominal Recovered After Heating 3.94 [0.155] 3.94 [0.155] 3.94 [0.155] 3.94 [0.155] 3.94 [0.155] "X" indicates recovered length in inches (e.g. for 3.0-inch length: HRHT-2/3). The tolerance shall be +/- 10% of the specified recovered length. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Part Numbering System Color Size selection Standard packaging Ordering description HRHT - _ / _ Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. In pieces. Specify product name, size and cut length (for example, HRHT-1/3). _ Add "NA" to the end of the part number if no adhesive is required Unrestricted recovered length Expanded inside diameter - as supplied 3-46 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HTAT Semiflexible, Dual Wall, Moisture-Resistant, Heat-Shrinkable Tubing Product Facts 4:1 shrink ratio Environmental sealing n High-strength bonding n Well-suited connector sealing covering large diameter differences n RoHS compliant n n 3 Heat-Shrinkable Tubing Applications Designed to provide environmental sealing for a range of substrates, at elevated temperatures. Manufactured by TE from radiationcrosslinked polyolefins, the inner wall melts when heated and is forced into interstices by the shrinking of the outer wall so that, when cooled, the substrate is encapsulated by a tough, protective moisture barrier. Specifications/Approvals An operating range of -55C to 125C [-67F to 257F] and a high-shrinkratio as standard, mean that the tubing offers superior environmental protection to a wide range of irregular shapes with varying dimensions. The jacket is flame-retardant to reduce flame propagation. Series TE HTAT RW-2052 Available in: Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 110C [230F] Operating Temperature Range -55C to 125C [-67F to 257F] Americas Europe Asia Pacific n n n 3-47 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing HTAT (Continued) Product Dimensions Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 4.0 [0.158] 1.0 [0.039] 8.0 [0.315] 2.0 [0.079] 12.0 [0.472] 3.0 [0.118] 16.0 [0.630] 4.0 [0.158] 24.0 [0.945] 6.0 [0.236] 32.0 [1.260] 8.0 [0.315] 48.0 [1.890] 13.0 [0.512] Size 4/1 8/2 12/3 16/4 24/6 32/8 48/13 Recovered Wall Thickness* Nominal Nominal Total Wall Adhesive Wall After Heating After Heating 1.00 [0.039] 0.40 [0.016] 1.00 [0.039] 0.50 [0.020] 1.40 [0.055] 0.60 [0.024] 1.75 [0.069] 0.75 [0.030] 2.25 [0.088] 0.80 [0.032] 2.50 [0.098] 1.00 [0.039] 2.55 [0.100] 1.00 [0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, HTAT 8/2-0). 3-48 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Maulflex Conduit System Lightweight, Flexible, Abrasion-Resistant, Shielded Electrical Conduit Mauflex conduit systems protect integrated harnessing systems while allowing re-entry and repair. Crosslinked outer convoluted material is highly durable and abrasion-resistant Product Facts Circuit design flexibility n Wire-protective Expando(R) lining n Reusability n Increased service life cycle n Lightweight n Crush resistant n Stands up to heavy abuse/abrasion n Strain relief/strength member n Total environmentally sealed system n Line of backshells are available for reliable termination n Heat-shrinkable Tubing Maulflex conduit system is a three-component integrated harnessing system. Helical conduit construction of the outer layer provides crushresistant characteristics as well as flexibility and resistance to many chemicals, fluids and solvents. The shielding layer provides EMI protection. The internal expando layer protects wires from chafing. 3 Applications Electrical Materials To be used in ground support test equipment cables which are constantly coiled and uncoiled in and out of metal boxes/cabinets RFI and EMI shielding: Either one or two layers of tinned-copper braid are available to meet shielding requirements. Harness fabrication involves using TE specified Mod M Tinel-Lock adapters, and Uniboots with lightweight Mauflex conduit. Part Numbers Sizes of Maulflex conduit range from .240 inches with two layers of shielding to 1.430 inches with one layer of shielding. Dimensions are inches over millimeters Size Number 1 2 3 4 5 6 7 8 9 1 Layer Shield (A) Weight Minimum per 100 Feet .240 (6,10) .312 (7,92) .360 (9,14) .480 (12,19) .600 (15,24) .720 (18,29) .840 (21,34) 1.050 (26,67) 1.430 (36,32) Available in: 4.1 (1,86) 5.0 (2,27) 5.8 (2,63) 9.6 (4,35) 11.3 (5,13) 16.6 (7,53) 19.1 (8,66) 28.8 (13,06) 38.4 (17,42) 2 Layer Shield (A) Weight Minimum per 100 Feet .200 (5,08) .270 (6,86) .320 (8,13) .440 (11,18) .560 (14,22) .680 (17,27) .800 (20,32) 1.000 (25,40) 1.375 (34,93) 6.0 (2,72) 7.2 (3,27) 8.6 (3,90) 13.4 (6,08) 18.0 (8,16) 24.1 (10,93) 27.7 (12,56) 43.6 (19,78) 56.2 (25,49) (B) Maximum Bend Radius 7* .510 (12,96) .571 (14,50) .650 (16,51) .770 (19,56) .930 (23,62) 1.073 (27,25) 1.226 (31,14) 1.539 (35,30) 1.975 (50,17) .88 (22,35) .88 (22,35) 1.25 (31,75) 1.50 (38,10) 1.75 (44,45) 2.00 (50,80) 2.37 (60,20) 2.75 (69,85 3.63 (92,20) Helical Convolex (R) Size 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/4 1-5/8 Americas Europe Asia Pacific n n n 3-49 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Maulflex Conduit System (Continued) MAULFLEX - 6 X X - SM - XX Ordering Information Product Family Name Length in inches Helical Convolex(R) type -6 XLETFE per RT-1162 (see note 8) Add if srength member is required (see note 3) Shield (see note 6) 1. Single layer tinned copper 2. Two layers tinned copper Size number (see table for dimensions) Expando is a registered trademark of Federal Mogul. Notes: ; Inches (millimeters) lbs. (kgms) 1. Dimensions in table are in 2. Service rating: -55C (-67F) to + 150C (+302F). 3. Two Kevlar(R) strength members placed longitudinally 180 apart between shield and convolex tubing. These Kelvar strength members are to be a minimum of about 12 inches longer than the convolex tubing with a minimum of 6 inches out each end and stored under the removable tubing. 4. Consult factory for optional configurations. 5. Standard lengths supplied: 4 feet minimum; 24 feet maximum (lengths to be specified when ordering). 6. Shield material, tin coated copper per A-A-59569 and QQ-B-575. 7.* The recommended minimum bend radius that can be achieved without cross sectional area reduction. 8. When used as Maulflex paragraphs 4.3.1, 4.3.2, 4.3.3, 4.3.4, 4.3.5, and Table 2 inside diameter of RT1162 are not applicable. Kevlar is a registered trademark of E.I. duPont de Nemours & Co. 3-50 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing NT Flexible, General Purpose Modified Elastomeric Tubing Product Facts Remains flexible at temperatures as low as -55C [-67F] n Offers good resistance to abrasion and physical abuse while providing the flexibility and strain relief needed in general-purpose harnessing applications n Resistant to most common fluids and solvents n RoHS compliant n Heat-shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles in the commercial electronics industries where a reliable general-purpose tubing is needed. Suitable for applications requiring some exposure to common fluids and solvents. Minimum shrink temperature: 90C [194F] -55C to 90C [-67F to 194F] Minimum full recovery temperature: 135C [275F] Series TE NT RT-510 Available in: Americas Europe Asia Pacific n n n 3-51 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing NT (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.061] 4.8 [0.187] 2.5 [0.100] 6.4 [0.250] 3.6 [0.143] 9.5 [0.375] 5.5 [0.214] 12.7 [0.500] 7.3 [0.286] 15.9 [0.625] 9.1 [0.357] 19.1 [0.750] 10.9 [0.428] 22.2 [0.875] 12.7 [0.500] 25.4 [1.000] 14.5 [0.570] 31.8 [1.250] 18.1 [0.714] 38.1 [1.500] 21.8 [0.857] 44.5 [1.750] 25.4 [1.000] 50.8 [2.000] 29.0 [1.140] 76.2 [3.000] 43.4 [1.710] 101.6 [4.000] 57.9 [2.280] Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 3 4 Recovered Wall Thickness** After Heating 0.69 0.20 [0.027 0.008] 0.84 0.25 [0.033 0.010] 0.89 0.25 [0.035 0.010] 1.01 0.25 [0.040 0.010] 1.21 0.38 [0.048 0.015] 1.32 0.38 [0.052 0.015] 1.44 0.38 [0.057 0.015] 1.65 0.38 [0.065 0.015] 1.77 0.51 [0.070 0.020] 2.20 0.51 [0.087 0.020] 2.41 0.51 [0.095 0.020] 2.71 0.51 [0.107 0.020] 2.79 0.51 [0.110 0.020] 3.17 0.51 [0.125 0.020] 3.55 0.51 [0.140 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, NT 1/4-0). 3-52 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing NT-MIL Flexible, Rugged, Modified Elastomeric Tubing Product Facts Remains flexible at temperatures as low as -70C [-94F] without cracking n Withstands heat shock at 200C [392F] without dripping, flowing or cracking n Offers outstanding resistance to abrasion and physical abuse while providing flexibility and strain relief needed in rugged harnessing applications n Resistant to most fluids and solvents, including aviation and ground vehicle fuels, lubricating oil, and hydraulic fluids n Meets the stringent requirements of SAE-AMS-DTL-23053/1, Classes 1 and 2 n RoHS compliant n Heat-shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Widely used for insulation, strain relief and abrasion protection on cable harnesses and wire bundles in the military and aerospace industries where a reliable rugged tubing is needed. Especially suitable for applications requiring exposure to common fluids and solvents. Minimum shrink temperature: 90C [194F] -70C to 121C [-94F to 250F] Minimum full recovery temperature: 135C [275F] Series Military TE NT-MIL AMS-DTL-23053/1*, Classes 1 & 2 RW-3030 *Formerly MIL-I-23053/1 and MIL-DTL-23053/1 Available in: Americas Europe Asia Pacific n n n 3-53 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing NT-MIL (Continued) Product Dimensions MIL SPEC No. (CL1/CL2) -- -- -101/-201 -102/-202 -103/-203 -104/-204 -105/-205 -106/-206 -107/-207 -108/-208 -109/-209 -110/-210 -111/-211 -112/-212 -113/-213 Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 3 4 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.061] 4.8 [0.187] 2.5 [0.100] 6.4 [0.250] 3.6 [0.143] 9.5 [0.375] 5.4 [0.211] 12.7 [0.500] 7.3 [0.286] 15.9 [0.625] 9.1 [0.357] 19.1 [0.750] 10.9 [0.428] 22.2 [0.875] 12.7 [0.500] 25.4 [1.000] 14.5 [0.570] 31.8 [1.250] 18.1 [0.714] 38.1 [1.500] 21.8 [0.857] 44.5 [1.750] 25.4 [1.000] 50.8 [2.000] 29.0 [1.140] 76.2 [3.000] 43.4 [1.710] 101.6 [4.000] 57.9 [2.280] Recovered Wall Thickness* After Heating 0.69 0.20 [0.027 0.008] 0.84 0.25 [0.033 0.010] 0.89 0.25 [0.035 0.010] 1.01 0.25 [0.040 0.010] 1.21 0.38 [0.048 0.015] 1.32 0.38 [0.052 0.015] 1.44 0.38 [0.057 0.015] 1.65 0.38 [0.065 0.015] 1.77 0.51 [0.070 0.020] 2.20 0.51 [0.087 0.020] 2.41 0.51 [0.095 0.020] 2.71 0.51 [0.107 0.020] 2.79 0.51 [0.110 0.020] 3.17 0.51 [0.125 0.020] 3.55 0.51 [0.140 0.020] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, NT-MIL 1/4-0). 3-54 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing NTFR Very Flexible, Rugged Neoprene Elastomer Tubing Product Facts Remains flexible at low temperatures without cracking n Offers outstanding resistance to abrasion and physical abuse while providing the flexibility and strain relief needed for rugged applications n Resistant to most fluids and solvents, including aviation and ground-vehicle fuels, lubricating oil, and hydraulic fluids (see TE Specification RT-511) n Performance exceeds the stringent requirements of SAE-AMS-DTL-23053/1, Class 2 n System 20 n RoHS compliant n Heat-shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range Widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles in the military and aerospace industries. Especially suitable for applications requiring exposure to fluids and solvents at elevated temperatures. Minimum shrink temperature: 90C [194F] -70C to 121C [-94F to 250F] Minimum full recovery temperature: 135C [275F] Series Specification Agency TE NTFR SC-X-15112 AMS 3623 RT-511 Available in: Americas Europe Asia Pacific n n n 3-55 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing NTFR (Continued) Product Dimensions SC-X15112 Spec. No. -001 -- -002 -003 -004 -005 -006 -007 -008 -009 -010 -011 -012 -013 -014 Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 3 4 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.061] 4.8 [0.187] 2.5 [0.100] 6.4 [0.250] 3.6 [0.143] 9.5 [0.375] 5.5 [0.214] 12.7 [0.500] 7.3 [0.286] 15.9 [0.625] 9.1 [0.357] 19.1 [0.750] 10.9 [0.428] 22.2 [0.875] 12.7 [0.500] 25.4 [1.000] 14.5 [0.570] 31.8 [1.250] 18.1 [0.714] 38.1 [1.500] 21.8 [0.857] 44.5 [1.750] 25.4 [1.000] 50.8 [2.000] 29.0 [1.140] 76.2 [3.000] 43.4 [1.710] 101.6 [4.000] 57.9 [2.280] Recovered Wall Thickness** After Heating 0.69 0.20 [0.027 0.008] 0.84 0.25 [0.033 0.010] 0.89 0.25 [0.035 0.010] 1.01 0.25 [0.040 0.010] 1.21 0.38 [0.048 0.015] 1.32 0.38 [0.052 0.015] 1.44 0.38 [0.057 0.015] 1.65 0.38 [0.065 0.015] 1.77 0.51 [0.070 0.020] 2.20 0.51 [0.087 0.020] 2.41 0.51 [0.095 0.020] 2.71 0.51 [0.107 0.020] 2.79 0.51 [0.110 0.020] 3.17 0.51 [0.125 0.020] 3.55 0.50 [0.140 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, NTFR 1/4-0). 3-56 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing PD Caps Semirigid, Encapsulant-Lined, Polyolefin Caps Product Facts 3:1 shrink ratio Permanent or temporary way to terminate wires n Rapid, simple installation n Rugged protection against abrasion, vibration, and flexing n PD caps provide a splashresistant, moisture-resistant covering (but not intended for use where immersion in fluids is required) n RoHS compliant n n Heat-shrinkable Tubing Specifications/Approvals 3 Applications Installation Operating Temperature Range PD Caps offer an improved, inexpensive way to encapsulate crimped electrical connections, including those on motor coils. Their encapsulant lining melts and flows to fill surface irregularities of the substrate. These vibrationproof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical components. Minimum shrink temperature: 125C [257F] -55C to 110C [-67F to 230F] Minimum full recovery temperature: 135C [275F] Series UL TE PD Caps E85381 600 V, 125C PD Caps SCD Available in: Americas Europe Asia Pacific n n n 3-57 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing PD Caps (Continued) Product Dimensions Length Nominal Minimum Open Overall as Barrel as Supplied* Supplied 25.4 [1.00] 12.7 [0.50] 25.4 [1.00] 15.2 [0.60] 28.4 [1.12] 15.2 [0.60] 31.8 [1.25] 18.3 [0.72] 38.1 [1.50] 21.6 [0.85] Size 1/8 3/16 1/4 3/8 1/2 Inside Diameter Minimum Maximum Expanded Recovered as Supplied After Heating 3.18 [0.125] 0.58 [0.023] 4.75 [0.187] 1.52 [0.060] 6.35 [0.250] 2.03 [0.080] 9.53 [0.375] 2.29 [0.090] 12.70 [0.500] 2.29 [0.090] Recovered Wall Thickness** Total Wall After Heating 1.22 0.15 [0.048 0.006] 1.57 0.20 [0.062 0.008] 1.98 0.25 [0.078 0.010] 2.08 0.25 [0.082 0.010] 2.54 0.25 [0.100 0.010] *See glossary for definition of "barrel." **Wall thickness will be less if recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In pieces. Specify product name, size and color (for example, PD Caps 1/4-0). 3-58 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing PTCM Very High-Shrink-Ratio, Dual Wall, Flexible HeatShrinkable Tubing Product Facts 6:1 shrink ratio Exceptional abrasion and cut through resistance n Low shrink temperature for rapid installation n Excellent mechanical strength n RoHS compliant n n 3 Heat-shrinkable Tubing Applications PTCM is a flexible, heatshrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. PTCM offers outstanding mechanical and environmental protection to wire splices and terminals and is used for moisture proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. With an impressive 6:1 expansion ratio, one Specifications/Approvals product can protect and insulate a wide range of applications. PTCM also offers exceptional clarity for protection of substrates that may need to be inspected during service. Minimum full recovery temperature: 80C [176F] -40C to 85C [-40F to 185F] TE PTCM RK-6768 Americas Minimum shrink temperature: 60C [140F] Operating Temperature Range Series Available in: Installation Europe Asia Pacific n 3-59 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing PTCM (Continued) Product Dimensions Size 9/1.5 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 9.0 [0.354] 1.5 [0.059] Recovered Wall Thickness* After Heating 1.60 0.20 [0.062 0.008] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Clear (-X) Always order the largest size that will shrink snugly over the component to be covered. On spools. PTCM-9/1.5-X-SP 3-60 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RayBlock 85 Heat-Shrinkable Water-Blocking System Product Facts Environmentally seals wire bundles of up to 20 wires n Withstands temperature excursions to 105C [221F] n Provides excellent strain relief and reduces noise n Offers a low-profile installed product only marginally larger than the cable bundle itself n RoHS compliant n 3 Heat-shrinkable Tubing Applications Designed to provide consistent sealing for cable bundles and the back of connectors. The wires are placed within the channels of a specially formulated hot-melt adhesive profile, then covered by dual-wall, heat-shrinkable tubing with a flame-retardant, radiationcrosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt Specifications/Approvals adhesive melts and the tubing shrinks, forcing the molten adhesive to fill all the voids within the wire bundle and tubing. The result is a solid plug of adhesive molded around each wire in the bundle, creating a moistureresistant seal. Series TE RayBlock 85 RayBlock 85 SCD RW-2101 Available in: Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 110C [230F] Operating Temperature Range -40C to 85C [-40F to 185F] Americas Europe Asia Pacific n n n 3-61 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RayBlock 85 (Continued) Product Dimensions Part No. No. of Channels RayBlock 85 Kit 0102-A0 RayBlock 85 Kit 0203-A0 RayBlock 85 Kit 0504-A0 RayBlock 85 Kit 0405-A0 RayBlock 85 Kit 0107-A0 RayBlock 85 Kit 0510-A0 Ordering Information Color Size selection Standard packaging 2 3 4 5 7 10 Profile Outside Height 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] Length 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] Width 8.50 [0.335] 12.25 [0.482] 16.00 [0.630] 19.75 [0.778] 27.25 [1.070] 38.50 [1.520] Tubing Inside Diameter Minimum Maximum Expanded Recovered Nominal as Supplied After Heating Length 12.0 [0.472] 3.0 [0.118] 40 [1.57] 24.0 [0.945] 6.0 [0.236] 47 [1.85] 16.0 [0.630] 4.0 [0.158] 40 [1.57] 24.0 [0.945] 6.0 [0.236] 45 [1.77] 24.0 [0.945] 6.0 [0.236] 65 [2.56] 32.0 [1.260] 8.0 [0.315] 55 [2.17] Standard Black (-0) For wire with an outside diameter smaller than 2.8 [0.110] , use a maximum of two wires per channel. For wire with an outside diameter of 2.8-3.5 [0.110 to 0.138], use a maximum of one wire per channel. Special order sizes are available upon request. One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 3-62 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RayBlock 105 Heat-Shrinkable Water-Blocking System Product Facts Environmentally seals wire bundles of up to 20 wires n Withstands temperature excursions to 120C [248F] n Provides excellent strain relief and reduces noise n Offers a low-profile installed product only marginally larger than the cable bundle itself n RoHS compliant n 3 Heat-shrinkable Tubing Applications Designed to provide consistent sealing for cable bundles and the back of connectors. The wires in the bundle are placed within the channels of a specially formulated hot-melt adhesive profile, and then covered by dual wall, heatshrinkable tubing with a flame-retardant radiationcrosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt Specifications/Approvals adhesive melts and the tubing shrinks, forcing the molten adhesive to fill all the voids within the wire bundle and tubing. The result is a solid plug of adhesive molded around each wire in the bundle, creating a moisture-resistant seal. Series TE RayBlock 105 RayBlock 105 SCD RW-2102 Available in: Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 110C [230F] Operating Temperature Range -40C to 105C [-40F to 221F] Americas Europe Asia Pacific n n n 3-63 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RayBlock 105 (Continued) Product Dimensions Part No. No. of Channels RayBlock 105 Kit 0102-A0 RayBlock 105 Kit 0103-A0 RayBlock 105 Kit 0504-A0 RayBlock 105 Kit 0105-A0 RayBlock 105 Kit 0107-A0 RayBlock 105 Kit 0110-A0 Ordering Information Color Size selection Standard packaging 2 3 4 5 7 10 Profile Outside Height 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] Length 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] Width 8.50 [0.335] 12.25 [0.482] 16.00 [0.630] 19.75 [0.778] 27.20 [1.070] 38.50 [1.520] Tubing Inside Diameter Minimum Maximum Expanded Recovered Nominal as Supplied After Heating Length 12.0 [0.472] 3.0 [0.118] 40 [1.57] 16.0 [0.630] 4.0 [0.158] 40 [1.57] 16.0 [0.630] 4.0 [0.158] 45 [1.77] 24.0 [0.945] 6.0 [0.236] 45 [1.77] 24.0 [0.945] 6.0 [0.236] 65 [2.56] 32.0 [1.260] 8.0 [0.315] 65 [2.56] Standard Black (-0) For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two wires per channel. For wire with an outside diameter of 2.8-3.5 [0.110-0.138], use a maximum of one wire per channel. Special order sizes are available upon request. One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 3-64 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Rayrim Edging Material Commercial Protective, Self-Adhering, Edging Material Product Facts Flexible to allow for protection of curved edges n RoHS compliant n 3 Heat-shrinkable Tubing Applications Rayrim edging material is an extruded strip internally coated with a heat activated adhesive, so that on heating the profile changes from a "V" to a "U" section and the adhesive bonds to the substrate profile. Manufactured from a radiation cross-linked polyolefin material, the profile offers a clean and rapid means of covering metal, wood and glass edges for all-round protection. Specifications/Approvals The flexible nature of the product allows application to both internal and external radii, as well as straight edges, and the continuous operating temperature of -55C to +80C [-67F to 176F] means that the product can give protection under the most testing circumstances. Series TE Rayrim RK-6182 Available in: Installation Minimum shrink temperature: 120C [248F] Minimum full recovery temperature: 150C [302F] Operating Temperature Range -55C to 80C [-67F to 176F] Americas Europe Asia Pacific n n n 3-65 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Rayrim Edging Material (Continued) Product Dimensions Size Nr. 6 Nr. 7 Nr. 8 Nr. 9 Application Range A (maximum) 0.6 [0.024] 1.0 [0.039] 2.0 [0.079] 4.2 [0.165] Plate SWG 30-24 23-16 15-10 9-5 Ordering Information Color Size selection Standard packaging Ordering description B (minimum) 0.5 [0.020] 0.9 [0.035] 0.9 [0.035] 0.9 [0.035] Thickness 0.31-0.56 [0.012-0.022] 0.61-1.63 [0.026-0.064] 1.83-3.25 [0.072-0.128] 3.66-5.38 [0.144-0.212] C (minimum) 3.5 [0.138] 4.8 [0.189] 6.6 [0.260] 13.5 [0.532] D (minimum) 0.8 [0.032] 1.6 [0.063] 2.5 [0.098] 4.5 [0.177] E (typical) 1.25 [0.049] 1.25 [0.049] 2.25 [0.089] 2.20 [0.087] Recommended minimum bend radius 10 [0.394] 15 [0.591] 20 [0.787] 25 [0.984] Standard Black (-0) Always order the largest size that will shrink snugly on edge of the panel. 1.2-meter [4-foot] lengths. Specify product name, size number and color (for example, Rayrim Nr.6-0). 3-66 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RaySpool Convenient packaging and dispensing system for heatshrinkable tubing Product Facts Easy to store Easy to dispense n Well-suited for repairs n Single wall and adhesivelined tubings n Wide variety of colors, sizes and kits available n Also available are RaySpool kits comprised of 6 sizes and supplied with a mounting rack n Stand alone racks and packaging sets also available n RoHS compliant n n 3 Heat-shrinkable Tubing Applications The RaySpool system offers a convenient packaging and dispensing option for a range of heat-shrinkable tubings. The tubing is supplied on small reels which are overboxed and feature a dispensing window allowing the tubing to be easily and readily accessed. The RaySpool system is a suitable method of storing and for use in the workshop, service vehicle or laboratory. A varied selection of tubings is offered which will cover a diverse range of Specifications/Approvals applications including electrical insulation, strain relief, cable bundling and environmental protection. RaySpool packaging is available for CGPT, LSTT and CGAT. Installation See individual product pages. Operating Temperature Range See individual product pages. See individual product pages. Available in: Americas Europe Asia Pacific n 3-67 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RaySpool (Continued) CGPT 2:1 Product Dimensions Inside Diameter Size Minimum Expanded as Supplied Maximum Recovered After Heating 1.6 (0.062) 0.8 (0.031) 1.6/0.8 2.4/1.2 2.4 (0.093) 1.2 (0.046) 3.2 (0.125) 1.6 (0.062) 3.2/1.6* 4.8 (0.187) 2.4 (0.093) 4.8/2.4 6.4/3.2* 6.4 (0.250) 3.2 (0.125) 9.5/4.8* 9.5 (0.375) 4.8 (0.187) 6.4 (0.250) 12.7/6.4* 12.7 (0.500) 19.0 (0.748) 9.5 (0.375) 19/9.5* 25.4/12.7* 25.4(1.000) 12.7 (0.500) KIT CONTAINS SIZES INDICATED BY Recovered Wall Thickness* After Heating 0.45 0.12 0.50 0.12 0.50 0.12 0.50 0.12 0.65 0.15 0.65 0.15 0.65 0.15 0.75 0.15 0.90 0.20 Spool Quantity - Black (meters) 10.0 10.0 10.0 9.0 8.0 6.0 6.0 5.0 3.0 Spool Quantity - Green/Yellow (meters) 5.0 3.5 3.0 2.5 2.0 1.5 Ordering Description CGPT-R-1.6-col code CGPT-R-2.4-col code CGPT-R-3.2-col code CGPT-R-4.8-col code CGPT-R-6.4-col code CGPT-R-9.5-col code CGPT-R-12.7-col code CGPT-R-19.0-col code CGPT-R-25.4-col code CGPT-R-KIT-2 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Standard Color Size selection Standard packaging Ordering description CGPT 3:1 Product Dimensions Black (-0) Green/yellow (-45) available in sizes indicated by * Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description Inside Diameter Size Minimum Maximum Expanded Recovered as Supplied After Heating 3/1 3.0 (0.118) 1.0 (0.040) 6/2 6.0 (0.236) 2.0 (0.079) 9/3 9.0 (0.354) 3.0 (0.118) 12/4 12.0 (0.472) 4.0 (0.157) 18/6 18.0 (0.709) 6.0 (0.236) 24/8 24.0 (0.945) 8.0 (0.315) KIT CONTAINS SIZES INDICATED BY (black only) Recovered Wall Thickness* After Heating 0.55 0.12 0.65 0.12 0.75 0.15 0.75 0.15 0.85 0.15 1.00 0.20 Spool Quantity (meters) 10.0 7.0 5.0 4.0 3.0 3.0 Ordering Description CGPT-R-3/1-col code CGPT-R-6/2-col code CGPT-R-9/3-col code CGPT-R-12/4-col code CGPT-R-18/6-col code CGPT-R-24/8-col code CGPT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Red (-2) Yellow (-4) Blue (-6) Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description 3-68 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RaySpool (Continued) LSTT 2:1 Product Dimensions Inside Diameter Minimum Maximum Recovered Expanded as Supplied After Heating 2.4 (0.093 1.2 (0.046) 2.4/1.2 3.2 (0.125) 1.6 (0.062) 3.2/1.6 4.8/2.4 4.8 (0.187) 2.4 (0.093) 6.4 (0.250) 3.2 (0.125) 6.4/3.2 9.5 (0.375) 4.8 (0.187) 9.5/4.8 12.7/6.4 12.7 (0.500) 6.4 (0.250) 19/9.5 19.0 (0.748) 9.5 (0.375) 25.4(1.000) 12.7 (0.500) 25.4/12.7 KIT CONTAINS SIZES INDICATED BY (black only) Size Recovered Wall Thickness* After Heating 0.55 0.12 0.55 0.12 0.55 0.12 0.65 0.15 0.65 0.15 0.65 0.15 0.80 0.15 0.95 0.18 Spool Quantity - Black (meters) 10.0 10.0 9.0 8.0 6.0 6.0 5.0 3.0 Ordering Description LSTT-R-2.4-0 LSTT-R-3.2-0 LSTT-R-4.8-0 LSTT-R-6.4-0 LSTT-R-9.5-0 LSTT-R-12.7-0 LSTT-R-19.0-0 LSTT-R-25.4-0 LSTT-R-KIT-1 3 Ordering Information CGAT 3:1 Product Dimensions Color Size selection Standard packaging Ordering description Heat-shrinkable Tubing *Wall thickness will be less if tubing recovery is restricted during shrinkage. Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description Inside Diameter Size Minimum Maximum Expanded Recovered as Supplied After Heating 3/1 3.0 (0.118) 1.0 (0.040) 6/2 6.0 (0.236) 2.0 (0.079) 9/3 9.0 (0.354) 3.0 (0.118) 12/4 12.0 (0.472) 4.0 (0.157) 18/6 18.0 (0.709) 6.0 (0.236) 24/8 24.0 (0.945) 8.0 (0.315) KIT CONTAINS SIZES INDICATED BY (black only) Recovered Wall Thickness* After Heating 1.00 0.25 1.00 0.25 1.35 0.25 1.50 0.25 1.70 0.25 1.90 0.25 Spool Quantity (meters) 5.0 3.5 3.0 2.5 2.0 1.5 Ordering Description CGAT-R-3/1-0 CGAT-R-6/2-0 CGAT-R-9/3-0 CGAT-R-12/4-0 CGAT-R-18/6-0 CGAT-R-24/8-0 CGAT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description 3-69 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RHW Rugged, Heavy Wall, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts Withstands mechanical abuse for increased product reliability n Highly resistant to impact and abrasion n Provides high level of strain relief when installed on splices and joints n Resistant to chemicals, moisture and oils n Provides a complete moisture-proof seal preventing corrosion of underlying components n RoHS compliant n Applications Rugged, heavy wall RHW tubing is specifically designed for insulating, protecting and sealing electrical connections and joints in low-voltage cables. It provides splice insulation thickness equal to or greater than standard wire insulation manufactured to common industry standards. Specifications/Approvals RHW is a suitable choice for applications where maximum reliability and product performance, and simplified installation are required. Because RHW is heat-shrinkable, a minimum number of sizes are needed to cover a wide range of cables and splice diameters. Installation Minimum shrink temperature: 110C [230F] Minimum full recovery temperature: 125C [257F] Operating Temperature Range -55C to 110C [-67F to 230F] Series UL* TE RHW File E91151 RHW SCD *Sizes 9/3 through 70/21 only. Available in: Americas Europe Asia Pacific n n n 3-70 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RHW (Continued) Product Dimensions Size Recovered Wall Thickness** Nominal Nominal Jacket Adhesive Wall Wall 2.0 [0.079] 0.25 [0.010] 2.4 [0.094] 0.30 [0.012] 2.5 [0.098] 0.35 [0.014] 3.2 [0.126] 0.35 [0.014] 4.3 [0.169] 0.40 [0.016] 4.5 [0.177] 0.40 [0.016] 4.4 [0.173] 0.40 [0.016] 4.3 [0.169] 0.40 [0.016] 4.3 [0.169] 0.45 [0.018] 4.3 [0.169] 0.45 [0.018] 4.3 [0.169] 0.45 [0.018] 4.3 [0.169] 0.50 [0.020] 3 Heat-shrinkable Tubing 9/3 13/4 20/6 33/8 43/12 51/16 70/21 85/25 105/30 130/36 160/50 180/50 Inside Diameter Recovered Minimum Expanded After Heating as Supplied 9 [0.354] 3 [0.118] 13 [0.512] 4 [0.158] 20 [0.787] 6 [0.236] 33 [1.299] 8 [0.315] 43 [1.693] 12 [0.472] 51 [2.008] 16 [0.630] 70 [2.756] 21 [0.827] 85 [3.346] 25 [0.984] 105 [4.134] 30 [1.181] 130 [5.118] 36 [1.417] 160 [6.299] 50 [1.968] 180 [7.087] 50 [1.968] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging*** Marking Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. 1200mm lengths Tubing will be marked with the product name, size and batch number. Sizes 9/3 through 70/21 will also be marked with the UL Logo Specify product name, size, cut length, coating option and color (for example, RHW 20/6-1200/ADH-0 (ADH = Adhesive-lined, 0= Black ***Europe only. Standard packaging 1000mm lengths 3-71 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RMW Medium Wall, Polyolefin Heat-Shrinkable Tubing Product Facts Withstands mechanical abuse for increased product reliability n Highly resistant to impact and abrasion n Installation is fast and easy n Resistant to chemicals and moisture n Adhesive-lined version provides a complete moisture-proof seal preventing corrosion of underlying components n RoHS compliant n Applications Medium wall, general purpose RMW tubing is specifically designed for use in a broad range of low-voltage applications. RMW is tough and flexible, making it particularly suited for the insulation and protection of cable joints as well as for cable repair. Uncoated RMW provides insulation and strain relief. Adhesive-lined RMW also provides an environmental seal. Specifications/Approvals RMW is a suitable choice for applications where maximum reliability and product performance, and simplified installation are required. Because RMW is heat-shrinkable, a minimum number of sizes are needed to cover a wide range of cables and splice diameters. Series TE RMW RMW SCD Available in: Installation Minimum shrink temperature: 110C [230F] Minimum full recovery temperature: 125C [257F] Operating Temperature Range -55C to 110C [-67F to 230F] Americas Europe Asia Pacific n n n 3-72 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RMW (Continued) Product Dimensions 10/3 16/5 25/8 35/12 50/16 63/19 75/22 85/25 95/29 115/34 140/42 160/50 180/60 Recovered Wall Thickness** Nominal Jacket Wall 1.0 [0.039] 1.4 [0.055] 2.0 [0.079] 2.0 [0.079] 2.0 [0.079] 2.4 [0.095] 2.7 [0.106] 2.8 [0.110] 3.1 [0.122] 3.1 [0.122] 3.1 [0.122] 3.2 [0.126] 3.2 [0.126] 3 Heat-shrinkable Tubing Inside Diameter Minimum Expanded Recovered as Supplied After Heating 10 [0.394] 3 [0.118] 16 [0.630] 5 [0.197] 25 [0.984] 8 [0.315] 35 [1.378] 12 [0.472] 50 [1.968] 16 [0.630] 63 [2.480] 19 [0.748] 75 [2.953] 22 [0.866] 85 [3.346] 25 [0.984] 95 [3.740] 29 [1.142] 115 [4.527] 34 [1.339] 140 [5.512] 42 [1.654] 160 [6.299] 50 [1.968] 180 [7.087] 60 [2.362] Size **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging*** Marking Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. 1200mm lengths Tubing will be marked with the product name, size and batch number. Specify product name, size, cut length, coating option and color (for example, RMW 25/81200/ADH-0 or RMW 75/22-1200/U-0 (ADH = Adhesive-lined, U = Uncoated, 0= Black) ***Europe only. Standard packaging 1000mm lengths 3-73 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RNF-100 Flexible, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts 2:1 shrink ratio Superior abrasion and solvent resistance when compared with that of many flexible, general purpose polyolefin tubings n Excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards for highly reliable, general purpose tubing n Flexible; conforms to irregular shapes n Flame-retardant (colors only) n Wide range of sizes and colors n RoHS compliant n n Applications Installation Operating Temperature Range Designed to provide superior mechanical (abrasion, cutthrough, and strain relief), thermal, and fluid-resistance performance in demanding environments. Widely used to provide insulation and strain relief of wire terminations and connections. Used for jacketing wire bundles and light-duty harnesses where superior abrasion resistance is a plus. Also used to identify and colorcode electrical connections and wire bundles. Minimum shrink temperature: 95C [203F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 121C [250F] Specifications/Approvals Series UL CSA RNF-100 Type 1 (colors) E35586 600 V, 125C LR31929 600 V, 125C RNF-100 Type 2 (clear) -- -- (R) Military Industry TE AMS-DTL-23053/5*, VDE 0341 Pt 9005 Class 1 Type A and B Def. Stan. 59-97 Type 2B AMS-DTL-23053/5*, Class 2 -- VG 95343 Pt 5 Type B RT-350, Type 1 RK-6001 RT-350, Type 2 RK-6001 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific n n n 3-74 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RNF-100 (Continued) Product Dimensions Size Recovered Wall Thickness** After Heating 0.40 0.08 [0.016 0.003] 0.43 0.08 [0.017 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.76 0.08 [0.030 0.003] 0.89 0.12 [0.035 0.005] 1.02 0.15 [0.040 0.006] 1.02 0.15 [0.040 0.006] 1.14 0.16 [0.045 0.007] 1.27 0.20 [0.050 0.008] 1.40 0.23 [0.055 0.009] 1.52 0.23 [0.060 0.009] 3 Heat-shrinkable Tubing 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 3 4 5 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 31.8 [1.250] 15.9 [0.625] 38.1 [1.500] 19.1 [0.750] 50.8 [2.000] 25.4 [1.000] 76.2 [3.000] 38.1 [1.500] 101.6 [4.000] 50.8 [2.000] 127.0 [5.000] 63.5 [2.500] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard*** Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU), yellow (-4, YO), green (-5, GN), clear (-X, CL) Nonstandard Brown (-1, BN), orange (-3, OR), violet (-7, VT), gray (-8, GY) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request Standard packaging**** On spools or in 1.2-meter [4-foot] lengths. Ordering description***** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe] or RNF-100 1/4-BK [Americas]. ***Green (-5, GN) is nonstandard in all sizes in Europe, and nonstandard in sizes 1-1/4 through 5-inches in Americas. ****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64" up to 1". *****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-75 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RNF-150 High-Performance, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts 2:1 shrink ratio Approximately 40 percent thinner walls than most general purpose polyolefin tubings n High flame-resistance n Excellent physical and electrical properties after exposure to many chemicals and solvents at 50C [122F] (but not recommended for use in direct contact with ketones) n Recommended maximum temperature for use as a primary insulator: 135C [275F] n RoHS compliant n n Applications Installation Operating Temperature Range Can be used for jacketing and bundling of wires to form light-duty harnesses, especially where a low profile, abrasion resistance, and flexibility are needed. Can also be used to provide insulation and strain relief of electrical connections and wire terminations, identification of wires, and packaging of components. Minimum shrink temperature: 110C [230F] -55C to 150C [-67F to 302F] Minimum full recovery temperature: 150C [302F] Specifications/Approvals Series UL Military TE RNF-150 E35586 VW-1 600 V, 150C AMS-DTL-23053/18*, Class 2 RT-370 *Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific n n n 3-76 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RNF-150 (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] Recovered Wall Thickness** After Heating 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.43 0.08 [0.017 0.003] 0.48 0.08 [0.019 0.003] 3 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Heat-shrinkable Tubing Ordering Information Color Standard Black (-0) Nonstandard White (-9) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-77 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RNF-3000 Flexible, High-ShrinkRatio, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts 3:1 shrink ratio easily accommodates awkward, irregular shapes n Few sizes cover a wide range of diameters, allowing reduced inventory n Excellent physical, chemical, and electrical properties meet industry standards for highly reliable, general purpose tubing n Flame-retardant (colors only) n RoHS compliant n Applications Installation Operating Temperature Range Used for insulation and strain relief of wire terminations and electrical connections. Also suitable for light-duty harnessing, jacketing, and identification of wires, cables, and electrical and electronic components. Minimum shrink temperature: 80C [176F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 120C [248F] Specifications/Approvals Series UL CSA RNF-3000 E35586 600 V, 125C LR31929 600 V, 125C Available in: Military (R) Industry TE Def. Stan. 59-97 Type 2B VDE 0341 Pt 9005 RW-2053 VG 95343 Pt 5 Type A (color) Type A and B VG 95343 Pt 5 Type B (clear) Americas Europe Asia Pacific n n n 3-78 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RNF-3000 (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.5 [0.060] 0.5 [0.019] 3 [0.118] 1 [0.039] 4.5 [0.177] 1.5 [0.059] 6 [0.236] 2 [0.079] 9 [0.354] 3 [0.118] 12 [0.472] 4 [0.157] 18 [0.709] 6 [0.236] 24 [0.944] 8 [0.315] 39 [1.534] 13 [0.512] Size 1.5/0.5 3/1 4.5/1.5 6/2 9/3 12/4 18/6 24/8 39/13 Recovered Wall Thickness* After Heating 0.45 0.10 [0.018 0.003] 0.55 0.10 [0.022 0.003] 0.55 0.10 [0.022 0.003] 0.65 0.10 [0.026 0.003] 0.75 0.12 [0.030 0.004] 0.75 0.12 [0.030 0.004] 0.85 0.12 [0.033 0.004] 1.00 0.18 [0.039 0.007] 1.15 0.20 [0.045 0.008] 3 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging*** Ordering description**** Standard** Black (-0), white (-9), red (-2), blue (-6), yellow (-4), clear (-X) Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools or in 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, RNF-3000 6/2-0). **Black is the only standard color in the Americas. All other colors are nonstandard. ***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard. ****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 3-79 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RP-4800 High-Shrink-Ratio, Flame-Retardant, Polyolefin Tubing Product Facts 4:1 shrink ratio Conforms well to highly variable substrate dimensions n Has excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards n Shows no significant degradation when exposed to common solvents and chemicals, including aviation fuel and hydraulic fluid n RoHS compliant n n Applications Installation Operating Temperature Range Well-suited for repairing harnesses or cables; will pass over a large-diameter connector or transition, and then shrink down onto a smaller-diameter jacket. Can insulate or protect a substrate of varying dimensions. Also provides the abrasion and fluid resistance required in harnessing applications. Minimum shrink temperature: 95C [203F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 121C [250F] Specifications/Approvals Series UL Military RP-4800 E35586 600V, 125C (black only) AMS-DTL-23053/5*, Class 1 Overexpanded VG 95343 Pt 5 Type A Industry TE VDE 0341 Pt 9005 Type A RT-1122 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific n n n 3-80 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RP-4800 (Continued) Product Dimensions Size No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 25.4 [1.000] 7.0 [0.275] 50.8 [2.000] 14.0 [0.550] 76.2 [3.000] 20.6 [0.810] 101.6 [4.000] 26.7 [1.050] 25.4 [1.000] 11.7 [0.462] 60.3 [2.375] 17.3 [0.680] 76.2 [3.000] 21.3 [0.840] 95.3 [3.750] 23.6 [0.930] 114.3 [4.500] 36.8 [1.450] 38.1 [1.500] 9.5 [0.375] 19.1 [0.750] 4.6 [0.180] Recovered Wall Thickness** After Heating 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 3 Ordering Information Color Heat-shrinkable Tubing **Wall thickness will be less if tubing recovery is restricted during shrinkage. Standard Nonstandard Black (-0) White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools or in 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, RP-4800 NO.1-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-81 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RPPM Flexible, Dual Wall, Moisture-Proof, Heat-Shrinkable Tubing Product Facts Environmental sealing Excellent mechanical strength n Abrasion resistance n 4:1 shrink ratio n RoHS compliant n n Applications RPPM is a flexible, heatshrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. Available in clear and black, the tough outer jacket offers excellent mechanical strength. RPPM is used for moisture-proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. The high-shrink-ratio allows RPPM to be used Specifications/Approvals with a range of dimensions. Clear RPPM offers excellent clarity for protection of substrates that may need to be inspected during service. Black RPPM has a high gloss finish suitable for cosmetic applications. Minimum shrink temperature: 60C [140F] Minimum full recovery temperature: 80C [176F] Operating Temperature Range -40C to 85C [-40F to 185F] Series TE RPPM RK-6214 Available in: Installation Americas Europe Asia Pacific n n n 3-82 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RPPM (Continued) Product Dimensions Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 4.0 [0.158] 1.0 [0.039] 8.0 [0.315] 2.0 [0.079] 12.0 [0.472] 3.0 [0.118] 16.0 [0.630] 4.0 [0.158] Size 4/1 8/2 12/3 16/4 Recovered Wall Thickness* Nominal Nominal Total Wall Adhesive Wall After Heating After Heating 0.8 [0.032] 0.3 [0.012] 0.9 [0.035] 0.3 [0.012] 1.2 [0.047] 0.4 [0.016] 1.5 [0.059] 0.5 [0.020] *Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Ordering description Standard Clear (-X) Nonstandard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools, in 1.2 meter [4-foot] lengths or cut pieces. Specify product name, size and color (for example, RPPM 4/1-X). 3-83 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-3 Semirigid, FlameRetardant, Polyolefin Tubing Product Facts 2.5:1 shrink ratio Tightly controlled expanded diameters n High abrasion resistance n Semirigidity that transfers flex stress away from typically weak points such as solder and crimp joints, helping to ensure a reliable connection n Excellent chemical and solvent resistance n Outstanding physical and electrical performance n RoHS compliant n n Applications Installation Operating Temperature Range Suitable for wire strain-relief applications -- soldered or crimped connections, wire splices, terminations. Well-suited for use with semiautomated production equipment requiring tubing with a tightly controlled expanded diameter. Acts as a tough covering for delicate components; provides mechanical protection. Minimum shrink temperature: 110C [230F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 135C [275F] Specifications/Approvals Series UL CSA RT-3 E35586 600 V, 125C LR31929 (black only) 600 V, 125C (R) TE RT-360* *Except dimensions and longitudinal change. Available in: Americas Europe n Asia Pacific n 3-84 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-3 (Continued) Product Dimensions Size No. 1 No. 2 No. 3 No. 4 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 6.1 0.4 [0.240 0.015] 2.4 [0.095] 8.1 0.4 [0.320 0.015] 3.2 [0.125] 9.5 0.5 [0.375 0.020] 3.8 [0.150] 12.3 0.5 [0.485 0.020] 5.1 [0.200] Recovered Wall Thickness** After Heating 0.79 0.08 [0.031 0.003] 0.79 0.08 [0.031 0.003] 0.79 0.08 [0.031 0.003] 0.79 0.08 [0.031 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Ordering description Black (-0) only Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In 1-inch cut pieces or in 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, RT-3 No. 1-0). 3-85 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-375 Clear, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts 2:1 shrink ratio Exceptional clarity and clarity stability n Toughness, chemical resistance, and high-temperature performance n High flame-resistance n Approximately 40 percent thinner walls than most general purpose polyolefin tubings n Recommended maximum temperature for use as a primary insulator: 135C [275F] n RoHS compliant n n Applications Installation Operating Temperature Range Protects wire and cable markers subject to extreme abuse, while permitting full inspectability of each item covered. Provides bundling and jacketing of wires and cables, protecting them from mechanical and chemical abuse. Protects electronic components while permitting their identification and inspection. Minimum shrink temperature: 125C [257F] -55C to 150C [-67F to 302F] Minimum full recovery temperature: 150C [302F] Specifications/Approvals Series UL CSA RT-375 E35586 VW-1 600 V, 150C LR31929 VW-1 600 V, 150C (R) Military TE AMS-DTL-23053/18*, Class 2 RT-375 *Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific n n n 3-86 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-375 (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046) 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 Recovered Wall Thickness** After Heating 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.43 0.08 [0.017 0.003] 0.48 0.08 [0.019 0.003] 3 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Heat-shrinkable Tubing Ordering Information Color Size selection Standard Clear (-X) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-87 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT555 Fluid-Resistant, ChemicalResistant, Crosslinked Fluoropolymer Tubing with Extended Temperature Range Product Facts Resistance to high temperatures, solvents, corrosive chemicals, and radiation n Extreme resistance to hydrocarbons n Low outgassing (successfully tested for NASA outgassing requirements) n Highly flame-retardant n 40 percent lighter weight than tubing made with Viton(R) fluoroelastomer n System 300 tubing n RoHS compliant n Applications Suitable for commercial applications requiring heat resistance (electrical and hydraulic systems near aircraft or automotive engines or in fuel tanks), applications in chemically exposed environments (industrial process equipment in the pulp and paper, steel, and chemical industries), and equipment for handling caustic or dangerous chemicals or inks. Use for insulation and strain relief on appliances (electric ranges, microwave ovens, gas grills, and industrial paint-drying equipment) and for protection of delicate electronic instruments in down-hole applications. Installation Minimum shrink temperature: 150C [302F] Minimum full recovery temperature: 220C [428F] Operating Temperature Range -65C to 200C [-85F to 392F] Specifications/Approvals Viton is a trademark of Dupont Performance Elastomers LLC. Series UL TE RT555 Listed for 185C for 100,000-hr continuous use (File E85381) Listed for 200C for 40,000-hr cumulative intermittent exposure RT-555 Available in: Americas Europe Asia Pacific n n n 3-88 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT555 (Continued) Product Dimensions Inside diameter Size Minimum expanded Maximum recovered after heating as supplied 3.18 [0.125] 4.75 [0.187] 6.35 [0.250] 9.53 [0.375] 12.70 [0.500] 15.88 [0.625] 19.05 [0.750] 25.40 [1.000] 31.75 [1.250] 38.10 [1.500] 50.80 [2.000] 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 1.57 [0.062] 2.36 [0.093] 3.18 [0.125] 4.75 [0.187] 6.35 [0.250] 7.95 [0.313] 9.53 [0.375] 12.70 [0.500] 15.88 [0.625] 19.05 [0.750] 25.40 [1.000] Recovered wall thickness* After heating Minimum 0.25 [0.010] 0.28 [0.011] 0.33 [0.013] 0.41 [0.016] 0.41 [0.016] 0.48 [0.019] 0.61 [0.024] 0.71 [0.028] 0.76 [0.030] 0.86 [0.034] 0.94 [0.037] Maximum 0.41 [0.016] 0.46 [0.018] 0.51 [0.020] 0.58 [0.023] 0.58 [0.023] 0.66 [0.026] 0.79 [0.031] 0.89 [0.035] 0.94 [0.037] 1.04 [0.041] 1.12 [0.044] Nominal 0.30 [0.012] 0.36 [0.014] 0.41 [0.016] 0.48 [0.019] 0.48 [0.019] 0.56 [0.022] 0.69 [0.027] 0.79 [0.031] 0.84 [0.033] 0.94 [0.037] 1.02 [0.040] 3 Heat-shrinkable Tubing *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Part Numbering RT555 Material - 1/8 Size Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, RT555 1/8-0-SP). -0 Color -SP Package 3-89 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing High Temperature Sealing Sleeves High Temperature, Heat Shrinkable, Fluid Resistant Sealing Sleeves High temperature fluoropolymer sealing sleeve provides a robust, lightweight cover which shrinks to environmentally seal in-line compression joints and terminal lugs. Product Facts Sealing material is preinstalled in high temperature heat shrink sleeve n No oven curing equipment needed n Available in four product sizes in two different lengths n Labor saving preinstall sealing sleeves n Temperature and fluid resistant fluoropolymer tubing rated to 200C continuous with excursions to 260C n TE's product is thin, tough and lightweight with robust fluid resistance n Applications Materials Standards & Specs High temperature circuit lug and splice covers Insulation Sleeve: Meets TE RT-555 high temperature fluoropolymer fluid specification. Heat-shrinkable, radiation cross-linked modified fluoropolymer. Aerospace Ground Vehicles Color: Black Commercial Aviation Meltable Insert: Application Tooling Environmentally resistant modified thermoplastic fluoroelastomer. Color: Light Blue Available in: Meets FAR Part 25 appendix F of the FAA standards. A heat gun rated at 2200 watts or greater is recommended. Americas Europe Asia Pacific n n n 3-90 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing High Temperature Sealing Sleeves (Continued) Product Dimensions Part Description RT-555-3/8-2.75-A260-0 RT-555-3/8-4.75-A260-0 RT-555-1/2-2.75-A260-0 RT-555-1/2-5.75-A260-0 RT-555-3/4-3.00-A260-0 RT-555-3/4-6.75-A260-0 RT-555-1.0-3.75-A260-0 RT-555-1.0-6.75-A260-0 L Maximum 69.9 [2.75] 120.7 [4.75] 69.9 [2.75] 146.1 [5.75] 76.2 [3.00] 171.5 [6.75] 95.3 [3.75] 171.5 [6.75] Product Dimensions B Nominal 25.4 [1.00] 76.2 [3.00] 25.4 [1.00] 101.6 [4.00] 31.8 [1.25] 127.0 [5.00] 50.8 [2.00] 127.0 [5.00] OA Minimum 8.3 [0.33] 8.4 [0.33] 11.4 [0.45] 11.4 [0.45] 17.7 [0.70] 17.7 [0.70] 22.8 [0.90] 22.8 [0.90] 3 Dimensions are mm [inches] Heat-shrinkable Tubing L B OA 1 2 Ordering Information Minimum Order Quantity: 200 pieces for all sizes 3-91 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-770 NBCCS Harness Tubing Product Facts Hardened to withstand effect of NBC decontamination agents including DS-2 and STB n Tested in live agent tests with HD, VX and TGD for interior and exterior exposure n Meets the demands of flammability and fluid resistance of current military ground vehicles n Offered with compatible adhesive, wire and other harness components for a survivable system n Applications Installation Operating Temperature Range RT-770 heat-shrinkable tubing is made of a chemically resistant fluoroelastomer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Tubing shrinks with temperatures in excess of 150C -55C to 125C [-67F to 257F] Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC contamination survivability. Available in: Product is provided with a 2:1 expansion ratio Optimum application range is 10% above recovered ID to 85% of the expanded ID. Americas Europe Asia Pacific n n n 3-92 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-770 (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.17 [0.125] 1.57 [0.062] 4.74 [0.187] 2.36 [0.093] 6.35 [0.250] 3.17 [0.125] 9.50 [0.375] 4.74 [0.187] 12.70 [0.500] 6.35 [0.250] 15.90 [0.625] 7.93 [0.312] 19.05 [0.750] 9.50 [0.375] 25.40 [1.000] 12.70 [0.500] 31.75 [1.250] 15.87 [0.625] 38.10 [1.500] 19.05 [0.750] 50.80 [2.000] 25.40 [1.000] Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 Color Size selection Standard packaging Ordering description Part Numbering Minimum 0.28 [0.011] 0.33 [0.013] 0.38 [0.015] 0.46 [0.018] 0.51 [0.020] 0.58 [0.023] 0.74 [0.029] 0.86 [0.034] 0.94 [0.037] 1.04 [0.041] 1.12 [0.044] Maximum 0.43 [0.017] 0.48 [0.019] 0.56 [0.022] 0.61 [0.024] 0.66 [0.026] 0.76 [0.030] 0.91 [0.036] 1.04 [0.041] 1.12 [0.044] 1.22 [0.048] 1.32 [0.052] Nominal 0.35 [0.014] 0.41 [0.016] 0.46 [0.018] 0.51 [0.020] 0.56 [0.022] 0.66 [0.026] 0.81 [0.032] 0.99 [0.037] 1.01 [0.040] 1.14 [0.045] 1.22 [0.048] 3 Heat-shrinkable Tubing Ordering Information Recovered Wall Thickness Black (-0) only Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request and are subject to a minimum purchase. On spools. Quantity varies by size. Specify product name, size and color (for example, RT-770-1/8-0-SP). RT-770 - 1/8 -0 Material Size Color -SP Package 3-93 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-780 NBCCS Harness Tubing Product Facts Hardened to withstand effect of NBC decontamination agents including DS-2 and STB n Tested in live agent tests with HD, VX and TGD for interior and exterior exposure n Meets the demands of flammability and fluid resistance of current military ground vehicles n Offered with compatible adhesive, wire and other harness components for a survivable system n Applications Installation Operating Temperature Range RT-780 heat-shrinkable tubing is made of a chemically resistant fluoroelastomer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Tubing shrinks with temperatures in excess of 200C -55C to 175C [-67F to 347F] Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC contamination survivability. Available in: Product is provided with a 2:1 expansion ratio Optimum application range is 10% above recovered ID to 85% of the expanded ID. Americas Europe Asia Pacific n n n 3-94 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-780 (Continued) Product Dimensions Inside Diameter Maximum Recovered Minimum Expanded After Heating as Supplied 1.57 [0.062] 3.17 [0.125] 2.36 [0.093] 4.74 [0.187] 3.17 [0.125] 6.35 [0.250] 4.74 [0.187] 9.50 [0.375] 6.35 [0.250] 12.70 [0.500] 7.93 [0.312] 15.90 [0.625] 9.50 [0.375] 19.05 [0.750] 12.70 [0.500] 25.40 [1.000] 15.87 [0.625] 31.75 [1.250] 19.05 [0.750] 38.10 [1.500] 25.40 [1.000] 50.80 [2.000] Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 Color Size selection Standard packaging Ordering description Part Numbering Minimum 0.28 [0.011] 0.33 [0.013] 0.38 [0.015] 0.46 [0.018] 0.51 [0.020] 0.58 [0.023] 0.74 [0.029] 0.86 [0.034] 0.94 [0.037] 1.04 [0.041] 1.12 [0.044] Maximum 0.43 [0.017] 0.48 [0.019] 0.56 [0.022] 0.61 [0.024] 0.66 [0.026] 0.76 [0.030] 0.91 [0.036] 1.04 [0.041] 1.12 [0.044] 1.22 [0.048] 1.32 [0.052] Nominal 0.35 [0.014] 0.41 [0.016] 0.46 [0.018] 0.51 [0.020] 0.56 [0.022] 0.66 [0.026] 0.81 [0.032] 0.99 [0.037] 1.01 [0.040] 1.14 [0.045] 1.22 [0.048] 3 Heat-shrinkable Tubing Ordering Information Recovered Wall Thickness Standard Black (-0) Orange (-3) Nonstandard Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request and are subject to a minimum purchase. On spools. Quantity varies by size. Specify product name, size and color (for example, RT-780-1/8-0-SP). RT-780 - 1/8 -0 -3 -SP Material Size Black Orange Package 3-95 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-790 NBCCS Harness Tubing Product Facts Hardened to withstand effect of NBC decontamination agents including DS-2 and STB n Tested in live agent tests with HD, VX and TGD for interior and exterior exposure n Meets the demands of flammability and fluid resistance of current military ground vehicles n Offered with compatible adhesive, wire and other harness components for a survivable system n Applications Installation Operating Temperature Range RT-790 heat-shrinkable tubing is made of a chemically resistant fluoroelastomer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Tubing shrinks with temperatures in excess of 250C -55C to 200C [-67F to 392F] Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC contamination survivability. Available in: Product is provided with a 2:1 expansion ratio Optimum application range is 10% above recovered ID to 85% of the expanded ID. Americas Europe Asia Pacific n n n 3-96 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RT-790 (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.17 [0.125] 1.57 [0.062] 4.74 [0.187] 2.36 [0.093] 6.35 [0.250] 3.17 [0.125] 9.50 [0.375] 4.74 [0.187] 12.70 [0.500] 6.35 [0.250] 15.90 [0.625] 7.95 [0.313] 19.05 [0.750] 9.50 [0.375] 25.40 [1.000] 12.70 [0.500] 31.75 [1.250] 15.87 [0.625] 38.10 [1.500] 19.05 [0.750] 50.80 [2.000] 25.40 [1.000] Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 Color Size selection Standard packaging Ordering description Part Numbering Minimum 0.25 [0.010] 0.28 [0.011] 0.33 [0.013] 0.41 [0.016] 0.41 [0.016] 0.48 [0.019] 0.61 [0.024] 0.71 [0.028] 0.76 [0.030] 0.86 [0.034] 0.94 [0.037] Maximum 0.41 [0.016] 0.46 [0.018] 0.51 [0.020] 0.58 [0.023] 0.58 [0.023] 0.66 [0.026] 0.79 [0.031] 0.89 [0.035] 0.94 [0.037] 1.04 [0.041] 1.12 [0.044] Nominal 0.30 [0.012] 0.36 [0.014] 0.41 [0.016] 0.48 ]0.019] 0.48 [0.019] 0.56 [0.022] 0.69 [0.027] 0.79 [0.031] 0.84 [0.033] 0.94 [0.037] 1.02 [0.040] 3 Heat-shrinkable Tubing Ordering Information Recovered Wall Thickness Black (-0) only Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request and are subject to a minimum purchase. On spools. Quantity varies by size. Specify product name, size and color (for example, RT-790-1/8-0-SP). RT-790 - 1/8 -0 Material Size Color -SP Package 3-97 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RW-175 High-temperature, Chemical-Resistant, Polyvinylidene Fluoride Tubing Product Facts 2:1 shrink ratio Tough, semirigid, very-thinwall insulation n High flame-resistance, meeting the requirements of AMS-DTL-23053*, Test C, with UL and CSA VW-1 rating n High-temperature performance that meets or exceeds military and industrial standards n Protection from most industrial solvents, fuels, and chemicals n Recommended maximum temperature for use as a primary insulator: 135C [275F] n RoHS compliant n n Applications Installation Operating Temperature Range Especially suitable for applications requiring hightemperature performance, outstanding abrasion resistance and cut-through resistance, or superior chemical and solvent properties. Provides electrical insulation and strain relief of multipin connectors and solder joints. Well-suited for applications that require dense packing of components or visual inspection of covered components. Minimum shrink temperature: 155C [311F] -55C to 175C [-67F to 347F] Minimum full recovery temperature: 175C [347F] Specifications/Approvals Series UL CSA RW-175 E35586 VW-1 600 V, 150C LR31929 VW-1 600 V, 150C (R) Military Industry TE AMS-DTL-23053/8* Def. Stan. 59-97 Type 3 VG 95343 Pt 5 Type F BS 3G 198 Pt4 VDE 0341 Pt 9005 RW-3029/1 RW-3029/2 *Formerly MIL-I-23053 and MIL-DTL-23053/8. Available in: Americas Europe Asia Pacific n n n 3-98 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RW-175 (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.1 [1.500] 19.1 [0.750] Recovered Wall Thickness** After Heating 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.33 0.05 [0.013 0.002] 0.33 0.05 [0.013 0.002] 0.33 0.05 [0.013 0.002] 0.43 0.08 [0.017 0.003] 0.48 0.08 [0.019 0.003] 0.51 0.08 [0.020 0.003] 3 Ordering Information Heat-shrinkable Tubing **Wall thickness will be less if tubing recovery is restricted during shrinkage. Color Standard Clear (-X) Nonstandard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, RW-175 3/64-X). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 3-99 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RW-200/RW-200E Heat-Shrinkable, Chemical-Resistant, High-Temperature Tubing Product Facts High resistance to impact and abrasion n Resistance to a wide variety of fuels, lubricants, acids, and solvents at elevated temperatures n Flexibility at low temperatures without cracking n RoHS compliant n Applications Raychem brand premium heat-shrinkable tubing is fabricated from modified, crosslinked fluroelastomeric materials designed for a wide range of applications. It is available in two configurations. RW-200-E is the heavy wall version. RW-200 meets the requirements of 23053/13. Specifications/Approvals Offering fluid resistance, RW-200 tubing can be used in applications up to 200C [392F]. Installation Minimum shrink temperature: 100C [212F] Minimum full recovery temperature: 175C [347F] Operating Temperature Range RW-200: -40C* to 200C [-40F to 392F] RW-200-E: -55C to 200C [-67F to 392F] Series Military TE RW-200 RW-200-E AMS-DTL 23053/13* Def. Stan. 59-97 Issue 3 Type 4A VG 95343 Part 5 Type E VDE 0341/Pt9005 BS 4G-198 Part 3 12A RW-3037 RW-3037 *Formerly MIL-I-23053/13 and MIL-DTL-23053/13. Available in: Americas Europe Asia Pacific n n n 3-100 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing RW-200/RW-200E (Continued) Product Dimensions Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 15.9 [0.625] 7.9 [0.312] 19.1 [0.750] 9.5 [0.375] 22.2 [0.875] 11.1 [0.437] 25.4 [1.000] 12.7 [0.500] 31.8 [1.250] 15.9 [0.625] 38.1 [1.500] 19.1 [0.750] 50.8 [2.000] 25.4 [1.000] Recovered Wall Thickness** After Heating (Nominal) RW-200-E RW-200 0.76 [0.030] 0.76 [0.030] 0.84 [0.033] 0.89 [0.035] 0.89 [0.035] 0.89 [0.035] 1.02 [0.040] 0.89 [0.035] 1.22 [0.048] 0.89 [0.035] -- 1.07 [0.042] 1.45 [0.057] 1.07 [0.042] -- 1.25 [0.049] 1.78 [0.070] 1.25 [0.049] -- 1.40 [0.055] 2.41 [0.095] 1.40 [0.055] 2.79 [0.110] 1.65 [0.065] 3 Heat-shrinkable Tubing MIL Spec No. -012 -001 -002 -003 -004 -005 -006 -007 -008 -009 -010 -011 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RW-200 1/4-0-SP). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-101 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SCL Semirigid, Encapsulant-Lined, Polyolefin Tubing Product Facts 3:1 shrink ratio Splash-resistant, moistureresistant covering; not intended for use where immersion in fluids is required n Rugged protection against abrasion, vibration, and flexing n Excellent strain relief and insulation of weak points n RoHS compliant n n Applications Installation Operating Temperature Range Encapsulates components, splices, and terminations where moisture resistance and mechanical protection are required. Encapsulant melts and flows to fill surface irregularities of the substrate. While still hot, the tubing can be blocked to form a wire breakout. Minimum shrink temperature: 125C [257F] -55C to 110C [-67F to 230F] Minimum full recovery temperature: 135C [275F] Specifications/Approvals Series UL Military TE SCL E85381 600 V, 125C AMS-DTL-23053/4*, Class 1 RT-1301 *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Available in: Americas Europe Asia Pacific n n n 3-102 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SCL (Continued) Product Dimensions Size Additional Standard Color 1/8 3/16 1/4 3/8 1/2 3/4 1 Brown Gray White Red Blue Yellow N/A Inside Diameter Minimum Maximum Expanded Recovered After Heating as Supplied 3.2 [0.125] 0.6 [0.023] 4.8 [0.187] 1.5 [0.060] 6.4 [0.250] 2.0 [0.080] 9.5 [0.375] 3.4 [0.135] 12.7 [0.500] 5.0 [0.195] 19.1 [0.750] 8.0 [0.313] 25.4 [1.000] 10.2 [0.400] Recovered Wall Thickness** Meltable Wall Total Wall After Heating After Heating (Nominal) 0.96 0.15 [0.038 0.006] 0.51 [0.020] 1.09 0.15 [0.043 0.006] 0.64 [0.025] 1.19 0.15 [0.047 0.006] 0.69 [0.027] 1.27 0.18 [0.050 0.007] 0.76 [0.030] 1.39 0.18 [0.055 0.007] 0.89 [0.035] 1.65 0.18 [0.065 0.007] 1.02 [0.040] 1.90 0.18 [0.075 0.007] 1.02 [0.040] 3 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Heat-shrinkable Tubing Ordering Information Color Standard Black (-0) for all sizes, plus one additional color per size per Product Dimensions table. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, SCL 1/4-0). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 3-103 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SCT Flame-Retardant, Adhesive-Lined, Semirigid Polyolefin Tubing (Extended Temperature Range) Product Facts 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n RoHS compliant n Specifications/Approvals Applications Installation Operating Temperature Range Specially designed to insulate and seal automotive wire splices and components in an under-the-hood automotive environment. Specially formulated to function at an extended temperature range. Minimum shrink temperature: 110C [230F] -40C to 150C [-40F to 302F] Minimum full recovery temperature: 135C [266F] Series TE SCT SCT SCD Available in: Americas Europe Asia Pacific n n n 3-104 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SCT (Continued) Product Dimensions Inside Diameter Minimum Maximum Expanded Recovered After Heating as Supplied 7.6 [0.300] 1.7 [0.065] 9.0 [0.355] 2.3 [0.090] 11.6 [0.455] 2.5 [0.100] 17.8 [0.700] 4.4 [0.175] Part Number SCT No. 1 SCT No. 2 SCT No. 3 SCT No. 4 Recovered Wall Thickness* Meltable Wall Total Wall After Heating After Heating (Nominal) 1.52 0.30 [0.060 0 .012] 0.76 [0.030] 1.52 0.30 [0.060 0 .012] 0.76 [0.030] 2.29 0.30 [0.090 0.012] 1.40 [0.055] 2.54 0.30 [0.100 0.012] 1.52 [0.060] *Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Marking Ordering description Black Always order the largest size that will shrink snugly over the component being covered. Special order sizes are available upon request. Cut pieces. Tubing will be printed with its numbered size (such as SCT-1, SCT-2, SCT-3, SCT-4). Specify product name, numbered size, color and cut length (for example, SCT-NO.3-0-75MM). 3-105 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SFR Very Flexible, Flame-Retardant, Silicone Elastomer Tubing Product Facts Outstanding low-temperature flexibility n Resistance to hydraulic fluids, fuel, and lubricating oil n Very good ablative characteristics: when exposed to flame, surface turns to insulative char or "ablates" n RoHS compliant n Specifications/Approvals Applications Installation Operating Temperature Range Provides cable jacketing, harness protection, and strain relief for electronic components, semiconductor leads, and wire splices. Suitable for applications that require flexibility over a wide range of operating temperatures. Minimum shrink temperature: 135C [285F] -75C to 180C [-103F to 356F] Minimum full recovery temperature: 175C [347F] Series Military TE SFR AMS-DTL-23053/10* RT-1140 *Formerly MIL-I-23053/10 and MIL-DTL-23053/10. Available in: Americas Europe Asia Pacific n n n 3-106 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SFR (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 6.4 [0.250] 3.6 [0.143] 9.5 [0.375] 5.4 [0.214] 12.7 [0.500] 7.3 [0.286] 15.9 [0.625] 9.1 [0.357] 19.1 [0.750] 10.9 [0.428] 22.2 [0.875] 12.7 [0.500] 25.4 [1.000] 14.5 [0.570] 31.8 [1.250] 18.1 [0.714] 38.1 [1.500] 21.8 [0.857] 44.5 [1.750] 25.4 [1.000] 50.8 [2.000] 29.0 [1.140] Size 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 Recovered Wall Thickness** After Heating 0.88 0.25 [0.035 0.010] 1.02 0.25 [0.040 0.010] 1.21 0.38 [0.048 0.015] 1.32 0.38 [0.052 0.015] 1.44 0.38 [0.057 0.015] 1.65 0.38 [0.065 0.015] 1.77 0.51 [0.070 0.020] 2.21 0.51 [0.087 0.020] 2.41 0.51 [0.095 0.020] 2.71 0.51 [0.107 0.020] 2.79 0.51 [0.110 0.020] 3 Ordering Information Heat-shrinkable Tubing **Wall thickness will be less if tubing recovery is restricted during shrinkage. Color Size selection Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, SFR 1/4-0-SP). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 3-107 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SRFR Highly Flexible, Silicone Rubber Tubing Product Facts Highly flame-retardant n Extremely flexible at high and low temperatures n Shrink ratio 1.5:1 minimum except sizes 4/2.9 and 29/20 n RoHS compliant n Applications Highly flexible and resistant to high and low temperatures. Unlike other silicone materials, SRFR displays outstanding physical strength. It resists extreme heat shocks, and exhibits good thermal insulation. SRFR is nonburning and has outstanding ablative properties as well as excellent physical and Specifications/Approvals electrical properties. SRFR is used in medical equipment where its key properties are outstanding flexibility and ability to withstand exposure to sterilization conditions. Other applications include thyristor power cable insulation, heating element and bus bar insulation, fiber optic bundle sheathing, and rocketry support cable protection. Installation Minimum shrink temperature: 135C [275F] Minimum full recovery temperature: 175C [347F] Operating Temperature Range -75C to 200C [-103F to 392F] Series UL TE SRFR E85381 VW-1 600V, 200C RW-2057 Available in: Americas Europe Asia Pacific n n n 3-108 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SRFR (Continued) Product Dimensions Size 2.9/1.7 4/2.9 7.8/4.6 10/6.5 15/9.6 21/13 29/20 41/27 51/33 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 2.9 [0.114] 1.7 [0.067] 4.0 [0.158] 2.9 [0.114] 7.8 [0.307] 4.6 [0.181] 10.0 [0.394] 6.5 [0.256] 15.0 [0.591] 9.6 [0.378] 21.0 [0.827] 13.0 [0.512] 29.0 [1.142] 20.0 [0.787] 41.0 [1.614] 27.0 [1.063] 51.0 [2.008] 33.0 [1.299] Recovered Wall Thickness* After Heating 1.0 0.50 [0.039 0.020] 1.0 0.50 [0.039 0.020] 1.0 0.50 [0.039 0.020] 1.5 0.50 [0.059 0.020] 1.5 0.50 [0.059 0.020] 2.0 0.75 [0.079 0.030] 2.0 0.75 [0.079 0.030] 3.0 1.00 [0.118 0.039] 3.0 1.00 [0.118 0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Ordering description Standard Gray (-8) Always order the largest size that will shrink snugly over the component to be covered. On spools. Specify product name, size and color (for example, SRFR 2.9/1.7-8-SP). 3-109 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SST/SST-FR Self-Sealing, Heat-Shrinkable Tubing Product Facts Thick adhesive liner forms an effective barrier against fluids and moisture n Thick-wall insulation, strain relief and abrasion protection n No need for greases, tape, or epoxy n Expansion ratios as high as 3:1 n Available in flame-retardant material n SST has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd's (Lloyd's Register of Shipping) n RoHS compliant n Applications SST provides a simple, positive splice-sealing method that offers protection under adverse environmental conditions. Tubing supplied with standard sealant provides water sealing and environmental protection in wet or underground applications. The thermoplastic adhesive not only seals, but also provides mechanical strain Specifications/Approvals relief. The polymer tubing has excellent insulating, abrasion-resistance, and strain-relief properties. Installation Minimum shrink temperature: 90C [195F] Minimum full recovery temperature: 121C [250F] Operating Temperature Range -55C to 110C [-67F to 230F] Series Military Industry Agency TE SST SST-FR -- AMS-DTL-23053/15*, Classes 1 and 2 -- ASTM D 685, nonburning ABS, Lloyd's RW-2011 RW-2011 *Formerly MIL-I-23053/I5 and MIL-DTL-23053/15. Available in: Americas Europe Asia Pacific n n n 3-110 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing SST/SST-FR (Continued) Product Dimensions Size SST*-03 SST*-04 SST*-07 SST*-11 SST*-13 SST*-15 SST*-17 SST*-20 SST*-27 SST*-30 SST*-40 SST*-45 Inside Diameter Minimum Maximum Expanded Recovered as Supplied After Heating 0.300 0.100 0.400 0.150 0.750 0.220 1.100 0.375 1.300 0.375 1.500 0.500 1.700 0.500 2.000 0.750 2.700 0.900 3.000 1.250 4.000 1.750 4.500 1.750 Wall Thickness Recommended Nominal Wall Cable Expanded After Range for Heating 600-Volt Cable 0.025 0.070 18 through 14 AWG 0.025 0.070 14 through 10 AWG 0.030 0.095 8 through 1 AWG 0.040 0.120 2 through 4/0 AWG 0.035 0.120 2 through 4/0 AWG 0.050 0.140 2/0 AWG through 500 MCM 0.045 0.140 2/0 AWG through 500 MCM 0.050 0.160 350 MCM through 1000 MCM 0.050 0.160 500 MCM through 1250 MCM 0.050 0.160 900 MCM through 1500 MCM 0.050 0.160 1500 MCM through 2500 MCM 0.050 0.160 1500 MCM through 2500 MCM 3 Heat-shrinkable Tubing Standard Nominal Length 30**, 48 30**, 48 48 48 48 48 48 48 48 48 48 48 In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the second column indicates, comes in 48-inch lengths, so a 48-inch cut piece of SST tubing would be SST 48-11. Wall thickness will be less if tubing recovery is restricted during shrinkage. **30-inch length standard for /226 coating only. Ordering Information Color Size selection Standard packaging Ordering description Part Numbering System Standard Black Nonstandard White, Red, Yellow and Clear (Clear is non-flame-retardant) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. See Product Dimensions table. Specify product name, cut length, size and color (for example, SST 48-07/FR/97). SST - _ - _ / _ / _ / _ / _ "NM" - no marking Color Black/leave blank (standard) White/WHT Red/RED Yellow/YLW Clear/CL (non-flame retardant) Adhesive/sealant /97 standard with FR /226 standard with Non FR "FR" - flame-retardant Size Length in inches (48 inch max) Family Example: SST-48-07/FR/97/NM 3-111 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing TAT-125 Adhesive-Lined, Flexible, Polyolefin Tubing Product Facts 2:1 shrink ratio Thin adhesive lining that bonds to outer tubing and surface below, forming a positive environmental seal n Flexibility of both tubing and adhesive n Moisture seal that is resistant to bending of the substrate n Good mechanical strength and cut-through resistance n Adhesive that bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, neoprene, lead, and steel n RoHS compliant n n Applications Installation Operating Temperature Range Seals and protects simple in-line splices, bimetallic joints, and components from fluids, moisture, and corrosion. Repairs damaged wire insulation, especially where flexibility is required. Provides onestep electrical insulation and moisture sealing. Minimum shrink temperature: 95C [203F] -55C to 110C [-67F to 230F] Minimum full recovery temperature: 121C [250F] Specifications/Approvals Series UL* Military TE TAT-125 Type 1 (colors) E85381 600 V, 125C -- AMS-DTL-23053/4*, Class 2 RW-3032 -- RW-3032 TAT-125 Type 2 (clear) *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 1/4" through 1 1/2" only. Available in: Americas Europe n Asia Pacific n 3-112 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing TAT-125 (Continued) Product Dimensions Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.1 [1.500] 19.1 [0.750] Size 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 Recovered Wall Thickness** Total Wall Adhesive Wall After Heating After Heating (Nominal) (Nominal) 0.69 [0.027] 0.23 [0.009] 0.71 [0.028] 0.25 [0.010] 0.74 [0.029] 0.13 [0.005] 0.74 [0.029] 0.13 [0.005] 0.76 [0.030] 0.15 [0.006] 0.89 [0.035] 0.15 [0.006] 1.07 [0.042] 0.20 [0.008] 1.19 [0.047] 0.28 [0.011] **Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Standard Nonstandard Size selection Standard packaging Ordering description Black (-0) White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8), clear (-X , not flame-retardant) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, TAT-125 1/4-0). 3-113 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing TC Caps Semirigid, FlameRetardant Polyolefin Caps Product Facts 2.5:1 shrink ratio n Flame-retardant n Permanent or temporary method to terminate wires n Rapid, simple installation n Rugged protection against abrasion, vibration, and flexing n RoHS compliant n Specifications/Approvals Applications Installation Operating Temperature Range Widely used for wire terminations because of their light weight, small size and durability. Vibration-proof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical equipment. Also used to protect the ends of wire during storage. Minimum shrink temperature: 110C [230F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 135C [275F] Series UL TE TC Caps E85381 600 V, 125C TC Caps SCD Available in: Americas Europe Asia Pacific n n n 3-114 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing TC Caps (Continued) Product Dimensions Length Nominal Minimum Open Overall as Barrel after Recovery* Supplied White (-9) 19.1 (0.750) 10.2 (0.400) Red (-2) 25.4 (1.000) 14.0 (0.550) Gray (-8) 28.6 (1.125) 14.0 (0.550) Color Size TC 4001 TC 4003 TC 4005 Inside Diameter Recovered Wall Thickness** After Heating Minimum Maximum Expanded Recovered as Supplied After Heating 1.6 (0.063) 0.8 (0.030) 0.51 0.12 (0.020 0.005) 3.2 (0.125) 1.3 (0.050) 0.64 0.12 (0.025 0.005) 6.4 (0.250) 2.5 (0.100) 0.69 0.12 (0.027 0.005) *See glossary for definition of "barrel". **Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Ordering description Standard One color per size per the Product Dimensions table. Always order the largest size that will shrink snugly over the component to be covered. In pieces. Specify product name, size and color (for example, TC-CAPS-4003-2). 3-115 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing TFE and TFE-R High-Temperature, Chemically Inert, Modified Tubing made with PTFE(R) Fluoropolymer Product Facts Shrink ratio: 1.8:1 (TFE) 3.2:1 (TFE-R) n High flame-resistance n Excellent chemical resistance n RoHS compliant n Specifications/Approvals Applications Installation Operating Temperature Range Designed to provide insulation and mechanical protection in severe chemical and thermal environments. Used to cover hydraulic hose and couplings to prevent contamination and corrosion. The high mechanical strength and extremely low coefficient of friction make it good for reducing damage to bearing shafts and similar applications. Minimum shrink temperature: 330C [625F] -67C to 250C [-88.6F to 482F] Minimum full recovery temperature: 340C [644F] Series Military TE TFE, TFE-R AMS-DTL-23053/12*, Classes 3 and 5 Def. Stan. 59-97 Type 5A (TFE) Def. Stan. 59-97 Type 5B (TFE-R) RW-2055 (TFE) RW-2054 (TFE-R) *Formerly MIL-I-23053/12 and MIL-DTL-23053/12. PTFE is a trademark of E. I. du Pont de Nemours and Company. Available in: Americas Europe Asia Pacific n n 3-116 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing TFE and TFE-R (Continued) Product Dimensions TFE 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 Wall Thickness** Nominal Recovered After Heating 0.23 [0.009] 0.23 [0.009] 0.25 [0.010] 0.25 [0.010] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 3 Heat-shrinkable Tubing Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 0.8 [0.032] 0.38 [0.015] 0.9 [0.035] 0.46 [0.018] 1.1 [0.043] 0.56 [0.022] 1.2 [0.047] 0.68 [0.027] 1.4 [0.055] 0.81 [0.032] 1.5 [0.059] 0.99 [0.039] 1.9 [0.075] 1.24 [0.049] 2.3 [0.091] 1.55 [0.061] 3.0 [0.118] 1.83 [0.072] 3.8 [0.150] 2.26 [0.089] 4.8 [0.189] 2.84 [0.112] 6.1 [0.240] 3.58 [0.141] 7.6 [0.299] 4.52 [0.178] 9.4 [0.370] 5.69 [0.224] 10.9 [0.429] 7.06 [0.278] 11.9 [0.469] 8.81 [0.347] Size **Wall thickness will be less if tubing recovery is restricted during shrinkage. TFE-R Inside Diameter Minimum Expanded Maximum Recovered After Heating as Supplied 2.0 [0.079] 0.6 [0.024] 3.2 [0.126] 1.0 [0.039] 6.4 [0.252] 1.6 [0.063] 9.5 [0.374] 2.4 [0.095] 12.7 [0.500] 3.7 [0.146] 15.9 [0.626] 4.5 [0.177] 19.0 [0.748] 5.7 [0.224] 25.4 [1.000] 7.1 [0.230] 32.0 [1.260] 8.8 [0.347] Size 5/64 1/8 1/4 3/8 1/2 5/8 3/4 1 1-1/4 Wall Thickness** Nominal Recovered After Heating 0.23 [0.009] 0.25 [0.010] 0.30 [0.012] 0.30 [0.012] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Clear (-X) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example,TFE 22-X). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 3-117 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Tubing Kits and Mini-Spools Smaller Packaging Options for Single Wall and Adhesive-Lined Tubing Products Product Facts VERSAFIT and RNF-100 tubing: 2:1 shrink ratio n DWP-125: 3:1 shrink ratio n ES1000: 4:1 shrink ratio n VERSAFIT tubing's low full recovery temperature reduces installation time and the risk of damage to temperature-sensitive components n RNF-100 offers excellent physical, chemical, and electrical properties that meet or exceed commercial, industrial and military standards for highly reliable, general purpose tubing n DWP-125 and ES1000 have high-shrink-ratios to allow for insulation and sealing of irregular shapes; few sizes cover a wide range of diameters n RoHS compliant n Applications Single wall VERSAFIT and RNF-100 tubing provide electrical insulation and strain relief of in-line components, electrical connections, wire terminations, and splices. They can be used to bundle wires for flexible light duty harnesses. Also to identify or color code wires, cables, terminals and electronic components. Adhesive-lined DWP-125 and ES1000 environmentally seal and protect a wide variety of electrical applications, including wire splices, terminations, breakouts and connector-tocable transitions. Operating Temperature Range VERSAFIT and RNF-100: -55C to 135C [-67F to 275F] DWP-125: -40C to 110C [-40F to 230F] Installation Minimum full recovery temperature: VERSAFIT: 90C [194F] ES1000: -40C to 130C [-40F to 266F] RNF-100: 121C [250F] DWP-125: 125C [257F] ES1000: 135C [275F] Specifications/Approvals Series UL CSA Military TE VERSAFIT E35586 VW-1 600 V, 125C E35586 600 V, 125C E35586 600 V, 125C E85381 600 V, 125C LR31929 VW-1 600 V, 125C LR31929 600 V, 125C AMS-DTL-23053/5*, Classes 1 & 3 AMS-DTL-23053/5*, Class 1 RW-3009 -- -- DWP-125 SCD -- -- RT-1113 RNF-100 DWP-125 ES1000 (R) RT-350 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe n Asia Pacific n 3-118 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Tubing Kits and Mini-Spools (Continued) Single Wall Tubing KIT 1 - 2 to 1 Shrink Ratio * Black * 600V, 125C, UL/CSA VW-1 (KIT 1 PN: A55251-000) KIT 2 - 2 to 1 Shrink Ratio * 7 Colors** * 600V, 125C, UL/CSA VW-1 (except clear) (KIT 2 PN: D54859-000) KIT 3 - Black/White/Red/Clear * 600V, 125C, UL (KIT 3 PN: E42160-000) Quantity (6 Inch Pieces) 30 28 24 20 14 10 Fits Wire Gauge Size 18 - 14 AWG 12 - 10 AWG 8 AWG 6 -3 AWG 2 - 1/0 AWG 2/0 - 4/0 AWG Refill Part Number D76139-000 F37063-000 D27573-000 C02462-000 A92664-000 C21270-000 Expanded I.D. VERSAFIT-3/32" VERSAFIT-1/8" VERSAFIT-3/16" VERSAFIT-1/4" VERSAFIT-3/8" Quantity (6 Inch Pieces) 35 28 21 21 14 Fits Wire Gauge Size 18 AWG 16 AWG 14 AWG 12 - 10 AWG 8 AWG Refill Part Number E31091-000 349256-000 C53800-000 C87605-000 A82691-000 VERSAFIT-1/2" 14 6 - 3 AWG E10896-000 Expanded I.D. DWP-125-1/8" DWP-125-3/16" DWP-125-1/4" DWP-125-1/2" DWP-125-3/4" DWP-125-1" ES1000-NO.1 ES1000-NO.2 ES1000-NO.3 ES1000-NO.4 Quantity (6 Inch Pieces) 25 25 24 10 5 3 6 5 5 3 Fits Wire Gauge Size 20 - 16 AWG (3 to 1 Shrink Ratio) 14 -10 AWG (3 to 1 Shrink Ratio) 12 -10 AWG (3 to 1 Shrink Ratio) 6 -3 AWG (3 to 1 Shrink Ratio) 2 - 1/0 AWG (3 to 1 Shrink Ratio) 2/0 - 4/0 AWG (3 to 1 Shrink Ratio) 16 - 12 AWG (4 to 1 Shrink Ratio) 12 - 10 AWG (4 to 1 Shrink Ratio) 10 - 8 AWG (4 to 1 Shrink Ratio) 6 -3 AWG (4 to 1 Shrink Ratio) 3 Heat-shrinkable Tubing Adhesive-Lined Tubing Expanded I.D. VERSAFIT-3/16" VERSAFIT-1/4" VERSAFIT-3/8" VERSAFIT-1/2" VERSAFIT-3/4" VERSAFIT-1" Refill Part Number D14889-000 E87367-000 F91864-000 F41454-000 C67617-000 F66623-000 KITS 1, 2 and 3 are comprised of a durable six section plastic box with hinged lid. Inside the lid are product selection guidelines. Ask your Sales Representative about KIT 4 and KIT 6, our Economy Tubing Kits in a reclosable plastic bag, also used on "point of sale" racks. Here are Part Numbers for those Kits and their content: KIT 4: E32151-000 (Three pieces each of 3/16", 1/4", 3/8", 1/2", 3/4" and 1" Black tubing in 6 inch pieces) KIT 6: C72402-000 (Three pieces each of 3/64", 1/16", 3/32" and 1/8" Black tubing in 6 inch pieces) VERSAFIT MINI-SPOOLS 2 to 1 Shrink Ratio * Black * 600V, 125C, UL/CSA VW-1 Expanded I.D. VERSAFIT-3/64" VERSAFIT-1/16" VERSAFIT-3/32 VERSAFIT-1/8" VERSAFIT-3/16" VERSAFIT-1/4" VERSAFIT-3/8" VERSAFIT-1/2" VERSAFIT-3/4" VERSAFIT-1" Quantity (Feet) 100 75 65 60 50 40 35 30 25 15 Part Number C16404-000 E40870-000 D70981-000 C17600-000 F27135-000 F64479-000 D57591-000 E37316-000 449582-000 F27156-000 VERSAFIT is a very flexible, highly flame-retardant polyolefin tubing, 90C full recovery temperature, good fluid resistance with a UL 224/CSA VW-1 flammability rating. RNF-100 MINI-SPOOLS 2 to 1 Shrink Ratio * Black * 600V, 125C, UL/CSA Expanded I.D. RNF-100-3/64" RNF-100-1/16" RNF-100-3/32 RNF-100-1/8" RNF-100-3/16" RNF-100-1/4" RNF-100-3/8" RNF-100-1/2" RNF-100-3/4" RNF-100-1" Quantity (Feet) 100 75 65 60 50 40 35 30 25 15 Part Number D00409-000 A66551-000 D42391-000 F56629-000 E77288-000 F75818-000 D12330-000 A81736-000 E40866-000 E62131-000 RNF-100 is a flexible, flame-retardant polyolefin tubing, 121C full recovery temperature, excellent fluid resistance with a UL 224/CSA All Tubing flammability rating. 3-119 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing URHT Ultra-High-Ratio, FlameRetardant, Polyolefin HeatShrinkable Tubing Product Facts Shrink ratios as high as 8:1 Specially formulated for thick wall insulation, strain relief and abrasion protection n Flame retardant passing ASTM D 635 n Excellent performance in both hot and cold environments n Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations n RoHS compliant n n Applications Ultra-high-shrink-ratio, heatshrinkable tubing, with expansion ratios as high as 8-to-1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. Cable harnesses can be repaired and released without disassembly. This product can be used to seal the back end of a connector or Specifications/Approvals simply repair a damaged outer insulation of a cable or wire. URHT tubing is available with or without a hot melt adhesive lining. Installation Minimum shrink temperature: 135C [275F] Minimum full recovery temperature: 150C [302F] Operating Temperature Range -55C to 135C [-67F to 275F] Series Military TE URHT SAE-AS81765/1, Type II* URHT SCD *heat-shrinkable, crosslinked, flexible polyolefin Available in: Americas Europe Asia Pacific n n n 3-120 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing URHT (Continued) Product Dimensions URHT-200 Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 50.80 (2.000) 5.84 (0.230) URHT-300 76.20 (3.000) Size 8.64 (0.340) Wall Thickness Nominal Recovered After Heating 3.56 (0.140) 3.56 (0.140) Unrestricted Full Recovered Length 6.35 (.250) 7.62, 101.60, 152.40, 254.00 (3, 4, 6, 10) 7.62, 101.60, 152.40, 254.00 (3, 4, 6, 10) 3 Heat-shrinkable Tubing Ordering Information Part Numbering System Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. In pieces. Specify product name, size, cut length and color (for example, URHT-200-10-0). URHT - _ / _ / _ 42 = Std Adhesive 86 = High Performance Adhesive Unrestricted recovered length Expanded inside diameter - as supplied 3-121 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Versafit Highly Flame-Retardant, Very Flexible, Low-ShrinkTemperature, Polyolefin Tubing Product Facts 2:1 shrink ratio Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components n Very flexible; doesn't easily wrinkle when bent n Highly flame-retardant n Hot stamps extremely well n Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials n Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances n RoHS compliant n n Applications Installation Operating Temperature Range Cost-effective choice for many commercial and military applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Bundles wires for very flexible light-duty harnesses. Strain-relieves electrical wire connections for commercial applications. Identifies or colorcodes wires, cables, terminals, and components. Minimum shrink temperature: 70C [158F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 90C [194F] Specifications/Approvals Series UL CSA Versafit E35586 VW-1 600 V, 125C LR31929 VW-1 600 V, 125C (R) Military TE AMS-DTL-23053/5* Classes 1 & 3 RW-3009 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific n n n 3-122 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Versafit (Continued) Product Dimensions Recovered Wall Thickness** After Heating 0.40 0.08 [0.016 0.003] 0.43 0.08 [0.017 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.76 0.08 [0.030 0.003] 0.76 0.08 [0.030 0.003] 0.89 0.12 [0.035 0.005] 1.02 0.15 [0.040 0.006] 1.02 0.15 [0.040 0.006] 1.14 0.16 [0.045 0.007] 1.27 0.20 [0.050 0.008] 1.40 0.23 [0.055 0.009] 3 Heat-shrinkable Tubing Inside Diameter Expanded Maximum Recovered as Supplied After Heating 1.63 0.2 [0.064 0.008] 0.6 [0.023] 3/64 1.85 0.2 [0.073 0.008] 0.8 [0.031] 1/16 3/32 2.79 0.2 [0.110 0.008] 1.2 [0.046] 3.43 0.2 [0.135 0.008] 1.6 [0.062] 1/8 5.21 0.3 [0.205 0.010] 2.4 [0.093] 3/16 1/4 7.11 0.3 [0.280 0.010] 3.2 [0.125] 3/8 10.16 0.4 [0.400 0.015] 4.8 [0.187] 13.72 0.4 [0.540 0.015] 6.4 [0.250] 1/2 16.90 0.4 [0.665 0.015] 8.0 [0.315] 5/8*** 3/4 20.45 0.4 [0.805 0.015] 9.5 [0.375] 1 25.53 0.4 [1.055 0.015] 12.7 [0.500] 33.40 0.7 [1.315 0.025] 15.9 [0.625] 1 1/4*** 1 1/2 39.88 0.8 [1.570 0.030] 19.1 [0.750] 2 52.83 1.0 [2.080 0.040] 25.4 [1.000] 78.49 1.0 [3.090 0.040] 38.1 [1.500] 3 104.14 1.3 [4.100 0.050] 50.8 [2.000] 4 Size **Wall thickness will be less if tubing recovery is restricted during shrinkage. ***Nonstandard size; available by special order only. Ordering Information Color Standard Black (-0), white (-9), red (-2), blue (-6), yellow (-4), green (-5), sizes 3/64 through 1-inch only) Nonstandard Brown (-1), orange (-3), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging**** On spools. Ordering description***** Specify product name, size and color (for example, Versafit 1/4-0). ****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64" up to 1". *****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-123 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Versaflex Expandable, Braided, Polyester Sleeving Product Facts Excellent abrasion and cutthrough resistance n Lightweight n Flexible (even at low temperatures) n Fungus proof n Not affected by most chemical and solvents, non-hygroscopic n Versaflex-FR sleeving meets UL VW-1 and is selfextinguishing n Wide range of sizes available n RoHS compliant n Applications Versaflex sleeving is suited for the mechanical protection of wire harnesses, hoses, and all other applications where exceptional flexibility combined with superior abrasion/cut resistance is required. It also serves as an economical Specifications/Approvals means for wire bundling that will not trap heat or moisture; expanding easily to fit over irregular shapes, then contracting to conform and grip. To prevent fraying, these products should be cut to length using a hot knife. Installation This product is cold applied. Operating Temperature Range -50C to 150C [-58F to 302F] (220C [-58F to 302F] for short periods) Series UL TE Versaflex-FR Versaflex E306976 VW-1, 125C -- RK-6772 Available in: Americas Europe Asia Pacific n n 3-124 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Versaflex (Continued) Product Dimensions 3 (0.118) 4 (0.158) 5 (0.197) 6 (0.236) 8 (0.315) 10 (0.394) 12 (0.472) 15 (0.591) 20 (0.787) 25 (0.984) 30 (1.181) 40 (1.575) 50 (1.969) Ordering Information Maximum 5 (0.197) 7 (0.276) 9 (0.354) 12 (0.472) 12 (0.472) 15 (0.591) 17 (0.669) 20 (0.787) 26 (1.024) 34 (1.339) 40 (1.575) 50 (1.969) 60 (2.362) Size 1/8 1/4 3/8 1/2 3/4 1-1/4 1-3/4 2 Versaflex (Imperial) Nominal Size Size Range 3 (0.118) 2.4 - 6.4 (0.094 - 0.252) 6 (0.236) 3.2 - 9.5 (0.125 - 0.375) 10 (0.394) 4.7 - 16 (0.185 - 0.630) 13 (0.512) 6.4 - 19 (0.252 - 0.748) 19 (0.748) 13 - 32 (0.512 - 1.260) 32 (1.256) 19 - 45 (0.748 - 1.772) 45 (1.772) 32 - 70 (1.260 - 2.756) 51 (2.008) 38 - 76 (1.496 - 2.992) Size 1/8 1/4 3/8 1/2 3/4 1-1/4 1-3/4 2 Versaflex-FR flame retardant, expandable polyester braid Nominal Size Size Range 3 (0.118) 2.4 - 6.4 (0.094 - 0.252) 6 (0.236) 3.2 - 9.5 (0.125 - 0.375) 10 (0.394) 4.7 - 16 (0.185 - 0.630) 13 (0.512) 6.4 - 19 (0.252 - 0.748) 19 (0.748) 13 - 32 (0.512 - 1.260) 32 (1.256) 19 - 45 (0.748 - 1.772) 45 (1.772) 32 - 70 (1.260 - 2.756) 51 (2.008) 38 - 76 (1.496 - 2.992) 3 Heat-shrinkable Tubing Versaflex (metric) Size Range Minimum 1 (0.039) 2 (0.079) 3 (0.118) 4 (0.158) 5 (0.197) 7 (0.276) 8 (0.315) 10 (0.394) 14 (0.551) 18 (0.709) 20 (0.787) 30 (1.181) 40 (1.575) Nominal Size Color Standard Versaflex (metric) : Black (-0) Grey (-8) Versaflex (imperial) : Black (-0) Versaflex-FR : Black with a white X tracer (-09) Standard packaging Ordering description On spools. Specify product name, size and color (for example, VERSAFLEX-FR-1/4-09-SP) 3-125 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing XFFR Halogen-Free, Flame-Retardant, Heat-Shrinkable Tubing Product Facts Emits minimal amounts of toxic or acid gasses during combustion n Meets performance requirements of MIL-C-24640 and MIL-C-24643 cable jackets n Resists moisture, fungus, and weathering n Available in expansion ratios as high as 3:1 n XFFR has the following approvals: - ABS (American Bureau of Shipping) - Lloyd's (Lloyd's Register of Shipping) n RoHS compliant n Specifications/Approvals Applications Installation Operating Temperature Range XFFR halogen-free tubing can be used for rejacketing and repairing halogen-free cables in any enclosed area where a flame-retardant, halogen-free environment is required. These environments include tunnels, buildings, mass transit vehicles, and ships. When installed with S-1305 tape, the tubing can also be used in applications requiring water sealing and protection from abrasion and corrosion. Minimum shrink temperature: 70C [158F] -55C to 110C [-67F to 230F] Minimum full recovery temperature: 121C [250F] Series Military Industry TE XFFR MIL-C-24640 MIL-C-24643 NES 713 NES 711 RW-2016 Available in: Americas Europe Asia Pacific n n n 3-126 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing XFFR (Continued) Product Dimensions Size XFFR-03 XFFR-04 XFFR-07 XFFR-11 XFFR-15 XFFR-20 XFFR-30 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 7.62 [0.300] 2.54 [0.100] 10.16 [0.400] 3.81 [0.150] 19.05 [0.750] 5.59 [0.220] 27.94 [1.100] 9.52 [0.375] 38.10 [1.500] 12.70 [0.500] 50.80 [2.000] 19.05 [0.750] 76.20 [3.000] 31.75 [1.250] Recovered Wall Thickness* After Heating (Nominal) 2.03 [0.080] 2.03 [0.080] 2.03 [0.080] 2.67 [0.105] 3.05 [0.120] 3.05 [0.120] 4.06 [0.160] *Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Part Numbering System Color Size selection Standard packaging Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. XFFR - 03 X 4 / NM "NM" - no mark Length in feet (4 feet standard) Size Family 3-127 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ZH-100 Flexible, Thin-Wall, LowFire-Hazard Tubing Product Facts 2:1 shrink ratio n Low smoke emissions n Flexible, flame-retardant n No added halogens n Low evolution of acid gases n RoHS compliant n Specifications/Approvals Applications Installation Operating Temperature Range ZH-100 is a flexible, thin-wall, heat-shrinkable tubing designed for lowfire-hazard applications. ZH-100 contains no added halogens, and exhibits excellent fire safety characteristics combined with low evolution of acid gases, while retaining good mechanical and fluid resistance properties. Minimum shrink temperature: 80C [176F] -30C to 105C [-22F to 221F] Minimum full recovery temperature: 120C [248F] Series Industry TE ZH-100 BR 1326A RW-2031 Available in: Americas Europe Asia Pacific n n n 3-128 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ZH-100 (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.0 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.0 [1.500] 19.0 [0.750] 51.0 [2.000] 25.4 [1.000] Size 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 2 Recovered Wall Thickness* After Heating 0.50 0.10 [0.019 0.004] 0.50 .0.10 [0.019 0.004] 0.65 0.15 [0.026 0.006] 0.65 0.15 [0.026 0.006] 0.65 0.15 [0.026 0.006] 0.75 0.15 [0.030 0.006] 0.90 0.15 [0.035 0.006] 1.00 0.20 [0.039 0.008] 1.15 0.25 [0.045 0.010] *Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, ZH-100 1/8-0). 3-129 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ZHTM Heat-Shrinkable, Flexible Tubing with Low Toxicity for Fire Safety Applications Product Facts 2:1 shrink ratio Low smoke emission n System 100 tubing n RoHS compliant n n Applications A flexible, thick-wall, heat-shrinkable tubing to be used in conjunction with -100 molded parts and Zerohal cable to form System 100. This material exhibits excellent fire safety characteristics combined with low smoke emission and low evolution of acid gases while retaining good mechanical and fluidresistance properties. Specifications/Approvals Used for insulation and protection of cables, harnesses, and electrical and electronic components in enclosed spaces, such as in marine applications, mass transit systems, and offshore installations, to reduce toxicity risks, or where equipment would be irreparably damaged by corrosive products of combustion. Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 121C [250F] Operating Temperature Range -30C to 105C [-22F to 221F] Series Military Agency Industry TE ZHTM Def. Stan. 59-97 Issue 3 Type 8 BS 4G-198 Part 3 Type 15 VG 95343 Part 5 Type L VDE 0341/Pt 9005 BR 1326A RW-2058 Available in: Americas Europe Asia Pacific n n n 3-130 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing ZHTM (Continued) Product Dimensions Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.0 [0.118] 1.5 [0.059] 5.0 [0.197] 2.5 [0.098] 8.0 [0.315] 4.0 [0.157] 12.0 [0.472] 6.0 [0.236] 18.0 [0.709] 9.0 [0.354] 24.0 [0.945] 12.0 [0.472] 40.0 [1.575] 20.0 [0.789] 50.0 [1.969] 30.0 [1.181] Size 3/1.5 5/2.5 8/4 12/6 18/9 24/12 40/20 50/30 Recovered Wall Thickness* After Heating 0.70 0.10 [0.028 0.004] 0.75 0.12 [0.030 0.005] 0.80 0.15 [0.031 0.006] 0.90 0.15 [0.035 0.006] 1.00 0.18 [0.039 0.007] 1.10 0.20 [0.043 0.008] 1.30 0.23 [0.051 0.009] 1.50 0.28 [0.059 0.011] *Wall thickness will be less if tubing recovery is restricted during shrinkage. 3 Heat-shrinkable Tubing Ordering Information Color Size selection Standard packaging Ordering description** Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, ZHTM 8/4-0-SP). **Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 3-131 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Heat-Shrinkable Tubing Engineering Notes 3-132 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Table of Contents Overview ............................................................................................................4-2 General Information ..........................................................................................4-3, 4-4 Selection Tables .............................................................................................4-5, 4-6 Part Numbering System ..........................................................................................4-7 Visual Selection Guide ....................................................................................4-8 to 4-20 Boot Adapter Selection Tables ........................................................................4-21 to 4-23 Material Selection Table .......................................................................................4-24 Materials -3 Semirigid modified polyolefin .......................................4-25, 4-26 -4 Flexible polyolefin ......................................................4-27, 4-28 -12 Modified fluoroelastomer .............................................4-29, 4-30 -25 Fluid-resistant modified elastomer .................................4-31, 4-32 -25S Fluid-resistant screened elastomer .................................4-33, 4-34 -50 Fluid-resistant modified elastomer .................................4-35, 4-36 -51 Chemical-resistant fluoroelastomer .................................4-37, 4-38 -55 Flexible fluoropolymer...................................................4-39, 4-40 -71 Semirigid modified polyolefin .......................................4-41, 4-42 -100 Low-fire-hazard material................................................4-43, 4-44 -100S Low-fire-hazard screened material .................................4-45, 4-46 -125 Flexible fluoropolymer...................................................4-47, 4-48 -770 CBRN fluoroelastomer................................................4-49 to 4-51 -780 CBRN fluroelastomer ................................................4-52 to 4-54 -790 CBRN fluroelastomer ................................................4-55 to 4-57 End caps ..................................................................4-58, 4-59 Heat-shrinkable end caps .............................................4-60, 4-61 Boots 202A111 to 196 202C611 to 663 202D121 to 196 202D211 to 299 202D921 to 963 202F211 to 274 202G211 to 253 202G611 to 653 202K121 to 185 214A011 to 052 214A311 to 352 222A111 to 196 222D121 to 196 222D211 to 299 222D921 to 963 222F211 to 285 222K121 to 185 234A011 to 071 234A111 to 152 234A611 to 671 242W042 to 063 Micro Molded Shapes Straight boot .....................................................................4-62 Uniboot ...........................................................................4-63 Straight, lipped boot ............................................................4-64 Straight, lipped boot ............................................................4-65 Straight, lipped boot ............................................................4-66 Straight, lipped boot ............................................................4-67 Straight, lipped boot ............................................................4-68 Uniboot ...........................................................................4-69 Straight, lipped boot ............................................................4-70 D-subminiature, straight boot ................................................4-71 D-subminiature, straight boot ................................................4-72 Right-angled boot ...............................................................4-73 Right-angled, lipped boot ...................................................4-74 Right-angled, lipped boot ...................................................4-75 Right-angled, lipped boot ...................................................4-76 Right-angled, lipped boot ...................................................4-77 Right-angled, lipped boot ...................................................4-78 D-subminiature, right-angled boot ..........................................4-79 D-subminiature, side-entry boot .............................................4-80 D-subminiature, 90 end-entry boot .......................................4-81 45 angled boot ..................................................................4-82 Microboots ............................................................4-83 to 4-87 Feedthroughs 207W213 to 256 CES Two-part feedthrough .........................................................4-88 Heat-shrinkable cable entry seals .................................4-89 to 4-92 Transitions 301A011 to 048 301A511 to 514 322A112 to 158 342A012 to 058 362A014 to 114 381A301 to 304 T transition ........................................................................4-93 Slimline T transition ............................................................4-94 T transition ........................................................................4-95 45 side-breakout transition ...................................................4-96 30 side-breakout transition ...................................................4-97 Slimline Y transition ............................................................4-98 Molded Parts Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE Connectivity for most current data. Caps 101A011 to 094 SSC 4 4-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Table of Contents (Continued) 382A012 to 046 382C312, 322 & 332 462A011 to 060 462A421 to 424 562A011 to 067 QFT SSB, T, F to 8S Accessories 202W302 to 342 400W242 RayOLOn Kits SEB shrinkHOoP XL Products Sigmaform Products Y transition ........................................................................4-99 Slimline Y transition ............................................................4-100 Transition, one to three cables .............................................4-101 Slimline transition, one to three cables....................................4-102 Transition, one to four cables................................................4-103 Configurable heat-shrink transition ..............................4-104, 4-105 Chem-X Heavy Duty Breakout Boots ...........................4-106, 4-107 Heat-shrink bobbins ................................................4-108, 4-109 Heat-shrink positioning ring ......................................................4-110, 4-111 Roll-on sealing sleeve .............................................4-112, 4-113 Raychem Side Entry Bushing .............................................4-114 Cable clamp heat-shrink grommet .............................................4-115 to 4-117 Conversion Table ...................................................4-118, 4-119 Conversion Table...............................................................4-120 Overview TE heat-shrinkable molded parts, with adhesive coating, form a watertight seal, protecting cables and equipment from corrosion and mechanical abuse while providing excellent electrical insulating properties. Meeting requirements for most masstransit, military, and commercial marine applications, Raychem brand molded parts include: end caps, which provide optimum waterproofing and environmental protection for underwater, underground, or outdoor applications. The end caps are highly resistant to moisture, fungus, and weathering. All of these molded parts fit a wide variety of applications. To select the right part for your application, follow these steps: Select Match the shape with the appropriate material. Select a compatible adhesive, if needed, to provide additional environmental protection. Adhesives come either preinstalled or as separate components (see Section 5). SSC Heat-shrinkable boots and transitions, which replace tapes, mold-in-place epoxies, and grease. These molded parts can be used for cable breakouts, transitions, and terminations. For example, they provide reliable sealing to specific altitudes on standard Navy cable jackets and on lead, steel, aluminum, copper, and most elastomeric insulation materials. the necessary shape. Also available is an extensive line of adapters (see Section 6) and heat-shrinkable tubings (see Section 3) to further integrate and strengthen harness assemblies. Whatever your application, TE molded parts almost always meet the performance characteristics you require, including operation in low- and high-temperature environments; mechanical strength; resistance to fluids, flame, and mechanical abuse; environmental sealing; and strain relief. 4-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts General Information 4 Molded Parts Bulbous Molded Parts Modifications TE bulbous-shaped molded parts provide rugged mechanical and environmental protection, meet numerous specifications, and have been used successfully in military wire and cable harnesses for more than 30 years. Certain variations of the standard shapes, such as shorter leg lengths or specific over expansions, are possible. Modifications must be requested prior to your order, for feasibility. Most connector strain relief boots come in two versions: With an adapter lip molded into the "H" end, which locks into the groove on the backshell adapter (part number is identified with a "D" or "K"). Without the adapter lip (the boot may be installed directly on the rear of connector threads 12 mm [.472] long or longer). This part number is identified with an "A." Many other optional features are available, such as molding ports and drain holes. For other modifications and custom shapes, please contact TE. Molding Port Modifications (-00) Some specifications call for potting the molded shape with sealant to provide additional protection from moisture. Most of the bulbous boots and transitions can be ordered with molding ports for this purpose. Drain Hole Modification (-88) Some specifications require drain holes in the molded part to provide an exit for condensation. Drain holes must be requested when you place your order. Specials Complete design, tooling, and production of custom molded shapes and special adaptations are also possible. Estimates are made upon request. 4-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts General Information (Continued) Breakout Boots Heavy-duty breakouts provide mechanical strain relief and environmental sealing for power cables where the cable jacket is cut back and conductors broken out. These boots are used widely in ship building and meet the requirements of the following: Lloyd's Register of Shipping American Bureau of Shipping (ABS) DOD-STD-2003 SAE-AS-81765/1 Cable End Caps Heat-shrinkable end caps provide a reliable method of sealing power cables, pipes, conduit, and other cylindrical objects against corrosion and moisture penetration. Slim-Line Molded Parts With their low profile, these flexible molded parts conform to cables better and create less bulk at transition points and connectors than bulbous molded parts. TE molded parts are available in a variety of slim-line shapes, including straight and right-angle boots as well as transitions. A small family of parts can provide a wide variety of expansions (under expansion, over expansion, cutoff). Modifications are easily provided. 4-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Selection Tables Boots Application Lipped boots for use with a circular adapter Nonlipped boots for use directly on a circular connector 202D121 to 196 222D121 to 196 202K121 to 185 222K121 to 185 242W042 to 063 202A111 to 196 222A111 to 196 4 202D211 to 299 222D211 to 299 202F211 to 274 222F211 to 285 202G211 to 253 Lipped boots for use with a circular adapter 202D921 to 963 222D921 to 963 Lipped boots with compressible design for use with a circular adapter 202C611 to 663 202G611 to 653 Adapter boots for use with D-subminiature connectors Typical Shapes Molded Parts Low-profile lipped boots for use with a circular adapter Family Description 214A011 to 052 234A011 to 071 214A311 to 352 234A111 to 152 234A611 to 671 4-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Selection Tables (Continued) Transitions Application Family Description Breakout Boots SSB, T, F, 6S, 85 "T" Transitions 301A011 to 048 301A511 to 514 322A112 to 158 45 Transitions 342A012 to 058 30 Transitions 362A014 to 114 "Y" Transitions 381A301 to 304 382A012 to 046 3:1 Transitions 462A011 to 060 462A421 to 424 4:1 Transitions 562A011 to 067 Typical Shapes Shape Selection: Other Products Application Family Description Feedthroughs 207W213 to 256 and CES D-Subminiatures 214A011 to 052 End Caps 101A011 to 094 and SSC Typical Shapes H K Dia. 101A Series SSC Series 4-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Part Numbering System 2 0 2D 1 21 - 3 - 01 / 42 - 0 Color (0 = Black). Other colors factory quote Optional Adhesive* Coating (precoated in factory) Modification (available on request) * Over expansion * Cutoff * Molding ports (injection and vent) Material** 4 Size of Part in Family: From 11 (= smallest) to 99 (= largest) Molded Parts Family Number Type of Part: A = Nonlipped boots/transitions C = Lipped boot D = Lipped boot F = Lipped boot K = Lipped boot S = Rayaten G = Lipped boot W = Other shapes Angle of Part: All openings Circular 0 = Straight 2 = 90 4 = 45 6 = 30 One opening Noncircular 0 = Straight 3 = 90 5 = 45 7 = 30 Number of openings in the part *See section 5 for details on adhesives. **See page 4-24 for details on materials. 4-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide Boots: Circular Connectors -- Lipped Lipped Boots for Use With an Adapter As supplied After recovery 202D121 through 196 202D211 through 299 202D921 through 963 202K121 through 185 222B012 through 063 222B112 and 123 222D121 through 196 222D211 through 299 222D921 through 963 222K121 through 185 242 A312 and 322 As supplied After recovery As supplied After recovery 4-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Boots: Circular Connectors -- Nonlipped Nonlipped Boots for Direct Attachment on Connectors As supplied After recovery 4 202A011 through 096 202A111 through 196 202A212 through 264 202A312 through 364 Molded Parts As supplied After recovery 202A915 202A921 203A021 203A211 203A312 204A011 204A511 204A612 208A011 through 086 222A011 As supplied After recovery 204A311 As supplied After recovery 4-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Boots: Circular Connectors -- Nonlipped (Continued) Nonlipped Boots for Direct Attachment on Connectors As supplied After recovery 222A111 through 196 222A213 through 255 234A313 through 355 223A213 through 233 224A012 226A075 246A166 As supplied After recovery 228A011 through 097 242A142 243A012 & 022 As supplied After recovery 202B521 through 598 Boots: Circular Connectors-Slim-Line As supplied After recovery 202C611 through 633 202G621 through 653 202E334 through 346 202F211 through 274 202G211 through 253 222F211 through 285 4-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Boots: Rectangular Connectors As supplied After recovery 214A011 through 052 214A311 through 352 214A452 234A111 234A333 234A443 4 Molded Parts 214A124 and 133 As supplied After recovery 214A814 As supplied After recovery 234A011 through 071 As supplied After recovery 234B111 4-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Transitions: Bulbous As supplied After recovery 301A011 through 048 302A012 through 037 302A214 322A012 through 037 322A112 through 158 As supplied After recovery 322A315 322A412 through 434 322A514 323A222 341A015 342A012 through 058 342A112 through 138 342A215 342A313 and 323 322B813 As supplied After recovery As supplied After recovery 343A014 through 027 362A014 through 114 4-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Transitions: Bulbous (Continued) As supplied After recovery 381A015 381A115 403A123 through 155 413A013 and 024 422A011 422A616 422A716 422A813 382A012 through 046 402A013 4 Molded Parts 363A018 As supplied After recovery 422A414 As supplied After recovery 423A014 423A117 As supplied After recovery 462A011 through 060 462A214 4-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Transitions: Bulbous (Continued) As supplied After recovery 502A812 through 845 522A013 561A017 562A011 through 067 602A012 602A022 602A114 622A014 703A155 704A011 and 012 902A014 As supplied After recovery 602A212 As supplied After recovery Transitions: Slim-Line As supplied After recovery 301A511 through 514 381A301 through 304 462A421 through 424 4-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Covers As supplied After recovery 102A951 102A961 102A962 102A992 102A993 102A994 202A817 220A012 through 023 234A211 234B111 and 122 254A015 102A981 4 Molded Parts 102A911 As supplied After recovery As supplied After recovery As supplied After recovery 302A734 401A112 and 402A212 4-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Covers (Continued) As supplied After recovery 401A212 and 403A312 401A414 403A016 501A012 and 502A212 As supplied After recovery 601A012 Sleeves As supplied After recovery 201A711 through 792 202B811 through 821 As supplied After recovery 207W213 through 264 with A-type nut 207W213-x-01 through 264-x-01 with B-type nut 4-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Caps As supplied After recovery 101A011 thru 094 4 Molded Parts Miscellaneous 204A711 and 002A011 Riser and Plug (Not heat-shrinkable) 4-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Selected Molded Shapes Families As supplied After recovery 202A111 through 196 Nonlipped boot 202D121 through 196 Lipped boot As supplied After recovery 4-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Selected Molded Shapes Families (Continued) As supplied After recovery Nonlipped boot 202D211 through 299 Lipped boot 202D921 through 963 Lipped boot 202K121 through 185 Lipped boot 207W213 through 264 Feedthrough 214A011 through 052 Rectangular boot 222A111 through 196 90 boot nonlipped 222A213 through 255 90 boot nonlipped 4 Molded Parts 202A212 through 264 As supplied After recovery As supplied After recovery As supplied After recovery 4-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Visual Selection Guide (Continued) Selected Molded Shapes Families (Continued) As supplied After recovery 222A313 through 355 90 boot nonlipped 222D121 through 196 90 boot lipped 222D211 through 299 90 boot lipped 222D921 though 963 90 boot lipped 222K121 through 185 90 boot lipped 301A011 through 048 T transition As supplied After recovery As supplied After recovery 4-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Boot Adapter Selection Tables Table 1. Boots Boot Type Material Dash Number 50, 51 71 Uni-boot 55, 780, 790 55 780, 790 Low-profile, 90 50, 51 71 770 202C611 202C621 202C632 202C642 202C653 202C663 202G621 202G632 202G642 202G653 -- 202F211 202F221 202F232 202F242 202F253 202F263 202F274 202G221 202G232 202G242 202G253 -- 222F211 222F221 222F232 222F242 222F253 222F263 222F274 222F285 Dimensions Cable Diameter Length Range 4.83-9.65 [.19-.38] 120.65 [4.75] 8.13-16.26 [.32-.64] 133.35 [5.25] 12.70-25.40 [.50-1.00] 146.05 [5.75] 17.53-35.05 [.69-1.38] 158.75 [6.25] 22.35-44.20 [.88-1.74] 171.45 [6.75] 22.86-55.63 [.90-2.19] 236.22 [9.30] 8.13-16.26 [.32-.64] 133.86 [5.27] 12.70-25.40 [.50-1.00] 151.13 [5.95] 17.53-35.05 [.69-1.38] 157.23 [6.19] 22.35-44.20 [.88-1.74] 170.18 [6.70] -- -- 6.60-15.75 [.26-.62] 105.16 [4.14] 7.62-19.30 [.30-.76] 123.95 [4.88] 8.89-22.86 [.35-.90] 146.30 [5.76] 10.16-27.18 [.40-1.07] 172.21 [6.78] 10.92-29.97 [.43-1.18] 185.16 [7.29] 12.70-36.83 [.50-1.45] 213.61 [8.41] 14.99-42.93 [.59-1.69] 203.20 [8.00] 7.62-19.30 [.30-.76] 121.16 [4.77] 8.89-22.86 [.35-.90] 138.68 [5.46] 10.16-27.18 [.40-1.07] 159.51 [6.28] 10.92-29.97 [.43-1.18] 177.80 [7.00] -- -- 6.60-15.75 [.26-.62] 105.16 [4.14] 7.62-20.83 [.30-.82] 123.95 [4.88] 8.89-22.86 [.35-.90] 146.30 [5.76] 10.16-27.18 [.40-1.07] 172.21 [6.78] 10.92-29.97 [.43-1.18] 185.16 [7.29] 12.70-36.83 [.50-1.45] 213.61 [8.41] 14.99-42.43 [.59-1.69] 224.54 [8.84] 17.53-61.21 [.69-2.41] 227.33 [8.95] Solid -- 12 14-16 18-20 22-32 24, 28, 31 12-14 16 18-20 22-32 16-24, 61 10 12-14 16 18-20 22 24-28 24 12-14 16 18-20 22-28 16-20 10 12-14 16 18-20 22 24-28 24 24-32 Fits Adapter Order Number Spin Entry Size Coupling Shielded -- 04 12--14 06-08 16-18 10-14 20 12-18 22-32 18-20 32, 36 -- 12-14 06-08 16-18 10-14 20 12-18 22-32 18-20 22-28, 61 -- 08-10 04-07 12-14 07-10 16-18 10-14 20 12-18 22 18-20 24-28 20 32 -- 12-14 07-10 16-18 10-14 20 14-18 22-24 16-20 20-24 -- 08-10 04-07 12-14 07-10 16-18 10-14 20 12-18 22 18, 20 24-28 20 32 -- 32-40 -- Tinel-Lock 04 04-07 10-16 12-18 16-20 -- 04-07 08-12 12-18 16-22 -- 04-07 05-08 08-12 12-16 16-18 18-20 -- 05-08 10-12 12-16 16-18 -- 04-07 05-10 08-12 12-16 16-18 18, 20 -- -- 4 Molded Parts Low-profile, Straight 50, 51 71 770 Part No. (continued on next page) 4-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Boot Adapter Selection Tables (Continued) Table 1. Boots (Continued) Boot Type Low-profile, Straight Low-profile, 90 Bulbous, Straight Bulbous, 90 Material Dash Number 3,4,25 -12, -100 3,4,25 -12, -100 3,4,25 -12, -100 3,4,25 -12, -100 Part No. 202D211 202D221 202D232 202D242 202D253 202D263 202D274 202D285 202D296 202D299 222D211 222D221 222D232 222D242 222D253 222D263 222D274 222D285 222D296 222D299 202D121 202D132 202D142 202D153 202D163 202D174 202D185 202D196 202K121 202K132 202K142 202K153 202K163 202K174 202K185 222D121 222D132 222D142 222D153 222D163 222D174 222D185 222D196 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Dimensions Cable Diameter Length Range 6.60-15.75 [.26-.62] 105.92 [4.17] 7.62-19.30 [.30-.76] 121.16 [4.77] 8.89-22.86 [.35-.90] 138.68 [5.46] 10.16-27.18 [.40-1.07] 159.51 [6.28] 10.92-29.97 [.43-1.18] 177.80 [7.00] 12.70-36.83 [.50-1.45] 203.20 [8.00] 14.99-42.93 [.59-1.69] 203.20 [8.00] 18.29-55.88 [.72-2.20] 203.20 [8.00] 20.07-59.69 [.79-2.35] 203.20 [8.00] 23.37-72.39 [.92-2.85] 203.20 [8.00] 6.60-15.75 [.26-.62] 105.16 [4.14] 7.62-19.30 [.30-.76] 123.95 [4.88] 8.89-22.86 [.35-.90] 146.30 [5.76] 10.16-27.18 [.40-1.07] 172.21 [6.78] 10.92-29.97 [.43-1.18] 185.16 [7.29] 12.70-36.83 [.50-1.45] 213.61 [8.41] 14.99-42.93 [.59-1.69] 224.54 [8.84] 18.29-55.88 [.72-2.20] 227.33 [8.95] 20.07-59.69 [.79-2.35] 233.43 [9.19] 23.37-72.39 [.92-2.85] 203.20 [8.00] 6.10-19.05 [.24-.75] 38.10 [1.50] 7.11-23.37 [.28-.92] 54.86 [2.16] 7.62-25.15 [.30-.99] 66.80 [2.63] 8.89-30.48 [.35-1.20] 80.10 [3.15] 10.41-34.29 [.41-1.35] 103.63 [4.08] 10.41-34.29 [.41-1.35] 103.63 [4.08] 20.83-53.34 [.82-2.10] 165.10 [6.50] 25.91-69.85 [1.02-2.75] 177.80 [7.00] 6.10-19.05 [.24-.75] 38.10 [1.50] 7.11-23.37 [.28-.92] 54.86 [2.16] 7.62-25.15 [.30-.99] 66.80 [2.63] 8.89-30.48 [.35-1.20] 80.10 [3.15] 10.41-34.29 [.41-1.35] 103.63 [4.08] 10.41-34.29 [.41-1.35] 103.63 [4.08] 20.83-53.34 [.82-2.10] 165.10 [6.50] 6.10-19.05 [.24-.75] 21.34 [0.84] 7.11-23.37 [.28-.92] 33.78 [1.33] 7.62-25.15 [.30-.99] 36.58 [1.44] 8.89-30.48 [.35-1.20] 43.69 [1.72] 10.41-34.29 [.41-1.35] 53.59 [2.11] 16.26-44.96 [.64-1.77] 77.98 [3.07] 20.83-53.34 [.82-2.10] 97.54 [3.84] 25.91-69.85 [1.02-2.75] 117.86 [4.64] 6.10-19.05 [.24-.75] 21.34 [0.84] 7.11-23.37 [.28-.92] 33.78 [1.33] 7.62-25.15 [.30-.99] 36.58 [1.44] 8.89-30.48 [.35-1.20] 43.69 [1.72] 10.41-34.29 [.41-1.35] 53.59 [2.11] 16.26-44.96 [.64-1.77] 77.98 [3.07] 20.83-53.34 [.82-2.10] 97.54 [3.84] Solid 08 08-10 10-12 12-14 16-18 20-22 24 28 -- -- 08 08-10 10-12 12-14 16-18 20-22 24 28 -- -- -- 08 10 12-14 16-18 16-18 -- -- -- 08 10 12-14 16-18 16-18 -- 08 10 12-14 16-18 20-24 -- -- 08 10 12-14 16-18 20-24 -- Fits Adapter Order Number Spin Entry Size Coupling Shielded 08-10 06-07 08-10 08 10-12 10-12 12-14 12-14 16-18 16-18 20-22 18-20 28 22-24 32-34 28 40 -- 44 -- 08-10 06-07 08-10 08 10-12 10-12 12-14 12-14 16-18 16-18 20-22 18-20 28 22-24 32-34 28 40 -- 44 -- 08 04-05 10 06-07 12-14 09-10 16-18 11-14 20-22 15-16 20-22 15-16 -- 24 -- -- 08 04-05 10 06-07 12-14 09-10 16-18 11-14 20-22 15-16 20-22 15-16 -- 24 08 04-05 10 06-07 12-14 09-10 16-18 11-14 20-22 15-16 24 18-22 -- 24 -- -- 08 04-05 10 06-07 12-14 09-10 16-18 11-14 20-22 15-16 24 18-22 -- 24 Tinel-Lock 04-07 06-07 08-10 10-12 14-16 18-20 22-24 -- -- -- 04-07 06-08 08-10 10-12 14-16 18-20 22-24 -- -- 04-07 06-08 07-10 10-12 14-16 14-16 24 -- 04-07 06-08 07-10 10-12 14-16 14-16 24 04-07 05-08 08-10 10-14 14-18 18-22 24 -- 04-07 05-08 08-10 10-14 14-18 18-22 24 4-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Boot Adapter Selection Tables (Continued) Table 2. Determining when Shims should be used Type of Shim Tubing Tubing Tubing 202E334 Tubing 202E346 202E344 Tubing 202E346 Tubing Tubing Tubing Tubing Tubing Tubing Tubing Tubing Tubing Tubing 202E334 Tubing 202E334 Tubing 202E334 Tubing 202E346 202E344 Tubing 202E346 202E344 Use tubing as a shim if necessary 4 Molded Parts Part No. Cable Range Requiring Shim 202C611 * 3.81-4.83 [.15-.19] 202C621 * 6.35-8.13 [.25-.32] 202C632 * 9.65-12.70 [.38-.50] 202C632 * 3.30-9.65 [.13-.38] 202C632 * 14.48-17.53 [.57-.69] 202C642 * 9.91-14.48 [.39-.57] 202C642 * 3.30-9.65 [.13-.38] 202C642 * 19.30-22.35 [.76-.88] 202C653 * 9.91-19.30 [.39-.76] 202C663 17.53-22.86 [.69-.90] 202D211/202F211 5.08-6.60 [.20-.26] 222D211/222F211 5.08-6.60 [.20-.26] 202D221/202F221 5.84-7.62 [.23-.30] 222D221/222F221 5.84-7.62 [.23-.30] 202D221/202F221 5.92 [.233] 222D221/222F221 5.92 [.233] 202D232/202F232 6.86-8.89 [.27-.35] 222D232/222F232 6.86-8.89 [.27-.35] 202D242/202F242 7.87-10.16 [.31-.40] 222D242/222F242 3.30-7.87 [.13-.31] 202D253/202F253 8.38-10.92 [.33-.43] 222D253/222F253 3.30-8.38 [.13-.33] 202D263/202F263 9.65-12.70 [.38-.50] 222D263/222F263 3.30-9.65 [.13-.38] 202D274/202F274 11.43-14.99 [.45-.59] 222D274/222F274 9.91-11.43 [.39-.45] 222D274/222F274 3.30-9.65 [.13-.38] 222D274/222F274 13.46-17.53 [.53-.69] 222D285/222F285 9.91-13.46 [.39-.53] 222D285/222F285 3.30-9.65 [.13-.38] 222D1XD/222D1XX -- * These ranges also apply to the 202G6XX series of boots. These ranges also apply to the 202G2XX series of boots. 4-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Material Selection Table Applications TE offers Raychem brand products in a variety of materials to enable designers and material specifiers to obtain optimum performance. Material* -3 Molded Part Material -3S Molded Part Material -4 Molded Part Material -6 Molded Part Material -8 Molded Part Material -12 Molded Part Material -25 Molded Part Material -25S Molded Part Material -50 Molded Part Material -51 Molded Part Material -55 Molded Part Material -71 Molded Part Material -100 Molded Part Material -100S Molded Part Material -125 Molded Part Material -130 Molded Part Material -770 Molded Part Material -780 Molded Part Material -790 Molded Part Material Characteristics A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with good resistance to fluids and heat. -3 molded parts are ideal for use in applications where toughness combined with resistance to occasional exposure to fluids or heat is required. -3 molded parts are recommended for use in System 10. A general purpose, heat-shrinkable flame retarded, polyolefin compound used to make shielded molded parts.-3S molded parts form part of the Rayaten shielding system and are ideal for use in applications where toughness combined with resistance to occasional exposure to fluids or heat is required. -3S molded parts are recommended for use in System 10. A general purpose, heat-shrinkable flexible and flame retarded polyolefin molding compound with good resistance to fluids and heat. -4 molded parts are ideal for use in applications where toughness combined with resistance to occasional exposure to fluids or heat is required. -4 molded parts are recommended for use in System 10. Designed for use in applications where extreme flexibility is required. The parts provide excellent strain relief and sealing over a broad temperature range and remain flexible at very low temperatures. The standard color is black. For use in outer space, where use of low outgassing components is required. The parts provide excellent strain relief at connector cable terminations. Please contact TE for available shapes. The standard color is black. A high temperature, heat-shrinkable, flexible, flame retarded, fluoroelastomeric molding compound with excellent resistance to long term fluid immersion and heat exposure. A wide range of shapes are available in this material. -12 molded parts are recommended for use in System 200. A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric molding compound, designed to offer excellent performance in harsh environments. Ideal for use in military vehicles where high temperatures and long term exposure to hot fluids is expected. A wide range of shapes are available in this material. -25 molded parts are recommended for use in System 25. A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric compound, used to make shielded molded parts. -25S molded parts form part of the Rayaten shielding system and are ideal for use in military vehicles where high temperatures and long term exposure to hot fluids is expected. -25S molded parts are recommended for use in System 25. A heat-shrinkable, highly flexible, fluid and temperature resistant, VPB molding compound, ideal for use in general purpose and high temperature military applications where exposure to petroleum based solvents is expected. Uniboots and a wide range of low profile shapes are available in this material. -50 molded parts are recommended for use in System 30. A heat-shrinkable, rugged, flexible, fluid and temperature resistant, EPB molding compound, ideal for use in general purpose applications where exposure to petroleum based solvents is expected. Uniboots and a wide range of low profile shapes are available in this material. -51 molded parts are recommended for use in System 20. A heat-shrinkable, flexible, flame retarded, fluid and high temperature resistant, modified fluoropolymer molding compound. A wide range of shapes is available. -55 molded parts are recommended for use in System 300. A heat-shrinkable, flexible, fluid and temperature resistant, polyolefin molding compound, ideal for use in general purpose applications where a good balance of fluid and heat resistance properties is required. Uniboots and a wide range of low profile shapes are available. -71 molded parts are suitable for use in System 10. A heat-shrinkable, semi flexible, low fire hazard molding compound designed to offer excellent fire safety characteristics combined with low smoke and low acid gas emission -100 also exhibits good mechanical and fluid resistance properties. A wide range of shapes are available in this material. -100 molded parts are recommended for use in System 100. A heat-shrinkable, semi flexible, low fire hazard compound used to make shielded molded parts. 100S molded parts form part of the Rayaten shielding system and are designed to offer excellent fire safety characteristics combined with low smoke and low acid gas emission. -100S also exhibits good mechanical and fluid resistance properties. -100S molded parts are recommended for use in System 100. A heat-shrinkable, flame retarded, fluid and high temperature resistant, modified fluoropolymer molding compound. A range of shapes are available. -125 molded parts are recommended for use in System 300. Non flame-retarded molded material. Low shrink temperature. NBCCS resistant material rated to 125C, Part of System 770. NBCCS resistant material rated to 175C, Part of System 780. NBCCS resistant material rated to 200C, Part of System 790. *Check with specific part page for applicable materials. 4-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -3 Semi-Rigid Modified Polyolefin Product Facts Heat-shrinkable Semi-Rigid Flame Retardant Good resistance to fluids and heat 4 Molded Parts Applications Installation Operating Temperature Range TE molded parts in -3 material are designed for use in general harnessing applications where toughness is required and systems are occasionally exposed to fluids or heat. The adhesive-lined parts provide excellent sealing and strain relief at connector-cable terminations and transitions. A wide range of shapes are available in this material. The standard color is black. -3 molded parts will shrink on the application of heat above 125C [257F]. -55C to 135C [-67F to 275F] Available in: Recommended installation temperature: 150C [302F] Americas Europe Asia Pacific 4-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -3 (Continued) Specifications/Approvals Military TE UL SAE-AS81765/1, Type I Def. Stan. 59-97 Issue 3 Type DA (Europe) BS-G-198-5-DA (Europe) SAE-AS85049/ 140, 141, 142 (material designator A) 224, File E85381 -- RT-301 -- Product Characteristics Physical Thermal Electrical Water absorption Tensile strength Ultimate elongation 2% secant modulus Specific gravity Heat aging for 168 h at 175C [347F] Heat shock for 4 h at 225C [437F] Low-temperature flex at -55C [-67F] Flammability Electric strength -- Aviation fuel F40 Fluid resistance Lubricating oil O-149 Phosphate ester hydraulic fluid (DTD 900/4881A) Specification Requirements 10.5 MPa (min.) 250% (min.) 80-160 MPa 1.4 (max.) Ultimate elongation 150% (min.) No dripping, cracking, or flowing No cracking during mandrel bend Self-extinguishing 8 MV/m (min.) 0.5% (max.) Tensile strength 8.5 MPa (min.) Ultimate elongation 200% (min.) Tensile strength 8.5 MPa (min.) Ultimate elongation 200% (min.) Test Method ISO 37; ASTM D 412 ISO 37; ASTM D 412 ASTM D 882 ISO 1183; ASTM D 792 ISO 188, ISO 37 ASTM D 2671 RK-6703, CL 2.7: RT-301 Sec. 4.3.4 RK-6703, CL 2.8: ASTM D 635 IEC 243 ISO 62 ISO 1817 and ISO 37 after immersion for 24 h at 23C [73F] ISO 1817 and ISO 37 after immersion for 24 h at 23C [73F] Tensile strength 8.5 MPa (min.) Ultimate elongation 200% (min.) ISO 1817 and ISO 37 after immersion for 24 h at 23C [73F] 4-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -4 Flexible Polyolefin Product Facts Heat-shrinkable Flexible Flame Retardant Good resistance to fluids and heat 4 Molded Parts Applications Installation Operating Temperature Range TE molded parts in -4 material are designed for use in general harnessing applications where toughness is required and systems are occasionally exposed tofluids or heat. The adhesive-lined parts provide excellent sealing and strain relief at connector-cable terminations and transitions. -4 molded parts will shrink on the application of heat above 100C [212F]. -55C to 135C [-67F to 275F] Recommended installation temperature: 150C [302F] A wide range of shapes are available in this material. The standard color is black. Available in: Americas Europe Asia Pacific 4-27 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -4 (Continued) Specifications/Approvals Military TE SAE-AS81765/1, Type II SAE-AS85049/ 140, 141, 142 (material designator B) RT-1304 UL 224, File E85381 -- -- Product Characteristics Physical Thermal Electrical Water absorption Fluid resistance Tensile strength Ultimate elongation Specific gravity Heat aging for 168 h at 175C [347F] Heat shock for 4 h at 225C [437F] Low-temperature flex at -55C [-67F] Flammability (burn time) Dielectric strength -- JP-4 fuel, aviation gasoline, water, hydraulic fluid Specification Requirements 1800 psi (min.) 400% (min.) 1.3 (max.) Ultimate elongation 300% (min.) No dripping, flowing, or cracking No cracking Average flame time: 120 s (max.) 350 V/mil (min.) 0.3% (max.) Tensile strength 8.5 MPa psi (min.) Ultimate elongation 200% (min.) Test Method ASTM D 412 ASTM D 412 ASTM D 792 RT 1304 Sec. 4.3.3 RT 1304 Sec. 4.3.5 RT 1304 Sec. 4.3.4 ASTM D 635 ASTM D 149 ASTM D 570 RT-1304 Sec. 4.3.3 4-28 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -12 Modified Fluoroelastomer Product Facts Heat-shrinkable, flexible, fluid-resistant modified fluoro-elastomer Excellent resistance to longterm fuel immersion 4 Molded Parts Applications Installation Operating Temperature Range TE -12 molded parts with fluoroelastomers are designed to be used in conjunction with tubing made from fluoroelastomers or multi-conductor cable jackets and a suitable adhesive in System 200. -12 molded parts will shrink on the application of heat above 175C [347F]. -55C to 200C [-67F to 392F] Recommended installation temperature: 220C [428F] This system provides excellent resistance to elevated temperatures and continuous fuel immersion. Available in a wide range of configurations, -12 molded parts will operate from -55C [-67F] to 200C [392F]. The standard color is black. Available in: Americas Europe Asia Pacific 4-29 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -12 (Continued) Specifications/Approvals Military SAE-AS81765/4 Def. Stan. 59-97 Issue 3 Type DD (Europe) BS-G-198-5-DD-P (Europe) SAE-AS85049/ 140, 141, 142 (material designator D) TE RT-1312 -- -- -- Product Characteristics Physical Thermal Electrical Water absorption Tensile strength Ultimate elongation 2% secant modulus Specific gravity Heat aging for 168 h at 250C [482F] Heat shock for 4 h at 300C [572F] Low temperature flex at -55C [-67F] Flammability (burn time) Electric strength -- Aviation fuel F40 Fluid resistance Lubricating oil O-149 Hydraulic fluid H515 Specification Requirements 12.4 MPa (min.) 300% (min.) 70 MPa (max.) 1.95 (max.) Ultimate elongation 250% (min.) No dripping, cracking, or flowing No cracking 30 s (max.) 8 MV/m (min). 0.5% (max.) Tensile strength 11 MPa (min.) Ultimate elongation 200% (min.) Tensile strength 11 MPa (min.) Ultimate elongation 200% (min.) Tensile strength 11 MPa (min.) Ultimate elongation 200% (min.) Test Method ISO 37 ISO 37 ASTM D 882 ISO 1183 ISO 188, ISO 37 ASTM D 2671 ASTM D 2671 ASTM D 635 IEC 243 ISO 62 ISO 1817 after immersion for 24 h at 23C [73F] ISO 1817 after immersion for 24 h at 93C [200F] ISO 1817 after immersion for 24 h at 93C [200F] 4-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -25 Fluid-Resistant Modified Elastomer Product Facts Heat-shrinkable, semi-rigid, chemical- and abrasionresistant molded shapes Excellent resistance to hightemperature fluids Resistance to long-term exposure at elevated temperatures 4 Molded Parts Applications TE heat-shrinkable molded parts in -25 material are designed to be used in conjunction with other System 25 components such as DR-25 tubing and S1125 adhesive, providing a complete cable harness system capability. -25 parts have been specifically formulated and designed to provide optimum high-temperature fluid resistance and longterm heat resistance. This unique balance of properties makes -25 parts particularly suitable for sealing and strain relief at connector-cable terminations and cable-tocable transitions on military vehicle cables and harnesses. Available in a wide range of configurations, -25 parts will operate from -75C to 150C [-103F to 302F] for long periods. The standard color is black. Available in: Installation Operating Temperature Range -25 molded parts will shrink on the application of heat above 135C [275F]. -75C to 150C [-103F to 302F] Recommended installation temperature: 175C [347F] Americas Europe Asia Pacific 4-31 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -25 (Continued) Specifications/Approvals Military VG95343 Parts 6, 7, 8 and 9 (Europe) Def Stan 59-97, Issue 3, Type DE (Europe) BSG-198-5-DE-P SAE-AS85049/ 140, 141, 142 (material designator H) TE RW-2070 -- -- -- Product Characteristics Physical Thermal Electrical Fluid resistance Tensile strength Ultimate elongation Specific gravity Heat aging for 168 h at 150C [302F Heat shock for 4 h at 225C [437F] Low-temperature flex for 4 h at -70C [-94F] Flammability (burn time) Electric strength Aviation fuel JP-4 (MIL-T-5624) Hydraulic fluid (MIL-H-6083) Diesel fuel (VV-F-800 No 2) Automotive gasoline (MIL-G-3056) Specification Requirements 15 MPa (min.) 350% (min.) 1.5 (max.) Ultimate elongation 300% (min.) No dripping, cracking, or flowing No cracking during mandrel bend 120 s (max.) 8 MV/m Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Test Method ASTM D 412 ASTM D 412 ASTM D 792 ASTM D 412 ASTM D 2671 ASTM D 2671 ASTM D 635 ASTM D 149 ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 50C [122F] ASTM D 412 after immersion for 24 h at 25C [77F] 4-32 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -25S Fluid-Resistant Screened Elastomer Product Facts Fuel and heat resistance RFI, EMI protection 4 Molded Parts Applications Operating Temperature Range Rayaten screened molded parts in -25S material are designed for use with FDR-25 or DR-25 jacketed screened multiconductor cable and S1125 adhesive to provide a complete highperformance harness system offering high levels of RFI and EMI protection. This -25 material provides optimum high-temperature fluid-resistance and longterm heat-aging properties. The material is particularly suitable for providing encapsulation, mechanical protection, and strain relief on terminations and cable transitions in harsh environments.The standard color is black. Products made from this material are normally used in an assembly (see section 7). -55C to 150C [-67F to 302F] Available in: Americas Europe Asia Pacific 4-33 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -25S (Continued) Specifications/Approvals Military VG 95343 Pt. 20, Pt. 22 TE RW-2077 Product Characteristics Specification Requirements* Initial values Heat shock (1/2 h at 200C [392F]) Thermal Heat aging (168 h at 160C [320F]) 3 thermal cycles of -75C to 150C [-103F to 302F] Immersion in the following fluids for 24 h: Lubricating oil (O-156, at 100C [212F]) Hydraulic fluid H515, at 50C [122F] Chemical Aviation fuel JP4 F40, at 23C [73F] Diesel fuel F54, at 23C [73F] 1, 1, 1, trichloroethane (1 h, at 23C [73F]) Tensile strength: 12 MPa (min.) Ultimate elongation: 400% (min.) Metal adhesion: 15 N/cm (min.) Shielding effectiveness Tensile strength: 12 MPa (min.) Ultimate elongation: 400% (min.) Shielding effectiveness Tensile strength: 12 MPa (min.) Ultimate elongation: 400% (min.) Shielding effectiveness Screening effectiveness in dB at 3 KHz to >30 MHz to 30 MHz (min.) 100 MHz (min.) -- -- -- -- -- -- 75 70 -- -- -- -- 75 70 -- -- -- -- 75 70 Shielding effectiveness 75 70 Tensile strength: 10 MPa (min.) Ultimate elongation: 300% (min.) Shielding effectiveness Tensile strength: 10 MPa (min.) Ultimate elongation: 300% (min.) Shielding effectiveness Tensile strength: 10 MPa (min.) Ultimate elongation: 300% (min.) Shielding effectiveness Tensile strength: 10 MPa (min.) Ultimate elongation: 300% (min.) Shielding effectiveness Tensile strength: 10 MPa (min.) Ultimate elongation: 300% (min.) Shielding effectiveness -- -- 75 -- -- 75 -- -- 75 -- -- 75 -- -- 75 -- -- 70 -- -- 70 -- -- 70 -- -- 70 -- -- 70 *Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. 4-34 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -50 Fluid-Resistant Modified Elastomer Product Facts Excellent heat and fluid resistance Low profile Rugged Lightweight 4 Molded Parts Applications Installation Operating Temperature Range A high-performance blend of fluoroelastomers and other polymers, TE -50 material offers excellent fluid and temperature resistance. It is suitable for use in most areas of military vehicle harnessing. This material is available in the Uniboot shape and should be chosen in applications that use System 30 components. The standard color is black. -50 molded parts will shrink on the application of heat above 150C [302F]. -55C to 150C [-67F to 302F] Available in: Recommended installation temperature is 175C [347F] Americas Europe Asia Pacific 4-35 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -50 (Continued) Specifications/Approvals Specification SC-X-15111 (U.S.) TE RT-1313 Product Characteristics Physical Thermal Electrical Fluid resistance Tensile strength Ultimate elongation Specific gravity Heat aging for 168 h at 150C [302F] Heat shock for 4 h at 225C [437F] Low-temperature flex for 4 h at -70C [-94F] Flammability (burn time) Electric strength Aviation fuel JP-4 (MIL-T-5624) Hydraulic fluid (MIL-H-6083) Diesel fuel (VV-F-800 No 2) Automotive gasoline (MIL-G-3056) Specification Requirements 15 MPa (min.) 350% (min.) 1.5 (max.) Ultimate elongation 300% (min.) No dripping, cracking, or flowing No cracking during mandrel bend 120 s (max.) 8 MV/m Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Tensile strength 12 MPa (min.) Ultimate elongation 300% (min.) Test Method ASTM D 412 ASTM D 412 ASTM D 792 ASTM D 412 ASTM D 2671 ASTM D 2671 ASTM D 635 ASTM D 149 ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 50C [122F] ASTM D 412 after immersion for 24 h at 25C [77F] 4-36 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -51 Chemical-Resistant Fluoroelastomer Product Facts Excellent fuel resistance Low profile Rugged Lightweight 4 Molded Parts Applications Installation Operating Temperature Range A high-performance elastomeric blend of polymers, TE -51 material offers excellent fluid resistance. -51 molded parts will shrink on the application of heat above 135C [275F]. -55C to 135C [-67F to 275F] It is suitable for use in most areas of military vehicle harnessing. This material is available in the Uniboot range and other slimline boots and transitions. The standard color is black. Available in: Recommended installation temperature is 150C [302F] Americas Europe Asia Pacific 4-37 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -51 (Continued) Specifications/Approvals Specification SC-X-15112 (U.S.) TE RT-1321 Product Characteristics Physical Tensile strength Ultimate elongation Specific gravity Heat aging for 168 h at 121C [250F] Thermal Electrical Heat shock for 4 h at 200C [392F] Low-temperature flex for 4 h at -55C [-67F] Flammability (burn time) Dielectric strength Lubricating oil, diesel oil, water for 24 h at 25C [77F] Gasoline for 24 h at 25C [77F] Fluid resistance Isopropyl alcohol, cleaning fluid for 24 h at 25C 77F] Hydraulic fluid for 24 h at 71C [160F] Specification Requirements 1500 psi (min.) 300% (min.) 1.6 (max.) Tensile strength 1200 psi. (min.) Elongation 250% (min.) No dripping, flowing, or cracking No cracking 120 seconds, 1 inch (max.) 200 V/mil (min.) Tensile strength 1000 psi (min.) Elongation 225% (min.) Weight increase 10% (max.) Tensile strength 800 psi (min.) Elongation 225% (min.) Weight increase 25% (max.) Tensile strength 1400 psi (min.) Elongation 225% (min.) Weight increase 10% (max.) Tensile strength 1000 psi (min.) Elongation 225% (min.) Weight increase 25% (max.) Test Method ASTM D 412 ASTM D 412 ASTM D 792 RT-1321 Sec. 4.3.3 RT-1321 Sec. 4.3.3 RT-1321 Sec. 4.3.5 RT-1321 Sec. 4.3.4 ASTM D 635 ASTM D 149 RT-1321 Sec. 4.3.3 and 4.3.7 RT-1321 Sec. 4.3.3 and 4.3.7 RT-1321 Sec. 4.3.3 and 4.3.7 RT-1321 Sec. 4.3.3 and 4.3.7 4-38 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -55 Flexible Fluoropolymer Product Facts Flame retardant Abrasion and cut through resistance Flexible High temperature resistance High fluid resistance Environmentally sealed Applications A heat-shrinkable, flexible, flame retardant, fluid and high temperature resistant, modified fluoropolymer molding compound. -55 molded parts are ideal for use in applications where chemical resistance and abrasion resistance is required. A wide range of shapes are available. -55 molded parts are recommended for use in System 300. Specifications/Approvals Operating Temperature Range -65C to 200C [-85f to 392F] Installation This specification covers the requirements for one type of flexible, electrical insulating molded component whose expanded dimensions will reduce to a predetermined size upon the application of heat in excess of 220C [428F]. 4 Molded Parts Use the System 300 family of parts in military and industrial applications where excellent high temperature performance and good physical and chemical properties are a requirement. System 300 jacketing is based on a modified fluoropolymer and features a one part epoxy adhesive in tape form. RT-1330 Product Characteristics Physical Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3 Ultimate Elongation percent 200 minimum ASTM D 2671 Specific Gravity -- 2.0 maximum ASTM D 792 Low Temperature Flexibility 4 hours at -65 2C [-85 4F] -- No cracking Section 4.3.4 Heat Shock 4 hours at 300C [572F] Heat Resistance 336 hours at 250C [482F] Followed by tests for: Tensile Strength Elongation -- No dripping, flowing or cracking Section 4.3.5 Available in: -- -- Section 4.3.6 psi (MPa) percent 2000 minimum (13.8) 150 minimum Section 4.3.3 ASTM D 2671 Americas Europe Asia Pacific 4-39 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -55 (Continued) Product Characteristics (Continued) Electrical Dielectric Strength Volume Resistivity volts/mil ohm-cm 200 minimum 1011 minimum ASTM D 149 ASTM D 257 Noncorrosive Section 4.3.7 ASTM D 2671 Procedure A Chemical Corrosive Effect 16 hours at 200 3C [392 5F] Flammability Average Time of Burning Average Extent of Burning Fungus Resistance Water Absorption 24 hours at 23 3C [73 5F)] Fluid Resistance 24 hours at 23 3C [73 5F] in: Gasoline, Aviation Grade 100 (ASTM D 910) 1,1,1 Trichloroethane (MIL-T-81533) Coolanol 25 Followed by tests for: Tensile Strength Ultimate Elongation 24 hours at 50 3C [122 5F] in: JP-5 (MIL-T-5624) Deicing Fluid (MIL-A-8243) Cleaning Compound (MIL-C-43616) 5% Salt Solution (O-S-1926) Fuel Oil, Diesel (VV-F-800, DF-2) Followed by tests for: Tensile Strength Ultimate Elongation 24 hours at 75 3C [167 5F] in: Hydraulic Fluid (MIL-H-5606) Skydrol(R) 500 Lubricating Oil (MIL-L-2104) Lubricating Oil (MIL-L-7808) Followed by tests for: Tensile Strength Ultimate Elongation Fluid Resistance 5 hours at 23 3C [73 5F] Tensile Strength Ultimate Elongation Nuclear Radiation Resistance Followed by tests for: Tensile Strength Ultimate Elongation -- seconds inches (mm) -- 15 maximum 0.5 maximum (12.5) Rating of 1 or less ASTM D 635 ASTM G 21 percent 0.5 maximum ASTM D 570 -- -- Section 4.3.8 psi (MPa) percent 3000 minimum (20.7) 150 minimum Section 4.3.3 ASTM D 2671 psi (MPa) percent -- 3000 minimum (20.7) 150 minimum -- Section 4.3.3 ASTM D 2671 Section 4.3.8 psi (MPa) percent -- 3000 minimum (20.7) 150 minimum -- Section 4,3.3 ASTM D 2671 Section 4.3.8 psi (MPa) Percent 3500 minimum (24.1) 150 minimum Section 4.3.3 ASTM D 2671 Section 4.3.9 psi (MPa) percent 3500 minimum (24.1) 150 minimum -- 4-40 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -71 Semirigid Modified Polyolefin Product Facts Flexible Flame-retardant 4 Molded Parts Applications Installation Operating Temperature Range TE -71 material is a flexible, flame-retardant polyolefin suitable for use in general harnessing applications. The material is very flexible and offers a good balance of fluid and heat resistance. If Uniboot molded parts are required, -71 should be chosen as a replacement for -4. The standard color is black. -71 molded parts will shrink on the application of heat above 125C [257F]. -55C to 135C -67F to 275F] Available in: Recommended installation temperature is 150C [302F] Americas Europe Asia Pacific 4-41 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -71 (Continued) Specifications/Approvals Military SAE-AS81765/1, Type II TE RT-1316 Product Characteristics Physical Thermal Electrical Water absorption Fluid resistance Tensile strength Ultimate elongation Specific gravity Heat aging for 168 hr at 175C [347F] Heat shock for 4 h at 250C [482F] Low-temperature flex for 4 h at -55C [-67F] Flammability (burn time) Electric strength -- Aviation fuel JP-4 (MIL-T-5624) Lubricating oil O-149 (MIL-L-7808) Hydraulic fluid (MIL-H-5606) Skydrol(R) 500 Specification Requirements 10 MPa (min.) 250% (min.) 1.40 (max.) Ultimate elongation 200% (min.) No dripping, cracking, or flowing No cracking during mandrel bend 90 s (max.) 8 MV/m 0.5% (max.) Tensile strength 5 MPa (min.) Ultimate elongation 200% (min.) Tensile strength 5 MPa (min.) Ultimate elongation 200% (min.) Tensile strength 5 MPa (min.) Ultimate elongation 200% (min.) Tensile strength 5 MPa (min.) Ultimate elongation 200% (min.) Test Method ASTM D 412 ASTM D 412 ASTM D 792 ASTM D 412 ASTM D 2671 ASTM D 2671 ASTM D 635 ASTM D 149 ASTM D 570 ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 25C [77F] ASTM D 412 after immersion for 24 h at 25C [77F] Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 4-42 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Materials -100 Low-Fire-Hazard Material Product Facts Heat-shrinkable, semiflexible molded shapes for low fire hazard applications Low-smoke index as defined by BS G 198 Part 5 Low-toxicity index as defined by NES 713 High-temperature index as defined by ISO 4589-3 4 Molded Parts Applications TE heat-shrinkable molded parts in -100 material form part of System 100. The molded parts are designed for use in conjunction with Zerohal cable and tubing for applications where hazard reduction in the event of fire is crucial. The material exhibits excellent fire safety characteristics combined with low-smoke and low-acid-gas emission while retaining good mechanical and fluidresistant properties. -100 parts with adhesive lining provide location, sealing, and strain relief of cableconnector terminations and cable-cable transitions on harnesses used where there is a need to lower the risk (such as in marine applica- Available in: tions, mass transit systems, and offshore installations), or where equipment would be irreparably damaged by the corrosive products of combustion. Available in a wide range of configurations, -100 parts will operate continuously from -30C to 105C [-22F to 221F]. The standard color is black. Operating Temperature Range -30C to 105C [-22F to 221F] Installation -100 molded parts will shrink on the application of heat above 120C [248F]. Recommended installation temperature: 150C [302F] Americas Europe Asia Pacific 4-43 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -100 (Continued) Specifications/Approvals Military/NAVSEA 5617649 (U.S.) Def. Stan 59-97, Issue 3, Type DF (Europe) BSG 198 Part 5 Type DF (Europe) BR1326 listed Class C VG95343 Part 29 & 30 SAE-AS85049/ 140, 141, 142 (material designator G) TE RW-2082 -- -- -- Product Characteristics Electrical Tensile strength Ultimate elongation 2% secant modulus Specific gravity Heat aging for 168 h at 150C [302F] Heat shock for 4 h at 225C [437F] Low-temperature flex at -30C [-22F] Limiting oxygen index Temperature index Flammability (burn time) Smoke index Toxicity index Electric strength Water absorption -- Physical Thermal Fire safety properties ISO 1817 Gasoline fuel Fluid resistance Lubricating oil O-149 Hydraulic fluid H515 Specification Requirements 8 MPa (min.) 200% (min.) 130 MPa (max.) 1.5 (max.) Ultimate elongation 100% (min.) No dripping, cracking, or flowing No cracking during mandrel bend 29 min. 250C [482F] (min.) 100 s (max.) 20 (max.) 5 (max.) per 100 g 15 MV/m (min.) 0.75% (max.) at 23C [73F] 3.5% (max.) at 70C [158F] Tensile strength 5 MPa (min.) Ultimate elongation 150% (min.) Tensile strength 5 MPa (min.) Ultimate elongation 150% (min.) Tensile strength 5 MPa (min.) Ultimate elongation 150% (min.) Test Method ISO 37 ISO 37 ASTM D 882 ISO 1183 ISO 188, ISO 37 ASTM D 2671 ASTM D 2671 ISO 4589-2 ISO 4589-3 ASTM D 635 BSG 198 Part 5 NES 713 IEC 243 ISO 62 ISO 1817 and ISO 37 after immersion for 24 h at 23C [73F] ISO 1817 and ISO 37 after immersion for 24 h at 50C [122F] ISO 1817 and ISO 37 after immersion for 24 h at 23C [73F] 4-44 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -100S Low-Fire-Hazard Screened Material Product Facts Screened Zerohal material Low smoke index as defined by NES 711 Low toxicity index as defined by NES 713 High temperature index as defined by NES 715 4 Molded Parts Applications -100S is the Zerohal material option in the Rayaten shield (screen) termination system. This material combines the fire safety properties of -100 with the excellent EMI and RFI screening of Rayaten screened molded parts where there is a need to lower the risk. Available in: -100S is suitable for highperformance screen terminations in areas where Zerohal materials are required. Operating Temperature Range -30C to 105C [-22F to 221F] The standard color is black. Products made from these materials are normally used in an assembly with boot and adapter. See KTKK, TCFS in section 7. Americas Europe Asia Pacific 4-45 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -100S (Continued) Specifications/Approvals Military VG 95343 Pt. 20, Pt. 22 TE RW-2078 Product Characteristics Specification Requirements* Initial values Heat shock (1/2 h at 200C [392F]) Thermal Heat aging (168 h at 150C [302F]) Immersion in the following fluids for 24 h: Phosphate ester hydraulic fluid DTD900/4881 at 23C [73F] Fluids Water at 23C [73F] Lubricating oil O-149 at 50C [122F] Transformer oil S-756 at 50C [122F] Tensile strength: 7 MPa (min.) Metal adhesion: 15 N/cm (min.) Shielding effectiveness Metal adhesion: 15 N/cm (min.) Shielding effectiveness Metal adhesion: 15 N/cm (min.) Shielding effectiveness Tensile strength: 5 MPa (min.) Shielding effectiveness Tensile strength: 5 MPa (min.) Shielding effectiveness Tensile strength: 5 MPa (min.) Shielding effectiveness Tensile strength: 5 MPa (min.) Shielding effectiveness Screening Effectiveness in dB at 3 KHz to >30 MHz to 30 MHz 100 MHz (min.) (min.) 75 70 75 70 75 70 75 70 75 70 75 70 75 70 *Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. (Refer to section 5.) 4-46 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -125 Flexible Fluoropolymer Product Facts Flame retardant Abrasion and cut through resistance High temperature resistance High fluid resistance Environmentally sealed Applications Installation A heat-shrinkable, flame retardant, fluid and high temperature resistant, modified fluoropolymer molding compound. A range of shapes is available. -125 molded parts are recommended for use in System 300. -125 molded parts will shrink upon the application of heat in excess of 160C 3C [320F 5F]. Operating Temperature Range -55C to 175C [-67F to 347F] Use the System 300 family of parts in military and industrial applications where excellent high temperature performance and good physical and chemical properties are a requirement. 4 Molded Parts System 300 jacketing is based on a modified fluoropolymer and features a one part epoxy adhesive in tape form. Specifications/Approvals RT-1334 Product Characteristics Physical Elastic Memory Percent Tensile Strength Ultimate Elongation psi (MPa) Percent 275 minimum expansion 90 minimum retraction 4000 minimum (27.5) 300 minimum Secant Modulus psi (MPa) 100,000 maximum (689) Specific Gravity Low Temperature Flexibility 4 hours at -57 3C [-70 5F] Heat Shock 4 hours at 300 5C [572 9F] Heat Resistance 168 hours at 250 5C [482 9F] Followed by tests for: Tensile Strength Ultimate Elongation 2000 hours at 150 3C [302 5F] Followed by tests for: Tensile Strength Ultimate Elongation Available in: Section 4.3.2 -- 1.85 maximum Section 4.3.3 ASTM D 412 Section 4.3.4 ASTM D 882 ASTM D 792 -- No cracking Section 4.3.5 -- No dripping, flowing or cracking Section 4.3.6 -- -- Section 4.3.7.1 psi (MPa) Percent -- 3500 minimum (24.1) 250 minimum -- Section 4.3.3 Section 4.3.3 Section 4.3.7.2 psi (MPa) Percent 3500 minimum (24.1) 250 minimum Section 4.3.3 Section 4.3.3 Americas Europe Asia Pacific 4-47 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -125 (Continued) Product Characteristics (Continued) Electrical Dielectric Strength Volume Resistivity Volts/mil (kV/mm) ohm-cm 300 minimum (11.9) 1013 minimum ASTM D 149 ASTM D 257 Noncorrosive Section 4.3.8 ASTM D 2671 Procedure A 15 maximum 1 maximum (25) ASTM D 635 Chemical Corrosive Effect 16 hours at 175 3C [347 5F] -- Flammability Initial Average Time of Burning Average Extent of Burning After Fluid Immersion 24 hours at 23 3C [73 5F] Gasoline, Automotive, Combat MIL-G-3056 Fuel Oil, Diesel VV-F-800 DF-2 Turbine Fuel, Aviation, JP-4 MIL-T-5624 Average Time of Burning Average Extent of Burning Fungus Resistance Water Absorption 24 hours at 23 3C [73 5F] Fluid Resistance 24 hours at 23 3C [73 5F] Gasoline, Automotive, Combat MIL-G-3056 24 hours at 50 3C [122 5F] Fuel Oil Diesel VV-F-800 DF-2 Turbine Fuel, Aviation, JP-4 MIL-T-5624 Electrolyte 10873919 5% Salt Solution O-S-1926 Anti-Icing & Defrosting Fluid MIL-A-8243 Lube Oil, Aircraft, Synthetic MIL-L-23699 Lube Oil MIL-L-2104 Lube Oil, Aircraft, Synthetic MIL-L-7808 24 hours at 100 3C [212 5F] Hydraulic Fluid, Synthetic MIL-H-46170 4 hours at 50 3C [122 5F] Cleaning Compound PC-437 5 hours at 23 3C [73 5F] Decontaminating Agent, DS-2 MIL-D-50030 Decontaminating Agent STB MIL-D-12468 Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase Adhesive Compatibility Lap Shear Strength NSM to S-1264 to DCNS Nuclear Radiation Resistance Followed by tests for: Tensile Strength Ultimate Elongation Seconds Inches (mm) Section 4.3.10 Seconds Inches (mm) -- Percent -- 30 maximum 1 maximum (25) ASTM D 635 Rating of 1 or less ASTM G 21 0.5 maximum ASTM D 570 -- Section 4.3.9 psi (MPa) Percent Percent 3000 minimum (20.7) 250 minimum 3 maximum Section 4.3.3 Section 4.3.3 Section 4.3.9 psi (kPa) 100 minimum (689) Section 4.3.11 Section 4.3.12 psi (MPa) Percent 4000 (27.6) 250 Section 4.3.3 4-48 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -770 CBRN Fluoroelastomer Molded Component Product Facts Hardened to withstand effect of NBC decontamination agents including DS-2 and STB Tested in live agent tests with HD, VX and TGD for interior and exterior exposure Meets the demands of flammability and fluid resistance of current military ground vehicles Offered with compatible tubing, adhesive, wire and other harness components for a survivable system 4 Molded Parts Applications Installation Operating Temperature Range -770 heat shrinkable molded shapes are made of a chemically resistant fluoropolymer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC Contamination Survivability. Boots shrink with temperatures in excess of 150C -55C to 125C [-67F to 257F] Available in: Product is provided with a minimum 2:1 expansion ratio Optimum application range is 10% above recovered ID to 85% of the expanded ID for all openings. Americas Europe Asia Pacific 4-49 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -770 (Continued) Specifications/Approvals Military SC-X15112 TOP-8-2-510 TE RT-770 type II (Molded Parts) Product Characteristics Physical Tensile Strength Ultimate Elongation Secant Modulus (expanded), 2% Psi (MPa) Percent Psi (MPa) RT-770 TYPE I TUBING In accordance with Table 1 2500 (17.2) minimum 300 minimum 100,000 (689) maximum Specific Gravity Low Temperature Flexibility 4 hours at -553C (-675F ) Heat Shock 4 hours at 2255C (4379F ) Heat Resistance 336 hours at 1753C (3475F ) Followed by tests for: Tensile Strength Ultimate Elongation --- 1.85 maximum No cracking 1.85 maximum No cracking ASTM D 792 RT-770 -- No dripping, flowing or cracking No dripping, flowing or cracking RT-770 PROPERTY UNIT Dimensions Inches (mm) RT-770 TYPE II MOLDED PARTS In accordance with applicable SCD 2500 (17.2) minimum 300 minimum 100,000 (689) maximum TEST METHOD RT-770 ASTM D 412 ASTM D 412 ASTM 882 RT-770 Psi (MPa) Percent 2000 (13.8) minimum 250 minimum 2000 (13.8) minimum 250 minimum PROPERTY UNIT Dielectric Strength Volts/mil (kV/mm) Ohm-cm RT-770 TYPE I TUBING 400 (15.7) minimum RT-770 TYPE II MOLDED PARTS 400 (15.7) minimum TEST METHOD ASTM D 149 1 x 1011 minimum 1 x 1011 minimum ASTM D 257 UNIT RT-770 TYPE I TUBING RT-770 TYPE II MOLDED PARTS TEST METHOD RT-770 Psi (MPa) Percent 2000 (13.8) minimum 150 minimum 2000 (13.8) minimum 150 minimum Electrical Volume Resistivity Nuclear PROPERTY Radiation Resistance -10 Mrads gamma Followed by tests for: Tensile Strength Ultimate Elongation 4-50 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -770 (Continued) Chemical UNIT RT-770 TYPE I TUBING RT-770 TYPE II MOLDED PARTS -- Non Corrosive Non Corrosive TEST METHOD ASTM D 2671 Procedure A Growth Rating of 1 or less Rating of 1 or less ASTM G21 Percent 0.5 maximum 0.5 maximum Seconds Seconds Inches 15 maximum -- -15 maximum 1 maximum ASTM D 570 ASTM D 2671 Procedure A ASTM D 635-98 PROPERTY Copper Mirror Corrosion 16 hours at 1753C (3475F) Fungus Resistance Water Absorption 24 hours at 233C (735F ) Flammability Average Burn Time Average Burn Time Average extent of burning Fluid Resistance 24 hours at 233C (735F ) a) JP-8 Jet Fuel (MIL-DTL-83133) b) Diesel Fuel (VV-F-800, DF-2) 4 Psi (MPa) Percent Percent 2000 (13.8) minimum 250 minimum 3 maximum 2000 (13.8 ) minimum 250 minimum 3 maximum Psi (MPa) Percent Percent 2000 (13.8 ) minimum 250 minimum 3 maximum 2000 (13.8) minimum 250 minimum 3 maximum Psi (MPa) Percent Percent 2000 (13.8) minimum 250 minimum 3 maximum 2000 (13.8) minimum 250 minimum 3 maximum Molded Parts Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase RT-770 24 hours at 503C (1225F ) a) Bore Cleaner (MIL-PRF-372 b) Anti-Icing Fluid (SAE-AMS-1424) c) Salt-5% solution (ASTM D 632) d) Lubricating Oil (MIL-PRF-2104) e) Lubricating Oil (MIL-PRF-23699) f) Arctic Lube (MIL-PRF-46167) g) Cleaning Compound (A-A-59133) h) Electrolyte (P/N 10873919) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase 24 hours at 713C (1605F ) Hydraulic, synthetic (MIL-PRF-46170) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase 4 hours at 233C (735F ) a) Decontaminating Agent, DS-2 (MIL-D-50030) b) Decontaminating Agent, STB (MIL-DTL-12468) 5% Solution Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase RT-770 Psi (MPa) Percent Percent 2000 (13.8) minimum 250 minimum 3 maximum 2000 (13.8) minimum 250 minimum 3 maximum 4-51 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -780 CBRN Fluoroelastomer Molded Component Product Facts Hardened to withstand effect of NBC decontamination agents including DS-2 and STB Tested in live agent tests with HD, VX and TGD for interior and exterior exposure Meets the demands of flammability and fluid resistance of current military ground vehicles Offered with compatible tubing, adhesive, wire and other harness components for a survivable system Applications Installation Operating Temperature Range -780 heat shrinkable molded shapes are made of a chemically resistant fluoropolymer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC Contamination Survivability. Boots shrink with temperatures in excess of 150C -55C to 175C [-67F to 347F] Available in: Product is provided with a minimum 2:1 expansion ratio Optimum application range is 10% above recovered ID to 85% of the expanded ID for all openings. Americas Europe Asia Pacific 4-52 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -780 (Continued) Specifications/Approvals Military SC-X15112 TOP-8-2-510 TE RT-780 type II (Molded Parts) Product Characteristics Physical Psi (MPa) Percent Psi (MPa) Specific Gravity Low Temperature Flexibility 4 hours at -553C (-675F ) Heat Shock 4 hours at 2755C (5279F ) Heat Resistance 336 hours at 2003C (3925F ) Followed by tests for: Tensile Strength Ultimate Elongation --- 2.0 maximum No cracking 2.0 maximum No cracking ASTM D 792 RT-780 -- No dripping, flowing or cracking No dripping, flowing or cracking RT-780 UNIT Dimensions Inches (mm) RT-780 TYPE II MOLDED PARTS In accordance with applicable SCD 3000 (20.7) minimum 300 minimum 50,000 (345) maximum TEST METHOD RT-770 ASTM D 412 ASTM D 412 ASTM 882 4 Molded Parts Tensile Strength Ultimate Elongation Secant Modulus (expanded), 2% RT-780 TYPE I TUBING In accordance with Table 1 3000 (20.7) minimum 300 minimum 50,000 (345) maximum PROPERTY RT-780 Psi (MPa) Percent 2000 (13.8) minimum 250 minimum 2000 (13.8) minimum 250 minimum PROPERTY UNIT Dielectric Strength Volts/mil (kV/mm) Ohm-cm RT-780 TYPE I TUBING 200 (7.9) minimum RT-780 TYPE II MOLDED PARTS 200 (7.9) minimum TEST METHOD ASTM D 149 1 x 1011 minimum 1 x 1011 minimum ASTM D 257 UNIT RT-780 TYPE I TUBING RT-780 TYPE II MOLDED PARTS TEST METHOD RT-780 Psi (MPa) Percent 2000 (13.8) minimum 150 minimum 2000 (13.8) minimum 150 minimum Electrical Volume Resistivity Nuclear PROPERTY Radiation Resistance -10 Mrads gamma Followed by tests for: Tensile Strength Ultimate Elongation 4-53 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -780 (Continued) Chemical UNIT RT-780 TYPE I TUBING RT-780 TYPE II MOLDED PARTS -- Non Corrosive Non Corrosive TEST METHOD ASTM D 2671 Procedure A Growth Rating of 1 or less Rating of 1 or less ASTM G21 Percent -- 0.5 maximum 1) 25% max. flag burn 2) No burning of cotton 3) No flaming or glowing longer than 30 seconds -- 0.5 maximum ASTM D 570 ASTM D 2671 Procedure C PROPERTY Copper Mirror Corrosion 16 hours at 1753C (3475F) Fungus Resistance Water Absorption 24 hours at 233C (735F ) Flammability Average Burn Time Average Burn Time Average extent of burning Fluid Resistance 24 hours at 233C (735F ) a) JP-8 Jet Fuel (MIL-DTL-83133) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase Seconds Inches -- 15 maximum 1 maximum ASTM D 635-98 RT-780 Psi (MPa) Percent Percent 2000 (13.8) minimum 250 minimum 3 maximum 2000 (13.8 ) minimum 250 minimum 3 maximum Psi (MPa) Percent Percent 2000 (13.8 ) minimum 250 minimum 3 maximum 2000 (13.8) minimum 250 minimum 3 maximum Psi (MPa) Percent Percent 2000 (13.8) minimum 250 minimum 3 maximum 2000 (13.8) minimum 250 minimum 3 maximum 24 hours at 503C (1225F ) a) Bore Cleaner (MIL-PRF-372 b) Diesel Fuel DF-2 (A-A-525571) c) Anti-Icing Fluid (SAE-AMS-1424) d) Salt-5% solution (ASTM D 632) e) Lubricating Oil (MIL-PRF-2104) f) Lubricating Oil (MIL-PRF-23699) g) Arctic Lube (MIL-PRF-46167) h) Cleaning Compound (A-A-59133) i) Electrolyte (P/N 10873919) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase 24 hours at 713C (1605F ) Hydraulic, synthetic (MIL-PRF-46170) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase 4 hours at 233C (735F ) a) Decontaminating Agent, DS-2 (MIL-D-50030) b) Decontaminating Agent, STB (MIL-DTL-12468) 5% Solution Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase RT-780 Psi (MPa) Percent Percent 2000 (13.8) minimum 250 minimum 3 maximum 2000 (13.8) minimum 250 minimum 3 maximum 4-54 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -790 CBRN Fluoroelastomer Molded Component Product Facts Hardened to withstand effect of NBC decontamination agents including DS-2 and STB Tested in live agent tests with HD, VX and TGD for interior and exterior exposure Meets the demands of flammability and fluid resistance of current military ground vehicles Offered with compatible tubing, adhesive, wire and other harness components for a survivable system 4 Molded Parts Applications Installation Operating Temperature Range -790 heat shrinkable molded shapes are made of a chemically resistant fluoropolymer that is suited for use where moisture, fungus and vehicle fluids and fuels are a concern. Chemical resistance has been tested in accordance with Army TOP 8-2-510 for NBC Contamination Survivability. Boots shrink with temperatures in excess of 150C -55C to 200C [-67F to 392F] Available in: Product is provided with a minimum 2:1 expansion ratio Optimum application range is 10% above recovered ID to 85% of the expanded ID for all openings. Americas Europe Asia Pacific 4-55 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -790 (Continued) Specifications/Approvals Military SC-X15112 TOP-8-2-510 TE RT-790 type II (Molded Parts) Product Characteristics Physical Tensile Strength Ultimate Elongation Secant Modulus (expanded), 2% Psi (MPa) Percent Psi (MPa) RT-790 TYPE I TUBING In accordance with Table 1 4000 (27.6) minimum 300 minimum 50,000 (345) maximum Specific Gravity Low Temperature Flexibility 4 hours at -653C (-855F ) Heat Shock 4 hours at 3005C (5729F ) Heat Resistance 336 hours at 2503C (4825F ) Followed by tests for: Tensile Strength Ultimate Elongation --- 2.0 maximum No cracking 2.0 maximum No cracking ASTM D 792 RT-790 -- No dripping, flowing or cracking No dripping, flowing or cracking RT-790 PROPERTY UNIT Dimensions Inches (mm) RT-790 TYPE II MOLDED PARTS In accordance with applicable SCD 4000 (27.6) minimum 300 minimum 50,000 (345) maximum TEST METHOD RT-790 ASTM D 412 ASTM D 412 ASTM 882 RT-790 Psi (MPa) Percent 2000 (13.8) minimum 150 minimum 2000 (13.8) minimum 150 minimum PROPERTY UNIT Dielectric Strength Volts/mil (kV/mm) Ohm-cm RT-790 TYPE I TUBING 200 (7.9) minimum RT-790 TYPE II MOLDED PARTS 200 (7.9) minimum TEST METHOD ASTM D 149 1 x 1011 minimum 1 x 1011 minimum ASTM D 257 UNIT RT-790 TYPE I TUBING RT-790 TYPE II MOLDED PARTS TEST METHOD RT-790 Psi (MPa) Percent 3000 (20.7) minimum 150 minimum 3000 (20.7) minimum 150 minimum Electrical Volume Resistivity Nuclear PROPERTY Radiation Resistance -10 Mrads gamma Followed by tests for: Tensile Strength Ultimate Elongation 4-56 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Materials -790 (Continued) Chemical UNIT RT-790 TYPE I TUBING RT-790 TYPE II MOLDED PARTS -- Non Corrosive Non Corrosive TEST METHOD ASTM D 2671 Procedure A Growth Rating of 1 or less Rating of 1 or less ASTM G21 Percent -- 0.5 maximum 1) 25% max. flag burn 2) No burning of cotton 3) No flaming or glowing longer than 30 seconds -- 0.5 maximum ASTM D 570 ASTM D 2671 Procedure C PROPERTY Copper Mirror Corrosion 16 hours at 2003C (3925F) Fungus Resistance Water Absorption 24 hours at 233C (735F ) Flammability Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase Seconds Inches 15 maximum 1 maximum ASTM D 635-98 RT-790 Psi (MPa) Percent Percent 3500 (24.1) minimum 250 minimum 3 maximum 3500 (24.1) minimum 250 minimum 3 maximum Psi (MPa) Percent Percent 3500 (24.1) minimum 250 minimum 3 maximum 3500 (24.1) minimum 250 minimum 3 maximum Psi (MPa) Percent Percent 3500 (24.1) minimum 250 minimum 3 maximum 3500 (24.1) minimum 250 minimum 3 maximum 4 Molded Parts Average Burn Time Average extent of burning Fluid Resistance 24 hours at 233C (735F ) a) JP-8 Jet Fuel (MIL-DTL-83133) -- 24 hours at 503C (1225F ) a) Bore Cleaner (MIL-PRF-372 b) Diesel Fuel DF-2 (A-A-525571) c) Anti-Icing Fluid (SAE-AMS-1424) d) Salt-5% solution (ASTM D 632) e) Lubricating Oil (MIL-PRF-2104) f) Lubricating Oil (MIL-PRF-23699) g) Arctic Lube (MIL-PRF-46167) h) Cleaning Compound (A-A-59133) i) Electrolyte (P/N 10873919) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase 24 hours at 713C (1605F ) Hydraulic, synthetic (MIL-PRF-46170) Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase 4 hours at 233C (735F ) a) Decontaminating Agent, DS-2 (MIL-D-50030) b) Decontaminating Agent, STB (MIL-DTL-12468) 5% Solution Followed by tests for: Tensile Strength Ultimate Elongation Weight Increase RT-790 Psi (MPa) Percent Percent 3500 (24.1) minimum 250 minimum 3 maximum 3500 (24.1) minimum 250 minimum 3 maximum 4-57 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Caps End Caps, 101A011 to 094 TE end caps provide optimum waterproofing and environmental protection for underwater, underground, or outdoor applications. The end caps are highly resistant to moisture, fungus, and weathering. Applications Use for protecting cables and pipes or capping unused outlets in transitions. Provides an environmental seal when used with adhesive. As Supplied (a) H Dia. After Unrestricted Recovery (b) H Dia. P HW Product Dimensions Part No. 101A011 101A021 101A031 101A041 101A062 101A083 101A094 H Min. a 5.10 [.20] 7.40 [.29] 10.20 [.40] 15.20 [.60] 25.40 [1.00] 50.80 [2.00] 83.80 [3.30] P Min. b 22.90 [.90] 25.40 [1.00] 30.50 [1.20] 40.60 [1.60] 68.80 [2.70] 101.60 [4.00] 114.30 [4.50] Max. b 2.00 [.08] 3.30 [.13] 4.80 [.18] 6.40 [.25] 11.40 [.45] 22.90 [.90] 38.10 [1.50] HW 20% b 1.02 [.04] 1.27 [.05] 1.52 [.06] 1.78 [.07] 2.29 [.09] 2.79 [.11] 3.05 [.12] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-58 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Caps End Caps, 101A011 to 094 (Continued) Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. 4 Molded Parts 4-59 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Caps SSC Heat-Shrinkable End Caps Product Facts Self-sealing for waterproofing (sealantcoated parts only) Electrical insulation to 1000 V Abrasion-resistance Mechanical protection Easy installation, requiring no special skills Operating temperature range of -40C to 85C [-40F to 185F] Minimum shrink temperature of 121C [250F] Applications These SSC heat-shrinkable end caps are made from a thermally stabilized, modified polyolefin, which makes them highly resistant to moisture, fungus, and weathering. The end caps also have excellent electrical properties. End caps coated with sealant are available for underwater Available in: or underground applications with a pressure differential up to 20 psi between the inside of the cable and the outside environment. End caps may be used over lead, steel, aluminum, copper, polyethylene, polyolefin, EPR, and PVC jacketing materials. Americas Europe Asia Pacific 4-60 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Caps SSC (Continued) Specifications/Approvals Product Dimensions Type TE SSC-X and SSC-XTV SSC specification control drawing -- RW-2024 Adhesive is /239 = PPS = 3012/70 Part No. Recovered Inside Dia. (max.) 4.00 [.160] 7.50 [.300] 15.00 [.590] 25.00 [.980] 32.00 [1.250] 32.00 [1.250] 45.00 [1.770] 70.00 [2.760] Length Recovered 10 % 33.50 [1.320] 55.30 [2.180] 89.90 [3.540] 143.20 [5.640] 150.10 [5.910] 79.25 [3.120] 162.50 [6.400] 145.00 [5.710] Wall Thickness Recovered 20 % 2.00 [.080] 2.30 [.090] 3.00 [.120] 3.30 [.130] 3.30 [.130] 3.30 [.130] 4.00 [.160] 3.80 [.150] 4 Molded Parts SSC-1 SSC-2 SSC-3 SSC-4 SSC-5 SSC-5M1 SSC-6 SSC-7 Inner Diameter* As Supplied (min.) 10.00 [.390] 20.00 [.790] 35.00 [1.380] 55.00 [2.170] 75.00 [2.950] 75.00 [2.950] 100.00 [3.940] 120.00 [4.720] Military/Commercial PPS-3011/6 -- *As-supplied dimensions appearing in table are for uncoated parts. When adhesive is added, entry diameters will be reduced by 1.5 [.06] maximum. Ordering Information Military SSC-XTV SSC-X SSC-XU Sealing end cap with adhesive , w/ pressure valve Sealing end cap with adhesive End cap, uncoated 4-61 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202A111 to 196 Straight Boot P As Supplied (a) H Dia. J Dia. After Unrestricted Recovery (b) P R JO Tan Tan J Dia. H Dia. W Applications Use for mechanical protection and connector/cable strain relief. This family of boots has no lip, so that a boot can be installed directly onto the connector accessory thread. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202A111 202A121 202A132 202A142 202A153 202A163 202A174 202A185 202A196 Min. -3, -4, -25 a 16.5 [.65] 24.6 [.97] 28.4 [1.12] 31.0 [1.22] 36.1 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 86.4 [3.40] -12, -100 a 16.5 [.65] 22.6 [.89] 26.2 [1.03] 31.0 [1.22] 36.1 [1.42] 42.7 [1.68] 48.3 [1.90] 66.0 [2.60] 86.4 [3.40] J Max. b 7.9 [.31] 9.9 [.39] 14.2 [.56] 17.8 [.70] 21.9 [.86] 27.4 [1.08] 35.3 [1.39] 43.7 [1.72] 57.2 [2.25] Min. -3, -4, -25 a 16.5 [.65] 24.6 [.97] 28.4 [1.12] 31.0 [1.22] 36.1 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 86.4 [3.40] -12, -100 a 11.9 [.47] 17.8 [.70] 20.3 [.80] 25.4 [1.00] 26.2 [1.03] 27.2 [1.07] 48.3 [1.90] 54.1 [2.13] 71.4 [2.81] Max. b P 10% b R 10% b JO Ref. b 3.8 [.15] 5.3 [.21] 6.6 [.26] 7.4 [.29] 8.6 [.34] 9.4 [.37] 16.0 [.63] 19.6 [.77] 26.9 [1.06] 25.4 [1.00] 38.1 [1.50] 51.3 [2.02] 66.8 [2.63] 73.7 [2.90] 99.1 [3.90] 130.0 [5.13] 161.3 [6.35] 212.6 [8.37] 14.2 [.56] 21.8 [.86] 27.9 [1.10] 35.6 [1.40] 41.4 [1.63] 62.7 [2.47] 64.8 [2.55] 90.2 [3.55] 113.0 [4.45] 5.8 [.23] 9.1 [.36] 13.0 [.51] 17.8 [.70] 16.0 [.63] 18.0 [.71] 41.9 [1.65] 47.8 [1.88] 62.2 [2.45] W 20% b 1.27 [.05] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 2.03 [.08] 3.30 [.13] 3.81 [.15] 4.06 [.16] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-62 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202C611 to 663 Uniboot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) B (with 90 bend) S Tan H Dia. JO K Dia. Applications Use to provide abrasion protection for connectors. The flexibility of design allows a variety of cable outlet angles. When installed on a spin-coupling adapter, cold reentry to the Material* -50 -51 -71 Molded Parts T Materials Available 4 J Dia. W Typ. P connector is possible by compressing the molded part. When used with adhesive it provides environmental sealing. Material Description Fluoroelastomer polymer blend Elastomer polymer blend Flexible polyolefin Precoating No. N/A /164 /42 or /86 Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 202C611 202C621 202C632 202C642 202C653 202C663 H Min. a -50, -51 14.2 [.56] 22.4 [.88] 34.0 [1.34] 44.2 [1.74] 53.8 [21.2] 57.2 [22.5] a -71 17.5 [.69] 26.4 [1.04] 38.1 [1.50] 47.8 [1.88] 54.9 [2.16] 77.2 [3.04] Max. b 6.9 [.27] 11.7 [.46] 17.5 [.69] 22.4 [.88] 27.9 [1.10] 40.6 [1.60] J Min. a -50, -51 a -71 11.2 [.44] 14.2 [.56] 17.8 [.70] 26.4 [1.04] 26.9 [1.06] 38.1 [1.50] 36.6 [1.44] 47.8 [1.88] 45.7 [1.80] 54.9 [2.16] 57.2 [2.25] 54.6 [2.15] Max. b 4.8 [.19] 8.1 [.32] 12.7 [.50] 17.5 [.69] 22.4 [.88] 22.9 [.90] K Max. b P 10% b 21.1 [.83] 26.7 [1.05] 32.8 [1.29] 37.8 [1.49] 42.9 [1.69] 62.2 [2.45] 120.7 [4.75] 133.4 [5.25] 146.1 [5.75] 158.8 [6.25] 171.5 [6.75] 236.2 [9.30] JO 10% b 17.5 [.69] 19.0 [.78] 22.4 [.88] 25.4 [1.00] 28.4 [1.12] 35.1 [1.38] S .03[0.76] b 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 2.03 [.08] T .03[0.76] b 1.27 [.05] 1.27 [.05] 1.27 [.05] 1.27 [.05] 2.03 [.08] 2.03 [.08] W Min. b 0.33 [.013] 0.46 [.018] 0.51 [.020] 0.61 [.024] 0.61 [.024] 0.66 [.026] B Nom. b 62.5 [2.46] 67.8 [2.67] 73.4 [2.89] 78.2 [3.08] 82.8 [3.26] 138.4 [5.45] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-63 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202D121 to 196 Straight, Lipped Boot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) P R JO Tan H Dia. J Dia. W Applications Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of appropriate shell size. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 186/180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202D121 202D132 202D142 202D153 202D163 202D174 202D185 202D196 J Min. a Max. b 23.3 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.7 [3.22] 10.5 [.41] 14.3 [.56] 17.8 [.70] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] 57.6 [2.27] Min. -3, -4, -25 a 23.3 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.7 [3.22] -12, -100 a 12.4 [.49] 14.7 [.58] 16.0 [.63] 18.5 [.73] 22.0 [.87] 35.3 [1.39] 45.7 [1.80] 57.1 [2.25] Max. b 5.6 [.22] 6.6 [.26] 7.2 [.28] 8.4 [.33] 9.9 [.39] 15.8 [.62] 20.4 [.80] 25.4 [1.00] P 10% b JO 10% b W 20% b 38.1 [1.50] 54.9 [2.16] 66.8 [2.63] 80.0 [3.15] 103.6 [4.08] 130.3 [5.13] 165.1 [6.50] 177.8 [7.00] 10.2 [.40] 16.5 [.65] 17.8 [.70] 20.8 [.82] 24.6 [.97] 39.6 [1.56] 48.3 [1.90] 47.8 [1.88] 1.78 [.07] 1.78 [.07] 2.03 [.08] 2.03 [.08] 2.29 [.09] 3.30 [.13] 4.06 [.16] 4.06 [.16] R 10% b -- 21.6 [.85] 24.5 [.96] 29.7 [1.17] 36.7 [1.44] 53.8 [2.12] 65.6 [2.59] 67.1 [2.64] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-64 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202D211 to 299 Straight, Lipped Boot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) P JO U JW Tan H Dia. J Dia. 4 HW open-wire-bundle airborne harnesses, or applications where the long tail replaces cable jacketing removed during termination. Use with circular connectors and the appropriate TE backshell adapter to provide connector/cable strain relief. Boot is used on Materials Available Material* -3 -4 -12 -25 -100 Molded Parts Applications Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202D211 202D221 202D232 202D242 202D253 202D263 202D274 202D285 202D296 202D299 J Min. Min. a Max. b 22.4 [.88] 25.7 [1.01] 29.5 [1.16] 34.0 [1.34] 37.3 [1.47] 43.7 [1.72] 50.0 [1.97] 62.7 [2.47] 69.3 [2.73] 81.8 [3.22] 11.4 [.45] 15.0 [.59] 18.8 [.74] 22.9 [.90] 29.5 [1.16] 34.0 [1.34] 41.2 [1.62] 47.0 [1.85] 59.7 [2.35] 67.1 [2.64] -3, -4, -25 a 22.4 [.88] 25.7 [1.01] 29.5 [1.16] 34.0 [1.34] 37.3 [1.47] 43.7 [1.72] 50.0 [1.97] 62.7 [2.47] 69.3 [2.73] 81.8 [3.22] -12, -100 a Max. b P 10% b JO 10% b 14.0 [.55] 16.0 [.63] 18.3 [.72] 21.3 [.84] 23.1 [.91] 27.2 [1.07] 31.5 [1.24] 39.1 [1.54] 43.2 [1.70] 51.1 [2.01] 6.4 [.25] 7.4 [.29] 8.4 [.33] 9.7 [.38] 10.4 [.41] 12.2 [.48] 14.2 [.56] 17.5 [.69] 19.6 [.77] 22.9 [.90] 105.9 [4.17] 121.2 [4.77] 138.7 [5.46] 159.5 [6.28] 177.8 [7.00] 203.2 [8.00] 203.2 [8.00] 203.2 [8.00] 203.2 [8.00] 203.2 [8.00] 86.4 [3.40] 98.6 [3.88] 112.8 [4.44] 130.8 [5.15] 142.2 [5.60] 163.1 [6.42] 157.7 [6.21] 153.2 [6.03] 143.3 [5.64] 138.4 [5.45] U 10% b HW 20% b 14.2 [.56] 15.0 [.59] 15.5 [.61] 15.7 [.62] 18.0 [.71] 19.8 [.78] 20.8 [.82] 23.4 [.92] 23.6 [.93] 31.2 [1.23] 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.0 [.08] 2.0 [.08] 2.3 [.09] 2.5 [.10] 2.5 [.10] 2.5 [.10] JW 20% b 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.40 [.055] 1.40 [.055] 1.40 [.055] 1.40 [.055] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-65 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202D921 to 963 Straight, Lipped Boot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) P Tan J Dia. JO H Dia. JW HW Applications Use with circular connectors and the appropriate TE backshell adapter to provide connector/cable strain relief. Boot is used in applications where only a small Materials Available Material* -3 -4 -12 -25 -100 number of the available contacts are utilized, thus resulting in a high ratio between the adapter and cable diameters. Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 202D921 202D932 202D953 202D963 J Min. Min. a Max. b 19.3 [.76] 26.1 [1.03] 34.2 [1.35] 43.6 [1.72] 13.0 [.51] 19.1 [.75] 26.0 [1.02] 34.1 [1.34] -3, -4, -25 a 6.3 [.25] 7.6 [.30] 9.6 [.38] 11.4 [.45] -12, -100 a 4.5 [.18] 5.5 [.22] 6.6 [.26] 7.8 [.31] Max. b P 10% b JO 10% b HW 20% b JW 20% b 2.1 [.08] 2.6 [.10] 3.1 [.12] 3.6 [.14] 60.2 [2.37] 74.2 [2.92] 84.3 [3.32] 99.6 [3.92] 37.6 [1.48] 45.0 [1.77] 51.1 [2.01] 57.7 [2.27] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-66 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202F211 to 274 Straight, Lipped Boot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) P Tan JO H Dia. HW J Dia. 4 JW R Tan Molded Parts Applications Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. Materials Available Material* -50 -51 -71 Material Description Flexible Fluoroelastomer polymer blend Flexible elastomer polymer blend Flexible polyolefin Precoating No. N/A /164 /42 or /86 Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 Product Dimensions H J Part No. Min. a Max. b 202F211 202F221 202F232 202F242 202F253 202F263 202F274 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 35.6 [1.40] 38.9 [1.53] 45.2 [1.78] 51.6 [2.03] 9.9 [.39] 13.2 [.52] 18.5 [.73] 22.1 [.87] 28.2 [1.11] 32.3 [1.27] 41.1 [1.62] Min. a 17.3 [.68] 20.8 [.82] 24.4 [.96] 28.7 [1.13] 31.5 [1.24] 38.4 [1.51] 45.5 [1.79] Max. b P 10% b JO 10% b HW 20% b JW 20% b 6.6 [.26] 7.6 [.30] 8.9 [.35] 10.2 [.40] 10.9 [.43] 12.7 [.50] 15.0 [.59] 105.9 [4.17] 121.2 [4.77] 138.7 [5.46] 159.5 [6.28] 177.8 [7.00] 203.2 [8.00] 203.2 [8.00] 86.4 [3.40] 98.6 [3.88] 112.8 [4.44] 130.8 [5.15] 142.2 [5.60] 163.1 [6.42] 157.7 [6.21] 1.5 [.06] 1.5 [.06] 1.8 [.07] 1.8 [.07] 1.8 [.07] 1.8 [.07] 1.8 [.07] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.5 [.06] 1.8 [.07] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-67 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202G211 to 253 Straight, Low Profile Lipped Boot As Supplied (a) Coating (see note 3) J Dia. H Dia. After Unrestricted Recovery (b) R Tan Tan JO S T H Dia. J Dia. JW HW P Applications Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. This range of parts is compatible with all grooved adapters of appropriate shell or entry size. When used with adhesive it provides environmental sealing. Materials Available Material Dash No. -55 Material Description Fluoroploymer Adhesive S-1255-04 Product Dimensions Part No. 202G211 202G221 202G232 202G242 202G253 H Min. Max. a b 23.9 [.94] 9.9 [.39] 27.2 [1.07] 13.2 [.52] 31.0 [1.22] 18.5 [.73] 31.7 [1.25] 22.1 [.87] 38.9 [1.53] 28.2 [1.11] J Min. a 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 31.7 [1.25] 38.9 [1.53] Available in: Max. b 7.4 [.29] 8.4 [.33] 9.4 [.37] 10.7 [.42] 11.9 [.47] P 10% b 105.9 [4.17] 121.2 [4.77] 138.7 [5.46] 159.5 [6.28] 177.8 [7.00] R 10% b 11.7 [.46] 12.2 [.48] 12.2 [.48] 12.2 [.48] 10.6 [.42] S Ref. b 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.3 [.05] T JO HW Ref. 10% Ref. b b b 1.3 [.05] 86.4 [3.40] 1.0 [.04] 1.3 [.05] 87.4 [3.44] 1.0 [.04] 1.3 [.05] 104.4 [4.11] 1.0 [.04] 1.5 [.06] 124.5 [4.90] 1.0 [.04] 1.8 [.07] 143.5 [5.65] 1.3 [.05] Americas Europe Asia Pacific JW Ref. b 0.7 [.03] 0.7 [.03] 0.7 [.03] 0.7 [.03] 1.0 [.04] 4-68 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202G611 to 653 Uniboot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) B (with 90 bend) 4 .5010% JW HW Molded Parts J Dia. K Dia. H Dia. T S Tan JO P Applications Use to provide abrasion protection for connectors. The flexibility of design allows a variety of cable outlet angles. When installed on a spin-coupling adapter, cold re-entry to the connector is possible by Materials Available unscrewing the adapter and compressing the molded part. When used with adhesive it provides environmental sealing. Material Dash No. -55 Material Description Fluoroploymer Adhesive S-1255-04 Product Dimensions Part No. 202G611 202G621 202G632 202G642 202G653 H Min. a 14.2 [.56] 26.6 [1.05] 33.0 [1.30] 35.5 [1.40] 42.6 [1.68] Max. b 6.9 [.27] 11.7 [.46] 17.5 [.69] 22.3 [.88] 27.9 [1.10] J Min. Max. a b 11.2 [.44] 4.8 [.19] 26.6 [1.05] 8.1 [.32] 33.0 [1.30] 12.7 [.50] 35.5 [1.40] 17.5 [.69] 42.6 [1.68] 22.4 [.88] Available in: K Max. b P 10% b JO 10% b 21.1 [.83] 26.6 [1.05] 32.7 [1.29] 37.8 [1.49] 42.9 [1.69] 120.7 [4.75] 133.8 [5.27] 151.1 [5.95] 157.2 [6.19] 170.2 [6.70] 17.5 [.69] 19.9 [.78] 22.4 [.88] 25.4 [1.00] 28.4 [1.12] HW Ref. b JW Ref. b S Ref. b T Ref. b B Nom. b 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.3 [.05] 1.3 [.05] 0.7 [.03] 0.7 [.03] 0.7 [.03] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.3 [.05] 1.5 [.06] 62.5 [2.46] 67.8 [2.67] 73.4 [2.89] 78.2 [3.08] 82.8 [3.26] Americas Europe Asia Pacific 4-69 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 202K121 to 185 Straight, Lipped Boot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) P R Y X U Slight taper Tan J Dia. H Dia. JO JW HW 202K121 - 153 = 2 lips 202K163 - 185 = 3 lips Mod 01 = 1 lip removed Mod 02 = 2 lips removed (only available in sizes 163, 174, 185). For eyelet clip, order CS-1858 option. Applications Use in conjunction with TE adapters to provide strain relief for harness systems Materials Available Material* -3 -4 -12 -25 -100 using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 202K121 202K132 202K142 202K153 202K163 202K174 202K185 H Min. -3,-4,-12,-25 -100 a a 24.0 [.95] 24.0 [.95] 30.0 [1.18] 30.0 [1.18] 31.0 [1.22] 31.0 [1.22] 36.0 [1.42] 36.0 [1.42] 43.0 [1.69] 43.0 [1.69] 60.0 [2.36] 52 [12.05] 66.0 [2.60] 66 [12.60] Max. b 10.4 [.41] 14.2 [.56] 18.0 [.71] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] -3, -4, -25 a 24.0 [.95] 30.0 [1.18] 31.0 [1.22] 36.0 [1.42] 43.0 [1.69] 60.0 [2.36] 66.0 [2.60] J Min. -12 a 13.0 [.51] 14.0 [.55] 16.0 [.63] 19.0 [.75] 22.0 [.87] 35.0 [1.38] 38.0 [1.50] -100 a 14.0 [.55] 15.0 [.59] 18.0 [.71] 21.0 [.83] 25.0 [.98] 39.0 [1.54] 42.0 [1.65] Max. b P 10% b R 10% b U 10% b JO 10% b HW 20% b JW Min. b X 20% b Y 20% b 5.6 [.22] 5.9 [.23] 7.1 [.28] 8.4 [.33] 9.9 [.39] 15.7 [.62] 16.8 [.66] 38.0 [1.50] 55.0 [2.17] 67.0 [2.64] 80.0 [3.15] 99.0 [3.90] 130.0 [5.12] 170.0 [6.69] 21.0 [.83] 32.0 [1.26] 35.0 [1.38] 42.0 [1.65] 61.0 [2.40] 72.0 [2.83] 90.0 [3.54] 12.0 [.47] 12.0 [.47] 20.0 [.79] 20.0 [.79] 20.0 [.79] 20.0 [.79] 20.0 [.79] 8.5 [.33] 11.5 [.45] 17.0 [.67] 19.5 [.76] 21.0 [.82] 39.0 [1.53] 51.5 [2.02] 1.6 [.06] 1.8 [.07] 1.8 [.07] 2.0 [.08] 2.2 [.08] 3.3 [.13] 3.8 [.15] .41 [.016] .81 [.032] .81 [.032] .81 [.032] .81 [.032] 1.02 [.040] 1.63 [.064] 24.0 [.94] 24.0 [.94] 32.0 [1.26] 32.0 [1.26] 52.0 [2.05] 52.0 [2.05] 52.0 [2.05] 13.0 [.51] 18.0 [.71] 25.0 [.98] 30.0 [1.18] 30.0 [1.18] 50.0 [1.97] 70.0 [2.76] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-70 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 214A011 to 052 D-Subminiature, Straight Boot As Supplied (a) K Dia. H J After Unrestricted Recovery (b) W 4 K Dia. Molded Parts P J X Typ. Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 214A011 214A021 214A032 214A042 214A052 H 5% a 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] J 5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 5% a 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] K 5% b 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] Min. a 7.9 [.31] 10.2 [.40] 14.0 [.55] 17.3 [.68] 19.1 [.75] Max. b 4.1 [.16] 5.3 [.21] 8.1 [.32] 8.6 [.34] 10.7 [.42] P 10% b W 20% b X 20% b 33.3 [1.31] 38.9 [1.53] 45.0 [1.77] 53.3 [2.10] 61.0 [2.40] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 1.0 [.04] 3.0 [.12] 3.0 [.12] 3.0 [.12] 3.0 [.12] 3.0 [.12] This Boot Fits Cannon/ Amphenol Cinch Series 17 DE-9 XX09X DA-15 XX15X DB-25 XX25X DC-37 XX37X DD-50 XX50X Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-71 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 214A311 to 352 D-Subminiature, Straight Boot As Supplied (a) H&J K Dia. After Unrestricted Recovery (b) W H K Dia. R J P X Typ. Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -25 Material Description Semirigid polyolefin Flexible polyolefin Fluid-resistant elastomer Precoating No. /42 or /86 /42 or /86 /42 or /86 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 or S-1125 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 214A311 214A321 214A332 214A342 214A352 H 5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] J 5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] K 5% b 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] Min. a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] Max. b 4.1 [.16] 5.3 [.21] 8.1 [.32] 8.6 [.34] 10.7 [.42] P 10% b R 10% b W 20% b X 20% b 33.3 [1.31] 38.9 [1.53] 45.0 [1.77] 53.3 [2.10] 61.0 [2.40] 19.1 [.75] 22.1 [.87] 25.4 [1.00] 28.4 [1.12] 31.8 [1.25] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] This Boot Fits Cannon/ Amphenol Cinch Series 17 DE-9 XX09X DA-15 XX15X DB-25 XX25X DC-37 XX37X DD-50 XX50X Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-72 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 222A111 to 196 Right-Angled Boot As Supplied (a) J Dia. H Dia. After Unrestricted Recovery (b) P U W 4 J Dia. R Molded Parts T JO H Dia. Applications Use for mechanical protection and connector-cable strain relief. This family of boots has no lip, so a boot can be installed directly onto the connector accessory thread. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or/180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 222A111 222A121 222A132 222A142 222A152 222A163 222A174 222A185 222A196 J Min. a Max. b 17.8 [.70] 24.9 [.98] 30.0 [1.18] 32.5 [1.28] 36.1 [1.42] 43.9 [1.73] 53.1 [2.09] 67.6 [2.66] 87.6 [3.45] 7.9 [.31] 10.2 [.40] 14.2 [.56] 17.3 [.68] 21.8 [.86] 27.4 [1.08] 33.8 [1.33] 44.2 [1.74] 55.4 [2.18] -3, -4, -25 a 17.8 [.70] 24.9 [.98] 30.0 [1.18] 32.5 [1.28] 36.1 [1.42] 43.9 [1.73] 53.1 [2.09] 67.6 [2.66] 87.6 [3.45] Min. -100 a 10.9 [.43] 16.0 [.63] 21.1 [.83] 22.9 [.90] 27.4 [1.08] 28.4 [1.12] 48.3 [1.90] 58.4 [2.30] 68.8 [2.71] P 10% Max. -12 b b a 9.9 [.39] 3.8 [.15] 17.3 [.68] 18.0 [.71] 5.3 [.21] 21.3 [.84] 20.6 [.81] 6.4 [.25] 26.9 [1.06] 22.9 [.90] 6.9 [.27] 36.6 [1.44] 26.4 [1.04] 8.4 [.33] 43.7 [1.72] 27.4 [1.08] 9.4 [.37] 53.6 [2.11] 46.7 [1.84] 15.0 [.59] 75.7 [2.98] 54.4 [2.14] 20.3 [.80] 97.5 [3.84] 63.0 [2.48] 23.4 [.92] 128.0 [5.04] R 10% b T 10% b U 10% b JO 10% b W 20% b 20.1 [.79] 22.6 [.89] 26.7 [1.05] 30.5 [1.20] 35.1 [1.38] 43.9 [1.73] 52.8 [2.08] 66.0 [2.60] 79.2 [3.12] -- -- 19.1 [.75] 19.1 [.75] 19.1 [.75] 19.1 [.75] 25.4 [1.00] 25.4 [1.00] 25.4 [1.00] 11.4 [.45] 14.7 [.58] 17.8 [.70] 24.9 [.98] 30.0 [1.18] 34.0 [1.34] 53.3 [2.10] 71.1 [2.80] 87.6 [3.45] 4.3 [.17] 5.8 [.23] 7.1 [.28] 10.2 [.40] 12.7 [.50] 17.3 [.68] 32.0 [1.26] 40.6 [1.60] 56.4 [2.22] 1.02 [.04] 1.27 [.05] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.03 [.08] 3.30 [.13] 3.81 [.15] 4.57 [.18] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-73 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 222D121 to 196 Right-Angled, Lipped Boot As Supplied (a) H Dia. J Dia. After Unrestricted Recovery (b) P L J Dia. R JO K Tan W H Applications Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 222D121 222D132 222D142 222D152 222D163 222D174 222D185 222D196 J Min. a Max. a 23.4 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.8 [3.22] 10.4 [.41] 14.2 [.56] 17.8 [.70] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] 60.5 [2.38] -3, -4, -25 b 23.4 [.92] 28.4 [1.12] 31.0 [1.22] 36.0 [1.42] 42.7 [1.68] 51.8 [2.04] 66.0 [2.60] 81.8 [3.22] Min. -100 b 14.0 [.55] 15.0 [.59] 18.0 [.71] 21.0 [.83] 25.0 [.98] 39.0 [1.54] 42.0 [1.65] 57.2 [2.25] P 10% Max. -12 b b b 12.4 [.49] 5.6 [.22] 21.3 [.84] 14.7 [.58] 6.6 [.26] 33.8 [1.33] 16.0 [.63] 7.1 [.28] 36.6 [1.44] 18.5 [.73] 8.4 [.33] 43.7 [1.72] 22.1 [.87] 9.9 [.39] 53.6 [2.11] 35.3 [1.39] 15.7 [.62] 78.0 [3.07] 45.7 [1.80] 20.3 [.80] 97.5 [3.84] 57.2 [2.25] 25.4 [1.00] 117.9 [4.64] R Ref. b JO 10% W 20% K 10% b L 10% b 22.6 [.89] 27.2 [1.07] 31.0 [1.22] 35.1 [1.38] 43.9 [1.73] 52.8 [2.08] 66.0 [2.60] 83.8 [3.30] 5.8 [.23] 15.5 [.65] 12.7 [.50] 14.5 [.57] 17.5 [.69] 33.5 [1.32] 40.1 [1.58] 38.1 [1.50] 1.27 [.05] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.03 [.08] 3.30 [.13] 3.81 [.15] 4.06 [.16] 15.2 [.60] 19.1 [.75] 19.1 [.75] 19.1 [.75] 19.3 [.76] 25.4 [1.00] 25.4 [1.00] 25.4 [1.00] 14.7 [.58] 24.9 [.98] 24.9 [.98] 30.0 [1.18] 33.0 [1.30] 53.8 [2.12] 71.1 [2.80] 80.0 [3.15] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. Available in: Americas Europe Asia Pacific 4-74 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 222D211 to 299 Right-Angled, Lipped Boot As Supplied (a) H Dia. J Dia. After Unrestricted Recovery (b) P JW P R J Dia. HW H Dia. RR JO 4 Tan Molded Parts Applications Provides strain relief and mechanical protection between cable and connector. Boot is usually used on open-wire-bundle airborne harnesses, or applications where the long tail replaces cable jacketing removed during termination. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 222D211 222D221 222D232 222D242 222D253 222D263 222D274 222D285 222D296 222D299 Min. a Max. b 22.4 [.88] 25.7 [1.01] 29.5 [1.16] 34.0 [1.34] 37.3 [1.47] 43.7 [1.72] 50.0 [1.97] 62.7 [2.47] 69.3 [2.73] 81.8 [3.22] 11.4 [.45] 15.0 [.59] 18.8 [.74] 22.9 [.90] 29.5 [1.16] 34.0 [1.34] 41.1 [1.62] 47.0 [1.85] 59.7 [2.35] 67.1 [2.64] J Min. -3, -4, -25 -12, -100 a b 22.4 [.88] 14.0 [.55] 25.7 [1.01] 16.0 [.63] 29.5 [1.16] 18.3 [.72] 34.0 [1.34] 21.3 [.84] 37.3 [1.47] 23.1 [.91] 43.7 [1.72] 27.2 [1.07] 50.0 [1.97] 31.5 [1.24] 62.7 [2.47] 39.1 [1.54] 69.3 [2.73] 43.2 [1.70] 81.8 [3.22] 51.1 [2.01] Max. b P 10% b R Ref b JO 10% b PP 10% b RR 10% b HW 20% JW 20% 6.4 [.25] 7.4 [.29] 8.4 [.33] 9.7 [.38] 10.4 [.41] 12.2 [.48] 14.2 [.56] 17.5 [.69] 19.6 [.77] 22.9 [.90] 105.2 [4.14] 124.0 [4.88] 146.3 [5.76] 172.2 [6.78] 185.2 [7.29] 231.6 [8.41] 224.5 [8.84] 227.3 [8.95] 233.4 [9.19] 237.0 [9.33] 18.5 [.73] 19.8 [.78] 20.8 [.82] 21.8 [.86] 24.4 [.96] 27.4 [1.08] 29.5 [1.16] 33.3 [1.31] 35.1 [1.38] 44.5 [1.75] 87.6 [3.45] 99.1 [3.90] 114.3 [4.50] 132.6 [5.22] 143.8 [5.66] 169.2 [6.66] 173.2 [6.82] 168.1 [6.62] 157.2 [6.19] 151.1 [5.95] 6.9 [.27] 8.4 [.33] 10.4 [.41] 12.2 [.48] 15.5 [.61] 18.3 [.72] 21.1 [.83] 24.1 [.95] 30.0 [1.18] 33.3 [1.31] 12.4 [.49] 15.0 [.59] 15.5 [.61] 15.7 [.62] 17.8 [.70] 19.8 [.78] 20.8 [.82] 23.4 [.92] 23.6 [.93] 31.2 [1.23] 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.03 [.08] 2.03 [.08] 2.29 [.09] 2.54 [.10] 2.54 [.10] 2.54 [.10] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.40 [.055] 1.40 [.055] 1.40 [.055] 1.40 [.055] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-75 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 222D921 to 963 Right-Angled, Lipped Boot As Supplied (a) J Dia. H After Unrestricted Recovery (b) P U JW R J Dia. HW H Dia. JO Applications Provides strain relief and mechanical protection between cable and connector. It is used in applications where only a small number of the available contacts are utilized, resulting in a high ratio between the adapter and cable diameters. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 Product Dimensions H Part No. 222D921 222D932 222D953 222D963 J Min. Min. a Max. b 19.3 [.76] 26.1 [1.03] 34.2 [1.35] 43.6 [1.72] 13.0 [.51] 19.1 [.75] 26.0 [1.02] 34.1 [1.34] -3, -4, -25 a 6.3 [.25] 7.6 [.30] 9.6 [.38] 11.4 [.45] -12, -100 a 4.5 [.18] 5.6 [.22] 6.6 [.26] 7.8 [.31] Max. b P 10% b 2.1 [.08] 44.5 [1.75] 2.6 [.10] 67.3 [2.65] 3.0 [.12] 81.3 [3.20] 3.6 [.14] 115.6 [4.55] R Ref. b U 10% b 16.3 [.64] 18.0 [.71] 18.8 [.74] 21.3 [.84] 5.6 [.22] 8.4 [.33] 11.4 [.45] 15.5 [.61] JO 10% b 21.8 [.86] 29.2 [1.15] 36.3 [1.39] 47.0 [1.85] HW 20% b JW 20% b 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.14 [.045] 1.14 [.045] 1.14 [.045] 1.14 [.045] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max. Available in: Americas Europe Asia Pacific 4-76 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 222F211 to 285 Right-Angled, Lipped Boot As Supplied (a) H Dia. J Dia. After Unrestricted Recovery (b) P JW R J Dia. HW H Dia. 4 JO Tan Molded Parts Applications Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. Materials Available Material* -50 -51 -71 Material Description Fluoroelastomer polymer blend Elastomer polymer blend Flexible polyolefin Precoating No. N/A /164 /42 or /86 Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 222F211 222F221 222F232 222F242 222F253 222F263 222F274 222F285 H Min. a 23.9 [.94] 27.2 [1.07] 31.0 [1.22] 35.6 [1.40] 38.9 [1.53] 45.2 [1.78] 51.6 [2.03] 62.7 [2.47] J Max. b 9.9 [.39] 13.2 [.52] 18.5 [.73] 22.1 [.87] 28.2 [1.11] 32.3 [1.27] 41.1 [1.62] 42.9 [1.69] Min. a 17.3 [.68] 20.8 [.82] 24.4 [.96] 28.7 [1.13] 31.5 [1.24] 38.4 [1.51] 44.5 [1.75] 47.2 [1.86] Max. b 6.6 [.26] 7.6 [.30] 8.9 [.35] 10.2 [.40] 10.9 [.43] 12.7 [.50] 15.0 [.59] 17.5 [.69] P 10% b R 10% b JO 10% b 105.2 [4.14] 124.0 [4.88] 146.3 [5.76] 172.2 [6.78] 185.2 [7.29] 213.6 [8.41] 224.5 [8.84] 227.3 [8.95] 18.5 [.73] 19.8 [.78] 20.8 [.82] 21.8 [.86] 24.4 [.96] 27.4 [1.08] 29.5 [1.16] 33.3 [1.31] 87.6 [3.45] 99.1 [3.90] 114.3 [4.50] 132.6 [5.22] 143.8 [5.66] 169.2 [6.66] 173.2 [6.82] 168.1 [6.62] HW +.06 to -.03 b JW .03 b 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.78 [.07] 1.78 [.07] 2.03 [.08] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.52 [.06] 1.78 [.07] 1.78 [.07] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-77 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 222K121 to 185 Right-Angled, Lipped Boot As Supplied (a) H Dia. J Dia. After Unrestricted Recovery (b) P Y Slight taper JW R J Dia. X JO HW H For eyelet clip, order CS-1858 option. Applications Use in conjunction with TE adapters to provide strain relief for harness systems using circular connectors. Boot is compatible with all grooved adapters of the appropriate shell size. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 222K121 222K132 222K142 222K152 222K163 222K174 222K185 H Min. -3, -4, -12, -25 -100 a a 24.0 [.95] 24.0 [.95] 30.0 [1.18] 30.0 [1.18] 31.0 [1.22] 31.0 [1.22] 36.0 [1.42] 36.0 [1.42] 43.0 [1.69] 43.0 [1.69] 60.0 [2.36] 52.0 [2.05] 66.0 [2.60] 66.0 [2.60] Max. b 10.4 [.41] 14.2 [.56] 18.0 [.71] 22.4 [.88] 28.2 [1.11] 35.1 [1.38] 44.5 [1.75] J Min. -3, -4, -25 -12, -100 a a 24.0 [.95] 14.0 [.55] 30.0 [1.18] 15.0 [.59] 31.0 [1.22] 18.0 [.71] 36.0 [1.42] 21.0 [.83] 43.0 [1.69] 25.0 [.98] 60.0 [2.36] 39.0 [1.54] 66.0 [2.60] 42.0 [1.65] Max. b P 10% b R 10% b JO 10% b 5.6 [.22] 5.9 [.23] 7.1 [.28] 8.4 [.33] 9.9 [.39] 15.7 [.62] 16.8 [.66] 25.0 [.98] 32.0 [1.26] 39.0 [1.54] 46.0 [1.81] 55.0 [2.17] 80.0 [3.15] 108.0 [4.25] 25.0 [.98] 27.0 [1.06] 31.0 [1.22] 38.0 [1.50] 45.0 [1.77] 54.0 [2.13] 68.0 [2.68] 8.5 [.33] 8.5 [.33] 15.0 [.59] 18.0 [.63] 17.5 [.69] 32.0 [1.26] 48.0 [1.89] HW 20% b JW 20% b 1.3 [.05] .41 [.016] 1.5 [.06] .61 [.024] 1.8 [.07] .81 [.032] 1.8 [.07] .81 [.032] 2.0 [.08] .81 [.032] 3.3 [.13] 1.02 [.040] 3.8 [.15] 1.63 [.064] X 20% b Y 20% b 18.0 [.71] 18.0 [.71] 18.0 [.71] 25.0 [.98] 25.0 [.98] 25.0 [.98] 35.0 [1.38] 16.0 [.63] 20.0 [.79] 20.0 [.79] 25.0 [.98] 30.0 [1.18] 45.0 [1.77] 70.0 [2.76] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-78 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 234A011 to 071 D-Subminiature, Right-Angled Boot As Supplied (a) K Dia. H J After Unrestricted Recovery (b) K Dia. 4 P R Molded Parts X W H J Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H 234A011 234A021 234A032 234A042 234A052 234A061 234A071 J K 5% a 5% b 5% a 5% b Min. a Max. b P 10% b R 10% b W 20% b X 20% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 20.3 [.80] 28.2 [1.11] 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 20.3 [.80] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] 10.7 [.42] 10.7 [.42] 7.9 [.31] 10.2 [.40] 14.0 [.55] 17.3 [.68] 19.1 [.75] 7.9 [.31] 10.2 [.40] 4.1 [.16] 5.3 [.21] 7.4 [.29] 8.6 [.34] 10.7 [.42] 3.8 [.15] 5.1 [.20] 25.9 [1.02] 30.7 [1.21] 42.9 [1.69] 53.3 [2.10] 55.9 [2.20] 25.9 [1.02] 30.7 [1.21] 21.6 [.85] 24.6 [.97] 27.9 [1.10] 30.5 [1.20] 32.3 [1.27] 18.5 [.73] 19.8 [.78] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] Part No. This Boot Fits Cannon/ Cinch DE-9 DA-15 DB-25 DC-37 DD-50 DE-9 DA-15 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. Available in: Americas Europe Asia Pacific 4-79 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 234A111 to 152 D-Subminiature, Side-Entry Boot As Supplied (a) J H K Dia. After Unrestricted Recovery (b) J H P R W K Dia. X Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -25 Material Description Semirigid polyolefin Flexible polyolefin Fluid-resistant elastomer Precoating No. /42 or /86 /42 or /86 /42 or /86 or /225 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 or S-1125 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 234A111 234A121 234A132 234A142 234A152 H 5% a 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] J 5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 5% a 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] K 5% b 10.7 [.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] Min. a 7.9 [.31] 10.2 [.40] 14.0 [.55] 17.3 [.68] 19.1 [.75] Max. b 4.1 [.16] 5.3 [.21] 6.4 [.25] 7.9 [.31] 9.1 [.36] P 10% b R 10% b W 20% b X 20% b This Boot Fits Cannon/Cinch 27.9 [1.10] 35.1 [1.38] 47.5 [1.87] 59.7 [2.35] 63.2 [2.49] 18.5 [.73] 18.8 [.74] 20.1 [.79] 20.1 [.79] 26.4 [1.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] DE-9 DA-15 DB-25 DC-37 DD-50 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-80 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 234A611 to 671 D-Subminiature, 90 End-Entry Boot As Supplied (a) K Dia. H&J After Unrestricted Recovery (b) K Dia. P R 4 X W H Molded Parts J Applications Provides strain relief and mechanical protection on D-subminiature connector terminations. Materials Available Material* -3 -4 -25 Material Description Semirigid polyolefin Flexible polyolefin Fluid-resistant elastomer Precoating No. /42 or /86 /42 or /86 /42 or /86 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 or S-1125 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 234A611 234A621 234A632 234A642 234A652 234A661 234A671 H 5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] 16.0 [.63] 19.1 [.75] 5% b 20.3 [.80] 28.2 [1.11] 42.2 [1.66] 58.7 [2.31] 57.9 [2.28] 20.3 [.80] 28.2 [1.11] J 5% a 16.0 [.63] 19.1 [.75] 29.2 [1.15] 34.3 [1.35] 37.6 [1.48] 16.0 [.63] 19.1 [.75] 5% b 10.7[.42] 10.7 [.42] 10.7 [.42] 10.7 [.42] 13.7 [.54] 10.7 [.42] 10.7 [.42] K Min. Max. a b 16.0 [.63] 4.1 [.16] 19.1 [.75] 5.3 [.21] 29.2 [1.15] 7.4 [.29] 34.3 [1.35] 8.6 [.34] 37.6 [1.48] 10.7 [.42] 16.0 [.63] 3.8 [.15] 19.1 [.75] 5.1 [.20] P 10% b R 10% b W 20% b X 20% b This Boot Fits Cannon/Cinch 25.9 [1.02] 30.7 [1.21] 42.9 [1.69] 53.3 [2.10] 55.9 [2.20] 25.9 [1.02] 30.7 [1.21] 21.6 [.85] 24.6 [.97] 27.9 [1.10] 30.5 [1.20] 32.3 [1.27] 18.5 [.73] 19.8 [.78] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 1.02 [.04] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] 3.05 [.12] DE-9 DA-15 DB-25 DC-37 DD-50 DE-9 DA-15 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-81 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots 242W042 to 063 45 Angled Boot As Supplied (a) H Dia. J Dia. Applications Designed for use in the aggressive environments found adjacent to engines in automotive, aerospace and military applications, heat-shrinkable molded parts provide rugged protection, strain relief and a full 360environmental seal. The introduction of the 45 option means there is now a choice of three routes to the connector for closer positioning and greater design freedom. After Unrestricted Recovery (b) J Dia. P JO W Typ. 135 S T U H Dia. Compatibility Chart Material Dash Number -3 -4 -12 -25 -100 Material Description Polyolefin, semirigid Polyolefin, flexible Fluoroelastomer Elastomer, fluid-resistant Polyolefin, Zerohal Precoating No. /42, /86 /42, /86 N/A /42, /86, /225 /180 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017, S-1125 or S-1048 S-1030 Product Dimensions H Part No. 242W042 242W053 242W063 J Min. Min. a Max. b a -12, -100 a -3, -4, -25 31.0 [1.22] 36.0 [1.42] 43.0 [1.69] 17.9 [.70] 22.1 [.87] 27.9 [1.10] 18.0 [.71] 21.0 [.83] 25.0 [.99] 31.0 [1.22] 36.0 [1.42] 43.0 [1.69] Max. b -12, -100, -3, -25 7.0 [.28] 8.4 [.33] 9.9 [.39] P 10% b S 10% b T 10% b U 10% b JO 10% b W 20% b 55.0 [2.17] 60.0 [2.36] 65.0 [2.56] 35.0 [1.38] 40.0 [1.58] 45.0 [1.77] 3.5 [.14] 3.5 [.14] 3.5 [.14] 2.0 [.08] 2.0 [.08] 2.0 [.08] 25.0 [.98] 30.0 [1.18] 35.0 [1.38] 1.8 [.07] 2.0 [.08] 2.2 [.09] As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max. Available in: Americas Europe Asia Pacific 4-82 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots Micro Molded Shapes Micro Molded Heat-Shrink Shapes Connector manufacturers are increasingly offering smaller high performance, rugged, micro circular connectors for use in wiring harnesses in both civilian and defense markets. The range of small heatshrink molded shapes from TE Connectivity (TE) has evolved in order to cater for these requirements for smaller, lighter-weight products that still offer a great balance of protection properties at the connectorwire interface. Product Facts Benefits Small size Supplied in expanded form Adhesive lined options Strain relief Available in a range of different cross-linked polymeric materials Weight and space savings Facilitates installation Environmental sealing against fluid and dirt ingression Provides protection against mechanical abuse at the cable-connector interface Molded Parts Produced in a variety of shapes and materials, TE's range of Raychem branded molded shapes are supplied in an expanded form. On the application of heat, they shrink to a pre-determined size and shape, providing a tough, protective covering for the components over which they are installed. 4 Suitable for a wide range of application and environmental requirements for low fire hazard, flame retardance, high temperatures and fluid resistant characteristics. Applications from underwater to outer space, in military vehicles to cars, rail and mass transit 4-83 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots Micro Molded Shapes (Continued) Material -25 Molded Part Material -100 Molded Part Material* A heat-shrinkable, semi-rigid, fluid and temperature resistant, elastomeric molding compound, designed to offer excellent performance in harsh environments. Ideal for use in military and commercial vehicles where high temperatures and long-term exposure to hot fluids is expected. A heat-shrinkable, semi-flexible, low-firehazard molding compound designed to offer excellent fire safety characteristics combined with low smoke and low acid gas emission. 100 also exhibits good mechanical and fluid resistance properties. -12 Molded Part Material* A high-temperature, heatshrinkable, flexible, flameretarded, fluoroelastomeric molding compound with excellent resistance to long-term fluid immersion and heat exposure. -3 Molded Part Material* A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with good resistance to fluids and heat. Min = Minimum inner diameter of the supplied expanded shape. We would supply to this dimension or greater. The recommended usage range for the part is from 10% less than minimum expanded inside diameter to 10% greater than the maximum recovered inside diameter. Max = Recovered dimensions after heating. For more information please search by Part Number on: www.te.com/adm or contact our TE sales representatives. Materials: *As Supplied/Expanded dimensions may be slightly reduced due to the nature of the material. After recovery sizes are not affected. 4-84 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Boots Micro Molded Shapes (Continued) Selection Guide As Supplied (a) After Recovery (b) J Min H Min J Max H Max Dimensions in millimeters (in inches, for reference) As Supplied Part Number 204W201 H Min. a 10 [.39] J Min. a 9.0 [.35] After Recovery H Max. b 5.2 [.20] J Max. b 1.5 [.06] P 10% b 20 [.79] R 10% b 4.0 [.16] S 10% b 0.8 [.03] T 10% b 0.35 [.01] H Min HW 20% b 0.8 [.03] JW 20% b 0.6 [.02] 4 Molded Parts As Supplied (a) JO 10% b 6.6 [.26] After Recovery (b) J Min J Max H Max Dimensions in millimeters (in inches, for reference) As Supplied Part Number 203W301-*-G02 H Min. a 10 [.39] J Min. a 6.0 [.24] After Recovery H Max. b 5.8 [.23] J Max. b 2.2 [.09] P 10% b 19 [.75] R 10% b 11 [.43] S 10% b 1.5 [.06] T 10% b 0.5 [.02] As Supplied (a) JO 10% b 4.5 [.18] HW 20% b 0.8 [.03] JW 20% b 0.5 [.02] After Recovery (b) Dimensions in millimeters (in inches, for reference) As Supplied Part Number 203W301 H Min. a 10 [.39] J Min. a 10 [.39] After Recovery H Max. b 5.8 [.23] J Max. b 2.2 [.09] P 10% b 29 [1.14] R 10% b 21 [.83] S 10% b 3.0 [.12] T 10% b 0.5 [.02] JO 10% b 4.5 [.18] HW 20% b 0.8 [.03] JW 20% b 0.5 [.02] 4-85 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Caps Micro Molded Shapes (Continued) Selection Guide As Supplied (a) After Recovery (b) Dimensions in millimeters (in inches, for reference) As Supplied Part Number 202K111-*-01 H Min. a 17 [.67] J Min. a 17 [.67] After Recovery H Max. b 6.9 [.27] J Max. b 3.0 [.12] P 10% b 29 [1.14] R 10% b 14 [.55] S 10% b 1.7 [.07] T 10% b 0.9 [.04] As Supplied (a) JO 10% b 10.8 [.43] HW 20% b 1.3 [.05] JW 20% b 0.7 [.03] After Recovery (b) Dimensions in millimeters (in inches, for reference) As Supplied Part Number 202A111-*-G07 H Min. a 17 [.67] J Min. a 17 [.67] After Recovery H Max. b 7.9 [.31] J Max. b 2.2 [.09] P 10% b 25 [.98] R 10% b 14 [.55] S 10% b 3.0 [.12] As Supplied (a) T 10% b 1.0 [.04] JO 10% b 6.0 [.24] JW 20% b 1.7 [.07] HW 20% b 1.0 [.04] After Recovery (b) Dimensions in millimeters (in inches, for reference) As Supplied Part Number 204W221 H Min. a 11 [.43] J Min. a 11 [.43] After Recovery H Max. b 9.3 [.37] J Max. b 2.1 [.08] P 10% b 19 [.75] R 10% b 6.5 [.26] T 10% b 1.5 [.06] U 10% b 0.55 [.02] X 10% b 2.4 [.09] JO 10% b 6.6 [.26] HW 20% b 1.1 [.04] JW 20% b 0.5 [.02] 4-86 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Caps Micro Molded Shapes (Continued) Selection Guide As Supplied (a) After Recovery (b) J Min J Max H Max H Min Dimensions in millimeters (in inches, for reference) As Supplied Part Number 224W201 H Min. a 11 [.43] J Min. a 9.0 [.35] After Recovery H Max. b 5.2 [.20] J Max. b 1.6 [.06] P 10% b 13 [.51] R 10% b 11.5 [.45] S 10% b 10 [.39] T 10% b 0.8 [.03] U 10% b 0.35 [.01] HW 20% b 0.8 [.03] JW 20% b 0.6 [.02] 4 Molded Parts As Supplied (a) JO 10% b 7.5 [.30] After Recovery (b) J Min J Max H Max H Min Dimensions in millimeters (in inches, for reference) As Supplied Part Number 223W601 H Min. a 10 [.39] J Min. a 6.0 [.24] After Recovery H Max. b 6.3 [.25] J Max. b 2.0 [.08] K Min. b 10 [.39] P R S Max. 10% 10% 10% b b b b 7.4 [.29] 12.5 [.49] 11.5 [.45] 9.8 [.39] T 10% b 1.2 [.05] U 10% b 0.5 [.02] As Supplied (a) JO 10% b 6.0 [.24] HW 20% b 1.0 [.04] JW 20% b 0.6 [.02] X 20% b 3.2 [.13] After Recovery (b) J Max H Min J Min H Max Dimensions in millimeters (in inches, for reference) As Supplied Part Number 224W221 H Min. a 11 [.43] J Min. a 11 [.43] After Recovery H Max. b 9.3 [.37] J Max. b 2.1 [.08] P 10% b 12.3 [.48] R 10% b 13 [.51] S 10% b 11 [.43] T 10% b 1.5 [.06] U 10% b 0.55 [.02] X 10% b 2.4 [.09] JO 10% b 6.6 [.26] HW 20% b 1.0 [.04] JW 20% b 0.5 [.02] 4-87 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Feedthroughs 207W213 to 256 Two-Part Feedthrough After Unrestricted Recovery (b) S As Supplied (a) U J Dia. B nut (-01 modification) A nut (standard) Tan JO M H J Dia. JW Slight taper Applications Use for strain relief and abrasion protection when cables pass through equipment boxes or panels. Materials Available Material Dash Number Material Description Precoating No. -3 Semirigid polyolefin /42 or /86 -4 Flexible polyolefin /42 or /86 -12 Fluoroelastomer N/A -25 Fluid-resistant elastomer /42 or /86 or /225 -100 Polyolefin, Zerohal /86 or /180 *For more information, please see the appropriate material page in this section. Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 **For more information, please see section 5. Product Dimensions Part No. H Ref. b 207W213 207W223 207W234 207W245 207W256 11.9 [.47] 20.1 [.79] 30.1 [1.22] 45.0 [1.77] 68.1 [2.68] J Min. -3, -4, -12, Max. -100 -25 b a a 9.9 [.39] 8.5 [.33] 4.1 [.16] 18.0 [.71] 16.5 [.65] 7.1 [.28] 27.9 [1.10] 26.5 [1.04] 11.9 [.47] 41.9 [1.65] 40.5 [1.59] 18.0 [.71] 64.0 [2.52] 64.5 [2.54] 30.0 [1.18] JO Max. b M Thread b P 10% b 15.2 [.60] 19.3 [.76] 26.9 [1.06] 32.0 [1.26] 39.1 [1.54] 20.1 [.79] 30.0 [1.18] 41.9 [1.65] 55.9 [2.20] 80.0 [3.15] 62.0 [2.44] 71.9 [2.83] 87.1 [3.43] 102.1 [4.02] 121.9 [4.80] R 10% b 49.0 [1.93] 58.9 [2.32] 73.9 [2.91] 88.9 [3.50] 109.0 [4.29] S 10% b U 10% b JW 20% b Hole Dia. .51 (.02] 13.0 [.51] 16.0 [.63] 18.0 [.71] 18.0 [.71] 18.0 [.71] 9.9 [.39] 9.9 [.39] 9.9 [.39] 9.9 [.39] 9.9 [.39] 1.3 [.05] 1.8 [.07] 2.03 [.08] 3.05 [.12] 3.05 [.12] 23.9 [.94] 34.0 [1.34] 47.0 [1.85] 60.5 [2.38] 85.1 [3.35] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-88 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Feedthroughs CES Heat-Shrinkable Cable Entry Seals Product Facts Comes in many sizes and configurations Seals multicable openings SAE-AS81765/1 Type 1 4 Tyco Electronics HeatShrinkable Cable-Entry Seals (CESs) provide a watertight, fume-tight seal where cables enter connection boxes, bulkheads, or other enclosures. CESs are available in two basic types: standard and threaded. The standard CES for thin-wall enclosures consists of a three-part assembly -- a rigid plastic Standard Cable Entry Seal Installation Instructions Cable entry Torque seal number in-pounds Nm 1 15-20 1.7-2.3 2 3 4 5 15-20 20-25 40-45 45-50 1.7-2.3 2.3-2.8 4.5-5.1 5.1-5.7 Threaded Cable Entry Seal Installation Instructions Note: Surfaces to be sealed should be clean and free of burrs, pits, or deep scratches. nylon nut, an O-ring, and a heat-shrinkable molded area. The CES for threadedhole applications is a onepart assembly that combines a tapered national pipe thread (NPT) in rigid plastic nylon with a heat-shrinkable molded area. All CESs are available with the molded area configured with one opening for a single wire or cable entry or with two, three, or four legs Step 1 Place rigid, externally threaded nut through hole so flanged end is on the inside of the can or cabinet. Step 2 Place O-ring over threaded end and position against outside of can or cabinet. Step 3 Screw shrinkable, internally threaded component onto the rigid nut and tighten, using appropriate spanner wrenches, until O-ring is slightly flattened -- or use the torque values shown in the table to the left. Step 4 Insert cable through expanded opening and make necessary connections (see note following Step 4 in the next section). Step 1 Apply a thread sealant to the threaded end and then screw threaded cable entry seal into pretapped hole or pipe fitting. Step 2 Tighten by applying wrench to hexagonal nut. Step 3 Insert cable through expanded opening and make necessary connection (see Note). Step 4 Shrink expanded nose by applying 121C-135C [250F-275F] of heat from a heat gun with circular reflector, gas torch, or other heat source.* When part has shrunk to the cable, and when the sealant is seen to flow, discontinue heat. Additional heating will not make the component shrink tighter. Note If armored cable is used, the factory-applied sealant will not fill Molded Parts Applications of equal size to seal multiple wires or cables at the entry to enclosures and/or bulkheads. To meet sealing requirements, all CESs have factory-applied adhesive that provides the seal to wire and cable jackets. When armored cable is being sealed it may be necessary to use additional sealants, such as G.E. RTV 112 or Dow Corning RTV 732, to form the water seal. Step 5 Shrink expanded nose by applying 121C-135C [250F-275F] of heat from a heat gun with circular reflector, or a gas torch, or other heat source.* When part has shrunk to the cable, and when the sealant is seen to flow, discontinue heat. Additional heating will not make the component shrink tighter. *Follow the safety precautions of the manufacturer of the heater. the interstices of the armor. The armor must be cut back so that the part is allowed to shrink and seal to the cable sheath as well as come down over the armor. To keep the armor from unraveling, some armor must be approximately 1/4 inch to 3/8 inch [.01 to .02 mm] inside the cable entry seal leg. *Follow the safety precautions of the manufacturer of the heater. 4-89 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Feedthroughs CES (Continued) Standard CES Dimensions are mm [inches] Body Product Dimensions Part No. No. of Legs CES-1 CES-2 CES-3 CES-4 CES-4S* CES-5 1 1 1 1 1 1 Overall Nom. Recommended Length 69.85 [2.75] 69.85 [2.75] 95.25 [3.75] 114.30 [4.50] 114.30 [4.50] 177.80 [7.00] Min. Expanded I.D. Body 12.70 [0.50] 19.05 [0.75] 28.45 [1.12] 40.64 [1.60] 50.80 [2.00] 69.85 [2.75] Max. Recovered I.D. Body 4.32 [0.17] 6.35 [0.25] 12.70 [0.50] 19.05 [0.75] 19.05 [0.75] 36.32 [1.43] Max. I.D. of Part Drill Size 19.05 [0.75] 19.05 [0.75] 27.94 [1.10] 39.62 [1.56] 53.34 [2.10] 73.66 [2.90] 25.40 [1.00] 25.40 [1.00] 35.05 [1.38] 50.80 [2.00] 59.94 [2.36] 88.90 [3.50] Max. O.D. of Nut 35.81 [1.410] 35.81 [1.410] 48.31 [1.902] 69.09 [2.720] 85.09 [3.350] 103.38 [4.070] *Part configuration may be different than depicted in figure. Contact TE for specification. Also available in threaded version. Breakout CES Dimensions are mm [inches] Product Dimensions Overall Nom. No. of Legs Recommended Length Part No. CES-2-D1A CES-2-T1 CES-2-T1B CES-2-F1A CES-2-F1 CES-3-D1 CES-3-T1 CES-3-F1 CES-4-D3 CES-4-T1 CES-4-F1 CES-5-T4 CES-5-F4 2 3 3 4 4 2 3 4 2 3 4 3 4 69.85 [2.75] 69.85 [2.75] 88.90 [3.50] 69.85 [2.75] 88.90 [3.50] 88.90 [3.50] 88.90 [3.50] 88.90 [3.50] 101.60 [4.00] 101.60 [4.00] 101.60 [4.00] 127.00 [5.00] 127.00 [5.00] Min. Expanded I.D. (Each Leg) 15.24 [0.60] 10.16 [0.40] 15.24 [0.60] 10.16 [0.40] 15.24 [0.60] 15.24 [0.60] 15.24 [0.60] 15.24 [0.60] 22.86 [0.90] 22.86 [0.90] 22.86 [0.90] 31.75 [1.25] 31.75 [1.25] Max. Recovered I.D. (Each Leg) 2.79 [0.11] 2.79 [0.11] 4.32 [0.17] 2.79 [0.11] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 7.62 [0.30] 7.62 [0.30] 7.62 [0.30] 12.70 [0.50] 12.70 [0.50] Max. I.D. of Part Drill Size Max. O.D. of Nut 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 27.94 [1.10] 27.94 [1.10] 27.94 [1.10] 40.64 [1.60] 40.64 [1.60] 40.64 [1.60] 73.66 [2.90] 73.66 [2.90] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 35.05 [1.38] 35.05 [1.38] 35.05 [1.38] 50.80 [2.00] 50.80 [2.00] 50.80 [2.00] 63.50 [2.50] 63.50 [2.50] 35.81 [1.41] 35.81 [1.41] 35.81 [1.41] 35.81 [1.41] 35.81 [1.41] 48.26 [1.90] 48.26 [1.90] 48.26 [1.90] 69.09 [2.72] 69.09 [2.72] 69.09 [2.72] 103.38 [4.07] 103.38 [4.07] Right-Angle Breakout CES Dimensions are mm [inches] Part No. CES-1R CES-2R CES-3R CES-4R C Min. Exp. ID 12.70 [0.50] 18.03 [0.71] 27.94 [1.10] 40.64 [1.60] Max. Rec. ID 7.11 [0.28] 8.38 [0.33] 9.65 [0.38] 15.75 [0.62] B ID Min 12.70 [0.50] 19.05 [0.75] 27.94 [1.10] 40.64 [1.60] Length D A 35.56 [1.4] 42.67 [1.68] 43.18 [1.7] 44.96 [1.77] 53.34 [2.1] 58.42 [2.30] 78.74 [3.1] 71.12 [2.80] Drill Size 25.40 [1.00] 25.40 [1.00] 34.80 [1.37] 50.80 [2.00] 4-90 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Feedthroughs CES (Continued) Threaded CES Overall Nom. Min. Max. Recommended Expanded Recovered Length I.D. Nose I.D. Nose CES-2-A50 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] CES-2-A75 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] CES-2-A100 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] CES-3-A100 111.00 [4.37] 28.45 [1.12] 12.70 [0.50] CES-3-A150 117.35 [4.62] 28.45 [1.12] 12.70 [0.50] CES-4-A150* 127.00 [5.00] 50.80 [2.00] 19.05 [0.75] CES-5-A250* 152.40 [6.00] 69.85 [2.75] 25.40 [1.00] * Not illustrated - refer to Specification Control Drawing for details. Part No. National Adapter I.D. 12.70 [0.50] 19.05 [0.75] 19.05 [0.75] 25.40 [1.00] 27.94 [1.10] 35.56 [1.40] 60.96 [2.40] Pipe Thread Size 1/2-14 3/4-14 1-11 1/2 1-11 1/2 1 1/2-11 1/2 1 1/2-11 1/2 2 1/2-10 4 Molded Parts Threaded Breakout CES Product Dimensions Part No. No. of Legs Overall Nom. Recommended Length CES-2A-T1 CES-2A-F1 CES-2A-D1 CES-2A-T2 CES-2A-F2 CES-3A-D1 CES-2A-T3 CES-3A-F1 CES-3A-D2 CES-3A-T2 CES-3A-F2 CES-4A-D3 CES-4A-T3 CES-4A-F3 3 4 2 3 4 2 3 4 2 3 4 2 3 4 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] 95.25 [3.75] Min. Expanded I.D. (Each Leg) 10.16 [0.4] 10.16 [0.4] 15.24 [0.6] 10.16 [0.4] 10.16 [0.4] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 15.24 [0.6] 22.86 [0.9] 22.86 [0.9] 22.86 [0.9] Max. Recovered I.D. (Each Leg) 2.79 [0.11] 2.79 [0.11] 2.79 [0.11] 2.79 [0.11] 2.79 [0.11] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 4.32 [0.17] 7.62 [0.30] 7.62 [0.30] 7.62 [0.30] Max. I.D. of Part Pipe Thread Size (NPT) 12.70 [0.50] 12.70 [0.50] 19.05 [0.75] 19.05 [0.75] 19.05 [0.75] 25.40 [1.00] 25.40 [1.00] 25.40 [1.00] 27.94 [1.10] 27.94 [1.10] 27.94 [1.10] 37.34 [1.47] 37.34 [1.47] 37.34 [1.47] 1/2-14 1/2-14 3/4-14 3/4-14 3/4-14 1-11 1/2 1-11 1/2 1-11 1/2 1 1/2-11 1/2 1 1/2-11 1/2 1 1/2-11 1/2 1 1/2-11 1/2 1 1/2-11 1/2 1 1/2-11 1/2 Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-91 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Feedthroughs CES (Continued) Right-Angle Threaded CES Part No. CES-2R-A50 CES-2R-A75 CES-3R-A100 CES-3R-A150 C Min. Exp. ID 12.70 [0.50] 18.03 [0.71] 27.94 [1.10] 40.64 [1.60] Max. Rec. ID 7.11 [0.28] 8.38 [0.33] 9.65 [0.38] 15.75 [0.62] B ID Min 12.70 [0.50] 19.05 [0.75] 25.40 [1.00] 27.94 [1.10] Length A D 35.56 [1.4] 25.40 [1.00] 43.18 [1.7] 27.94 [1.10] 53.34 [2.1] 33.78 [1.33] 78.74 [3.1] 39.62 [1.56] NPT Size 1/2-14 3/4-14 1-11 1/2 1 1/2-11 1/2 4-92 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 301A011 to 048 T Transition As Supplied (a) K Dia. J Dia. H Dia. After Unrestricted Recovery (b) P 4 W S J Dia. K Dia. Molded Parts T H Dia. Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material Dash Number -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86, /180 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 301A011 301A022 301A028 301A034 301A048 H, J & K Min. Max. a b 6.6 [.26] 3.6 [.14] 13.2 [.52] 6.9 [.27] 20.0 [0.79] 10.2 [.40] 26.9 [1.06] 13.5 [.53] 55.6 [2.19] 30.2 [1.19] P 10% b S 10% b T 10% b 29.7 [1.17] 58.7 [2.31] 90 [3.54] 120.1 [4.73] 246.4 [9.70] 15.1 [.59] 29.5 [1.16] 45 [1.77] 60.2 [2.37] 123.2 [4.85] -- 17.5 [.69] 30 [1.18] 35.6 [1.40] 70.9 [2.79] W 30% b 1.02 [.04] 1.52 [.06] 2.0 [.08] 2.29 [.09] 3.05 [.12] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-93 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 301A511 to 514 Slimline T Transition As Supplied (a) J Dia. H Dia. K Dia. After Unrestricted Recovery (b) P H Dia. J Dia. HO W JO Tan Tan KO K Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material Dash Number Material Description -50 Fluoroelastomer polymer blend -51 Elastomer polymer blend -71 Flexible polyolefin -125 Fluoropolymer Precoating No. N/A /164 /42 or /86 N/A Adhesive Part No. S-1125 S-1124 S-1017 or S-1048 S-1255-04 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 301A511 301A512 301A513 301A514* H Min. a 19.8 [.78] 34.3 [1.35] 60.2 [2.37] 83.3 [3.28] Max. b 6.6 [.26] 11.4 [.45] 20.1 [.79] 33.3 [1.31] J&K Min. Max. a b 13.2 [.52] 6.6 [.26] 22.9 [.90] 11.4 [.45] 40.1 [1.58] 20.1 [.79] 54.9 [2.16] 33.3 [1.31] HO, JO, & KO 10% b W Nom. b P Nom. b 25.4 [1.00] 41.1 [1.62] 63.5 [2.50] 88.9 [3.50] 1.02 [.04] 1.27 [.05] 1.52 [.06] 1.78 [.07] 80.8 [3.18] 120.4 [4.74] 175.8 [6.92] 242.3 [9.54] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. *301A514 is not available in -125 Fluoropolymer material. 4-94 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 322A112 to 158 T Transition As Supplied (a) H Dia. J Dia. K Dia. After Unrestricted Recovery (b) P HW W H Dia. J Dia. 4 T Molded Parts KW K Dia. Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material Dash Number -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Modified elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No. S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 322A112 322A123 322A134 322A148 322A158 H&J Min. a 13.2 [.52] 26.9 [1.06] 26.9 [1.06] 55.6 [2.19] 55.6 [2.19] K Max. b 5.8 [.23] 12.4 [.49] 12.7 [.50] 25.4 [1.00] 25.4 [1.00] Min. a 6.6 [.26] 6.6 [.26] 13.2 [.52] 13.2 [.52] 26.9 [1.06] Max. b 3.0 [.12] 3.0 [.12] 5.8 [.23] 5.8 [.23] 12.4 [.49] P 10% b 52.3 [2.06] 83.3 [3.28] 107.7 [4.24] 180.6 [7.11] 222.3 [8.75] T 10% b -- 10.7 [.42] 20.3 [.80] 25.4 [1.00] 38.1 [1.50] HW & W 20% b 1.52 [.06] 2.54 [.10] 2.54 [.10] 4.57 [.18] 4.57 [.18] KW 20% b 1.02 [.04] 1.02 [.04] 1.52 [.06] 1.52 [.06] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-95 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 342A012 to 058 45 Side-Breakout Transition As Supplied (a) H Dia. J Dia. K Dia. After Unrestricted Recovery (b) P U HW JW T H Dia. J Dia. KW K Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 342A012 342A024 342A034 342A048 342A058 H&J Min. Max. a b 13.2 [.52] 6.9 [.27] 26.9 [1.06] 12.7 [.50] 26.9 [1.06] 13.7 [.54] 55.6 [2.19] 26.9 [1.06] 55.6 [2.19] 26.9 [1.06] K Min. a 6.6 [.26] 6.6 [.26] 13.2 [.52] 13.2 [.52] 26.9 [1.06] Max. b 3.6 [.14] 3.6 [.14] 6.1 [.24] 6.9 [.27] 13.7 [.54] P 10% b T* 10% b U* 10% b HW & JW 20% b KW 20% b 49.3 [1.94] 92.5 [3.64] 144.8 [5.70] 184.9 [7.28] 203.5 [8.01] 19.6 [.77] 31.8 [1.25] 50.8 [2.00] 63.5 [2.50] 66.0 [2.60] 19.6 [.77] 39.6 [1.56] 50.8 [2.00] 63.5 [2.50] 66.0 [2.60] 1.52 [.06] 2.54 [.10] 2.54 [.10] 4.57 [.18] 4.57 [.18] 1.02 [.04] 1.02 [.04] 1.52 [.06] 1.52 [.06] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. * T = vent port location, U = injection port location 4-96 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 362A014 to 114 30 Side-Breakout Transition As Supplied (a) J Dia. H Dia. K After Unrestricted Recovery (b) 4 P HW S T JW Molded Parts H Dia. J Dia. KW K Dia. Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H&J K P S Min. Max. 10% 10% Min. Max. a b b b a b 362A014 30.5 [1.20] 15.7 [.62] 20.3 [.80] 10.7 [.42] 82.6 [3.25] 31.8 [1.25] 362A024 35.6 [1.40] 18.3 [.72] 15.2 [.60] 8.6 [.34] 63.5 [2.50] 19.1 [.75] 362A114 35.6 [1.40] 18.8 [.74] 10.2 [.40] 5.3 [.21] 61.0 [2.40] 19.1 [.75] Part No. T 10% b 21.1 [.63] 22.4 [.88] 21.3 [.84] HW & JW 20% b KW 20% b 2.54 [.10] 1.78 [.07] 2.54 [.10] 1.52 [.06] 2.79 [.11] 1.52 [.06] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. S = vent port, S + T = injection port 4-97 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 381A301 to 304 Slimline Y Transition As Supplied (a) J Dia. H Dia. K Dia. After Unrestricted Recovery (b) J R P H Dia. W S K Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -50 -51 -71 -125 Material Description Fluoroelastomer polymer blend Elastomer polymer blend Flexible polyolefin Fluoropolymer Precoating No. N/A /164 /42 or /86 -- Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 S-1255-04 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 381A301 381A302 381A303 381A304* H Min. a 19.8 [.78] 34.3 [1.35] 60.2 [2.37] 83.3 [3.28] Max. b 6.6 [.26] 11.4 [.45] 20.1 [.79] 33.3 [1.31] J&K Min. Max. a b 13.2 [.52] 6.6 [.26] 22.9 [.90] 11.4 [.45] 40.1 [1.58] 20.1[.79] 54.9 [2.16] 33.3 [1.31] W Nom. b 1.0 [.04] 1.3 [.05] 1.5 [.06] 1.8 [.07] P Nom. b 40.6 [1.60] 63.0 [2.48] 94.7 [3.73] 133.9 [5.27] R&S Nom. b 40.6 [1.60] 63.0 [2.48] 94.7 [3.73] 133.9 [5.27] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. *381A304 is not available in -125 Fluoropolymer material. 4-98 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 382A012 to 046 Y Transition As Supplied (a) S J Dia. H Dia. K Dia. After Unrestricted Recovery (b) JW J Dia. S HW T 4 H Dia. Molded Parts KW K Dia. Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 382A012 382A023 382A034 382A046 Min. a 13.2 [.52] 26.9 [1.06] 38.6 [1.52] 55.6 [2.19] Max. b 6.1 [.24] 12.4 [.49] 18.0 [.71] 25.9 [1.02] J&K S 10% Min. Max. b a b 6.6 [.26] 3.3 [.13] 23.9 [.94] 13.2 [.52] 6.1 [.24] 53.3 [2.10] 26.9 [1.06] 12.4 [.49] 78.7 [3.10] 26.9 [1.06] 12.7 [.50] 111.8 [4.40] T 10% b HW 20% b JW & KW 20% b 15.5 [.61] 33.0 [1.30] 55.9 [2.20] 71.1 [2.80] 1.52 [.06] 2.54 [.10] 3.05 [.12] 4.57 [.18] 1.02 [.04] 1.52 [.06] 2.54 [.10] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-99 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 382C312, 322 and 332 Slimline Y Transition As Supplied (a) After Unrestricted Recovery (b) J Dia. J Dia. R Tan JO P Tan H Dia. H HO K Dia. H Dia. W Typ. After Unrestricted Recovery (b) S R P Tan Tan KO K Dia. J Dia. JO Tan 382C322, 382C332 HO H Dia. W Typ. S Tan KO K Dia. 382C312 Applications Provides strain relief and mechanical protection at two into one Y junctions in cable harness assemblies. Materials Available Product Dimensions Material -50 -51 -71 -125 Part No. 382C312 Part No. 382C322 Part No. 382C332 When used with adhesive it provides environmental sealing. These parts are based on the 382A3 range. They have the branched Material Description Fluoroelastomer polymer blend Elastomer polymer blend Flexible polyolefin Fluoropolymer H Min. a 1.20 [30.5] Min. a .90 [22.9] Max. b .45 [11.4] Max. b .45 [11.4] H Min. a .90 [22.9] H Min. a 1.00 [25.4] Precoating No. N/A /164 /42 or /86 N/A J Max. b .45 [11.4] K Max. b .45 [11.4] outlet(s) reduced in size to accommodate smaller cable diameters without the need for packing or shimming. Adhesive Part No. S-1125 S-1124 S-1017 or S-1048 S-1255-04 KO HO & JO 15% 15% b b W Nom b 2.48 [63.0] .85 [21.6] .04 [1.0] HO 15% b JO & KO 15% b W Nom. b 2.48 [63.0] 1.62 [41.1] .85 [21.6] .04 [1.0] P, R & S Nom. b HO 15% b JO & KO 15% b W Nom. b 2.48 [63.0] 1.62 [41.1] .85 [21.6] .04 [1.0] Min. a .60 [15.2] Max. b .30 [7.6] J&K Min. Max. a b .40 .20 [10.2] [5.1] P, R & S Nom. b J&K Min. Max. a b .60 .30 [15.2] [7.5] P, R & S Nom. b 1.62 [41.1] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-100 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 462A011 to 060 Transition, One to Three Cables As Supplied (a) J Dia. H Dia. K Dia. H L Dia. After Unrestricted Recovery (b) P J Dia. T U HW KW Typ. 4 K Dia. H Dia. Molded Parts L Dia. Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H Part No. 462A011 462A023 462A034 462A046 462A060 Part No. 462A011 462A023 462A034 462A046 462A060 J, K&L Min. a 13.2 [.52] 26.9 [1.06] 38.6 [1.52] 55.6 [2.19] 91.4 [3.60] Max. b 6.6 [.26] 13.2 [.52] 18.8 [.74] 25.4 [1.00] 54.6 [2.15] Min. a 6.6 [.26] 13.2 [.52] 19.3 [.76] 26.9 [1.06] 45.7 [1.80] Max. b 3.6 [.14] 6.9 [.27] 9.7 [.38] 12.4 [.49] 27.4 [1.08] T 10% b 30.5 [1.20] 57.2 [2.25] 88.9 [3.50] 121.9 [4.80] 254.0 [10.00] U 10% b 15.7 [.62] 33.0 [1.30] 45.7 [1.80] 71.1 [2.80] 127.0 [5.00] HW 20% b 1.52 [.06] 2.54 [.10] 3.05 [.12] 4.57 [.18] 7.11 [.28] KW 10% b 1.02 [.04] 1.52 [.06] 1.78 [.07] 3.05 [.12] 4.57 [.18] P 10% b 46.2 [1.82] 93.2 [3.67] 135.1 [5.32] 192.0 [7.56] 390.4 [15.37] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-101 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 462A421 to 424 Slimline Transition, One to Three Cables As Supplied (a) K Dia. H Dia. J & L Dia. After Unrestricted Recovery (b) P J Dia. S R H Dia. K Dia. W T L Dia. Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Product Dimensions Material* -50 -51 -71 H Part No. Min. a 462A421* 19.8 [.78] 462A422* 34.3 [1.35] 462A423* 60.2 [2.37] 462A424* 99.8 [3.93] *-01 modification only Materials Available Material Description Fluoroelastomer polymer blend Elastomer polymer blend Flexible polyolefin Material* -125 Max. b 6.6 [.26] 11.4 [.45] 20.1 [.79] 33.3 [1.31] Precoating No. N/A /164 /42 or /86 J, K & L Min. Max. a b 13.2 [.52] 6.6 [.26] 20.6 [.81] 11.4 [.45] 36.1 [1.42] 20.1 [.79] 54.9 [2.16] 33.3 [1.31] Material Description Fluoropolymer Adhesive Part No.** S-1125 S-1124 S-1017 or S-1048 W Nom. b P Nom. b R, S & T Nom. b 1.0 [.04] 1.3 [.05] 1.5 [.06] 1.8 [.07] 85.9 [3.38] 135.6 [5.34] 207.3 [8.16] 207.2 [8.16] 42.9 [1.69] 67.8 [2.67] 103.6 [4.08] 103.6 [4.08] Precoating No. -- Adhesive Part No.** S-1255-04 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions H J, K & L W P R, S & T Nom. Nom. Nom. Min. Max. Min. Max. b b b a b a b 462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69] 462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67] 462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. Part No. 4-102 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions 562A011 to 067 Transition, One to Four Cables As Supplied (a) K Dia. J Dia. H Dia. N Dia. L Dia. After Unrestricted Recovery (b) W J Dia. T HW 4 U Molded Parts K Dia. H Dia. L Dia. N Dia. P Applications Provides strain relief and mechanical protection on cable harness assemblies. Materials Available Material* -3 -4 -12 -25 -100 Material Description Semirigid polyolefin Flexible polyolefin Fluoroelastomer Fluid-resistant elastomer Polyolefin, Zerohal Precoating No. /42 or /86 /42 or /86 N/A /42 or /86 or /225 /86 or /180 Adhesive Part No.** S-1017 or S-1048 S-1017 or S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1048 or S-1030 *For more information, please see the appropriate material page in this section. **For more information, please see section 5. Product Dimensions Part No. 562A011 562A022 562A032 562A043 562A054 562A067 H Min. a 13.2 [.52] 19.3 [.76] 19.3 [.76] 26.9 [1.06] 38.6 [1.52] 55.6 [2.19] Max. b 6.9 [.27] 9.7 [.38] 9.7 [.38] 13.0 [.51] 18.5 [.73] 26.7 [1.05] J, K, L & N Min. Max. a b 6.6 [.26] 3.4 [.14] 9.4 [.37] 5.3 [.21] 13.2 [.52] 6.9 [.27] 13.2 [.52] 6.9 [.27] 19.3 [.76] 9.7 [.38] 26.9 [1.06] 13.0 [.51] P 10% b 24.1 [.95] 35.6 [1.40] 49.3 [1.94] 49.3 [1.94] 71.9 [2.83] 101.6 [4.00] T 10% b 43.9 [1.73] 43.2 [1.70] 50.5 [1.99] 65.8 [2.59] 95.3 [3.75] 135.1 [5.32] U 10% b 18.0 [.71] 23.1 [.91] 25.4 [1.00] 33.5 [1.32] 46.5 [1.83] 65.5 [2.58] HW 20% b 1.52 [.06] 1.78 [.07] 1.78 [.07] 2.54 [.10] 3.05 [.12] 4.57 [.18] W 20% b 1.02 [.04] 1.02 [.04] 1.52 [.06] 1.52 [.06] 1.78 [.07] 2.54 [.10] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-103 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions QFT Configurable Heat-Shrink Transition Product Facts Configurable heat-shrink transition Low cost commercial polyolefin 80C [176F] shrink temperature High shrink ratio Specially engineered easy-to-use crimp tool Expanded Recovered P JO H Dia. J Dia. HW J Dia. H Dia. JW Applications them to be employed as 1:2, 1:3, and even 1:4 transitions. With their high shrink ratio and crimps the configurable QFT product line can accommodate almost all of your transition needs with only 3 product sizes. Operating Temperature Range TE RW 2008 RT1050/1 Molded Part Adhesive Operating temperature range Minimum recovery temperature Maximum storage temperature -20C to 70C [-4F to 158F] (125C [257F] without sealant) 55C [131F] 40C [104F] QFT heat-shrinkable transitions form a watertight seal protecting cable splices from corrosion and mechanical abuse while providing excellent electrical insulating properties. QFT products use special crimps that allow Specifications/Approvals Temperature Ratings Dimensions Table QFT1 QFT2 QFT3 H Min. Max. 31.0 [1.22] 9.0 [.35] 43.0 [1.69] 14.0 [.55] 57.0 [2.24] 24.0 [.95] J Min. 31.0 [1.22] 43.0 [1.69] 57.0 [2.24] Max. 4.4 [.17] 7.0 [.28] 12.0 [.47] -20C to 70C [-4F to 158F] P +/- 10% JO +/- 10% HW +/- 20% JW +/- 20% 60.0 [2.36] 75.0 [2.95] 90.0 [3.53] 12.0 [.47] 18.0 [.71] 25.0 [.98] 1.5 [.06] 1.8 [.07] 1.8 [.07] 1.0 [.039] 1.0 [.039] 1.0 [.039] 4-104 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions QFT (Continued) Typical QFT Performance Physical Electrical Chemical Performance 10 MPa (1500psi) minimum 250% minimum 0 to 20% maximum 1.4 maximum Minimum 200% ultimate elongation Tensile Strength 10 MPa min. Test method ISO 37 ISO 37 ISO 1183 ISO 1183 ISO 188 ISO 37 No cracking, dripping or flowing ASTM D 2671 8MV/m minimum (24 +/- 2h immersion at 23C+/- 2C) (SAE 20W/50) IEC 243-1 ISO 1817 -- 10 MPa minimum 200% minimum (30 +/- 3m immersion at 23C+/- 2C) (BS 4040) (BS 2869) (TL 6850-07) (Ethylene Glycol/Water 50/50 v/v) (Gunk) 10 MPa minimum 200% minimum ISO 37 -- ISO 1817 -- -- -- -- 4 Molded Parts Part Numbering System Property Tensile strength Ultimate elongation Longitudinal change Specific gravity Heat aging 168 hours at 120C [248F] Heat shock 4 hours at 105C Dielectric strength Fluid resistance 1 Engine Oil Hydraulic Fluid Tensile Strength Ultimate Elongation Fluid resistance 2 Automotive gasoline Diesel fuel Cleaning fluid Antifreeze Engine cleaning fluid Tensile strength Ultimate elongation ISO 37 -- QFT3 - 130/42 - 0* Color Adhesive Material Size Product name *Available in bulk pack, part number QFT3-130/42-0-B500 (US and UK). Ordering Information Standard Code Color Standard Packaging Crimp tool Bulk pack QFT-Crimp-Tool-Manual (069172-000) Black (-0) 0 10 pieces per bag, 30 clips 500 pieces per box and 500 clips per bag (clips ordered separately) - contact TE for details -- 4-105 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions SSB, D, T, F to 8S Heavy Duty Breakout Boots Product Facts Watertight Easy installation, requiring no special skills Compatibility with polyethylene, PVC, lead, steel, aluminum, standard Navy cable jackets, and copper wire and cable Four configurations and twelve sizes Minimum shrink temperature of 121C [250F] Type approval by: - ABS (American Bureau of Shipping) - DNV (Det Norske Veritas) - Lloyd's (Lloyd's Register of Shipping) Applications These flame-retardant heatshrinkable transitions are especially designed for shipboard applications and meet or exceed all of the U.S. Navy specifications described in MIL-I-81765/1A (as of 5/02). The transitions are made of a rugged, thermally stabilized, modified polyolefin and factory- coated with a thermoplastic adhesive sealant. As a result, they offer excellent water sealing, mechanical abrasion-protection, corrosion-resistance, weatherproofing, and electrical insulation. The transitions replace tapes, epoxies, and grease in applications involving cable breakouts, transitions, and terminations. 4-106 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Transitions SSB, D, T, F to 8S (Continued) Specifications/Approvals Product Dimensions Commercial RW-2024 Military MIL-STD-2003 MIL-I-81765/1A Description 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 4 4 6 8 8 8 ID Base Min. Exp. Max. Rec. 40.64[1.60] 11.43 [0.45] 50.8[2.00] 35.56[1.40] 20.32[0.80] 9.39[0.37] 30.48[1.2] 15.24[0.6] 48.26[1.9] 22.86[0.9] 76.2[3] 38.1[1.5] 22.86[0.9] 9.14[0.36] 30.48[1.2] 17.78[0.70] 38.1[1.5] 12.7[0.5] 43.18[1.7] 22.86[0.9] 60.96[2.4] 35.56[1.4] 81.28[3.2] 50.8[2] 124.46[4.90] 58.93[2.32] 22.86[0.9] 10.92[0.43] 31.75[1.25] 20.32[0.8] 44.45[1.75] 25.4[1] 59.69[2.35] 25.4[1] 67.31[2.65] 35.56[1.4] 133.35[5.25] 76.2[3] 60.96[2.4] 36.83[1.45] 35.56[1.4] 21.59[0.85] 57.15[2.25] 21.59[0.85] 63.50[2.50] 21.59[0.85] ID legs Min. Exp. Max. Rec. 13.97[0.55] 3.81[0.15] 19.05[0.75] 8.89[0.35] 8.38[0.33] 2.79[0.11] 12.7[0.5] 4.32[0.17] 19.05[0.75] 7.62[0.3] 36.83[1.45] 12.7[0.5] 8.38[0.33] 2.29[0.09] 12.70[0.5] 4.57[0.18] 16.51[0.65] 4.06[0.16] 20.32[0.8] 4.83[0.19] 30.48[1.25] 12.70[0.5] 35.56[1.4] 17.78[0.7] 50.8[2] 22.86[0.9] 7.11[0.28] 2.79[0.11] 12.7[0.5] 5.08[0.2] 20.32[0.8] 8.13[0.32] 25.4[1] 8.89[0.35] 30.48[1.2] 10.92[0.43] 34.29[1.35] 13.97[0.55] 20.32[0.8] 8.89[0.35] 10.16[0.4] 3.3[0.13] 14.22[0.56] 3.3[0.13] 22.1[0.87] 3.3[0.13] Leg 36.83[1.45] 69.85[2.75] 17.78[0.7] 25.4[1] 30.48[1.2] 38.1[1.5] 19.05[0.75] 25.4[1] 30.48[1.2] 30.48[1.25] 40.6[1.6] 40.6[1.6] 50.8[2] 19.05[0.75] 27.94[1.1] 30.48[1.25] 43.18[1.7] 38.1[1.5] 76.2[3] 69.85[2.75] 30.48[1.25] 30.48[1.25] 30.48[1.25] Length Body 62.23[2.45] 88.90[3.50] 50.8[2] 63.5[2.5] 76.2[3] 88.9[3.5] 50.80[2.0] 60.96[2.40] 76.2[2.3] 57.15[2.25] 88.90[3.50] 88.9[3.5] 187.96[7.40] 50.8[2] 63.50[2.50] 63.50[2.50] 165.1[6.5] 91.44[3.6] 152.4[6] 86.36[3.4] 50.8[2] 50.8[2] 50.8[2] 4 Molded Parts SSB-1202 FR SSB-2002 FR D3-9 FR D14-30 FR D50-100 FR D200-400 FR T3-9 FR T14-23 FR T14-50 FR T42-100 FR T150-300 FR T-400 FR T500-600 FR F3-9 FR F-23 FR F42-60 FR F75-100 FR F133-200 FR F150-400 FR 6S100-200 FR 8S23-75 FR 8S14-50 FR 8S42-100 FR Number of Legs 4-107 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories 202W302 to 342 Heat-Shrink Bobbins Product Facts Good abrasion resistance Fits range of diameters Excellent location, cushioning and protection of cable or hoses from P clips and wire ties Low cost, high volume installation Shrinks onto hose/pipe/wire harnesses Good mechanical, thermal and chemical properties Stays in place No expensive tooling required As Supplied (a) After Unrestricted Recovery (b) T P R W H Dia. H S J Square expanded = -130 material Circular expanded = -12 and -25 material -3, -4 4-108 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories 202W302 to 342 (Continued) Materials Available Material -3 -4 -12 -25 -130 Material Description Polyolefin, semi-rigid Polyolefin, flexible Fluoroelastomer Fluid resistant elastomer Flexible polyolefin Precoating No. /42, /86 /42, /86 N/A /86 or /225 /42, /86 Adhesive Part No. S-1017, S-1048 S-1017, S-1048 S-1255-04 S-1017 or S-1048 or S-1125 S-1017 Product Dimensions H Part No. Max. b 29.0 [1.142] 9.5 [.374] 39.0 [1.535] 12.7 [.500] 10.0 [.394] 3.0 [.118] 19.0 [.748] 6.4 [.252] 54.0 [2.126] 18.0 [.709] J Min. a P 10% b R 10% b S 10% b T 10% b W 20% b 29.0 [1.142] 39.0 [1.535] 10.0 [.394] 19.0 [.748] 54.0 [2.126] 35.0 [1.378] 35.0 [1.378] 29.0 [1.142] 29.0 [1.142] 35.0 [1.378] 25.0 [.984] 25.0 [.984] 23.0 [.906] 24.0 [.945] 25.0 [.984] 5.0 [.197] 5.0 [.197] 3.0 [.118] 2.5 [.098] 5.0 [.197] 3.0 [.118] 3.0 [.118] 3.0 [.118] 2.0 [.079] 3.0 [.118] 1.5 [.059] 2.0 [.079] 1.5 [.059] 1.5 [.059] 2.0 [.079] Recommended Hose Sizes Min. Max. 11.0 [.433] 14.0 [.551] 4.0 [.157] 8.0 [.315] 20.0 [.787] 4 Molded Parts 202W302 202W312 202W321 202W331 202W342 Min. a 25.0 [.984] 34.0 [1.339] 8.0 [.315] 17.0 [.669] 48.0 [1.889] Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 4-109 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories 400W242 Heat-Shrink Positioning Ring Product Facts Easy to install Bundles hoses/pipe Fits range of diameters due to high expansion Low cost, high volume installation Shrinks onto hose/pipe Minimum distance between substrates Good mechanical, thermal and chemical properties Push on fit to hose/pipe Stays in place when installed No expensive tooling required Keeps hoses/pipes together, optimizing space Twinning two hoses/pipes rationalizes part descriptions Hose/pipe can be orientated correctly for ease of fitting to vehicle Vibration damping As Supplied (a) Z Y H Dia. -3, -4, -25, -100 -130 After Unrestricted Recovery (b) H Dia. W V P J Dia. K 4-110 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories 400W242 (Continued) Materials Available Material -3 -4 -25 -100 Material Description Polyolefin, semi-rigid Polyolefin, flexible Elastomer, fluid resistant Polyolefin, Zerohal -130 Flexible polyolefin Precoating no. /42, /86 /42, /86 /86, /225 -100-CS1972 (S1030 tape supplied in bag) /42, /86 Adhesive part no. S-1017 or S-1048 S-1017 or S-1048 S-1017 or S-1048 S-1030 S-1017 As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max. Part Numbering System 400W242 -**/**-0 4 Molded Parts Adhesive Slash Number (if required see compatibility chart) Material Dash Number (see compatibility chart) Base Part Number Product Dimensions Part No. 400W242 H J K P V W Y* Z* Max. 1.2 1.7 0.45 1 2 2 Min. Max. b b b b b a a a b 28 [1.102] 10.2 [.402] 19.3 [.760] 12 [.472] 17 [.669] 7.0 [.276] 10 [.394] 29 [1.142] 25 [.984] *Applicable for -130 only. 4-111 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories RayOLOn Kits Roll-On Sealing Sleeve Product Facts Heatless sealing solution Re-useable sealing solution Roll-on to seal, roll-off to re-enter Enhanced sealing with gel strips Protection of connectors and splices against corrosion Available in many conveniently packaged kits Applications RayOLOn re-useable roll-on sealing sleeves are a family of products designed to protect connectors, electrical cable splices, and other cylindrical substrates from harsh environmental elements like salt spray and water moisture. RayOLOn sleeves are a part of TE "heatless" sealing products that require no heat guns or Specifications and Approvals Temperature Ratings Sleeve Dimensions Inches (millimeters) torches. This is useful in the areas where the use of motorized heat sources or open flames are prohibited or undesirable. component under the sleeve. After the service is completed, the sleeve can be rolled on the part again to provide the protection. This operation may be done many times throughout the life of the sleeve providing time and material cost savings. RayOLOn sealing sleeves provide the sealing of the substrates by simply rolling the sleeve over the area to be protected. If the substrate requires servicing, the sleeve can be rolled off to provide access to the TE Operating Temperature Range -40C to 70C [-40F to 158F] RW-3031 Continuous operating temperature range Short term temperature exposure Minimum installation Base Part No. Available Kits LNCL-11-125 LNCL-11-205 LNCL-12-140 LNCL-12-240 LNCL-13-155 LNCL-13-305 LNCL-14-185 LNCL-14-355 LNCL-15-185 LNCL-15-260 LNCL-15-450 GK GK GK, CK-N GK, CK-N GK, TK-8 GK GK, TK-7 GK GK, TK-1, TK-5, TK-6 GK, SS GK, SS -40C to 70C [-40F to 158F] -63C to 90C [-81F to 194F] -25C [-13F] Dimensions (Reference) Diameter Lengths 0.51 [13.0] 4.92 [125] 0.51 [13.0] 8.07 [205] 0.56 [14.2] 5.51 [140] 0.56 [14.2] 9.45 [240] 0.75 [19.0] 6.10 [155] 0.75 [19.0] 12.00 [305] 1.02 [25.9] 7.28 [185] 1.02 [25.9] 14.00 [355] 1.45 [36.8] 7.28 [185] 1.45 [36.8] 10.2 [260] 1.45 [36.8] 17.72 [450] Recommended Use Range Connection Length 0.22 - 0.68 [6 - 17] 0.22 - 0.68 [6 - 17] 0.48 - 0.90 [12 - 23] 0.48 - 0.90 [12 - 23] 0.69 - 1.20 [18 - 30] 0.69 - 1.20 [18 - 30] 0.96 -1.50 [25 - 38] 0.96 -1.50 [25 - 38] 1.40 - 2.00 [36 - 46] 1.40 - 2.00 [36 - 46] 1.40 - 2.00 [36 - 46] 3.00 [75] 6.00 [150] 4.00 [100] 7.00 [175] 4.00 [100] 9.00 [225] 5.00 [125] 10.0 [250] 5.00 [125] 7.50 [190] 12.0 [300] Refer to TE specification control drawing LNCL-XX-125 thru LNCL-XX-450 for more details. *TE Gel and Sealant product information available at www.te.com 4-112 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories RayOLOn Kits (Continued) Typical RayOLOn Roll-On Sealing Sleeve Properties Physical/ Chemical Electrical Property Tensile strength Ultimate elongation Density Water absorption 24 hours at 23C [73F] Flammability Dielectric strength Volume resistivity Performance 8.3 MPa (1200 psi) minimum 100 % minimum 1.1 g/cm3 maximum Test method ASTM D 2671 ASTM D 412 ASTM D 792 0.5 % maximum ASTM D 570 40 mm/min maximum 90 kV/cm (225 V/mil) minimum 1x1012 -cm ASTM D 635 ASTM D 149 ASTM D 257 Refer to TE specification RW-3031 for more requirements and performance information. Notes: 1. The sleeve is not intended to be heated during the installation process. 2. DO NOT CUT LNCL roll-on sealing sleeve. 3. In case of a conflict between this data sheet and RW-3031, RW-3031 takes precedence. 4. Not recommended for extended exposure to hydrocarbon based fuel or fluids. 4 Molded Parts Part Numbering System LNCL - XX - XXX - XX - XX Configuration Designator (blank if not required) Kit Designator Length of Sleeve Diameter Size Designator Product Family Name Kits GK--General kit: CK--Connector sealing kit: TK--Panel boot sealing kit: SS--Ship-or-shore kit: Roll-on sleeve, gel strip, cable tie, core tube, installation instruction Roll-on sleeve, cable tie, connector flange cover, gel strip, installation instruction Roll-on sleeve, ferrule, gel strip, cable tie, installation Instruction Roll-on sleeve, connection shield, installation instruction Note: Not all sizes and lengths are available for all kit combinations. Please refer to the table on the previous page. Special bulk packaging can be available. 4-113 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories SEB Raychem Side Entry Bushing (SEB) Pre-coiled side entry reusable silicone bushing designed to be used in high temperature applications where tape or other molded grommets are used. One strip of this Side Entry Bushing replaces as much as 6 feet and 40 wraps of traditional tapes. The material is crosslinked and thermoformed to naturally conform to the tight bundle configuration of its application. The standard Side Entry Bushing has no adhesive layer, so it is easily removed and can be re-used often after repairs have been made. Applications Standards & Specs Electrical Used in a non-environmentally sealed backshell (also known as a saddle clamp) and in clamping and wire management applications Conforms to Mil Standard AMS-DTL-23053/10 and TE RT-1140 Volume resistance: 10E11 OHM-CM min. Product Facts Ordering Information Operating temperature range: -75C to +180C 25 per bag Fewer wraps needed than conventional silicone tapes High temperature resistant silicone material rated to 180C Trim to fit capabilities. Fit any size saddle clamp/wire bundle combination Thermally formed so it naturally conforms to circular wire bundles Re-usable 6 standard sizes available No adhesive layer for easy removal Part Numbers Dielectric strength: 350 V/mil. min. Materials Physical or Other Properties Flexible, flame-retardant, silicone elastomer strip Part Number SEB-A SEB-B SEB-C SEB-D SEB-E SEB-F E Ref .27 [6.9] .35 [8.9] .48 [12.2] .55 [14.0] .65 [16.5] .85 [21.6] D Ref .30 [7.6] .40 [10.2] .53 [13.5] .60 [15.2] .70 [17.8] .88 [22.4] H 10% .40 [10.2] .40 [10.2] .50 [12.7] .60 [15.2] .60 [15.2] .60 [15.2] L10% 1.00 [25.4] 2.00 [50.8] 3.00 [76.2] 4.00 [101.6] 6.00 [152.4] 9.00 [228.6] Durometer Shore A: 60 +/- 5 W10% .06 [1.5] .06 [1.5] .06 [1.5] .06 [1.5] .06 [1.5] .06 [1.5] Bundle O.D. Minimum .05 [1.3] .05 [1.3] .05 [1.3] .10 [2.5] .30 [7.6] .30 [7.6] Dimensions are in inches, metric in brackets. Number of wraps will vary for each size. 4-114 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories shrinkHOoP Cable Clamp Heat-Shrink Grommet Product Facts Less assembly time Superior strain-relief Fewer errors -- less rework No build-up taping or feeding wire through grommet Typical installation in just 10-20 seconds Re-expandable I.D. allows wire addition to a cable bundle 4 Molded Parts Applications shrinkHOoP grommet (URHR) is an ultra high ratio heat-shrinkable-strain-relief grommet that can be placed over the cable assembly after the connector pinning operation is completed. The ultra-high expansion ratio material conveniently fills the space between the clamp type connector accessory and the cable. (When clamped into position, shrinkHOoP grommet provides strain relief that is more consistent and convenient than many conventional practices -- for example, taping, grommet, or tape/grommet combination). The high ratio conformity of shrinkHOoP grommets will match most typical cable configurations from single conductor to the high density multiple conductor arrangements. Operating Temperature Range -55C to 135C [-67F to 275F] With shrinkHOoP grommet, repairs and rework are a snap - simply heat the grommet until soft, slide a NON-METALLIC probe through the center of the wire bundle (enlarging the grommet I.D.). Once cooled, the grommet will remain open allowing wires to be added, removed or reworked. The system can then be checked, the grommet reheated (shrinking it down again), positioned, and clamped in place. 4-115 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories shrinkHOoP (Continued) Specifications/Approvals RW Y X X1 L Product Dimensions Inches (millimeters) Part No. URHR-1 URHR-2 URHR-3 URHR-4 URHR-5 I.D. Expanded (X1) min. 1 [25] 1.23 [31] 1.44 [37] 1.85 [47] 2 [51] Typical shrinkHOoP Grommet Performance Physical I.D. Recovered (X) max. .08 [2.1] .10 [2.6] .14 [3.6] 0.18 [4.7] 0.20 [5.1] O.D. (Y) Ref. Length (L) Ref. Wt. (gm) Ref. 0.25 [6] 0.375 [10] 0.5 [13] 0.562 [14] 0.812 [21] 0.5 [13] 0.5 [13] 0.5 [13] 0.75 [19] 0.75 [19] 0.75 1 1.5 a) Recovered length will allow for 1.91 [0.075] either side of the collar, minimum in most cases. 3.5 5 Property Tensile strength Ultimate elongation Specific gravity Water absorption Flammability Corrosion resistance Low temperature flex 4 hours at - 551C [672F] Performance 1500 psi (10.3 Mpa) 250% minimum 1.4 maximum 0.5 % maximum Pass Pass Test Method ASTM D-412 ASTM D-412 ASTM D-792 ASTM D-570 A ASTM D-635 ASTM D-2671 A Pass ASTM D-2671 C Heat resistance 200% ultimate elongation, minimum 1200 psi (8.3 Mpa) tensile strength, minimum No cracking, dripping or flowing 275% minimum expansion to 4 inch (10 cm) of a fully recovered test specimen, and 93% recovery of expanded specimen after oven conditioning for 1 minute at 1502C[302 4F] 200 v/mil (7880 v/mm) minimum 10 14 ohm-cm minimum 200% ultimate Elongation, minimum 1200 psi (8.3 Mpa) tensile strength, minimum Avg. flame time = 30 sec. max Avg. burn length = 3 in. max. Avg. flame time from drippings = 3 sec. max 168 hrs at 1751C [3472F] Heat shock 4 hrs at 2252C [4375F] Elastic Memory -- Dielectric strength Electrical Notes Volume resistivity -- Chemical Fluid Resistance Flammability* ASTM D-2671 ASTM D 2671 -- ASTM D-876 ASTM D-257 ASTM F-146 FAR part 25, Appendix F, part 1 (a), section 3 *Applies to sizes 2, 3, and 4 only 4-116 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Accessories shrinkHOoP (Continued) Selection Chart 10, 12 (11, 13) Connector Size 14, 16 (15, 17) 18, 20 (19, 21) 22, 24, 28* MIL-C-5015 MS3451, 52, 56, 59 MS3450 1 2 2 3 3 4 4 5 5 * MIL-C-26500** MS24266 MS24264, 265 1 2 2 3 3 4 4 5 5 * MIL-C-26482 MS3120, 21, 22, 26 MS3470, 71, 74, 75, 76 MS3124, MS3472 1 1 2 2 2 3 3 3 4 4 4 5 5 5 * MIL-C-83723 Series I M83723/01 & 02, 05 & 06 07 & 08, 13 & 14, 23 & 24 M83723/03 & 04 1 1 2 2 2 3 3 3 4 4 4 5 5 5 * MIL-C-83723 Series II M83723/17 & 18, 23 & 24 M83723/12 & 20, 21 & 22 1 2 2 3 3 4 4 5 5 * MIL-C-83723 Series III M83723/71 & 72 thru 97 & 98 M83723/66, 67, 68 & 69 1 2 2 3 3 4 4 5 5 * MIL-C-38999 Series I MS27469 MS27466, 68, 96, 27505, 27656 1 2 2 3 3 4 4 5 5 * MIL-C-38999 Series II MS27472, 97, 98, 27508, 27513 MS27473, 84, 27474 1 2 2 3 3 4 4 5 5 * MIL-C-38999 Series III 38999/26 38999/20, 24 1 3 2 4 3 5 4 5 5 * Boeing BACC45, F, M, N, P, R, S, T BACC 63X -- -- 2 3 3 4 4 5 5 * Boeing DC39, 31, 34, 35, 50-57 DC32, 33, 36, 37, 60, 61, 62, 63 1 2 2 3 3 4 4 5 5 * 4 Molded Parts 8 (9) Connector Series * Consult TE for availability of larger sizes. ** Note: cable support clamp I.D. may effect the size of shrinkHOoP grommet selected. 4-117 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 XL Products Ordering Information TE has acquired XL Technologies. Use the information in the following table to convert the XL part number into the new TE product description. Description XL Part No. 080EK025 080EK025-woA 137EK050 137EK050-woA 1-8117-2A 1-8117-3A 1-8117-4A 200EK075 200EK075-woA 20432242 2-8115-2A 2-8115-2AOE 2-8115-2B 2-8115-3A 2-8115-3B 2-8115-4A 2-8115-4B 2-8117-2A 2-8117-2AOE 2-8117-3A 2-8117-4A 2-8118-3A 2S-8115-2A 2S-8115-3A 2S-8115-4A 380EK150 380EK150woA 3-8115-2B 3-8115-3B 3-8115-4B 3-8118-4B 3A-8117-2B 3A-8117-3B 3A-8117-4B 4-8115-2C 4-8115-3C 4-8115-4C 4-8117-2B 4-8117-3B 4-8117-4B 4A-8117-2C 4A-8117-3C 4A-8117-4C 52451-2X12A 5-8115-3D 8114-1 1/2/14 8114-1-49R 8114-2 8114-2-50R 8114-2S 8114-3 8114-3-51R 8114-3L 8114-3S 8114-4 8114-4-54R 8114-4N 8114-4S 8114-4S/C 8114-5 Convert to Description SSC-2/239 SSC-2/U SSC-3/239 SSC-3/U CES-2A-D1 CES-2A-T1 CES-2A-F1 SSC-4/239 SSC-4/U CES-4/HR-3 CES-2-D1A CES-2-D1A CES-2-D1 CES-2-T1 CES-2-T1B CES-2-F1A CES-2-F1 CES-2A-D1 CES-2A-D1 CES-2A-T2 CES-2A-F2 CES-2-T1 CES-2-D1A CES-2-T1 CES-2-F1A SSC-6/239 SSC-6/U CES-3-D1 CES-3-T1 CES-3-F1 CES-3-F1 CES-3A-D1 CES-2A-T3 CES-3A-F1 CES-4-D3 CES-4-T1 CES-4-F1 CES-3A-D2 CES-3A-T2 CES-3A-F2 CES-4A-D3 CES-4A-T3 CES-4A-F3 91385-2/12 CES-5-T4 CES-1 CES-1-2 CES-1R CES-2 CES-2R CES-2 CES-3 CES-3R CES-3L CES-3S CES-4 CES-4R CES-4 CES-4S CES-4S CES-5 Description XL Part No. 8116-1 8116-1-49R 8116-1A 8116-2 8116-2-50R 8116-3 8116-3-51R 8116-3A 8116-4 8116-4-52R 8116-4A 8116-5 8118-2 91342-1 91342-12 91342-2 91342-23 91342-3X2.5 91342-3 91342-34 91342-4 91343-1 91343-2 91343-2A 91343-3 91343-4 91343-5 91343-5678 91343-6 91343-910 91344-1 91344-1213 91344-1415 91344-1617 91344-2 91344-3 91344-4 91344-5 91344-6 91346-3 91346-30 91346-31 91346-32 91347-30 91347-31 91347-32 91348-1 91348-2 91348-3 91348-30 91348-31 91348-32 91349-30 91349-31 91349-32 91350-30 91350-31 91350-32 91351-30 91351-31 91351-32 Convert to Description CES-2-A50 CES-2R-A50 CES-2-A50 CES-2-A75 CES-2R-A75 CES2-A100 CES-3R-A100 CES-3-A100 CES-3-A150 CES-3R-A150 CES-4-A150 CES-5-A250 CES-2 D3-9 FR D3-30 FR D14-30 FR D14-100 FR D50-200 FR D50-100 FR D50-400 FR D200-400 FR T3-9 FR T14-23 FR T14-50 FR T42-100 FR T150-300 FR T-400 FR T3-100 FR T500-600 FR T150-400 FR F3-9 FR F3-23 FR F42-100 FR F75-200 FR F-23 FR F42-60 FR F75-100 FR F133-200 FR F150-400 FR 6S100-200 FR 202A111-3-0 202A111-3/42-0 202A111-3/86-0 202A121-3-0 202A121-3/42-0 202A121-3/86-0 8S23-75 FR 8S14-50 FR 8S42-100 FR 202A132-3-0 202A132-3/42-0 202A132-3/86-0 202A142-3-0 202A142-3/42-0 202A142-3/86-0 202A153-3-0 202A153-3/42-0 202A153-3/86-0 202A163-3-0 202A163-3/42-0 202A163-3/86-0 4-118 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 XL Products Ordering Information (Continued) Convert to Description 202A174-3-0 202A174-3/42-0 202A174-3/86-0 202A185-3-0 202A185-3/42-0 202A185-3/86-0 202A196-3-0 202A196-3/42-0 202A196-3/86-0 202D921-3/-0 202D921-3/42-0 202D921-3/86-0 202A921-3/-0 202A921-3/42-0 202D121-3/-0 202D121-3/42-0 202D121-3/86-0 202D132-3/-0 202D132-3/42-0 202132-3/-86-0 202D142-3/-0 202D142-3/42-0 202D142-3/86-0 202D153-3-0 202D153-3/42-0 202D153-3/86-0 202D163-3-0 202D163-3/42-0 202D163-3/86-0 202D174-3-0 202D174-3/42-0 202D174-3/86-0 202D185-3-0 202D185-3/42-0 202D185-3/86-0 202D196-3-0 202D196-3/42-0 202D196-3/86-0 202D211-3-0 202D211-3/42-0 202D211-3/86-0 202D221-3-0 202D221-3/42-0 202D221-3/86-0 202D232-3-0 202D232-3/42-0 202D232-3/86-0 202D242-3-0 202D242-3/42-0 202D242-3/86-0 202D253-3-0 202D253-3/42-0 202D253-3/86-0 202D921-3-0 202D921-3/42-0 202D921-3/86-0 222A132-3-0 222A132-3/42-0 222A132-3/86-0 222A142-3-0 Description XL Part No. 913R49-31 913R49-32 913R50-30 913R50-31 913R50-32 913R51-30 913R51-31 913R51-32 913R52-30 913R52-31 913R52-32 913RL48-30 913RL48-31 913RL48-32 913RL49-30 913RL49-31 913RL49-32 913RL50-30 913RL50-31 913RL50-32 913RL51-30 913RL51-31 913RL51-32 913RL52-30 913RL52-31 913RL52-32 913Y95-30 913Y95-31 913Y95-32 913Y96-30 913Y96-31 913Y96-32 HHW-1.3/6A HHW-13/6A HHW-15/12 HHW-15/6 HHW-15/9 HHW-20/9 HRSR-1 HRSR-2 HRSR-3 HRSR-4 HRSR-5 XHTA XHTU XMTA Convert to Description 222A142-3/42-0 222A142-3/86-0 222A152-3-0 222A152-3/42-0 222A152-3/86-0 222A163-3-0 222A163-3/42-0 222A163-3/86-0 222A174-3-0 222A174-3/42-0 222A174-3/86-0 222D132-3-0 222D132-3/42-0 222D132-3/86-0 222D142-3-0 222D142-3/42-0 222D142-3/86-0 222D152-3-0 222D152-3/42-0 222D152-3/86-0 222D163-3-0 222D163-3/42-0 222D163-3/86-0 222D174-3-0 222D174-3/42-0 222D174-3/86-0 381A301-71/-0 381A301-71/42-0 381A301-71/86-0 381A302-71/-0 381A302-71/42-0 381A302-71/86-0 SST-6-13FR/97-0 SST-6-13FR/97-0 SST-12-15FR/97-0 SST-6-15FR/97-0 SST-9-15FR/97-0 SST-9-20FR/97-0 URHR-1 URHR-2 URHR-3 URHR-4 URHR-5 RHW RHW RPRD 4 Molded Parts Description XL Part No. 91352-30 91352-31 91352-32 91353-30 91353-31 91353-32 91354-30 91354-31 91354-32 913L87-30 913L87-31 913L87-32 91387-30 91387-31 913L47-30 913L47-31 913L47-32 913L48-30 913L48-31 913L48-32 913L49-30 913L49-31 913L49-32 913L50-30 913L50-31 913L50-32 913L51-30 913L51-31 913L51-32 913L52-30 913L52-31 913L52-32 913L53-30 913L53-31 913L53-32 913L54-30 913L54-31 913L54-32 913L66-30 913L66-31 913L66-32 913L67-30 913L67-31 913L67-32 913L68-30 913L68-31 913L68-32 913L69-30 913L69-31 913L69-32 913L70-30 913L70-31 913L70-32 913L87-30 913L87-31 913L87-32 913R48-30 913R48-31 913R48-32 913R49-30 4-119 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Molded Parts Sigmaform Product Dimensions Conversion Table mm (in) Commercial Description 302V111 302V163 402V101 402V121 402V142 402V163 402V185 402V196 502V132 502V153 502V163 705V174 I.D. base Military Number Minimum Description of Legs Expanded SSB-1202 FR 2 40.64 [1.60] SSB-2002 FR 2 50.80 [2.00] T3-9 FR 3 22.86 [.90] T14-23 FR 3 30.48 [1.20] T42-100 FR 3 43.18 [1.70] T150-300 FR 3 60.96 [2.40] T-400 FR 3 81.28 [3.20] T500-600 FR 3 124.46 [4.90] F-23 FR 4 31.75 [1.25] F-42-60 FR 4 44.45 [1.75] F133-200 FR 4 67.31 [2.65] 6S100-200 FR 6 60.96 [2.40] Maximum Recovered* 11.43 [.45] 35.56 [1.40] 9.14 [.36] 17.78 [.70] 22.86 [.90] 35.56 [1.40] 50.80 [2.00] 58.93 [2.32] 20.32 [.80] 25.40 [1.00] 35.56 [1.40] 36.83 [1.45] I.D. legs Minimum Maximum Leg Length Base Length Expanded Recovered* Recovered* Recovered* 13.97 [.55] 3.81 [.15] 36.83 [1.45] 62.23 [2.45] 19.05 [.75] 8.89 [.35] 69.85 [2.75] 88.90 [3.50] 8.38 [.33] 2.29 [.09] 19.05 [.75] 50.80 [2.00] 12.70 [.50] 4.57 [.18] 25.40 [1.00] 60.96 [2.40] 20.32 [.80] 4.83 [.19] 30.48 [1.25] 57.15 [2.25] 28.70 [1.13] 12.70 [.50] 69.85 [2.75] 88.90 [3.50] 35.56 [1.40] 17.78 [.70] 73.15 [2.88] 88.90 [3.50] 50.80 [2.00] 22.86 [.90] 50.80 [2.00] 187.96 [7.40] 12.70 [.50] 5.08 [.20] 27.94 [1.10] 63.50 [2.50] 20.92 [.80] 8.13 [.32] 30.48 [1.25] 63.50 [2.50] 30.48 [1.20] 10.92 [.43] 71.12 [2.80] 91.44 [3.60] 20.32 [.80] 8.89 [.35] 69.85 [2.75] 86.36 [3.40] *After unrestricted recovery 4-120 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Table of Contents TE Connectivity manufacturers Raychem adhesives and sealants to accommodate a wide range of applications, materials, and environmental conditions. Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 Adhesive/Sealant Product Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2, 5-3 Adhesive/Sealant Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Raychem RT-555 High Temperature Heat Shrink Tape . . . . . . . . . . . . . . . . . . . . . .5-5, 5-6 Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7 to 5-9 Raychem brand adhesives include both thermosets and thermoplastics. Thermosets are curable two-part epoxies or crosslinked elastomers. Thermoplastics are hot-melt adhesives that flow when heated and set when cooled. They reflow when reheated to simplify component repair. TE also manufactures Raychem brand products that include a thermoplastic adhesive or a mastic-type sealant for water holdout applications. The sealants adhere to non-oily substrates and can be removed where reentry is necessary. 5 Adhesives Selection Guide To determine the adhesive or sealant most compatible with a TE product, you must know the part's product type. Use the Adhesive/Sealant Selection Table on page 5-4 to determine a Raychem part's product type and the adhesive/sealant compatible with that type. Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. Use the Adhesive/Sealant Product Characteristics Table (pages 5-2 and 5-3) to be sure the adhesive or sealant has the product characteristics your application requires. To use the Selection Table, follow these four steps: 1. Under "Substrate Category," find the product material and product name/part number for the Raychem part. 4. See the Adhesive/ Sealant Product Characteristics Table to verify the characteristics of the adhesive/sealant you selected. 2. Across the top of the table, find the part's product type and dash number. 3. At the intersection of the substrate category (product material/name/part number) and the product type (by designated dash number) you will find the part number for the most compatible adhesive for the TE product. 5-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Adhesive/Sealant Product Characteristics Tables Type Operating Temperature Range Product Designation Available Form/ Packaging -- Two part epoxy adhesive -55C to 135C S1005-Kit-1 1 Kit = Two bottles 178ml (B), 89 ml (A) -- Epoxy/ polyamide -55C to 135C [-67F to 275F] S1006 Kit 8 S1006 Kit A 50-ml dual syringe Ten 3-gram packs S1006 Kit 1 S1006 Kit 2 1 kit = 2 x 15 gram packs 1 kit = 4 x 7.5 gram packs Product Type Precoat Designation Thermosets S1005 S1006 two-part paste S1009 -- Epoxy/ polymercaptan two-part paste One-part epoxy tape adhesive -55C to 135C [-67F to 275F] S1009 Kit A -- Ten 3-gram packs 50-ml dual syringe S1255-04 -- -55C to 200C [-67F to 392F] S1255-04 Tape [3/4 in. x .020 x 100 ft.] S1124 -- Epoxy/polyamide two-part paste -55C to 150C [-67F to 302F] S1124 Kit 1 S1124 Kit 8 (see new adhesive brochure) (see new adhesive brochure) S1125 -- Epoxy/polyamide two-part paste -55C to 150C [-67F to 302F] /225 Precoated latent-curing epoxy/polyamide -75C to 150C [-103F to 302F] S1125 Kit 1 S1125 Kit 2 S1125 Kit 3 S1125 Kit 4 S1125 Kit 5 S1125 Kit 8* Precoat only on -25 molded parts Five 10-gram packs Two 10-gram packs One 100-gram pack Five 10-gram packs One 10-gram pack 50-ml dual syringe -- Thermoplastics S1017 /42 Hot-melt/ polyamide -20C to 60C*** [-4F to 140F] S1017 Tape [1 in. x .010 in. x 50 ft.] S1030 /180 & /184 Hot-melt/ polyolefin -80C to 80C [-112F to 176F] S1030 Tape [3/4 in. x .010 in. x 33 ft.] S1048 /86 Hot-melt, high performance -55C to 120C [-67F to 248F] S1048 Tape [1 in. x .026 in. x 100 ft.] S1124 /164 Hot-melt/ elastomeric polymer Hot-melt/ polyamide adhesive -55C to 105C [-67F to 221F] S1124 -20C to 90C] [-4F to 194F] S1297 Tape [1 in. x .010 in. x 10 ft.] Hot-melt grey butyl sealant Hot-melt grey butyl sealant -40C to 90C [-40F to 194F] -40C to 90C [-40F to 194F] S1278-01 S1278-02 S1305-01 Tape [1 in. x .062 in. x 25 ft.] Tape [3-3/4 in. x .125 in. x 10 ft.] Tape [1 in. x.062 in. x25 ft.] S1297 /97 Sealants S1278 -- S1305 -- *Shelf life from date of manufacture. **For specific adhesion properties, see product specification sheets. ***Passes cold bend at -40C [-40F] per RT-4204. ****Only S-1006 Kit A conforms to A-A-56031. Tape [3/4 in. x .018 in.x 100 ft.] *Nozzles and handgun. 503-379 = application gun 503-385 = static mixing nozzles (for S1125 Kit 8) 5-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Adhesive/Sealant Product Characteristics Tables (Continued) Pot Life at 23C [73.4F] Curing Conditions Shelf life* at or below 25C [77F] Specifications** Comments Up to 2 hrs. 24 h at 23C [73F] min. 4 hrs @ 60C [140F] 1 hr @ 95C [203F] 24 min at 120C [248F] 12 months/1 year RK6611 General purpose harnessing & potting adhesive 1h 96 h at 20C [68F] min. or 1 hr at 120C [248F] 2 years 1 year Kit 8 RT-1006 RK-6612 A-A-56031 General purpose harnessing adhesive. Not used on fluoroelastomers, silicone or Kynar(R); 20-minute pot life 24 h at 20C [68F] min. or 1 hr at 85C [203F] 45 min at 120C [248F] 2 years 1 year Kit 8 RT-1009 1 year with refrigeration RT-1014 General purpose harnessing adhesive Not used on fluoroelastomers or silicone; 20-minute pot life One-part epoxy tape used with fluoroelastomer harness systems. 20 min. 90 min. at 155C [311F] min. or 15 min at 240C [464F] 24 h at 20C min. or 1 hr at 85C [185F] 18 months RT-1012 Tested to NBC requirements 90 min. 24 h at 20C min. or 1 hr at 85C [185F] 18 months 18 months RT-1011 RK-6619 VG-95343 Good fluid-resistant epoxy used with System 25 36 months VG-95343 Precoated epoxy system for System 25 Cure during installation of molded parts 5 Adhesives 60 min. RK-6630 -- 120C [248F] Unlimited RT-1050/1 -- 120C [248F] Unlimited RT-1050/6 RK-6017 -- 160C [320F] Unlimited RT-1050/3 RK-6626 -- 150C [275F] Unlimited RT-1050/13 -- 120C [248F] Unlimited RW-2019 -- 110C [230F] Unlimited RW-2020 -- 110C [230F] Unlimited RW-2020 General purpose harnessing adhesive Standard precoated adhesive for -3 and -4 molded parts Good low-temperature flexibility Available as a preinstalled tape for molded parts Requires high temperature to achieve bonding. Highest service temperature for hot melt Requires reflowing in an oven at 150C [302F] for 90 minutes. Designed to bond to -51 molded parts. General purpose harnessing adhesive Standard precoated adhesive in Sigmaform molded parts, CES and CSGA cable entry seals, and SST-FR heat-shrinkable tubing General purpose sealant and cable breakout area filler Halogen-free, flame-retardant sealant and cable breakout area filler *Shelf life from date of manufacture. **For specific adhesion properties, see product specification sheets. ***Passes cold bend at -40C [-40F] per RT-4204. ****Only S-1006 Kit A conforms to A-A-56031. 5-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Adhesive/Sealant Selection Table Product Name Examples Substrate Category RNF-100 Versafit CRN BSTS SST HR Polyolefin KYNAR Fluoropolymer RT555 HCTE CONVOLEX Vinyl PVC DR-25 NT Elastomer NT-FR SFR SRFR RW-200 VPB Zerohal Substrate Category Nuclear Fluoropolymer XFFR ZHTM Product Name Examples RT770 RT780 RT790 Molded Part Material Dash Number -3 S1005/ S1006 S1009 S1017 S1030 S1048 S1297 S1009 S1048 S1125 -- -- -- S1005/ S1006 S1009 S1017 -- S1005/ S1006 S1009 S1017 -- -- -- -- -- -- -- -- -4 S1005/ S1006 S1009 S1017 S1030 S1048 S1297 S1009 S1048 S1125 -- -- -- S1005/ S1006 S1009 S1017 -- S1005/ S1006 S1009 S1017 -- -- -- -- -- -- -- -- -6 -- -8 -- -12 -- -25 -- -50 -- -51 -- -55 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1009 -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1255 S1255 S1125 -- -- -- -- -- -- S1125 -- -- -- S1125 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1255 S1255 S1125 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1125 -- -- -- S1125 -- -- -- S1125 S1124 -- -- -- -- -- -- -- * * -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1255 -- -- -- -- -- -- S1125 -- -- -- -- -- -- -- -- -- -- -- -- -- S1125 S1255 -- -- -- -- S1124 -- -- -- -- -- -- -- -- -- -- -- -- S1255 -- -- -- -- -71 S1005/ S1006 S1009 S1017 S1030 S1048 S1297 S1009 S1048 S1125 -- -- -- S1005/ S1006 S1009 S1017 -- S1005/ S1006 S1009 S1017 -- -- -- -- -- -- -- -- -100 -- -125 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1009 S1048 S1125 S1255 -- -- -- -130 S1005 S1006 S1009 S1017 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- S1030 S1030 -- -- -- -- -- S1255 -- -- -- -- -- -- -- -- -- -- -- -- -- -- Molded Part Material Dash Number -770 S1264 -- -- -780 -- S1255-04 -- -790 -- -- S1255-04 *GE RTV 108 used with SFR SRFR and -6 (silicone) molded parts. 5-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Raychem RT-555 High Temperature Heat Shrink Tape The high temperature heat shrink tape is a bi-layer, side-entry, heat-recoverable sealing product whose length will shrink a predetermined percentage upon the application of heat in excess of 220C (428F). Product Facts Wrap around tape form Heat resistant to +200C Fluid resistant Seals up to 15 psi Peel strength of at least 10 lbs/in-width Recovers 35% minimum Convenient tape form accommodates sealing harnesses and connectors in the field 4 widths available: 3/4", 1", 1 1/2" and 2" 2 continuous lengths available: 25 and 50 feet 5 Materials Application Tooling The adhesive layer is a meltable fluoropolymer that will melt at the predetermined temperature lower than the recovery temperature of the tape backing. Raychem CV-1983 ThermoGun hot-air heating tool with TG-23, TG-24 reflectors Repair tape for wire harness bundles Heat recoverable tape backing is made from high temperature crosslinked ETFE Repair of rock and debris damage on landing gear wiring Standards and Specs Mechanical TE Specification: RT-1381 Peel strength higher than 10 lbs/in-width Application Specification: TUS-41-3032 (Installation Guide) Pressure seal up to altitudes of 75000' or 15 psi Adhesives Applications Commercial Aerospace, Military, Offshore Drilling, Down Hole Wire harness systems requiring high fluid and high temperature resistance AD-1962 nozzle Physical or Other Properties Provided in side-entry heatshrinkable tape form The tape is suitable for use in wire harness systems requiring aggressive fluid and high temperature resistance. 5-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Raychem RT-555 (Continued) Product Dimensions and Ordering Information Product Offering Part Number RT-555-T.75-A260-25 RT-555-T.75-A260-50 RT-555-T1.0-A260-25 RT-555-T1.0-A260-50 RT-555-T1.5-A260-25 RT-555-T1.5-A260-50 RT-555-T2.0-A260-25 RT-555-T2.0-A260-50 Package Type tape tape tape tape tape tape tape tape Package Quantity 25 feet 50 feet 25 feet 50 feet 25 feet 50 feet 25 feet 50 feet Dimensions in inches [mm] 5-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Installation Guide Substrate Preparation Procedures Preparation of the substrate depends on the part to be bonded. Following are two preparation procedures. The first applies to plated metals and adapters; the second applies to polymer molded parts, cable jackets, and tubing materials. Molded Parts, Cable Jackets, and Tubing Materials Thoroughly degrease the surface with a clean cloth or paper wipe dampened with a solvent. The cloth or paper should not be saturated with the solvent. Carefully and evenly abrade the surface with #320/100 grit emery cloth. Wipe contaminants and abraded particles away with a clean cloth or paper wipe Note: Avoid contamination of the prepared surface. If using primer, apply it according to the manufacturer's instructions and allow it to dry. Epoxy adhesives may cause skin and eye irritation. Be sure to observe the handling instructions. When using hot-melt adhesives on substrates with high heat-sink capacity (such as connector backshells), preheat the substrate until it is hot to touch, then apply the adhesive tape and shrink the molded part in place. Caution: The use of cleaning solvent is described in the preparation of various components for adhesive bonding. Please observe the solvent manufacturer's safety recommendations. Several epoxy adhesives and solvent base primers are also described in some cases. For specific handling precautions, please consult the appropriate Raychem material safety data sheet for the adhesive being used. The three sets of installation instructions that follow are based on the type and/or form of adhesive or sealant to be used. Select the set of instructions that applies to your application. Tape Adhesives and Sealants Connector Boot 1. Degrease the area of the adapter to which the boot will be bonded, using appropriate solvent on a paper tissue or clean cloth. Do not abrade the adapter. 2. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth dampened with a solvent. 3. Lightly abrade and wipe 25.4 [1.0] back inside each end of the boot. 4. When using primer, apply a thin, uniform coating to the bonding surface and let it air dry (15-20 minutes). 5. Double-wrap the adhesive tape around the cleaned area of the adapter, placing slight tension on the tape as you wrap. Tack the ends in place with a soldering iron or hot tool. 6. Double-wrap adhesive tape around the cable jacket where the end of the boot is to be located. 7. Position the boot on the adapter and the cable. Apply heat, starting at the connector end. 8. Recover the connector end of the boot onto the adapter and continue heating until the area is fully recovered and the adhesive tape is properly melted. 9. Complete the recovery of the boot, continuing toward the cable end. Heat the cable end of the boot where the adhesive is placed, until the part is fully recovered and the tape has properly melted or flowed. The tape should appear wet, form a bead or fillet between the cable and boot, and show no definition between the layers of tape. 10. Where oven curing is required to complete adhesive bonding, heat the assembled harness in a preheated oven according to the following schedule: 5 S-1255-04: 90 mins. at 155C [311F] Adhesives Allow the part to stand for a minute or two to allow complete evaporation of the solvent. Installation Procedures S-1124: 90 minutes at 150C [302F] Transition 1. Thoroughly degrease the surface with a clean cloth or paper wipe dampened with a solvent. The cloth or paper should not be saturated with the solvent. Allow the part to stand for a minute or two to allow complete evaporation of the solvent. 2. Lightly abrade the bonding area of the cable jacket with #320/100 grit emery cloth, then wipe off loose particles with a tissue or clean cloth. 3. Abrade and wipe the inside of each transition opening. 4. When using primer, apply a thin, uniform coating to the bonding surface and let it air dry (15-20 minutes). (continued on next page) 5-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Installation Guide (Continued) 5. Double-wrap the tape around the abraded areas of the cable, placing slight tension on the tape as you wrap. Tack the ends in place with a soldering iron or hot tool. 5. Center the molded part over the transition area. When properly positioned, the part should not fit tightly in the "branched" area of the breakout. A tight fit may cause the part to crease or wrinkle as it recovers. The tape should extend slightly beyond the end of the transition. 6. Apply heat to the center of the transition. Recover one leg of the transition, moving heat from the center of the transition to the adhesive opening of the leg. Repeat the procedure on each leg of the transition. 7. Continue heating each end of the transition until the part is fully recovered and the adhesive tape has properly melted or flowed. The tape should now appear wet, form a bead or fillet between the cable and transition, and show no definition between the layers of tape. Thermosets Transition Connector Boot 1. Thoroughly mix the two parts according to the instructions provided with the kit. 1. Thoroughly mix the two parts according to the instructions provided with the kit. 2. Degrease the area of the adapter to which the boot will be bonded, using appropriate solvent on a paper tissue or clean cloth. Do not abrade the adapter. 3. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth. 4. Lightly abrade back 25.4 mm [1.0] inside each end of the boot. 5. Using a spatula, apply the mixed adhesive to the adapter and shrink the boot to the end of the adapter. 6. Apply adhesive to the cable jacket and complete the shrinking process. 7. With a clean cloth, remove excess adhesive from all areas immediately. 2. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth. 3. Abrade and wipe inside each opening of the transition. 4. Using a spatula, apply the mixed adhesive to the cable jacket. 5. Apply heat to the center of the transition. Recover one leg of the transition, moving heat from the center of the transition to the adhesive opening of the leg. Repeat the procedure on each leg. 6. Remove excess adhesive from all areas immediately with a clean cloth. 7. Follow the curing conditions specified for "thermosets" in the "Adhesive/Sealant Product Characteristics Table" on pages 5-2 and 5-3. 8. Follow the curing conditions outlined in this guide. 8. Where oven curing is required to complete adhesive bonding, heat the assembled harness in a preheated oven according to the following schedule: S-1255-04: 90 minutes at 155C [311F] S-1124: 90 minutes at 150C [302F] For /225 coated molded shapes, post-heating will be required to ensure correct installation. Please consult the relevant Code of Practice or contact TE for further details. 5-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Installation Guide (Continued) Molded Parts Pre-coated with Thermoplastic Adhesive Connector Boot 1. Degrease the area of the adapter to which the boot will be bonded, using appropriate solvent on a paper tissue or clean cloth. Do not abrade the adapter or inside surface of the boot. 2. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth dampened with solvent. 4. Recover the connector end of the boot onto the adapter and continue heating until the area is fully recovered and the adhesive is properly melted. 5. Complete the recovery of the boot, continuing toward the cable end of the boot until the part is fully recovered and the adhesive is properly melted. The adhesive should form a bead or fillet between the cable and boot when fully melted. 1. Lightly abrade the bonding area of the cable jacket with #320 emery cloth, then wipe off loose particles with a tissue or clean cloth dampened with solvent. 2. Center the molded part over the transition area. 3. Apply heat to the center of the transition. Recover one leg of the transition, moving heat from the center of the transition to the adhesive opening of the leg. Repeat the procedure on each leg of the transition. 5 4. Continue heating each end until the part is fully recovered and the adhesive has properly melted. The adhesive should form a bead or fillet between the cable and transition when fully melted. Adhesives 3. Position the boot on the adapter and cable. Apply heat starting at the connector end. Transition 5. Follow the curing conditions specified for "thermosets" in the "Adhesive/Sealant Product Characteristics Table" on pages 5-2 and 5-3. 6. With a clean cloth, remove excess adhesive from all areas immediately. 7. Follow the curing conditions outlined in this guide. For /86 coated molded shapes, post-heating will be required to ensure correct installation. Please consult the relevant Code of Practice or contact TE for further details. 5-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adhesives Engineering Notes 5-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Table of Contents For high-performance sealing and strain relief, the perfect mate for a TE Connectivity molded part in a wiring application is a Raychem brand adapter. TE offers a variety of adapters for applications in many industries, including aerospace, marine, and mass transit. These adapters are: Available in many configurations to match applications Easy to install Ideal for high-reliability applications Kitted for customer convenience. In this section we present Raychem brand spincoupling adapters and Tinel-Lock adapters. Tinel-Lock adapters are ideal for lightweight aerospace applications requiring repeated highto-low temperature cycles. Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 6 Adapters The Tinel-Lock adapter utilizes Raychem brand Tinel rings to terminate the overall shield to the adapter. The Tinel ring is a low-profile, high-strength, shapememory-alloy shieldtermination device available in many sizes to accommodate various entry sizes and shield configurations. Adapter Fundamentals Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 Types of Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3, 6-4 Adapter Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 Adapter Selection Adapter Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 to 6-15 Adapter Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17, 6-18 Material and Finish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 Entry Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 to 6-25 Tinel-Lock Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26 CRES-Lock Bands/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27 Adapter Products Code 18 MIL-C-5015 (MS3100) Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28, 6-29 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30, 6-31 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32, 6-33 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34 to 6-36 Code 21 MIL-C-26482 Series 1 Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40, 6-41 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42, 6-43 Code 32 MIL-C-22992 Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44, 6-45 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-47 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-48, 6-49 Code 40 MIL-C-38999 Series III and IV Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-50, 6-51 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-52 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-54, 6-55 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56, 6-57 Code 41 MIL-C-38999 Series I and II Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-58, 6-59 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-60 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-62, 6-63 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64, 6-65 Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL C-81703 Series III Braided Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66, 6-67 Solid Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-68 Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-69 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-70, 6-71 CRES-Lock Adapters/BND Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-72, 6-73 Code 76 BS 9522 F0017 (Pattern 105) Spin-Coupling Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-74 Tinel-Lock Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-75, 6-76 Raychem FlexiScreen Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-77, 6-78 HexaShield High-Performance EMC/EMI Adapters . . . . . . . . . . . . . . . . . . . .6-79 to 6-84 Raychem Spin Lock Variable Angle Backshell . . . . . . . . . . . . . . . . . . . . . . . . .6-85, 6-86 6-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Fundamentals Definitions Introduction For high-performance sealing and strain relief, the perfect mate for a TE molded part in a wiring application is a Raychem brand adapter. TE offers a variety of Raychem brand adapters for applications in many industries, including aerospace, marine, and mass transit. These adapters are: Available in many configurations to match applications Easy to install Ideal for high-reliability applications Kitted for customer convenience. In this section we present Raychem brand spincoupling adapters and Tinel-Lock adapters. The Tinel-Lock adapter utilizes TE Tinel ring to terminate the overall shield to the adapter. The Tinel ring is a low-profile, highstrength, shape-memoryalloy shield-termination device available in many sizes to accommodate various entry sizes and shield configurations. Tinel-Lock adapters are ideal for lightweight aerospace applications requiring repeated high-to-low temperature cycles. Shell Size Connector Adapter Entry Size Heat-shrinkable Molded Boot (if used) Tinel-Lock Ring (if used) Adapter Type Adapter Family Shell Size TE offers four adapter types: solid (sometimes called "fixed"), spin-coupling, braided, and Tinel-Lock. Each is designed to offer a suitable interface between a connector and a heatshrinkable molded part. TE offers several families (or series) of Raychem adapter products. Each Raychem adapter part number begins with an alphanumeric prefix denoting the Raychem product family. Adapter Code Entry size is the diameter of the hole through which the cable enters into the adapter. For example, the 08 entry is 12.7 [0.5]. Entry sizes are specified on braided and Tinel-Lock adapters only. This is the size of a connector as specified by the connector manufacturer. It is normally a two-digit number between 08 and 24, although certain connectors are obtainable in either larger or smaller sizes and some use letter codes. A numerical code is used to identify connectors with similar adapter interfaces. This code is used to determine the adapter family and part number. Adapter Part Number The part number is the sequence of numbers and letters that describes the adapter family (or series), size, material, finish, and modifications. The part numbering system is explained on pages 6-17 and 6-18. Entry Size Ring Designator This is a two-letter code that is part of each Tinel-Lock adapter part number. It specifies the size of the Tinel-Lock ring suited to specific types of cable braid. Order Number This is a two-digit number that specifies the size of the adapter that will mate to the corresponding shell size of a connector. The order number is frequently the same as the connector shell size, but should be checked by reference to the appropriate product page(s) in this catalog. 6-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Fundamentals Types of Adapters Adhesive Molded Part Adapter Adhesive Cable Jacket Solid Adapters (Fixed) Tinel-Lock or ElectroMagnetic Force Ring Cable Braid Adapter Sealing Adhesive Molded Part Cable Braid Sealing Adhesive SolderSleeve Device Cable Jacket Sealing Adhesive The four principal adapter types are: Solid (fixed) Spin-Coupling Braided Tinel-Lock Solid Adapters (Fixed) Solid adapters are designed for use where no access is required; for example, when potting is necessary or a lower space profile is needed. Cable Jacket 6 Spin-Coupling Adapters These adapters have a boot groove to accommodate a lipped heat-shrinkable boot. Repair cannot be made without removing the boot. Spin-Coupling Adapters Spin-coupling adapters are two-part components that have a rotatable coupling nut and a grooved body designed to accommodate lipped-type heat-shrinkable boots. Spin-couplings with an appropriate molded part are used for environmental protection and strain relief of unscreened cable terminations. Cable repairs can be made without damaging the boot. Braided Adapters These are spin-coupling adapters that have a short length of tubular braided shield attached to the rear of the adapter. The braid is constructed from tinned copper wire and has a handling characteristic that enables it to be pulled down onto a wide range of cable diameters. This allows a standard entry size to be used with most cable sizes. Adapters TE offers several types of Raychem brand adapters for unscreened and screened termination systems. The choice is largely dependent upon the screening level required and the braid termination method. Sealing Adhesive Adapter Braided Adapters Adapter Types Molded Part The shield is terminated to the cable braid using a SolderSleeve device, which provides screen continuity through to the connector. Straight, 45, and 90 configurations are available. 6-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Fundamentals Types of Adapters (Continued) Adapter Adhesive Molded part Tinel-Lock Ring Cable Braid Adhesive Cable Jacket Tinel-Lock Adapters Tinel-Lock Adapters Roll-back Repair with Adapters This termination system consists of a modified spin-coupling adapter with a Tinel-Lock ring. The Tinel-Lock ring is made from a special shape memory metal that shrinks uniformly when heated (see Application Tooling, section 10). More than 85 percent of cable repairs are made within 75 mm [3.0] of the connectors--usually because of a broken pin or wire. By reheating the heatshrinkable boot and unscrewing the adapter coupling nut, the boot can be "rolled back," providing access to the rear of the connector for repair. This technique is applicable to spin-coupling, shielded, and Tinel-Lock adapters. The Tinel-Lock ring is used to terminate copper cable braid directly onto the rear of the adapter. The adapter entry size and ring designator must be selected to suit the cable diameter and braid type. The resulting 360 termination withstands severe shock, vibration, temperature cycling, and corrosion. Straight, 45, and 90 configurations are available. 6-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Fundamentals Adapter Selection Process Step-by-Step Selection Process Selecting an adapter for your application involves a five-step process: 1. From the connector number, determine: Order number (shell size) Material Plating 4. Determine the adapter family for that connector code. (Use Table D on page 6-16). 5. Build the adapter part number. (See page 6-17). The chart below will lead you through these steps. 2. Decide what adapter type you need for the connector. 3. Determine the connector code for that adapter type. (Use Table A, B, or C on pages 6-6 to 6-15). Adapter Selection Flowchart 6 Decide on Adapter Type Adapters Select Adapter Code Select Adapter Family Tinel Shielded Solid or Spin-Coupling CRES-Lock Band Choose configuration Choose configuration Select options Choose configuration Determine entry size Determine entry size (based on cable diameter) Select molded part Determine entry size Select options Choose Tinel-Lock ring depending on braid (AI or BI?) Select options Select molded part Select options Select molded part 6-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code Table A. Adapter Code by Military Part Number Selecting the Adapter Code Tables A, B, and C that follow provide adapter codes for typical connectors. If you know the military part number for the connector, you can obtain the adapter code from Table A that begins on this page. If you know the manufacturer's prefix for the connector, you can obtain the adapter code from Table B that begins on page 6-10. If you know the connector specification, you can obtain the adapter code from Table C on page 6-15 Military Part No. D38999/20 D38999/24 D38999/26 D38999/40 D38999/42 D38999/44 D38999/46 D38999/47 M28840/10 M28840/11 M28840/14 M28840/16 M81511/01 M81511/03 M81511/05 M81511/06 M81511/21 M81511/23 M81511/25 M81511/26 M81511/31 M81511/32 M81511/33 M81511/34 M81511/35 M81511/36 M81511/37 M81511/38 M81511/41 M81511/45 M81511/46 M81511/49 M81511/51 M81511/53 M81511/55 M81511/56 M83723/01 M83723/02 M83723/03 M83723/04 M83723/05 M83723/06 M83723/07 M83723/08 M83723/13 M83723/14 M83723/17 M83723/18 M83723/19 M83723/20 M83723/23 M83723/24 M83723/27 M83723/36 M83723/37 M83723/38 M83723/39 M83723/40 M83723/41 M83723/42 M83723/43 Connector Specification MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-28840 MIL-C-28840 MIL-C-28840 MIL-C-28840 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-81511 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 Series/Class Series III: Class C, F, K, W Series III: Class C, F, K, W Series III: Class C, F, K, W Series IV: Class C, F, W Series IV: Class C, F, W Series IV: Class C, F, W Series IV: Class F, W Series IV: Class C, W Class D, DS Class D, DS Class D, DS Class D, DS Series 2: Class A, E, F Series 2: Class A, E, F Series 2: Class A, E, F Series 2: Class A, E, F Series 1: Class A, E, F Series 1: Class A, E, F Series 1: Class A, E, F Series 1: Class A, E, F Series 2: Class C, P, T Series 2: Class C, P, T Series 2: Class C, P, T Series 2: Class C, P, T Series 1: Class C, P, T Series 1: Class C, P, T Series 1: Class C, P, T Series 1: Class C, P, T Series 3: Class A, E, F Series 3: Class A, E, F Series 3: Class A, E, F Series 3: Class A, E, F Series 4: Class A, E, F Series 4: Class A, E, F Series 4: Class A, E, F Series 4: Class A, E, F Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II: Class A, G, R Series II, Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class A, G, R Series I: Class G, R Series I: Class G, R Adapter Code 40 40 40 40 40 Contact TE 40 40 30 30 30 30 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 61 54 54 54 54 54 54 54 54 54 54 19 19 19 19 19 19 19 54 54 54 54 54 54 54 54 6-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Part Number (Continued) Connector Specification MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-83723 MIL-C-22992 MIL-C-22992 MIL-C-22992 MIL-C-22992 MIL-C-22992 MIL-C-22992 MS24264 MIL-C-26500 (AL) MS24264 MIL-C-26500 (SST) MS24265 MIL-C-26500 (AL) MS24265 MIL-C-26500 (SST) MS24266 MIL-C-26500 (SST) MS24266 MIL-C-26500 (AL) MS27466 MS27467 MS27468 MS27469 MS27472 MS27473 MS27474 MS27475 MS27479 MS27480 MS27481 MS27482 MS27484 MS27497 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 Series/Class Series I: Class G, R Series I: Class G, R Series II: Class K Series II: Class K Series III: Class H Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class A, G, R Series III: Class G, R Series III: Class G, R Series III: Class A, G, K, R, S Series III: Class A, G, K, R, S Series III: Class A, G, K, R, S Series III: Class A, G, K, R, S Series III: Class A, G, K, R Series III: Class A, G, K, R Series III: Class G, R, W Series III: Class G, R, W Series III: Class A, G, K, R Series III: Class A, G, K, R Series III: Class S Series III: Class S Class C, J, R Class C, J, R Class C, J, R Class C, R Class C, J, R Class C, R Class F, G, R Type B&T aluminum shell Class E Type B&T stainless steel shell Class F, G, R Type B&T aluminum shell Class E Type B&T stainless steel shell Class E Type B&T stainless steel shell Class F, G, R Type B&T aluminum shell Series I: Class E, P, T Series I: Class E, P, T Series I: Class E, P, T Series I: Class Y Series II: Class T Series II: Class E, P, T Series II: Class T Series II: Class Y Series II: Class T Series II: Class E, T Series II: Class T Series II: Class Y Series II: Class E, T Series II: Class T Adapter Code 54 54 19 19 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 32 32 32 32 32 32 6 Adapters Military Part No. M83723/48 M83723/49 M83723/52 M83723/53 M83723/65 M83723/66 M83723/67 M83723/68 M83723/69 M83723/71 M83723/72 M83723/73 M83723/74 M83723/75 M83723/76 M83723/77 M83723/78 M83723/82 M83723/83 M83723/84 M83723/85 M83723/86 M83723/87 M83723/91 M83723/92 M83723/95 M83723/96 M83723/97 M83723/98 MS17343 MS17344 MS17345 MS17346 MS17347 MS17348 51 52 51 52 52 51 41 41 41 Contact TE 41 41 41 Contact TE 41 41 41 Contact TE 41 41 6-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Part Number (Continued) Military Part No. MS27515 MS27613 MS27614 MS27615 MS27652 MS27653 MS27654 MS27656 MS27661 MS27665 MS3100 MS3101 MS3106 MS3107 MS3108 MS3110 MS3111 MS3114 MS3116 MS3120 MS3121 MS3124 MS3126 MS3128 MS3130 MS3132 MS3134 MS3137 MS3138 MS3140 MS3144 MS3147 MS3148 MS3400 MS3401 MS3404 MS3406 MS3408 MS3409 MS3412 MS3424 MS3445 MS3446 MS3450 MS3451 MS3454 MS3456 MS3459 MS3464 MS3467 MS3468 MS3470 MS3471 MS3472 Connector Specification MIL-C-38999 MIL-C-26500 (SST) MIL-C-26500 (SST) MIL-C-26500 (SST) MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-26482 MIL-C-26482 MIL-C-26482 Series/Class Series I: Class E Class K Type B&T stainless steel shell Class K Type B&T stainless steel shell Class K Type B&T stainless steel shell Series I: Class E, T Series I: Class E, T Series I: Class E, T Series I: Class E, T Series I Series I Class A, E, F, R less endbell; solder contact Class A, E, F, R less endbell; solder contact Class A, E, F, R less endbell; solder contact Class A, E, F, R less endbell; solder contact Solder contact with endbell Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, F, P Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, F, P Series 1: Class E, F, J, P Series 1: Class E, F, J, P Series 1: Class E, P, J Series 1: Class E Series 1: Class E, P, J Series 1: Class E, P, J Series 1: Class E, P, J Series 1: Class E, J Series 1: Class E, J Series 1: Class E, J Series 1: Class E, J Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Crimp contact Class D, L, U, W crimp contact less endbell Series 3: Class E, L Series 2: Class E Series 3: Class E, L Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class D, L, U, W crimp contact Class L, W crimp contact Series 3: Class E, L Series 3: Class E, L Series 3: Class E, L Series 2: Class A, L Series 2: Class A, L Series 2: Class A, L MS3474 MIL-C-26482 MS3475 MIL-C-26482 MS3476 MIL-C-26482 NAS1599 MIL-C-81703 NAS1641 MIL-C-81703 NAS1642 MIL-C-81703 1 Code 24 connectors have an internal accessory thread. Series 2: Class A, L Series 2: Class A, L Series 2: Class A, L Series 3: Series 3: Series 3: Adapter Code Contact TE 52 52 52 41 41 Contact TE 41 41 41 18 18 18 18 15 21 21 241 21 21 21 241 21 21 71 71 71 71 71 71 71 71 71 54 54 54 54 54 54 54 54 71 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 6-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table A. Adapter Code by Military Part Number (Continued) Military Part No. NAS1643 NAS1650 NAS1651 NAS1652 NAS1653 NAS1692 NAS1693 NAS1694 NAS1699 NAS1700 NAS1701 NAS1702 Connector Specification MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-81703 Series/Class Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Series 3: Adapter Code 54 54 54 54 54 54 54 54 54 54 54 54 Adapters 6 6-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix Manufacturer's Prefix 10-214 10-475 10-720 118 149 162GB 164GB 165 172 179 182 246 251 2PPN 2PPN-07 2PSN 2PSN-07 348 381 418 45/PT 450 451 460 48 486 518 5MS 602 602GB 62AB-14 62GB 650 652 652 674 675 679 69 71 711 801 837 83723 83730 845 847 850 851 8520 8525 8526 853 857 89 Manufacturer6 Bendix Bendix Bendix Amphenol Deutsch Amphenol Amphenol Amphenol Amphenol Amphenol Amphenol Amphenol Cannon Plessey Plessey Plessey Plessey Amphenol Deutsch Amphenol Socapex Deutsch Socapex Deutsch Amphenol Amphenol Amphenol FKI2 Amphenol Amphenol Amphenol Amphenol Schaltbau Amphenol UMD Schaltbau Schaltbau Schaltbau Amphenol Bendix Amphenol Amphenol Deutsch Souriau Deutsch Souriau Souriau Souriau Souriau Souriau Souriau Souriau Souriau Souriau Souriau Connector Specification MIL-C-5015 40M38277 MIL-C-5015 MIL-C-26482 MIL-C-81703 MIL-C-26482 BS9522 F0023 None MIL-C-5015 MIL-C-5015 None MIL-C-5015 MIL-C-26482 MIL-C-26482 MIL-C-26482 BS9522 F0017 MIL-C-26482 MIL-C-81511 40M39569 MIL-C-38999 MIL-C-26482 MIL-C-26482 PRL 54125 MIL-C-26482 MIL-C-26500 MIL-C-26482 MIL-C-83723 Def. Stan. 59-35 Def. Stan. 59-56 Def. Stan. 59-56 MIL-C-26482 Def. Stan. 59-35 VG 95329 LN 29504 PRL 54125 VG 95328 VG 95328 VG 95329 MIL-C-5015 MIL-C-5015 BS9522 F0042 None MIL-C-83723 MIL-C-83723 MIL-C-83723 NFL 54120 NFL 54120 MIL-C-26482 MIL-C-26482 MIL-C-26482 NAS 1599 PAN 6432-1 MIL-C-83723 LN 29728 NFL 54140 Series/Class MS3100 Class A, E, R -- MS3100 Class A, E, R Series 2 Series 1 Series 1 -- -- -- -- -- MS3100 Class E, F, R Series 1 Series 1 Series 1 Patt 105 Series 1 Series 1 and 2 -- Series I and II Series 1 Series 1 -- Series 1 Alum Class F, G, R Series 2 Series III Patt 121A Patt 602 Patt 602 Series 1 Patt 105 -- -- -- -- -- -- MS3100 Class E, F, R MS3100 Class A, E, R -- -- Series III Series III Series III -- -- Series 1 Series 1 Series 2 -- -- Series III -- -- Adapter Code 18 41 18 54 71 76, 774 Contact TE Contact TE Contact TE Contact TE Contact TE 18 21 21 243 76, 774 243 61 54 41 21 21 21 or 243 21 51 54 54 75 54 54 Contact TE 76, 774 61 54 21 or 243 Contact TE Contact TE 61 18 18 54 54 54 54 54 Contact TE Contact TE 21 21 54 54 54 54 54 54 FKI was previously Thorn. Code 24 connectors have an internal accessory thread. Code 77 braided version. 2 3 4 6-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix (Continued) Manufacturer6 Souriau Souriau Souriau Souriau Souriau Deutsch Bendix Matrix Deutsch Amphenol Matrix Deutsch Deutsch AB Elec AB Elec AB Elec AB Elec Deutsch Deutsch Deutsch Deutsch Pyle Bendix G&H Tech TRW Burndy Pyle Deutsch Pyle TRW Cannon Cannon Cannon Cannon Cannon VEAM TRW Burndy Plessey Cannon Cannon Cannon Cannon Cannon Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch Cannon Deutsch Deutsch Connector Specification MIL-C-5015 MIL-C-5015 MIL-C-38999 VG 96912 MIL-C-38999 MIL-C-81511 MIL-C-26482 MIL-C-5015 LN 29500 MIL-C-5015 MIL-C-5015 MIL-C-81511 Not known Def. Stan. 59-35 Def. Stan. 59-35 BS9522 F0032 MIL-C-38999 MIL-C-81703 MIL-C-83723 MIL-C-26482 MIL-C-81511 MIL-C-83723 MIL-C-26482 MIL-C-38999 MIL-C-38999 MIL-C-26482 MIL-C-83723 MIL-C-26482 MIL-C-83723 MIL-C-26500 VG 95234 MIL-C-5015 MIL-C-5015 MIL-C-5015 MS3106A VG 95234 MIL-C-83723 MIL-C-38999 MIL-C-38999 MIL-C-83723 MIL-C-5015 MIL-C-83723 None MIL-C-22992 MIL-C-81703 None MIL-C-81703 MIL-C-81703 MIL-C-81703 MIL-C-26482 VG 95328 MIL-C-83723 MIL-C-81703 None MIL-C-38999 Series/Class Class K Class K Series I Series 1 Series II Series 3 and 4 Series 2 MS3400 Class L, U, W -- MS3100 Class A MS3400 Series 3 -- Patt 105 Patt 105 -- Series I and II -- Series I Series 2 Series 4 Series III Series I Series IV Series IV Series 1 Series III Series 1 Series III Aluminum -- MS3100 class E, F, R MS3100 Class A Class K -- -- Series III Series II Series II Series II MS3400 Class L, U, W Series II -- Class C, J, R Series 3 -- -- Series 3 Series 2 Series 2 -- Series III Series 1 -- -- Series III Adapter Code Contact TE Contact TE 41 47 41 61 54 54 Contact TE 18 54 61 71 76, 774 76, 774 78 41 71 54 54 61 54 21 40 40 21 54 21 54 51 58 18 18 Contact TE 58 64***, 66**, 78* 54 41 41 19 54 19 31 32 54 71 Contact TE 54 71 54 Contact TE 54 71 Contact TE 71 40 6 Adapters Manufacturer's Prefix 891 892 8LT 8ST 8T 9-815 91-483 944 951 97 981 A815 AA70 AB05 AB06 ABB ABJ ADS AFD AFD5 B815 BE BG BL BL BT BT BTK BY1 C48 CA (Bayonet) CA3101 CA3101 CA3101KE CA3106 CIR CN0930 CT CT CV-R CV34 CVA CWL CWLD D817 DA DBAD DBAS DD DFE DKM DL DM DPX DS DTS * AB connectors only ** VEAM standard ***VEAM panel mount 4 Code 77 braided version. 6-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix Manufacturer's Prefix EA EB EEG ES ESC004 ET FC FDBA FF FH FPK FP5K FYL G GC-E GTA GTC06 HAN HD HTMAS HTMF HTMS JT JT JT JT-R JT-R KFS KJ KJA KJJ KJJL KJL KPSE KPT KV-R L LJT LJT LL3 LL5/6 LMB LPT LS LTT M-T M723 MB1 MB3 MB9 MD MDR MF MK12 MK18 MK38 (Continued) Manufacturer6 Pyle Pyle Pyle Pyle Various Pyle Flight Deutsch Flight Flight Pyle Pyle Pyle Burndy General Hughes Amphenol Deutsch SAE Cannon Cannon AB Elec Amphenol Bendix/FKI Socapex FKI2 Teldix Cannon Cannon Cannon Cannon Cannon Cannon Cannon Cannon Cannon Burndy Bendix Socapex Deutsch Deutsch Litton-Veam Deutsch Pyle FKI2 Burndy Matrix Matrix Matrix Matrix Matrix Deutsch Cannon Plessey Plessey Plessey Connector Specification None NAS 1599 MIL-C-83723 None MIL-C-5015 NAS 1599 MIL-C-5015 LN 29504 MIL-C-5015 MIL-C-83723 MIL-C-26500 MIL-C-26500 MIL-C-26500 None MIL-C-26482 MIL-C-28840 -- MIL-C-5015 MIL-C-28840 MIL-C-5015 MIL-C-83723 MVEE 695 MIL-C-38999 MIL-C-38999 MIL-C-38999 PAN 6433-1 PAN 6433-1 MIL-C-28840 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-26482 MIL-C-26482 NAS 1599 MIL-C-26482 MIL-C-38999 MIL-C-38999 MIL-C-81511 BS9540 F0001 Def. Stan. 59-35 MIL-C-26482 None BS9522 F0029 MIL-C-26482 MIL-C-83723 MIL-C-26482 MIL-C-83723 MIL-C-38999 MIL-C-26482 None MIL-C-83723 Def. Stan. 59-35 Def. Stan. 59-35 MIL-C-38999 Series/Class -- -- Series I -- Class K -- Rev E only -- MS3400 Class D, L, U, W Series III Class K Class K Class K -- Series 1 -- -- MS3100 Class E, KE -- Class K Series III: Class K -- Series II Series II Series II -- -- -- Series II Series III Series II Series I Series I Series 1 Series 1 -- Series 1 Series I Series I -- Patt 602 Patt 121A Series 1 -- Patt 616 Series 1 Series II Series 2 Series III Series I and II Series 2 -- Series III Patt 603 Patt 608 Series I Adapter Code 54 54 54 54 Contact TE 54 Contact TE 54 54 54 52 Contact TE 52 21 21 30 64 Contact TE 30 Contact TE 54 75 41 41 41 41 41 30 41 40 Contact TE Contact TE 41 21 21 54 21 41 41 61 Contact TE 75 21 54 41 21 19 54 54 41 54 71 54 76, 774 795 41 FKI was previously Thorn. Code 77 braided version. Free connectors only. 2 4 5 6-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix (Continued) Manufacturer6 Plessey Plessey Plessey Matrix Matrix Matrix Matrix Plessey AB Elec Socapex Teldix Bendix Teldix Socapex Teldix Bendix FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 FKI2 Bendix Cannon Cannon Cannon Cannon Bendix AB Elec Bendix Bendix Raychem Deutsch Deutsch Deutsch Deutsch Deutsch Deutsch SAE Bendix AB Elec AB Elec AB Bendix SICEM Bendix Bendix Various Various Deutsch Connector Specification MIL-C-38999 DEF 5325-2 Def. Stan. 59-35 MIL-C-38999 MIL-C-83723 MIL-C-83723 MIL-C-38999 NFL 54 125 Def. Stan. 59-35 MIL-C-26482 MIL-C-26482 None VG 95328 MIL-C-26482 MIL-C-26482 MIL-C-26482 MIL-C-26482 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 BS9522 F0017 BS9522 N0001 MIL-C-26482 MIL-C-26482 MIL-C-26482 -- Def. Stan. 59-56 None -- None MIL-C-22992 MIS-20065 Def. Stan. 59-56 PAN 6432-2 PAN 6432-1 PAN 6432-2 None None MIL-C-5015 MIL-C-5015 Def. Stan. 59-35 Def. Stan. 59-35 BS9522 F0030 MIL-C-5015 VG 95234 MIL-C-5015 MIL-C-5015 PAN 6433-2 PAN 6433-2 MIL-C-26482 Series/Class Series II Patt 104 Patt 105 Series IV Series III Series III Series III -- Patt 104 Series 1 Series 1 -- -- Series 1 Series 1 Series 1 Series 1 Patt 105 Patt 603 Patt 105 Patt 603 Patt 105 Patt 603 Patt 105 Patt 603 Patt 105 Patt 603 Series 2 Series 2 Series 2 -- Patt 602 -- -- -- Class C, J, R -- Patt 602 -- -- -- -- -- MS3400 Class E Patt 104 Patt 104 -- MS3100 Class A -- MS3100 Class E MS3100 Class E -- -- Series 1 Adapter Code 41 Contact TE 76, 774 40 54 54 40 76 or 243, 774 Contact TE 76, 774 76, 774 22 Contact TE 76, 774 76, 774 243 243 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 76, 774 54 54 54 54 54 32 78 31 32 54 54 54 54 54 71 71 54 18 Contact TE Contact TE 75 18 Contact TE 18 18 47 Contact TE 76, 774 6 Adapters Manufacturer's Prefix MK25 MK7 MK8 ML94 MQ3 MT3 MT93 P5 PAT104D PT PT PT-CE PT-G PT-SE PT-SE PT07 PT07SE PT33 PT33SE PT44 PT44SE PT55 PT55SE PT77 PT77SE PTG55 PTG55SE PTS-DR PV7 PVJ PVW PVX QDP QRP QWL QWLD RD1 RR RR20 RR50 RR70 RSM RTK SA SB SB-104 SB-M4 SB-MS SC SCB SF SG SJT SJT07 SLPT FKI was previously Thorn. Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 2 3 6-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table B. Adapter Code by Manufacturer's Prefix Manufacturer's Prefix SM SPT SPT SPT07 STK STT STT07 T31 TRIM TRIO TT TV TV-O-R TVP TVPS TVS Tri-Start VPT VTT ZZY/ZZW ZZY/ZZW (Continued) Manufacturer6 Bendix Bendix Socapex Various Deutsch FKI2 FKI2 Pyle Burndy FKI2 FKI2/Bendix Bendix FKI2/Bendix FKI2/Bendix FKI2/Bendix Bendix VEAM FKI2 Pyle Pyle Connector Specification MIL-C-5015 MIL-C-26482 MIL-C-26482 MIL-C-26482 None BS9522 F0012 BS9522 F0012 MIL-C-38999 None BS9522 N0003 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-26482 MIL-C-38999 MIL-C-26500 MIL-C-26500 Series/Class MS3100 Class A, E, R Series 1 Series 1 Series 1 -- Patt 615 Patt 615 Series III -- Patt 614 Series III Series III and IV Series III Series III Series III Series III and IV Series 1 Series III Class R, G (AL) Class E (SST) Adapter Code 18 76, 774 76, 774 243 71 47 Contact TE 40 Contact TE 41 40 40 40 Contact TE Contact TE 40 21 40 51 52 May be a number or letter depending upon connector style. FKI was previously Thorn. 3 Code 24 connectors have an internal accessory thread. 4 Code 77 braided version. 5 Free connectors only. 6 Some of the connector manufacturers names may have changed and may not exist. They are listed here to assist users who know them as listed names. 1 2 6-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Code (Continued) Table C. Adapter Code by Connector Specification Series/Class -- -- G0001 G0002 G0003 Patt 615 Patt 104 Patt 105 Patt 608 -- Patt 616 Patt 121A Patt 121B -- Patt 603 Patt 614 Patt 602 -- -- -- -- Class C, J, R Series 1 Series 2 Aluminum, Class F, G, R Stainless steel, Class E, K Class D Series I and II Series III and IV MS3400 MS3100 5MS Series 1, 2, 3, and 4 Series 1, 2 Series 3 Series II Series I and III -- -- -- -- -- 5MS -- -- -- -- -- -- -- -- -- -- -- Series 2 Series 1 Adapter Code 41 54 41 41 40 47 Contact TE 76 792 Contact TE 41 75 78 54 76 41 54 21 54 54 47 32 21, 241 54 51 52 30 41 40 54 18, 15 (with endbell) 75 61 71 54 19 54 32 54 41 40 54 75 54 Contact TE 54 54 54 41 47 21, 241 64***, 66**, 78* Contact TE 61 41 47 6 Adapters Connector Specification 40M38277 40M39569 BS9520 BS9520 BS9520 BS9522 F0012 BS9522 F0014 BS9522 F0017 BS9522 F0020 BS9522 F0023 BS9522 F0029 BS9522 F0030 BS9522 F0032 BS9522 F0042 BS9522 N0001 BS9522 N0003 BS9540 F0001 LN 29500 LN 29504 LN 29728 LN 29729 MIL-C-22992 MIL-C-26482 MIL-C-26482 MIL-C-26500 MIL-C-26500 MIL-C-28840 MIL-C-38999 MIL-C-38999 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-81511 MIL-C-81703 MIL-C-81703 MIL-C-83723 MIL-C-83723 MIL-C-85049/59 MIL-C-85049/60 MIL-C-85049/62 MIL-C-85049/69 MIS-20065 MVEE NAS 1599 NFL 54120 NFL 54140 PAN 6432-1 PAN 6432-2 PAN 6433-1 PAN 6433-2 PRL 54125 VG 95234 VG 95328 VG 95329 VG 96912 VG 96912 Code 24 connectors have an internal accessory thread. Free connectors only. 1 2 * AB connectors only ** VEAM standard ***VEAM panel mount 6-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Adapter Family Selecting the Adapter Family Using Table D below and the adapter code you selected in Table A, B, or C, select the adapter family for the adapter type you chose (spin-coupling or Tinel-Lock). With the alphanumeric prefix for that family you can then build the part number for your TE adapter. Table D. Identification of Adapter Family Prefix by Adapter Code TE Boot Adapter Connector Code Solid (Fixed) Spin-Coupling 15 18 19 21 24 30 32 40 41 47 51 52 54 61 71 75 76 77 78 79 80 81 210M5 218M5 201M7 203M6 208M5 211M8 -- 209M3 202M1 202M8 207M4 208M3 201M9 202M3 203M5 228M5 225M6 228M6 225M4 -- 215M4 214M3 202M5 218M6 201M4 203M9 208M6 211M9 204M3 209M4 202M2 202M7 205M5 209M6 201M1 202M4 202M9 228M7 225M5 228M8 225M3 229M3 213M5 214M4 Straight Shielded Adapter 45 219M0 218M7 -- 206M0 216M0 211M5 207M3 208M7 204M0 210M0 207M0 208M0 203M0 205M0 217M0 227M0 -- 228M0 225M0 229M1 213M6 214M5 219M1 218M8 -- 206M1 216M1 211M6 212M4 208M8 204M1 210M1 207M1 208M1 203M1 205M1 217M1 227M1 -- 228M1 225M1 229M2 213M7 214M6 90 Tinel-Lock Adapter Straight, 45, and 90 219M2 218M9 -- 206M2zx 206M5 211M7 212M5 208M9 204M2 210M2 207M2 208M2 203M2 205M2 217M2 227M2 -- 228M2 225M2 229M0 213M8 214M7 TXR 15 TXR 18 -- TXR 21 -- TXR 30 TXR 32 TXR 40 TXR 41 TXR 47 TXR 51 TXR 52 TXR 54 TXR 61 TXR 71 TXR 75 TXR 76 -- TXR 78 TXR 79 TXR 80 TXR 81 CRES-Lock Band Strap Adapter -- BND 18 -- BND 21 -- -- BND 32 BND 40 BND 41 BND 47 -- -- BND 54 -- -- -- -- -- -- -- -- -- 6-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Part Number Having Selected the Right Adapter Type and Adapter Family, You Can Now Construct a Part Number for the Adapter. 1. Start with the alphanumeric prefix you selected in Table D. This will be the basis of your part number. 2. Add to the prefix the codes and designators required for your adapter type and application. These may include several or all of the following: Order number Manufacturer's prefix Material Finish Entry size Ring designator Option codes Using the right codes and designators helps ensure that the adapter you select will meet the application requirements. To determine which codes and designators you will need, use the Part numbering system shown below. To select the right codes and designators, turn to the pages that follow. Part Numbering System 201M1 16 - 19 B Spin-Coupling or Solid Adapter Adapter family Order number Manufacturer's prefix (connector code 18 only) Material Finish Options* Adapters 6 *For full range of options, consult TE. 203M0 16 - 19 B 10 Shielded Adapter Adapter family Order number Manufacturer's prefix (connector code 18 only) Material Finish Entry size Options* n Standard braid length (6") requires no modification code. n Nonstandard braid length is stated in inches (12 = 12" length) *For full range of options, consult TE. TXR54 A B 00 - 16 10 AI Tinel-Lock Adapter Adapter family Material (A - aluminium alloy; S = stainless steel) Finish Angle (00 = straight; 45 = 45; 90 = 90) Manufacturer's prefix (connector code 18 only) Order number Entry size Ring designator Options* *For full range of options, consult TE. 6-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Part Number (Continued) CRES-Lock Band Strap Adapters Part Numbering System BND 54 A B 00 - 12 06 A Product Designator BND -- Adapter and Band BNX -- Adapter only Adapter Code Material2 A -- Aluminum alloy per QQ-A-225 B -- Nickel aluminum bronze per ASTM B150 S -- Stainless steel per QQ-S-763 Finish (See S-CH00-0157-002) Configuration 00 = Straight 4W = 45 45 = 45 9W = 90 90 = 90 For BND 18, dash may be replaced by a letter Order Number Entry Size3 Band Termination Device Code1 A -- BND-1225S (Standard Supply for Americas and Asia) CRES-Lock Banding Strap B -- BND-1425S (Standard Supply European Countries) Notes: 1. See Drawings BND-1225S or BND-XX25S for information on bands. Adapter dimensions for "A" designation may be different than those listed in this catalog. Contact Tyco Electronics for Specification Control Drawing (SCD) for these adapters. 2. Alternative equivalent material specifications to those shown may be supplied at Tyco Electronics' discretion. 3. For standard entry sizes see relevant specification control drawing. For entry sizes larger than standard (Type II Adapters), see sheets 3 and 4. Band Strap Adapter Modification Option Field (Omit if not required) BND54AB00-1206A D F H J L N P S D -- Drain holes modification F -- Internal abrasion resistant coating H -- Helical conduit thread J -- Chain attachment assembly L -- Lock wire holes manufacturer's option Include mod if required Standard on codes 40 and 54 Optional O-Ring material Omit for standard silicone (ZZ-R-765, grade 70: S59) C -- Neoprene per AMS3209 U -- Fluorosilicone per MIL-R-25988, class 1 N -- Nitrile (Buna N) per AMS3215 V -- Fluorocarbon per MIL-R-83248, class 1 P -- Pre-coiled bandstrap option (See drawings BND-1225P or BND-XX25P) S -- Self-locking spin nut 6-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Material and Finish Selecting the Material and Finish To ensure optimum compatibility, select the adapter material and finish to match those of the connector. Most circular connectors are manufactured from aluminum with a cadmium finish. Material Codes Stainless steel Material Code Solid, Spin-Coupling, and Shielded Adapters 19 62 Nickel aluminum bronze 01 Material* Description Aluminum alloy Tinel-Lock Adapters Typical Applications A S Standard material for normal applications Corrosion-resistant and high-temperature (firewall) applications Exposed marine environments B *Other materials available upon request. Adapters 6 Finish Codes Finish* Description Cadmium, per QQ-P-416, Type II, Class 3 over electroless nickel (500-hour salt-spray-resistant finish) Electroless nickel, per AMS-C-26074, Class 4, Grade B Anodized, hard, per MIL-A-8625, Type III, Class 2 Passivated, per QQ-P-35 or MIL-S-5002 Unplated, shotblast Zinc Nickel Color Finish Code Typical Applications Olive drab B Corrosion resistance for exposed environments Bright Silver C High conductivity for optimum screening performance Black G Nonconductive finish for aluminum adapters -- J -- W Surface treatment for corrosion-resistant steel Nonreflective finish for nickel aluminum bronze adapters Black Z Cadmium free plating *Other finishes available upon request. 6-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Entry Size Determining the Wire Bundle Size The entry size of an adapter is based on the size of the wire bundle. If you don't know the size of the wire bundle, measure a prototype or calculate the size. Calculation of the wire bundle size is based on three values: Cable outside diameter (COD) Cable jacket thickness Jacketed cable diameter Instructions for calculating these values follow. COD Calculation To calculate the cable outside diameter, first determine whether the wires in the bundle are of the same size or of different sizes. COD Calculation for Wires of the Same Size For bundles with wires that are all of the same size, follow these steps: 1. Determine the number of wires in the wire bundle. 2. Find the multiplication factor for that number in Table E shown on the next page. 3. Find the wire diameter in the Wire and Cable section (Section 9) of this catalog. 4. Multiply the wire diameter (from Step 3) by the multiplication factor (from Step 2) as shown below. Example: A bundle of wires containing 27 x 44A0111-22 F = 6.00 (the multiplication factor for 27 wires from Table E) d = 1.19 mm (.049 in)* D = 6 x 1.19 mm (6 x .049 in) D = 7.14 mm (.294 in) *Diameter of 44A0111-22 wire obtained from the Wire and Cable Section 9 of this catalog. COD Calculation for Wires of Different Sizes To determine the wire bundle diameter when using wires of different sizes, follow these steps: 1. Determine the number of wires in the wire bundle. 2. Find the diameter of the wires in the Wire and Cable section of this catalog. 3. Calculate the cable outside diameter by using this formula: D = 1.2 N1d12 + N2d 22 + N3d32 Where: D = Bundle diameter N = Number of wires d = Diameter of wires Example: A bundle of wires containing 3 x 44A0111-221* (1.192mm dia.) 5 x 44A0111-201* (1.42mm dia.) 1 x 44A0111-181* (1.65mm dia.) Formula: D = Fd Where: D = Bundle diameter D = 1.2 3 x 1.192 2 + 5 x 1.42 2 + 1 x 1.65 2 D = 1.2 3 x 1.4 + 5 x 2.02 + 1 x 2.7 F = Multiplication factor D = 1.2 4.2 + 10.1 + 2.7 d = Wire diameter D = 1.2 17 D = 1.2 x 4.12 D = 4.95 mm *For wire information see the Wire and Cable Section 9 of this catalog. 6-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Entry Size (Continued) Table E. Multiplication Factors for Wire Bundles with Equal Size Wires This table provides multiplication factors for wire bundles of 1 to 61 wires. To determine the approximate diameter of a wire bundle when the wires are all the same size, find the factor for the number of wires in the bundle and multiply the wire diameter by that factor. Multiplication Factor 1.00 1.60 2.00 2.41 2.70 3.00 3.00 3.60 4.00 4.00 4.00 4.00 4.41 4.41 4.70 4.70 5.00 5.00 5.00 5.31 5.31 5.61 5.61 5.61 6.00 6.00 6.00 6.41 6.41 6.41 6.70 Number of Wires 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 -- Multiplication Factor 6.70 6.70 7.00 7.00 7.00 7.00 7.31 7.31 7.31 7.61 7.61 7.61 7.61 8.00 8.00 8.00 8.00 8.41 8.41 8.41 8.41 8.70 8.70 8.70 8.70 9.00 9.00 9.00 9.00 9.00 -- 6 Adapters Number of Wires 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 6-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection 10 10 1 0 20 40 60 80 1 100 Recovered diameter (mm) 100 100 100 10 10 1 0 20 Unresolved Recovery (%) 40 To determine the wall thickness of a jacket over a wire bundle: 1. Use the chart in Figure 1 to determine the unresolved recovery of the tubing jacket 2. Use the chart in Figure 3 to determine the wall thickness reduction factor. 3. Calculate the jacket wall thickness by multiplying the fully shrunk wall thickness (as detailed in the Tubing section -- Section 3 -- of this catalog) by the wall thickness reduction factor. 80 1 100 Unresolved Recovery (%) Figure 1. Cable Jacket Thickness Calculation 60 Expanded diameter (mm) 100 Expanded diameter (mm) Recovered diameter (mm) Entry Size (Continued) Figure 2. Step 1. Determine the Unresolved Recovery of the Tubing Jacket. Example (see Figure 2): 1. Locate the recovered and expanded diameters of the chosen tubing size on the chart in Figure 1. Expanded tubing diameter = 20 mm 2. Lay a straight edge between the two values and pencil in a straight line connecting them. Recovered tubing diameter = 10 mm Wire bundle diameter =13 mm Unresolved recovery = 50% 3. Find the wire bundle diameter on the Expanded Diameter scale of the chart in Figure 1. 4. From the wire bundle diameter value, draw a straight horizontal line across the chart. 5. From the intersection of the line from step 3 and the line from step 2, read down vertically to the "Unresolved Recovery" for this combination. 6-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Entry Size (Continued) 100 90 Unresolved recovery (%) 80 70 60 50 40 30 20 10 0 .3 .4 .5 .6 .7 .8 .9 1.0 Wall thickness reduction factor Figure 3. Step 2. Find the Wall Thickness Reduction Factor. Step 3. Calculate the Jacket Wall Thickness. 1. On the Unresolved Recovery scale of the chart in Figure 3 above, find the unresolved recovery value determined in Step 1. Multiply the fully shrunk wall thickness of the tubing by the reduction factor. 3. At the point where that line intersects the chart's curved line, read vertically down to the wall thickness reduction factor. Fully shrunk wall thickness of tubing Wall thickness reduction factor (from Figure 3) Jacket wall thickness Example shown: Unresolved recovery = 50% Reduction factor = 0.68 6 Adapters 2. From the unresolved recovery value, draw a straight line across the chart to the curved line. Example: = 1.45 mm = 0.68 = 1.4 x 0.68 = 0.99 mm Note: If the cable is to be shielded (screened), an addition must be made to the wire bundle diameter for the braid. In the example, 0.8 mm would be added to the wire bundle diameter for a single layer of RAY 101 (36 AWG) braid to make a total wire bundle diameter of 13.8 mm. 6-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Entry Size (Continued) 24 22 20 18 Entry size 16 14 12 10 08 07 06 05 04 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Cable outside diameter (mm) Figure 4. Entry Size by Cable Outside Diameter (in millimeters) Determining the Entry Size Tinel-Lock Adapters Once you have the wire bundle size, you can use the chart in Figure 4 to select the entry size. This chart shows the minimum entry sizes for cables from 3 to 38 mm [.118 to 1.496 in] in diameter. In other words, the white spaces on the chart represent all of the cable outside diameters each entry size will fit. With Tinel-Lock adapters, the cable braid must be opened up to fit onto the outside diameter of the adapter entry. For optimum performance, select the smallest entry size that will pass over the jacketed cable diameter. Repair of the connector will be easier using the boot and shield rollback if a slightly larger than minimum entry size is used. Follow these steps: 1. Find the cable diameter on the chart. 2. Note the lowest entry size that will fit the cable diameter Braided Adapters The extreme flexibility of the braid on these adapters accommodates a large range of cable diameters. It is therefore recommended that the standard entry size for any given adapter part number be specified as indicated on the relevant data sheet. Nonstandard entry sizes are available on special order. The selection chart in Figure 4 shows the minimum entry sizes for cable diameters in the range of 3 mm to 38 mm. This will ensure that the jacketed cable passes through the adapter for easy assembly. It should be checked to be sure the braid will open sufficiently to fit the entry size selected and to ensure that the braid and boot can be rolled back. Use the selection chart in Figure 4 to ensure that the standard entry size will pass over the jacketed cable diameter. 6-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Entry Size (Continued) Ray 101 Tinned-Copper Braid TE manufactures a range of Raychem tubular braided shields (sometimes called "screens") that are used for shielding hand-built harnesses. These braids are specially designed to have: Ray 101 Data Good surface transfer impedance Large opening ratio Good handling characteristics Compatibility with Tinel-Lock adapters Sizes are available to cover wire bundle diameters from 2.5 to 38 [.10 to 1.50]. The table below shows the wire bundle diameter range for each braid size and also shows which adapter entry sizes are compatible with each of these braids and bundle diameters. The entry sizes do not allow for the additional thickness of the braid and the heatshrunk cable jacket. Number Number Individual of of Ends/ Strand Size Carriers Carrier (mm/AWG) Part No. 16 24 24 24 36 36 48 10 7 9 14 12 15 16 0.1 [38] 0.13 [36] 0.13 [36] 0.13 [36] 0.13 [36] 0.13 [36] 0.13 (36] Tinel Adapter Entry Size (Single-Layer Braid) N/A 04* 04, 05, 06*, 07 05, 06, 07, 10* 07, 08, 10 12* 08, 10, 12,14, 16* 12, 14, 16, 18, 20, 22 6 Adapters RAY 101-3.0 RAY 101-4.0 RAY 101-6.0 RAY 101-7.5 RAY 101-10.0 RAY 101-12.5 RAY 101-20.0 Wire Bundle Diameter Range Wall Thickness Min. Max. (Nom.) 2.5 [.10] 5.0 [.20] N/A 3.5 [.14] 7.5 [.30] 0.4 [.02] 4.0 [.16] 9.5 [.37] 0.4 [.02] 6.0 [.24] 14.0 [.55] 0.4 [.02] 8.0 [.31] 22.0 [.87] 0.4 [.02] 10.0 [.39] 24.0 [.94] 0.4 [.02] 16.0 [.63] 38.0 [1.50] 0.4 [.02] *Combination is not preferred; use only if absolutely necessary. 6-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Tinel-Lock Ring Tinel-Lock Ring and Braid Boot Groove The Tinel-Lock ring designator must be specified according to the type of cable braid used, and is added to the part number after the adapter entry size. There are two types of ring, AI and BI, for each entry size. Tinel rings are marked with thermochromic paint, which changes color when the correct installation temperature is reached. BI-type rings are identified with a red spot. Tinel Ring 1.8 [.071] Nom. Ring Area Spin Nut Thermochromic Paint Braid type, material, and construction are variable. Refer to drawing CH000250-008 for Tinel-Lock adapters. Braid Type Single layer 36 AWG Single layer 34 AWG Single layer 32 AWG Single layer 30 AWG Double layer 36 AWG Double layer 34 AWG Ring Designator AI AI BI BI BI BI A or B = Size of Braid I = Insulating Layer Table F. Wire Gauge (AWG) to Diameter Cross-Reference Wire Gauge (AWG) 40 39 38 37 36 35 34 33 32 31 30 29 28 Use this table to establish wire gauge if not known. Diameter 0.079 [0.0031] 0.089 [0.0035] 0.102 [0.0040] 0.114 [0.0045] 0.127 [0.0050] 0.142 [0.0056] 0.160 [0.0063] 0.180 [0.0071] 0.203 [0.0080] 0.226 [0.0089] 0.254 [0.0100] 0.287 [0.0113] 0.320 [0.0126] *Note: It may be necessary to use an `A' rather than a `B" ring on entry sizes 04-07 when terminating a multicore cable with double layer machined braid. Braid applied by machine provides less size flexibility than pull-on braid at the smaller entry sizes. If disturbance during assembly causes loss of braid lay, grip of the tinel ring may be affected. Evaluation is recommended. Contact TE for more information. Available in: Americas Europe Asia Pacific 6-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection CRES-Lock Bands are required, an option P must be used. Refer to CH00-0250-016 drawing for more detailed information. CRES-Lock band strap comes in 12 inch length. These fit all entry sizes for both the CRES-Lock adapter. 6 Adapters The CRES-Lock band strap designator must be specified when using a band adapter. There are two forms of band that are available -- precoiled and straight. Straight is a standard configuration and does not require any notation. If precoiled bands Tail Length Indicator Mark 8.9 Ref. [0.35] B Ref. 8.4 Ref. [0.33] A Ref. 1.91 Ref. [0.07] 3.95 Ref. [0.156] .5 Ref. [0.02] One Step Clamping Band -- Straight 6.6 Ref. [0.26] 2.5 Ref. [0.10] .5 Ref. [0.02] Two Step Clamping Band -- Straight Part Number Entry SIzes BND-1225S 03 to 24 BND-0812S 04 to 14 Available in: 6.4 Max. [0.25] A Ref. A Ref. 1.5 [0.06] 305.0 12.00 304.8 12.00 Americas Europe Asia Pacific 6-27 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) Braided Adapters 29.7 [1.17] Max. 152.4 Min. [6.00] Tinned Copper Shield Z Dia. Y Dia. 218M7XX-XXXXX W C D E Z Dia. 152.4 Min. [6.00] Z Dia. Tinned Copper Shield 152.4 Min. [6.00] Y Dia. Tinned Copper Shield Y Dia. 218M8XX-XXXXX 218M9XX-XXXXX Manufacturer Code A B C D* R -- Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. Available in: Americas Europe Asia Pacific 6-28 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Braided Adapters (continued) Table of Dimensions Shell Size 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 Manufacturer Max. Entry Code Size, Type 1** B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D - C A, R D 04 04 04 04 06 07 07 07 08 08 08 10 12 12 16 16 16 18 20 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Thread .375-32 UNEF .438-28 UNEF .438-27 UNS See * above. .500-28 UNEF .562-24 UNEF .625-24 UNEF See * above. .625-24 UNEF .688-24 UNEF See * above. .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.125-24 UNS See * above. 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN See * above. 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS See * above. 2.312-16 UNS 2.375-16 UN See * above. 2.625-16 UN 2.812-18 UNS 2.875-16 UN See * above. C Max. 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.8 [0.86] 21.8 [0.86] 21.8 [0.86] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 28.2 [1.11] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] Dimensions D Max. 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 24.1 [0.95] 24.1 [0.83] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 24.9 [0.98] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.4 [1.08] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 29.7 [1.17] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] E Max. 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 36.1 [1.42] 37.6 [1.48] 39.4 [1.55] 39.4 [1.55] 39.4 [1.55] 40.9 [1.61] 42.4 [1.67] 47.2 [1.86] 48.8 [1.92] 48.8 [1.92] 48.8 [1.92] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 55.1 [2.17] 55.1 [2.17] 55.1 [2.17] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 6 Adapters Order No. **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 22 24 Z Dia. +0.25-0.5 6.35 [0.250] 7.92 [0.312] 9.53 [0.375] 11.13 [0.438] 12.70 [0.500] 15.88 [0.625] 19.05 [0.750] 22.23 [0.875] 25.40 [1.000] 28.58 [1.125] 31.75 [1.250] 34.93 [1.375] 38.10 [1.500] Dimensions Y Dia. 0.38 11.58 [0.456] 13.08 [0.515] 14.76 [0.581] 16.33 [0.643] 17.91 [0.705] 21.11 [0.831] 24.21 [0.953] 27.46 [1.081] 30.61 [1.205] 35.08 [1.381] 38.25 [1.506] 41.43 [1.631] 44.60 [1.756] W Max. 31.2 [1.23] 32.8 [1.29] 34.3 [1.35] 36.1 [1.42] 37.6 [1.48] 40.6 [1.60] 43.9 [1.73] 47.0 [1.85] 50.8 [2.00] 54.1 [2.13] 57.2 [2.25] -- -- 6-29 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Solid Adapters 27.9 [1.10] Max. Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required Manufacturer Code A B C D* R -- Z Dia. Y Dia. *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 3.30 Min. [.130] 218M6XX-XXX Table of Dimensions Order No. Shell Size Manufacturer Code Thread 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D - C A, R D .375-32 UNEF .438-28 UNEF .438-27 UNS See * above. .500-28 UNEF .562-24 UNEF .625-24 UNEF See * above. .625-24 UNEF .688-24 UNEF See * above. .750-20 UNEF .875-20 UNEF 1.000 - 20 UNEF 1.125-18 UNEF 1.125-24 UNS See * above. 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN See * above. 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS See * above. 2.312-16 UNS 2.375-16 UN See * above. 2.625-16 UN 2.812-18 UNS 2.875-16 UN See * above. Available in: Dimensions Y 0.5 Z Min. 13.2 [0.52] 6.22 [0.24] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 15.0 [0.59] 9.40 [0.37] 15.0 [0.59] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 14.15 [0.56] 19.3 [0.76] 12.57 [0.49] 20.9 [0.82] 15.75 [0.62] 24.1 [0.95] 18.92 [0.74] 26.1 [1.03] 20.50 [0.81] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 36.3 [1.43] 28.45 [1.12] 40.5 [1.59] 31.62 [1.24] 43.0 [1.69] 34.80 [1.37] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 67.1 [2.64] 60.20 [2.37] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] Americas Europe Asia Pacific 6-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Solid Adapters (continued) Molded Part Selection Guide (Solid) Y Diameter 13.2 [0.52] 13.2 [0.52] 15.0 [0.59] 19.2 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.2 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] 60.6 [2.39] 67.1 [2.64] 73.5 [2.89] Straight Part No. 202W232 202K121 202K132 202K142 202K142 202K153 202K153 202K163 202K174 202K174 202K174 202K185 202K185 -- -- -- Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K142 222K152 222K152 222K163 222K174 222K174 222K174 222K185 222K185 -- -- -- Cable OD (min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 7.1 [0.28] 8.4 [0.33] 8.4 [0.33] 9.9 [0.33] 15.7 [0.62] 15.7 [0.62] 15.7 [0.62] 16.8 [0.66] 16.8 [0.66] -- -- -- Low-Profile D Parts Straight 90 Part No. Part No. -- -- 202D211 222D211 202D221 222D221 202D232 222D232 202D232 222D232 202D242 222D242 202D242 222D242 202D253 222D253 202D263 222D263 202D263 222D263 202D263 222D263 202D274 222D274 202D274 222D274 202D285 222D285 202D296 222D296 202D299 222D299 Cable OD (Min.) -- 6.4 [0.25] 7.4 [0.29] 8.4 [0.33] 8.4 [0.33] 9.7 [0.38] 9.7 [0.38] 10.4 [0.41] 12.2 [0.48] 12.2 [0.48] 12.2 [0.48] 14.3 [0.56] 14.3 [0.56] 17.5 [0.68] 19.6 [0.76] 22.9 [0.89] 6 Y Diameter 13.2 [0.52] 15.0 [0.59] 19.3 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.3 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] 60.6 [2.39] 67.1 [2.64] 73.5 [2.89] Part No. 202C611 202C621 202C621 202C632 202C632 202C642 202C653 202C653 202C653 202C663 202C663 202C663 202C663 202C663 202C663 Adapters Uniboot Parts Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 8.1 [0.32] 12.7 [0.50] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.4 [0.88] 22.4 [0.88] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] 6-31 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Spin-Coupling Adapters Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required Manufacturer Code A B C D* R -- 27.9 Max. [1.098] Thread Z Y *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. 10.4 [.409] Min. 218M6XX-XXX Table of Dimensions Order No. Shell Size Manufacturer Code Thread 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D - C A, R D .375-32 UNEF .438-28 UNEF .438-27 UNS See * above. .500-28 UNEF .562-24 UNEF .625-24 UNEF See * above. .625-24 UNEF .688-24 UNEF See * above. .750-20 UNEF .875-20 UNEF 1.000 - 20 UNEF 1.125-18 UNEF 1.125-24 UNS See * above. 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN See * above. 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS See * above. 2.312-16 UNS 2.375-16 UN See * above 2.625-16 UN 2.812-18 UNS 2.875-16 UN See * above Available in: Dimensions Y 0.5 Z Min. 13.2 [0.52] 6.22 [0.24] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 13.2 [0.52] 7.80 [0.31] 15.0 [0.59] 9.40 [0.37] 15.0 [0.59] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 11.00 [0.43] 19.3 [0.76] 12.57 [0.49] 19.3 [0.76] 14.15 [0.56] 19.3 [0.76] 12.57 [0.49] 20.9 [0.82] 15.75 [0.62] 24.1 [0.95] 18.92 [0.74] 26.1 [1.03] 20.50 [0.81] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 34.0 [1.34] 25.27 [0.99] 36.3 [1.43] 28.45 [1.12] 40.5 [1.59] 31.62 [1.24] 43.0 [1.69] 34.80 [1.37] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 48.4 [1.91] 41.15 [1.62] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 54.7 [2.15] 47.50 [1.87] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 60.6 [2.39] 53.85 [2.12] 67.1 [2.64] 60.20 [2.37] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] 73.5 [2.89] 66.55 [2.62] Americas Europe Asia Pacific 6-32 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Molded Part Selection Guide (Spin-Coupling) Y Diameter 13.2 [0.52] 13.2 [0.52] 15.0 [0.59] 19.2 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.2 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] Uniboot Parts Straight Part No. 202K121 202K132 202K142 202K142 202K153 202K153 202K163 202K174 202K174 202K174 202K185 202K185 Part No. 202C611 202C621 202C621 202C632 202C632 202C642 202C653 202C653 202C653 202C663 202C663 202C663 Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 7.1 [0.28] 8.4 [0.33] 8.4 [0.33] 9.9 [0.33] 15.7 [0.62] 15.7 [0.62] 15.7 [0.62] 16.8 [0.66] 16.8 [0.66] Straight Part No. Low-Profile D Parts 90 Cable OD Part No. (Min.) 202D211 202D221 202D232 202D232 202D242 202D242 202D253 202D263 202D263 202D263 202D274 202D274 222D211 222D221 222D232 222D232 222D242 222D242 222D253 222D263 222D263 222D263 222D274 222D274 6.4 [0.25] 7.4 [0.29] 8.4 [0.33] 8.4 [0.33] 9.7 [0.38] 9.7 [0.38] 10.4 [0.41] 12.2 [0.48] 12.2 [0.48] 12.2 [0.48] 14.3 [0.56] 14.3 [0.56] 6 Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 8.1 [0.32] 12.7 [0.50] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.4 [0.88] 22.4 [0.88] 22.9 [0.90] 22.9 [0.90] 22.9 [0.90] Adapters Y Diameter 13.2 [0.52] 15.0 [0.59] 19.3 [0.76] 20.9 [0.82] 24.1 [0.95] 26.1 [1.03] 34.0 [1.34] 36.3 [1.43] 40.5 [1.59] 43.0 [1.69] 48.4 [1.91] 54.7 [2.15] Standard K Parts 90 Part No. 202W232 222K121 222K132 222K142 222K142 222K152 222K152 222K163 222K174 222K174 222K174 222K185 222K185 6-33 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters 29.7 Max. [1.169] Thread Z S Y 13.0 [.512] Min. TXR18XX00-XXXXXX Thread Thread W Max. C Max. D Max. E Max. Z 13.0 Min. [.512] S 13.0 Min. [.512] Y Z S Y TXR18XX45-XXXXXX TXR18XX90-XXXXXX Manufacturer Code A B C D* R -- Connector Manufacturer MS3100/3101/3106 Amphenol-Class A Bendix-Class A/E/R Cannon-Class A/E/R Unknown-Class A/E/R Amphenol-Class R Manufacturer code not required *Additional pieces supplied when manufacturer is unknown. All thread sizes for order number apply. Available in: Americas Europe Asia Pacific 6-34 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Shell Size 08 08 08 08 10 11 11 11 12 12 12 14 16 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 8S 8S 8S 8S 10S 10SL 10SL 10SL 12 & 12S 12 & 12S 12 & 12S 14 & 14S 16 & 16S 18 20 20 20 22 24 28 32 32 32 36 36 36 36 36 40 40 40 44 48 48 48 Manufacturer Max. Entry Code Size, Type 1** B C A, R D -- C A, B, R D B, C A, R D -- -- -- A, B, C R D -- -- -- B, C A, R D B R C A D B A, C, R D -- C A, R D 04 04 04 04 06 07 07 07 08 08 08 10 12 12 16 16 16 18 20 22 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Thread .375-32 UNEF .438-28 UNEF .438-27 UNS * .500-28 UNEF .562-24 UNEF .625-24 UNEF * .625-24 UNEF .688-24 UNEF * .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.125-24 UNS * 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 1.906-18 UN * 2.062-16 UNS 2.062-20 UNS 2.125-16 UN 2.125-18 UNS * 2.312-16 UNS 2.375-16 UN * 2.625-16 UN 2.812-18 UNS 2.875-16 UN * C Max. 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 20.3 [0.80] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.1 [0.83] 21.8 [0.86] 21.8 [0.86] 21.8 [0.86] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 28.2 [1.11] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] 34.0 [1.34] Dimensions D Max. 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 23.4 [0.92] 24.1 [0.95] 24.1 [0.83] 24.1 [0.95] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 24.9 [0.98] 24.9 [0.98] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.4 [1.08] 27.4 [1.08] 28.2 [1.11] 28.2 [1.11] 29.7 [1.17] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 32.3 [1.27] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] 34.5 [1.36] E Max. 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 31.2 [1.23] 33.0 [1.30] 33.0 [1.30] 33.0 [1.30] 36.1 [1.42] 37.6 [1.48] 39.4 [1.55] 39.4 [1.55] 39.4 [1.55] 40.9 [1.61] 42.4 [1.67] 47.2 [1.86] 48.8 [1.92] 48.8 [1.92] 48.8 [1.92] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 52.1 [2.05] 55.1 [2.17] 55.1 [2.17] 55.1 [2.17] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 61.5 [2.42] 6 Adapters Order No. * Additional pieces, etc. (from page 6-36) **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. 6-35 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 18 MIL-C-5015 (MS3100) (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 22 24 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Dimensions S Diameter (min.-max.) Y Dia. 0.38 9.39-9.56 [0.37-0.38] 13.97 [0.55] 10.97-11.13 [0.43-0.44] 15.54 [0.61] 12.57-12.73 [0.49-0.50] 17.14 [0.67] 14.12-14.31 [0.55-0.56] 18.71 [0.74] 15.72-15.91 [0.62-0.63] 20.32 [0.80] 18.84-19.11 [0.74-0.75] 23.49 [0.92] 22.02-22.28 [0.87-0.88] 26.67 [1.05] 25.17-25.46 [0.99-1.00] 29.84 [1.17] 28.34-28.63 [1.12-1.13] 33.02 [1.30] 31.52-31.81 [1.24-1.25] 36.19 [1.42] 34.69-34.98 [1.37-1.38] 39.37 [1.55] 37.79-38.15 [1.49-1.50] 42.55 [1.68] 40.97-41.33 [1.61-1.63] 45.72 [1.80] Z Dia. +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.40 [1.00] 28.57 [1.12] 31.75 [1.25] 34.93 [1.38] 38.10 [1.50] Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 Standard K Parts 90 Cable OD Part No. (min.) -- 3.30 [0.13] -- 4.30 [0.19] 222K121 5.60 [0.22] 222K132 5.90 [0.23] 222K142 7.10 [0.28] 222K152 8.40 [0.33] 222K163 9.90 [0.39] 222K174 15.70 [0.62] 222K185 16.80 [0.66] Part No. 202C611 202C621 202C632 202C642 202C653 Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.50 [1.24] 34.30 [1.35] 35.80 [1.41] 37.30 [1.47] 39.10 [1.54] 41.40 [1.63] 45.50 [1.79] 48.80 [1.92] 51.80 [2.04] 54.90 [2.16] 58.20 [2.29] 66.80 [2.63] 70.10 [2.76] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.40 [0.25] 222D221 7.40 [0.29] 222D232 8.40 [0.33] 222D242 9.70 [0.38] 222D253 10.50 [0.41] 222D263 12.20 [0.48] -- -- Cable OD (min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 6-36 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 Braided Adapters 30.5 Max. [1.20] C 152.4 Max. [6.00] Tinned Copper Shield Z Dia. D Y Dia. 152.4 Z Dia. [6.00] Min. Tinned Copper Shield 206M0XX-XXXXX W Y Dia. 206M1XX-XXXXX E Z Dia. 152.4 [6.00] Min. 6 Adapters Tinned Copper Shield Y Dia. 206M2XX-XXXXX Table of Dimensions Order No. Shell Size Max. Entry Size, Type 1* Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 04 06 08 10 12 12 14 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 21.6 [0.85] 22.4 [0.88] 23.1 [0.91] 23.4 [0.92] 24.1 [0.95] 24.4 [0.96] 25.1 [0.99] 25.7 [1.01] 26.2 [1.03] Dimensions D Max. 23.1 [0.91] 23.9 [0.94] 24.6 [0.97] 24.9 [0.98] 25.7 [1.01] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.7 [1.09] E Max. 29.0 [1.14] 30.5 [1.20] 32.3 [1.27] 33.5 [1.32] 34.8 [1.37] 36.3 [1.43] 38.1 [1.50] 39.6 [1.56] 40.9 [1.61] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 Available in: Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.40 [1.00] 28.57 [1.12] Dimensions Y Dia. 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] W Max. 31.0 [1.22] 32.8 [1.29] 34.3 [1.35] 35.8 [1.41] 37.3 [1.47] 40.6 [1.60] 43.7 [1.72] 47.0 [1.85] 50.0 [1.97] 53.3 [2.10] Americas Europe Asia Pacific 6-37 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Solid Adapters Z Dia. Y Dia. 15.8 [0.62] Max. 203M6XX-XXX Table of Dimensions Molded Part Selection Guide (Solid) Order Number Shell Size Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202K132 202K142 202K153 202K163 202K174 08 10 12, 14 16, 18 20, 22, 24 Uniboot Parts Order No. 08 10 12, 14 16, 18, 20, 22, 24 Available in: Standard K Parts 90 Cable OD Part No. (Min.) 222K132 5.9 [0.23] 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] Part No. 202C621 202C632 202C642 202C653 Dimensions Y +0.000-0.030 Z Min. (+0.00) (-0.76) Dia. 17.88 [0.704] 6.63 [0.26] 21.06 [0.829] 9.27 [0.36] 24.23 [0.954] 12.98 [0.51] 27.41 [1.079] 15.37 [0.61] 31.85 [1.254] 18.54 [0.73] 33.03 [1.316] 20.90 [0.82] 36.63 [1.442] 24.10 [0.95] 39.78 [1.566] 27.28 [1.07] 42.98 [1.692] 29.67 [1.17] Straight Part No. 202D221 202D232 202D242 202D253 202D263 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-38 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Spin-Coupling Adapters Thread 30.15 [1.187] Max. Z Y 10.4 [.409] Min. 203M9XX-XXX Table of Dimensions Shell Size Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 08 08 10 12, 14 16, 18 20, 22 24 Uniboot Parts Standard K Parts 90 Cable OD Part No. (Min.) -- 4.3 [0.19] 222K121 5.6 [0.22] 222K132 5.9 [0.23] 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] Order No. 08 10, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Dimensions Z Min. Y +0.00-0.76 Dia. 13.54 [0.53] 6.63 [0.26] 15.37 [0.61] 9.27 [0.36] 19.66 [0.77] 12.98 [0.51] 21.29 [0.84] 15.37 [0.61] 24.46 [0.96] 18.54 [0.73] 26.47 [1.04] 20.90 [0.82] 30.91 [1.22] 24.10 [0.95] 34.42 [1.36] 27.28 [1.07] 36.65 [1.44] 29.67 [1.17] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 6 Adapters Molded Part Selection Guide (Spin-Coupling) Order No. Low-profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-39 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Tinel-Lock Adapters 30.5 [1.201] Max. Thread Z S Y 13.0 Min. [.512] TXR21XX00-XXXX XX Thread Thread W Max. C Max. D Max. E Max. 13.0 Min. [.512] Z S 13.0 Min. [.512] Y Z S Y TXR21XX45-XXXXXX TXR21XX90-XXXXXX Available in: Americas Europe Asia Pacific 6-40 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Order No. Shell Size Max. Entry Size, Type 1* Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 04 06 08 10 12 12 14 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 21.6 [0.85] 22.4 [0.88] 23.1 [0.91] 23.4 [0.92] 24.1 [0.95] 24.4 [0.96] 25.1 [0.99] 25.7 [1.01] 26.2 [1.03] Dimensions D Max. 23.1 [0.91] 23.9 [0.94] 24.6 [0.97] 24.9 [0.98] 25.7 [1.01] 25.9 [1.02] 26.7 [1.05] 27.4 [1.08] 27.7 [1.09] E Max. 29.0 [1.14] 30.5 [1.20] 32.3 [1.27] 33.5 [1.32] 34.8 [1.37] 36.3 [1.43] 38.1 [1.50] 39.6 [1.56] 40.9 [1.61] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Dimensions S Diameter(Min.-Max.) 9.39-9.56 [0.37-0.38] 10.97-11.13 [0.43-0.44] 12.57-12.73 [0.49-0.50] 14.12-14.31 [0.55-0.56] 15.72-15.91 [0.62-0.63] 18.84-19.11 [0.74-0.75] 22.02-22.28 [0.87-0.88] 25.17-25.46 [0.99-1.00] 28.34-28.63 [1.12-1.13] 31.52-31.81 [1.24-1.25] Standard K Parts 90 Cable OD Part No. (Min.) -- 3.3 [0.1] -- 4.3 [0.2] 222K121 5.6 [0.2] 222K132 5.9 [0.2] 222K142 7.1 [0.3] 222K152 8.4 [0.3] 222K163 9.9 [0.4] 222K174 15.7 [0.6] 222K185 16.8 [0.7] Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Y Dia. 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.0 [1.22] 32.8 [1.29] 34.3 [1.35] 35.8 [1.41] 37.3 [1.47] 40.6 [1.60] 43.7 [1.72] 47.0 [1.85] 50.0 [1.97] 53.3 [2.10] 6 Adapters Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] Low-profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-41 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 21 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND21AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-26482 Series I, MS3110, MS3116, MS3120 and MS3126 Class E and F Connectors. 7. Anti-rotational set screw, 3 threaded holes 120 5 apart, single mating set screw supplied: AN565DC4H2. Not required for Type II adapters. 34.5 Max. [1.36] OB Max. Thd. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. D x. a M For additional codes available, contact TE. F Max. 90 Adapter Code 90 45 Adapter Code 45 16.0 [0.63] Max. OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific 6-42 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 21 MIL-C-26482 Series 1 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) (continued) Code 21 Band Strap Adapter (Continued) Table I Order Number Shell Size2 Entry Size Max. Type I1 O A Unified Thread UNEF Class 2B OB Max. C Max. D Max. F Max. 08 08 04 0.4375-28 10 10 06 0.5625-24 12 12 08 0.6875-24 14 14 10 0.8125-20 16 16 12 0.9375-20 18 18 13 1.0625-18 20 20 15 1.1875-18 22 22 16 1.3125-18 24 24 18 1.4375-18 18.3 0.72 21.6 0.85 24.9 0.98 28.2 1.11 31.2 1.23 34.5 1.36 37.6 1.48 40.6 1.60 43.2 1.70 21.6 0.85 22.4 0.88 23.1 0.91 23.4 0.92 24.1 0.95 24.4 0.96 25.1 0.99 25.7 1.01 26.2 1.03 27.2 1.07 27.9 1.10 28.7 1.13 29.0 1.14 29.7 1.17 30.0 1.18 30.7 1.21 31.5 1.24 31.8 1.25 33.0 1.30 34.5 1.36 36.3 1.43 37.6 1.48 38.9 1.53 40.4 1.59 42.2 1.66 43.7 1.72 45.0 1.77 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-26482 Series I, MS3110, MS3116, MS3120 and MS3126 Class E and F Connectors. 03 04 05 06 07 08 09 10 11 12 13 14 OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 19.0 0.75 19.8 0.78 20.1 0.79 21.1 0.83 21.6 0.85 22.6 0.89 23.6 0.93 24.4 0.96 24.9 0.98 25.9 1.02 26.7 1.05 27.4 1.08 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. Adapters Entry Size 6 Table II (Continued) Table II 28.2 1.11 29.0 1.14 30.5 1.20 N/A N/A N/A N/A N/A N/A N/A N/A 6-43 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 32 MIL-C-22992 Braided Adapters O-ring Silicone Typ. 152.4 Min. [6.00] 43.2 [1.70] Max. Tinned Copper Shield A Thd. Typ. Z Dia. Y Dia. 207M3XX-XXXXX W A Thd. Typ. C D E Z Dia. 152.4 [6.00] Min. Z Dia. Tinned Copper Shield 152.4 Min. [6.00] Y Dia. 212M4XX-XXXXX Y Dia. 212M5XX-XXXXX Available in: Americas Europe Asia Pacific 6-44 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 32 MIL-C-22992 (Continued) Braided Adapters (continued) Table of Dimensions Order No. Shell Size Max. Entry Size, Type 1* A Left Hand Thd. Class 2B 12 14 16 18 20 22 24 28 32 36 40 12 14 16 18 20 22 24 28 32 36 40 08 10 12 14 16 18 22 24 28 28 28 .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 2.062-16 UNS 2.312-16 UNS 2.625-16 UN C Max. 29.0 [1.14] 29.7 [1.17] 30.0 [1.18] 30.7 [1.21] 31.2 [1.23] 32.0 [1.26] 33.5 [1.32] 34.8 [1.37] 36.3 [1.43] 37.6 [1.48] 38.9 [1.53] Dimensions D Max. 25.4 [1.00] 25.9 [1.02] 26.2 [1.03] 26.9 [1.06] 27.7 [1.09] 28.2 [1.11] 30.0 [1.18] 31.2 [1.23] 32.5 [1.28] 33.8 [1.33] 35.3 [1.39] E Max 33.5 [1.32] 35.3 [1.39] 37.1 [1.46] 38.6 [1.52] 40.1 [1.58] 41.7 [1.64] 46.5 [1.83] 49.8 [1.96] 52.8 [2.08] 56.1 [2.21] 58.9 [2.32] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size Dimensions Y Dia. Min. 9.98 [.393] 11.58 [.456] 13.08 [.515] 14.76 [.581] 16.33 [.643] 17.91 [.705] 17.91 [.705] 21.11 [.831] 22.68 [.893] 24.21 [.953] 24.21 [.953] 27.46 [1.081] 29.03 [1.143] 30.61 [1.205] 35.08 [1.381] 38.25 [1.506] 41.43 [1.631] 44.60 [1.756] 50.90 [2.004] W Max. 39.6 [1.56] 39.6 [1.56] 42.9 [1.69] 42.9 [1.69] 46.0 [1.81] -- 49.3 [1.94] 49.3 [1.94] 52.3 [2.06] 52.3 [2.06] 55.6 [2.19] 55.6 [2.19] 59.9 [2.36] 59.9 [2.36] 69.6 [2.74] 72.6 [2.86] 75.9 [2.99] 79.0 [3.11] 85.3 [3.36] 6 Adapters 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 20 22 24 28 Z 0.20 ( 0.51) 4.75 [.187] 6.35 [.250] 7.92 [.312] 9.53 [.375] 11.13 [.438] 12.70 [.500] 14.27 [.562] 15.88 [.625] 17.48 [.688] 19.05 [.750] 20.62 [.812] 22.23 [.875] 23.83 [.938] 25.40 [1.000] 28.58 [1.125] 31.75 [1.250] 34.93 [1.375] 38.10 [1.500] 44.45 [1.750] 6-45 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 32 MIL-C-22992 (Continued) Spin-Coupling Adapters 36.83 Max. [1.450] A Thread Z Dia. Y Dia. +.000 .145 - .015 +0.00 3.70 - 0.40 204M3XX-XXX Table of Dimensions Base Part Number Shell Size 12 14 16 18 20 22 24 28 32 36 40 44 12 14 16 18 20 22 24 28 32 36 40 44 A L.H. Thread Class 2B .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.625-18 UNEF 1.875-16 UN 2.062-16 UNS 2.312-16 UNEF 2.625-16 UNS 2.875-16 UNS Dimensions Y Z .020 (0.51) Min. 20.24 [.797] 12.47 [.491] 23.44 [.923] 14.35 [.565] 26.42 [1.040] 17.53 [.690] 31.17 [1.227] 18.19 [.716] 34.49 [1.358] 21.72 [.855] 37.21 [1.465] 25.02 [.985] 42.82 [1.686] 30.48 [1.200] 50.06 [1.971] 36.58 [1.440] 55.35 [2.179] 40.77 [1.605] 61.01 [2.402] 52.96 [2.085] 67.46 [2.656] 57.15 [2.250] 70.66 [2.782] 62.46 [2.549] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Molded Part Size Selection Guide (Spin-Coupling) Order No. 12 14, 16 18, 20 22, 24 26, 32, 36 Uniboot Parts Straight Part No. 202K142 202K153 202K163 202K174 202K185 Standard K Parts 90 Cable OD Part No. (Min.) 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] 222K185 16.8 [0.66] Order No. 12 14, 16 18, 20, 22, 24 Available in: Part No. 202C632 202C642 202C653 Straight Part No. 202D232 202D242 202D253 202D263 -- Low-profile D Parts 90 Part No. 222D232 222D242 222D253 222D263 -- Cable OD (Min.) 8.4 [0.33] 9.7 [0.38] 10.5 [0.41] 12.2 [0.48] -- Cable OD (Min.) 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-46 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 32 MIL-C-22992 (Continued) Tinel-Lock Adapters A Thd. Typ. O-Ring Silicone Typ. Tinel-Lock Ring 38.1 Max. [1.50] B Dia. Typ.. Z Dia. S Dia. Y Dia. Typ.. Typ.. Typ.. TXR32XX00-XXXXXX W C D E 6 Adapters TXR32XX90-XXXXXX TXR32XX45-XXXXXX Dimensions Order No. Shell Size Max. Entry Size Type I A Left Hand Thd Class 2B C Max. D Max. E Max. Z + .010 - .020 12 12 08 .750-20 UNEF 29.0 [1.14] 25.4 [1.00] 33.5 [1.32] 19.05 [.750] 14 14 10 .875-20 UNEF 29.7 [1.17] 25.9 [1.02] 35.3 [1.39] 22.23 [.875] 16 16 12 1.000-20 UNEF 30.0 [1.18] 26.2 [1.03] 37.1 [1.46] 25.40 [1.000] 18 18 14 1.125-18 UNEF 30.7 [1.21] 26.9 [1.06] 38.6 [1.52] 28.57 [1.125] 20 20 16 1.250-18 UNEF 31.2 [1.23] 27.7 [1.09] 40.1 [1.58] 31.75 [1.250] 22 22 18 1.375-18 UNEF 32.0 [1.26] 28.2 [1.11] 41.7 [1.64] 34.93 [1.375] 24 24 22 1.625-18 UNEF 33.5 [1.32] 30.0 [1.18] 46.5 [1.83] 38.10 [1.500] 28 32 36 40 28 32 36 40 24 24 24 24 1.875-16 UN 2.062-16 UNS 2.312-16 UNS 2.625-16 UN 34.8 [1.37] 36.3 [1.43] 37.6 [1.48] 38.9 [1.53] 31.2 [1.23] 32.5 [1.28] 33.8 [1.33] 35.3 [1.39] 49.8 [1.96] 52.8 [2.08] 56.1 [2.21] 58.9 [2.32] -- -- -- -- Y .015 ( 0.38) S Dia. 22.28 [.877] 22.02 [.867] 25.46 [1.002] 25.17 [.991] 28.63 [1.127] 28.34 [1.116] 31.81 [1.252] 31.52 [1.241] 34.98 [1.377] 34.69 [1.366] 38.15 [1.502] 37.79 [1.488] 41.33 [1.627] 40.97 [1.613] -- -- -- -- W Max. 26.67 [1.050] 52.3 [2.06] 29.84 [1.175] 55.6 [2.19] 33.02 [1.300] 59.01 [2.36] 36.19 [1.425] 69.6 [2.74] 39..37 [1.550] 72.6 [2.86] 42.55 [1.675] 75.9 [2.99] 45.72 [1.800] 79.0 [3.11] -- -- -- -- -- -- -- -- **For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-47 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 32 MIL-C-22992 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 32 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND32AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-22992, Class C and R, MS17343, 44, 45 and 47 Connectors. 7. Anti-rotational set screw, 3 threaded holes 120 5 apart, single mating set screw supplied: AN565DC4H2. Not required for Type II adapters. 41.2 Max. [1.62] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. For additional codes available, contact TE. D x. a M F Max. 45 Adapter Code 45 90 Adapter Code 90 24.1 [0.95] Max. OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific 6-48 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 32 MIL-C-22992 (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) (continued) Code 32 Band Strap Adapter (Continued) Table I Order Number Shell Size2 Entry Size Max. Type I1 OA Unified Thread Class 2B OB Max. C Max. D Max. F Max. 12 12 08 0.7500-20 UNEF 14 14 10 0.8750-20 UNEF 16 16 12 1.0000-20 UNEF 18 18 14 1.1250-18 UNEF 20 20 16 1.2500-18 UNEF 22 22 18 1.3750-18 UNEF 24 24 22 1.6250-18 UNEF 28 28 26 1.8750-16 UN 32 32 30 2.0625-16 UNS 36 36 34 2.3125-16 UNS 40 40 34 2.6250-16 UN 27.2 1.07 30.2 1.19 33.5 1.32 36.6 1.44 39.9 1.57 42.9 1.69 52.6 2.07 58.9 2.32 65.3 2.57 71.6 2.82 78.0 3.07 29.0 1.14 29.7 1.17 30.0 1.18 30.7 1.21 31.2 1.23 32.0 1.26 33.5 1.32 34.8 1.37 36.3 1.43 37.6 1.48 38.9 1.53 28.4 1.12 28.9 1.14 29.2 1.15 30.0 1.18 30.7 1.21 31.2 1.23 33.0 1.30 34.3 1.35 35.6 1.40 36.8 1.45 38.4 1.51 36.6 1.44 38.4 1.51 40.1 1.58 41.7 1.64 43.2 1.70 44.7 1.76 49.5 1.95 52.8 2.08 55.9 2.20 59.2 2.33 62.0 2.44 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-22992, Class C and R, MS17343, 44, 45 and 47 Connectors. 6 Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 Adapters Table II (Continued) Table II OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 28.3 1.12 29.3 1.15 30.0 1.18 30.8 1.21 31.5 1.24 32.3 1.27 33.3 1.31 34.0 1.34 35.0 1.38 35.8 1.41 36.0 1.42 37.5 1.48 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 37.8 1.49 38.3 1.51 39.8 1.57 41.3 1.63 43.0 1.69 44.5 1.75 46.3 1.82 48.3 1.90 50.0 1.97 51.5 2.03 53.3 2.10 6-49 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Code 40 MIL-C-38999 Series III and IV Braided Adapters Z Dia. Y Dia. 208M7XX-XXXXX W C D Z Dia. E Z Dia. 152.4 [6.00] Min. Y Dia. 208M8XX-XXXXX Y Dia. 208M9XX-XXXXX Table of Dimensions Order No. Shell Size Commercial Military Max. Entry* Size Type 1 Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J 04 07 09 10 12 14 16 18 20 M12 x 1.0 M15 x 1.0 M18 x 1.0 M2 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 C Max. 20.8 [0.82] 21.3 [0.84] 22.1 [0.87] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.6 [0.97] 25.4 [1.00] 25.9 [1.02] Dimensions D Max. 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 25.7 [1.01] 26.4 [1.04] 27.2 [1.07] 27.2 [1.07] E Max. 29.2 [1.15] 30.7 [1.21] 32.5 [1.28] 34.0 [1.34] 35.6 [1.40] 37.1 [1.46] 38.9 [1.53] 40.4 [1.59] 42.4 [1.67] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-50 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Selection Code 40 MIL-C-38999 Series III and IV (Continued) Braided Adapters (continued) Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 Molded Part Selection Guide (Braided) Tinel-Lock Entry Size Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Tinel- Lock Entry Size Part No. Cable OD (Min.) 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 202C611 202C621 202C632 202C642 202C653 202C663 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.2 [1.23] 32.8 [1.29] 34.3 [1.35] 36.1 [1.42] 37.6 [1.48] 40.6 [1.60] 43.9 [1.73] 47.0 [1.85] 50.8 [2.00] 54.1 [2.13] 57.21 [2.25] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- 6 Adapters 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Dimensions Y Dia. 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] 39.37 [1.55] Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 6-51 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Solid Adapters A Thread Y Dia. Z Dia. 209M3XX-XXX Table of Dimensions Molded Part Selection Guide (Solid) Order No. Shell Size Commercial Military A Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 Order No. 08 10 12, 14 16, 18 20, 22, 24 Uniboot Parts Straight Part No. 202K132 202K142 202K153 202K163 202K174 Standard K Parts 90 Part No. 222K132 222K142 222K152 222K163 222K174 Order No. 08 10 12, 14 16, 18, 20, 22 Available in: Part No. 202C621 202C632 202C642 202C653 Cable OD (Min.) 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] Dimensions Z Dia. Y +.000- .030 (+0.00) (-0.76) Min. 18.26 [.719] 6.35 [.250] 21.44 [.844] 9.52 [.375] 24.61 [.969] 12.70 [.500] 30.91 [1.217] 15.88 [.625] 34.40 [1.354] 19.05 [.750] 37.50 [1.476] 20.62 [.812] 38.89 [1.531] 23.80 [.937] 42.06 [1.656] 26.97 [1.062] 45.24 [1.781] 30.18 [1.188] Straight Part No. 202D221 202D232 202D242 202D253 202D263 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-52 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Spin-Coupling Adapters 18.03 Max. [.710] Thread Z Y 10.4 Min. [0.40] 209M4XX-XXX Table of Dimensions Shell Size Commercial Military Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 03, 08 03, 08 10, 11 12, 14 16, 18 20, 22 24, 28 32, 36 Uniboot Parts Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 03, 08 10, 11, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 -- Dimensions Z Dia. Max. Y Dia. Max. 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.52 [0.37] 19.66 [0.77] 12.7 [0.50] 21.29 [0.84] 15.75 [0.62] 24.46 [0.96] 18.92 [0.74] 26.47 [1.04] 20.62 [0.81] 30.91 [1.22] 23.8 [0.94] 34.42 [1.36] 26.97 [1.06] 36.65 [1.44] 29.85 [1.18] 6 Adapters Molded Part Selection Guide (Spin-Coupling) Order No. Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-53 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Tinel-Lock Adapters 26.9 [1.059] Max. Thread Z S Y 13.0 Min. [.512] TXR40XX00-XXXXXX Thread Thread W Max. C Max. D Max. E Max. Z 13.0 Min. [.512] S 13.0 Min. [.512] Y Z S TXR40XX45-XXXXXX Y TXR40XX90-XXXXXX Table of Dimensions Order No. Shell Size Commercial Military Max. Entry* Size Type 1 Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 A B C D E F G H J 04 07 08 10 12 14 16 18 20 M12 x 1.0 M15 x 1.0 M18 x 1.0 M2 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 C Max. 20.8 [0.82] 21.3 [0.84] 22.1 [0.87] 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.6 [0.97] 25.4 [1.00] 25.9 [1.02] Dimensions D Max. 22.6 [0.89] 23.4 [0.92] 24.1 [0.95] 24.1 [0.95] 24.9 [0.98] 25.7 [1.01] 26.4 [1.04] 27.2 [1.07] 27.2 [1.07] E Max. 27.9 [1.10] 30.5 [1.20] 32.0 [1.26] 34.0 [1.34] 35.6 [1.40] 36.8 [1.45] 38.4 [1.51] 39.9 [1.57] 42.4 [1.67] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-54 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 04 05 06 07 08 10 12 14 16 18 20 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size Uniboot Parts Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.2 [1.23] 32.8 [1.29] 34.3 [1.35] 36.1 [1.42] 37.6 [1.48] 40.6 [1.60] 43.9 [1.73] 47.0 [1.85] 50.8 [2.00] 54.1 [2.13] 57.21 [2.25] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- 6 Adapters 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Dimensions S Diameter (Min.-Max.) Y Dia. 9.39-9.56 [0.37-0.38] 13.97 [0.55] 10.97-11.13 [0.43-0.44] 15.54 [0.61] 12.57-12.73 [0.49-0.50] 17.14 [0.67] 14.12-14.31 [0.55-0.56] 18.71 [0.74] 15.72-15.91 [0.62-0.63] 20.32 [0.80] 18.84-19.11 [0.74-0.75] 23.49 [0.92] 22.02-22.28 [0.87-0.88] 26.67 [1.05] 25.17-25.46 [0.99-1.00] 29.84 [1.17] 28.34-28.63 [1.12-1.13] 33.02 [1.30] 31.52-31.81 [1.24-1.25] 36.19 [1.42] 34.69-34.98 [1.37-1.38] 39.37 [1.55] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-55 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 40 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND40AB00-1814). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-38999 Series III and IV, Class C, F, K and W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so mated it shall provide a water-tight seal meeting the requirements of MIL-C-85049, paragraph 3.5.7. 7. Coupling nut shall have 3 lock wire holes 120 apart. 31.0 Max. [1.22] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. D x. a M For additional codes available, contact TE. F Max. 90 Adapter Code 90 45 Adapter Code 45 16.5 Max. [0.65] OB Thd. Max. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific 6-56 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 40 MIL-C-38999 Series III and IV (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Table I Order Number (continued) Code 40 Band Strap Adapter (Continued) Shell Size2 MIL Com. Entry Size Max. Type I1 OA Metric Thread Class 2B 8 9 A 04 M12 x 1.0 10 11 B 07 M15 x 1.0 12 13 C 09 M18 x 1.0 14 15 D 10 M22 x 1.0 16 17 E 12 M25 x 1.0 18 19 F 14 M28 x 1.0 20 21 G 16 M31 x 1.0 22 23 H 18 M34 x 1.0 24 25 J 20 M37 x 1.0 OB Max. OB Max.3 C Max. D Max. F Max. 19.1 0.75 21.6 0.85 25.4 1.00 29.2 1.15 31.8 1.25 35.6 1.40 38.1 1.50 41.9 1.65 44.5 1.75 24.6 0.97 27.0 1.06 31.0 1.22 35.8 1.41 37.3 1.47 40.6 1.60 44.5 1.75 47.0 1.85 51.6 2.03 20.8 0.82 21.3 0.84 22.1 0.87 22.6 0.89 23.4 0.92 24.1 0.95 24.6 0.97 25.4 1.00 25.9 1.02 26.7 1.05 27.4 1.08 28.2 1.11 28.2 1.11 29.0 1.14 29.7 1.17 30.5 1.20 31.3 1.23 31.3 1.23 32.0 1.26 34.5 1.36 36.1 1.42 38.1 1.50 39.6 1.56 40.9 1.61 42.4 1.67 43.9 1.73 46.5 1.83 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-38999 Series III and IV, Class C, F, K and W, D38999/20, /24, /26, /40, /46 and /47 Connectors. When so mated it shall provide a water-tight seal meeting the requirements of MIL-C-85049, paragraph 3.5.7. 3. These dimensions apply if a self-locking coupling nut is used, modification code "S". 6 Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 Adapters Table II (Continued) Table II OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 15.8 0.62 16.3 0.64 16.8 0.66 17.8 0.70 18.3 0.72 19.8 0.78 21.3 0.84 22.4 0.88 22.9 0.90 23.4 0.92 24.4 0.96 25.4 1.00 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 25.4 1.00 26.4 1.04 27.7 1.09 29.2 1.15 N/A N/A N/A N/A N/A N/A N/A 6-57 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II Braided Adapters 152.4 Min. [6.00] 27.2 Max. [1.07] Z Dia. Y Dia. 204M0XX-XXXXX W C D Z Dia. 152.4 [6.00] Min. E Y Dia. Z Dia. 152.4 [6.00] Min. 204M1XX-XXXXX Y Dia. 204M2XX-XXXXX Table of Dimensions Order No. 08 10 12 14 16 18 20 22 24 Shell Size Series I Series II 9 8 11 10 13 12 15 14 17 16 19 18 21 20 23 22 25 24 Max. Entry* Size Type 1 A Unified Thread Class 2B 04 06 08 10 12 13 15 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 19.8 [0.78] 20.3 [0.80] 21.1 [0.83] 21.6 [0.85] 22.4 [0.88] 22.9 [0.90] 23.6 [0.93] 24.4 [0.96] 24.9 [0.98] Dimensions D Max. 23.1 [0.91] 23.6 [0.93] 24.4 [0.96] 24.9 [0.98] 25.4 [1.00] 26.2 [1.03] 26.9 [1.06] 27.4 [1.08] 28.2 [1.11] E Max. 29.2 [1.15] 30.7 [1.21] 32.5 [1.28] 34.0 [1.34] 35.6 [1.40] 37.1 [1.46] 38.9 [1.53] 40.4 [1.59] 41.9 [1.65] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-58 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Braided Adapters (continued) Entry Size Dimensions Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 20 22 24 28 Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Order No. 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 27.2 [1.07] 27.2 [1.07] 28.7 [1.13] 30.2 [1.19] 31.8 [1.25] 33.5 [1.32] 36.6 [1.44] 36.6 [1.44] 39.9 [1.57] 39.9 [1.57] 42.9 [1.69] 42.9 [1.69] 46.2 [1.82] 46.2 [1.82] 49.3 [1.94] -- -- -- -- 6 Adapters Molded Part Selection Guide (Braided) Dimensions Y Dia. Min. 9.98 [.393] 11.58 [.456] 13.08 [.515] 14.76 [.581] 16.33 [.643] 17.91 [.705] 17.91 [.705] 21.11 [.831] 22.68 [.893] 24.21 [.953] 24.21 [.953] 27.46 [1.081] 29.03 [1.143] 30.61 [1.205] 35.08 [1.381] 38.25 [1.506] 41.43 [1.631] 44.60 [1.756] 50.90 [2.004] Z 0.020 (0.51) 4.75 [.187] 6.35 [.250] 7.92 [.312] 9.53 [.375] 11.13 [.438] 12.70 [.500] 14.27 [.562] 15.88 [.625] 17.48 [.688] 19.05 [.750] 20.62 [.812] 22.23 [.875] 23.83 [.938] 25.40 [1.000] 28.58 [1.125] 31.75 [1.250] 34.93 [1.375] 38.10 [1.500] 44.45 [1.750] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-59 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Solid Adapters Y Z 202M1XX-XXX Table of Dimensions Molded Part Selection Guide (Solid) Order No. Shell Size Series I Series II Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. 08 10 12, 14 16, 18 20, 22, 24 Uniboot Parts Straight Part No. 202K132 202K142 202K153 202K163 202K174 Standard K Parts 90 Part No. 222K132 222K142 222K152 222K163 222K174 Order No. 08 10 12, 14 16, 18, 20, 22 Available in: Part No. 202C621 202C632 202C642 202C653 Cable OD (Min.) 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] Dimensions Y +0.00-0.30 (+0.00) (-0.76) dia. Z min. 18.26 [.719] 6.71 [.264] 21.44 [.844] 9.96 [.392] 24.61 [.969] 12.85 [.506] 27.79 [1.094] 16.03 [.631] 32.54 [1.281] 19.20 [.756] 35.71 [1.406] 21.44 [.844] 38.89 [1.531] 24.64 [.970] 42.06 [1.656] 27.79 [1.094] 45.24 [1.781] 30.71 [1.209] Straight Part No. 202D221 202D232 202D242 202D253 202D263 Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-60 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Spin-Coupling Adapters 23.78 Max. [.936] Thread Z Y 10.4 [.409] Min. 202M2XX-XXX Table of Dimensions Shell Size Series I Series II Thread 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 08 08 10 12, 14 16, 18 20, 22 24, 28 Uniboot Parts Standard K Parts 90 Cable OD Part No. (Min.) -- 4.3 [0.19] 222K121 5.6 [0.22] 222K132 5.9 [0.23] 222K142 7.1 [0.28] 222K152 8.4 [0.33] 222K163 9.9 [0.39] 222K174 15.7 [0.62] Order No. 08 10, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 Dimensions Y +0.00-0.76 Dia. Z Min. 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.53 [0.38] 19.66 [0.77] 12.70 [0.50] 21.29 [0.84] 15.88 [0.63] 24.46 [0.96] 19.05 [0.75] 26.47 [1.04] 20.62 [0.81] 30.91 [1.22] 23.80 [0.94] 34.42 [1.36] 26.97 [1.06] 36.65 [1.44] 30.18 [1.19] 6 Adapters Molded Part Selection Guide (Spin-Coupling) Order No. Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-61 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Tinel-Lock Adapters 26.9 Max. [1.059] Thread Z S Y 13.0 Min. [.512] TXR41XX00-XXXXXX Thread Thread W Max. C Max. D Max. E Max. 13.0 Min. [.512] Z S 13.0 [.512] Min. Y Z S Y TXR41XX45-XXXXXX Table of Dimensions TXR41XX90-XXXXXX Order No. Shell Size Series I Series II Max. Entry* Size Type 1 A Unified Thread Class 2B 08 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 -- -- 08 10 12 13 15 16 18 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 17.5 [0.69] 18.3 [0.72] 18.8 [0.74] 19.3 [0.76] 20.1 [0.79] 20.6 [0.81] 21.3 [0.84] 22.1 [0.87] 22.6 [0.89] Dimensions D Max. 23.1 [0.91] 23.6 [0.93] 24.4 [0.96] 24.9 [0.98] 25.4 [1.00] 26.2 [1.03] 26.9 [1.06] 27.4 [1.08] 28.2 [1.11] E Max. 29.2 [1.15] 30.7 [1.21] 32.5 [1.28] 34.0 [1.34] 35.6 [1.40] 37.1 [1.46] 38.9 [1.53] 40.4 [1.59] 41.9 [1.65] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-62 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 04 05 06 07 08 10 12 14 16 18 Molded Part Selection Guide (Tinel) Order No. Uniboot Parts Order No. 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Y 0.38 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 27.2 [1.07] 28.7 [1.13] 30.2 [1.19] 31.8 [1.25] 33.5 [1.32] 36.6 [1.44] 39.9 [1.57] 42.9 [1.69] 46.2 [1.82] 49.3 [1.94] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- 6 Adapters 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Dimensions S Diameter (Min.-Max.) 9.39-9.56 [0.37-0.38] 10.97-11.13 [0.43-0.44] 12.57-12.73 [0.49-0.50] 14.12-14.31 [0.55-0.56] 15.72-15.91 [0.62-0.63] 18.84-19.11 [0.74-0.75] 22.02-22.28 [0.87-0.88] 25.17-25.46 [0.99-1.00] 28.34-28.63 [1.12-1.13] 31.52-31.81 [1.24-1.25] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-63 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 41 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND41AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 6. Adapter mates to: MIL-C-38999 Series I and II, Class E and T, MS27466, MS27467, MS27468, MS27472, MS27473, MS27474, MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 Connectors. 31.0 Max. [1.22] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. Straight Adapter Code 00 C Max. E Max. For additional codes available, contact TE. D x. a M F Max. 90 Adapter Code 90 45 Adapter Code 45 17.0 Max. [0.67] OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific 6-64 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 41 MIL-C-38999 Series I and II (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Table I Order Number (continued) Code 41 Band Strap Adapter (Continued) Shell Size2 Series Series II I Entry Size Max. Type I1 OA Unified Thread UNEF Class 2B OB Max. OB Max.3 C Max. D Max. F Max. 19.1 0.75 20.8 0.85 25.4 1.00 27.2 1.10 31.8 1.25 35.6 1.40 38.1 1.50 41.9 1.65 44.5 1.75 24.6 0.97 27.0 1.06 31.0 1.22 35.8 1.41 37.3 1.47 40.6 1.60 44.5 1.75 46.8 1.84 51.6 2.03 17.5 0.69 18.3 0.72 18.8 0.74 19.3 0.76 20.1 0.79 20.6 0.81 21.3 0.84 22.1 0.87 22.6 0.89 27.2 1.07 27.7 1.09 28.4 1.12 29.0 1.14 29.5 1.16 30.2 1.19 31.0 1.22 31.5 1.24 32.3 1.27 33.3 1.31 34.8 1.37 36.6 1.44 38.1 1.50 39.6 1.56 41.1 1.62 42.9 1.69 44.5 1.75 46.0 1.81 08 9 08 04 0.4375-28 10 11 10 06 0.5625-24 12 13 12 08 0.6875-24 14 15 14 10 0.8125-20 16 17 16 12 0.9375-20 18 19 18 13 1.0625-18 20 21 20 15 1.1875-18 22 23 22 16 1.3125-18 24 25 24 18 1.4375-18 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-38999 Series I and II, Class E and T, MS27466, MS27467, MS27468, MS27472, MS27473, MS27474, MS27479, MS27480, MS27481, MS27484, MS27497, MS27652, MS27653 and MS27656 Connectors. 3. These dimensions apply if a self-locking coupling nut is used, modification code "S". 6 Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 Adapters Table II (Continued) Table II OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 15.3 0.60 16.3 0.64 16.8 0.66 17.8 0.70 18.8 0.74 19.3 0.76 20.3 0.80 21.3 0.84 21.8 0.86 22.9 0.90 23.8 0.94 24.4 0.96 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 .0938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 25.4 1.00 25.9 1.02 27.4 1.08 N/A N/A N/A N/A N/A N/A N/A N/A 6-65 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III Braided Adapters 152.4 [6.00] Min. Z Dia. Y Dia. 203M0XX-XXXXX W C D Z Dia. 152.4 Min. [6.00] E Z Dia. Y Dia. 203M1XX-XXXXX Y Dia. 203M2XX-XXXXX Table of Dimensions Shell Size Order Max. Entry No. MIL-C-81703 MIL-C-5015 Size Type 1* 03 3 -- 04 08 -- 8 & 8S 04 10 -- 10, 10S & 10 SL 06 12 7 12 & 12S 08 14 12 14 & 14S 08 16 19 16 & 16S 10 18 27 18 12 20 37 20 14 22 -- 22 16 24 -- 24 18 28 -- 28 22 32 -- 32 24 36 -- 36 24 40 -- 40 24 44 -- 44 24 48 -- 48 24 61 61 -- 18 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF C Max. 19.10 [0.75] 19.10 [0.75] 19.60 [0.77] 20.30 [0.80] 20.80 [0.82] 21.30 [0.84] 21.80 [0.86] 22.40 [0.88] 23.10 [0.91] 23.60 [0.93] 24.90 [0.98] 26.20 [1.03] 27.40 [1.08] 29.00 [1.14] 30.20 [1.19] 31.50 [1.24] 23.90 [0.94] Dimensions D Max. 23.10 [0.91] 23.10 [0.91] 23.60 [0.93] 24.10 [0.95] 24.60 [0.97] 25.40 [1.00] 25.70 [1.01] 26.40 [1.04] 26.90 [1.06] 27.70 [1.09] 29.20 [1.15] 30.50 [1.20] 31.80 [1.25] 33.30 [1.31] 34.50 [1.36] 35.10 [1.38] 27.90 [1.10] E Max. 28.70 [1.13] 27.90 [1.10] 29.50 [1.16] 31.00 [1.22] 32.50 [1.28] 34.30 [1.35] 35.60 [1.40] 37.10 [1.46] 38.90 [1.53] 40.40 [1.59] 45.20 [1.78] 48.30 [1.90] 51.60 [2.03] 54.60 [2.15] 57.90 [2.28] 61.00 [2.40] 41.10 [1.62] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-66 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Braided Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 34.93 [1.38] 38.1 [1.50] 04 05 06 07 08 10 12 14 16 18 20 22 24 W Max. 28.4 [1.12] 30.2 [1.19] 31.8 [1.25] 33.3 [1.31] 35.1 [1.38] 38.1 [1.50] 41.1 [1.62] 44.5 [1.75] 47.8 [1.88] 50.8 [2.00] 53.8 [2.12] 57.2 [2.25] 60.5 [2.38] 6 Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Y 0.38 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] 39.37 [1.55] 42.55 [1.68] 45.72 [1.80] Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Adapters Molded Part Selection Guide (Braided) Dimensions S Diameter (Min.-Max.) 9.39-9.56 [0.37-0.38] 10.97-11.13 [0.43-0.44] 12.57-12.73 [0.49-0.50] 14.12-14.31 [0.55-0.56] 15.72-15.91 [0.62-0.63] 18.84-19.11 [0.74-0.75] 22.02-22.28 [0.87-0.88] 25.17-25.46 [0.99-1.00] 28.34-28.63 [1.12-1.13] 31.52-31.81 [1.24-1.25] 34.69-34.98 [1.37-1.38] 37.79-38.15 [1.49-1.50] 40.97-41.33 [1.61-1.63] Low-Profile D Parts Straight 90 Cable OD Part No. Part No. (Min.) -- -- -- -- -- -- 202D211 222D211 6.4 [0.3] 202D221 222D221 7.4 [0.3] 202D232 222D232 8.4 [0.3] 202D242 222D242 9.7 [0.4] 202D253 222D253 10.5 [0.4] 202D263 222D263 12.2 [0.5] -- -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-67 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Solid Adapters Y Z 3.43 0.13 [.135 .005] 201M9XX-XXX Table of Dimensions Order No. 03 08 10 12 14 16 18 20 22 24 28 32 36 40 44 48 61 Molded Part Selection Guide (Solid) Uniboot Parts Shell Size MIL-C-81703 MIL-C-5015 3 -- -- 8 & 8S -- 10, 10S & 10SL 7 12 & 12S 12 14 & 14S 19 16 & 16S 27 18 37 20 -- 22 -- 24 -- 28 -- 32 -- 36 -- 40 -- 44 -- 48 61 -- Order No. Straight Part No. 03 202K132 10 202K142 12, 14 202K153 16, 18, 19, 27 202K163 20, 22, 24, 28, 37 202K174 28, 32 202K185 Standard K Parts 90 Part No. 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 08 7, 10, 12 12, 14 24, 27, 37, 61 Available in: Part No. 202C621 202C632 202C642 202C653 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF Cable OD (Min.) 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Dimensions Z Dia. Min. Y +0.00-0.51 Dia. 13.54 [0.53] 6.35 [0.25] 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.02 [0.36] 19.66 [0.77] 12.47 [0.49] 21.29 [0.84] 14.35 [0.56] 24.46 [0.96] 17.53 [0.69] 26.47 [1.04] 19.53 [0.77] 30.91 [1.22] 22.71 [0.89] 34.42 [1.36] 25.88 [1.02] 36.65 [1.44] 28.80 [1.13] 43.41 [1.71] 34.77 [1.37] 48.74 [1.92] 41.02 [1.61] 55.09 [2.17] 46.48 [1.83] 61.01 [2.40] 51.94 [2.04] 67.49 [2.66] 58.42 [2.30] 73.84 [2.91] 64.77 [2.55] 36.65 [1.44] 29.82 [1.17] Straight Part No. 202D221 202D232 202D242 202D253 202D263 -- Low-Profile D Parts 90 Cable OD Part No. (Min.) 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] -- -- Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-68 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Spin-Coupling Adapters 26.90 Max. [1.059] Thread Z Y 10.40 Min. [.409] 201M1XX-XXX Table of Dimensions Order No. Molded Part Selection Guide (Spin-coupling) Order No. 03, 08 03, 08 10, 11 12, 14 16, 18 20, 22 24, 28, 61 32, 36 Uniboot Parts Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 08 7, 10, 12 12, 14 24, 27, 37, 61 Available in: Part No. 202C621 202C632 202C642 202C653 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Dimensions Y +0.00-0.51 Dia. Z Dia. Min. 13.54 [0.53] 6.35 [0.25] 13.54 [0.53] 6.35 [0.25] 15.37 [0.61] 9.02 [0.36] 19.66 [0.77] 12.47 [0.49] 21.29 [0.84] 14.35 [0.56] 24.46 [0.96] 17.53 [0.69] 26.47 [1.04] 19.53 [0.77] 30.91 [1.22] 22.71 [0.89] 34.42 [1.36] 25.88 [1.02] 36.65 [1.44] 28.80 [1.13] 43.41 [1.71] 34.77 [1.37] 48.74 [1.92] 41.02 [1.61] 55.09 [2.17] 46.48 [1.83] 61.01 [2.40] 51.94 [2.04] 67.49 [2.66] 58.42 [2.30] 73.84 [2.91] 64.77 [2.55] 36.65 [1.44] 29.82 [1.17] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 -- 6 Adapters 03 08 10 12 14 16 18 20 22 24 28 32 36 40 44 48 61 Shell Size MIL-C-81703 MIL-C-5015 3 -- -- 8 & 8S -- 10, 10S & 10SL 7 12 & 12S 12 14 & 14S 19 16 & 16S 27 18 37 20 -- 22 -- 24 -- 28 -- 32 -- 36 -- 40 -- 44 -- 48 61 -- Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- 222D211 6.4 [0.25] 222D221 7.4 [0.29] 222D232 8.4 [0.33] 222D242 9.7 [0.38] 222D253 10.5 [0.41] 222D263 12.2 [0.48] -- -- Cable OD (Min.) 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-69 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Tinel-Lock Adapters Thread 27.9 Max. [1.098] Z S Y 13.0 Min. [.512] TXR54XX00-XXXXXX Thread C Max. Thread W Max. D Max. E Max. Z 13.0 [.512] Min. S 13.0 Min. [.512] Y Z S Y TXR54XX45-XXXXXX TXR54XX90-XXXXXX Available in: Americas Europe Asia Pacific 6-70 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Tinel-Lock Adapters (continued) Table of Dimensions Shell Size Order Max. Entry No. MIL-C-81703 MIL-C-5015 Size Type 1* 03 3 -- 04 08 -- 8 & 8S 04 -- 10, 10S & 10 SL 06 10 7 12 & 12S 08 12 14 12 14 & 14S 08 16 19 16 & 16S 10 27 18 12 18 20 37 20 14 22 -- 22 16 -- 24 18 24 -- 28 22 28 32 -- 32 24 36 -- 36 24 -- 40 24 40 44 -- 44 24 48 -- 48 24 61 -- 18 61 Thread .562-24 UNEF .500-20 UNF .625-24 UNEF .750-20 UNEF .875-20 UNEF 1.000-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF 1.750-18 UNS 2.000-18 UNS 2.250-16 UN 2.500-16 UN 2.750-16 UN 3.000-16 UN 1.500-18 UNEF C Max. 19.10 [0.75] 19.10 [0.75] 19.60 [0.77] 20.30 [0.80] 20.80 [0.82] 21.30 [0.84] 21.80 [0.86] 22.40 [0.88] 23.10 [0.91] 23.60 [0.93] 24.90 [0.98] 26.20 [1.03] 27.40 [1.08] 29.00 [1.14] 30.20 [1.19] 31.50 [1.24] 23.90 [0.94] Dimensions D Max. 23.10 [0.91] 23.10 [0.91] 23.60 [0.93] 24.10 [0.95] 24.60 [0.97] 25.40 [1.00] 25.70 [1.01] 26.40 [1.04] 26.90 [1.06] 27.70 [1.09] 29.20 [1.15] 30.50 [1.20] 31.80 [1.25] 33.30 [1.31] 34.50 [1.36] 35.10 [1.38] 27.90 [1.10] E Max. 28.70 [1.13] 27.90 [1.10] 29.50 [1.16] 31.00 [1.22] 32.50 [1.28] 34.30 [1.35] 35.60 [1.40] 37.10 [1.46] 38.90 [1.53] 40.40 [1.59] 45.20 [1.78] 48.30 [1.90] 51.60 [2.03] 54.60 [2.15] 57.90 [2.28] 61.00 [2.40] 41.10 [1.62] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Entry Size Dimensions Entry Size 04 05 06 07 08 10 12 14 16 18 20 22 24 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Dimensions S Diameter (Min.-Max.) 9.39--9.56 [0.37--0.38] 10.97--11.13 [0.43--0.44] 12.57--12.73 [0.49--0.50] 14.12--14.31 [0.55--0.56] 15.72--15.91 [0.62--0.63] 18.84--19.11 [0.74--0.75] 22.02--22.28 [0.87--0.88] 25.17--25.46 [0.99--1.00] 28.34--28.63 [1.12--1.13] 31.52--31.81 [1.24--1.25] 34.69-34.98 [1.37-1.38] 37.79-38.15 [1.49-1.50] 40.97-41.33 [1.61-1.63] Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Y 0.38 13.97 [0.55] 15.54 [0.61] 17.14 [0.67] 18.71 [0.74] 20.32 [0.80] 23.49 [0.92] 26.67 [1.05] 29.84 [1.17] 33.02 [1.30] 36.19 [1.42] 39.37 [1.55] 42.55 [1.68] 45.72 [1.80] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- 6 W Max. 28.4 [1.12] 30.2 [1.19] 31.8 [1.25] 33.3 [1.31] 35.1 [1.38] 38.1 [1.50] 41.1 [1.62] 44.5 [1.75] 47.8 [1.88] 50.8 [2.00] 53.8 [2.12] 57.2 [2.25] 60.5 [2.38] Adapters Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.70 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.40 [1.00] 28.57 [1.12] 31.75 [1.25] 34.93 [1.38] 38.10 [1.50] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-71 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) CRES-Lock Adapters (USA) BND Adapters (Europe) Code 54 Band Strap Adapter Notes: 1. This product is designed to terminate a braided cable shield by means of a band strap and a heat shrinkable lipped boot to a connector. 2. See CH00-0250-016 for ordering information, modifications and additional dimensions. 3. See drawing BND-XX25S for band strap dimensions and information. 4. Adapter to be permanently marked with code identification number and full part number (e.g. 06090-BND54AB00-1812). Band strap shall bear no part marking. 5. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 31.2 Max. [1.23] OB Thd. Max. OA Typ. Typ. OZ OS OY Typ. Typ. Typ. 16.5 [0.65] Max. Typ. For additional codes available, contact TE. Straight Adapter Code 00 C Max. E Max. D x. a M F Max. 45 Adapter Code 45 90 Adapter Code 90 22.4 Max. [0.88] OB Max. Thd. OA Typ. Typ. Type II Modification (See Note 5) Available in: Americas Europe Asia Pacific 6-72 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 54 MIL-C-5015 (MS3400), MIL-C-26482 Series 2, MIL-C-83723 Series I and III, MIL-C-81703 Series III (Continued) Table I CRES-Lock Adapters (USA) BND Adapters (Europe) (continued) Code 54 Band Strap Adapter (Continued) Order Number Shell Size Series2 Series3 Entry Size Max. Type I1 OA Unified Thread Class 2B -- 08 04 0.5000-20 UNF 10 -- 10 06 0.6250-24 UNEF 12 7 12 08 0.7500-20 UNEF 14 12 14 09 0.8750-20 UNEF 16 19 16 11 0.9375-20 UNEF 18 27 18 12 1.0000-20 UNEF 20 37 20 14 1.1875-18 UNEF 22 -- 22 16 1.3125-18 UNEF 24 -- 24 18 1.4375-18 UNEF 28 -- 28 22 1.7500-18 UNS 32 -- 32 26 2.0000-18 UNS 36 -- 36 28 2.2500-16 UN 40 -- 40 32 2.5000-16 UN 44 -- 44 34 2.75000-16 UN 48 -- 48 34 3.0000-16 UN 61 61 -- 18 1.5000-18 UNEF OB Max.4 C Max. D Max. F Max. 15.7 0.67 18.5 0.73 21.8 0.86 24.9 0.98 28.2 1.11 31.0 1.22 34.3 1.35 37.3 1.47 40.5 1.59 50.0 1.97 56.4 2.22 62.7 2.47 69.1 2.72 75.4 2.97 81.8 3.22 41.9 1.65 22.6 0.89 25.7 1.01 29.0 1.14 32.0 1.26 35.3 1.39 38.4 1.51 41.7 1.64 44.7 1.76 48.0 1.89 54.4 2.14 61.0 2.40 67.1 2.64 73.4 2.89 79.8 3.14 86.1 3.39 47.8 1.88 19.0 0.75 19.6 0.77 20.3 0.80 20.9 0.82 21.3 0.84 21.8 0.86 22.4 0.88 23.1 0.91 23.6 0.93 24.9 0.98 26.2 1.03 27.4 1.08 28.4 1.12 29.7 1.17 31.0 1.22 23.9 0.94 26.2 1.03 26.7 1.05 27.2 1.07 27.7 1.09 28.4 1.12 28.7 1.13 29.5 1.16 30.0 1.18 30.7 1.21 31.8 1.25 33.3 1.31 34.3 1.35 35.6 1.40 36.8 1.45 38.1 1.50 30.7 1.21 31.0 1.22 32.5 1.28 34.3 1.35 35.6 1.40 37.1 1.46 38.9 1.53 40.4 1.59 41.9 1.65 43.4 1.71 48.3 1.90 51.6 2.03 54.6 2.15 57.7 2.27 61.0 2.40 64.0 2.52 44.2 1.74 6 Adapters 08 OB Max. 1. All entry sizes are shown in Table II. Maximum entry sizes are as shown in Table I. For larger entry sizes than the maximum, a Type II adapter may be supplied. See CH00-0250-016 for further details. 2. Adapter mates to: MIL-C-81703 Series III, MS3424, MS3446, MS3464, MS3467, MS3468, Class E and L Connectors. 3. Adapter mates to MIL-C-5015G, MS3400 Series, Class D, E, K, L, U and W: MS3400, MS3401, MS3404, MS3406, MS3450, MS3451, MS3454, MS3456, MS3470, MS3471, MS3472, MS3474, MS3475, MS3476, MIL-C-83723 Series II, Class A and L. MIL-C-83723, /14, /36, /37, /38, /39, /40, /41, /42, /43, /48, /49, /65, /66, /67, /68, /69, /70, /71, /72, /73, /74, /75, /76, /77, /78, /82, /83, /84, /85, /86, /87, /91, /92, /95, /97, and /98 Connectors, MS3155 controlled interfaces. 4. These dimensions apply if a self-locking coupling nut is used, modification code "S". Table II (Continued) Table II Entry Size 03 04 05 06 07 08 09 10 11 12 13 14 OZ +0.25/-0.50 [+0.010/-0.020] 4.75 0.188 6.35 0.250 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 OS 0.51 [0.020] 7.92 0.312 9.52 0.375 11.12 0.438 12.70 0.500 14.30 0.562 15.88 0.625 17.50 0.688 19.05 0.750 20.65 0.812 22.23 0.875 23.83 0.938 25.40 1.000 OY 0.38 [0.015] 11.10 0.438 12.70 0.500 14.30 0.563 15.88 0.625 17.50 0.689 19.05 0.750 20.65 0.813 22.23 0.875 23.80 0.938 25.40 1.000 27.00 1.063 30.16 1.189 E Max. Entry Size 16.3 0.64 16.3 0.64 17.3 0.68 17.8 0.70 18.8 0.74 19.8 0.78 20.3 0.80 20.8 0.82 21.8 0.86 22.9 0.90 23.9 0.94 24.4 0.96 15 16 18 20 22 24 26 28 30 32 34 OZ +0.25/-0.50 [+0.010/-0.020] 23.83 0.938 25.40 1.000 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.65 1.875 50.80 2.000 54.00 2.125 OS 0.51 [0.020] 27.00 1.062 28.58 1.125 31.75 1.250 34.90 1.375 38.10 1.500 41.28 1.625 44.45 1.750 47.63 1.875 50.80 2.000 54.00 2.125 57.15 2.250 OY 0.38 [0.015] 31.75 1.250 33.34 1.313 36.51 1.438 39.69 1.563 42.86 1.688 46.83 1.844 49.61 1.953 52.78 2.078 56.36 2.219 59.53 2.344 62.71 2.469 E Max. 24.9 0.98 25.9 1.02 28.3 1.11 29.8 1.17 31.3 1.23 33.8 1.33 35.1 1.38 36.3 1.43 37.8 1.49 39.6 1.56 41.1 1.62 6-73 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 76 BS 9522 F0017 (Pattern 105) Spin-Coupling Adapters 29.4 Max. [1.157] Thread Z Y 10.4 Min. [.409] Table of Dimensions Molded Part Selection Guide (Spin-Coupling) Order No. Shell Size Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF Order No. Straight Part No. 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 03, 08 03, 08 10, 11 12, 14 16, 18 20, 22 24, 28, 32, 36 Uniboot Parts Standard K Parts 90 Part No. -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Order No. 03, 08 10, 11, 12 14, 16 18, 20 22, 24 Available in: Part No. 202C611 202C621 202C632 202C642 202C653 Cable OD (Min.) 4.3 [0.19] 5.6 [0.22] 5.9 [0.23] 7.1 [0.28] 8.4 [0.33] 9.9 [0.39] 15.7 [0.62] 16.8 [0.66] Dimensions Y Max. Z Min. 13.54 [0.53] 6.9 [0.27] 15.37 [0.61] 9.9 [0.39] 19.66 [0.77] 13.4 [0.53] 21.29 [0.84] 15.9 [0.63] 24.47 [0.96] 18.9 [0.74] 26.47 [1.04] 21.4 [0.84] 30.92 [1.22] 23.9 [0.94] 34.42 [1.36] 27.4 [1.08] 36.40 [1.44] 29.9 [1.18] Straight Part No. -- 202D211 202D221 202D232 202D242 202D253 202D263 202D274 Low-Profile D Parts 90 Part No. -- 222D211 222D221 222D232 222D242 222D253 222D263 222D274 Cable OD (Min.) -- 6.4 [0.25] 7.4 [0.29] 8.4 [0.33] 9.7 [0.38] 10.5 [0.41] 12.2 [0.48] 14.3 [0.56] Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] Americas Europe Asia Pacific 6-74 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 76 BS 9522 F0017 (Pattern 105) (Continued) Tinel-Lock Adapters 36.8 [1.449] Max. Thread Z S Y 13.0 Min. [.512] TXR76XX00-XXXXXX Thread W Max Thread C Max. D Max. E Max Z S 13.0 Min. [.512] 6 13.0 Min [.512] Y Adapters Z S TXR76XX45-XXXXXX Y TXR76XX90-XXXXXX Table of Dimensions Order No. Shell Size Max. Entry Size Type 1* Thread 08 10 12 14 16 18 20 22 24 8 10 12 14 16 18 20 22 24 04 07 08 10 12 12 16 18 20 .438-28 UNEF .562-24 UNEF .688-24 UNEF .812-20 UNEF .938-20 UNEF 1.062-18 UNEF 1.188-18 UNEF 1.312-18 UNEF 1.438-18 UNEF C Max. 18.0 [.74] 18.8 [.76] 19.3 [.79] 20.1 [.82] 20.8 [.84] 21.3 [.87] 22.1 [.89] 22.6 [.92] 23.4 [.97] Dimensions D Max. 21.3 [.87] 22.1 [.90] 22.9 [.92] 23.4 [.95] 24.1 [.97] 24.6 [1.00] 25.4 [1.02] 25.9 [1.05] 26.7 [1.07] E Max. 26.7 [1.05] 28.2 [1.11] 30.2 [1.19] 31.8 [1.25] 33.5 [1.32] 35.1 [1.38] 36.6 [1.44] 38.1 [1.50] 39.4 [1.55] *For larger than maximum type 1 entry sizes, a two-piece adapter will be supplied. Contact TE for information. Available in: Americas Europe Asia Pacific 6-75 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Code 76 BS 9522 F0017 (Pattern 105) (Continued) Tinel-Lock Adapters (continued) Entry Size Dimensions Entry Size Z +0.25-0.5 6.35 [0.25] 7.92 [0.31] 9.52 [0.37] 11.09 [0.44] 12.7 [0.50] 15.87 [0.62] 19.05 [0.75] 22.23 [0.88] 25.4 [1.00] 28.57 [1.12] 31.75 [1.25] 04 05 06 07 08 10 12 14 16 18 20 Molded Part Selection Guide (Tinel) Tinel-Lock Entry Size 04 04 04 05, 06 07, 08 10, 12 14, 16 18, 20, 22 24 Uniboot Parts Straight Part No. 202K232 202W232 202K121 202K132 202K142 202K153 202K163 202K174 202K185 Tinel-Lock Entry Size 04 05, 06, 07 08, 10, 12 12, 14, 16 16, 18, 20, 22 24 Dimensions S Diameter (Min.-Max.) 9.39--9.56 [0.37--0.38] 10.97--11.13 [0.43--0.44] 12.57--12.73 [0.49--0.50] 14.12--14.31 [0.55--0.56] 15.72--15.91 [0.62--0.63] 18.84--19.11 [0.74--0.75] 22.02--22.28 [0.87--0.88] 25.17--25.46 [0.99--1.00] 28.34--28.63 [1.12--1.13] 31.52--31.81 [1.24--1.25] 34.69--34.98 [1.37--1.38] Standard K Parts 90 Part No. -- -- 222K121 222K132 222K142 222K152 222K163 222K174 222K185 Part No. 202C611 202C621 202C632 202C642 202C653 202C663 Cable OD (Min.) 3.3 [0.1] 4.3 [0.2] 5.6 [0.2] 5.9 [0.2] 7.1 [0.3] 8.4 [0.3] 9.9 [0.4] 15.7 [0.6] 16.8 [0.7] Y 0.38 13.97 [1.22] 15.54 [1.29] 17.14 [1.35] 18.71 [1.41] 20.32 [1.47] 23.49 [1.60] 26.67 [1.72] 29.84 [1.85] 33.02 [1.97] 36.19 [2.10] 39.37 [1.55] Straight Part No. -- -- 202D211 202D221 202D232 202D242 202D253 202D263 -- W Max. 31.0 [0.55] 32.8 [0.61] 34.3 [0.67] 35.8 [0.74] 37.3 [0.80] 40.6 [0.92] 43.7 [1.05] 47.0 [1.17] 50.0 [1.30] 53.3 [1.42] 53.8 [2.19] Low-Profile D Parts 90 Cable OD Part No. (Min.) -- -- -- -- 222D211 6.4 [0.3] 222D221 7.4 [0.3] 222D232 8.4 [0.3] 222D242 9.7 [0.4] 222D253 10.5 [0.4] 222D263 12.2 [0.5] -- -- Cable OD (Min.) 4.8 [0.19] 8.1 [0.32] 12.7 [0.50] 17.5 [0.69] 22.4 [0.88] 22.9 [0.90] 6-76 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Raychem FlexiScreen Backshells FlexiScreen Backshells The FlexiScreen high performance backshells are designed to provide EMC protection for both commercial and military applications. FlexiScreen backshells represent a significant improvement over pig-tail termination methods by providing 360 EMC shielding on the termination area of each individual cable. FlexiScreen backshell terminations can be installed to allow the cable bundle to be installed at various angles, such as 30 & 45, using a single backshell design. FlexiScreen backshells are a cost effective solution while maintaining low weight. Applications Kit Contents Physical or Other Properties Designed to be mounted on MIL-DTL-38999, 83723, 26482, 5015, or commonly used connectors 1 backshell assembly Vibration: Tested per EAI-364-28, test condition VI, Letter J Aerospace, Defense, Ground Vehicles, Control Circuits -- where excellent EMI and shielding performance is required Standards & Specs Product Facts Cost effective solution Capitalizes on proven performance of HexaShield adapter components Flexible and variable bending configurations Light weight Repairable Out performs commonly used alternatives Finish Types: SAE-AMS-PQP-416 cadmium olive drab, SAE-AMS-C-26074 Class 3, grade B Electroless Nickel (others available upon request) TE Specification RB-117 1 multi-position star 1 band strap Electrical DC resistance: <5.0 m braid to backshell per SAE-AS85049 <10.0 m braid to cable braids per RB-117 Shielding effectiveness: Complies with ANSI/NEMA EC 61-2005 6 Mechanical shock: Tested per EAI-364-27, test condition D Adapters FlexiScreen backshells can be installed to allow the cable bundle to be formed at various angles, such as 90 and 45, using a single backshell design. Cable pull-out: Tested per MIL-STD-1344, method 2009-1, test condition A Operating temperature: -65 to +150 Lightning strike: No damage or degradation of components. Tested per RTCA/DO-160F, Section 22 RPIP-696-21 Installation Procedure for FlexiScreen backshells 6-77 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Raychem FlexiScreen Backshells (Continued) Part Numbering System Star Configuration (number of ferrule positions) A = Standard star B = Star one size smaller C = Star one size larger Backshell Tinel-Lock Ring Braid - (Braid supplied 3" (76mm) as standard length) A = Tin-plated copper, 36 awg, single braid B = Tin-plated copper, 36 awg, double braid C = Nickel plated copper, 36 awg, single braid D = Nickel plated copper, 36 awg, double braid Braid Bandstrap Order Number Multi-position Star Finish Type: B = Cadmium olive drab to SAE-AMS-PQ-P-416 C = Electroless nickel to SAE-AMS-C-26074 Class 3, Grade B Material Code: A = Aluminum alloy K = Stainless steel Connector Code Number: FLS40 = MIL-DTL-38999 Series III and IV FLS41 = MIL-DTL-38999 Series I and II FLS 54 = MIL-DTL-5015H (now SAE-AS50151), MIL-DTL-26482 series 2, M83723 series 1 and III, MIL-DTL-81703 (now SAE-AS81703), and all connectors with MS3155 controlled accessory interface. Also available for other connector codes. Please consult TE for further information. Cable Ferrule SolderShield Device FLS40 FLS41 FLS54 6-78 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 HexaShield High-Performance EMC/EMI Adapters Introduction Product Facts Superior EMC/EMI Shielding Performance Simple installation Easy reentry Simplified maintenance and repair Excellent mechanical and environmental resistance Efficient strain relief Flexibility Versatility Applications Available in: Americas Europe Asia Pacific Designed to provide EMC protection solutions for both commercial and military applications, HexaShield adapters represent a significant improvement over pigtail termination methods. By providing 360-degree EMC shielding on the termination area of each individual cable, HexaShield adapters provide outstanding shielding effectiveness. HexaShield adapters are simple to install, easy to Designed to corresponding connector specifications Weight reduction, by possibly eliminating the need for overall shielding. Principal points and features Compact size - not exceeding outer diameter of connector. Available in straight, 45 and 90 angles, as well as swept and long bodies. Easy reentry: To insert or remove ferrules from the HexaShield adapter, simply loosen the back nut. Superior protection: No degradation of shielding performance. Up to four shielded cables accommodated by each ferrule. Mechanical and environmental protection equal to backshells complying with MIL-C-85049 Category 3B. Strain relief on each individual cable. Two Platings Available Electroless nickel (MIL-DTL-26074) Olive drab cadmium (QQ-P-416 Type II Class 3) 6 Adapters TE, a longtime leader in harnessing technology, has written a new chapter in EMC shielding with the introduction of the Raychem brand HexaShield EMC adapter. maintain, and dependably resistant to mechanical and environmental stresses. Simple assembly and installation 1. Solder cable or wire shield to a ferrule with a heat-shrinkable SolderShield terminator. 2. Clip ferrule into one of the grounding star cavities. 3. Secure the back nut of the HexaShield adapter so that the conic ring assembly automatically compresses the ferrules. TE Product Specifications RB-110 and RB-114 -- *Contact TE for additional platings. Installation Procedures Installation procedure for HET-A-02X and HET-A-04X (RPIP-696-00) Installation procedure for HET-03X (RPIP-696-03) General procedure for ARINC 600 Size II General procedure for cylindrical connectors (RPIP-696-01) connectors, straight body (RPIP-696-04) General procedure for ARINC 600 Size III -- connectors (RPIP-696-02) RPIP-696-13 HexaShield Filling Factors General procedure for cylindrical connectors, right-angle body (RPIP-696-07) -- -- 6-79 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 HexaShield High-Performance EMC/EMI Adapters Kit Descriptions Hexashield Adapters for Circular Connectors: Straight, 45and 90 Assemblies Item 1 2 3 4 5 6 7 8 Description Straight adapter assembly Conic ring assembly Star Plain (Standard) Drilled (Option) Split (Option) _ Straight adapter assembly - "L" version - nominally 0.5" [12.7] longer body 45 adapter assembly - welded 45 adapter assembly - swept 90 adapter assembly - welded 90 adapter assembly - swept Standard products shown. Variants available on request. 1 1 2 2 3 3 c 4 Split star assemblies are shown on relevant customer drawings where applicable. Item -1 -2 -3 -C HexaShield Version Back Nut Tinel adapter assembly Tinel-Lock ring for single braid Bandstrap adapter assembly Conduit adapter 5 6 7 8 HexaShield Adapters for ARINC 404/600 Connectors: Sizes 1, 2, 3 and 4 Assemblies Item 1 2 3 4 5 6 7 Description Left side support Right side support Retention bars Body assemblies Body Holding nut Conic ring assembly Star _ Back nut Cavity plug assemblies Plug Holding nut Pan head screws - 4-40 UNC Spring washers ARINC 600 Size 2 shown Stars are available as plain, drilled or split. See relevant customer drawings for further information 6-80 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 HexaShield High-Performance EMC/EMI Adapters Ordering Information Part Numbering for Standard Products HexaShield Adapter for Circular Connectors HEXYY L -AY -00 S -YY -AY -Y -DS Drilled Star: See applicable customer drawing for star options Type of Back Nut: 1 = Standard back nut 2 = Clamping nut for tinel ring (for overbraid protection) 3 = Clamping nut with bandstrap C = Clamping nut for conduit applicator Max. number of ferrules that can be accommodated See applicable customer drawing for options 6 Adapters Hexashield Size Code: See applicable customer drawing for order number (shell S = Swept version Configuration: 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body Type of Plating: B = Cadmium plated C = Electroless nickel L = Long body See applicable customer drawing for availability Connector Code Number: 21 = MIL-C-26482 Series 1 40 = MIL-DTL-38999 Series 3 and 4 41 = MIL-DTL-38999 Series 1 and 2 54 = MIL-DTL-83723 Series 1 and 3 MIL-C-25482 Series 2 6-81 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 HexaShield High-Performance EMC/EMI Adapters Ordering Information (Continued) HexaShield Adapter for Collins Connectors HEXDB-AC-00-A9-1 00 = Straight body 90 = Right-angle body HexaShield Adapter for ARINC 600 Connectors HEXA6-AY-00-YY-AY-Y Clamping nut version: 1 = Clamping nut alone 2 = Clamping nut for tinel ring Number of ferrules: 18 for ARINC 600 size II (A and B cavities) 25 for ARINC 600 size II (A, B and C cavities) 18 for ARINC 600 size III (A and B cavities) See applicable customer drawing for options ARINC Connector Size: 02 = ARINC 600 size II 03 = ARINC 600 size III Configuration: 00 = Straight body 90 = Right-angle body Plating: B = Cadmium plated C = Electroless nickel Drilled Stars are standard on ARINC 600 adapters. Part Numbering of Ferrule Kits* HET-A-02X for small-size cable with SolderShield terminator HET-A-03X for connection of unshielded cables ferrules with heat-shrinkable tubing (no shield) HET-A-04X for large-size cables with SolderShield terminator Type of Plating: B = Cadmium plated C = Electroless nickel HEX07-AX ferrule - solid blank for use when a HET-A is not needed Type of Plating: B = Cadmium plated C = Electroless nickel *Not all part numbers are standard; your local TE representative will assist you in selecting the appropriate standard product 6-82 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 HexaShield High-Performance EMC/EMI Adapters EMC Performance Product Facts Transfer Impedance Outperforms traditional pigtail termination, especially in HIRF performance Withstands 10-kA peak current lightning transients of SAE AE4L-87-3 10 75 95 Zt (m/m) 1.0 105 115 .1 125 .01 .01 .1 1.0 10 Frequency (MHz) 100 Shielding effectiveness (dB) 85 135 1000 HexaShield size: 23 Cable: TE 5024H8424 (one cable installed) Test method: CEI 96-1 Protection Level 6 Adapters Generalized system performance (Actual system performance in any one test method may differ.) 100 HexaShield terminated, shielded, twisted pairs without overbraid 80 dB 60 40 Pigtailed, shielded twisted pairs 20 0 Frequency spectrum of threats Pigtailed, shielded twisted pairs with overbraid 0 10 100 MHz 1000 10,000 Lightning EMP Cross talk HIRF Frequency spectrum of test methods Lightning Surface transfer impedance Bulk cable injection Radiated susceptibility Stirred mode 6-83 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 HexaShield High-Performance EMC/EMI Adapters EMC Performance (Continued) Typical HexaShield Applications Civilian and military aircraft Avionics Fighter aircraft Missiles and launch support systems Armored and military support vehicles Navy ships (total shipboard hardening) Military communications Engines (FADEC harness hardening) HexaShield Product Range Accommodates the following connector types*: MIL-C-26482 Series 1 MIL-DTL-38999 Series 1, 2, 3, and 4 MIL-C-26482 Series 2 MIL-DTL-83723 Series 1 and 3 DBAD ARINC 600 ARINC 404 *Please contact TE for other connector types and special requests. HexaShield F Flexible EMI Termination System Individual cable braid terminations offering multiple connector pin repairs with zero pig-tail length for superior EMC performance, without the need for gross over-braid. Applications Product Facts HexaShield F termination system is especially useful for high-speed quadrax cable (IEEE 1394) applications. HexaShield F provides the following advantages: Installation ease reduces shield termination labor cost Ease of maintenance and repair allows performance of normal connector contact repairs, addition or change of a cable multiple times Small size and lightweight Sound mechanical performances of termination Provides strain relief on individual cables Better shielding performance of termination Available in various star sizes and platings (TE FLX40 series drawings. Contact TE for detailed information) Maintains electrical integrity while connecting controlled electrical cables to mil-spec connectors Flexible and versatile design fits most mil-spec connectors, shielded signal wires, and ARINC connectors Zero pigtail length braid termination Modular cable termination using ferrules, SolderSleeve devices, stars, and braid allows for repeated cable segment repairability Stars for ferrules with band strap (Tinel-Lock ring can be available) allows for easy re-entry for repair and replacement while providing a secure attachment Various ferrule count and star positions with optional plugs available to accommodate various cables and plugs 6-84 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Raychem Spin Lock Variable Angle Backshell The Raychem spin lock variable angle backshell enables straight, 45 and 90 cable terminations with the same part. The connector backshell swivelling body rotates around the axis of the cable bundle and locks in position, minimizing stress on the wire bundle and providing more robust strain relief than other termination systems. Product Facts Variable angle backshell enables straight, 45 and 90 cable terminations with the same part High performance, low resistance shield termination provided by the proven Tinel-Lock ring system or bandstrap Sealed termination achieved via a standard heatshrinkable molded shape and adhesive system Available in a variety of material and plating options Saddle clamp strain relief or heat-shrinkable molded shape provides strain relief and sealing Application Tooling Applications Standards & Specs RH-3960-1 TINEL-KIT-120V or AD-5000-TINEL-ASSY (240v) Military and Commercial Aerospace Application Specification: Military Ground Systems MIP-103-1 (Installation Procedure, Saddle Clamp Strain Relief) Military Marine Commercial Ships and OffShore Marine MIP-103-2 (Installation Procedure, Molded Part Strain Relief) Materials Product Specification: MPS-103 Aluminum with Electroless Nickel or Cadmium over Electroless Nickel or Zinc Nickel plating 6 Adapters Torque Wrench Heat Gun (if using heatshrinkable molded part version) Additional Documents: SLC40, SLC41, SLC54, SLM40, SLM41, SLM54, CH00-0250-019 Electrical/Mechanical Title Examination of product DC Resistance Salt Spray Requirement MPS-103 3.3.1 MPS-103 3.3.2 MPS-103 3.3.3 Vibration (Category 3B) Shock (Category 3B) Cable Pullout Braid Retention Coupling Thread Strength MPS-103 3.3.4 MPS-103 3.3.5 MPS-103 3.3.6 MPS-103 3.3.7 MPS-103 3.3.8 DC Resistance External Bending Moment MPS-103 3.3.2 MPS-103 3.3.9 Post Test Examination MPS-103 3.3.10 Passing Criteria Meet drawing dimension DC Resistance < 2.5m Exposure of basis metal: Non-critical area <0.1" Critical area <.025" Must pass visual and DC Resistance criteria Must pass visual and DC Resistance criteria Cable Slippage <0.125" DC Resistance < 2.5 m No visible damage to threads, coupling nut or anti-rotational teeth DC Resistance < 2.5m No visible damage to adapter body, threads, coupling nut or anti-rotational teeth Meet drawing dimensions *MPS-103 Requirements meet or exceed SAE-AMS-85049 6-85 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Adapter Products Raychem Spin Lock Variable Angle Backshell (Continued) Clamp Only Body Only Entry Size (See table below) Order Number (See customer drawing) Order Number (see customer drawing) Plating (See table below) Plating (See table below) Material (See table below) Material (See table below) Connector Code Number (See customer drawing - leave blank for clamp only) Saddle Clamp Version Strain Relief Method (see table below) Ring Designator (See table below) Additional Images: Entry Size (See table below) Straight Order Number (See customer drawing) Plating (See table below) Material (See table below) Connector Code Number (see customer drawing - leave blank for clamp only) Strain Relief Method (See table below) Molded Boot Version Color (Black) Adhesive (See 245WOXX) 90 Molded Part Material (See 245WOXX) Ring Designator (See table below) Entry Size (See table below) Order Number (see customer drawing) Plating (See table below) Material (See table below) Connector Code Number (See customer drawing - leave blank for clamp only) Strain Relief Method (see table below) Notes: Strain Relief Method: Material: 45 Plating: Ring Designator: M = Molded Part C = Clamp Strain Relief X = Body Only A = Aluminum Alloy S = Stainless Steel (contact TE) B = Cadmium olive drab to SAE-AMS-PQ-P-146 C = Electroless Nickle to SAE-AMS-26074 Class 3 or 4, Grade A Z = Zinc Nickel, Black to ASTM BB41 Grade 1, Type D J = Passivated per SAE-AMS-QQ-P-35 or MIL-S-5002 (contact TE) A = AI B = BI C = C1 D = Band Strap (contact TE) Leave Blank for no band or Tinel-Lock Ring 6-86 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Assemblies Table of Contents TE Connectivity assemblies and kits fit a wide variety of applications. KTKK assemblies are available with Rayaten screened molded parts, to suit a wide range of connectors. For correct part number referencing, please contact TE. Unscreened versions are available as well. TCFS/R feedthroughs are also available, both with Rayaten screened molded parts or in unscreened versions. Assemblies KTKK Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2 KTKK Assemblies Screened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3 to 7-5 Feedthroughs TCFS/R Cable Feedthroughs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6 to 7-8 Preinstalled Adhesives S1030, S1048, S1275 (Rayaten) Preinstalled Adhesives . . . . . . . . . . . . . . . . . . . . . . . .7-9 Kits SESK Shipboard Electrical Splice Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10 Ship or Shore Breakout Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11 Custom Maintenance and Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12 to 7-14 TE KTKK and TCFS/R product families come with the added advantage of preinstalled adhesives, which can drastically reduce the installation time and cost of harness building. SESK shipboard electrical splice kits can be used to splice multiconductor cables in new ship construction, allowing modular wiring techniques and use of existing wiring when jumbo-sizing commercial ships. 7 Assemblies Ship-to-shore kits are used to bring shore power to a ship in dock. Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. 7-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Assemblies KTKK Product Family Overview Applications KTKK cable assemblies are one-part assemblies for screened and unscreened cables. Constructed from heat-shrinkable screened molded parts and connector adapters, the assembly consists of parts already well proven in harsh military environments. Installation is simply effected by coupling the adapter to the connector and shrinking the rear of the molded part onto the cable with a hot air gun. The molded part has a hot-melt adhesive preinstalled to provide a bond between the cable jacket and the molded part. When used in conjunction with shielded (screened) cables, the assembly provides electrical continuity between the cable shield and the connector with Rayaten molded parts. Rayaten molded parts are shielded, heat-shrinkable parts providing shielding levels better than 80 dB at 100 MHz. Assembly Types a b Straight Assemblies 45 Assemblies a b a = Preinstalled conductive adhesive for use with Rayaten screened molded parts only. b = Preinstalled environment adhesive for use with screened and unscreened KTKK assemblies (see "Preinstalled adhesives," page 7-9). a b 90 Assemblies Materials Available Material Specification -25 fluid-resistant modified elastomer -100 low-fire-hazard material Precoated Adhesives -25S fluid-resistant modified elastomer; shielded -100S low-fire-hazard; shielded Material Available Coatings (Unshielded) -25 S1048 (/86) high-temperature hot-melt adhesive -25S -- -100 S1030 (/180) low-fire-hazard hot-melt adhesive -100S Available in: RW-2077 RW-2078 Available Coatings (Shielded) -- S1030 (/180) low-fire-hazard hot-melt adhesive -- S1275 conductive adhesive for use with Rayaten molded parts. -- Americas Europe Asia Pacific 7-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Assemblies KTKK Assemblies Screened Pattern 105 Connectors or Connector Code 76 25S Fluid Resistant Elastomer 08 10 12 14 16 18 20 22 24 Straight Assemblies Cable O.D. Part Number Range KTKK 0520 5.0-8.0 [.197-.315] KTKK 0521 6.0-13.0 [.236-.512] KTKK 0522 7.2-15.0 [.283-.591] KTKK 0523 7.2-15.0 [.283-.591] KTKK 0524 8.5-19.0 [.335-.748] KTKK 0525 8.5-20.0 [.335-.748] KTKK 0526 10.0-24.0 [.394-.945] KTKK 0527 10.0-24.0 [.394-.945] KTKK 0528 15.8-33.0 [.622-1.299] 90 Assemblies Part Cable O.D. Number Range -- -- KTKK 1051 6.0-13.0 [.236-.512] KTKK 1052 7.2-15.0 [.283-.591] KTKK 1053 7.2-15.0 [.283-.591] KTKK 1054 8.5-19.0 [.335-.748] KTKK 1055 8.5-19.0 [.335-.748] KTKK 1056 10.0-24.0 [.394-.945] KTKK 1057 10.0-24.0 [.394-.945] KTKK 1058 15.8-33.0 [.622-1.299] 08 10 12 14 16 18 20 22 24 KTKK 0465 KTKK 0466 KTKK 0467 KTKK 0468 KTKK 0469 KTKK 0470 KTKK 0471 KTKK 0472 KTKK 0473 -- -- KTKK 1251 6.0-9.0 [.236-.354] KTKK 1252 7.2-11.0 [.283-.433] KTKK 1253 7.2-11.0 [.283-.433] KTKK 1254 8.5-17.0 [.335-.669] KTKK 1255 8.5-17.0 [.335-.669] KTKK 1256 10.0-21.0 [.394-.827] KTKK 1257 10.0-21.0 [.394-.827] KTKK 1258 15.8-29.0 [.622-1.142] Connector Shell Size 100S Low Fire Hazard Material 5.0-7.0 [.197-.276] 6.0-9.0 [.236-.354] 7.2-11.0 [.283-.433] 7.2-11.0 [.283-.433] 8.5-17.0 [.335-.669] 8.5-17.0 [.335-.669] 10.0-21.0 [.394-.827] 10.0-21.0 [.394-.827] 15.8-29.0 [.622-1.142] Pattern 602 Connectors or Connector Code 54 7 08 10 12 14 16 18 20 22 24 Straight Assemblies Part Cable O.D. Number Range KTKK 0840 5.0-8.0 [.197-.315] KTKK 0841 6.0-13.0 [.236-.512] KTKK 0842 7.2-15.0 [.283-.591] KTKK 0843 7.2-15.0 [.283-.591] KTKK 0844 8.5-19.0 [.335-.748] KTKK 0845 8.5-19.0 [.335-.748] KTKK 0846 10.0-24.0 [.394-.945] KTKK 0847 10.0-24.0 [.394-.945] KTKK 0848 15.8-33.0 [.622-1.299] 90 Assemblies Part Cable O.D. Number Range -- -- KTKK 0851 6.0-13.0 [.236-.512] KTKK 0852 7.2-15.0 [.283-.591] KTKK 0853 7.2-15.0 [.283-.591] KTKK 0854 8.5-19.0 [.335-.748] KTKK 0855 8.5-19.0 [.335-.748] KTKK 0856 10.0-24.0 [.394-.945] KTKK 0857 10.0-24.0 [.394-.945] KTKK 0858 15.8-33.0 [.622-1.299] 08 10 12 14 16 18 20 22 24 KTKK 0612 KTKK 0613 KTKK 0614 KTKK 0615 KTKK 0616 KTKK 0617 KTKK 0618 KTKK 0619 KTKK 0620 -- -- KTKK 1241 6.0-9.0 [.236-.354] KTKK 1242 7.2-11.0 [.283-.433] KTKK 1243 7.2-11.0 [.283-.433] KTKK 1244 8.5-17.0 [.335-.669] KTKK 1245 8.5-17.0 [.335-.669] KTKK 1246 10.0-21.0 [.394-.827] KTKK 1247 10.0-21.0 [.394-.827] KTKK 1248 15.8-29.0 [.622-1.142] Connector Shell Size 100S Low Fire Hazard Material 5.0-7.0 [.197-.276] 6.0-9.0 [.236-.354] 7.2-11.0 [.283-.433] 7.2-11.0 [.283-.433] 8.5-17.0 [.335-.669] 8.5-17.0 [.335-.669] 10.0-21.0 [.394-.827] 10.0-21.0 [.394-.827] 15.8-29.0 [.622-1.142] Assemblies 25S Fluid Resistant Elastomer 7-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Assemblies KTKK Assemblies Screened (Continued) Pattern 608 Connectors or Connector Code 79 100S Low Fire Hazard Material Straight Assemblies Cable O.D. Part Range (mm) Number KTKK 0444 5.0-7.0 [.197-.276] KTKK 0445 6.0-9.0 [.236-.354] KTKK 0446 7.2-11.0 [.283-.433] KTKK 0447 7.2-11.0 [.283-.433] KTKK 0448 8.5-17.0 [.335-.669] KTKK 0449 8.5-17.0 [.335-.669] KTKK 0450 10.0-21.0 [.394-.827] KTKK 0451 10.0-21.0 [.394-.827] KTKK 0452 15.8-29.0 [.622-1.142] 45 Assemblies Part Cable O.D. Number Range (mm) KTKK 0580 5.0-7.0 [.197-.276] KTKK 0581 6.0-9.0 [.236-.354] KTKK 0582 7.2-11.0 [.283-.433] KTKK 0583 7.2-11.0 [.283-.433] KTKK 0584 8.5-17.0 [.335-.669] KTKK 0585 8.5-17.0 [.335-.669] KTKK 0586 10.0-21.0 [.394-.827] KTKK 0587 10.0-21.0 [.394-.827] KTKK 0588 15.8-29.0 [.622-1.142] 90 Assemblies Part Cable O.D. Number Range (mm) -- -- KTKK 1021 6.0-9.0 [.236-.512] KTKK 1022 7.2-11.0 [.283-.591] KTKK 1023 7.2-11.0 [.283-.591] KTKK 1024 8.5-17.0 [.335-.748] KTKK 1025 8.5-17.0 [.335-.748] KTKK 1026 10.0-21.0 [.394-.827] KTKK 1027 10.0-21.0 [.394-.827] KTKK 1028 15.8-29.0 [.622-1.142] 08 10 12 14 16 18 20 22 24 Straight Assemblies Part Cable O.D. Number Range (mm) KTKK 1110 5.0-8.0 [.197-.315] KTKK 1111 6.0-13.0 [.236-.512] KTKK 1112 7.2-15.0 [.283-.591] KTKK 1113 7.2-15.0 [.283-.591] KTKK 1114 8.5-19.0 [.335-.748] KTKK 1115 8.5-19.0 [.335-.748] KTKK 1116 10.0-24.0 [.394-.945] KTKK 1117 10.0-24.0 [.394-.945] KTKK 1118 15.8-33.0 [.622-1.299] 45 Assemblies Part Cable O.D. Number Range (mm) KTKK 1120 5.0-7.0 [.197-.276] KTKK 1121 6.0-9.0 [.236-.354] KTKK 1122 7.2-11.0 [.283-.433] KTKK 1123 7.2-11.0 [.283-.433] KTKK 1124 8.5-17.0 [.335-.669] KTKK 1125 8.5-17.0 [.335-.669] KTKK 1126 10.0-21.0 [.394-.827] KTKK 1127 10.0-21.0 [.394-.827] KTKK 1128 15.8-29.0 [.622-1.142] 90 Assemblies Part Cable O.D. Number Range (mm) -- -- KTKK 1131 6.0-13.0 [.236-.512] KTKK 1132 7.2-15.0 [.283-.591] KTKK 1133 7.2-15.0 [.283-.591] KTKK 1134 8.5-19.0 [.335-.748] KTKK 1135 8.5-19.0 [.335-.748] KTKK 1136 10.0-24.0 [.394-.945] KTKK 1137 10.0-24.0 [.394-.945] KTKK 1138 15.8-33.0 [.622-1.299] 08 10 12 14 16 18 20 22 24 KTKK 0670 5.0-7.0 [.197-.276] KTKK 0671 6.0-9.0 [.236-.354] KTKK 0672 7.2-11.0 [.283-.433] KTKK 0673 7.2-11.0 [.283-.433] KTKK 0674 8.5-17.0 [.335-.669] KTKK 0675 8.5-17.0 [.335-.669] KTKK 0676 10.0-21.0 [.394-.827] KTKK 0677 10.0-21.0 [.394-.827] KTKK 0678 15.8-29.0 [.622-1.142] KTKK 0660 5.0-7.0 [.197-.276] KTKK 0661 6.0-9.0 [.236-.354] KTKK 0662 7.2-11.0 [.283-.433] KTKK 0663 7.2-11.0 [.283-.433] KTKK 0664 8.5-17.0 [.335-.669] KTKK 0665 8.5-17.0 [.335-.669] KTKK 0666 10.0-21.0 [.394-.827] KTKK 0667 10.0-21.0 [.394-.827] KTKK 0668 15.8-29.0 [.622-1.142] -- KTKK 1181 KTKK 1182 KTKK 1183 KTKK 1184 KTKK 1185 KTKK 1186 KTKK 1187 KTKK 1188 Connector Shell Size 08 10 12 14 16 18 20 22 24 38999 Series III and IV Connectors or Connector Code 40- Cadmium Plated 25S Fluid Resistant Elastomer 100S Low Fire Hazard Material Connector Shell Size -- 6.0-9.0 [.236-.354] 7.2-11.0 [.283-.433] 7.2-11.0 [.283-.433] 8.5-17.0 [.335-.669] 8.5-17.0 [.335-.669] 10.0-21.0 [.394-.827] 10.0-21.0 [.394-.827] 15.8-29.0 [.622-1.142] 7-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Assemblies KTKK Assemblies Screened (Continued) 38999 Series III and IV Connectors or Connector Code 40- Ni Al Bronze 100S Low Fire Hazard Material Straight Assemblies Part Cable O.D. Range Number KTKK 2610 5.0-7.0 [.197-.276] KTKK 2611 6.0-9.0 [.236-.354] KTKK 2612 7.2-11.0 [.283-.433] KTKK 2613 7.2-11.0 [.283-.433] KTKK 2614 8.5-17.0 [.335-.669] KTKK 2615 8.5-17.0 [.335-.669] KTKK 2616 10.0-21.0 [.394-.827] KTKK 2617 10.0-21.0 [.394-.827] KTKK 2618 15.8-29.0 [.622-1.142] 90 Assemblies Part Cable O.D. Number Range -- -- KTKK 2621 6.0-9.0 [.236-.354] KTKK 2622 7.2-11.0 [.283-.433] KTKK 2623 7.2-11.0 [.283-.433] KTKK 2624 8.5-17.0 [.335-.669] KTKK 2625 8.5-17.0 [.335-.669] KTKK 2626 10.0-21.0 [.394-.827] KTKK 2627 10.0-21.0 [.394-.827] KTKK 2628 15.8-29.0 [.622-1.142] 08 10 12 14 16 18 20 22 24 Straight Assemblies Part Cable O.D. Number Range KTKK 0500 5.0-8.0 [.197-.315] KTKK 0501 6.0-13.0 [.236-.512] KTKK 0502 7.2-15.0 [.283-.591] KTKK 0503 7.2-15.0 [.283-.591] KTKK 0504 8.5-19.0 [.335-.748] KTKK 0505 8.5-19.0 [.335-.748] KTKK 0506 10.0-24.0 [.394-.945] KTKK 0507 10.0-24.0 [.394-.945] KTKK 0508 15.8-33.0 [.622-1.299] 90 Assemblies Part Cable O.D. Number Range -- -- KTKK 0831 6.0-13.0 [.236-.512] KTKK 0832 7.2-15.0 [.283-.591] KTKK 0833 7.2-15.0 [.283-.591] KTKK 0834 8.5-19.0 [.335-.748] KTKK 0835 8.5-19.0 [.335-.748] KTKK 0836 10.0-24.0 [.394-.945] KTKK 0837 10.0-24.0 [.394-.945] KTKK 0838 15.8-33.0 [.622-1.299] 08 10 12 14 16 18 20 22 24 KTKK 0640 KTKK 0641 KTKK 0642 KTKK 0643 KTKK 0644 KTKK 0645 KTKK 0646 KTKK 0647 KTKK 0648 -- -- KTKK 0721 6.0-9.0 [.236-.354] KTKK 0722 7.2-11.0 [.283-.433] KTKK 0723 7.2-11.0 [.283-.433] KTKK 0724 8.5-17.0 [.335-.669] KTKK 0725 8.5-17.0 [.335-.669] KTKK 0726 10.0-21.0 [.394-.827] KTKK 0727 10.0-21.0 [.394-.827] KTKK 0728 15.8-29.0 [.622-1.142] Connector Shell Size 08 10 12 14 16 18 20 22 24 38999 Series I and II Connectors or Connector Code 41 25S Fluid Resistant Elastomer Connector Shell Size 5.0-7.0 [.197-.276] 6.0-9.0 [.236-.354] 7.2-11.0 [.283-.433] 7.2-11.0 [.283-.433] 8.5-17.0 [.335-.669] 8.5-17.0 [.335-.669] 10.0-21.0 [.394-.827] 10.0-21.0 [.394-.827] 15.8-29.0 [.622-1.142] Assemblies 100S Low Fire Hazard Material 7 7-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Feedthroughs TCFS/R Product Facts Screened or unscreened cables One-piece part Each size covers a wide cable range Light weight Single- or double-sided assembly Single-Sided Standard Assembly Double-Sided Assembly Applications Provides environmental sealing and screen continuity to a bulkhead as a cable passes through. The assembly consists of a specifically designed locknut and O-ring seal, onto the rear of which is preinstalled a Raychem brand heat-shrinkable molded part. Feedthrough installation is simply effected by tightening the locknut on the rear of the bulkhead, which compresses the Oring and ensures that a small knife-edge provides electrical contact between the assembly and the bulkhead. Available in: When heat is applied to the molded part in the form of hot air, a seal to the cable is formed with hot-melt adhesive. When specified for screened cables, the assembly contains a conductive adhesive, which provides electrical continuity between the screen and the bulkhead via Rayaten molded parts. These molded parts are shielded (screened), heatshrinkable parts providing shielding levels better than 80 dB at 100 MHz. Americas Europe Asia Pacific 7-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Feedthroughs TCFS/R (Continued) Part Numbering System TCFX* - 12 62C - 0 - 20 - 100 A H Adhesive System E = Epoxy (consult factory) H = S1030 hot melt W = S1048 hot melt Molded Part Type A = Straight unscreened B = 90 unscreened C = Straight screened D = 45 screened E = 90 screened (16-36 only) Molded Part Material -25 = Semirigid elastomer -100 = Low fire hazard Thread Length (may be three digits if more than 95 mm required) 20 mm standard 5 mm increments, minimum 15 mm Assembly Modification Code 0 = Standard assembly 1 = Double-sided assembly (only straight unshielded boot available on double nut) 2 = Same as 1 but with potting ports 3 = Locknut 4 = 60 metalwork 5 = Same as 0 but with potting ports Feedthrough Material/Finish 01W = Nickel aluminium bronze, shotblast 19B = Aluminium-alloy-plated cadmium, olive drab, over electroless nickel 19C = Aluminium-alloy-plated electroless nickel 62C = Stainless-steel-plated electroless nickel Feedthrough Size Part Description TCFS uses a full-length molded part TCFR uses a shortened molded part (only available on straight assemblies) 7 Assemblies *See Molded Parts Materials Section 4 for -25 and -100 information. 7-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Feedthroughs TCFS/R (Continued) Double knife-edge to ensure good electrical contact. Single-sided dovetail to ensure O-ring remains in place. 5.0 [.20] PS PR A/F size M thread 5.0 [.20] A/F size P A dia. J dia. Washer Double-nut Assembly Adhesive Hexagonal Nut Feedthrough Body Hot-melt Adhesive Preinstalled Molded Part Product Dimensions J Diameter* Feedthrough Size a Min. b Max. TCFS/R-12 TCFS/R-16 TCFS/R-20 TCFS/R-24 TCFS/R-30 TCFS/R-36 TCFR-48 11 [.43] 15 [.59] 19 [.75] 23 [.90] 29 [1.14] 35 [1.38] 45 [1.77] 5.6 [.22] 5.9 [.23] 7.1 [.28] 8.4 [.33] 9.9 [.39] 15.7 [.62] 16.8 [.66] Shielded Unshielded a Min. -25S 7.5 [.30] 12.5 [.49] 14.5 [.57] 18.5 [.73] 23.5 [.93] 32.5 [1.28] 38.5 [1.52] -100S 6.5 [.26] 8.5 [.33] 10.5 [.41] 16.5 [.65] 20.5 [.81] 28.5 [1.12] 35.5 [1.40] M Thread b Max. 5.0 [.20] 6.0 [.24] 7.2 [.28] 8.5 [.33] 10.0 [.39] 15.8 [.62] N/A M12 x 1.5 M16 x 1.5 M20 x 1.5 M24 x 1.5 M30 x 1.5 M36 x 1.5 M48 x 1.5 A Dia. Max. 7.5 [.30] 10.2 [.40] 14.0 [.55] 19.2 [.76] 24.2 [.95] 30.2 [1.49] 40.2 [1.58] A/F Body A/F Nut 24 [.95] 29 [1.14] 34 [1.34] 38 [1.50] 48 [1.89] 52 [2.05] 67 [2.64] 17 [.67] 22 [.87] 27 [1.06] 30 [1.18] 36 [1.48] 41 [1.61] 55 [2.17] P 10% Unscreened P 52 57 61 74 73 104 144 PS 50 65 77 90 115 140 110 PR 43 48 52 65 64 95 135 Hole Size 13.0 [.51] 17.0 [.67] 21.0 [.83] 25.0 [.98] 31.0 [1.22] 37.0 [1.46] 50.0 [1.97] *a = Supplied dimension b = Dimension after free recovery 7-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Preinstalled Adhesives S1030, S1048, S1275 (Rayaten) Product Characteristics S1030 Polyolefin Hot-Melt Adhesive Precoat designation Type Operating temperature range Bonding temperature Minimum shelf life at or below 25C Specification Comments /180 Polyolefin hot-melt adhesive -80C to 80C [-112F to 176F] 120C [248F] 4 years RK-6017, RT-1050/6 Excellent water blocking and low temperature S1048 HIgh-Performance Hot-Melt Adhesive Precoat designation Type Operating temperature range Bonding temperature Minimum shelf life at or below 25C Specification Comments /86 High-performance hot-melt adhesive -55C to 120C [-67F to 248F] 160C [320F] 4 years RK-6626, RT-1050/3 Good solvent resistance but requires higher temperature to achieve bonding. Post heating required. Contact TE. S1275 Rayaten Conductive Adhesive* (for KTKK assemblies only) Type Electrically conductive polyamide hot-melt adhesives Operating temperature range -40C to 70C [-40F to 158F] 160C [320F] Bonding temperature Minimum shelf life at or below 25C 2 years Specification RK-6637 Comments Conductive adhesive for use with Rayaten parts *Not sold separately. 7 Assemblies Available in: Americas Europe Asia Pacific 7-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Kits SESK -- Shipboard Electrical Splice Kits Product Facts Waterproofing and corrosion proofing Standard sizes that cover most single-, two-, three-, four-, and multi-conductor cables Excellent electricalinsulation properties and abrasion protection Easy installation Operating temperature range of -55C to +90C [-67F to +194F] Approved for new ship construction Specifications/Approvals Applications Installation SESK kits provide fast, waterproof repair of single-, two-, three-, four-, and multiconductor cables. Kits are suitable for both permanent and temporary repairs. The self-sealing heat-shrinkable tubing used in each kit provides a watertight seal for the inner insulation and outer jacket. The flameretardant tubing material provides electrical and thermal properties similar to those of most Navy standard cables. Minimum shrink temperature: 121C [250F] Series Military MIL-DTL-23053* SESK Tubing used to replace cable jacket USCG CGHQ-3774 U.S. Navy drawing 5001027-19 SST-FR -- Industry IEEE-383 Massive Flame Vertical Tray Test SST-FR RW-2011 SST-FR -- Agency Lloyd's Register DNV ABS -- SST-FR TE -- -- -- Sigmaform FR RW-2011 *Formerly MIL+23053/15A Note: SESK kits are able to handle a variety of cable sizes and are also available for UJIS cables. Please contact TE for details and part number availability. Available in: Americas Europe Asia Pacific 7-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Kits Ship or Shore Breakout Kits Product Facts Heat-shrinkable boot replaces potting or molding Flame-retardant tubing has a 3:1 shrink ratio Kit offers resistance to moisture, fungus, and weathering Operating temperature range of -55C to +90C [-67F to +194F] Applications Waterproof splices for power cables are available in red, white, and black for positive identification of each conductor. Specifications/Approvals Series 2E171-4 Ordering Information Part No. 2E171-4 Military NAVSEA 803-5001027-17 MIL-C-24368 MIL-DTL-23053/15* and MIL-I-81765/1 Installation Minimum shrink temperature: 121C [250F] 7 Assemblies Bolting power cables together and wrapping the splice with tape used to be the accepted method. Now the in-line splice--with thick-wall, self-sealing, heat- shrinkable products--is the accepted system for strain relief, environmental sealing, and phase identification for power cables. Tubing accommodates a large difference between cable diameters. Sigmaform boots can replace tapes, epoxies, and dips. Industry DNV Lloyd's ABS Model In-line splice cable sealing kit** **Each kit contains: * Cable breakout boot * Three-phase identification tubings (red, white, and black) * Three connector tubings * A #100 grit emery cloth * Installation instructions Available in: Americas Europe Asia Pacific 7-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Kits Custom Maintenance and Repair Kits Product Facts Customizable to specific platforms (including drawings and instructions) Custom sub-assemblies for quick repair Designed for use in the field or at a depot Lightweight case for easy transportation Tooling is available Replenishment of parts through re-ordering is available TE offers Maintenance and Repair Kits that contain all the necessary items required to perform repairs in the field or at a depot. Typical products include (and are not limited too) the following shown below and on page 7-13. Applications include: Ship Maintenance, Ground Vehicles and Helicopters Wire, Cable and Cable Assemblies * Flat * Coax * Power * more.... Heat-Shrink Tubing * Single Wall * Dual Wall * Flame Retardant * more.... Shield Terminators and Adapters * Cable Terminators * HexaShield Adapters * Tinel-Lock Ring * more.... Data Bus and MTC Products * Data Bus Cables * Couplers * Bus and Stub Terminators * more.... 7-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Kits Custom Maintenance and Repair Kits (Continued) Typical Products Connectors * Military Circular * ARINC * RF Coax * more.... Terminals, Contacts and Splices * SolderTacts Solder Contacts * Lugs * MiniSeal Crimp Splices * more.... Molded and Harnessing Products * RayOLOn Kits * Heat Shrinkable Repair Tape * Adhesive and Sealing Products * more.... Tooling Products * Wire Stripper * Cutters * Heat Guns * more.... Creating the Kit 7 Assemblies Since each kit is a custom piece, our goal is to ensure that the finished kit becomes an indispensible unit for quick repair out in the field or at a depot. We do this by spending time with you to determine the purpose of the kit and how it will be used. All components of the kit will meet your required standards. Prototypes will be built based on your requirements and the recommendations of our Technical Group. 7-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Kits Custom Maintenance and Repair Kits (Continued) Completing the Kit With our design experience in building this type of kit, TE will work with you to propose a kit to fit your specific requirements. This includes customer specified bill of materials and flexible contents. Items are clearly marked for easy access. 7-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Typical SolderSleeve Device/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3, 8-4 Wire-to-Wire Splicing Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5 SolderSleeve Wire Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 to 8-11 SolderGrip Closed End Connector Splices . . . . . . . . . . . . . . . . . . . . . . . . .8-12 to 8-17 DuraSeal Heat-Shrinkable, Environmentally-Sealed, Nylon-Insulated Crimp Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18, 8-19 PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices . . . . . . . . . . . . . . . .8-20, 8-21 Cold Applied Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-22, 8-23 MiniSeal High-Performance, Immersion-Resistant Crimp Splices . . . . . . . .8-24 to 8-27 200C MiniSeal High-Performance Crimp Splices . . . . . . . . . . . . . . . . . . . . .8-28, 8-29 Insulated Terminals and Disconnects Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-30 DuraSeal Heat-Shrinkable, Environmentally-Sealed, Nylon-Insulated Crimp Terminals and Disconnects . . . . . . . . . . . . . . . . .8-31 to 8-36 SolderGrip Self-Fixturing Insulated Terminals . . . . . . . . . . . . . . . . . . . . . . .8-37 to 8-41 Wire Termination to Pin/Post/Tab Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-42 SolderSleeve Discrete Wire Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 to 8-46 Shield Termination Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-47 SolderSleeve Shield Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-48 to 8-53 Coaxial Cable Termination Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-54 SolderSleeve Coaxial Cable Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-55, 8-56 SolderSleeve PCB/Coaxial Cable Terminators . . . . . . . . . . . . . . . . . . . . . . . .8-57, 8-58 RF One-Step BNC/TNC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-59 to 8-64 Cable-to-Cable Splicing Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-65 SolderShield Shielded and Coaxial Cable Splices . . . . . . . . . . . . . . . . . . .8-66 to 8-69 Shielded Contacts Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-70 SolderTacts shielded one-piece solder contacts . . . . . . . . . . . . . . . . . . . .8-71 to 8-79 Data Bus (MIL-STD-1553B) Components Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-80 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-81, 8-82 In-Line Microcouplers: One- and Two- Stub . . . . . . . . . . . . . . . . . . . . . . . .8-83 to 8-85 Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub . . . . . . . . . . . .8-86 to 8-88 Box Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-89, 8-90 Discrete Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-91, 8-92 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-93 to 8-97 Triaxial Size 8 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-98 Space-Grade Data Bus Components . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-99 to 8-102 Customer-Specified Harness Assemblies and HarnWare . . . . . . . . . . . . . . . . . . .8-103 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-103 8 Electrical Interconnect Products Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE Connectivity for most current data. 8-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Table of Contents (Continued) Introduction TE's dependable, economical wire and cable termination products provide solutions for hundreds of wire and cable interconnect requirements. All wire termination products are housed inside transparent heat-shrinkable insulation sleeves, which provide inspectability and can provide various levels of environmental protection. Most Raychem brand termination products incorporate a fluxed solder preform, which is essential for a highly controlled soldering process. Other products incorporate controlled crimping or a unique process of combining a twist-on coil with controlled soldering to provide highreliability joints on the widest variety of conductor types and platings. SolderSleeve technology ensures high-quality electrical and mechanical performance time after time. Premeasured solder and flux create repeatable, reliable terminations, reducing rejects and field failures. When the SolderSleeve device is heated, the tubing shrinks and the solder preform melts to make a fully insulated, strainrelieved, protected solder connection. Heat-shrinkable tubing provides the benefits of insulation, strain relief, and protection for our controlled crimp products. Many Raychem brand interconnect products have earned UL recognition or MIL-Spec approval. Many SolderSleeve and related devices are made from polyvinylidene fluoride tubings that meet the requirements of AMS-DTL23053/8 (formerly MIL-DTL23053/8). Raychem brand interconnect devices combine highstrength materials with innovative design for consistent, long-life performance. And because the insulation sleeve is transparent, operators can easily inspect the connection. TE shrink-to-fit technology even helps reduce inventory, because one device size will fit a wide range of wire gauges, cable diameters, and component shapes. TE interconnect products are designed for many applications, from simple splices to terminators for sophisticated electronic systems, either sealed or unsealed, and for high- or low-temperature environments. 8-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Product Selection Typical SolderSleeve Device (illustration of shield terminator concept) Transparent, heat-shrinkable thermoplastic sleeve Thermoplastic sealing ring Optional preinstalled wire lead Fluxed solder preform Solder preform melts and flows, Installation quality is fully visible through transparent sleeve Typical Installation 2. Apply heat 1. Insert prepared cable Sleeve shrinks, conforms to cable contours, and provides strain relief Application Type Wire-to-wire splicing Terminals and disconnects Wire termination to pin/post/tab Shield termination Max. Operating Temp. 125C [257F] Connection Type Solder 150C [302F] Solder 125C [257F] Coil and solder 125C [257F] 125C [257F] 150C [302F] 200C [392F] Crimp Crimp Crimp Crimp Sealing rings melt to provide environmental protection Product Description Series SolderSleeve wire splices B-155-900X CWT D-110, D-1744 Crimp Coil and solder Solder 150C [302F] Solder SolderSleeve wire terminators 125C [257F] Solder SolderSleeve shield terminators 150C [302F] Solder SolderSleeve shield terminators 175C [347F] 200C [392F] 125C [257F] Solder Solder Solder SolderSleeve shield terminators SolderSleeve shield terminators SolderSleeve coaxial cable terminators 150C [302F] 150C [302F] 135C [275F] 150C [302F] 150C [302F] 150C [302F] 150C [302F] 150C [302F] Solder Solder Solder Solder/Crimp Solder Solder Solder Solder Solder or connectorized Connectorized 8-6 SGRP Series X-58, SGRS 8-12 D-406 C-203 D-436 (M81824) D-200 8-18 8-20 8-24 8-28 B-106 8-31 SGRT B-155-15XX D-129, D-141, D-71X B-155-X S01, S02, M83519, SO63 SO96, SO175 S200 B-155 8-37 8-43 8-48 8-48 8-55 SolderSleeve coaxial cable terminators SolderSleeve PCB/coaxial cable terminators RF one-step BNC/TNC connectors SolderShield cable splices SolderTacts shielded contacts Triax discrete connectors Triax discrete connectors Triax discrete connectors In-line data bus microcoupler Data bus box couplers B-02X, B-04X D-607, B-046 RBD, RTD D-150 D-602 D-621, DK-621 D-621, DK-621 D-621, DK-621 8-55 8-57 8-59 8-66 8-71 8-91 8-91 8-91 D-500-04 8-83 D-500-025 8-89 8-43 8-48 8 8-48 Electrical Interconnect Products 125C [257F] 150C [302F] 125C [257F] SolderSleeve wire splices SolderGrip closed end connector splices (stub) DuraSeal crimp splices PolyCrimp wire splices MiniSeal crimp splices MiniSeal crimp splices DuraSeal crimp terminals and disconnects SolderGrip terminals SolderSleeve wire terminators Page Number 8-6 Coaxial cable termination Cable-to-cable splicing Shielded contacts Triax connectors MIL-STD-1553 Data bus connectors MIL-STD-1553 In-line couplers MIL-STD-1533 150C [302F] 150C [302F] Triaxial size 8 contacts 150C [302F] Solder Size 8, triaxial MIL-C-38999 contacts D-602X, DK-602 8-98 Data bus cables 150C [302F] 8-81 150C [302F] MIL-STD-1553 B shielded cable MIL-STD-1553 78 Ohms and 3000 Ohms terminators 1061X Data bus terminators D-621, D-500 8-93 Data bus accessories 150C [302F] Crimp or solder Solder or connectorized Solder or mechanical Dust caps, braid terminators, splices D-600, D-150 8-93 8-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Product Selection (Continued) Application Type Connection Type Max. Operating Temp. Product Description Series Page Number 125C SolderSleeve wire splices B-155-900X 8-6 150C SolderSleeve wire splices D-110, D-1744 8-6 125C DuraSeal crimp splices D-406 8-18 125C PolyCrimp crimp splices C-203 8-20 150C Cold applied splices D-436 8-22 150C MiniSeal crimp splices D-436 (M81824) 8-24 200C MiniSeal crimp splices D-200 8-28 125C SolderGrip closed end connector splices (stub) SGRP, SGRS SGRW-X-58 8-12 125C DuraSeal crimp terminals and disconnects B-106 8-31 150C SolderGrip terminals SGRT 8-37 125C SolderSleeve wire terminators B-155-15XX 8-43 Solder Crimp Wire-to-Wire Splicing Coil and Solder Crimp Terminals and Disconnects Wire Termination to pin/post/tab Shield Termination Coax Cable Termination Coil and Solder Solder Solder Solder D-129, D-141, D-71X 8-43 150C SolderSleeve wire terminators 125C SolderSleeve shield terminators B-155-X 8-48 150C SolderSleeve shield terminators S01, S02, M83519, SO63 8-48 175C SolderSleeve shield terminators SO96, SO175 8-48 200C SolderSleeve shield terminators S200 8-48 125C SolderSleeve coaxial cable terminators B-155-4XXX 8-55 135C RF one-step BNC/TNC connector RBD, RTD 8-59 B-02X/04X 8-55 SolderSleeve PCB/coaxial cable terminators D-607, B-046 8-57 150C SolderShield cable splices D-150, B-202 8-66 150C SolderTacts shielded contacts D-602 8-71 150C Data bus couplers, connectors, terminators, accessories D-500, D-600, D(K)-621 8-80 SolderSleeve coaxial cable terminators 150C Cable-to-Cable Splicing Shielded Contacts MIL-STD-1553B Data Bus Components Solder/Crimp Solder Solder 8-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing Introduction TE offers many products for wire-to-wire splicing: SolderSleeve splicing devices; SolderGrip splices; and DuraSeal and MiniSeal crimp splices. Like all TE interconnect products, the wire-to-wire splicing devices are rugged and reliable, yet easy to install. DuraSeal heat-shrinkable nylon crimp splices are easy to use in factory or repair applications. DuraSeal crimp splices provide watertight sealing and superior protection against corrosion, abrasion, and vibration. Small, lightweight, and low-profile MiniSeal highperformance crimp splices, which substantially reduce wire bundle size and weight, are QPL-listed to the MIL-S-81824 specification, and are required by the MIL-W5088 specification. Designed for applications with temperatures up to 150C [302F], products in this section include: SolderSleeve splicing devices, which can be used to make sealed or unsealed splices. In a single step, they solder, insulate, encapsulate, and strain-relieve a wide range of wire sizes. SolderGrip splices, which are closed-end connectors utilizing a spiral copper coil that grips and compresses the conductors and allows a prefluxed solder ring to flow to the center of the splicing area, resulting in a high-reliability, repeatable solder joint. PolyCrimp heat-shrinkable polyethylene crimp splices offer a one-piece design and translucent tubing which allows for visual inspection of the splice. The dual wall polyethylene tubing provides strain relief and protection against the environment. 8 Electrical Interconnect Products 8-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices Product Facts Transparent polyvinylidene fluoride or polyolefin sleeve provides encapsulation, inspectability, strain relief, and insulation Prefluxed solder preform provides a controlled soldering process One-piece design makes installation easy and lowers the installed cost With one or two wires per end, the NAS 1744 splices meet 75,000 ft [22,000 m] altitude immersion requirement Thermochromic temperature indicator in the NAS splices facilitates termination and inspection UL and CUL recognized R Applications In-line wire splices. Product Options Product Series B-155 CWT D-110 D-1744 (NAS 1744) Minimum Wire Temperature Rating 85C [185F] 85C [185F] 125C [257F] 125C [257F] Maximum Operating Temperature 125C [257F] 125C [257F] 150C [302F] 150C [302F] Intended Application Environment (RoHS) Splashproof Splashproof Splashproof Immersion sealed Note: Cadmium-free option (B-152 series) is available for operating temperature of 125C [257F]. Consult TE for details. For D-110 series Product Selection Process Notes: From the Product Options table above, select the product series appropriate for your application based on the temperature rating and sealing performance required. If the application has only one size of wire per side and no more than two wires on either side: 1. Determine wire gauge sizes for both sides of splice. 2. Determine number of wires (one or two wires) for each side of splice. Available in: Americas Europe Asia Pacific 8-6 Catalog 1654025 Revised 5-12 www.te.com 3. Select part numbers from the appropriate table: For B-155 and CWT series (low temperature): Use Table A on page 8-7. Dimensions are shown for reference purposes only. Specifications subject to change. (splashproof): Use Table B on page 8-8. If the application has more than one size of wire per side or more than two wires on either side (or if you prefer to work with CMA or mm2 sizes): 1. Turn to "CMA/mm2 Calculation" on page 8-10 and use the workspace there to calculate the total cross section to be spliced. 2. Use Table E on page 8-11 to select the sleeve recommended for that cross section. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 For D-1744 series (immersion sealed): Use Table C on page 8-9. Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 While all combinations listed will provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of the wires being joined. Refer to Table E for the recommended size ranges for the sleeves. Wires 16 AWG (1.21 mm2) and larger, and wires having more than 19 strands, should be pretinned prior to splicing, to obtain the optimum solder joint quality. Part selection for wires 26 AWG (0.15 mm2) and smaller is covered on page 8-8. UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) Table A: B-155 Series Selection Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side A: Size and Number of Conductors 26 AWG 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Side B: Size and Number of Conductors 24 AWG 22 AWG 26 AWG 20 AWG 1 2 1 2 1 2 1 2 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-1559001 B-155-9001 B-155-9002 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-155-9002 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-1559003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-1559005 B-155-9005 Side B: Size and Number of Conductors 16 AWG 14 AWG 18 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 Table A: CWT Series Selection Side A: Size and Number of Conductors Side A: Size and Number of Conductors 26 AWG 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 20 AWG 1 2 1 2 1 2 1 2 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT9005 CWT-9005 Side B: Size and Number of Conductors 16 AWG 14 AWG 18 AWG 12 AWG 8 Electrical Interconnect Products 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side B: Size and Number of Conductors 24 AWG 22 AWG 26 AWG 10 AWG 1 2 1 2 1 2 1 2 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 B-155-9005 8-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Sire Splicing SolderSleeve Wire Splices (Continued) Table B: D-110 Series Selection Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side B: Size and Number of Conductors 26 AWG 24 AWG 22 AWG 20 AWG 1 2 1 2 1 2 1 2 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-35 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0083 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 Side B: Size and Number of Conductors 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 Fine Wire Splices 26 AWG (0.15 mm2) and Smaller Part No. D-110-0071 D-110-0213 D-110-0214 D-110-0217 D-110-40 As Supplied* 0.9 [0.035] 0.9 [0.035] 0.6 [0.025] 1.0 [0.040] 0.6 [0.025] Inside Diameter Fully Recovered** 0.6 [0.025] 0.6 [0.025] 0.3 [0.013] 0.6 [0.025) 0.5 [0.021] Length*** 4.7 [0.185] 4.2 [0.165] 6.3 [0.250] 9.1 [0.360] 5.1 [0.200] Note: Micro SolderSleeve terminations are used for splicing wires smaller than 26 AWG [0.15 mm2]. *Minimum. Wire insulation must be smaller than this. **Maximum. Wire insulation and combined conductor diameters must be greater than this. ***Nominal. Wire strip length must be approximately one-half of this. 8-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) Table C: D-1744 Series Selection Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 24 AWG 22 AWG 20 AWG 1 2 1 2 1 2 1 2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 -- D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 -- D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-04 -- D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 -- Side B: Size and Number of Conductors 16 AWG 14 AWG 18 AWG 12 AWG 1 2 1 2 1 2 1 2 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-04 D-1744-04 D-1744-04 D-1744-04 -- -- D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 -- D-1744-04 D-1744-04 D-1744-04 D-1744-04 -- D-1744-04 -- -- -- -- -- -- -- -- -- -- 8 Electrical Interconnect Products Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 12 AWG 1 Side B: Size and Number of Conductors 26 AWG 8-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) CMA/mm2 Calculation To calculate the total circular mil or mm2 area of the conductors to be terminated in a single splice, follow these steps: 1. Choose either CMA or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. 2. In the workspace below, list the CMA or mm2 for each conductor that will go into the same splice. (To assist you, Table D on this page provides the CMA of typical conductors.) Wire Number 3. Add together the values listed in the workspace below to obtain the total area. 4. From Table E on the next page, select the part number recommended for the total CMA or mm2 you have calculated. 5. Refer to the examples on this page for further clarification. CMA mm2 1 2 3 4 5 Part Number: Total CMA/mm2 Examples One-to-One Wire Splice Multiwire Splice 1.50 [.060] 1.50 [.060] 3.00 [.120] 2.50 [.100] 16 AWG (CMA 2426) [1.21 mm2] Table D. 22 AWG (CMA 754) [0.38 mm2] 2.25 [.090] 1.50 [.060] 2 at 22 AWG (CMA 1508) [0.38 mm2] 18 AWG (CMA 1900) [0.24 mm2] Total CMA = 3180 Total mm2 = 1.59 Total CMA = 3408 Total mm2 = 1.71 Correct part number selection from Table E (based on CMA/mm2 and nominal jacket wire OD) = B-155-9002, CWT-9002, D-110-41 or D-1744-02. Correct part number selection from Table E (based on CMA/mm2 and nominal jacket wire OD) = B-155-9003, CWT-9003, D-110-0181 or D-1744-03. CMA of Typical AWG Conductors AWG CMA mm2 28 177 0.09 26 304 0.15 24 475 0.23 22 754 0.38 20 1216 0.62 18 1900 0.96 16 2426 1.23 14 3831 1.44 12 5874 2.97 8-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) Installation Requirements For proper installation of these devices the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: HL1910E/HL2010E IR-1759 MiniRay AA-400 Super Heater CV-1981 Refer to TE installation procedure RPIP-850-00 for D-1744 Series and RPIP- 824-00 for B-155 Series. You will find ordering information for these tools in Section 10. Table E: Product Series Multiwire Splice Selection B-155-9001 B-155-9002 B-155-9003 B-155-9004 B-155-9005 D-1744-01 D-1744-02 D-1744-03 D-1744-04 D-110-35 D-110-41 D-110-0181 D-110-0101 D-110-0090 D-110-0083 Product Characteristics Wire Jacket OD Min. Max. 0.4 [0.015] 1.7 [0.066] 1.3 [0.05] 2.7 [0.106] 1.8 [0.07] 4.5 [0.18] 2.8 [0.11] 6.0 [0.236] 3.2 [0.125] 7.0 [0.275] 0.50 [0.020] 1.90 [0.075] 0.80 [0.031] 2.80 [0.110] 1.30 [0.050] 4.57 [0.180] 2.00 [0.080] 7.11 [0.280] 0.51 [0.020] 1.78 [0.070] 1.27 [0.050] 2.54 [1.00] 1.9 [0.075] 4.5 [0.177] 2.41 [0.095] 4.32 [0.17] 3.56 [0.140] 7.11 [0.28] 4.0 [0.160] 8.76 [0.345] CMA Combined Total Min. Max. 450 1500 1500 4000 4000 7800 7800 12000 12000 19000 350 2000 2000 4000 4000 10000 10000 13000 500 1500 1200 3500 3600 6000 4800 9000 8500 16200 16200 25000 mm2 Combined Total Min. Max. 0.3 0.8 0.8 2.0 2.0 4.0 4.0 6.0 6.0 10.0 - - - - - - - - - - - - - - - - - - - - 8 Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA flux) Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 (RA Flux) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ASNI-J-004 (RA flux) Meltable thermoplastic Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating (B-155) Temperature rating (D-110, D-1744) Insulation resistance 2.0 mV Exceeds strength of conductor 2.0 kV -55C to +125C [-67F to +257F] -55C to +150C [-67F to +302F] 1000 megohms Specifications/Approvals Series B-155 CWT D-110 D-1744 Agency n/a UL E87681 UL E87681 NAS-1744 Electrical Interconnect Products Material Insulation (D-110, D-1744) Insulation (B-155) Solder and flux (D-110, D-1744) Solder and flux (B-155) Solder and flux (CWT) Meltable inserts (B-155, D-1744) TE RT-1404 D-5023 RT-1404 RT-1404 8-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderGrip Closed End Connector Splices Product Facts Soldered connection Electrical insulation Sealed for immersion (SGRS-X-58, SGRS) Excellent strain relief Simple installation Applications SolderGrip heat-shrinkable solder-type closed-end connectors are designed for electrical termination of multiple-wire combinations. They provide a reliable alternative to crimping, welding, or conventional twist-on-style closed-end connectors. Their unique combination of wire fixturing and controlledsoldering technology provides dependable electrical termination of multiple wire combinations. SolderGrip terminators consist of a heat-shrinkable thermoplastic sleeve containing a spiral-wound copper insert. The insert is fitted with a prefluxed solder band. This innovation design allows SolderGrip products to reliably terminate as many as 10 wires of different sizes and types in a single device. The capability of SolderGrip terminators encompasses single or multi-stranded, bare or tinned copper wires with low- or hightemperature insulation. The termination is environmentally protected and strain relieved. SolderGrip splice terminators are color-coded for easy identification. Product Options Available in: Americas Europe Asia Pacific Product Series SGRP SGRS-X-58 SGRS Environmental Protection Splashproof Sealed Sealed Max. Operating Temp. 125C [257F] 125C [257F] 125C [257F] 8-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderGrip Closed End Connector Splices (Continued) 1. From the Product Options table on the previous page, select the product series appropriate for your application. Product Selection Process Example: For connecting a bundle with one 12 AWG wire (1 #12) and two 14 AWG wires (+2 #14), you need an SGRP3 connector. For sealed parts, select the SGRS series. 2. Determine the wire combination (number of wires and size) of the wire bundle you wish to splice. *If the wire combination is not listed in Table C, use the CMA (mm2) method of determining wire bundle size (see "CMA/ mm2 Calculation" on page 8-14). Using Table B (page 8-14, select the smallest size connector that will fit your total wire CMA (mm2) value. 3. Use Table C (page 8-15) to select the correct connector for AWG wire combinations.* For mm2 wire combinations use Table A to select a SolderGrip part number. 4. Verify that the wire bundle (with wire insulation) does not exceed the maximum diameter allowed for the connector you selected. Simply check the bundle's diameter against the maximum diameter that Table A (below) lists for that part. 5. Verify that the total amperage to be applied does not exceed the maximum amp rating for the part. Insulated and Sealed Closed-End Connectors (SGRS series) Insulated Closed-End Connectors (SGRP series) L L OA OA Sealing insert Table A - Product Dimensions and Part Number Descriptions Color Code SGRP-1 Green SGRP-2 Red SGRP-3 Blue SGRP-4 Yellow Part No. Color Code SGRS-1-58 Green SGRS-2-58 Red SGRS-3-58 Blue SGRS-4-58 Yellow Product Dimensions (Min.) Wire Range (Min.-Max.) OA CMA/mm2 1.370 .120 1400 - 4800 [34.8] [2.9] [0.7 - 2.4] 1.350 .150 4000 - 8000 [34.2] [3.7] [2.0 - 4.0] 1.610 .200 7000 - 16000 [41.0] [5.1] [3.5 - 8.0] 1.650 .270 15000 - 24000 [42.0] [6.8] [7.5 - 12.0] L Part No. Color Code SGRS-1 Green SGRS-2 Red SGRS-3 Blue SGRS-4 Yellow L 1.370 [34.8] 1.350 [34.2] 1.650 [42.0] 1.630 [41.5] Product Dimensions (Min.) Wire Range (Min.-Max.) OA CMA/mm2 0.130 1400 - 4800 [3.4] [0.7 - 2.4] 0.190 4000 - 8000 [4.8] [2.0 - 4.0] 0.290 7000 - 16000 [7.3] [3.5 - 8.0] 0.360 15000 - 24000 [9.1] [7.5 - 12.0] 8 Electrical Interconnect Products Part No. Product Dimensions (Min.) Wire Range (Min.-Max.) OA CMA/mm2 1.370 0.130 1400 - 4800 [34.8] [3.4] [0.7 - 2.4] 1.350 0.190 4000 - 8000 [34.2] [4.8] [2.0 - 4.0] 1.650 0.290 7000 - 16000 [42.0] [7.3] [3.5 - 8.0] 1.630 0.360 15000 - 24000 [41.5] [9.1] [7.5 - 12.0] L 8-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderGrip Closed End Connector Splices (Continued) CMA/mm2 Calculation To calculate the total circular mil or mm area of the wire bundle to be terminated, follow these steps: 2. In the workspace below, list the CMA or mm2 for each conductor in the bundle. (Table B provides the CMA of typical conductors.) 2 1. Choose either CMA or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. (Both measures provide the same results.) Wire Number 3. Add together the values listed in the workspace below to obtain the total area. 4. Use Table A to select the smallest terminator that will fit the total CMA (mm2). CMA mm2 1 2 3 4 5 6 7 8 9 10 Solder Grip Part No. Total CMA/mm2 Example OD Bundle 22 AWG/.38 CMA 754 Insulation 22 AWG/.38 CMA 754 Conductor 18 AWG/.95 CMA 1900 16 AWG/1.21 CMA 2426 Bundle diameter must not exceed 6.0 mm (0.24 in) for SGRP-2 or 0.18 mm (4.5 in) for SGRS-2 or SGRS-2-58 Total CMA = 5834 Total mm2 = 2.92 Correct part number (based on CMA of 5834 or mm2 of 2.92): SGRP-2, SGRS-2 or SGRS-2-58 Table B. CMA of Typical Copper Conductors AWG CMA mm2 30 112 0.05 28 177 0.09 26 304 0.15 24 475 0.24 22 754 0.38 20 1216 0.61 18 1900 0.95 16 2426 1.21 14 3831 1.92 12 5874 2.94 10 9354 4.74 8 16983 8.61 8-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderGrip Closed End Connector Splices (Continued) Table C. SolderGrip Wire Combinations Splashproof SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-3 Sealed SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-3-58 Wire Combinations 1 # 14 + 3 # 20 1 # 14 + 4 # 20 1 # 14 + 1 # 18 1 # 14 + 1 # 18 + 1 # 20 1 # 14 + 2 # 18 1 # 14 + 3 # 18 1 # 14 + 4 # 18 1 # 14 + 5 # 18 1 # 14 + 1 # 16 1 # 14 + 1 # 16 + 1 # 20 1 # 14 + 1 # 16 + 1 # 18 1 # 14 + 1 # 16 + 2 # 18 1 # 14 + 1 # 16 + 3 # 18 1 # 14 + 1 # 16 + 4 # 18 1 # 14 + 2 # 16 1 # 14 + 2 # 16 + 1 # 18 1 # 14 + 2 # 16 + 2 # 18 1 # 14 + 2 # 16 + 3 # 18 1 # 14 + 3 # 16 1 # 14 + 3 # 16 + 1 # 18 1 # 14 + 3 # 16 + 2 # 18 1 # 14 + 4 # 16 1 # 14 + 4 # 16 + 1 # 18 1 # 14 + 5 # 16 2 # 14 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 2 # 16 2 # 14 + 2 # 16 2 # 14 + 3 # 16 2 # 14 + 4 # 16 3 # 14 3 # 14 + 1 # 16 3 # 14 + 2 # 16 3 # 14 + 3 # 16 4 # 14 Splashproof SGRP-2 SGRP-3 SGRP-2 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-3 Sealed SGRS-2-58 SGRS-3-58 SGRS-2-58 SGRS-2-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-2 -58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 Wire Combinations 2 # 16 + 1 # 18 + 3 # 20 2 # 16 + 1 # 18 + 2 # 20 2 # 16 + 1 # 18 + 1 # 20 2 # 16 + 1 # 18 2 # 16 + 4 # 20 2 # 16 + 3 # 20 2 # 16 + 2 # 20 2 # 16 + 1 # 20 2 # 16 1 # 16 + 5 # 18 1 # 16 + 4 # 18 + 1 # 20 1 # 16 + 4 # 18 1 # 16 + 3 # 18 + 2 # 20 1 # 16 + 3 # 18 + 1 # 20 1 # 16 + 2 # 18 + 3 # 20 1 # 16 + 2 # 18 + 1 # 20 1 # 16 + 2 # 18 1 # 16 + 1 # 18 + 4 # 20 1 # 16 + 1 # 18 + 3 # 20 1 # 16 + 1 # 18 + 2 # 20 1 # 16 + 1 # 18 + 1 # 20 1 # 16 + 1 # 18 1 # 16 + 4 # 20 1 # 16 + 3 # 20 1 # 16 + 1 # 20 + 1 # 22 1 # 16 + 1 # 20 1 # 16 + 3 # 22 1 # 16 + 2 # 22 1 # 16 + 1 # 22 1 # 18 + 1 # 22 1 # 18 + 2 # 22 1 # 18 + 3 # 22 1 # 18 + 1 # 20 1 # 18 + 1 # 20 + 1 # 22 1 # 18 + 1 # 20 + 2 # 22 1 # 18 + 2 # 20 1 # 18 + 3 # 20 1 # 18 + 4 # 20 Splashproof SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-2 SGRP-2 SGRP-2 SGRP-1 SGRP-2 SGRP-2 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-2 SGRP-2 Sealed SGRS-3-58 SGRS-3-58 SGRS-2-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-2-58 SGRS-2-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-2 -58 SGRS-2-58 SGRS-3-58 SGRS-2-58 SGRS-2 -58 SGRS-2-58 SGRS-1-58 SGRS-2-58 SGRS-2-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-2-58 SGRS-2-58 8 Electrical Interconnect Products Wire Combinations 1 # 8 + 1 # 12 1 # 8 + 1 # 16 2 # 8 + 2 # 16 1 # 8 + 1 # 14 1 # 8 + 1 # 14 + 1 # 16 1 # 10 + 1 # 18 1 # 10 + 2 # 18 1 # 10 + 3 # 18 1 # 10 + 1 # 16 1 # 10 + 1 # 16 + 1 # 18 1 # 10 + 1 # 16 + 2 # 18 1 # 10 + 2 # 16 1 # 10 + 3 # 16 1 # 10 + 4 # 16 1 # 10 + 5 # 16 1 # 10 + 1 # 14 1 # 10 + 1 # 14 + 1 # 18 1 # 10 + 1 # 14 + 1 # 16 1 # 10 + 1 # 14 + 2 # 16 1 # 10 + 1 # 14 + 3 # 16 1 # 10 + 2 # 14 1 # 10 + 3 # 14 1 # 10 + 1 # 12 1 # 10 + 1 # 12 + 1 # 14 1 # 10 + 2 # 12 2 # 10 2 # 10 + 1 # 16 1 # 12 + 1 # 18 1 # 12 + 2 # 18 1 # 12 + 3 # 18 1 # 12 + 4 # 18 1 # 12 + 5 # 18 1 # 12 + 1 # 16 1 # 12 + 1 # 16 + 1 # 18 1 # 12 + 1 # 16 + 2 # 18 1 # 12 + 1 # 16 + 3 # 18 1 # 12 + 1 # 16 + 4 # 18 1 # 12 + 2 # 16 8-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderGrip Closed End Connector Splices (Continued) Table C. SolderGrip Wire Combinations (Continued) Wire Combinations 1 # 12 + 2 # 16 + 1 # 18 1 # 12 + 2 # 16 + 2 # 18 1 # 12 + 3 # 16 1 # 12 + 4 # 16 1 # 12 + 5 # 16 1 # 12 + 1 # 14 + 1 # 18 1 # 12 + 1 # 14 + 2 # 18 1 # 12 + 1 # 14 + 3 # 18 1 # 12 + 1 # 14 + 1 # 16 1 # 12 + 1 # 14 + 2 # 16 1 # 12 + 1 # 14 + 3 # 16 1 # 12 + 1 # 14 + 4 # 16 1 # 12 + 2 # 14 1 # 12 + 2 # 14 + 1 # 18 1 # 12 + 2 # 14 + 1 # 16 1 # 12 + 2 # 14 + 2 # 16 1 # 12 + 2 # 14 + 3 # 16 1 # 12 + 3 # 14 1 # 12 + 3 # 14 + 1 # 16 1 # 12 + 4 # 14 2 # 12 2 # 12 + 1 # 18 2 # 12 + 1 # 18 2 # 12 + 1 # 16 2 # 12 + 2 # 16 + 1 # 18 2 # 12 + 3 # 16 2 # 12 + 1 # 14 + 1 # 18 2 # 12 + 1 # 14 + 1 # 16 3 # 12 + 1 # 14 2 # 12 + 2 # 14 3 # 12 + 1 # 18 3 # 12 + 1 # 16 1 # 14 + 1 # 22 1 # 14 + 1 # 20 1 # 14 + 2 # 20 Splashproof SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-1 SGRP-2 SGRP-2 Sealed SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-1-58 SGRS-2-58 SGRS-2-58 Wire Combinations 4 # 14 + 1 # 16 4 # 14 + 2 # 16 5 # 14 5 # 14 + 1 # 16 1 # 16 + 3 # 18 1 # 16 + 2 # 18 + 2 # 20 1 # 16 + 5 # 20 1 # 16 + 2 # 20 6 # 16 5 # 16 + 1 # 18 5 # 16 + 1 # 20 5 # 16 4 # 16 + 2 # 18 4 # 16 + 1 # 18 + 1 # 20 4 # 16 + 1 # 18 4 # 16 + 2 # 20 4 # 16 + 1 # 20 4 # 16 3 # 16 + 3 # 18 3 # 16 + 2 # 18 + 1 # 20 3 # 16 + 2 # 18 3 # 16 + 1 # 18 + 2 # 20 3 # 16 + 1 # 18 + 1 # 20 3 # 16 + 1 # 18 3 # 16 + 3 # 20 3 # 16 + 2 # 20 3 # 16 + 1 # 20 3 # 16 2 # 16 + 4 # 18 2 # 16 + 3 # 18 + 1 # 20 2 # 16 + 3 # 18 2 # 16 + 2 # 18 + 2 # 20 2 # 16 + 2 # 18 + 1 # 20 2 # 16 + 2 # 18 -- Splashproof SGRP-4 SGRP-4 SGRP-4 SGRP-4 SGRP-3 SGRP-3 SGRP-3 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 -- Sealed SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-4-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 -- Wire Combinations 1 # 18 + 5 # 20 2 # 18 2 # 18 + 1 # 22 2 # 18 + 1 # 20 2 # 18 + 2 # 20 2 # 18 + 3 # 20 2 # 18 + 4 # 20 3 # 18 3 # 18 + 1 # 20 3 # 18 + 2 # 20 3 # 18 + 3 # 20 4 # 18 4 # 18 + 1 # 20 4 # 18 + 2 # 20 5 # 18 5 # 18 + 1 # 20 6 # 18 1 # 20 + 1 # 22 1 # 20 + 2 # 22 1 # 20 + 3 # 22 1 # 20 + 4 # 22 2 # 20 2 # 20 + 1 # 22 2 # 20 + 2 # 22 2 # 20 + 3 # 22 3 # 20 3 # 20 + 1 # 22 4 # 20 5 # 20 6 # 20 3 # 22 4 # 22 5 # 22 6 # 22 -- Splashproof SGRP-2 SGRP-1 SGRP-1 SGRP-2 SGRP-2 SGRP-2 SGRP-3 SGRP-2 SGRP-2 SGRP-3 SGRP-3 SGRP-2 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-3 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-1 SGRP-2 SGRP-2 SGRP-2 SGRP-1 SGRP-1 SGRP-1 SGRP-1 -- Sealed SGRS-2-58 SGRS-1-58 SGRS-1-58 SGRS-2-58 SGRS-2-58 SGRS-2-58 SGRS-3-58 SGRS-2-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-2-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-3-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-2-58 SGRS-2-58 SGRS-2-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 SGRS-1-58 -- 8-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderGrip Closed End Connector Splices (Continued) Product Characteristics Material Insulation Solder preform with flux (SGRS-X-58) Solder preform with flux (SGRP, SGRS) Sealing insert (SGRS-X-58, SGRS) Spiral wound insert Radiation-crosslinked, transparent heat-shrinkable polyvinylidene fluoride SN42Bi58, ROM1 flux per ANSI-J-STD-004 (RA flux). Sn 60 Pb 40, ROM1 flux per ANSI-J-STD-004 (RA flux). Hot melt adhesive Copper alloy Physical Dimensions Unit inches Method of test RB-109 Requirement See product dimensions. Electromechanical Dielectric withstand voltage Static heating Unit kilovolts degrees Method of test RB-109 RB-109 Typical values 2.0 Less than 50C rise Environmental* Insulation resistance after water immersion (SGRS only) Contact resistance after testing Unit megohms milliohms Method of test RB-109 RB-109 Requirement 100 Less than 6 milliohms Operating condition Temperature rating Voltage rating Unit -- volts Method of test -- -- Value -55C to 125C [-67F to 257F] 600 *Immersion resistance sealing is dependent on the wire combinations used. The user should test specific wire combinations. Refer to RB-109 TE specification for procedures. Approvals and Reference Documents Agency Approvals Reference documents UL, CUL E87681 TE Specification RB-109 for splices Specification Control Drawings Splices--Non Sealed (SGRP-X), Splices--Sealed (SGRS-X) Note: SGRS-X-58 is not UL approved. 8 The SolderGrip product is pushed onto the conductors with a twisting motion. With the product in place, installation can be completed with the proper selection and use of heating tools and reflectors. Electrical Interconnect Products Installation Refer to TE installation procedure RPIP-820-00 for detailed instructions and recommended reflector attachments. You will find ordering information for these tools in Section 10. Either of the following TE heating tools is recommended: HL1910E/HL2010E CV-1981 8-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices Product Facts Protects splices from water, condensation, salt, and corrosion Provides strain relief Protects against vibration in rugged environments Completely insulates and protects electrical connections Has adhesive lining for protection that is more reliable than conventional splices UL, CUL, and Lloyd's listed R Applications Automotive/truck wiring repair and maintenance. Marine electronics. Fleet maintenance. Automotive accessory installations. Commercial wiring (pumps/pools/spas). OEM automotive/truck/RV wire harness fabrication. Appliances. Specifications/Approvals Series D-406 -- Note: D406-0034 is not UL approved. Agency UL and CUL listed 91J4, File E87681 Lloyd's listed, File 65 247 HH 02-93 TE RB-107 -- L Product Dimensions Butt Splices OA min. D-406-0034 Butt Splice Dimensions A L Min. Nom. 3.00 [.118] 31.5 [1.24] Yellow 26-24 Wire Dimensions Insulation Insulation O.D. (Max.) O.D. (Min.) 3.00 [.118] 1.40 [.055] D-406-0001 D-406-0002 D-406-0003 3.70 [.146] 4.60 [.181] 6.50 [.255] Red Blue Yellow 22-18 16-14 12-10 3.70 [.146] 4.60 [.181] 6.50 [.255] Part No. Available in: Americas Europe Asia Pacific 31.5 [1.24] 31.5 [1.24] 37.5 [1.48] Color Conductor 1.40 [.055] 2.00 [.080] 2.80 [.110] 8-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices (Continued) Product Selection Process 1. Determine wire size. 2. Select part number. Product Characteristics (Typical) Wire Size AWG 26-24 22-18 16-14 12-10 Operating temperature Shrink ratio Physical properties Chemical properties Electrical properties mm2 Part No. Color 0.15-0.25 0.5-1.0 1.2-2.5 3-6 D-406-0034 D-406-0001 D-406-0002 D-406-0003 Yellow Red Blue Yellow -55C to 125C [-67F to 257F] Approximately 2:1 Cut-through resistance: 31 kg [70 lb] Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb]; yellow: 27.2 kg [60 lb] Not flame-retardant No cracking after heat aging for 168 h at 160C [320F] Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water Dielectric strength: 2500 Vac Insulation resistance: 1000 megohms at 100 Vdc Installation Requirements Installation For proper installation of these devices, the correct crimp tool and a heating tool with a reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tool are recommended. 1. Select splice of appropriate size. Strip wire 7.5 mm (5/16 in). Insert into crimp barrel. You will find ordering information for these tools in Section 10. Refer to TE installation procedure RPIP-821-00 for detailed instructions. 2. Crimp using AD-1522 crimp tool for preinsulated crimps. 8 Electrical Interconnect Products 3. Heat crimped splice with heat gun until tubing recovers and adhesive flows. 8-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices Product Facts One-piece product reduces inventory management Translucent tubing allows visual inspection Color coded for easy selection of correct AWG Dual wall polyethylene tubing provides strain relief and protection against environment Applications Alarms. Marine electronics. Mass transit signal wire. Telecom aerial splices. Traffic light junction boxes. Commercial wiring (pumps). Heavy industrial environments. Specifications/Approvals Series C203 TE D-5203 Product Dimensions Butt Splices L L OAmin. min. dia. A Part No. Available in: Americas Europe Asia Pacific C-203-01 C-203-02 C-203-03 Butt Splice Dimensions A L Min. Nom. 3.68 [.145] 31.75 [1.25] 4.57 [.180] 31.75 [1.25] 6.35 [.250] 38.10 [1.50] Color Conductor Red Blue Yellow 22-18 16-14 12-10 Wire Dimensions Insulation Insulation O.D. (Max.) O.D. (Min.) 3.56 [.140] 1.40 [.055] 4.45 [.175] 2.03 [.080] 6.22 [.245] -- 8-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices (Continued) Product Selection Process 1. Determine wire size. 2. Select part number. Product Characteristics (Typical) Wire Size AWG 22-18 16-14 12-10 mm2 Part No. Color 0.38-0.95 1.2-2.5 3-6 C-203-01 C-203-02 C-203-03 Red Blue Yellow Operating temperature Shrink ratio -55C to 125C [-67F to 257F] Approximately 2:1 Physical properties Wire pullout after crimping and recovery: red: 6.8 kg [15 lb]; blue: 18.14 kg [40 lb]; yellow: 22.7 kg [50 lb] Chemical properties Meets electrical test after conditioning in diesel fuel, brake fluid, ASTM fuel C and engine degreaser. Dielectric strength: 2500 Vac Insulation resistance: 1000 megohms at 100 Vdc Voltage rating: 600 Volts max. Electrical properties 8 Electrical Interconnect Products 8-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Cold Applied Splices The cold applied splice product line is designed as a single component in-line splice to provide high environmental protection to seal the termination from moisture and provide electrical isolation. If moisture is present, it can lead to insulation failure and breakdown of the electrical connection. In this product, sealing is achieved by replacing traditional methods, such as grommets, greases and tapes with a novel TE gel technology. The electrical isolation is provided by a polymer outer layer. Product Facts One-step termination and environmental protection No heating required for installation -- safe for use on fueled aircraft Reliable in a wide variety of environmental conditions Achieve environmental performance while maintaining: - Small profile - Electrical performance Easy installation and application flexibility Prevents water ingress under permanent pressure/weight Applications Environmental Materials Ideal for aerospace and defense application where performance and reliability is essential Temperature range: -65C to 150C Insulation sleeve: Transparent polyvinylidene fluoride Designed to provide an immersion resistant in-line splice on 1:1 wires - Wide range from 26 AWG to 12 AWG - Nickel-plated, silverplated, and tin-plated conductors Protects and seals on all conventional MIL spec and commercial wire insulation systems Standards & Specs Dielectric strength: 2,500 V Maximum Gel: Clear flame-retardant silicone based gel Fluid resistance: MIL-L-7808, MIL-L-23699, MIL-PRF-5605 (Hydraulic), MIL-A-8243, MIL-C-25769, and MIL-T-5624 (JP-5) Application Tooling Cold Applied Crimp Tool: AD-1381 Electrical Under qualification per M22520/44-01 Current rating as defined by the size of crimp, guage of wire and specification Mechanical - SAE-AMS-DTL-23053/8 (Insulation sleeve) Cold splice tensile strenth exceeds strength of spliced wire Under qualification for SAE AS81824 and AS81824/12 End caps: Thermoplastic, color coded Altitude immersion: 75,000 ft. Meets or exceeds the following: - SAE-AS81824/12 Metal crimp splice: Tin plated copper Insulation resistance: 5,000 Mega-ohms minimum AD-1381 or approved M22520/44-01 crimp tool must be used for proper installation of these devices Physical or Other Properties Cross-linked gel technology: Ordering Information - Proven gel sealing system Minimum order quantity: 500 pieces for all sizes - Versatile gel closure - Non-flowing gel AD-1381 Tool 8-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products Cold Applied Splices (Continued) Part Numbers Part Number Wire Range D-436-36-COLD 26-24-22-20 D-436-37-COLD 18-16 D-436-38-COLD 14-12 L1.0 [0.040] 36.8 [1.450] 38.7 [1.525] 38.7 [1.525] oA0.5 [0.020) 4.2 [0.165) 5.1 [0.200) 5.9 [0.235] oB0.25 [0.010] 2.0 [0.080] 2.9 [0.115] 3.8 [0.150] oC0.5 [0.020] 3.7 [0.145] 4.5 [0.175] 5.2 [0.205] E0.25 [0.010] 12.1 [0.475] 14.3 [0.565] 14.3 [0.565] J0.25 [0.010] 12.7 [0.500] 12.7 [0.500] 12.7 [0.500] End Cap Color Code (Both Ends) Red Blue Yellow Dimensions are in inches. L J (2 PLC) E OC OB OA 8 Electrical Interconnect Products 8-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing MiniSeal High-Performance, Immersion-Resistant Crimp Splices Product Facts Immersion-resistant crimp splices are on QPL for SAE-AS-81824 MIL-Spec approval Small size Light weight Insulation and strain relief Easy installation Applications Product Selection Process MiniSeal wire-to-wire splicing products offer solutions for hundreds of aerospace and defense applications. These environment-resistant splices provide excellent reliability, long term performance, MIL-S-81824/1 qualification, and a low installed cost. 1. Determine the type of splice required. MiniSeal crimp splices consist of a plated copper crimp barrel and a separate, heat-shrinkable, transparent sealing sleeve. They can be used on a combination of wires, from 1:1 to 10:10. MiniSeal splices are one of the smallest, lightest, and most environmentresistant splices available. They preserve the electrical integrity of the splice by preventing the penetration of liquids and the resulting chemical and galvanic corrosion. Table A provides the CMA of typical conductors. (Both CMA and mm give the same results, so choose either CMA or mm as your unit of measure for selection purposes and continue to use it for all your selection criteria.) 2 Stub (parallel) splice: 2 Butt (in-line) splice: 2. Determine which crimp barrel plating is required: Tin plating, recommended for tin or silverplated wire Nickel plating, recommended for nickel-plated wire, or silver-plated wire in applications above 150C [302F]. 4. Select the color code for the size crimp barrel required. Using Table B (page 8-23), select the crimp barrel--colorcoded red, blue, or yellow--for the CMA or mm you calculated. 3. Calculate the size of crimp barrel required. Using the CMA/mm2 worksheet on the next page, calculate the total cross section to be spliced by adding the circular mil area (CMA) or square millimeters (mm ) of each wire. 2 Stub splice: Add the CMA or mm of all wires together. 2 Butt splice: Calculate each side separately (see example on the worksheet). Available in: Americas Europe Asia Pacific 2 Stub splice: Select the barrel that will accommodate the total cross section. Butt splice: Select the smallest barrel that will accommodate the largest CMA/mm2 required. (Refer to the example in the worksheet for a more specific description.) If the CMA/mm2 of the smaller side of a butt splice is too small for the size barrel required to fit the larger side, increase the CMA/mm2 --either by doubling back one wire (stripping the conductor twice the length you would ordinarily strip it and then folding it back) or by adding a filler wire. 5. Determine the type of sealing sleeve required. Some wire insulations will not fit in the holes of the sealing sleeve inserts, so be sure to compare the internal diameter of each hole with the outer diameter of the wire(s) you intend to insert in that hole. To create a reliable seal, place a maximum of two wires in any hole of the sealing sleeve. 6. Select the part number. Turn to the MiniSeal part number selection tables (Tables C and D, page 8-23 and 8-24) and find the table for the type of splice (stub or butt) required. Using the appropriate table, find the crimp barrel size range and the size and number of wires for your application. Then select the part number for the type of plating required. The color code accompanying that part number should match the color code you arrived at in Table B, confirming that the part number you have selected is correct. 8-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued) Table A. CMA of Typical Conductors 7 28 177 0.09 Strands AWG CMA mm2 Table B. Crimp Barrel Color Code Selection 19 26 304 0.15 19 24 475 0.24 CMA Range 304-1510 1058-2680 2375-6755 19 22 754 0.38 19 20 1216 0.61 19 18 1900 0.95 19 16 2426 1.21 1:1 Splice (AWG Size) 26-20 20-16 16-12 19 14 3831 1.92 37 12 5874 2.94 Color Code Red Blue Yellow Example: CMA/mm2 Worksheet The other side, where the CMA for AWG 18 is 1900, is calculated as: Application: A butt splice with three AWG 22 wires in one side and one AWG 18 wire in the other side: CMA = 1 x 1900 = 1900 The CMA for AWG 22 wire in Table A is 754. Using Table B to select the smallest crimp barrel that will easily fit 2262 CMA, the blue barrel is the correct choice. Side one is therefore calculated as follows: CMA = 3 x 754 = 2262 Wire Number CMA mm2 1 2 3 4 5 6 8 7 8 10 Electrical Interconnect Products 9 Part Number: Total Table C. Stub (Parallel) Splices Part No. Illustration Crimp Barrel Size Range CMA Min.-Max. Tin Plated Nickel Plated D-436-0128 Red D-436-0119 Red 304-1510 D-436-58 Blue D-436-75 Blue 1058-2680 D-436-59 Yellow D-436-76 Yellow 2375--6755 D-436-60 Blue D-436-77 Blue 1058-2680 D-436-61 Yellow D-436-78 Yellow 2375-6755 I.D.dimensions Side 1 Sealing Insert 2.16 [.085] 4.56 [.180] 4.56 [.180] 2.03 [.080] 2.03 [.080] Side 2 Max. No. of Wires Sealing Insert 2 2 1.01 [.040] 2.28 [.090] 2 Max. No. of Wires 2 2 2 2.28 [.090] 10 (2 per hole) 10 (2 per hole) 2 6.35 [.250] 2 6.35 [.250] 8-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued) Table D. Butt (in-line) splices Illustration Part No. Crimp Barrel Size Range CMA Min.-Max. Tin Plated Nickel Plated D-436-36* Red D-436-82 D-200-82 Red D-436-83 D-200-83 Blue D-436-84 D-200-84 Yellow 1058-2680 D-436-0110 Red D-436-85 Red 304-1510 D-436-52 Blue D-436-86 Blue 1058-2680 D-436-53 Yellow D-436-87 Yellow 2375-6755 D-436-0115 Red D-436-88 Red 304-1510 D-436-42 Blue D-436-89 Blue 1058-2680 D-436-43 Yellow D-436-90 Yellow 2375-6755 D-436-37* Blue D-436-38* Yellow I.D.dimensions Side 1 Sealing Insert Side 2 Max. No. of Wires 304-1510 Sealing Insert 2 2.16 [.085] Max. No. of Wires 2 2.16 [.085] 2 2.79 [.110] 2375-6755 2.79 [.110] 2 4.32 [.170] 2 2 4.32 [.170] 6 2.36 [.093] 2 4.06 [.160] 2.36 [.093] 6 (2 per hole) 4.06 [.160] 2 2.36 [.093] 6 (2 per hole) 4.06 [.160] 2.36 [.093] 6 (2 per hole) 2.36 [.093] 6 (2 per hole) 2.36 [.093] 6 (2 per hole) 2.36 [.093] 6 (2 per hole) 2.36 [.093] 6 (2 per hole) 2.36 [.093] 6 (2 per hole) 2 *Qualified to MIL-S-81824/1. Table E. Crimp Barrel Only Type Butt (in-line) Butt (in-line) Butt (in-line) Stub (Parrel) Stub (Parrel) Stub (Parrel) Color Code Red Blue Yellow Red Blue Yellow Tin-Plated D-609-06 D-609-07 D-609-08 D-609-03 D-609-04 D-609-05 Nickel Plated D-609-09 D-609-10 D-609-11 D-609-12 D-609-13 D-609-14 Crimp Barrel Size Range CMA Min. - Max. 304-1510 1058-2680 2350-6755 304-1510 1058-2680 2350-6755 Table F. Sealing Sleeve Only L max. A min. Part No. D-436-0096 D-436-0097 D-436-0098 Color Code Red Blue Yellow L Max. 29.2 [1.15] 29.2 [1.15] 29.2 [1.15] A Min. 2.16 [0.085] 2.8 [0.110] 4.32 [0.170] 8-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued) Product Characteristics Specifications/Approvals Installation Material Insulation Crimp barrel Meltable inserts Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride (D-436) Tin- or nickel-plated copper Meltable thermoplastic (D-436) Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating Insulation resistance 6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire Exceeds strength of conductor 2.5 kV -55C to 150C [-67F to 302F] (D-436 Series) 5000 megohms Military SAE-AS-81824/1 for D-436-36/37/38 Series D-436 For proper installation of these devices, the correct crimp tool (TE part number AD-1377) and a heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: HL1910E/HL2010E AA-400 Super Heater You will find ordering information for these tools in Section 10. Refer to TE installation procedure RCPS-200-20 for detailed instructions and recommended reflector attachments. 8 Electrical Interconnect Products 8-27 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products 200 MiniSeal High-Performance, Immersion-Resistant Crimp Splices Product Facts Immersion-resistant crimp splices while meeting all requirements of SAE-AS-81824/1 (modified for 200C applications) Small size Light weight Transparent heat-shrinkable insulation sleeve provides environmental protection and strain relief Splices provide sealing to unetched wire insulations No need to staffer wire splices Available in: Americas Europe Asia Pacific In-line nickel plated sealed crimp splices for 200C applications were developed for the growing needs of high temperature applications in the aerospace and defense industry. MiniSeal wire-to-wire splicing products are ideal for aerospace and defense applications where performance, reliability or size reduction is essential. 200C MiniSeal crimp splices provides the smallest, lightest, and the most environmental-resistant splices available, while meeting all requirements of SAE-AS81824/1 (modified for 200C applications). Designed to provide an immersion resistant in-line splice on 1:1 wires for the following: wire range from 26 AWG to 12 AWG; nickel-plated conductors and insulation rated for at least 135C. Applications 8-28 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Electrical Interconnect Products 200 MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued) Product Characteristics Material Insulation Heat-shrinkable, transparent blue, radiation cross-linked modified fluoropolymer Base Metal: Copper alloy 101 or 102 per ASTM B75 Plating: Nickel per SAE AMS-QQ-N-290 Color Code: see table below Environment resistant modified thermoplastic fluoroelastomer Color: Light blue Crimp splicer Meltable rings Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating Insulation resistance Specifications/Approvals 6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire Exceeds strength of conductor 2.5 kV -55C to 200C [-67F to 392F] 5000 megohms Series D-200 Military Meets the requirements of SAE-AS-81824 Part Numbers Part No. D-200-82 D-200-83 D-200-84 Color Code Red Blue Yellow Part Number D17660-000 A36675-000 C60253-000 Product Dimensions Product Rev. Crimp Splicer C D 12.95 (0.510) 12.45 (0.490) 14.86 (0.585) 14.35 (0.565) 14.86 (0.585) 14.35 (0.565) 6.22 (0.245) 5.72 (0225) 7.11 (0.280) 6.60 (0.260) 7.11 (0.280) 6.60 (0.260) Product Name D-200-82 D-200-83 MIL Spec Equivalent Size M81824/1-1 M81824/1-2 Wire Range 26-20 20-16 Wgt. Lbs/Mpc max. 1.02 1.61 D-200-84 M81824/1-3 16-12 2.72 E max. 0.38 (0.015) 0.51 (0.020) 1.27 (0.050) 8 Color Code Electrical Interconnect Products I.D.* a. min oA oB b. max 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) D-200-82 A 0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) D-200-83 A 0.64(0.025) 1.63 (0.064) 2.57 (0.101) 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) D-200-84 A 0.64 (0.025) 2.46 (0.097) 3.73 (0.147) *I.D.: a- As received; b- After unrestricted recovery thru meltable insert. Product Name Red Blue Yellow 8-29 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects Introduction TE insulated electrical terminal products provide reliable, repeatable, and rugged examples of terminals available. We start on the front end with terminal sizes and configurations that meet or exceed industry standards in terms of material selection, surface treatment, and electrical performance. Here the comparison stops. What separates Raychem brand products from the rest of the industry are the materials and termination techniques used on the back end of the products, which provide unparalleled value. damage, provides strain relief, and protects against vibration damage. DuraSeal products are simple and quick to install using a crimp tool and a heat source. They accommodate a wide range of wire sizes and are colorcoded for easy identification, yet are transparent for visual inspection of the finished splice. Products include: DuraSeal heat-shrinkable nylon crimp products, which protect against water, condensation, salt, and corrosion. Their tough, heat-shrinkable nylon tubing resists abrasion and cut-through SolderGrip heat-shrinkable twist-on products, which utilize a spiral copper coil that grips and compresses the conductors and allows a prefluxed solder ring to flow to the center of the splicing area, resulting in a highly reliable, repeatable joint. SolderGrip terminals use a durable polyvinylidene fluoride heat-shrinkable tubing that protects the electrical joint and provides insulation and strain relief. The SolderGrip technology is a reliable means of terminating more than two conductors time after time. SolderGrip terminals can terminate a variety of conductor types (solid and stranded) and platings. Terminations on more than eight individual conductors in a single joint have been successfully demonstrated using this product. DuraSeal product delivers protected electrical joints on industry standard terminals and is suitable for harsh environments. 8-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects Product Facts Resistance to moisture and abrasion Strain relief Protection from wire pull-out Easy installation UL and CUL listed R Applications DuraSeal products insulate and protect electrical connections from mechanical abuse, wire pull-out, and abrasion while resisting water, salt, and other contaminant's. Approvals and Reference Documents Agency approvals Reference documents Available in: Americas Europe Asia Pacific DuraSeal devices accommodate wire gauge sizes 22 to 10. They are color-coded for easy identification of gauge sizes, yet transparent for inspection of the finished splice. 8 Electrical Interconnect Products DuraSeal devices provide a tough, environmentally sealed wire connection. Their crimp barrel or terminal, encased in rugged, heat-shrinkable nylon tubing lined with a special hot-melt adhesive, resists damage from abrasions and cuts. DuraSeal devices retain flexibility and impactresistance long after similar products have become brittle. UL listed component, file E87681, terminals except quick connect terminals; file E157833, quick connect terminals TE specifications RB-108, Specification DuraSeal crimp terminals DuraSeal selection guide (H54153) DuraSeal installation guidelines (H54154) 8-31 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Product Characteristics Physical Electrical Chemical Environmental (Fluid) Operating conditions Property Dimensions Tensile strength Unit Inches Pounds Requirement None 8 to 40 lbs depending on AWG Method of Test See product dimensions UL486C, IEC512-8 Property Voltage drop Insulation resistance Dielectric withstand voltage Unit Millivolts Megohms Kilovolts Typical value Less than equal length of wire 103 min. 2.5 Method of Test MIL-S-81824, IEC512-2 MIL-STD-202 method 302 MIL-STD-202F method 301, IEC512-2 Property Diesel fuel Brake fluid Antifreeze 5% salt water Motor oil Humidity Immersion Vibration Bending Thermal shock Heat aging (168h @ 85C [185F) Salt spray Temperature rating Minimum shrink temperature Voltage rating Unit Requirement Method of Test ASTM D 3032, ESA-603D -- Meet electrical test listed above after conditioning. -- Meet electrical test listed above after conditioning. -- -55C to +125C [-67F to -257F] 180C [356F] 600 Volt max MIL-STD-202F method 106, IEC68-2-30 MIL-STD-202F condition C, IEC68-2-14 test NC MIL-STD-202F method 201, IEC68-2-6 UL486C, IEC512-8 MIL-STD-202F method 107, IEC68-2-14 test N MIL-STD-202F, IEC68-2-2 MIL-STD-202F method 101, IEC68-2-11 None None None Fork Terminals L max. OA min. OB nom. C nom. Fork Terminal Dimensions Part No. B-106-2401 B-106-2402 B-106-2403 B-106-2502 B-106-2503 A Min. 3.81 4.57 6.35 4.57 6.35 [.15] [.18] [.25] [.18] [.25] Stud Size Metric Imperial M4 8 M4 8 M4 8 M5 10 M5 10 C Nom. 7.87 [.31] 7.87 [.31] 7.87 [.31] 9.91 [.39] 9.91 [.39] L Max. 32.00 35.05 38.10 35.05 40.15 [1.26] [1.38] [1.50] [1.38] [1.58] Color Insulation Conductor (AWG) Red Blue Yellow Blue Yellow 22-18 16-14 12-10 16-14 12-10 Wire Dimensions Insulation O.D. O.D. (Min.) (Max.) 3.81 4.45 6.35 4.45 6.35 [.150] [.175] [.250] [.175] [.250] 1.40 2.00 2.79 2.00 2.79 [.055] [.080] [.110] [.080] [.110] 8-32 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Ring Terminals L max. OA min. Part No. B-106-1401 B-106-1501 B-106-1601 B-106-1801 B-106-1991 B-106-1402 B-106-1502 B-106-1602 B-106-1802 B-106-1992 B-106-1403 B-106-1503 B-106-1603 B-106-1803 B-106-1993 B nom. Ring Terminal Dimensions A Min. 3.81 3.81 3.81 3.81 3.81 4.57 4.57 4.57 4.57 4.57 6.35 6.35 6.35 6.35 6.35 [.15] [.15] [.15] [.15] [.15] [.18] [.18] [.18] [.18] [.18] [.25] [.25] [.25] [.25] [.25] Stud Size Metric Imperial M4 8 M5 10 M6 1/4 M8 5/16 M10 3/8 M4 8 M5 10 M6 1/4 M8 5/16 M10 3/8 M4 8 M5 10 M6 1/4 M8 5/16 M10 3/8 C Nom. 7.88 9.91 11.94 13.97 17.78 7.88 9.91 11.94 13.97 17.78 7.88 9.91 11.94 13.97 17.78 [.31] [.39] [.47] [.55] [.70] [.31] [.39] [.47] [.55] [.70] [.31] [.39] [.47] [.55] [.70] Color L Max. 32.00 34.04 36.07 39.12 43.18 33.02 35.05 36.58 40.13 43.94 38.10 40.13 41.66 45.21 46.99 [1.26] [1.34] [1.42] [1.54] [1.70] [1.30] [1.38] [1.44] [1.58] [1.73] [1.50] [1.58] [1.64] [1.78] [1.85] Red Red Red Red Red Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow OC nom. Wire Dimensions Insulation Insulation Conductor O.D. (AWG) (Max.) 22-18 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 12-10 3.81 3.81 3.81 3.81 3.81 4.45 4.45 4.45 4.45 4.45 6.35 6.35 6.35 6.35 6.35 [.150] [.150] [.150] [.150] [.150] [.175] [.175] [.175] [.175] [.175] [.250] [.250] [.250] [.250] [.250] O.D. (Min.) 1.40 1.40 1.40 1.40 1.40 2.00 2.00 2.00 2.00 2.00 2.79 2.79 2.79 2.79 2.79 [.055] [.055] [.055] [.055] [.055] [.080] [.080] [.080] [.080] [.080] [.110] [.110] [.110] [.110] [.110] 8 Electrical Interconnect Products 8-33 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Push-on Terminals L max. C nom. A min. B nom. Push-on Terminal Dimensions Part No. B-106-3631 B-106-3632 B-106-3633 B-106-3281 B-106-3481 Tab Size (inches) .250 x .032 .250 x .032 .250 x .032 .110 x .020 .187 x .020 A Min. 3.81 4.57 6.35 3.81 3.81 [.150] [.180] [.250] [.150] [.150] B Nom. 6.35 6.35 6.35 2.79 4.75 [.250] [.250] [.250] [.110] [.187] C Nom. .81 .81 .81 .51 .51 [.032] [.032] [.032] [.020] [.020] L Max. 30.48 32.00 33.02 22.86 30.48 [1.200] [1.260] [1.300] [.900] [1.200] Color Red Blue Yellow Red Red Wire Dimensions Insulation Insulation Conductor O.D. O.D. (AWG) (Min.) (Max.) 22-18 3.81 [.150] 1.40 [.055] 16-14 4.45 [.175] 2.00 [.080] 12-10 6.35 [.250] 2.79 [.110] 22-18 3.81 [.150] 1.40 [.055] 22-18 3.81 [.150] 1.40 [.055] Tab Terminals L max. C nom. OA min. B nom. Tab Terminal Dimensions Part No. B-106-4631 B-106-4632 Tab Size (inches) .250 x .032 .250 x .032 A Min. B Nom. C Nom. L Max. Color Insulation Conductor (AWG) 3.81 [.150] 4.57 [.180] 6.35 [.250] 6.35 [.250] .81 [.032] .81 [.032] 30.48 [1.20] 32.00 [1.26] Red Blue 22-18 16-14 Wire Dimensions Insulation O.D. O.D. (Min.) (Max.) 3.81 [.150] 1.40 [.055] 4.45 [.175] 2.00 [.080] 8-34 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Pin Terminals L max. OA min. OB Wire Dimensions Insulation O.D. (Max.) 3.81 [.150] Pin Terminal Dimensions Part No. B-106-6201 A Min. B Nom. L Max. Color Conductor (AWG) 3.81 [.150] 2.00 [.080] 30.99 [1.220] Red 22-18 Insulation O.D. (Min.) 1.40 [.055] Bullet Terminals L max. Fig. 1 B nom. OA min. L max. Fig. 2 OA min. OC min. OB Bullet Terminal Dimensions Part No. Fig. Type B-106-7401 B-106-7502 B-106-8401 B-106-8502 1 1 2 2 M M F F A Min. 3.81 4.57 3.81 4.57 [.150] [.180] [.150] [.180] B Nom. 3.81 5.08 3.81 5.08 [.150] [.200] [.150] [.200] C Min. -- -- 5.59 [.220] 6.10 [.240] L Max. 33.53 34.54 30.48 32.51 [1.32] [1.36] [1.20] [1.28] Color Conductor (AWG) Red Blue Red Blue 22-18 16-14 22-18 16-14 Wire Dimensions Insulation Insulation O.D. O.D. (Max.) (Min.) 3.81 [.150] 1.40 [.055] 4.45 [.175] 2.00 [.080] 3.81 [.150] 1.40 [.055] 4.45 [.175] 2.00 [.080] 8 Electrical Interconnect Products 8-35 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects DuraSeal Heat-Shrinkable Environmentally Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued) Product Characteristics (Typical) Operating temperature Shrink ratio Physical properties Chemical properties Electrical properties -55C to 125C [-67F to 257F] Approximately 2:1 Cut-through resistance: 31.7 kg [70 lb] Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb]; yellow: 27.2 kg [60 lb] Not flame-retardant No cracking after heat aging for 168 hr at 160C [320F] Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water Dielectric strength: 1000 V Insulation resistance: 10 megohms Specifications/Approvals Series B-106 Installation Agency UL and CUL 91J4, File E87681 Lloyd's listed, File 65 247 HH 02-93 UL and CUL E157833 (B-106-3XXX/B-106-4XXX) TE RB-108 1. Select appropriate size. For terminal and disconnect terminations, strip wire 6.5 mm (1/4 inch). 2. Crimp using AD-1522 crimp tool for preinsulated crimps. 3. Heat terminal or disconnect with heat gun until tubing recovers and adhesive flows. Avoid heating ring or fork metallic parts. For proper installation of these devices, the correct crimp tool and heating tool with reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tools are recommended. You will find ordering information for these tools in Section 10. Refer to TE installation procedure RPIP-684-00 for detailed instructions. 8-36 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects SolderGrip Self-Fixturing Insulated Terminals Product Facts Transparent insulation sleeve provides encapsulation, inspectability, strain relief, and insulation Spiral copper coil grips and compresses the conductors for optimum solder connection Prefluxed solder preform provides a controlled soldering process. One-piece design for easy installation Accommodates a wide variety of conductor types, quantities, sizes, and plating types unmatched by any other termination technique Parts meet the performance requirements of MIL-T-7928G Product option Product Series SGRT Environmental Protection Splashproof (not RoHS compliant) Product Selection Process 1. Determine the wire combination (number of wires and size) of the wire bundle you wish to terminate. Applications Used for terminating multiple wires to terminals. 3. Determine the correct stud size. Table A. Part Number Selection Available in: Americas Europe Asia Pacific 5. Verify that the wire bundle (with wire insulation) does not exceed the maximum diameter allowed for the part you selected. Simply check the bundle's diameter against the maximum diameter that Table A lists for that part. SolderGrip Part No. Stud Size Maximum Bundle Diameter Maximum Amp Rating SGRT-1-02 2 [2] 4.1 [.161] 12.5 A SGRT-2-03 3 [6] 5.0 [.195] 15 A SGRT-2-04 4 [8] -- 15 A SGRT-2-05 5 [10] -- 15 A SGRT-2-06 6 [1/4] -- 15 A SGRT-3-06 6 [1/4] 6.5 [.255] 33 A SGRT-3-08 8 [5/16] -- 33 A SGRT-4-06 6 [1/4] 9.0 [.355] 56 A SGRT-4-08 8 [5/16] -- 56 A 6. Verify that the total amperage to be applied does not exceed the maximum amp rating for the part as specified in Table A. *If the wire combination is not listed in Table B, use the CMA (mm2) method of determining wire bundle size (see "CMA/mm2 Calculation" on page 8-36). 8 Using Table B, select the smallest size part that will fit your total wire CMA (mm2) value. Wire Range (Min.-Max.) CMA [mm2] 1400-5000 [0.7-2.5] 2400-6000 [1.2-3.0] 2400-6000 [1.2-3.0] 2400-6000 [1.2-3.0] 2400-6000 [1.2-3.0] 5000-13,200 [2.5-6.6] 5000-13,200 [2.5-6.6] 12,000-22,400 [6.0-11.2] 12,000-22,400 [6.0-11.2] Electrical Interconnect Products 2. Use Table C to select the correct terminal for AWG wire combination.* Example: For connecting a bundle with one 12 AWG wire (1 #12) and two 18 AWG wires (+ 2 #18) to a terminal, you need an SGRT-4-XX terminal. 4. Select the correct part number from Table A for that stud size in the terminal series and size you selected in Step 2. Example: If the stud size is 1/4, select part number SGRT-4-06. Typical Length 38 [1 1/2] 38 [1 1/2] 38 [1 1/2] 38 [1 1/2] 38 [1 1/2] 44.5 [1 3/4] 51.0 [2] 44.5 [1 3/4] 51 [2] Maximum bundle diameter is measured over wire insulation. 8-37 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects SolderGrip Self-Fixturing Insulated Terminals (Continued) CMA/mm2 Calculation To calculate the total circular mil or mm2 area of the wire bundle to be terminated, follow these steps: 1. Choose either CMA or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. (Both measures provide the same results.) 3. Add together the values listed in the workspace below to obtain the total area. 4. Use Table A to select the smallest terminator that will fit the total CMA (mm2). 2. In the workspace below, list the CMA or mm2 for each conductor in the bundle. (Table B provides the CMA of typical conductors.) Wire Number CMA mm2 1 2 3 4 5 6 7 8 9 10 Solder Grip Part No. Total CMA/mm2 Example 22 AWG/.38 CMA 754 OD Bundle Insulation 22 AWG/.38 CMA 754 Conductor 18 AWG/.95 CMA 1900 16 AWG/1.21 CMA 2426 Total CMA = 5834 Total mm2 = 2.92 Correct part number (based on CMA of 5834 or mm2 of 2.92): SGRT-2-XX if bundle OD is less than 5.0 mm (0.195 in). Bundle diameter must not exceed 5.0 mm [0.195 in] for this example 8-38 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects SolderGrip Self-Fixturing Insulated Terminals (Continued) Table B. CMA of Typical Copper Conductors Strands AWG CMA mm2 7 28 177 0.09 19 26 304 0.15 19 24 475 0.24 19 22 754 0.38 19 20 1216 0.61 19 18 1900 0.95 19 16 2426 1.21 19 14 3831 1.92 37 12 5874 2.94 Table C. SolderGrip Wire Combinations (see Table A for Terminal Size [-XX]) Part No. SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX Wire Combinations 1 # 12 + 1 # 16 + 4 # 18 1 # 12 + 2 # 16 1 # 12 + 2 # 16 + 1 # 18 1 # 12 + 2 # 16 + 2 # 18 1 # 12 + 3 # 16 1 # 12 + 4 # 16 1 # 12 + 5 # 16 1 # 12 + 1 # 14 + 1 # 18 1 # 12 + 1 # 14 + 2 # 18 1 # 12 + 1 # 14 + 3 # 18 1 # 12 + 1 # 14 + 1 # 16 1 # 12 + 1 # 14 + 2 # 16 1 # 12 + 1 # 14 + 3 # 16 1 # 12 + 1 # 14 + 4 # 16 1 # 12 + 2 # 14 1 # 12 + 2 # 14 + 1 # 18 1 # 12 + 2 # 14 + 1 # 16 1 # 12 + 2 # 14 + 2 # 16 1 # 12 + 2 # 14 + 3 # 16 1 # 12 + 3 # 14 1 # 12 + 3 # 14 + 1 # 16 1 # 12 + 4 # 14 2 # 12 + 1 # 18 2 # 12 + 1 # 16 2 # 12 + 2 # 16 + 1 # 18 2 # 12 + 3 # 16 2 # 12 + 1 # 14 + 1 # 18 2 # 12 + 1 # 14 + 1 # 16 2 # 12 + 2 # 14 3 # 12 + 1 # 18 3 # 12 + 1 # 16 3 # 12 + 1 # 14 1 # 14 1 # 14 + 1 # 22 1 # 14 + 1 # 20 1 # 14 + 2 # 20 1 # 14 + 3 # 20 Part No. SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX Wire Combinations 1 # 14 + 4 # 20 1 # 14 + 1 # 18 1 # 14 + 1 # 18 + 1 # 20 1 # 14 + 2 # 18 1 # 14 + 3 # 18 1 # 14 + 4 # 18 1 # 14 + 5 # 18 1 # 14 + 1 # 16 1 # 14 + 1 # 16 + 1 # 20 1 # 14 + 1 # 16 + 1 # 18 1 # 14 + 1 # 16 + 2 # 18 1 # 14 + 1 # 16 + 3 # 18 1 # 14 + 1 # 16 + 4 # 18 1 # 14 + 2 # 16 1 # 14 + 2 # 16 + 1 # 18 1 # 14 + 2 # 16 + 2 # 18 1 # 14 + 2 # 16 + 3 # 18 1 # 14 + 3 # 16 1 # 14 + 3 # 16 + 1 # 18 1 # 14 + 3 # 16 + 2 # 18 1 # 14 + 4 # 16 1 # 14 + 4 # 16 + 1 # 18 1 # 14 + 5 # 16 2 # 14 2 # 14 2 # 14 2 # 14 2 # 14 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 1 # 16 2 # 14 + 2 # 16 2 # 14 + 2 # 16 2 # 14 + 3 # 16 2 # 14 + 4 # 16 3 # 14 Part No. SGRT-3-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-3-XX 8 Electrical Interconnect Products Wire Combinations 1#8 1 # 8 + 1 # 16 2 # 8 + 2 # 16 1 # 8 + 1 # 14 1 # 10 1 # 10 + 1 to 3 # 18 1 # 10 + 2 # 18 1 # 10 + 3 # 18 1 # 10 + 1 # 16 1 # 10 + 1 # 16 + 1 # 18 1 # 10 + 1 # 16 + 2 # 18 1 # 10 + 2 # 16 1 # 10 + 3 # 16 1 # 10 + 4 # 16 1 # 10 + 5 # 16 1 # 10 + 1 # 14 1 # 10 + 1 # 14 + 1 # 18 1 # 10 + 1 # 14 + 1 # 16 1 # 10 + 1 # 14 + 2 # 16 1 # 10 + 1 # 14 + 3 # 16 1 # 10 + 2 # 14 1 # 10 + 3 # 14 1 # 10 + 1 # 12 1 # 10 + 1 # 12 + 1 # 14 1 # 10 + 2 # 12 2 # 10 2 # 10 + 1 # 16 1 # 12 1 # 12 + 1 # 18 1 # 12 + 2 # 18 1 # 12 + 3 # 18 1 # 12 + 4 # 18 1 # 12 + 5 # 18 1 # 12 + 1 # 16 1 # 12 + 1 # 16 + 1 # 18 1 # 12 + 1 # 16 + 2 # 18 1 # 12 + 1 # 16 + 3 # 18 8-39 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects SolderGrip Self-Fixturing Insulated Terminals (Continued) Table C. SolderGrip Wire Combinations (see Table A for Terminal Size [-XX]) (Continued) Wire Combinations 3 # 14 + 1 # 16 3 # 14 + 2 # 16 3 # 14 + 3 # 16 4 # 14 4 # 14 + 1 # 16 4 # 14 + 2 # 16 5 # 14 5 # 14 + 1 # 16 1 # 16 1 # 16 + 1 # 22 1 # 16 + 2 # 22 1 # 16 + 3 # 22 1 # 16 + 1 # 20 1 # 16 + 1 # 20 + 1 # 22 1 # 16 + 2 # 20 1 # 16 + 3 # 20 1 # 16 + 4 # 20 1 # 16 + 5 # 20 1 # 16 + 1 # 18 1 # 16 + 1 # 18 + 1 # 20 1 # 16 + 1 # 18 + 2 # 20 1 # 16 + 1 # 18 + 3 # 20 1 # 16 + 1 # 18 + 4 # 20 1 # 16 + 2 # 18 1 # 16 + 2 # 18 + 1 # 20 1 # 16 + 2 # 18 + 2 # 20 1 # 16 + 2 # 18 + 3 # 20 1 # 16 + 3 # 18 1 # 16 + 3 # 18 + 1 # 20 1 # 16 + 3 # 18 + 2 # 20 1 # 16 + 4 # 18 1 # 16 + 4 # 18 + 1 # 20 1 # 16 + 5 # 18 2 # 16 2 # 16 + 1 # 20 2 # 16 + 2 # 20 2 # 16 + 3 # 20 Part No. SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX Wire Combinations 2 # 16 + 4 # 20 2 # 16 + 1 # 18 2 # 16 + 1 # 18 + 1 # 20 2 # 16 + 1 # 18 + 2 # 20 2 # 16 + 1 # 18 + 3 # 20 2 # 16 + 2 # 18 2 # 16 + 2 # 18 + 1 # 20 2 # 16 + 2 # 18 + 2 # 20 2 # 16 + 3 # 18 2 # 16 + 3 # 18 + 1 # 20 2 # 16 + 4 # 18 3 # 16 3 # 16 + 1 # 20 3 # 16 + 2 # 20 3 # 16 + 3 # 20 3 # 16 + 1 # 18 3 # 16 + 1 # 18 + 1 # 20 3 # 16 + 1 # 18 + 2 # 20 3 # 16 + 2 # 18 3 # 16 + 2 # 18 + 1 # 20 3 # 16 + 3 # 18 4 # 16 4 # 16 + 1 # 20 4 # 16 + 2 # 20 4 # 16 + 1 # 18 4 # 16 + 1 # 18 + 1 # 20 4 # 16 + 2 # 18 5 # 16 5 # 16 + 1 # 20 5 # 16 + 1 # 18 6 # 16 1 # 18 + 1 # 22 1 # 18 + 2 # 22 1 # 18 + 3 # 22 1 # 18 + 1 # 20 1 # 18 + 1 # 20 + 1 # 22 -- Part No. SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-4-XX SGRT-3-XX SGRT-4-XX SGRT-4-XX SGRT-4-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX -- Wire Combinations 1 # 18 + 1 # 20 + 2 # 22 1 # 18 + 2 # 20 1 # 18 + 3 # 20 1 # 18 + 4 # 20 1 # 18 + 5 # 20 2 # 18 2 # 18 + 1 # 22 2 # 18 + 1 # 20 2 # 18 + 2 # 20 2 # 18 + 3 # 20 2 # 18 + 4 # 20 3 # 18 3 # 18 + 1 # 20 3 # 18 + 2 # 20 3 # 18 + 3 # 20 4 # 18 4 # 18 + 1 # 20 4 # 18 + 2 # 20 5 # 18 5 # 18 + 1 # 20 6 # 18 1 # 20 + 2 # 22 1 # 20 + 3 # 22 1 # 20 + 4 # 22 2 # 20 2 # 20 + 1 # 22 2 # 20 + 2 # 22 2 # 20 + 3 # 22 3 # 20 3 # 20 + 1 # 22 4 # 20 5 # 20 6 # 20 4 # 22 5 # 22 6 # 22 -- Dimensions are in millimeters unless otherwise specified. Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 Part No. SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX SGRT-3-XX SGRT-3-XX SGRT-2-XX SGRT-2-XX SGRT-2-XX -- 8-40 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. USA: +1 (800) 522-6752 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects SolderGrip Self-Fixturing Insulated Terminals (Continued) The SolderGrip product is pushed onto the conductors with a twisting motion. With the product in place, installation can be completed with the proper selection and use of heating tools and reflectors. Installation Refer to TE installation procedure RPIP-820-01 for detailed instructions and recommended reflector attachments. You will find ordering information for these tools in Section 10. Either of the following TE heating tools is recommended: Product Characteristics HL1901E/HL2010E CV-1981 Material Insulation Solder and flux Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride (Kynar(R)) Sn60 Pb40 with RA flux Typical Performance Tensile strength Temperature rating Voltage Drop Dielectric Withstanding Voltage Exceeds strength of individual wires -55C to +150C [-67F to +302F] Not to exceed that of equivalent length of wire by more than 1 mV Current leakage less than 2 mA (1.5 kV) 8 Electrical Interconnect Products Kynar is a trademark of Arkema, Inc. 8-41 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire Termination to Pin/Post/Tab Introduction TE SolderSleeve terminators offer easy, one-step solutions for wire connections to pins, posts, and tabs and for mass wire terminations. Designed for applications with temperatures up to 150C [302F], the products in this section include SolderSleeve discrete wire terminators, which are heat-shrinkable thermoplastic sleeves containing a precisely engineered fluxed solder preform. SolderSleeve terminators are also available on carrier tape, spaced precisely to match connector terminal spacing, enabling termination of an entire row of wires at one time. SolderSleeve wire-to-pin, wire-to-post, and wire-to-tab terminators, like all TE termination products, provide reliability and economical installation for greater productivity. They can be supplied either in bulk or on carrier tape. 8-42 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators Product Facts Transparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief, and insulation Prefluxed solder preform offers a controlled soldering process One-piece design means easy installation and low installed cost Optional tape carrier provides convenience and ease of installation UL and CUL Recognized R Installation Applications Used for terminating wires to component terminals, such as motor tabs, connector pins, and switch terminals. Product selection process 5. Optional: Select tape carrier center-to-center spacing (D-71X series only). This should match center spacing of component terminals. 1. Determine the application operating temperature. 6. Select part number from the appropriate table: 3. Determine your component connection point type (pin, post, or tab) and dimensions. For B-155 and CWT series (applications with low-temperature wires--below 125C [257F]), use Table A. For D-129/141/71X series (applications with wires rated higher than 125C [257F]), use Table B. 4. Determine your wire gauge. Available in: Americas Europe Asia Pacific HL1901E/HL2010E AA-400 Super Heater Refer to TE installation procedure RCPS-200-12 (for D-129, D-141, D-71X) or RPIP-824-00 (for B-155 and CWT) for detailed instructions and recommended reflector attachment. 8 Electrical Interconnect Products 2. From the Product Options table on the next page, select the product series appropriate for the application, based on the temperature required. For proper installation of these devices, the correct heating tool and reflector attachment must be used. Either of the following TE heating tools is recommended: You will find ordering information for these tools see section 10. 8-43 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators (Continued) Product Options Product Series B-155, CWT D-129, D-141, D-71X Max. Operating Temperature 125C [257F] 150C [302F] Min. Wire Temperature Rating 85C [185F] 125C [257F] Note: Cadmium-free option (B-152 series) is available for operating temperature of 125C [257F]. Consult TE for details. Table A. B-155 Series (125C [257F] rated) Connection-point Type and Size W pin W post Terminal Dimensions Wire AWG/mm2 Part No. W = up to 0.63 [.025] 24 [0.24] 20 [0.61] B-155-1501 B-155-1502 W = 0.63 [.025] to 0.89 [0.035] 24 [0.24] 22 [0.38] 20 [0.61] B-155-1501 B-155-1502 B-155-1503 W = 0.89 [0.035] to 1.14 [.045] 24-22 [0.24-0.38] 20-18 [0.61-0.95] B-155-1502 B-155-1503 W = 1.14 [.045] to 1.52 [.060] 24-22 [0.24-0.38] 20-18 [0.61-0.95] B-155-1503 B-155-1504 W = up to1.52 [.060] 24-20 [0.24-0.61] B-155-1501 W = 1.27 [.050] to 2.28 [.090] 24-18 [0.24-0.95] B-155-1502 W = 1.77 [.070] to 2.79 [.110] 24-18 [0.24-0.95] B-155-1503 W = 2.54 [.100] to 3.80 [.150] 24-18 [0.24-0.95] B-155-1504 W = 2.28 [.090] to 4.70 [.187] 22-16 [0.38-1.21] B-155-1505 W tab 8-44 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators (Continued) Table B. D-129/141/71X Series (up to 150C [302F] rated) Connection-point Type and Size Wire Terminal Dimensions Tape Carrier Spacing of Sleeves (Center-to-Center) 1.27 2.54 3.17 4.0 None [0.050] [0.100] [0.125] [0.156] AWG mm 30-26 [0.05-0.15] D-141-30 D-713-03 -- -- -- 24-22 [0.24-0.38] D-141-07 -- D-711-00 -- -- W = 0.63 [.025] to 0.81 [.032] 20 [0.61] D-141-31 -- D-711-04 D-711-07 D-711-08 W = 0.76 [.030] to 1.27 [.050] 24-20 [0.24-0.61] D-141-56 -- -- -- -- W = up to 1.52 [.060] 24-20 [0.24-0.61] D-129-05 -- D-714-01 -- -- W W = 1.27 [.050] to 2.28 [.090] 24-20 [0.24-0.61] D-129-03 -- -- -- D-714-00 tab W = 2.28 [.090] to 3.55 [.140] 24-20 [0.24-0.61] D-129-0043 -- -- -- -- W 2 W = up to 0.61 [.024] pin W post For Fine Wire Terminations 0.15 mm2 (26 AWG) and Smaller* Inside Diameter As Supplied** 1.0 [0.040] 1.0 [0.040] 0.75 x 1.65 [0.030 X 0.065] 0.75 x 1.65 [0.030 X 0.065] 0.75 x 1.65 [0.030 X 0.065] Fully Recovered 0.6 [0.025] 0.6 [0.025] 0.75 [0.030] 0.75 [0.030] 0.75 [0.030] Length 16.0 [0.630] 9.0 [0.360] 4.7 [0.185] 6.0 [0.240] 9.5 [0.375] 8 Electrical Interconnect Products Part No.* D-110-0062 D-110-0217 D-141-13 D-141-22 D-141-30 Note: Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm2) to terminals less than 0.6 [.025] wide. *The D-110 series sleeves are primarily for single wire terminations and do not have a wire stop. The D-141 series will accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03] from bottom of terminal. **Minimum. Wire insulation must be smaller than this. When using the D-141 parts for two-wire terminations, the combined wire insulation diameters must be less than 1.5 [.060]. Maximum. The combination of conductor diameter and terminal width and the wire insulation must be greater than this. The terminal length should be at least 1.2 [0.05] shorter than this. The wire strip length must be adjusted so that, when terminated, the exposed conductor is covered by the sleeve. 8-45 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators (Continued) Product Characteristics Specifications/Approvals Material Insulation [D-129, D-141, D-71X] Insulation [B-155, CWT] Solder and flux [D-129, D-141, D-71X] Solder and flux [B-155] Solder and flux [CWT] Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 [RMA flux] Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 [RA flux] Solder: Sn50 Pb32 Cd 18 Flux: ROM1 per ANSI-J-004 [RA flux] Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating [B-155, CWT] Temperature rating [D-129, D-141, D-71X] Insulation resistance 2.0 mV Exceeds strength of conductor 2.0 kV -55C to 125C [-67F to 257F] -55C to 150C [-67F to 302F] 1000 megohms Series B-155 CWT D-129, D-141 Agency RoHS UL and CUL E87681 UL and CUL E87681 TE RT-1404 D-5023 RT-1404 8-46 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shield Termination Introduction TE SolderSleeve shield grounding terminators provide an environmentally sealed, insulated, and encapsulated solder connection for a variety of applications. SolderSleeve terminators are available in many styles. Designed for a wide variety of temperature applications ranging from -65C to 200C [-85F to 392F], the products in this section include: B-155-X and CWT-X SolderSleeve terminators, designed for lowtemperature cables with operating temperatures up to 125C [257F] and suitable for most commercial environments. MIL-S-83519 SolderSleeve terminators, which are immersion resistant and available with or without a preinstalled ground lead. SO Series SolderSleeve terminators, which also are immersion resistant and feature the TE BiAlloy temperature indication system. S200 Shield terminators are offered in various sizes and ground lead configurations. All SolderSleeve products are reliable, versatile, and easy to install, resulting in lower installed costs. 8 Electrical Interconnect Products 8-47 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shield Termination SolderSleeve Shield Terminators Product Facts Transparent insulation sleeve provides encapsulation, inspectability, strain relief, and insulation Prefluxed solder preform provides a controlled soldering process One-piece design offers easy installation and lower installed cost Optional preinstalled ground leads provide convenience and ease of installation Applications Product Selection Process Used for shield-to-ground termination. 1. Select product series from the Product Options table below. 4. Select part number (use the selection table indicated for your product series in the Product Options table below). 2. Determine cable dimensions. 5. Refer to Table H on page 8-49 for cross-reference information. 3. Optional: Select preinstalled wire lead type (see Table G on page 8-49 for type descriptions). Jacket OD (max.) Shield OD (min.) Product Options (Refer to Table G on Page 8-49 for Additional Information) Product Series B-155 CWT SO63* S01/S02**, S03 SO96*** SO175**** S200**** System Oper. Temperature (Max.) 125C [257F] 125C [257F] 150C [302F] 150C [302F] 175C [347F] 175C [347F] 200C [392F] Used on Cables Rated (Min.) 85C [185F] 85C [185F] 125C [257F] 125C [257F] 150C [302F] 150C [302F] 150C [302F] Environmental Protection Solder Alloy Flux Type Insulation Material Splash resistant Splash resistant Immersion resistant Immersion resistant Immersion resistant Immersion resistant Immersion resistant Bi58 Cd18 Sn63 Sn63 Sn96 Sn96 Sn96 PA RA RMA RMA RA RA RA Polyolefin Polyolefin Polyvinylidene fluoride Polyvinylidene fluoride Polyvinylidene fluoride Polyvinylidene fluoride Fluoropolymer Part No. Selection Table A A B C, D E F G *Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator. **Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator. ***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator. ****Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519), supplied with BiAlloy temperature indicator. Note: Cadmium-free option (B-152 series) is available for operating temperature of 125C [257F]. Consult TE for details. Available in: Americas Europe Asia Pacific 8-48 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shield Termination SolderSleeve Shield Terminators (Continued) Table A. B-155 Series (125C [257F] rated) Cable OD Part Nos. Shield OD Min. 0.9 [.035] 1.1 [.043] 1.5 [.059] 2.0 [.079] 3.3 [.130] 3.3 [.130] 4.5 [.177] 4.5 [.177] 7.0 [.276] Jacket OD Max. 1.7 [.065] 1.95 [.075] 2.7 [.105] 4.5 [.180] 6.0 [.235] 7.0 [.275] 8.7 [.340] 10.7 [.420] 13.0 [.510] No Preinstalled Lead B-155-3801 B-155-3802 B-155-3 B-155-5 B-155-6 B-155-7 B-155-9 B-155-11 B-155-13 With Preinstalled Lead (22AWG/0.38 mm2 green) -- -- B-155-03-35-22-5 B-155-05-35-22-5 B-155-06-35-22-5 B-155-07-35-22-5 B-155-09-35-22-5 B-155-11-35-22-5 B-155-13-35-22-5 *See Table G on page 8-49 for lead description. Note: The B-155 series is suitable for applications using low-temperature wires (typically rated at 85C [185F] to 125C [257F]) with bare copper or tin plating. Table B. SO63 Series BiAlloy Temperature Indication System This system greatly enhances the reliability and repeatability of SO63 series terminators while reducing installed cost. The heat-shrinkable thermoplastic sleeve contains a precisely engineered, fluxed solder band that is visible through the sleeve. The band provides exactly the amount of solder and flux required to terminate the ground lead to the cable shield. Encircling the band is a small temperature indicator ring. This ring melts only when the surfaces to be joined have reached the correct soldering temperature, thus ensuring a properly soldered connection. Process control is built into each sleeve. Electrical Interconnect Products Cable OD 8 Part Nos. Jacket OD Max. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.90 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] No Preinstalled Lead SO63-1-00 SO63-2-00 SO63-3-00 SO63-4-00 SO63-5-00 Preinstalled Lead Option* 20 AWG 22 AWG SO63-1-55-20-90 SO63-2-55-20-90 SO63-3-55-20-90 SO63-4-55-20-90 SO63-5-55-20-90 SO63-1-55-22-90 SO63-2-55-22-90 SO63-3-55-22-90 SO63-4-55-22-90 SO63-5-55-22-90 24 AWG SO63-1-55-24-90 SO63-2-55-24-90 SO63-3-55-24-90 SO63-4-55-24-90 SO63-5-55-24-90 Braid Strap 26 AWG Nickel Plated Tin Plated SO63-1-55-26-90 SO63-2-55-26-90 SO63-3-55-26-90 SO63-4-55-26-90 SO63-5-55-26-90 SO63-1-01 SO63-2-01 SO63-3-01 SO63-4-01 SO63-5-01 SO63-1-9030 SO63-2-9030 SO63-3-9030 SO63-4-9030 SO63-5-9030 *See Table G on page 8-49 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows: 90 = White with a black stripe 9 = White 0 = Black 6 = Blue (24 AWG only) 5 = Green (20, 22, 24 AWG) The SO63 series is immersion resistant, features the TE BiAlloy temperature indication system, and meets the performance requirements of SAE-AS83519 (formerly MIL-S-83519) . 8-49 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shield Termination SolderSleeve Shield Terminators (Continued) Table C. S01/S02 M83519 Series Thermochromic Temperature Indicator The M83519 (S01 and S02) series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the completed termination. Cable OD Part No. (MIL Part Number and TE Part No.) by Lead Option Preinstalled Lead Option* No Preinstalled Lead Jacket OD Max Shield OD Min MIL TE MIL TE MIL TE 1.95 [0.075] 2.7[0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] M83519/1-1 M83519/1-2 M83519/1-3 M83519/1-4 M83519/1-5 S01-01-R S01-02-R S01-03-R S01-04-R S01-05-R M83519/2-1 M83519/2-2 M83519/2-3 M83519/2-4 M83519/2-5 S02-01-R S02-02-R S02-03-R S02-04-R S02-05-R M83519/2-6 M83519/2-7 M83519/2-8 M83519/2-9 M83519/2-10 S02-06-R S02-07-R S02-08-R S02-09-R S02-10-R Jacket OD Max. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3[0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] 20 AWG 22 AWG Preinstalled Lead Option* 24 AWG M83519/2-11 M83519/2-12 M83519/2-13 M83519/2-14 M83519/2-15 26 AWG M83519/2-16 S02-16-R M83519/2-17 S02-17-R M83519/2-18 S02-18-R M83519/2-19 S02-19-R M83519/2-20 S02-20-R S02-11-R S02-12-R S02-13-R S02-14-R S02-15-R *See Table G for lead description. M83519 is the qualified product listed in SAE-AS83519 (formerly MIL-S-83519) . The series features a thermochromic temperature indicator to assist in termination and inspection. The part number is permanently marked on the sleeve. Table D. S03 Series Thermochromic Temperature Indicator The S03 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both Manufacturing and Quality Control an aid in the inspection of the completed termination. Cable OD Part No. Jacket OD Max. Shield OD Min. Tin plated Braid Strap Nickel plated Braid Strap 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] S03-01-R S03-02-R S03-03-R S03-04-R S03-05-R S03-06-R S03-07-R S03-08-R S03-09-R S03-10-R Preinstalled Lead Option* *See Table G for lead description. 8-50 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shield Termination SolderSleeve Shield Terminators (Continued) Table E. SO96 Series (175C [347F] rated) Thermochromic Temperature Indicator The SO96 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the completed termination. Cable OD Part No. Jacket OD Max. Shield OD Min. No Preinstalled Lead 22 AWG Preinstalled Lead Option* Braid Strap 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] SO96-1-00 SO96-2-00 SO96-3-00 SO96-4-00 SO96-5-00 SO96-1-55-22-90 SO96-2-55-22-90 SO96-3-55-22-90 SO96-4-55-22-90 SO96-5-55-22-90 SO96-1-01 SO96-2-01 SO96-3-01 SO96-4-01 SO96-5-01 *See Table G for lead description. The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200C [392F]. This series features a thermochromic temperature indicator and meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) . The solder is Sn96 with RA flux compatible with nickel-plated shields. Table F. SO175 Series (175C [347F] rated) BiAlloy Temperature Indication System This system greatly enhances the reliability and repeatability of SO175 series terminators while reducing installed cost. The temperature indicator ring, encircling the solder preform, melts to indicate the very minimum amount of heat. Cable OD Part No. Jacket OD Max. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.90 [0.035] 1.40 [0.055] 2.15 [0.085] 3.30 [0.130] 4.30 [0.170] Preinstalled Lead Option* No Preinstalled Lead 22 AWG Braid Strap SO175-1-00 SO175-2-00 SO175-3-00 SO175-4-00 SO175-5-00 SO175-1-55-22-90 SO175-2-55-22-90 SO175-3-55-22-90 SO175-4-55-22-90 SO175-5-55-22-90 SO175-1-01 SO175-2-01 SO175-3-01 SO175-4-01 SO175-5-01 *See Table H for lead description. Table G. S200 Series (200C [392F] rated) 8 BiAlloy Temperature Indication System Cable OD Electrical Interconnect Products This system greatly enhances the reliability and repeatability of S200 series terminators while reducing installed cost. The temperature indicator ring, encircling the solder preform, melts to indicate the very minimum amount of heat. Part No. Jacket OD Max. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.90 [0.035] 1.40 [0.055] 2.15 [0.085] 3.30 [0.130] 4.30 [0.170] Preinstalled Lead Option* No Preinstalled Lead 22 AWG Braid Strap S200-1-00 S200-2-00 S200-3-00 S200-4-00 S200-5-00 S200-1-WI-22-9 S200-2-WI-22-9 S200-3-WI-22-9 S200-4-WI-22-9 S200-5-WI-22-9 S200-1-01 S200-2-01 S200-3-01 S200-4-01 S200-5-01 *See Table H for lead description. Table H. Preinstalled Lead Description Series S200 M83519, SO63 SO96, SO175 SO63, SO96, S03 B-155 CWT SO63, S03 Lead Type M22759/91 55A0111 55A0813 Braid strap XL polyethylene XL polyethylene Braid Strap Remarks MIL-W-22759/91 MIL-W-22759/32 MIL-W-22759/41 Uninsulated RoHS UL Listed Uninsulated Plating Silver Tin Nickel Nickel Tin Tin Tin Stranding Stranded Stranded Stranded 40 x 38 AWG Stranded (W2) Stranded (W1) Stranded Min. Length 150 (6.00) 150 [6.00] 150 [6.00] 150 [6.00] 150 [6.00] 150 [6.00] 150 [6.00] 8-51 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shield Termination SolderSleeve Shield Terminators (Continued) Product Characteristics Material Insulation S200 SO, M83519 B-155 Solder and flux SO63, M83519, S03 S200, SO96, SO175 series B-155 Ground lead B-155 series S200 series SO, M83519, SO175 Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating B-155 SO63/M83519/S03 SO96/SO175 series S200 Insulation resistance Specifications/Approvals Radiation-crosslinked, heat-shrinkable, modified fluoropolymer Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Solder: Sn96 Ag4 Solder: SN42Bi58 Flux: ROL1 per ANSI - J - 004 (RMA Flux) Flux: ROM1 per ANSI - J - 004 (RA Flux) Flux: ROM1 per ANSI - J - 004 (RA Flux) XL polyethylene MIL-C-22759/91 or /87 MIL-W-22759/32 or /41 2.5 mV Exceeds strength of ground lead 1.0 kV immersed -55C to 125C [-67F to 257F] -55C to 150C [-67F to 302F] -55C to 175C [-67F to 347F] -55C to 200C [-67F to 392F] 1000 megohms Series B-155 SO63* M83519** SO96*** SO175 S200 Agency -- NAS 1747 MIL-S-83519/1&/2 NAS 1747 TE RT-1404 RT-1404 RT-1404 RT-1404 RT-1404 RT-1404 -- * Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator. ** Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator. ***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator. Installation For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: For detailed instructions and recommended reflector attachments, refer to the appropriate TE installation procedure: Series Procedure B-155 RPIP-824-000 CWT RPIP-655-00-D RCPS-100-70 HL1901E/HL2010E SO63 AA-400 Super Heater M83519 (S01/S02) RCPS-100-70 CV-1981 SO96 RCPS-100-70 MiniRay S03 RCPS-100-70 IR-1759 SO175 RCPS-100-70 S200 RCPS-100-71 You will find ordering information for these tools in section 10. 8-52 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Insulated Terminals and Disconnects SolderSleeve Shield Terminators (Continued) Table H. NAS, M83519, and TE Cross-Reference NAS Part No. 1744-1 1744-2 1744-3 1744-4 1744-5 1744-6 1744-7 1744-8 1745-1 1745-2 1745-3 1745-4 1745-5 1745-6 1745-7 1745-8 1745-9 1745-10 1745-11 1745-12 1745-13 1745-14 1745-15 1745-16 1745-17 1745-18 1745-19 1745-20 1745-21 1745-22 1745-23 1745-24 1745-25 1746-1 1746-2 1746-3 1746-4 1746-5 1746-6 1746-7 1746-8 1746-9 1746-10 TE D Series Part No. D-1744-01 D-1744-02 D-1744-03 D-1744-04 D-1744-05 D-1744-06 D-1744-07 D-1744-08 D-144-25 D-100-00 D-101-00 D-103-00 D-144-26 D-100-31 D-101-31 D-103-31 NAS Comment Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519) Obsolete - Use NAS1745-13 Obsolete - Use NAS1745-14 Obsolete - Use NAS1745-15 Obsolete - Use NAS1745-16 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-2(formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519) Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519) Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 8 Electrical Interconnect Products D-142-83 D-142-50 D-142-51 D-142-52 D-107-00 D-104-00 D-105-00 D-107-31 D-104-31 D-105-31 D-142-56 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519) D-142-65 D-142-66 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519) D-144-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519) D-144-01 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519) D-144-02 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519) D-144-26 D-144-03 D-144-04 D-144-05 D-144-46 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519) D-144-37 TE TE Military S01/S02 Series* SO63 Series** Part No. Part No. Part No. M83519/1-1 S01-01-R SO63-1-00 M83519/1-2 S01-02-R SO63-2-00 M83519/1-3 S01-03-R SO63-3-00 M83519/1-4 S01-04-R SO63-4-00 M83519/1-5 S01-05-R SO63-5-00 M83519/2-1 S02-01-R SO63-1-55-20-90 M83519/2-2 S02-02-R SO63-2-55-20-90 M83519/2-3 S02-03-R SO63-3-55-20-90 M83519/2-4 S02-04-R SO63-4-55-20-90 M83519/2-5 S02-05-R SO63-5-55-20-90 M83519/2-6 S02-06-R SO63-1-55-22-90 M83519/2-7 S02-07-R SO63-2-55-22-90 M83519/2-8 S02-08-R SO63-3-55-22-90 M83519/2-9 S02-09-R SO63-4-55-22-90 M83519/2-10 S02-10-R SO63-5-55-22-90 M83519/2-11 S02-11-R SO63-1-55-24-90 M83519/2-12 S02-12-R SO63-2-55-24-90 M83519/2-13 S02-13-R SO63-3-55-24-90 M83519/2-14 S02-14-R SO63-4-55-24-90 M83519/2-15 S02-15-R SO63-5-55-24-90 M83519/2-16 S02-16-R SO63-1-55-26-90 M83519/2-17 S02-17-R SO63-2-55-26-90 M83519/2-18 S02-18-R SO63-3-55-26-90 M83519/2-19 S02-19-R SO63-4-55-26-90 M83519/2-20 S02-20-R SO63-5-55-26-90 * QPL listed to SAE-AS83519 (formerly MIL-S-83519) ** Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) 8-53 Coaxial Cable Termination Introduction TE SolderSleeve coaxial cable terminators allow reliable, easy terminations in a variety of coaxial cable applications, including printed circuit boards (PCBs). The insulating and strain-relieving capabilities of SolderSleeve terminators provide the ideal solution to center-conductor breakage problems. One-piece SolderSleeve PCB coaxial cable terminators, which permit quick, easy, and costeffective terminations of coaxial cable to printed circuit boards. RF one-step BNC/TNC connectors, which are single-piece assemblies for terminating the center conductor and the braid of a broad range of coaxial cables. They are fully intermateable with MIL-C-39012C connectors and are available in 50-ohm and 75-ohm versions (refer to pages 8-57 to 8-62 for product information). Designed for applications with temperatures up to 150C [302F], the products in this section include: SolderSleeve coaxial cable terminators, which allow reliable, economical attachment of coaxial cable to connector terminals, printed wiring assemblies, or solderless wrap terminals. With precisely measured solder and flux, SolderSleeve products provide exact process control of terminations. The SolderSleeve method means strong connections with the lowest possible voltage drop. Small, lightweight SolderSleeve terminators are also the ideal solution for high-density packaging problems. 8-54 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination SolderSleeve Coaxial Cable Terminators Product Facts Transparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief (eliminates center conductor breakage), and insulation. Prefluxed solder preform provides a controlled soldering process One-piece design provides easy installation and lower installed cost Preinstalled termination leads provide convenience and ease of installation Applications Product Selection Process Used for terminating coaxial cable to component terminals, contacts, printed circuit boards, and solderless wrap terminals. 1. Select product series from the product options table below. 3. Determine cable RG number or dimensions. 4. Select part number from Table A (B-155, CWT series) or Table B (B02X/B-04X series) on the next page. 2. Select preinstalled lead type from the table below. Product Options Product Series B-155, CWT B-02X/B-04X D-181 D-184 Max. Operating Temp. 125C [257F] 150C [302F] 150C [302F] 125C [257F] Use on Cables Rated (Min) 85C [185F] 125C [257F] 125C [257F] 85C [185F] Cable Shield Plating Tin, copper Tin, silver Tin, silver Tin Part No. Selection Table A B C D Design 2-pc. 1-pc. 2-pc. 2-pc. Preinstalled Lead Descriptions Lead Type XL polyethelene M81822/13 (solderless wrap) M81822/13 (solderless wrap) M81822/13 (solderless wrap) 55A0111 (MIL-W-22759/32) 55A0111 (MIL-W-22759/32) 55A0111 (MIL-W-22759/32) 55A0111 (MIL-W-22759/32) 55A0111 (MIL-W-22759/32) 55A0111 (MIL-W-22759/32) M81822/13 M81822/13 55A0111 (MIL-W-22759/32) Plating Tin Silver Silver Silver Tin Tin Tin Tin Tin Tin Silver Silver Tin Stranding Stranded (W1) Solid-OFHC Solid-OFHC Solid-OFHC Stranded Stranded Stranded Stranded Stranded Stranded Solid Solid Stranded AWG 22 24--30 24--30 24--30 20--30 20--30 20--30 20--30 20--30 20--30 26 - 30 26 - 30 20 - 26 Length 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] 150 [6.000] Color White (cntr), green (grnd) White (cntr), blue (grnd) White (cntr), blue (grnd) White (cntr), blue (grnd) White (cntr), blue (grnd) White (cntr), blue (grnd) White (cntr), blue (grnd) White (cntr), white w/black stripe (grnd) White (cntr), white w/black stripe (grnd) White (cntr), white w/black stripe (grnd) White (cntr), blue (grnd) White (cntr), blue (grnd) White (cntr), white w/black stripe (grnd) 8 Electrical Interconnect Products Series B-155, CWT B-021 B-041 B-043 B-020 B-040 B-044 D-181-12XX D-181-22XX D-181-32XX D-181-18XX D-181-28XX D-184 Product Characteristics Available in: Americas Europe Asia Pacific Material Insulation (B-02X/B-04X, D-181, D-184) Insulation (B-155, CWT series) Solder and flux (B-02X/B-04X, D-181) Solder and flux (CWT series, D-184) Solder and flux (B-155) Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating (B-155, CWT, D-184) Temperature rating (B-02X/B-04X, D-181) Insulation resistance Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA Flux) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ANSI-J-004 (RA Flux) Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 (RA Flux) 2.0 mV Exceeds strength of conductor 2.0 kV -55C to 125C [-67F to 257F] -55C to 150C [-67F to 302F] 1000 megohms 8-55 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Terminations SolderSleeve Coaxial Cable Terminators (Continued) Table A. B-155 Series Part Numbers 174 58, 122 59 Table B. B-02X/B-04X Series Part Numbers Part No. With Preinstalled Lead AWG/0.38 mm2 Green/White) CWT-4174-W122-5/9 CWT-4058-W122-5/9 CWT-4059-W122-5/9 Dimensions Cable RG Number Dielectric OD Jacket OD 0.80-2.30 [.032-.091] 2.00-2.80 [.079-.110] 2.80-3.30 [.110-.130] 1.30-2.80 [.051-.110] 2.50-4.40 [.100-.173] 3.20-6.00 [.125-.235] Part 1: Coaxial Product Group Selection Typical Compatible Part No. TE RG Cable Cable Number Description Dimension Range Jacket OD (Max.) Shield OD Dielectric OD One-Piece Conductor Coaxial Product OD Group RG178, RG404 5030A13XX 5028A13XX 3.40 [.134] 1.30-2.30 [.051-.091] 0.50-1.70 [.019-.067] 0.30-0.80 [.011-.032] Group 1 RG179, RG316 5024A13XX 7530A13XX 7526A13XX 9530A13XX 4.40 [.173] 1.50-2.80 [.060-.110] 1.20-2.50 [.047-.100] 0.30-1.60 [.011-.063] Group 2 RG180, RG302, RG303 9527A13XX 9528A13XX 6.30 [.248] 2.40-4.60 [.094-.181] 1.40-4.30 [.055-.169] 0.30-2.80 [.011-.110] Group 3 Part 2: Product Part Number Selection One-Piece Coaxial Product Group Group 1 Group 2 Group 3 Preinstalled Wire Type Preinstalled Wire Size 24 26 AWG AWG 20 AWG 22 AWG 28 AWG 30 AWG Stranded (M22759) -- B-044-22-N B-044-24-N B-044-26-N -- -- Solid (M81822) -- -- B-043-24-N B-043-26-N B-043-28-N B-043-30-N Stranded (M22759) B-040-20-N B-040-22-N B-040-24-N B-040-26-N B-040-28-N B-040-30-N Solid (M81822) -- -- B-041-24-N B-041-26-N B-041-28-N B-041-30-N Stranded (M22759) B-020-20-N B-020-22-N B-020-24-N B-020-26-N -- -- Solid (M81822) -- -- -- B-021-26-N -- -- 1. The B-02X/B-04X series uses a one-piece design to terminate coaxial cables rated at 125C minimum. 2. Using Part 1 of this table, select the appropriate coaxial product group (1, 2, or 3) based on your RG cable number, TE cable description, or cable dimensions. 3. Using Part 2 of this table, select the product part number based on the coaxial product group you selected in Part 1 and the appropriate preinstalled lead type you selected on the previous page. Table C. D-181 Series Part Numbers E min. F min. L1 max. L2 max. A min. D min. B min. C min. Table D. D-184 Series Part Numbers E min. F min. L1 max. L2 max. A min. D min. B min. C min. Product Name D-181-1220-90/9 D-181-1222-90/9 D-181-1224-90/9 D-181-1226-90/9 D-181-1826-6/9 D-181-1830-6/9 D-181-2220-90/9 D-181-2222-90/9 D-181-2224-90/9 D-181-2226-90/9 D-181-2826-6/9 D-181-2830-6/9 D-181-3220-90/9 D-181-3222-90/9 D-181-3224-90/9 D-181-3226-90/9 D-181-3826-6/9 D-181-3830-6/9 Product Name D-184-1220-90/9 D-184-1222-90/9 D-184-1224-90/9 D-184-1226-90/9 D-184-2220-90/9 D-184-2222-90/9 D-184-2224-90/9 D-184-2226-90/9 Product Dimensions C D E min. min. min. A min. B min. F min. L1 max. L2 max. 3.7 [0.145] 3.2 [0.125] 2.7 [0.105] 2.4 [0.095] 0.71 [0.028] 2.3 [0.09] 17 [0.67] 21.5 [0.85] 4.5 [0.18] 4 [0.16] 3.45 [0.135] 2.9 [0.115] 1.1 [0.045] 3 [0.12] 17 [0.67] 22.7 [0.895] 5.2 [0.205] 4.7 [0.185] 4.45 [0.175] 3.95 [0.155] 1.3 [0.055] 4 [0.16] 17 [0.67] ] 21.5 [0.85] A B min. min. F min. L1 max. L2 max. 3.7 [0.145] 3.2 [0.125] 2.7 [0.105] 2.4 [0.095] 0.71 [0.028] 2.3 [0.09] 17 [0.67] 21.5 [0.85] 4.5 [0.18] 4 [0.16] 3.45 [0.135] 2.9 [0.115] 1.1 [0.045] 3 [0.12] 17 [0.67] 22.7 [0.895] Product Dimensions D E min. min. min. C Wire AWG 20 22 24 26 26 30 20 22 24 26 26 30 20 22 24 26 26 30 Wire AWG 20 22 24 26 20 22 24 26 8-56 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination SolderSleeve PCB/Coaxial Cable Terminators Product Facts Provides a completely shielded, low-resistance, matched-impedance termination with very low VSWR (D-607 series only) Transparent polyvinylidene fluoride insulation sleeve provides encapsulation, inspectability, strain relief, and insulation Prefluxed solder preform provides a controlled soldering process One-piece design offers easy installation and lower installed cost Preinstalled PCB termination body provides convenience and ease of installation Applications Installation Product Selection Process Used for terminating coaxial cable to printed circuit boards. For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: 1. Select product series from the Product Options table below. HL1910E/HL2010E AA-400 Super Heater IR-1759 MiniRay CV-1981 2. Determine cable RG number or outside diameter dimensions. 3. Select the appropriate part number from Table A (D-607 series) or Table B (B-046 series). For D-607 (matched impedance) series, determine straight or rightangle entry to PCB and grid pattern, then select the appropriate part number from Table A on the next page. For B-046 (PinPak, or pin to ground) series, determine hole spacing and diameter. Refer to Table B for product selection (see illustration below for cable dimensions). Refer to TE installation procedure ES-61139 for detailed instructions and recommended reflector attachments. You will find ordering information for these tools in Section 10. Available in: Americas Europe Asia Pacific A B C D 8 Electrical Interconnect Products Product Options Product Series D-607 B-046 Typical Application Performance Matched impedance up to 2.3 GHz Effective transmission up to 100 MHz Shield Method Metal body Pin to ground Part No. Selection Table A B 8-57 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination SolderSleeve PCB/Coaxial Cable Terminators (Continued) Specifications/Approvals TE RT-1404 RT-1404 Series D-607 B-046 Table A. D-607 Series Part Numbers Cable Dimensions (mm/in) Max. Outside Diameter Jacket Shield Dielectric Straight grid 5.08 [.200] Part No. Entry to PCB Right-Angle Grid 5.08 [.200] 1.5-3.55 [.060-.140] 1.1-3.15 [.045-.125] 0.60-2.25 [.025-.090] D-607-09 D-607-10 RG Cable No. 174, 178, 179, 316, 404 Straight Grid 2.54 [.100] D-607-40* Table B. B-046 Series Part Numbers Cable Dimensions RG Cable No. Part No. A B C D Max. Pin Diameter Spacing Between Pins 2.54 [.100] 178, 404 0.30-0.80 [.011-.032] 0.5-1.7 [.019-.067] 1.3-2.3 [.050-.091] 3.4 [.134] 0.6 [.023] 0.8 [.031] B-046-14-N 179, 316 0.3-1.6 [.011-.063] 1.2-2.5 [.047-.100] .1.5-2.8 [.060-.110] 4.4 [.173] 0.6 [.023] 0.8 [.031] B-046-15-N 5.08 [.200] 6.35 [.250] B-046-10-N B-046-11-N B-046-66-N B-046-68-N B-046-12-N B-046-13-N B-046-16-N B-046-18-N Product Characteristics Material Insulation Solder and flux Termination body/pin Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Solder: Sn63 Pb37 Flux: ROL1 per ANSI - J - 004 (RMA flux) Copper alloy, solder-plated Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating Insulation resistance 2.0 mV Exceeds strength of conductor 2.0 kV -55C to 150C [-67F to 302F] 1000 megohms Electrical Performance (typical) D-607 Series Only Frequency 350 MHz 700 MHz 2.3 GHz VSWR (D-607-09, -40) 1.04 max. 1.05 max. 1.09 max. VSWR (D-607-10) 1.04 max. 1.09 max. 1.12 max. 8-58 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination RF One-Step BNC/TNC Connectors Product Facts Easy, quick installation Outstanding cable-retention force Solder-solder connection type (center conductor and braid) One-step termination for easy, quick installation and lower installed cost Exceptional cable retention force to withstand high vibration and frequent mates and unmates Fully soldered center conductor and braid Excellent built-in strain relief against vibration and excessive handling Long-term reliability Controlled soldering termination Use with standard RG/U cables and TE Cheminax cables Three product sizes to accommodate a wide range of cables Meets performance requirements of MIL-C-39012 up to 2.8 GHz Installation For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: * Steinel (R) Model HL-2010E-230V * CV-1981 TE RB-115 Available in: Americas Europe Asia Pacific The connectors are fully intermateable with MIL-C-39012 connectors and are available in 50-ohm and 75-ohm versions. 8 Electrical Interconnect Products Specifications Applications One-Step BNC/TNC connectors are single-piece assemblies for terminating the center conductor and the braid of a broad range of coaxial cables. Refer to TE installation procedure RPIP-683-00 for detailed instructions. 8-59 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination RF One-Step BNC/TNC Connectors (Continued) Product Options and Part Numbering System RXX - XX - X - XX Connector Style Style Dash No. -XX Connector Type TNC BNC 24.5 Max. [.965] -00 24.5 max. [.965] Straight plug 31.5 max. [1.23] 33.5 Max. [1.32] -01 Right-angle plug 25.4 Max. [1.0] 25.4 max. [1.0] -02 Straight bulkhead jack 25.4 max. [1.0] -03 25.4 Max. [1.0] Straight jack 25.4 Max. [1.0] -04 Male 28 [1.09] 28 [1.09] 25.4 Max. [1.0] Female Straight panel jack 4 x M2.5 x 0.45 4 x M2.5 x 0.45 Connector size L = Large M = Medium S = Small 50 = 50 ohms 75 = 75 ohms D = Nickel-plated brass body, gold-plated brass pin B = BNC T = TNC Example: RBD-50-L-00 is a BNC connector, 50 ohms, large size, with straight plug body. 8-60 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination RF One-Step BNC/TNC Connectors (Continued) Product Characteristics Solder Insulation Sleeve Transition Shield Center Contact Dielectric Insulator Connector Body Insulation Sleeve and Solder Material Gold-plated beryllium copper (female) Gold-plated brass (male) PTFE Silver-plated brass Nickel-plated brass Sn63Pb37, RMA flux Tin-plated copper wire per ASTM B3 Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride, transparent blue Radiation-crosslinked, heat-shrinkable modified polyolefin with adhesive, black Center contact Dielectric insulator Transition Connector body Solder and flux Braided shield Insulation sleeve Strain relief/sealing sleeve Typical Performance Dielectric withstand voltage Insulation resistance Temperature rating Contact resistance-straight Contact resistance -- right-angle Cable retention force Voltage rating Connector durability 1500 V 5000 megohms -55C to 150C [-67F to 302F] Inner = 1.5 milliohms, outer = 1.0 milliohm Inner = 2.5 milliohms, outer = 1.5 milliohms 295N (66 lb) to 822N (196 lb) 500 V RMS 500 mating cycles minimum Electrical Performance Nominal impedance Frequency range 50 and 75 ohms Up to 2.8 GHz 8 Electrical Interconnect Products Part Selection Process 1. From Product Options and Part Numbering System on page 8-58, select the connector style you need (BNC or TNC, plug or jack, male or female contacts). 2. From the tables that follow, find the appropriate table for the connector style you selected. 3. From the appropriate table, select the connector part number based on the RG cable type or cable part number. For cable types not shown use the cable dimensions. Note: The cable dimensions in each table are keyed to the diagram below. D E F G 8-61 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination RF One-Step BNC/TNC Connectors (Continued) D (Min.-Max.) Cable Dimensions E F (Min.-Max.) (Max.) G (Max.) 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.00 [.060-.217] 3.50-7.00 [.138-.276] 5.00-.12.50 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 5 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.126] 7.3 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.1-9.50 [.161-.375] 0.9-3.00 [.035-.118] 2.1-5.00 [.083-.197] 4.1-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.00 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 5 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.5o [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] Cable Type Impedance (ohms) RG Cables BNC Straight Plugs, Male Contacts RG-174, RG-178, RG-188, 50 RG-196,RG-316 RG-58, RG-141, RG-142, 50 RG-303, RG-400 RG-165, RG-215, RG-213, 50 RG-225, RG-214 75 Cables 5026A1311, 5028A1317, 5030A1317 5019D3318, 5021D1331, 5020A1311 5012F3332, 5012A3311 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- BNC Right-Angle Plugs, Male Contacts RG-174, RG-178, RG-188, 50 RG-196,RG-316 RG-58, RG-141, RG-142, 50 RG-303, RG-400 RG-165, RG-215, RG-213, 50 RG-225, RG-214 5026A1311, 5028A1317, 5030A1317 5019D3318, 5021D1331, 5020A1311 5012F3332, 5012A3311 RG-179, RG-187 7530A1317 75 -- 524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- 75 BNC Straight Bulkhead Jacks, Female Contacts RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 50 RG-196,RG-316 5030A1317 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 50 RG-303, RG-400 5020A1311 RG-165, RG-215, RG-213, 50 5012F3332, 5012A3311 RG-225, RG-214 75 RG-179, RG-187 7530A1317 75 -- 75 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- BNC Straight Jacks, Female Contacts RG-174, RG-178, RG-188, 50 RG-196,RG-316 RG-58, RG-141, RG-142, 50 RG-303, RG-400 RG-165, RG-215, RG-213, 50 RG-225, RG-214 5026A1311, 5028A1317, 5030A1317 5019D3318, 5021D1331, 5020A1311 5012F3332, 5012A3311 75 RG-179, RG-187 7530A1317 75 -- 75 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- BNC Straight Panel Jacks, Female Contacts RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 50 RG-196,RG-316 5030A1317 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 50 RG-303, RG-400 5020A1311 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 50 RG-225, RG-214 75 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- Part No. RBD-50-S-00 RBD-50-M-00 RBD-50-L-00 RBD-75-S-00 RBD-75-M-00 RBD-75-L-00 RBD-50-S-01 RBD-50-M-01 RBD-50-L-01 RBD-75-S-01 RBD-75-M-01 RBD-75-L-01 RBD-50-S-02 RBD-50-M-02 RBD-50-L-02 RBD-75-S-02 RBD-75-M-02 RBD-75-L-02 RBD-50-S-03 RBD-50-M-03 RBD-50-L-03 RBD-75-S-03 RBD-75-M-03 RBD-75-L-03 RBD-50-S-04 RBD-50-M-04 RBD-50-L-04 RBD-75-S-04 RBD-75-M-04 RBD-75-L-04 8-62 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination RF One-Step BNC/TNC Connectors (Continued) TNC Coaxial Connectors D (Min.-Max.) Cable Dimensions E F (Min.-Max.) (Max.) G (Max.) 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.5-5.5 [.060-.217] 3.5-7.0 [.138-.276] 5.0-12.5 [.197-.500] 1.5-5.5 [.060-.217] 3.5-7.0 [.138-.276] 5.0-12.5 [.197-.500] 0.9-3.0 [.035-.118] 2.1-5.0 [.083-.197] 4.1-9.5 [.161-.375] 0.9-3.0 [.035-.118] 2.1-5.0 [.083-.197] 4.1-9.5 [.161-.375] 1.55 [.060] 3.0 [.118] 7.3 [.287] 1.55 [.060] 3.7 [.146] 7.3 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.5-5.5 [.060-.217] 3.5-7.0 [.138-.276] 5.0-12.5 [.197-.500] 1.5-5.5 [.060-.217] 3.5-7.0 [.138-.276] 5.0-12.5 [.197-.500] 0.9-3.0 [.035-.118] 2.1-5.0 [.083-.197] 4.1-9.5 [.161-.375] 0.9-3.0 [.035-.118] 2.1-5.0 [.083-.197] 4.1-9.5 [.161-.375] 1.55 [.060] 3.0 [.118] 7.3 [.287] 1.55 [.060] 3.7 [.146] 7.3 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] Cable Type Impedance (ohms) RG Cables TNC Straight Plugs, Male Contacts RG-174, RG-178, RG-188, 50 RG-196,RG-316 RG-58, RG-141, RG-142, 50 RG-303, RG-400 RG-165, RG-215, RG-213, 50 RG-225, RG-214 Cables 5026A1311, 5028A1317, 5030A1317 5019D3318, 5021D1331, 5020A1311 5012F3332, 5012A3311 75 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- TNC Straight Jacks, Female Contacts RG-174, RG-178, RG-188, 50 RG-196,RG-316 RG-58, RG-141, RG-142, 50 RG-303, RG-400 RG-165, RG-215, RG-213, 50 RG-225, RG-214 75 5026A1311, 5028A1317, 5030A1317 5019D3318, 5021D1331, 5020A1311 5012F3332, 5012A3311 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- TNC Straight Panel Jacks, Female Contacts RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 50 RG-196,RG-316 5030A1317 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 50 RG-303, RG-400 5020A1311 RG-165, RG-215, RG-213, 50 5012F3332, 5012A3311 RG-225, RG-214 75 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- Part No. RTD-50-S-00 RTD-50-M-00 RTD-50-L-00 RTD-75-S-00 RTD-75-M-00 RTD-75-L-00 RTD-50-S-03 RTD-50-M-03 RTD-50-L-03 RTD-75-S-03 RTD-75-M-03 RTD-75-L-03 RTD-50-S-04 RTD-50-M-04 RTD-50-L-04 RTD-75-S-04 RTD-75-M-04 8 RTD-75-L-04 Electrical Interconnect Products 8-63 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Coaxial Cable Termination RF One-Step BNC/TNC Connectors (Continued) TNC Coaxial Connectors Panel thickness: 3.2 [.125] max. RBD-XX-X -02 RTD-XX-X -02 RBD-XX-X-04 RTD-XX-X-04 12.7 [.5] 12.7 [.5] 20.5 [.8] min. = = 12 [.47] 11.2 [.44] = = 3 [.12] 12.9 [.51] 18 [.7] min. D (Min.-Max.) Cable Dimensions E F (Min.-Max.) (Max.) G (Max.) 1.50-5.50 [.060-.217] 3.5-7.0 [.138-.276] 5.0-12.5 [.197-.500] 1.5-5.5 [.060-.217] 3.5-7.0 [.138-.276] 5.0-12.5 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.00-12.50 [.197-.500] 1.50-5.50 [.060-.217] 3.50-7.00 [.138-.276] 5.0-12.5 [.197-.500] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 0.90-3.00 [.035-.118] 2.10-5.00 [.083-.197] 4.10-9.50 [.161-.375] 1.55 [.060] 3.00 [.118] 7.30 [.287] 1.55 [.060] 3.70 [.146] 7.30 [.287] 0.65 [.025] 1.25 [.050] 2.45 [.100] 0.65 [.025] 1.25 [.050] 2.45 [.100] Cable Type Impedance (ohms) RG Cables Cables TNC Straight Bulkhead Jacks, Female Contacts 5026A1311, 5028A1317, RG-174, RG-178, RG-188, 50 5030A1317 RG-196,RG-316 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 50 RG-303, RG-400 5020A1311 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 50 RG-225, RG-214 75 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- TNC Right-Angle Plugs, Male Contacts RG-174, RG-178, RG-188, 50 RG-196,RG-316 RG-58, RG-141, RG-142, 50 RG-303, RG-400 RG-165, RG-215, RG-213, 50 RG-225, RG-214 5026A1311, 5028A1317, 5030A1317 5019D3318, 5021D1331, 5020A1311 5012F3332, 5012A3311 75 RG-179, RG-187 7530A1317 75 -- 7524A1311, 7528A1317 75 RG-6, RG-11, RG-12, RG-59 RG-144, RG-216 -- Part No. RTD-50-S-02 RTD-50-M-02 RTD-50-L-02 RTD-75-S-02 RTD-75-M-02 RTD-75-L-02 RTD-50-S-01 RTD-50-M-01 RTD-50-L-01 RTD-75-S-01 RTD-75-M-01 RTD-75-L-01 8-64 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable-to-Cable Splicing Introduction The question is, how to meet growing performance requirements for shielded cable system fabrication and maintenance while minimizing electromagnetic interference (EMI). The answer is TE SolderShield cable splices. SolderShield devices are one-piece products consisting of a flux-coated, solder-impregnated copper shield braid encased in a heat-shrinkable insulation sleeve. SolderShield cable-to-cable splice kits, designed for single-conductor or multiconductor shielded cables, are ideal for fabrication/ repair/rework while restoring the electrical integrity of the cable. SolderShield devices perform even in demanding environments. They are reliable, versatile, and easy to install. 8 Electrical Interconnect Products 8-65 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices Product Facts Flux-coated, solderimpregnated copper shield braid encased in a transparent heat-shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief, and insulation One-piece design provides easy installation and lower installed cost Circumferential (360) shielding results in EMI protection and shield continuity equal to or better than the original cable Conductor splices are made using MiniSeal crimp products, which are recognized by MIL-S-81824 and MIL-W-5088 Applications Product Selection Process Used for splicing a wide range of cables, including coaxial and multiconductor cables. For splicing multiconductor cables refer to Table A. SolderShield devices can be used to repair or splice shielded or coaxial cables. These products consist of a MiniSeal crimp splice plus a flux-coated, solderimpregnated copper shield encased in a heat-shrinkable sealing sleeve, for splicing the shields. SolderShield kits terminate single- or multiple-conductor cables, eliminate EMI problems at the splice, and provide strain relief for the cable. For splicing coaxial cables refer to Table B. Installation For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: HL1910E/HL2010E IR-1759 MiniRay CV-1981 Refer to TE installation procedure RCPS-150-02 (D-150 series) and RPIP-699-00 (B-202 series) for detailed instructions and recommended reflector attachment. You will find ordering information for most of these tools in Section 10. Specifications/Approvals Series Military US: M81824 (conductor splice only) UK: RAF AP 1130-2008-1 D-150 Available in: Americas Europe Asia Pacific TE RT-1404 8-66 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices (Continued) Crimp Splice SolderShield Splice Table A. Multiconductor Cable Splices L1 Each SolderShield part consists of a SolderShield splice and one or more conductor splices. Refer to information below for description and numbers of conductor splices. L3 L2 I.D. SolderShield Product Dimensions Dimensions Part No. Tin Plated Nickel Plated L1 Max. L2 Nom. L3 Min. ID Min. D-150-0168 D-150-0228 D-150-0169 D-150-0229 D-150-0170 D-150-0230 D-150-0174 D-150-0231 D-150-0175 D-150-0232 D-150-0176 D-150-0233 D-150-0177 D-150-0234 D-150-0178 D-150-0235 D-150-0179 D-150-0236 D-150-0180 D-150-0237 D-150-0181 D-150-0238 80.50 [3.17] 80.50 [3.17] 80.50 [3.17] 10.60 [4.17] 10.60 [4.17] 10.60 [4.17] 10.60 [4.17] 10.60 [4.17] 10.60 [4.17] 10.60 [4.17] 10.60 [4.17] 50.00 [1.97] 50.00 [1.97] 50.00 [1.97] 75.00 [2.95] 75.00 [2.95] 75.00 [2.95] 75.00 [2.95] 75.00 [2.95] 75.00 [2.95] 75.00 [2.95] 75.00 [2.95] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 10.20 [.400] 3.00 [.118] 4.00 [.157] 5.00 [.197] 4.00 [.157] 5.00 [.197] 6.00 [.236] 9.00 [.356] 4.00 [.157 ] 5.00 [.197] 6.00 [.236] 9.00 [.353] Conductor Splice Size Range CMA [mm2] Min.-Max. 304-1510 [0.15-0.75] 779-2680 [0.39-1.34] 1900-6755 [0.95-3.37] 304-1510 [0.15-0.75] 779-2680 [0.39-1.34] 1900-6755 [0.95-3.37] 304-1510 [0.15-0.75] 304-1510 [0.15-0.75] 779-2680 [0.39-1.34] 1900-6755 [0.95-3.37] 1900-6755 [0.95-3.37] Color Code Quantity Per Kit Red 1 Blue 1 Yellow 1 Red 2 Blue 2 Yellow 2 Yellow 2 Red 4 Red 4 Blue 4 Yellow 4 Note: The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conductors. All the kits have environmental-sealing capability. The cable temperature rating must be 125C minimum. To find the splice kit part number for your application: 1. Determine the number of conductors in the cable to be spliced. 2. Determine the gauge of each conductor or the maximum jacket OD. 3. Determine the conductor plating. 4. Select the appropriate part number from the table above. 8 Electrical Interconnect Products 8-67 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices (Continued) Table B. Coaxial Cable Splices Crimp Splice SolderShield Splice Each SolderShield part consists of a SolderShield splice and one or more conductor splices. Refer to information below for description and numbers of conductor splices. L1 L3 L2 I.D. RG Cable No. Cable Description 8A, 9B, 11 13, 26, 31 115, 144, 149 165, 213, 214 216, 235, 391 393, 397 178, 196, 179, 187, 188, 316, 404, M17/138-00001, M17/136-00001 180, 195 M17/137-00001 M17/139-00001 -- 124, 140, 141 159, 302, 303 -- -- -- 29, 30, 55B 58, 223 -- 59, 62, 71 -- -- 5012A3311 5012E1339 7518A1311 -- -- -- 5028A1317 7528A1317 5030A1317 7530A1317 5024A1311 7526A1311 9527A1318 9530E1014 5020A1311 5022A1311 7522A1311 7523D1331 7524A1311 5019D3318 5021D1331 5022A1311 7523D1331 7524A1311 9524A1311 SolderShield Dimensions L2 Min ID Min Conductor Splice Qty/Kit Part No. 1 D-150-0214 80.50 [3.170] 50.00 [1.970] 12.00 [.472] 1 D-150-0094 80.50 [3.170] 50.00 [1.970] 3.00 [.118] 1 D-150-0095 80.50 [3.170] 50.00 [1.970] 4.00 [.157] 1 D-150-0096 80.50 [3.170 ] 50.00 [1.970] 5.00 [.236] 1 B-202-81* 56.00 [2.200] 23.00 [.900] 7.00 [.275] 1 B-202-82* 56.00 [2.200 ] 23.00 [.900] 7.00 [.275] L1 Max *These kits use solder to terminate the center conductors. All other kits use crimp. All kits are for one-to-one coaxial cable splices, and all kits have environmental sealing capability. Each kit contains products to splice conductors, build up dielectric, splice the shield, and provide insulation. 8-68 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable-to-Cable Splicing SolderShield Shielded and Coaxial Cable Splices (Continued) Product Characteristics Materials Insulation sleeve Meltable inserts Radiation-crosslinked polyvinylidene fluoride Fluorocarbon-based thermoplastic Base metal: Copper alloy C10200 per ASTM B75 Plating: Tin per MIL-T-10727 or nickel per QQ-N-290 Base metal: Tin-plated copper wire braid per ASTM B3 Solder and flux coating: Type Sn63 Pb37. Flux: ROM1 per ANSI - J - STD - 004 (RA flux) MiniSeal crimp splice SolderShield shield splice Parameter Electromechanical Performance Dielectric strength (shield connection) Dielectric strength (conductor connection) Voltage drop Insulation resistance (shield connection) Insulation resistance (conductor connection) Tensile strength for MiniSeal Tensile strength for SolderShield Temperature rating Environmental Resistance Salt spray Heat aging Temperature cycling Altitude immersion Test Method Requirement -- -- MIL-S-81824 -- -- MIL-S-81824 MIL-S-81824 No breakdown or arcing at 1000 Vac (RMS) 2.5 kV Less than 2.0-millivolt increase 1000 megohms minimum at 500 Vdc 5000 megohms Exceed yield strength (pounds) of wire. 75% of strength (pounds) of unspliced cable -- MIL-STD-202 M101 750 hours at 150C [302F] MIL-STD-202 M107C Immersion at 22,860m [75,000 ft] Corrosion resistance -- -55C to 150C [-67F to 302F] Meet voltage drop requirement. Meet all electromechanical requirements. Meet all electromechanical requirements. Meet insulation-resistance requirement. No evidence of corrosion after testing in accordance with MIL-STD-202, Method 101, Test Condition A 8 Electrical Interconnect Products 8-69 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts Introduction TE SolderTacts shielded contacts are designed to provide reliable, one-piece solder terminations for use with circular and rectangular connectors. These controlled soldering contacts help speed installation and reduce installed costs while eliminating the variables associated with hard-tohandle crimped terminations. With TE's controlled soldering technology, the connections typically exceed the strength of the wire. Transparent insulation and inspection windows permit fully inspectable terminations. SolderTacts products are available to terminate coaxial cable and twisted wire pairs in both military and commercial applications. 8-70 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts Product Facts Reliable one-piece solder contacts: through-connector shielding reduces crosstalk, and improves signal transmission One-step installation Solder joints are strong and reliable Terminations are fully inspectable Termination for coax cables, shielded wires, twisted pairs, triaxial cables, for a variety of commercial and military connectors Applications Controlled Soldering SolderTacts contacts provide the optimum amount and type of solder and flux in prefluxed solder preforms to control soldering and reduce operator sensitivity. The geometry of the coaxial cable is carried through the connector to eliminate separate pins, help reduce cross talk, and improve shielding effectiveness and signal transmission. SolderTacts contacts provide simultaneous electrical connection and strain relief. Heat-shrinkable tubing insulations eliminate stress concentration on the wire within the contact. Because the insulation is transparent and inspection windows are provided, terminations are fully inspectable. Compatibility The design versatility of SolderTacts contacts makes them exceptionally well suited to military applications, along with commercial aerospace, instrumentation and computers. SolderTacts products are compatible with most standard connector cavities. SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification. 8 Electrical Interconnect Products One-piece controlled-soldering SolderTacts contacts connectors are designed to terminate coaxial cables, shielded wires, and twisted pairs faster and more reliably than any other method. SolderTacts contacts eliminate the variables associated with hard-to-handle crimping. Their one-step installation accelerates production while reducing handling and installed costs. SolderTacts shielded contacts can be terminated with standard TE heating tools. Once terminated, they can be installed into connector cavities with standard insertion and extraction tools. They are replaceable without cutting and restripping or shortening the cable. Specifications/Approvals Available in: Americas Europe Asia Pacific Series D-602 TE D-6002 8-71 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) Jacket (JOD) Shield (SOD) Dielectric (DOD) Conductor (COD) SolderTacts Product Construction, MIL-C-26482 Series SolderTacts Series: MIL-C-26482 Contact Military Specification Cable Diameter JOD SOD DOD COD 1.78-4.70 [.070-.185] 1.78-4.70 [.070-.185] 1.52-3.30 [.060-.130] 1.52-3.30 [.060-.130] 1.65-2.79 [.065-.110] 1.65-2.79 [.065-.110] 1.68-2.13 [.066-.089] 1.68-2.13 [.066-.089] -- -- -- -- -- -- .76-2.03 [.030-.080] .76-2.03 [.030-.080] .91-1.75 [.036-.069] .91-1.75 [.036-.069] .76-1.24 [.030-.049] .76-1.24 [.030-.049] .23-.51 [.009-.020] .23-.51 [.009-.020] .30-.66 [.012-.026] .30-.66 [.012-.026] .28-.79 [.011-.031] .28-.79 [.011-.031] MIS-20067/5-001 MIS-20067/6-001 -- -- Wire (AWG) TE SolderTacts Part No. Size Polarity Cable Type 24-32 D-602-16 12 S Coaxial 24-32 D-602-17 12 P Coaxial 24-30 D-602-46 16 P Coaxial 26-32 D-602-47 16 S Coaxial 24-30 D-602-56 16 P Twinax 24-30 D-602-57 16 S Twinax These SolderTacts contacts are on qualified parts list for indicated specification. Tooling Selection Guide Part Numbers D-602-46/47 D-602-56/57 D-602-16/17 Engineering Standard (Termination Instructions) ES61137 ES61138 ES61161 Convection (Hot Air) Heating AT-1319 Adapter AT-1319-17 -- -- Repair Wand Contact Insertion Tool Contact Removal Tool * -- -- AD-1525 (M81969/17-04) -- AD-1526 (M81969/19-08) -- *Could be developed. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel(R) General Purpose Hot-Air Heating Tool shown on page 10-13. 8-72 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) SolderTacts Series: MIL-C-28748 Series Jacket (JOD) Shield (SOD) Dielectric (DOD) Conductor (COD) SolderTacts product construction, MIL-C-28748 Series Contact Military Specification MIS-20067/2-002a MIS-20067/1-001a MIS-20067/4-001a Cable Diameter SOD DOD COD 1.52-3.35 [.060-.132] 1.52-3.35 [.060-.132] 1.68-2.13 [.066-.084] 1.68-2.13 [.066-.084] -- -- .91-1.78 [.036-.070] .91-1.78 [.036-.070] .76-1.24 [.030-.049] .76-1.24 [.030-.049] .91-1.68 [.036-.066] .91-1.68 [.036-.066] .91-1.68 [.036-.066] .91-1.68 [.036-.066] .76-1.24 [.030-.049] .76-1.24 [.030-.049] .91-1.78 [.036-.070] .91-1.78 [.036-.070] 1.40-3.15 [.055-.124] 1.40-3.15 [.055-.124] .23-.89 [.009-.035] .23-.89 [.009-.035] .28-.79 [.011-.031] .28-.79 [.011-.031] .30-.66 [.012-.026] .30-.66 [.012-.026] .30-.66 [.012-.026] .30-.66 [.012-.026] .28-.79 [.011-.031] .28-.79 [.011-.031] .23-.46 [.009-.018] .23-.46 [.009-.018] .64-1.57 [.025-.062] .64-1.57 [.025-.062] MIS-20067/3-001a -- -- M39029/79b 1.52-3.35 [.060-.132] 1.52-3.35 [.060-.132] 1.52-3.35 [.060-.132] 1.52-3.35 [.060-.132] 1.68-2.13 [.066-.084] 1.68-2.13 [.066-.084 ] 1.68-2.13 [.066-.084 ] 1.68-2.13 [.066-.084 ] -- -- -- -- -- -- -- 1.52-3.35 [.060-.132] 1.52-3.35 [.060-.132] 1.68-2.13 [.066-.084 ] 1.68-2.13 [.066-.084 ] MIS-20067/8-001a -- -- MIS-20067/7-001a -- -- M39029/80b M39029/40b M39029/41b MIS-20067/2-001, 003a Wire (AWG) TE SolderTacts Part No. Size Polarity Cable Type 26-32 D-602-44 16 P Coaxial 26-32 D-602-45 16 S Coaxial 24-30 D-602-54 16 P Twisted pair 24-30 D-602-55 16 S Twisted pair 26-32 D-602-72 16 P Coaxial 26-32 D-602-73 16 S Coaxial 26-32 D-602-76 16 P Coaxial 26-32 D-602-77 16 S Coaxial 24-30 D-602-0126 16 P Twisted pairc 24-30 D-602-0127 16 S Twisted pairc 28-32 D-602-0172 16 P Coaxial 28-32 D-602-0173 16 S Coaxial 16-20 D-610-09 16 P Power 16-20 D-610-10 16 S Power 8 Electrical Interconnect Products JOD a These SolderTacts contacts are on the qualified parts list for indicated specification. b These SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification; they replace crimp-style termination. c These SolderTacts contacts are designed for twisted-pair cable per MIL-STD-1553B. 8-73 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) Tooling Selection Guide: MIL-C-28748 Series Convection (Hot Air) Heating SolderTacts Series 748 SolderTacts Series 748 Part No. Engineering Standard (Termination Instructions) D-602-44/45 AT-1319 Adapter Repair Wand ES61133 AT-1319-14 AD-1480 D-602-0172/0173 ES61240 -- -- D-602-54/55 ES61132 -- -- D-602-0126/0127 ES61199 -- -- D-610-09/10 ES61187 AT-1319-15 AD-1571 D-602-72/73 ES61135 AT-1319-18 AD-1486 D-602-76/77 ES61164 AT-1319-20 AD-1554 Contact Insertion Tool * Contact Removal Tool AD-1447 Special Tools AD-1457A (bushing tool) AD-1464 (flex tip removal tool) *Not applicable. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel(R) General Purpose Hot-Air Heating Tool shown on page 10-13. 8-74 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) SolderTacts Series: MIL-C-38999, Series I, II, III, IV Circular Connectors SolderTacts Product Construction, MIL-C-38999 Series Jacket (JOD) United States Contact Military Air Force Specification Drawing No. Shield (SOD) Cable Diameter JOD SOD DOD COD 3.81-5.94 [.150-.234] 3.81-5.94 [.150-.234] 1.27-2.62 [.050-.103] 1.27-2.62 [.050-.103] 3.10-4.32 [.150-.170] 3.10-4.32 [.150-.170] 1.68-2.13 [.066-.084] 1.68-2.13 [.066-.084] -- -- 1.52-3.84 [.060-.151] 1.52-3.84 [.060-.151] .91-1.73 [.036-.068] .91-1.73 [.036-.068] .64-1.09 [.025-.043] .64-1.09 [.025-.043] 1.12-2.03 [.044-.080] 1.12-2.03 [.044-.080] .74-1.45 [.029-.057] .74-1.45 [.029-.057] 1.27-2.62 [.050-.103] 1.27-2.62 [.050-.103] .76-1.24 [.030-.049] .76-1.24 [.030-.049] .91-1.78 [.036-.070] .91-1.78 [.036-.070] .76-1.24 [.030-.049] .76-1.24 [.030-.049] .64-1.29 [.029-.051] .64-1.29 [.029-.051] .48-1.09 [.019-.043] .48-1.09 [.019-.043] .23-.58 [.009-.023] .23-.58 [.009-.023] .23-.58 [.009-.023] .23-.58 [.009-.023] .48-.89 [.019-.035] .48-.89 [.019-.035] .48-.89 [.019-.035] .48-.89 [.019-.035] .48-.89 [.019-.035] .48-.89 [.019-.035] .27-.79 [.011-.031] .27-.79 [.011-.031] .23-.89 [.009-.035] .23-.89 [.009-.035] .27-.79 [.011-.031] .27-.79 [.011-.031] .27-.74 [.011-.029] .27-.74 [.011-.029] Dielectric (DOD) Conductor (COD) Wire (AWG) TE SolderTacts Part Number Size Polarity Cable Type 22-24 D-602-0122 8 P Coaxial 22-24 D-602-0123 8 S Coaxial 26-30 D-602-0140 16 P Coaxial 26-30 D-602-0141 16 S Coaxial 26-30 D-602-0142 16 P Twisted pair 26-30 D-602-0143 16 S Twisted pair 24-32 D-602-0144 12 P Coaxial 24-32 D-602-0145 12 S Coaxial 22-26 D-602-0146 12 P Twisted pair 22-26 D-602-0147 12 S Twisted pair 22, 28 D-602-0150 12 P Coaxial 22, 28 D-602-0151 12 S Coaxial 24-26 D-602-1108 8 S Twisted pairb 24-26 D-602-1109 8 P Twisted pairb 22-26 D-602-1110 8 S Triaxial 22-26 D-602-1111 8 P Triaxial 24-26 D-602-1112 8 S Twisted pairb 24-26 D-602-1113 8 P Twisted pairb 24-26 DK-602-0156-N-1 8 P Twinaxialc 24-26 DK-602-0156-N-2 8 P Twinaxialc Series I, III, and IV a M39029/60 a M39029/59 a M39029/76 a M39029/77 a M39029/76 a M39029/77 a M39029/28 a M39029/75 a M39029/28 a M39029/75 a M39029/28 -- 915304-1 915305-1 915304-2 915305-2 -- -- 915307-1 1.47-3.10 [.058-.122] 1.47-3.10 [.058-.122] 1.68-2.39 [.066-.094] 1.68-2.39 [.066-.094] -- -- 915308-1 915307-3 915308-3 -- -- 915307-2 1.90-3.81 [.075-.150] 1.90-3.81 [.075-.150] 2.49-3.42 [.098-.135] 2.49-3.42 [.098-.135] 2.49-3.76 [.098-.148] 2.49-3.76 [.098-.148] 2.49-3.42 [.098-.135] 2.49-3.42 [.098-.135] 3.68 [.145 ] Max. 4.11 [.162] Max. 2.54-2.97 [.100-.117] 2.54-2.97 [.100-.117] 1.68-3.05 [.066-.120] 1.68-3.05 [.066-.120] 1.68-3.30 [.066-.130] 1.68-3.30 [.066-.130] 1.68-3.05 [.066-.120] 1.68-3.05 [.066-.120] M39029/75 915308-2 -- 8340712-OS-01 -- 8340713-OS-01 -- -- -- -- -- 8340712-OL-01 -- 8340713-OL-01 a M39029/90 a M39029/90 8912020-OS-01 8912020-DL-01 -- -- 8 Electrical Interconnect Products a -- a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination. b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B. 8-75 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) SolderTacts Series: MIL-C-38999, Series I, II, III, IV Circular Connectors (Continued) Contact Military Specification United States Air Force Drawing No. Cable Diameter (in inches) Wire (AWG) TE SolderTacts Part Number Size 24-26 DK-602-0156-N-3 8 P Twinaxialc 24-26 DK-602-0157-N-1 8 S Twinaxialc 24-26 DK-602-0157-N-2 8 S Twinaxialc 24-26 DK-602-0157-N-3 8 S Twinaxialc Polarity Cable Type JOD SOD DOD COD 4.50 max. [.177] 3.68 max. [.145] 4.12 max. [.162] 4.50 max. [.177] 4.67 max. [.184] 4.67 max. [.184] -- .74-1.30 [.029-.051] .74-1.30 [.029-.051] .74-1.30 [.029-.051] .74-1.30 [.029-.051] .24-.74 [.011-.029] .24-.74 [.011-.029] .24-.74 [.011-.029] .24-.74 [.011-.029] -- -- -- 20 DK-602-0169-1 8 P Twinaxialc -- -- -- 20 DK-602-0170-1 8 S Twinaxialc .23-.58 [.009-.023] .23-.58 [.009-.023] .23-.58 [.009-.023] .23-.58 [.009-.023] 26-30 D-602-0140 16 P Coaxial 26-30 D-602-0171 16 S Coaxial 26-30 D-602-0142 16 P Twisted pair 26-30 D-602-0174 16 S Twisted pair Series I, III, and IV a M39029/90 a M39029/91 a M39029/91 a M39029/91 a M39029/90 a M39029/91 8912020-EL-01 8912019-OS-01 8912019-DL-01 8912019-EL-01 8912020-OL-01 8912019-OL-01 -- -- -- Series II a M39029/76 a M39029/77 a M39029/76 a M39029/77 915304-1 915306-1 1.27-2.62 [.050-.103] 1.27-2.62 [.050-.103] 915304-2 -- 915306-2 -- 1.68-2.13 .91-1.73 [.066-.084] [.036-.068] 1.68-2.13 .91-1.73 [.066-.084] [.036-.068] .64-1.09 -- [.025-.043] .64-1.07 -- [.025-.042] a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination. b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B. Tooling Selection Guide SolderTacts Series 999 Size 16 999 Size 12 999 Size 8 Part Numbers (D-602-) 0140/0141 0142/0143 0171 0174 0144/0145 0146/0147 0150/0151 0122/0123 1108/1109 1110/1111 1112/1113 0156/0157-X 0169/0170-X Engineering Standard (Termination Instructions) ES61226 ES61224 ES61226 ES61224 ES61206 ES61218 ES61223 ES61179 ES61172 ES61172 ES61184 ES61231 ES61235 Convection (Hot Air) Heating AT-1319 Adapter AT-1319-78 -- AT-1319-27 -- AT-1319-24 -- -- AT-1319-22 AT-1319-22 and AT-1319-14 Repair Wand AD-1565 -- AD-1572 -- AD-1566 -- -- AD-1568 -- AD-1568 and AD-1480 Contact Insertion Tool Contact Removal Tool* M81969/8-07 or M81969/14-03 M81869/8-08 or M81969/14-03 M81969/8-09 or M81969/14-04 M81969/8-10 or M81969/14-04 -- M81969/14-06 or Astro ATBX-2277 *TE does not provide this tool. See connector manufacturer. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel(R) General Purpose Hot-Air Heating Tool shown on page 10-13. 8-76 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) SolderTacts Series: Subminiature* SolderTacts Product Construction, Submin Series Jacket (JOD) Shield (SOD) Dielectric (DOD) Conductor (COD) Cable Diameter SolderTacts Size Polarity Cable Type D-602-0278 16 P Coaxial D-602-0279 16 S Coaxial D-602-0288 16 P D-602-0289 16 S JOD 1.52-2.92 [.060-.115] 1.52-2.92 [.060-.115] SOD 1.85-2.18 [.073-.086] 1.85-2.18 [.073-.086] Twisted pair -- -- Twisted pair -- -- Cable Diameter DOD .64-1.91 [.025-.075] .64-1.91 [.025-.075] .74-1.40 [.029-.055] .74-1.40 [.029-.055] COD .23-.74 [.009-.029] .23-.74 [.009-.029] .23-.74 [.009-.029] .23-.74 [.009-.029] (AWG) 24-32 24-32 24-32 24-32 *These SolderTacts contacts belong to the TE "Subminiature" series of contacts, which are designed for use in commercial connectors. 8 Electrical Interconnect Products Tooling Selection Guide SolderTacts Series Part Numbers (D-602-) Submin -- 0278/0279 0288/0289 Engineering Standard (Termination Instructions) ES61170 ES61414 Convection (hot air) Heating AT-1319 Adapter AT-1319-12 -- Repair Wand Contact Insertion Tool Contact Removal Tool AD-1481 -- * -- AD-1447 -- *Not applicable. Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel(R) General Purpose Hot-Air Heating Tool shown on page 10-13. 8-77 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) SolderTacts Series: MIL-C-83723 Contact Military Specification* M39029/74-400 M39029/73-397 Cable Diameter JOD SOD DOD COD 2.39-3.56 [.094-.140] 2.39-3.56 [.094-.140] 1.96-2.49 [.077-.098] 1.96-2.49 [.077-.098] -- -- 1.32-2.06 [.052-.081] 1.32-2.06 [.052-.081] .74-1.45 [.029-.057] .74-1.45 [.029-.057] 2.36-2.67 [.093-.105] 2.36-2.67 [.093-.105] .28-.74 [.011-.029] .28-.74 [.011-.029] .28-.74 [.011-.029] .28-.74 [.011-.029] .28-.74 [.011-.029] .28-.74 [.011-.029] M39029/74-401 M39029/73-398 -- -- M39029/74-399 3.05-3.68 [.120-.145] 3.05-3.68 [.120-.145] 3.10-3.15 [.122-.124] 3.10-3.15 [.122-.124] M39029/73-396 Wire (AWG) TE SolderTacts Size Polarity Cable Type 24-32 D-602-0094 12 P Coaxial 24-32 D-602-0095 12 S Coaxial 24-32 D-602-0104 12 P Twisted pair 24-32 D-602-0105 12 S Twisted pair 24-32 D-602-0106 12 P Large coaxial 24-32 D-602-0107 12 S Large coaxial * These SolderTacts contacts are on qualified parts list for indicated specification. Tooling Selection Guide TE SolderTacts Part Number D-602-0094/0095 D-602-0106/0107 D-602-0104/0105 Engineering Standard (Termination Instructions) ES61128 ES61134 ES61129 Convection (Hot Air) Heating AT-1319 Adapter AT-1319-19 Rev. D -- Repair Wand Contact Insertion Tool Contact Removal Tool Special Tools AD-1494 Rev. C -- AD-1527 (M81969/14-04) -- AD-1527 (M81969/14-04) -- AD-1496 (twisted) -- Note: AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel(R) General Purpose Hot-Air Heating Tool shown on page 10-13. SolderTacts Series: DOD-C-83527 SolderTacts Size Polarity Reference D-602-0185 16 socket D-602-0094 12 pin D-602-0093* 12 socket D-602-0106 12 pin D-602-0189* 12 socket *These SolderTacts contacts are intermateable with M39029/73, but are not on QPL. Cable Type Coaxial Coaxial Coaxial Coax (large) Coax (large) Contact Military Specification -- M39029/74 M39029/73 M39029/74 M39029/73 SolderTacts Series: DOD-C-83527 (data bus contacts)** SolderTacts Reference D-602-0186 D-602-0187 DK-602-0186-2 DK-602-0187-2 Size Polarity Cable Type 8 8 8 8 pin socket pin socket Twisted pair Twisted pair Sh. twisted pair Sh. twisted pair Contact Military Specification M39029/96 M39029/95 M39029/96 M39029/95 ** These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B. 8-78 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Shielded Contacts SolderTacts Shielded One-Piece Solder Contacts (Continued) SolderTacts Series: Grommets SolderTacts Reference D-600-0071 D-600-0116 D-600-0125 Performance Size -- For size 8 DOD-C-83527 series For size 8 MIL-C-38999 series, for twisted pair Polarity For shielded twisted pair -- -- The performance of SolderTacts contacts is defined by the applicable TE specification control drawing (SCD) and TE Specification D-6002. Products on qualified product lists meet the requirements of the base specification. Termination Termination of SolderTacts contacts is defined in the appropriate TE Engineering Standard. To obtain a copy, contact TE. 8 Electrical Interconnect Products 8-79 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Introduction The full line of TE data bus products offers a complete system of interconnection hardware for all MIL-STD1553B multiplexing needs. MIL-STD-1553B data bus components are also specified in the Air Force drawings listed in Air Force Drawing 8340707. Available components include: TE also supplies complete data bus networks in accordance with customer harness drawings. Using factory-built harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. Factory-built harnesses are pre-tested and ready for installation. Couplers (micro's, boxes, flat packs) Data bus cables Triax connectors and contacts with strain relief One-piece triaxial contacts for MIL-C-38999 connectors (size 8 cavity) Bus and stub terminators Cable marker sleeves (TMS) Lightweight couplers Space components Harness design (HarnWare software) All TE brand data bus components offer: High packaging density and weight savings Design flexibility High performance (to 150C [302F] rating) 8-80 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Cables Product Facts Light weight Highly flexible Flame resistant Chemical resistant to all aircraft fluids Solder iron resistant Defined shielding performance Applications TE manufactures a line of SPEC 55 data bus cables that meet or exceed the performance requirements of MIL-STD-1553B. 8 Electrical Interconnect Products SPEC 55 insulation is a high-temperature, radiationcrosslinked, modified ETFE material that can be used in wire constructions rated up to 200C [392F]. Note: TE will build harnesses with any customer specified cables and/or connectors. 8-81 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Cables (Continued) Specifications/Approvals Series SPEC 55 insulation Product Selection Military MIL-AS27500/32-/35 MIL-AS27500/41-/46 Cable Type Part No. 24 AWG Single Optimized Shield 10612 24 AWG Double Optimized Shield 10613 24 AWG EMP Hardened 10614 8-82 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components In-Line Microcouplers: One- and Two-Stub Product Facts Environmental sealing No connectors Very small size Light weight (1 stub: 10 g max.; 2 stubs: 15 g max.) In-line profile that makes wire bundle mounting possible 360 continuous lowimpedance cable-shield terminations Reliable solder termination of all components Potted circuit elements for maximum durability and inuse reliability Ease of installation Altitude immersion resistance Optional eyelet configurations for bulkhead mounting Mean time between failures > 1,000,000 hours 8 Electrical Interconnect Products Applications The low-profile configuration of these couplers enables avionics system designers to plan for optimum coupler locations. Microcouplers are supplied with SPEC 55 data bus cables, including EMP- Specifications/Approvals Available in: Americas Europe Asia Pacific hardened versions. They are also available assembled with other components into a complete data bus harness. Series D-500-04 Military MIL-STD-1553B TE D-6020 8-83 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components In-Line Microcouplers: One- and Two-Stub (Continued) Product Selection Single Stub Double Stub D-500-0455-1-YYY-ZZZ D-500-0455-2-YYY-ZZZ D-500-0465-1-YYY-ZZZ D-500-0465-2-YYY-ZZZ D-500-0456-1-YYY-ZZZ D-500-0456-2-YYY-ZZZ D-500-0466-1-YYY-ZZZ D-500-0466-2-YYY-ZZZ D-500-0457-1-YYY-ZZZ D-500-0457-2-YYY-ZZZ D-500-0467-1-YYY-ZZZ D-500-0467-2-YYY-ZZZ D-500-0458-1-YYY-ZZZ D-500-0458-2-YYY-ZZZ D-500-0468-1-YYY-ZZZ D-500-0468-2-YYY-ZZZ Note: 1. Bus cable 2. Stub cable 8-84 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components In-Line Microcouplers: One- and Two-Stub (Continued) Microcoupler Part Numbering System D-500-04 W W - X- YYY - ZZZ Standard Cable Length 012 = 12 in (1 ft) 078 = 78 in (6.5 ft) 079 = 79 in (2 m) 120 = 120 in (10 ft) 236 = 236 in (6 m) 240 = 240 in (20 ft) Cable Type 612 = 10612 (24 AWG single optimized shield ) 613 = 10613 (24 AWG double optimized shield) 614 = 10614 (24 AWG EMP hardened) Number of Stubs 1 or 2 Design 5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus Boot 5 = Without mounting eyelet 6 = With mounting eyelet 8 Electrical Interconnect Products 8-85 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub Product Facts Environmental sealing No connectors Very small size Ultra Light weight (1 stub: 6.5 g max.; 2 stubs: 9.5 g max.) In-line profile that makes wire bundle mounting possible 360 continuous lowimpedance cable-shield terminations Reliable solder termination of all components Potted circuit elements for maximum durability and in-use reliability Ease of installation Altitude immersion resistance Mean time between failures > 1,000,000 hours Applications Building on over 20 years of experience and continuous improvement in data bus, including pioneering in-line microcouplers, TE introduces a new family of ultra light-weight In-line micro-couplers, available in 1- through 6-stub configurations. These couplers offer the same high performance and reliability as current microcouplers, but their weight is further reduced. They are available in configurations up to 6-stub, and to minimize weight; there is no option with a mounting eyelet. Combined with TE 24 AWG or 26 AWG data bus cables, these ultra light couplers allow designers to significantly reduce weight. They are also available assembled with other customer specified components into a complete factory-built and tested data bus harness. Specifications/approvals Series D-500-L4xx Available in: Americas Europe Asia Pacific Military MIL-STD-1553B TE D-6020 (same as current microcouplers) 8-86 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub (Continued) Lightweight In-Line Couplers Part Numbering System D-500-L4 5 W -X -YYY -ZZZ Cable Length 012 = 12 in 079 = 79 in 078 = 78 in 120 = 120 in 236 = 236 in 240 = 240 in Cable Type 612 = 10612 (24 AWG single optimized shield) 613 = 10613 (24 AWG double optimized shield) 614 = 10614 (24 AWG EMP hardened) Number of Stubs 1, 2, 3, 4, 5 or 6 Design 5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus Style 5 = Without eyelet 8 Electrical Interconnect Products 8-87 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub (Continued) Product Selection D-500-L456-X-YYY-ZZZ D-500-L455-X-YYY-ZZZ End View Left Side End View Right Side End View Left Side End View Right Side 1 stub 1 stub 2 stub 2 stub 3 stub 3 stub 4 stub 4 stub 5 stub 5 stub 6 stub 6 stub D-500-L457-X-YYY-ZZZ End View Left Side D-500-L458-X-YYY-ZZZ End View Right Side End View Right Side End View Left Side 1 stub 1 stub 2 stub 2 stub 3 stub 3 stub 4 stub 4 stub 5 stub 5 stub 6 stub 6 stub Legend Bus cable Stub cable 8-88 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Box Couplers Product Facts Light, robust coupler modules with connector versatility Up to eight stub connectors can be arrayed on the "face" of the box coupler. Bus connectors can also be on the "face" or on the "side" of the box Designed with TE brand D-621 series corrosionresistant threaded-type or bayonet-type connectors Applications The multiport capability of these couplers (up to eight stubs) enables avionics system designers to interconnect black boxes with minimum wire runs. Box couplers are supplied with triaxial threaded or bayonet connectors. 8 Electrical Interconnect Products Note: TE also designs and manufactures customized data bus box couplers. Specifications/Approvals Available in: Americas Europe Asia Pacific Series D-500-0255 Military MIL-STD-1553 TE D-6021 8-89 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Box Couplers (Continued) Product Selection Face - 1 Stub Face - 2 Stub Face - 3 Stub Face - 4 Stub Face - 5 Stub Face - 6 Stub Face - 7 Stub Face - 8 Stub Threaded D-500-0255-511-1 D-500-0255-521-1 D-500-0255-531-1 D-500-0255-541-1 D-500-0255-551-1 D-500-0255-561-1 D-500-0255-571-1 D-500-0255-581-1 Part No. Bayonet A* Bayonet B* D-500-0255-513-1 D-500-0255-515-1 D-500-0255-523-1 D-500-0255-525-1 D-500-0255-533-1 D-500-0255-535-1 D-500-0255-543-1 D-500-0255-545-1 D-500-0255-553-1 D-500-0255-555-1 D-500-0255-563-1 D-500-0255-565-1 D-500-0255-573-1 D-500-0255-575-1 D-500-0255-583-1 D-500-0255-585-1 Bayonet C* D-500-0255-517-1 D-500-0255-527-1 D-500-0255-537-1 D-500-0255-547-1 D-500-0255-557-1 D-500-0255-567-1 D-500-0255-577-1 D-500-0255-587-1 Side - 1 Stub Side - 2 Stub Side - 3 Stub Side - 4 Stub Side - 5 Stub Side - 6 Stub Side - 7 Stub Side - 8 Stub D-500-0255-512-1 D-500-0255-522-1 D-500-0255-532-1 D-500-0255-542-1 D-500-0255-552-1 D-500-0255-562-1 D-500-0255-572-1 D-500-0255-582-1 D-500-0255-513-2 D-500-0255-523-2 D-500-0255-533-2 D-500-0255-543-2 D-500-0255-553-2 D-500-0255-563-2 D-500-0255-573-2 D-500-0255-583-2 D-500-0255-517-2 D-500-0255-527-2 D-500-0255-537-2 D-500-0255-547-2 D-500-0255-557-2 D-500-0255-567-2 D-500-0255-577-2 D-500-0255-587-2 Coupler Type D-500-0255-515-2 D-500-0255-525-2 D-500-0255-535-2 D-500-0255-545-2 D-500-0255-555-2 D-500-0255-565-2 D-500-0255-575-2 D-500-0255-585-2 *The bayonet polarization listed is for the bus connector. All stub connectors are Bayonet D polarization. Polarizations are depicted as follows (jack view): 1=A 2=B 3=C 4=D 8-90 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Discrete Connectors Product Facts Compliance with MIL-STD-1553B hardware requirements Light weight Removable pin or socket contacts Termination with MIL-STD1553B data bus cables, including EMP-hardened versions Continuous 360 shield coverage Rugged constructions Termination time of 1 to 2 minutes Inspectable solder terminations Low-skill assembly Reworkable and repairable terminations Strain relief built into the design Low-voltage drop and high reliability because of precisely controlled solder terminations Threaded and bayonet coupling styles Low total installed cost 1000-hour salt spray resistance Lower-cost connectors, for benchtop and mock-up Applications Designed specifically for MIL-STD-1553B data bus applications, the D-621 connector is intended to be a perfect match for the TE airworthy data bus cable. Together they provide durable, reliable, and reworkable interconnection hardware for the MIL-STD-1553B market. Available in: Americas Europe Asia Pacific Series DK-621 Military MIL-STD-1553B Electrical Interconnect Products Specifications/Approvals 8 TE D-6025 8-91 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Discrete Connectors (Continued) Connector Kit Part Numbering System DK-621-04 XX-XX Contact (supplied in DK-621 kits only) P = Pin S = Socket Polarization (bayonet styles only) (jack view) 1=A 2=B 4=D 3=C Basic Connector Configurations Threaded styles 11 = Plug 12 = Jack Bayonet styles 33 = Plug, A polarization 34 = Jack, A polarization 35 = Plug, B polarization 36 = Jack, B polarization 37 = Plug, C polarization 38 = Jack, C polarization 39 = Plug, D polarization 40 = Jack, D polarization D-621 connector, kitted with accessories Example: DK-621-0434-1P = D-621 connector, kitted with accessories, jack bayonet style with A polarization and pin contact. 8-92 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Accessories Product Facts A single source for all harness components Products designed to work together 8 These include: TE manufactures all the products needed to build a MIL-STD-1553B data bus network. In addition to the main components (couplers, connectors, contacts, and cables), TE supplies the accessory components that may be necessary to complete a data bus system. Bus and stub terminators (spliced-in and connectorized D-621 series). Cable splice kits. EMI/environment-resistant connector caps. Braid terminators and strain relief tubing (for rework applications). Cable marking materials. Electrical Interconnect Products Available in: Americas Europe Asia Pacific Applications 8-93 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Accessories (Continued) Product Selection D-621 Plug D-621 plug D-621 Jack D-621 jack Splice-in Splice-in Bus and Stub Terminators Spliced-in 77-ohm 10612 cable 77-ohm 10613 cable 77-ohm 10614 cable 12-inch Cable D-500-0463-612 D-500-0463-613 D-500-0463-614 D-621 Series--Plug 77-ohm pin contact 77-ohm socket contact 3000-ohm pin contact 3000-ohm socket contact Threaded D-621-0413 D-621-0415 D-621-0417 D-621-0407 Bayonet A D-621-0453 D-621-0469 D-621-0457 D-621-0473 Bayonet B D-621-0454 D-621-0470 D-621-0458 D-621-0474 Bayonet C D-621-0455 D-621-0471 D-621-0459 D-621-0475 Bayonet D D-621-0456 D-621-0472 D-621-0476 D-621-0460 D-621 Series--Jack 77-ohm pin contact 77-ohm socket contact 3000-ohm pin contact 3000-ohm socket contact Threaded D-621-0418 D-621-0406 D-621-0423 D-621-0424 Bayonet A D-621-0477 D-621-0461 D-621-0481 D-621-0465 Bayonet B D-621-0478 D-621-0462 D-621-0482 D-621-0466 Bayonet C D-621-0479 D-621-0463 D-621-0483 D-621-0467 Bayonet D D-621-0480 D-621-0464 D-621-0484 D-621-0468 D-621 Series--L Lanyard 7" 1=A -- 2=B -- 3=C -- 4=D -- Connector Caps D-621 Series Plug cap for jack connector Supplied with 7" Lanyard Threaded Bayonet A Bayonet B Bayonet C Bayonet D D-600-0083 D-600-0068 D-600-0068 D-600-0068 D-600-0065 Cable Splice Kits Cables All data bus cables Flexible Crimp D-150-0708-5 8-94 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Accessories (Continued) Terminator and Connector and Compatibility -- Bayonet and Threaded Connectors Panel Thickness Connector Contact Terminator Reference Standard Connector Mate with Long Reach Connector Plug Plug Jack Jack Plug Plug Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket D-621-0453(-L) D-621-0469(-L) D-621-0477(-L) D-621-0461(-L) D-621-0457(-L) D-621-0473(-L) D-621-0481(-L) D-621-0465(-L) DK-621-0434-1S DK-621-0434-1P DK-621-0433-1S DK-621-0433-1P DK-621-0434-1S DK-621-0434-1P DK-621-0433-1S DK-621-0433-1P DK-621-0550-1S DK-621-0550-1P -- -- DK-621-0550-1S DK-621-0550-1P -- -- Plug Plug Jack Jack Plug Plug Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket D-621-0454-(-L) D-621-0470-(-L) D-621-0478-(-L) D-621-0462-(-L) D-621-0458-(-L) D-621-0474-(-L) D-621-0482-(-L) D-621-0466-(-L) DK-621-0436-2S DK-621-0436-2P DK-621-0435-2S DK-621-0435-2P DK-621-0436-2S DK-621-0436-2P DK-621-0435-2S DK-621-0435-2P DK-621-0548-2S DK-621-0548-2P -- -- DK-621-0548-2S DK-621-0548-2P -- -- Plug Plug Jack Jack Plug Plug Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket D-621-0455(-L) D-621-0471(-L) D-621-0479(-L) D-621-0463(-L) D-621-0459(-L) D-621-0475(-L) D-621-0483(-L) D-621-0467(-L) DK-621-0438-3S DK-621-0438-3P DK-621-0437-3S DK-621-0437-3P DK-621-0438-3S DK-621-0438-3P DK-621-0437-3S DK-621-0437-3P DK-621-0546-3S DK-621-0546-3P -- -- DK-621-0546-3S DK-621-0546-3P -- -- Plug Plug Jack Jack Plug Plug Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket D-621-0456(-L) D-621-0472(-L) D-621-0480(-L) D-621-0464(-L) D-621-0460(-L) D-621-0476(-L) D-621-0468(-L) D-621-0484(-L) DK-621-0440-4S DK-621-0440-4P DK-621-0439-4S DK-621-0439-4P DK-621-0440-4S DK-621-0440-4P DK-621-0439-4S DK-621-0439-4P DK-621-0551-4S DK-621-0551-4P -- -- DK-621-0551-4S DK-621-0551-4P -- -- Plug Plug Jack Jack Plug Plug Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket D-621-0413(-L) D-621-0415(-L) D-621-0418(-L) D-621-0406(-L) D-621-0417(-L) D-621-0407(-L) D-621-0423(-L) D-621-0424(-L) DK-621-0412-S DK-621-0412-P DK-621-0411-S DK-621-0411-P DK-621-0412-S DK-621-0412-P DK-621-0411-S DK-621-0411-P DK-621-0512-S DK-621-0512-P -- -- DK-621-0512-S DK-621-0512-P -- -- Bayonet Connectors Polarity A 77 Ohm bus terminator 3K Ohm stub terminator Polarity B 77 Ohm bus terminator 3K Ohm stub terminator Polarity C 77 Ohm bus terminator 3K Ohm stub terminator 8 Polarity D 3K Ohm stub terminator Electrical Interconnect Products 77 Ohm bus terminator Threaded Connectors 77 Ohm bus terminator 3K Ohm stub terminator 8-95 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Accessories (Continued) Triaxial Connectors and Terminator Compatibility -- Bayonet and Threaded Connectors Panel Thickness Connector Contact Connector Reference Connector Mate with 77 Ohm Bus Terminator 3K Ohm Stub Terminator Standard 2.4mm max. Long Reach Plug Plug Jack Jack Jack Pin Socket Pin Socket Pin DK-621-0433-1P DK-621-0433-1S DK-621-0434-1P DK-621-0434-1S DK-621-0550-1P DK-621-0434-1S DK-621-0434-1P DK-621-0433-1S DK-621-0433-1P DK-621-0433-1S D-621-0461(-L) D-621-0477(-L) D-621-0461(-L) D-621-0453(-L) D-621-0469(-L) D-621-0465 (-L) D-621-0481(-L) D-621-0473(-L) D-621-0457(-L) D-621-0473(-L) 12.5mm max. Jack Socket DK-621-0550-1S DK-621-0433-1P D-621-0453(-L) D-621-0457(-L) Standard 2.4mm max. Long Reach Plug Plug Jack Jack Jack Pin Socket Pin Socket Pin DK-621-0435-2P DK-621-0435-2S DK-621-0436-2P DK-621-0436-2S DK-621-0448-2P DK-621-0436-2S DK-621-0436-2P DK-621-0435-2S DK-621-0435-2P DK-621-0435-2S D-621-0462(-L) D-621-0478(-L) D-621-0470(-L) D-621-0454(-L) D-621-0470(-L) D-621-0474 (-L) D-621-0458(-L) D-621-0474(-L) D-621-0458(-L) D-621-0467(-L) 12.5mm max. Jack Socket DK-621-0448-2S DK-621-0435-2P D-621-0454(-L) D-621-0483(-L) Standard 2.4mm max. Long Reach Plug Plug Jack Jack Jack Pin Socket Pin Socket Pin DK-621-0437-3P DK-621-0437-3S DK-621-0438-3P DK-621-0438-3S DK-621-0446-3P DK-621-0438-3S DK-621-0438-3P DK-621-0437-3S DK-621-0437-3P DK-621-0437-3S D-621-0463(-L) D-621-0479(-L) D-621-0471(-L) D-621-0455(-L) D-621-0471(-L) D-621-0467(-L) D-621-0483(-L) D-621-0475(-L) D-621-0459(-L) D-621-0475(-L) 12.5mm max. Jack Socket DK-621-0446-3S DK-621-0437-3P D-621-0455(-L) D-621-0459(-L) Plug Plug Jack Jack Jack Pin Socket Pin Socket Pin DK-621-0439-4P DK-621-0439-4S DK-621-0440-4P DK-621-0440-4S DK-621-0551-4P DK-621-0440-4S DK-621-0440-4P DK-621-0439-4S DK-621-0439-4P DK-621-0439-4S D-621-0464(-L) D-621-0480(-L) D-621-0472(-L) D-621-0456(-L) D-621-0472(-L) D-621-0468(-L) D-621-0484(-L) D-621-0460(-L) D-621-0476(-L) D-621-0476(-L) Jack Socket DK-621-0551-4S DK-621-0439-4P D-621-0456(-L) D-621-0460(-L) Standard 2.4mm max. Long Reach Plug Plug Jack Jack Jack Pin Socket Pin Socket Pin DK-621-0411-P DK-621-0411-S DK-621-0412-P DK-621-0412-S DK-621-0412-P DK-621-0412-S DK-621-0412-P DK-621-0411-S DK-621-0411-P DK-621-0411-S D-621-0406(-L) D-621-0418(-L) D-621-0415(-L) D-621-0413(-L) D-621-0415(-L) D-621-0424(-L) D-621-0423(-L) D-621-0407(-L) D-621-0417(-L) D-621-0407(-L) 12.5mm max. Jack Socket DK-621-0412-S DK-621-0411-P D-621-0413(-L) D-621-0417(-L) Bayonet Connectors Polarity A Polarity B Polarity C Polarity D Standard 2.4mm max. Long Reach 12.5mm max. Threaded Connectors 8-96 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Accessories (Continued) Triaxial Connectors and Terminator Compatibility -- to European norme 3716 Panel Thickness Connector Contact Connector Reference Connector Mate with 77 Ohm Bus Terminator 3K Ohm Stub Terminator Plug Plug Plug Plug Jack Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket Pin DK-3716-F101-TP DK-3716-F101-TS DK-3716-F201-TP DK-3716-F201-TS DK-3716-E102-TP DK-3716-E102-TS DK-3716-E202-TP DK-3716-E202-TS DK-3716-E112-TP DK-621-E102-TS DK-621-E102-TP DK-621-E202-TS DK-621-E202-TP DK-621-F101-TS DK-621-F101-TP DK-621-F201-TS DK-621-F201-TP DK-621-F101-TS D-621-E077-S D-621-E077-P D-621-E077-S D-621-E077-P D-621-F077-S D-621-F077-P D-621-F077-S D-621-F077-P D-621-F077-S D-621-E03K-S D-621-E03K-P D-621-E03K-S D-621-E03K-P D-621-F03K-S D-621-F03K-P D-621-F03K-S D-621-F03K-P D-621-F03K-S Jack Jack Jack Socket Pin Socket DK-3716-E112-TS DK-3716-E212-TP DK-3716-E212-TS DK-621-F101-TP DK-621-F201-TS DK-621-F201-TP D-621-F077-P D-621-F077-S D-621-F077-P D-621-F03K-P D-621-F03K-S D-621-F03K-P Triaxial Connectors Standard 2.4mm max. Long Reach 12.5mm max. Panel Thickness Connector Contact Terminator Reference Standard Connector Plug Plug Jack Jack Plug Plug Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket DK-3716-F077-P DK-3716-F077-S DK-3716-F077-P DK-3716-F077-S DK-3716-E03K-P DK-3716-E03K-S DK-3716-E03K-P DK-3716-E03K-S DK-3716-E#02-TS DK-3716-E#02-TP DK-3716-E#01-TS DK-3716-E#01-TP DK-3716-E#02-TS DK-3716-E#02-TP DK-3716-E#01-TS DK-3716-E#01-TP Mate with Long Reach Connector Terminators 77 Ohm bus terminator 3K Ohm stub terminator DK-3716-E#12K-TS DK-3716-E#12K-TP -- -- DK-3716-E#12K-TS DK-3716-E#12K-TP -- -- 8 Electrical Interconnect Products 8-97 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Triaxial Size 8 Contacts Product Facts One-step termination Termination time of 1 to 2 minutes No requirements for special termination tools No requirements for special skills Reworkable and repairable terminations Strain relief Continuous 360 shield coverage Triaxial mating face for least susceptibility to damage Rugged construction, because only two parts are being soldered together Inspectable solder terminations Low voltage drop and high reliability due to precisely controlled solder termination Applications Contacts provide full shield coverage with a simple, quick, and reliable termination system. 24 AWG twisted-pair data bus cables are terminated with triaxial SolderTacts contacts, which fit size 8 cavities of MIL-C-38999, Series 1, 3, or 4 connectors. Specifications/Approvals Product Selection Available in: Americas Europe Asia Pacific Triaxial size 8 data bus contacts for MIL-C-38999 connectors have interfaces that comply with MIL-C39029/90 and /91 to provide ease of termination, and intermateability with more cumbersome crimp contacts. Series Size 8 Cable Type 10612 10613 10614 These contacts provide a fast and convenient method of implementing MIL-STD-1553B connections in MIL-STD-1760 applications. TE D-6002 Pin DK-602-0156-N-1 DK-602-0156-N-2 DK-602-0156-N-3 Socket DK-602-0157-N-1 DK-602-0157-N-2 DK-602-0157-N-3 8-98 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Space Grade MIL-STD-1553B Data Bus Components Product Facts High packaging density and weight savings Design flexibility Complete line of space qualified MIL-STD-1553B components Low outgassing levels that meet NASA requirements Rugged construction Factory built harnesses eliminate unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks Factory built harnesses are pre-tested to customer requirements and are ready for installation A complete system of interconnection hardware for MIL-STD-1553B networks - One-piece triaxial contacts for MIL-C-38999 connectors - Bus and stub terminators Applications Used in MIL-STD-1553B multiplexing space applications Complete collection of components include: - Low outgassing components for use in space - A wide selection of in line couplers - Cable identification sleeves - Satellites - Data bus cables - Harness design software using HarnWare software - Human Spacecraft - Triax connectors and contacts with strain relief - Cargo Spacecraft - Flexible cable splices - Deep Space Probes Flight control for: 8 - Launch Vehicles Electrical Interconnect Products Specifications Meets TE Specification D-6022 for space-grade data bus components. Note: TE is a major supplier of space data bus products to a number of space equipment OEM's. Available in: Americas Europe Asia Pacific 8-99 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Space Grade MIL-STD-1553B Data Bus Components (Continued) Components In-Line Couplers and Terminators Tin/Nickel-plated metallic parts D-500-94XX-X-XXX series for couplers Baked silicone rubber components D-500-9463-XXX series for terminators Low out-gassing tubing DK-621-0911P DK-621-0911S DK-621-0912P DK-621-0912S Threaded Triaxial Connectors Tin/Nickel-plated metallic parts Baked silicone rubber components Low out-gassing tubing Bayonet Triaxial Connectors Tin/Nickel-plated metallic parts Baked silicone rubber components Low out-gassing tubing "A" Polarization "B" Polarization DK-621-0933-1P or S DK-621-0935-2P or S DK-621-0934-1P or S DK-621-0936-2P or S "C" Polarization "D" Polarization DK-621-0937-3P or S DK-621-0939-4P or S DK-621-0938-3P or S DK-621-0940-4P or S Splice Kits Flux-coated, solder impregnated copper shield braid encased in a transparent heat-shrinkable insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief and insulation D-150-9708-5 Standard Space Cables Optimized single shield S16 = 7724S1664-9 S1L = 7724S1LL4 LF* EMP Hardened Optimized Double Shield S86 = 7724S8664-9 S36 = 7724S3664-9 S8L = 7724S8LL4-9 LF S3L = 7724S3LL4 LF DK-621-0937 DK-621-0933 DK-621-0938 DK-621-0934 DK-621-0939 DK-621-0935 DK-621-0940 DK-621-0936 *LF = Low Fluoride Demateable Terminators Available with and without lanyard TE also manufactures complete harnesses to customer specifications and print. 8-100 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Space Grade MIL-STD-1553B Data Bus Components (Continued) Space-Grade In-Line Coupler Part Numbering System D-500-94 W W -X -YYY -ZZZ Cable Length 012 = 12 in 078 = 78 in 079 = 79 in 120 = 120 in 236 = 236 in 240 = 240 in Cable Type 41L = 7724S1LL4 (24 AWG single optimized shield) 43L = 7724S3LL4 (24 AWG double optimized shield) 48L = 7724S8LL4 (24 AWG EMP hardened) Number of Stubs 1, 2, 3, or 4 Design 5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus Style 5 = Without mounting eyelet 6 = With mounting eyelet 8 Electrical Interconnect Products 8-101 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Space Grade MIL-STD-1553B Data Bus Components (Continued) Space-Grade Connectors Part Numbering System DK-621 -09 XX -X X Contact (installed, DK-621 kits only) P = Pin* S = Socket* *May be ordered separately as D-602-0126 (pin) and D-602-0127 (socket) Polarization (bayonet styles only) (jack view) 1=A 2=B 4=D 3=C Basic Connector Configurations Threaded styles: 11 = Plug 12 = Jack Bayonet styles: 33 = Plug, A polarization 34 = Jack, A polarization 35 = Plug, B polarization 36 = Jack, B polarization 37 = Plug, C polarization 38 = Jack, C polarization 39 = Plug, D polarization 40 = Jack, D polarization D-621 Connector, Kitted with Accessories Space-Grade Terminators Part Numbering System D-500-9463- ZZZ Cable Type 41L = 7724S1LL4 (24 AWG single optimized shield) 43L = 7724S3LL4 (24 AWG double optimized shield) 48L = 7724S8LL4 (24 AWG EMP hardened) Space-Grade Splice Kit = D-150-9708-5 8-102 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Customer-Specified Harness Assemblies and HarnWare Harness Design Software HarnWare Harness Design Software allows designers to draw a data bus harness in a matter of minutes, while selecting TE or others' components; a bill of materials is automatically generated. TE supplies complete Raychem brand data bus networks in accordance with customer harness drawings, with any customer-specified cables and/or connectors. Using factory-built harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. Factory-built harnesses are pre-tested and ready for installation. Sample Drawing WHEELBAY 10 WHEEL BAY 2 12 1 D-600-XXXX ISSUE x LOT N XXXX 4 1 3 NOSE 12 1 NOSE DATA BUS COUPLER Raychem Raychem Raychem DATA BUS COUPLER DATA BUS COUPLER 2 5 12 11 6 8 2 12 Electrical Interconnect Products CMC1 2 12 12 8 STBD CMC2 CMC 1 7 9 CMC 2 STBD Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 Description Data bus Cable Data bus Cable Data bus Coupler Data bus Coupler Data bus Coupler Data bus Terminator Data bus Contact Data bus Contact Data bus Connector Data bus Connector Data bus Connector Marker Sleeve Part No. 10613-9 10613-96 D-500-0455-1 D-500-0455-2 D-500-0457-1 D-621-0469-L DK-602-0156-N-2 DK-602-0157-N-2 DK-621-0411-P DK-621-0412-P DK-621-0434-1P TMS-SCE-3/16-2.0-9 Spec/Remarks TE TE TE TE TE TE TE TE TE TE TE TE Qty 5.3 7 1 1 1 1 1 1 1 1 1 6 Unit M M Pc Pc Pc Pc Pc Pc Pc Pc Pc Pc 8-103 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Data Bus (MIL-STD-1553B) Components Engineering Notes 8-104 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire and Cable Table of Contents 9 Wire and Cable Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE Connectivity for most current data. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2 High-Performance Wire and Cable SPEC 44 Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3 to 9-9 SPEC 55 Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10 to 9-20 FlexLine (SPEC 80) Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-21, 9-22 Low-Fire-Hazard Wire and Cable Type 99 Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-23 to 9-26 Zerohal 100A Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-27 to 9-29 Zerohal 100G Wire and Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-30 to 9-32 Signal and Control Cables for Offshore and Commercial Shipping C-Lite Low Fire Hazard Lightweight Cables . . . . . . . . . . . . . . . . . . . . . . . . . . .9-33 to 9-49 C-Lite F (Fire Resistant) Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-50, 9-51 Commercial Wire Family FlexLite Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-52, 9-53 FlexLite CW Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-54, 9-55 FlexLite DW Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-56, 9-57 FlexLite TW Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-58, 9-59 FlexLite HT Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-60, 9-61 Thermocouple Extension Cable Thermocouple Extension Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-62 to 9-64 Controlled Electrical Cables Electroloss FilterLine Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-67 to 9-72 Cheminax Coaxial Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-73 to 9-75 Cheminax High-Performance Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-76 Cheminax Twin Axial Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-77, 9-78 SeaLAN Ethernet Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-79, 9-80 SHF-260 Highly Flexible Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-81 ZEROHAL PROFIBUS Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-82, 9-83 QUADLITE Quadaxial Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-84 to 9-88 High Speed Copper Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-89 Multiconductor (Multicore) Cables Custom Designed and Standard Multiconductor Cables . . . . . . . . . . . . . . . . . . . . . . .9-90 Multicore Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-91, 9-92 Computer Aided Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-93 Custom Shipboard Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-94 Braids RayBraid Tubular Braiding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-95, 9-96 Cable Jacket Materials Properties and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-97, 9-98 FDR 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-99, 9-100 Zerohal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-101 to 9-103 Thermorad HTF/Fluoroelastomer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-104 Thermorad/Thermorad F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-105 Raythane, NT/Thermorad NTFR, Rayolin, and AFR . . . . . . . . . . . . . . . . . . . . . . . . . .9-106 NBC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-107, 9-108 Miscellaneous Electrical Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-109, 9-110 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-111 to 9-114 9-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire and Cable Introduction TE provides wire and cable solutions for challenging environments and demanding applications. The product range includes high-performance insulated wires, coaxial and data bus cables, power cables, electronics wire, and multicore cables. SPEC 44 wire is an economical yet rugged dual-wall insulation system rated at 150C [221F], with consistently low cost and reliable performance. SPEC 55 wire insulation provides high reliability in harsh environments from -65C to +200C [-85F to +392F]. Resistant to electrical arc tracking, it combines the easy handling of a flexible wire with excellent resistance to scrape abrasion, and cut-through. SPEC 80 (FlexLine) wire is insulated with a flexible modified radiation crosslinked ETFE polymer with a temperature rating of 65C to +200C [-85F to -395F] Type 99 wire has a dual wall construction and has excellent mechanical performance and chemical resistance with a range of enhanced fire hazard properties. ElectroLoss Filterline wire reduces the vulnerability of critical circuits to high-frequency electromagnetic interference. Cheminax coaxial and data bus cables allow system designers to optimize minimum size and weight with impedance and attenuation characteristics. Multiconductor (multicore) cables organize a variety of TE wire and cable products in controlled geometries for specific applications. Using a computer-aided design system, TE can quickly design multicore cables to meet your needs. A variety of cable jackets are available to suit most applications. High Speed Copper cable designs are available for Cat 5e, Cat 6, IEEE 1394 and USB applications. This family of cables can be customized to meet specific application needs. SeaLAN Cat 5e and Zerohal PROFIBUS cables are designed to be used in the demanding marine environmental conditions while still meeting the high performance data standards. Quadlite quadraxial cables, rated up to 200C, offer small size and light weight high speed solutions in aerospace applications which require data protocols such as 100BaseT, 1000BaseT, FiberChannel and IEEE 1394. C-Lite low fire hazard lightweight cables offer significant size and weight reduction, when compared to conventional insulation systems, while at the same time meeting key criteria such as low fire hazard performance and mechanical robustness. FlexLite commercial wire family is available in various constructions for a variety of applications with temperature ratings from -45C up to 250C. FLCW is a general purpose and motor lead wire. FLDW is a dual-wall primary wire. FLTW is a thin-wall hookup wire and cable. FLHT is a high-temperature hookup wire. FLTX is an ultra-high temperature hookup wire. TE wire and cable products can meet your specific application needs. Here are just a few examples: Limited-fire-hazard wire and cable for mass transit and marine applications. High-performance, high temperature automotive wiring. Small, light hookup wires for high-temperature applications in commercial appliances, tools, and devices. Very flexible, rugged, thin-wall insulated power cables. Low-outgassing spacevehicle wiring. Lightweight, shielded wire and cable constructions for aerospace applications. Thermocouple extension cables with a range of our high-performance insulation materials. Contact TE to find out more about wire and cable and our associated interconnection products. 9-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 Product Facts Dual wall construction 600, 1000 and 2500 voltage rating Small size, light weight Resistant to most chemicals and electrical arc tracking Applications SPEC 44 wire has a dual wall construction which combines the outstanding physical and electrical characteristics of radiation crosslinked polyalkene with the excellent mechanical and chemical properties of radiation cross-linked polyvinylidene fluoride (PVDF). The result is a wire insulation system that offers a 150C [302F] temperature rating, small size, light weight, solder iron resistance, and resistance to most solvents, fuels and lubricants. SPEC 44 wire and cable is highly flame retardant, nonmelting, does not cold flow, and though mechanically very tough, is easy to handle and install using conventional tools. Originally developed for aerospace and military requirements in applications of high density and complex circuitry, SPEC 44 wire and cable now finds wide use throughout industry, in commercial and military electronics, avionics, on satellites, aircraft, helicopters, ships, trains, military ground systems, and offshore platforms where environmental conditions demand consistently reliable performance. In airframe applications SPEC 44 constructions can offer a modern dimensional replacement for PVC/Nylon/ Glass braid type wire and cables. SPEC 44 wire is offered in a wide range of sizes in stranded conductors, standard materials available being tin or silver-plated copper and high strength copper alloy. Voltage ratings of 600, 1000 and 2500 volts are available as standard. Shielded and jacketed versions include single and multi-conductor constructions and flat braid shields where further size and weight savings are achieved. 9 R Wire and Cable Conductor Primary Insulation Radiation Crosslinked, Extruded Polyalkene Available in: Jacket Radiation Crosslinked, Modified PVDF Americas Europe Asia Pacific 9-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 (Continued) Physical Characteristics Small Size General Handling Lengths SPEC 44 equipment wire, 600 volt rated has a 0.19 [.008] nominal wall thickness compared to 0.25 [.010] and 0.38 [.015] for equivalent PTFE and PVC wires in MIL-DTL-16878, SAE AS22759 or BS 3G210. The flexibility of SPEC 44 and the ease with which it takes a 'set' makes it one of the easiest of the 'high performance' wires to install. Stripping is done with conventional die blade strippers. SPEC 44 is available in long continuous lengths and can be supplied for use on automatic cut and strip wire preparation machines. Light Weight The tin-plated conductor usually specified is easily soldered or crimped. The insulation may be easily printed and does not need etching before potting. Because of the thin wall and low density of the insulation materials considerable weight savings are made over similarly rated PTFE wires, eg:- 44A0111-22AWG equipment wire 4.45 grams/meter max 22 AWG PTFE equipment wire, AS-81044 5.54 grams/meter max Specifications/Approvals AS-81044, NEMA-WC-27500 (Cables) Def Stan. 61-12 Part 18 - Type 1 pliable (Maintenance Range) Def Stan. 61-12 Part 26 All types VG 95218 Parts 20, 21, 22, 23 and 1000 NATO Stock Numbers (NSN's) exist for most standard constructions Civil Aviation Authority Accessory Approval E11623 TE Specification 44 Typical Properties Temperature rating Voltage rating (thin wall) Voltage rating (thick wall) Tensile strength and elongation of insulation Notch propagation, 0.05mm notch Solder iron resistance (370C, 1 minute) Shrinkage, 300C Low temperature bend Voltage withstand (thin wall) Resistance: fuels, oils, solvents -65C to +150C [-85F to +302F] 600 V 2500 V 28 N/mm2, (4000 PSI), 230% Pass Pass <1% -65C [-85F] 2500 V Pass 9-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 (Continued) Environmental Performance Temperature Rating SPEC 44 wire and cable is rated for continuous operation from -65C to +150C [-85F to +302F] and for short periods at temperatures as high as 300C [572F]. Heat ageing tests are routinely performed at temperatures of 200C [392F] (168 hr) and 300C [572F] (6 hr). In addition SPEC 44 insulation will not shrink back under repeated cycling. Mechanical Performance SPEC 44 wire provides better cut through resistance than some wires with much thicker walls. 600 volt equipment wire 44A0111 (0.19 mm wall) has 40% greater cut through resistance than 600 volt PTFE insulated wire (0.25 mm wall). Fire Hazard Performance Flammability The radiation crosslinking of the materials used in SPEC 44 makes them nonmelting at high temperature. As a result SPEC 44 wire is resistant to prolonged contact with solder irons and is resistant to current overloads which would melt most thermoplastic insulation. Chemical Resistance The irradiated dual wall construction of SPEC 44 wire is highly resistant to many acids, alkalis, hydrocarbon solvents, fuels, lubricants, water, and many missile fuels and oxidizers. Cold Flow Voltage Ratings Standard available voltage ratings for SPEC 44 wire are 600 volts (0.19 mm wall thickness), 1000 volts (0.28 mm wall) and 2500 volts (0.48 mm wall). Electrical Arc Track Resistance SPEC 44 insulation demonstrates a resistance to arc tracking under both wet and dry conditions at aircraft system voltages. Low Outgassing For use in space applications, special constructions of SPEC 44 wire are available with low outgassing characteristics, for use in an environment of high vacuum and high temperature. Radiation cross-linking of SPEC 44 prevents cold flow of the insulation -- a recognized problem of some uncrosslinked materials. Federal Aviation Reg FAR-25 BS EN 50265 Vertical Flammability S424 14751 (Swedish chimney) NFC 32070 (2) (French chimney) IEC 60332 part 3 (Cable ladder) Smoke Index, Def Stan 61-12 (18) Toxicity Index, Def Stan 61-12 (18) BS EN 1S0-4589 Part 2 BS EN 1S0-4589 Part 3 Temperature Index, NES 715 Pass Pass Pass Pass Pass 6 per meter of wire 0.8 per meter of wire 30% Oxygen 9 Wire and Cable Smoke/Toxicity Index Solder Iron/Overload Resistance >300C [572F] 9-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 (Continued) Cross items that are not standard. Part Numbering System 44 X X X X X- AWG- X/X- X Jacket Color (codes same as for Primary Wire Insulation Color) Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 5 - Green 1 - Brown 6 - Blue 2 - Red 7 - Violet 3 - Orange 8 - Gray 4 - Yellow 9 - White Conductor Size (AWG) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 5 - Aluminum 6 - Nickel-coated high strength copper alloy A - Silver-coated CS95 C - Silver-coated high strength copper alloy (cadmium-free) D - Nickel-coated high strength copper alloy (cadmium-free) Number of Conductors 1 through 10 (designator for 10 conductor = 0) Class of Wire 1 - 600 volt, general purpose 2 - 1000 volt, general purpose 3 - 2500 volt, general purpose 4 - 600 volt, outerspace* 5 - 1000 volt, outerspace* 678- 2500 volt, outerspace* 600 volt, airframe 600 volt, medium weight Construction 0 - Primary wire; or unshielded & unjacketed cable 1 - Round braid shielded and jacketed cable** 2 - Tin-coated copper flat braid shielded & jacketed cable 3 - Round braid shielded cable, no jacket** 4 - Jacketed cable, no shield 5 - Spiral braid shielded & jacketed cable** 7-9 - Special constructions Temperature Rating: / - 135C (XL-PVF2 cable jacket) - USA only A - 150C (XL-PVF2 cable jacket) AC - 150C (same as 44AM with 90% min. shield coverage) AM - 150C (M27500, shielded and/or XL-PVF2 jacketed cable) B - 150C (XL-ETFE cable jacket) D - 135C (XL-PVF2) - Def Stan Part 26-UK only) Part Numbering System is a cross reference only and not meant for part creation. Basic Product Number * Classes 4, 5 and 6 available only as "44/" constructions. 44/7xxx and 44A7xxx will be available as indicated on the applicable SCD. **Shield coating same as conductor coating except: - for Conductor Type 4, 6, C and D, shield shall be tin-coated copper for standard products Typical ordering example Ordering information 3 conductors, brown, yellow with green stripe, blue, white jacket. If 600 volt, round braid, 20 AWG tinned conductor, 44A1131-20-1/45/6-9. Other constructions and custom designed wire and cable are available on request. 9-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 (Continued) NEMA WC-27500 Cable Part Numbering System M27500 X AWG XX X X XX Basic Specification Number Component Wire ID/Shield Coverage Code Shield Coverage 85% 90% - C A B F D E H G K L P S U J M N R T V Component Wire Identification Colored Stripes on White Wire (9/96/93/95/92/90/94/97/98/91... etc.) Solid Color Wires (9/6/3/5/2/0/4/7/8/1...etc.) Band Marks on Solid Colors (by AWG) Alternate Colored Stripes (92/96/94/95/9/90/91/93/97/98...etc) Alternate Solid Colors (2/6/4/5/9/0/1/3/7/8...etc.) Number Marking on Solid Colors (by AWG) Number Marking on White Wires Band Marks on Colored Stripes (by AWG) Band Marks on White Wires Non-standard color - defined by customer Conductor Size (AWG) Basic Wire Spec Code (MIL-W-81044) and Slash Sheet MD - M81044/5 (44A0712) ME - M81044/6 (44A0711) MF - M81044/7 (44A0714) MG - M81044/8 (44A0812) MH - M81044/9 (44A0811) MJ - M81044/10 (44A0814) MK - M81044/11 (44A0112) ML - M81044/12 (44A0111) MM - M81044/13 (44A0114) Number of Component Wires 9 Wire and Cable Shield Material and Style Code U - No shield T - Tin-coated copper, round J - Tin-coated copper, flat S - Silver-coated copper, round G - Silver-coated copper, flat N - Nickel-coated copper, round Jacket Material and Style Code 00 - No jacket 08 - Crosslinked, white PVDF 23 - Crosslinked, white Modified ETFE Example: M27500-22ML3T08 = 44AM1131-22-9/96/93-9 Tyco Electronics Part No. Military Part No. Part Numbering System is a cross reference only and not meant for part creation. 9-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 (Continued) Primary Wires/Twisted Pair 44A011X (600 V) Primary Wire Stranding Wire Size (AWG) 30 28 26* 24 22 20 18 16 14 12 10 8 (mm) 7/0.10 7/0.13 19/0.10 19/0.13 19/0.16 19/0.20 19/0.25 19/0.29 19/0.36 37/0.32 37/0.40 133/0.29 #/AWG 7/38 7/36 19/38 19/36 19/34 19/32 19/30 19/29 19/27 37/28 37/26 133/29 CSA (mm2) 0.06 0.09 0.15 0.25 0.40 0.60 1.00 1.25 2.00 3.00 5.00 8.30 44A011X (600 V) Max. Weight (g/m) lb/kft 0.68 [0.027] 1.06 [0.71] 0.76 [0.030] 1.43 [0.96] 0.86 [0.034] 2.08 [1.4] 1.02 [0.040] 2.98 [2.0] 1.19 [0.047] 4.46 [3.0] 1.40 [0.055] 6.70 [4.5] 1.65 [0.065] 10.12 [6.8] 1.83 [0.072] 12.80 [8.6] 2.26 [0.089] 19.64 [13.2] 2.74 [0.108] 30.06 [20.0] 3.28 [0.129] 46.28 [31.1] -- -- Nom. OD 44A021X (1000 V) Primary Wire 44A021X (1000 V) Max. Weight (g/m) lb/kft 0.81 [0.032] 1.34 [0.9]00 0.89 [0.035] 1.64 [1.1]00 1.02 [0.040] 2.38 [1.6] 1.17 [0.046] 3.57 [2.4] 1.37 [0.054] 5.20 [3.5] 1.57 [0.062] 7.59 [5.1] 1.85 [0.073] 11.46 [7.7] 2.06 [0.081] 14.58 [9.8] 2.49 [0.098] 21.88 [14.7] 2.97 [0.117] 32.89 [22.1] 3.71 [0.146] 52.98 [35.6] 5.23 [0.206] 91.97 [61.8] Nom. OD *For 44A0211-26 the stranding is 7/0.16mm 7/34 AWG Wire Stranding Size #/AWG (mm) (AWG) 30 7/0.10 7/38 28 7/0.13 7/36 26 19/0.10 19/38 24 19/0.13 19/36 22 19/0.16 19/34 20 19/0.20 19/32 18 19/0.25 19/30 16 19/0.29 19/29 14 19/0.36 19/27 12 37/0.32 37/28 10 37/0.40 37/26 8 133/0.29 133/29 CSA (mm2) 0.06 0.09 0.15 0.25 0.40 0.60 1.00 1.25 2.00 3.00 5.00 8.30 44A031X (2500 V) Primary Wire 44A081X (600 V) Airframe Wire 44A031X (2500 V) Max. Weight (g/m) lb/kft -- -- -- -- 1.35 [0.053] 3.13 [2.1] 1.44 [0.057] 4.46 [3.0] 1.75 [0.069] 6.40 [4.3] 1.98 [0.078] 9.08 [6.1] 2.23 [0.088] 12.95 [8.7] 2.46 [0.097] 16.22 [10.9] 2.92 [0.115] 24.10 [16.2] 3.32 [0.131] 36.01 [24.2] 4.09 [0.161] 54.32 [36.5] 96.20 [0.219] 96.73 [65.0] 44A081X (600 V) Max Weight (g/m) lb/kft -- -- -- -- 1.22 [0.048] 2.98 [2.0] 1.37 [0.054] 3.87 [2.6] 1.57 [0.062] 5.65 [3.8] 1.78 [0.070] 8.04 [5.4] 2.03 [0.080] 11.91 [8.0] 2.26 [0.089] 14.73 [9.9] 2.74 [0.108] 22.17 [14.9] 3.20 [0.126] 32.59 [21.9] 3.94 [0.155] 52.08 [35.0] 92.94 [0.214] 93.46 [62.8] Nom. OD Nom. OD 44A012X (600 V) Twisted Pair 44A012X (600 V) Max. Weight (g/m) lb/kft 1.37 [0.054] 2.38 [1.6] 1.52 [0.060] 3.13 [2.1] 1.73 [0.068] 4.31 [2.9] 2.03 [0.080] 6.39 [4.3] 2.38 [0.094] 9.37 [6.3] 2.79 [0.110] 13.98 [9.4] 3.30 [0.130] 21.27 [14.3] 3.65 [0.144] 26.93 [18.1] 4.52 [0.178] 42.25 [28.4] 5.48 [0.216] 65.91 [44.3] -- -- -- -- Nom. OD 9-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 44 (Continued) Shielded and Jacketed Cable 44A111X (600 V) 1 Conductor Wire Size (AWG) 30 28 26 24 22 20 18 16 14 12 Stranding (mm) #/AWG 7/0.10 7/0.13 19/0.10 19/0.13 19/0.16 19/0.20 19/0.25 19/0.29 19/0.36 37/0.32 7/38 7/36 19/38 19/36 19/34 19/32 19/30 19/29 19/27 37/28 44A121X (1000 V) 1 Conductor 44A111X (600 V) Max. Weight (g/m) lb/kft 1.54 [0.061] 5.21 [3.5] 1.61 [0.063] 5.80 [3.9] 1.57 [0.065] 6.84 [4.6] 1.83 [0.072] 8.63 [5.8] 2.01 [0.079] 10.71 [7.2] 2.26 [0.089] 14.73 [9.9] 2.62 [0.103] 20.68[13.9] 2.79 [0.110] 24.55 [16.5] 3.22 [0.127] 34.08 [22.9] 3.70 [0.146] 47.77 [32.1] 44A121X (1000 V) Max. Weight (g/m) lb/kft --ooo --ooo --ooo --ooo 1.73 [0.068] 6.85 [4.6] 1.98 [0.078] 9.67 [6.5] 2.24 [0.088] 12.35 [8.3] 2.54 [0.100] 17.41 [11.7] 2.82 [0.111] 22.62 [15.2] 3.02 [0.119] 26.64 [17.9] 3.45 [0.136] 36.16 [24.3] 4.14 [0.155] 49.56 [33.3] Nom. OD Nom. OD Other sizes are also available in some constructions depending on conductor type and construction required. 44A112X (600 V) 2 Conductor 44A181X (600 V) 1 Conductor 44A181X (600 V) Max. Weight (g/m) lb/kft -- -- -- -- -- -- 2.26 [0.089] 11.76 [07.9] 2.57 [0.101] 15.48 [10.4] 2.77 [0.109] 19.19 [12.9] 3.02 [0.119] 24.11 [16.2] 3.25 [0.128] 28.13 [18.9] 3.73 [0.147] 38.69 [26.0] 4.19 [0.165] 52.38 [35.2] Nom. OD 44A112X (600 V) Max. Weight (g/m) lb/kft 2.23 [0.088] 8.20 [5.8] 2.38 [0.094] 9.40 [6.6] 2.59 [0.102] 12.05 [8.1] 2.99 [0.118] 16.82 [11.3] 3.35 [0.132] 21.57 [14.5] 3.76 [0.148] 27.97 [18.8] 4.32 [0.170] 38.24 [25.7] 4.67 [0.184] 44.94 [30.2] 5.53 [0.218] 64.28 [43.2] 6.50 [0.256] 91.51 [61.5] Nom. OD 9 Wire and Cable Wire Size (AWG) 30 28 26 24 22 20 18 16 14 12 Other sizes are also available in some constructions depending on conductor type and construction required. 9-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 by hot stamp, ink jet or laser, and can be potted without pre-etching. Product Facts Resistant to electrical arc tracking in wet or dry conditions Single or dual wall constructions Small size, ultra light weight Exceptional chemical resistance -65C to 200C [-85F to 392F] SPEC 55PC Wire and Cable Insulation System Applications SPEC 55 wire is insulated with modified radiation cross-linked ETFE polymer. It has a temperature rating of -65C to 200C [-85F to 392F] continuous using a silver plated copper conductor, and combines the easy handling of a flexible wire with excellent scrape abrasion and cut-through characteristics. Available in: Americas Europe Asia Pacific The dual wall airframe construction of SPEC 55 wire is currently used on numerous aircraft programs. It has a choice of two total wall thicknesses, 0.25 [.010] (55A08XX 10 mil) and 0.2 [.008] (55A02XX 8 mil). Both have a contrasting core color to act as a damage indicator. Chosen for its balance of properties, SPEC 55 wire has outstanding resistance to chemicals and solvents, excellent electrical arc track resistance, and is not susceptible to UV and moisture degradation. Single wall equipment wire constructions are available in 0.10 [.004] (55/03XX 4 mil) and 0.15 [.006] (6 mil) wall thicknesses for use inside black boxes where flexibility and solderiron resistance make it a wire which is very easy to install reliably. Both single and dual wall insulated wires are available in twisted pairs, triples, etc., and as shielded and jacketed cables. Physical Characteristics Size and Weight SPEC 55 wire provides one of the most comprehensive wiring product ranges for aerospace users, with a wide choice of conductor sizes and insulation wall thicknesses.The dual wall airframe wire has an insulation wall thickness of either 0.2 [.008] or 0.25 [.010] for robustness in unprotected harnesses and has excellent wire to wire abrasion properties. The single wall equipment wire has a 0.15 [.006] wall thickness for use inside equipment and protected harnesses. For high density, interconnect wiring, the 450 volt 55M041X series of equipment wire has a nominal 0.1 [.004] wall and provides considerable weight and size savings over other comparable wires. This product was originally developed to meet Boeing's material standard BMS1348 for the 777 airliner. SPEC 55PC provides lightweight, compact insulation that matches the proven performance of our SPEC 55 wire. Today, 55PC is specified and utilized on the majority of aerospace platforms worldwide. TE's rigorous, statisticalprocess-controlled manufacturing has produced wiring that is rugged and versatile enough for a wide range of commercial and defense aerospace applications, including electronic hook-ups in harsh, open airframe environments. SPEC 55PC wire and cable systems feature an 8-mil airframe wire that is lighter and smaller than typical 10-mil wire, with little reduction in key mechanical performance features. SPEC 55PC wire offers flame resistance superior to FAA standards and also resists scrape abrasion, notch, propagation, cut-through, and electrical arc tracking. Meets Boeing material standard BMS 13-48. Exceeds FAR 25 test requirements for flame resistance and smoke density. Handling The excellent flexibility and handleability makes SPEC 55 the ideal wire to install, both in new aircraft and equipment and for maintenance purposes. The wire is easily stripped with conventional tooling. The insulation is readily marked 9-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) Specifications Conductor Conductor Insulation Radiation Crosslinked, Modified ETFE Insulations Radiation Crosslinked, Modified ETFE Inner layer colored blue SPEC 55 Insulation System - Single Wall SPEC 55 Insulation System - Dual Wall SAE AS22759/32-35 and /41 to /46 and NEMA-WC-27500 (Cables) Defense Standard 61-12 Part 33 Issue 5 Part 1001 and Part 1002 VDE 9426, 9427, 9428 British Standard 3G233 Boeing BMS 13-48 Airbus ABS 0820 to 0826 NASA preferred product list European Space Agency 3901/012, 3901/020 and 3901/022 TE Specification 55 Civil Aviation Authority Accessory Approval E11623 Contact TE for applicable product. Typical Properties -65C to +150C [-85F to +302F] -65C to +200C [-85F to +392F] 200 C [392F], 10000 h >100 cycles at 150C [302F] >1000 cycles 600 V, 1000V (Dual wall wire) 35 N/mm2, 125% min. (Dual wall wire) 35 N/mm2, 75% min. Pass Pass <0.8 secs to wet 9 Wire and Cable Temperature rating (Tin plated conductor) (Silver or nickel plated conductor) Thermal endurance Scrape abrasion (BS 3G233) Flexing endurance (Boeing BSS 7324) Voltage rating Tensile strength + elongation (core only) Tensile strength + total elongation (core & primary jacket) Notch propagation BS 3G230 0.05 mm notch Solder iron resistance (370 C, 1 minute) Solderability Tin plated copper conductor BS 3G233 conditions Shrinkage Long term water resistance Permitivity 1 KHz (ASTM D150) Dissipation factor (ASTM D150) FAR 25 Afterburn (sec) Burn length <1% Will not hydrolyze 2.7 0.001 O 30 sec. max. 75 mm [3 in.] max. 9-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) Environmental Performance Temperature Rating Chemical Resistance SPEC 55 wire and cable is rated for continuous operation from -65C to +200C [-85F to +392F] and for short periods at temperatures as high as 400C [752F]. SPEC 55 is unaffected by all commonly used chemicals, eg. fuels, hydraulic fluids, defluxing agents, cleaners, coolants and de-icers. It also shows excellent resistance to weathering (UV, ozone, pollutants, water). Mechanical Performance Radiation crosslinking of the SPEC 55 insulation significantly improves the following mechanical characteristics; scrape (sharp edges), cross wire abrasion, cut-through resistance and creep resistance. Solder Iron/Overload Resistance Radiation crosslinking ensures that the insulation resists melting at high temperatures. As a result SPEC 55 wire is resistant to hot solder irons and current overloads which would melt most thermoplastic insulation. SPEC 55 Wire & Cable: Standard Constructions, Nominal Sizes, Strandings, Diameters and Weights Conductor Electrical Arc Tracking Resistance SPEC 55 insulation demonstrates resistance to arc tracking under both wet and dry conditions at aircraft system voltages. Space Wire SPEC 55 is available in special versions suitable for use in outer space meeting both ESA and NASA requirements for outgassing. Flammability Special additives increase the flame retardance of SPEC 55 compared to unirradiated ETFE so that it meets the latest high performance tests, eg. BS 3G230 and vertical test FAR25. Primary Wire Twisted Pair Shielded & Jacketed Single Pair 55PC - Extra Light Weight Constructions For applications where weight is critical, light weight tight tolerance conductors and insulation are available. These are manufactured using statistical process control methods and achieve weights that are equal or lighter than the equivalent polyimide/PTFE constructions. 9-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) 55A - AWG Conductor: Equipment/Interconnect Wires & Cables Wire Size (AWG) 30 28 26 24 22 20 18 16 14 12 10 8 Stranding (mm) 7/0.102 7/127 19/102 19/127 19/0.16 19/0.203 19/0.25 19/287 19/0.36 37/0.32 37/0.403 133/0.287 Nom. OD 0.61 [0.024] 0.68 [0.027] 0.81 [0.032] 0.94 [0.037] 1.09 [0.043] 1.27 [0.050] 1.52 [0.060] 1.73 [0.068] 2.20 [0.085] 2.62 [0.103] 3.25 [0.128] 4.77 [0.188] 55A011X Max. Weight (g per m/lbs per kft) 0.98 [0.66] 1.35 [0.91] 2.08 [1.4] 2.98 [2.0] 4.17 [2.8] 6.40 [4.3] 9.67 [6.5] 12.35 [8.3] 19.34 [13.0] 29.32 [19.7] 47.32 [31.8] 87.50 [58.8] 55A012X Nom. Max. Weight OD (g per m/lbs per kft) 1.27 [0.048] 1.94 [1.3] 1.42 [0.054] 2.68 [1.8] 1.67 [0.064] 4.16 [2.8] 1.93 [0.074] 5.96 [4.0] 2.23 [0.086] 8.63 [5.8] 2.66 [0.102] 13.24 [8.9] 3.20 [0.122] 20.09 [13.5] 3.58 [0.138] 25.75 [17.3] 4.47 [0.172] 39.58 [26.6] 5.38 [0.208] 59.97 [40.3] 6.65 [0.256] 96.58 [64.9] 9.80 [0.376] 178.58 [120.0] 55A112X 55A111X Wire Size (AWG) 30 28 26 24 22 20 18 16 14 12 10 8 55A - AWG Conductor: Airframe Wires & Cables 1.51 [0.057] 1.59 [0.060] 1.71 [0.065] 1.84 [0.070] 1.99 [0.076] 2.20 [0.084] 2.45 [0.094] 2.67 [0.102] 3.10 [0.119] 3.55 [0.137] 4.20 [0.161] 5.80 [0.223] Stranding (mm) 19/102 19/127 19/0.16 19/0.203 19/0.25 19/287 19/0.36 37/0.32 37/0.403 5.06 [3.4] 5.80 [3.9] 6.85 [4.6] 8.19 [5.5] 10.27 [6.9] 13.40 [9.0] 17.86 [12.0] 21.73 [14.6] 30.36 [20.4] 42.41 [28.5] 62.65 [42.1] 110.42 [74.2] Nom. OD 1.01 [0.040] 1.14 [0.045] 1.27 [0.050] 1.47 [0.058] 1.78 [0.070] 1.96 [0.077] 2.40 [0.094] 2.82 [0.111] 3.40 [0.134] 55A081X Max. Weight (g per m/lbs per kft) 2.5 [1.7] 3.4 [2.3] 4.8 [3.2] 7.0 [4.7] 10.7 [7.2] 13.4 [9.0] 20.5 [13.8] 30.5 [20.5] 48.3 [32.4] Nom. OD Max. Weight (g per m/lbs per kft) 2.12 [0.081] 2.27 [0.087] 2.53 [0.097] 2.80 [0.107] 3.07 [0.119] 3.50 [0.135] 4.10 [0.155] 4.43 [0.171] 5.30 [0.205] 6.30 [0.243] 7.40 [0.291]0 10.60 [0.417]00 8.03 [5.4] 9.37 [6.30] 11.75 [7.9]] 14.58 [9.8] 18.15 [12.2] 24.10 [16.2] 32.60 [21.9] 39.73 [26.7] 57.13 [38.4] 81.98 [55.1] 123.63 [83.1]00 226.15 [152.0]00 55A082X Nom. Max. Weight OD (g per m/lbs per kft) 2.10 [0.080] 5.06 [3.4] 2.33 [0.090] 6.84 [4.6] 2.64 [0.102] 9.98 [6.7] 3.07 [0.118] 14.73 [9.9] 3.63 [0.140] 21.88 [14.7] 4.06 [0.156] 27.53 [18.5] 4.90 [0.190] 42.26 [28.4] 5.80 [0.224] 63.00 [42.3] 7.10 [0.272] 98.96 [66.5] 55A181X Wire Size (AWG) 26 24 22 20 18 16 14 12 10 Nom. OD 1.71 [0.073] 1.84 [0.078] 1.99 [0.084] 2.20 [0.092] 2.45 [0.103] 2.67 [0.111] 3.10 [0.128] 3.55 [0.145] 4.20 [0.168] 9 Wire and Cable Wire Size (AWG) 26 24 22 20 18 16 14 12 10 Max. Weight (g per m/lbs per kft) Nom. OD 55A182X Max. Weight (g per m/lbs per kft) 7.89 [5.3] 9.37 [6.3] 11.76 [7.9] 14.88 [10.0] 19.79[13.3] 23.81[16.0] 33.03 [22.2] 45.09 [30.3] 66.97[45.0] Nom. OD Max. Weight (g per m/lbs per kft) 2.63 [0.113] 2.80 [0.123] 3.07 [0.135] 3.50 [0.151] 4.10 [0.173] 4.43 [0.189] 6.30 [0.225] 6.30 [0.259] -- [0.308] 14.29 [9.6] 16.37 [11.0] 20.68 [13.9] 27.08[18.2] 36.46 [24.5] 42.86 [28.8] 61.61 [41.4] 85.42 [57.4] 127.54 [85.7] 9-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) 55PC - AWG Conductor: Statistical Process Controlled Airframe Wires & Cables Wire Size (AWG) 26 24 22 20 18 16 14 12 10 Stranding (mm) 19/102 19/127 19/0.16 19/0.203 19/0.25 19/287 19/.036 37/0.32 37/0.403 55PC021X Target Weight Nom. (g per m/lbs per kft) OD 0.087 [0.035] 2.05 [1.38] 1.00 [0.0395] 2.95 [1.98] 1.15 [0.0455] 4.31 [2.90] 1.37 [0.0540] 6.51 [4.38] 1.61 [0.0635] 9.81 [6.59] 1.80 [0.0710] 12.46 [8.37] 2.18 [0.0860] 19.17 [12.88] 2.66 [0.1047] 29.36 [19.73] 3.27 [0.1290] 46.31 [31.12] 55PC022X Nom. Target Weight OD (g per m/lbs per kft) -- -- 2.00 [0.079] 5.95 [4.00] 2.31 [0.091] 8.74 [5.87] 2.74 [0.108] 13.2 [8.87] 3.22 [0.127] 19.84 [13.33] 3.60 [0.142] 25.21 [16.94] 4.36 [0.172] 38.80 [26.07] 5.30 [0.209] 59.42 [39.93] 6.55 [0.258] 93.92 [62.99] 55PC121X Wire Size (AWG) 26 24 22 20 18 16 14 12 10 Nom. OD 1.52 [0.064] 1.65 [0.069] 1.80 [0.075] 2.00 [0.083] 2.23 [0.093] 2.44 [0.100] 2.79 [0.116] 3.30 [0.135] 3.98 [0.159] 55PC122X Target Weight (g per m/lbs per kft) Nom. OD Target Weight (g per m/lbs per kft) 6.54 [4.4] 7.86 [5.28] 9.81 [6.59] 12.83 [8.62] 17.01 [11.43] 20.36 [13.68] 28.69 [19.28] 40.73 [27.37] 59.90 [40.25] 2.33 [0.100] 2.89 [0.109] 2.89 [0.122] 3.30 [0.139] 3.78 [0.158] 4.16 [0.174] 4.92 [0.204] 5.92 [0.243] 7.39 [0.297] 11.34 [7.62] 13.90 [9.34] 17.89 [12.02] 23.84 [16.02] 32.10 [21.57] 39.00 [26.21] 55.21 [37.10] 80.23 [53.45] 123.65 [83.09] X = 1 -Tin plated copper conductor. 4 -Silver plated high strength copper alloy conductor. (Recommended for size 24 & 26 in airframe applications and mandatory for CAA release.) 9-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) Part Numbering System 55A and 55LF -- General Purpose 55 A 1 1 2 1 * - AWG - 2/6 - 9 Jacket Color (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 1 - Brown 5 - Green 9 - White 2 - Red 6 - Blue 3 - Orange 7 - Violet Conductor Size (AWG) *Optional Shield Material H - High strength copper alloy, shield coating same as conductor coating (No designator defaults to coated "copper" shield, if any) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 6 - Nickel-coated high strength copper alloy A - Silver-coated ultra high-strength copper alloy Number of Conductors 1 through 10 (designator for 10 conductor = 0) Class of Wire 1 - 600 volt, lightweight 2 - 600 volt, medium weight 4 - 450V (55M 20-30 AWG only) 7 - 1000 volt, heavy duty, airframe 8 - 600 volt, normal weight, airframe Constructions 0 - Primary wire; or unshielded & unjacketed cable 1 - **Round braid shielded & jacketed cable 2 - ** Flat braid shielded& jacketed cable 3 - ** Round braid shielded cable, no jacket 4 - Jacketed cable, no shield 5 - ** Spiral braid shielded & jacketed cable 6-9 - Special constructions 9 Wire and Cable Product Type A - General purpose AC - General purpose, 90% min. shield coverage AF - General purpose, low fluoride D - Defense Standard 61-12 Part 33 LF - General purpose, ultra low fluoride LFC- General purpose, ultra low fluoride, 90% min. shield coverage M - 450 Volt Basic Product Number **Except for p/ns with Shield Material designation "H", shield coating same as conductor coating, except: - for Conductor Type 4, shield shall be tin-coated cooper - for Conductor Types 6 and A, flat braid only, shield shall be tin-coated copper The UK manufactures and supply large volumes of 55Mx4x4 (450 volt) construction wires and cables for Aerospace and Multisport applications. Part Numbering System is a cross reference only and not meant for part creation. 9-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) Part Numbering System 55/ -- Outer Space 55 / 1 3 2 1 * - AWG - 0/9 - 9 Jacket Color (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 5 - Green 9 - White 1 - Brown 2 - Red 6 - Blue 3 - Orange 7 - Violet Conductor Size (AWG) *Optional Shield Material H - High strength copper alloy, shield coating same as conductor coating (No designator defaults to coated "copper" shield, if any) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coatedcopper 4 - Silver-coated high strength copper alloy 6 - Nickel-coated high strength copper alloy A - Silver-coated ultra high-strength copper alloy Number of Conductors 1 thorugh 10 (designator for 10 conductor = 0) Class of Wire 1 - 600 volt, lightweight 2 - 600 volt, medium weight 3 - 600 volt, ultra lightweight 4 - 300 volt (discontinued) 7 - 1000 volt, heavy duty 8 - 600 volt, normal weight Constructions 0 - Primary wire; or unshielded & unjacketed cable 1 - **Round braid shielded & jacketed cable 2 - ** Flat braid shielded & jacketed cable 3 - ** Round braid shielded cable, no jacket 4 - Jacketed cable, no shield 5 - ** Spiral braid shielded & jacketed cable 6-9 - Special constructions Product Type / - Outer Space /F - Outer Space, low fluoride /LF - Outer Space, ultra low fluoride /P - Outer Space, shield coating same as conductor coating (valid with the following conductor types only: 4 for round braid; 4, 6 or A for flat braid) Basic Product Number **For 55/: Except for p/ns with Shield Material designation "H", shield coating same as conductor coating, except: - for Conductor Type 4, shield shall be tin-coated cooper; - for Conductor Types 6 and A, flat braid only, shield shall be tin-coated copper. For 55/P, /LF: Shield coating same as conductor coating. For product released to ESCC 3901/012, 3901/020 and/or 3901/022, please refer to TE for product designation and construction. Part Numbering System is a cross reference only and not meant for part creation. 9-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) Part Numbering System 55PC and 55 PLF -- Process Control 55 PC 1 1 2 4 * - AWG - 2/6 - 9 Jacket Color (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 1 - Brown 5 - Green 9 - White 2 - Red 6 - Blue 7 - Violet 3 - Orange Conductor Size (AWG) *Optional Shield Material H - High strength copper alloy, shield coating same as conductor coating (No designator defaults to coated "copper" shield, if any) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 5 - Aluminum 6 - Nickel-coated high strength copper alloy A - Silver-coated ultra high-strength copper alloy Number of Conductors 1 through 10 (designator for 10 conductor = 0) 0 - 10 conductors Class of Wire 1 - 600 volt, lightweight, general purpose, single wall 2 - 600 volt, medium weight, general purpose 5 - 600 volt, lightweight, general purpose, dual wall 7 - 1000 volt, heavy duty, airframe, general purpose 8 - 600 volt, normal weight, airframe, general purpose Constructions 0 - Primary wire; or unshielded & unjacketed cable 1 - **Round braid screened & jacketed cable 2 - ** Flat braid screened & jacketed cable 3 - ** Round braid, screened cable, no jacket 4 - Jacketed cable, no shield 5 - ** Spiral braid shielded & jacketed cable 6-9 - Special constructions 9 Basic Product Number **Except for p/ns with Shield Material designation "H", shield coating same as conductor coating, except: For 55PCL - for conductor type 6, flat braid only, shield shall be tin-coated copper For 55PC and 55PCT - for conductor Type 4 and A, shield shall be tin-coated cooper for Conductor Type 6, flat braid only, shield shall be tin-coated copper Part Numbering System is a cross reference only and not meant for part creation. 9-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire and Cable Product Type PC - Process Control PCF- Process Control, low fluoride PCFL-Process Control, low fluoride (lite) PCL - Process Control (lite) PCT- Process Control (stripping thread under jacket, and shield, if any) PLF - Process Control, ultra low fluoride PLFL-Process Control, ultra low fluoride (lite) High Performance Wire and Cable SPEC 55 (Continued) 3 conductors, red, yellow, blue, 600 volt equipment wire with overall round braid, 20 AWG tinned conductor and white jacket: total part number is 55A1131-20-2/4/6-9. A list of stock policy items can be identified by contacting TE. Typical Ordering Example Ordering Information SPEC 55 Part Numbering System -- General Temperature Rating Conductor Material 600-V Lightweight Single-wall Hookup Wire, .152 [.006] Nominal Wall AWG Range Available Part Number MIL-SPEC No. 150C [302F] Tin-coated copper 12-30 55A0111 M22759/32 200C [392F] Silver-coated copper 12-28 55A0112 M22759/44 200C [302F] Nickel-coated copper 12-28 55A0113 M22759/45 200C [392F] Silver-coated high-strength alloy 20-30 55A0114 M22759/33 200C [392F] Nickel-coated high-strength alloy 20-28 55A0116 M22759/46 600-V Lightweight Dual-wall Airframe Wire, .203 [.008] Nominal Wall 150C [302F] Tin-coated copper 6-26 55A0211 -- 200C [392F] Silver-coated copper 10-26 55A0212 -- 200C [392F] Nickel-coated copper 10-26 55A0213 -- 200C [392F] Silver-coated high-strength alloy 18-30 55A0214 -- 200C [392F] Nickel-coated high-strength alloy 16-26 55A0216 -- 600-V Dual-wall Airframe Wire, .254 [.010] Nominal Wall 150C [302F] Tin-coated copper 00-24 55A0811 M22759/34 200C [392F] Silver-coated copper 00-26 55A0812 M22759/43 200C [392F] Nickel-coated copper 00-26 55A0813 M22759/41 200C [392F] Silver-coated high-strength alloy 20-26 55A0814 M22759/35 200C [392F] Nickel-coated high-strength alloy 20-26 55A0816 M22759/42 1000-V Medium-Weight Dual-wall Airframe Wire, .381 [.015] Nominal Wall 150C [302F] Tin-coated copper 10-24 55A0711 -- 200C [392F] Silver-coated copper 16-24 55A0712 -- 200C [392F] Nickel-coated copper 16-24 55A0713 -- 200C [392F] Silver-coated high-strength alloy 16-24 55A0714 -- 200C [392F] Nickel-coated high-strength alloy 16-26 55A0716 -- 9-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) SPEC 55 Cable Constructions Construction Number of Components Component Conductor1 Shield Material1 2-10 1 2 3 4 6 1 2 3 4 6 1 2 3 4 6 1 2 3 4 6 -- -- -- -- -- -- -- -- -- -- 1 2 3 1 3 1 1 1 1 1 Unshielded, unjacketed 2-10 Unshielded, jacketed 1-10 Shielded (round braid), jacketed 1-10 Shielded (flat braid), jacketed Type of conductor or shield material: 1 = tin-coated copper 2 = silver-coated copper 3 = nickel-coated copper 4 = silver-coated high-strength copper alloy 6 = nickel-coated high-strength copper alloy * = A or PC 1 2 Part Number Light Wt.2 Medium Wt. 55*01X1-AWG-Y 55*08X1-AWG-Y 55*01X2-AWG-Y 55*08X2-AWG-Y 55*01X3-AWG-Y 55*08X3-AWG-Y 55*01X4-AWG-Y 55*08X4-AWG-Y 55*01X6-AWG-Y 55*48X6-AWG-Y 55*41X1-AWG-Y 55*48X1-AWG-Y 55*41X2-AWG-Y 55*48X2-AWG-Y 55*41X3-AWG-Y 55*48X3-AWG-Y 55*41X4-AWG-Y 55*48X4-AWG-Y 55*41X6-AWG-Y 55*48X6-AWG-Y 55*11X1-AWG-Y 55*18X1-AWG-Y 55*11X2-AWG-Y 55*18X2-AWG-Y 55*11X3-AWG-Y 55*18X3-AWG-Y 55*11X4-AWG-Y 55*18X4-AWG-Y 55*11X6-AWG-Y 55*18X6-AWG-Y 55*21X1-AWG-Y 55*28X1-AWG-Y 55*21X2-AWG-Y 55*28X2-AWG-Y 55*21X3-AWG-Y 55*28X3-AWG-Y 55*21X4-AWG-Y 55*28X4-AWG-Y 55*21X6-AWG-Y 55*28X6-AWG-Y X = no. of wire components Y = color code For complete part number, see Part Numbering System on page 9-15. 9 Wire and Cable 9-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable SPEC 55 (Continued) NEMA WC-27500 Cable Part Numbering System M27500 X AWG XX X X XX Basic Specification Number Component Wire ID/Shield Coverage Code Shield Coverage 85% 90% - C A B F D E H G K L P S J M N R T Component Wire Identification Colored Stripes on White Wire (9/96/93/95/92/90/94/97/98/91... etc.) Solid Color Wires (9/6/3/5/2/0/4/7/8/1...etc.) Band Marks on Solid Colors (by AWG) Alternate Colored Stripes (92/96/94/95/9/90/91/93/97/98...etc) Alternate Solid Colors (2/6/4/5/9/0/1/3/7/8...etc.) Number Marking on Solid Colors (by AWG) Number Marking on White Wires Band Marks on Colored Stripes (by AWG) Band Marks on White Wires Conductor Size (AWG) Basic Wire Spec Code (SAE-AS-22759) and Slash Sheet SB - 32 = 55A0111 SC - 33 = 55A0114 SD - 34 = 55A0811 for 2 AWG and larger, use 55A8039 SE - 35 = 55A0814 SM - 41 = 55A0813 for 2 AWG and larger, use 55A8595 SN - 42 = 55A0816 SP - 43 = 55A0812 for 2 AWG and larger, use 55A6089 SR - 44 = 55A0112 SS - 45 = 55A0113 ST - 46 = 55A0116 Number of Component Wires 1 through 9; 10 Components = 0 Shield Material and Style Code U - No shield T - Tin-coated copper, round J - Tin-coated copper, flat S - Silver-coated copper, round G - Silver-coated copper, flat N - Nickel-coated copper, round V - Tin-coated copper, round, double shield W - Silver-coated copper, round, double shield Jacket Material and Style Code 00 - No jacket 23 - Single jacket crosslinked, modified ETFE, white 73 - Double jacket crosslinked, modified ETFE, white Example: M27500-22SB3T23 = 55A1131-22-9/96/93-9 Tyco Electronics Part No. Military Part No. Part Numbering System is a cross reference only and not meant for part creation. 9-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable FlexLine (SPEC 80) Product Facts Reduced weight Flexibility Low outgassing Function over a broad temperature range Flammability Arc track resistance Resistance to atomic oxygen Radiation resistance High quality and reliability Ease of fabrication (into Harnesses due to flexibility) Agency approvals -65C up to +200C [-85F up to +395F] Small size 600V rating Optional high strand count for increased flexibility Variety of insulation/jacket options Dual wall and single wall options Easy to install Mechanically tough Compliance with FAR 25 flammability requirements Resistance to harsh fluids & solvents per SAE-AS-22759 Applications FlexLine wire (also known as SPEC 80) is insulated with a flexible modified radiation cross-linked ETFE polymer. It has a temperature rating of -65C to +200C [-85F to +395F] continuous using silver copper conductor, and combines the easy handling of our SPEC 55 wire and cable with additional flexibility. FlexLine wire is used in a broad range of applications, from Hook-up wire to Power Cables. FlexLine wire constructions provide maximum flexibility similar to the SAE-AS-22759 products in Mechanical, Chemical and Thermal properties. 9 Wire and Cable Available in: Americas Europe Asia Pacific 9-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable FlexLine (SPEC 80) (Continued) FlexLine Insulation System Single Wall Dual Wall Single Wall 82 Wire High strand count conductors Light weight AWG sizes 28 to 00 (6-mil nominal insulation thickness) Part Numbering System 81 & 82 -- General Purpose, 82 A 1 1 2 Outer Space Dual Wall 81 Wire Standard M22759 conductor stranding Increased toughness AWG sizes 28 to 000 (10-mil nominal insulation thickness) 1 - AWG - 0/9 - 9 Jacket Color (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 1 - Brown 5 - Green 9 - White 2 - Red 6 - Blue 3 - Orange 7 - Violet Conductor Size (AWG) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 6 - Nickel-coated high strength copper alloy Number of Conductors 1 through 10 (designator for 10 conductor = 0) Class of Wire 1 - 600 volt, lightweight 8 - 600 volt, normal weight Construction 0 - Primary wire or unshielded & unjacketed cable 1 - *Round-braid shielded & jacketed cable 2 - *Flat-braid shielded & jacketed cable 3 - *Round-braid shielded cable, no jacket 4 - Jacketed cable, no shield 5 - *Spiral- braid shielded & jacketed cable 6-9 Special constructions Product Type / - Outer Space A - General Purpose AC- Same as A with 90% min. shield coverage B - Discontinued Basic Product Number 81 - Normal Stranding 82 - High Stranding Part Numbering System is a cross reference only and not meant for part creation. * Shield coating same as conductor coating except for the following: - for conductor type 4, shield shall be tin-coated copper - for conductor type 6, flat braid only, shield shall be tin-plated copper 9-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Type 99M Product Facts Low flammability Low smoke generation Low toxicity index Low generation of corrosive gases Small size, lightweight Applications During the 1980's there were major changes in the demands of many wire and cable specifications to reduce the risks associated with all aspects of fire hazards. Specifications Available in: This has led to a tightening of the requirements for flammability, smoke generation, corrosive gas generation and hazardous fume emission. Type 99M wire achieves these improvements in performance whilst retaining small size, light weight, flexibility, handleability, resistance to carbon arc tracking and resistance to chemicals and fluids. Physical Characteristics Handleability Type 99M wire has been designed to be compatible with modern wiring and harnessing techniques. It is a flexible wire with virtually no springback once set. It is easily stripped with tools such as conventional die-blade strippers. 9 Small Size Type 99M equipment wire has a nominal 0.2 mm insulation wall thickness which is comparable to other established thin wall wires such as SPEC 44 wire. Wire and Cable Type 99M wire has a dual wall construction of radiation cross-linked modified polyester. This combines excellent mechanical performance and chemical resistance with a range of enhanced fire hazard properties. Type 99M wire is designed to meet the stringent low fire hazard performance now being specified by the UK Naval Defense Standard Authority for ship wiring and cabling. such as Def Stan 61-12 Part 18, have been developed over the last decade demanding improved performance of wires and cables under fire conditions. Light Weight Type 99M wire is designed to have the same weights as SPEC 44 wire. Americas Europe Asia Pacific 9-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Type 99M (Continued) Approvals TE WCD 281 Defense Standard 61-12 Part 18 Issue 5 Type 1 Italian Navy STN-SR-01 Type 99M Wire and Cable Nominal Sizes, Strandings and Weights 99M011X (600 V) Primary Wire 99M1111 Shielded & Jacketed Primary Wires/Shielded and Jacketed Cables - 99M Size Stranding (mm) 26 24 22 20 18 16 14 12 19x0.10 19x0.12 19x0.15 19x0.20 19x0.25 19x0.30 37x0.25 37x0.32 99M1121 Shielded & Jacketed 99M011X (600 V) OD 0.88 [.035] 0.98 [.039] 1.13 [.044] 1.40 [.055] 1.65 [.065] 1.90 [.075] 2.25 [.089] 2.60 [.102] Weight (g/m) 2.00 3.00 4.40 6.50 9.90 14.15 18.62 25.70 99M1111 OD 1.80 [.071] 1.90 [.075] 2.05 [.081] 2.30 [.091] 2.55 [.100] 2.95 [.116] 3.13 [.123] 3.48 [.137] Weight (g/m) 7.5 9.2 11.1 14.6 19.3 24.9 30.9 43.1 99M1121 OD 2.91 [.115] 3.20 [.126] 3.52 [.139] 4.02 [.158] 4.57 [.180] 5.13 [.202] 5.72 [.225] 6.42 [.253] Weight (g/m) 13.3 16.6 20.5 27.7 37.1 48.5 60.5 81.3 Typical Properties (wire only) Test Temperature rating Voltage rating Tensile strength/elongation of insulation Notch propagation (0.05 mm notch) Shrinkage 200C [392F] Low temperature bend Voltage withstand Insulation resistance (20C [68F]) Pliability rating Fluid resistance Fuels - aircraft Oils - (IRM 903) Solvents Method BS 3G230 TE -- BS 3G230 BS 3G230 BS 3G230 BS 3G230 BS 3G230 Def Stan 61-12 (18) Def Stan 61-12 (18) Typical value 120C [248F] 600 V thin wall 30 MPa/250% Pass <1% -55C [-67F] 2.5 kV 1000 M ohms km (min) 82 - Pliable Pass Pass Pass 9-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Type 99M (Continued) Fire Hazard Characteristics Corrosivity Mechanical Performance Low Toxicity Index Type 99M wire has good scrape abrasion and cut through performance complying with the requirements of Def. Standard 61-12 Part 18. Type 99M wire is designed to meet the low hazardous fume emission levels required in modern specifications. For example, the change in the Toxicity Index requirement from 1.5 to 0.2 between Issue 2 and Issue 5 of Def Stan 61-12 (Part 18), is met by Type 99M wire. Type 99M wire has a low corrosive gas emission, demonstrated by its low acid gas value, sufficient to pass the requirements of Def. Standard 61-12 Part 18. Environmental Properties Fluid Resistance Type 99M wire demonstrates outstanding resistance to most acids, alkalis, hydrocarbon solvents, fuels, lubricants and water. Flammability Type 99M wire is resistant to electrical arc tracking. Type 99M wire has passed the stringent flammability test requirements of Def. Standard 61-12 (Part 18). Voltage Ratings Smoke Generation Standard available voltage ratings for Type 99M wire is 600 V (0.2 mm wall thickness). Type 99M wire has been designed to meet stringent smoke tests such as those specified in Def Stan 61-12 (Part 18). Electrical Arc Tracking Fire Hazard Properties Method BS 3G230 Def Stan 61-12 (18) Def Stan 61-12 (18) TDE 76/P/76 Typical value Pass 0.1 per meter of wire 8 per meter of wire <1.5% 9 Wire and Cable Test Flammability Toxicity index Smoke index Acid gas equivalent 9-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Type 99M (Continued) Part Numbering System 99 X X X X X- Size- X/X- X Jacket Color (in accordance with MIL-STD-681, black preferred) Primary Wire Insulation Color 0=Black 1=Brown 2=Red 2L=Pink 3=Orange 4=Yellow 45=Yellow/Green 5=Green 6=Blue 7=Violet 8=Grey 9=White Additional number after base color indicates stripe Conductor Size Conductor Type 1 - Tin-plated copper Number of Conductors 1, 2, 3, 4 etc. Class of Wire 1 - 600V equipment wire Constructions 0 - Primary wire & unscreened, unjacketed cables 1 - Round braid screened & jacketed* 9 - Special construction Wire Type M - Military wire Basic Specification Number * The cable jackets are TE Zerohal and the preferred color is black. Part Numbering System is a cross reference only and not meant for part creation. 9-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100A Product Facts Halogen free, low smoke Highly flame retardant Flexible, easy to install Small size, lightweight (thin wall construction) Applications TE's latest generation LFH, thinwall wire has been designed for use primarily in signal, control and light power circuits in subway, regional and high speed trains. It is ideal for applications where space and weight are at a premium; fire safety is important; reliability is imperative; rugged properties to withstand service in an RMT environment are required. Physical Characteristics Handleability Zerohal 100A wire has been designed for minimum recoil during harnessing operations, to be readily handleable by modern wiring and harnessing techniques and to be easily stripped with standard equipment and tools. 9 Wire and Cable The construction is a dual wall combination of TE formulated polymer blends developed to meet the specification requirements while maintaining the desirable features of small size, lightweight, flexibility, nonwrinkling, ease of stripping, compatibility with standard stripping equipment, lack of recoil and mechanical robustness. Insulation - dual wall modified polymer blend Conductor - tin plated copper Available in: Americas Europe Asia Pacific 9-27 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100A (Continued) Typical Properties Test Physical Properties Insulation Tensile Strength and Ultimate Elongation Scrape Abrasion Resistance Method Typical Values ASTM D3032 Tensile Strength 3500 psi minimum Ultimate Elongation 250% minimum 1000 cycles minimum (90, 0.01 inch radial edge blade, 6N load, 20C [68F]) 20 lbs. minimum (90, 0.01 inch radial edge blade, 0.2 inch per min, 20C [68F]) No contact with the conductor (90, 0.01 inch radial edge blade, 10 min, 9N load, 125C [257F]) AAR S 501 Dynamic Cut Through ASTM D3032 Static Cut-through Penetration AAR S 501 Thermal Properties Temperature Index Accelerated ageing Shrinkage ASTM D3032 ASTM D3032 IEC 811-1-3 Insulation Blocking MIL-W-22759E 10,000 hours minimum at 125C [257F] No cracks, flow or dielectric breakdown. (168hr at 170C [338F]) 0.5% maximum at each end. (6hr at 160C [320F) Cores must be easily separated without damage (24hr at 125C [257F], 6X mandrel.) Electrical Properties IR Constant ASTM D3032 >10000 Mkft at 20C [68F] >100 Mkft at 60C [140F] >10 Mkft at 90C [194F] Environmental Properties Fluid Immersion ASTM D3032 Fluid NATO code Temp (C) ASTM No.1 Oil -- 100 IRM 902 Oil -- 100 IRM 903 Oil -- 100 70/30 iso-octane/toluene -- 23 Engine lubricating oil O-236 70 Grease G-354 70 Hydraulic fluid, petroleum base H-515 50 Silicone damping fluid S-1724 70 Automotive brake fluid H-542 23 Fire resistant hydraulic fluid H-544 50 De-icing fluid S-745 23 Methyl Ethyl Ketone -- 23 5% max swell. No dielectric breakdown. (30mm diameter mandrel) Time (hr) 70 70 70 24 24 24 24 24 24 24 24 1 Fire Hazard Properties Flammability - small scale IEC 332-1 Flammability - large scale IEC 332-3 Smoke - small scale ISO 5659-2 Smoke - large scale IEC 1034 Toxicity Halogen Content Copper Mirror Corrosion IMO FTPC IEC 684-2 ASTM D2671 Acid Gas Detection IEC 754-2 Charring confined between 50mm and 540mm from lower edge of top support. (Single vertical wire, 60 s flame) 2.5m maximum burn length. (Five 3.5m long 37-wire bundles, vertical, 20.5 kW flame) Ds1.5 of 100 max., Ds4 of 150 max., Dmax of 150 max., VOF4 of 300 max. (`NBS' smoke box with cone heater, 1.8m of wire 50 kW/m2 heat flux with and without a pilot flame) 90% minimum transmittance. (3m cube smoke box. Eight 1m long 7-wire bundles, horizontal. Fire source: 1 litre burning alcohol.) Toxicity index < 1 (Test conditions as in smoke - small scale) Less than 0.2% Cl + Br + I. Less than 0.1% F (Wet chemical analysis) 5% maximum etched area. (0.4g sample, 200C [392F], 16hr.) pH greater than 4.3 10 S/mm maximum (1g sample, tube furnace, T > 935C [1715F], gases dissolved in water) Ordering Information Conductor Wire Size AWG Stranding No x AWG Dia (mm) 24 22 20 18 16 14 12 10 19x36 19x34 19x32 19x30 19x29 19x27 37x28 37x26 Diameter Min. 0.550 [0.022] 0.735 [0.029] 0.940 [0.037] 1.170 [0.046] 1.321 [0.052] 1.650 [0.065] 2.080 [0.082] 2.690 [0.106] Max. 0.63 [0.025] 0.79 [0.031] 1.01 [0.040] 1.26 [0.050] 1.37 [0.054] 1.79 [0.070] 2.24 [0.088] 2.83 [0.111] Finished Wire Maximum Resistance at 20C /kft/km 25.7 [84.32] 15.9 [52.2] 9.9 [32.4] 6.2 [20.4] 4.8 [15.8] 3.1 [10.0] 2.0 [6.63] 1.3 [4.13] Diameter Min. Max. Maximum Weight lbs/kft kg/km 1.09 [0.043] 1.26 [0.050] 1.46 [0.057] 1.69 [0.067] 1.84 [0.072] 2.27 [0.089] 2.71 [0.107] 3.33 [0.131] 1.19 [0.047] 1.33 [0.052] 1.54 [0.061] 1.79 [0.071] 1.94 [0.076] 2.39 [0.094] 2.86 [0.113] 3.51 [0.138] 2.41 [3.59] 3.34 [4.98] 4.98 [7.42] 7.31 [10.89] 9.19 [13.70] 14.45 [21.53] 21.03 [31.33] 33.27 [49.58] Part No. 100A0111-24-* 100A0111-22* 100A0111-20* 100A0111-18* 100A0111-16* 100A0111-14* 100A0111-12* 100A0111-10* 9-28 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100A (Continued) Environmental Properties Fire Hazard Characteristics Flammability Fluid Resistance Zerohal 100A wire is a halogen free insulation system and does not contain phosphorus or sulphur. It meets the toxicity, smoke density, halogen content, corrosivity and flammability requirements of major recognized agencies. Zerohal 100A wire meets the flammability/burning behavior requirements of major recognized agencies. Zerohal 100A wire demonstrates an outstanding balance of resistance to a wide range of commonly used solvents, fluids and lubricants. Voltage Rating Zerohal 100A wire is a 600 volt rated wire. Fire Hazard Properties Test Method Flammability - small scale IEC 332-1 Flammability - large scale IEC 332-3 Flammability IEEE 383 Smoke - small scale ISO 5659-2 Smoke - small scale ASTM E662 Toxicity Halogen Content Copper Mirror Corrosion IMO FTPC IEC 684-2 ASTM D2671 Acid Gas Detection IEC 754-2 Part Numbering System Typical Value Charring confined between 50mm and 540mm from lower edge of top support. (Single vertical wire, 60 s flame) 2.5m maximum burn length. (Five 3.5m long 37-wire bundles, vertical, 20.5 kW flame) Pass Ds1.5 of 100 max., Ds4 of 150 max., Dmax of 150 max., VOF4 of 300 max. (`NBS' smoke box with cone heater, 1.8m of wire 50 kW/m2 heat flux with and without a pilot flame) Smoke density - Ds4 (Max.) Flaming - 200 Non-Flaming - 75 Toxicity index < 1 (Test conditions as in smoke - small scale) Less than 0.2% Cl + Br + I. Less than 0.1% F (Wet chemical analysis) 5% maximum etched area. (0.4g sample, 200C [392F], 16hr.) pH greater than 4.3 10 S/mm maximum (1g sample, tube furnace, T > 935C [715F], gases dissolved in water) 100 A X X X X- Size- X/X - X 8 - Gray 9 - White 9 Wire and Cable Jacket Color 0 - Black 2 - Red Primary Wire Insulation Color 0 - Black 4 - Yellow 1 - Brown 5 - Green 2 - Red 6 - Blue 3 - Orange 7 - Violet Conductor Size Conductor Type 1 - Tin-plated copper Number of Conductors 1 to 9 Class of Wire 1 - 600 V equipment wire Construction 0 - Primary wire and unscreened, unjacketed cables 1 - Roundbraid, screened and jacketed 4 - Jacketed, no screen Wire Type A - AWG construction (US Specification) Part Numbering System is a cross reference only and not meant for part creation. Basic Specification Number 9-29 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100G Product Facts Meets requirements of VG 95218-20 Type E Halogen free, low smoke Highly flame retardant Flexible, easy to install Small size, lightweight (thin wall construction) Applications System Zerohal 100G wire was originally developed to meet the requirements of German Specification VG 95218-20, Type E primary wire. The construction is a dual wall combination of TE formulated polymer blends developed to meet the specification requirements while maintaining the desirable features of small size, lightweight, flexibility, nonwrinkling, ease of stripping, compatibility with standard stripping equipment, lack of recoil and mechanical robustness. System 100 Physical Characteristics Handleability Zerohal 100G wire has been designed for minimum recoil during harnessing operations, to be readily handleable by modern wiring and harnessing techniques and to be easily stripped with standard equipment and tools. Insulation - dual wall modified polymer blend Conductor - tin plated copper Available in: Americas Europe Asia Pacific 9-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100G (Continued) Approvals TE Specification WSD912 (Electrical cables and insulated wires for signals and power. - Part 20: Single core insulated wires.) Typical Properties Test Max. operating temperature Insulation shrinkage (150C) Low temperature bend Pressure test at high temperature Heat aging (150C, 6 h) (140C, 120 h) Voltage rating Abrasion resistance Insulation blocking (125C) Voltage withstand (23C, 2.5 kV rms) Insulation resistance Chemical resistance Grease (G-354)* Hydraulic fluid (H-515, H-544)* Brake fluid (H-542)* De-icing fluid (S-745)* Method VG 95218-20, ASTM D 3032 DIN VDE 0472 Pt 628, IEC 811-1-3 VG 95218 - Pt 2 DIN VDE 0472 Pt 609, IEC 811-3-1 DIN VDE 0472 Pt 303, IEC 811-1-2 VG 95218-20 VG 95218 - Pt 2 VG 95218 - Pt 2 DIN VDE 0472 pt 509 Typical Value 125C [257F] (20,000 h) DIN VDE 0472 pt 502, IEC 885-1 > 500 M ohms. km (20C [68F]) > 0.5 M ohms. km (90C [194F]) VG 95218 - Pt 2, 70C 24h < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 5% diameter change, no dielectric breakdown < 0.5% -55C [-67 F] 125C [257F] < 30% indentation No cracking, no dielectric breakdown 750/1300 V AC Pass Pass Pass VG 95218 - Pt 2, 50C 24h VG 95218 - Pt 2, 23C 24h VG 95218 - Pt 2, 23C 24h MEK VG 95218 - Pt 2, 23C 1h 70/30 ISO-Octane/ Toluene Insulation VG 95218 - Pt 2, 23C 24h DIN VDE 0472 pt 602, IEC 811-1-1 DIN VDE 0472 pt 602, IEC 811-1-1 Tensile strength Elongation at break > 20 MPa > 200% *NATO code. For further details please consult the German Standard VG 95218-20, Type E. Part Numbering System 100 G X X X X- Size- X 7 8 9 - Violet Gray White 9 Wire and Cable Primary Wire Insulation Color 0 - Black 3 - Orange 1 - Brown 4 - Yellow 2 - Red 5 - Green 2L - Pink 6 - Blue Conductor Size Conductor Type 1 - Tin-plated copper Number of Conductors 1 Class of Wire 1 - 750 V equipment wire Construction 0 - Primary wire Part Numbering System is a cross reference only and not meant for part creation. Wire Type G - Meeting the performance requirements of German Specification VG 95218-20, Type E Basic Specification Number Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 9-31 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Low-Fire-Hazard Wire and Cable Zerohal 100G (Continued) Environmental Properties Fire Hazard Characteristics Flammability Fluid Resistance Zerohal 100G wire is a halogen free insulation system and does not contain phosphorus or sulphur. It meets the toxicity, smoke density, halogen content, corrosivity and flammability requirements of VG 95218-20, Type E. Zerohal 100G wire meets the flammability/burning behavior requirements of VG 95218-20, Type E. Method Def. Standard 02-713 IEC 1034 Pt 1 and 2 DIN VDE 0472 pt 815 DIN VDE 0472 pt 813, IEC 754-2 Typical value 3.5 95% light transmittance Non-detected 5.0 pH, <4 S/mm conductivity < 15 sec afterburn < 150 mm burn length Zerohal 100G wire demonstrates an outstanding balance of resistance to a wide range of commonly used solvents, fluids and lubricants. Voltage Rating Zerohal 100G wire is a 750/1300 V AC rated wire. Fire Hazard Properties Test Toxicity Smoke density Halogen content Corrosivity of combustion gases Flammability VG 95218 Pt 2 Ordering Information Conductor Nominal Cross Sectional Area mm2 Stranding No. x nom. Dia. (mm) 0.40 0.50 0.60 0.75 1.00 1.20 1.50 2.00 2.50 3.00 4.00 19x0.16 19x0.18 19x0.20 19x0.23 19x0.25 19x0.29 37x0.23 37x0.25 37x0.29 37x0.32 56x0.30 Diameter Insulated Wire Maximum Resistance at 20C ohms/km min. max. 0.74 [.029] 0.82 [.032] 0.95 [.037] 1.04 [.041] 1.17 [.046] 1.32 [.052] 1.46 [.057] 1.68 [.066] 1.85 [.073] 2.12 [.083] 2.41 [.095] 0.79 [.031] 0.90 [.035] 1.01 [.040] 1.15 [.045] 1.26 [.050] 1.42 [.056] 1.58 [.062] 1.82 [.072] 2.01 [.079] 2.24 [.088] 2.56 [.101] 50.50 40.10 31.10 26.70 20.00 15.30 13.70 10.50 8.21 6.58 4.86 Diameter min. max. 1.28 [.050] 1.37 [.054] 1.47 [.058] 1.59 [.063] 1.69 [.067] 1.88 [.074] 2.03 [.080] 2.31 [.091] 2.48 [.098] 2.70 [.106] 3.01 [.119] 1.39 [.055] 1.47 [.058] 1.57 [.062] 1.70 [.067] 1.80 [.071] 1.98 [.078] 2.13 [.084] 2.41 [.095] 2.63 [.104] 2.86 [.113] 3.16 [.124] Maximum Weight g/m VG 95218 Part No. Part No. 5.17 6.60 7.54 8.90 10.73 13.59 15.96 20.29 25.65 31.00 43.48 VG 95218 T020-E02* VG 95218 T020-E03* VG 95218 T020-E04* VG 95218 T020-E05* VG 95218 T020-E06* VG 95218 T020-E07* VG 95218 T020-E08* VG 95218 T020-E09* VG 95218 T020-E10* VG 95218 T020-E11* -- 100G0111-0.40-* 100G0111-0.50-* 100G0111-0.60-* 100G0111-0.75-* 100G0111-1.00-* 100G0111-1.20-* 100G0111-1.50-* 100G0111-2.00-* 100G0111-2.50-* 100G0111-3.00-* 100G0111-4.00-* 9-32 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite Low Fire Hazard Lightweight Cables Product Facts 30% lighter than standard commercial cable for weight savings reductions Reduced diameter means that smaller bend radius can be used during installation Reduced and easier cable pulling time Applications Crosslinked Molecular Chain TE materials technology and expertise in processing allows the use of thinwall insulation systems. The use of Zerohal-EN cross-linked cable jacket completes this product offering. TE Raychem was the first company to commercialize radiation cross-linking of insulation, initially for aerospace applications. Radiation Crosslinking Available in: Americas Europe Asia Pacific Molecular Chain To achieve crosslinking a polymer product is exposed to high-energy radiation. This is generally done by exposure to beta radiation (high-energy electrons) using an electron beam. 9 Wire and Cable C-Lite cable products can offer significant size and weight reduction, when compared to conventional insulation systems, while at the same time meeting key criteria such as low fire hazard performance and mechanical robustness. Crosslinked insulations in wire and cable products are lightweight, mechanically tough and thermally stable. Crosslinking Crosslinked Molecular Chain 9-33 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-SU Multicore Unscreened Cables The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Field of application Instrumentation and communication control General power and lighting Core Identification Voltage class 0.6/1kV Light Blue White Standard 2 Core Temperature class 90C Flame retarded IEC 60332-1,-3 Others Cable jacket 2 Zerohal 3 1 7 6 4 5 Additional cores numbered sequentially Color Coded 2G Brown Light Blue Brown 3G Yellow w/ green stripe Light Blue Black 5G Yellow w/ green stripe Gray Brown Light Blue Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Pending RINA 9-34 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-SU (Continued) Ordering Description OD Under jacket (mm) Nom Wall (mm) Nom OD (mm) Tolerance (mm) Nom weight (kg/km) STANDARD 2.9 3.1 3.5 3.9 4.3 5.9 7.1 8.7 0.9 0.9 0.9 1.0 1.0 1.0 1.1 1.1 4.7 4.9 5.3 5.9 6.3 7.9 9.3 10.9 0.3 0.3 0.3 0.4 0.4 0.5 0.6 0.7 33 39 48 59 75 117 176 239 CL105-2x0.75 - SU CL105-3x0.75 - SU CL105-4x0.75 - SU CL105-5x0.75 - SU CL105-7x0.75 - SU CL105-12x0.75 - SU CL105-19x0.75 - SU CL105-27x0.75 - SU 3.3 3.6 4 4.4 4.9 6.8 8.1 10 0.9 0.9 1.0 1.0 1.0 1.1 1.1 1.2 5.1 5.4 6.0 6.4 6.9 9.0 10.3 12.4 0.3 0.4 0.4 0.4 0.4 0.6 0.7 0.8 40 48 62 75 95 155 226 316 CL105-2x1.0 - SU CL105-3x1.0 - SU CL105-4x1.0 - SU CL105-5x1.0 - SU CL105-7x1.0 - SU CL105-12x1.0 - SU CL105-19x1.0 - SU CL105-27x1.0 - SU 3.6 3.9 4.3 4.8 5.4 7.4 8.9 10.9 0.9 1.0 1.0 1.0 1.0 1.1 1.2 1.2 5.4 5.9 6.3 6.8 7.4 9.6 11.3 13.3 0.4 0.4 0.4 0.4 0.5 0.6 0.7 0.9 45 58 72 87 110 180 271 372 CL105-2x1.5 - SU CL105-3x1.5 - SU CL105-4x1.5 - SU CL105-5x1.5 - SU CL105-7x1.5 - SU 4.3 4.6 5.1 5.7 6.3 1.0 1.0 1.0 1.0 1.1 6.3 6.6 7.1 7.7 8.5 0.4 0.4 0.5 0.5 0.6 64 82 97 119 158 CL105-12x1.5 - SU CL105-14x1.5 - SU CL105-19x1.5 - SU CL105-24x1.5 - SU CL105-27x1.5 - SU CL105-37x1.5 - SU 8.8 9.3 10.5 12.6 12.9 14.7 1.2 1.2 1.2 1.3 1.3 1.4 11.2 11.7 12.9 15.2 15.5 17.5 0.7 0.8 0.8 1.0 1.0 1.1 259 295 385 488 540 725 CL105-2x2.5 - SU CL105-3x2.5 - SU CL105-4x2.5 - SU CL105-5x2.5 - SU CL105-7x2.5 - SU CL105-12x2.5 - SU CL105-19x2.5 - SU CL105-27x2.5 - SU CL105-37x2.5 - SU 5.2 5.6 6.3 7 7.8 10.7 12.9 15.8 18 1.0 1.0 1.1 1.1 1.1 1.2 1.3 1.4 1.5 7.2 7.6 8.5 9.2 10.0 13.1 15.5 18.6 21.0 0.5 0.5 0.6 0.6 0.7 0.9 1.0 1.2 1.4 91 118 153 181 235 391 597 838 1129 CL105-2Gx0.5 - SU CL105-3Gx0.5 - SU CL105-5Gx0.5 - SU 2.9 3.1 3.9 0.9 0.9 1.0 4.7 4.9 5.9 0.3 0.3 0.4 33 39 59 CL105-2Gx0.75 - SU CL105-3Gx0.75 - SU CL105-5Gx0.75 - SU 3.3 3.6 4.4 0.9 0.9 1.0 5.1 5.4 6.4 0.3 0.4 0.4 40 48 75 CL105-2Gx1.0 - SU CL105-3Gx1.0 - SU CL105-5Gx1.0 - SU 3.6 3.9 4.8 0.9 1.0 1.0 5.4 5.9 6.8 0.4 0.4 0.4 45 58 87 CL105-2Gx1.5 - SU CL105-3Gx1.5 - SU CL105-5Gx1.5 - SU 4.3 4.6 5.7 1.0 1.0 1.0 6.3 6.6 7.7 0.4 0.4 0.5 64 82 119 CL105-2Gx2.5 - SU CL105-3Gx2.5 - SU CL105-5Gx2.5 - SU 5.2 5.6 7.0 1.0 1.0 1.1 7.2 7.6 9.2 0.5 0.5 0.6 91 118 181 9 Wire and Cable CL105-2x0.5 - SU CL105-3x0.5 - SU CL105-4x0.5 - SU CL105-5x0.5 - SU CL105-7x0.5 - SU CL105-12x0.5 - SU CL105-19x0.5 - SU CL105-27x0.5 - SU COLOR CODED 9-35 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-SO Multicore Overall Screened Cables The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Field of application Instrumentation and communication control General power and lighting Core Identification Voltage class 0.6/1kV Light Blue White Standard 2 Core Temperature class 90C Flame retarded Others IEC 60332-1,-3 2 Cable jacket Zerohal 3 1 7 6 4 5 Additional cores numbered sequentially Color Coded 2G Brown Light Blue Brown 3G Yellow w/ green stripe Light Blue Black 5G Yellow w/ green stripe Gray Brown Light Blue Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Pending RINA 9-36 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-SO (Continued) Ordering Description Nom Wall (mm) Nom OD (mm) Tolerance (mm) Nom weight (kg/km) STANDARD CL105-2x0.5 - SO CL105-3x0.5 - SO CL105-4x0.5 - SO CL105-5x0.5 - SO CL105-7x0.5 - SO CL105-12x0.5- SO CL105-19x0.5 - SO CL105-27x0.5 - SO 3.5 3.7 4.1 4.5 4.9 6.5 7.7 9.3 0.9 0.9 1.0 1.0 1.0 1.1 1.1 1.2 5.3 5.5 6.1 6.5 6.9 8.7 9.9 11.7 0.3 0.4 0.4 0.4 0.4 0.6 0.6 0.8 48 55 68 79 96 149 208 284 CL105-2x1.0 - SO CL105-3x1.0 - SO CL105-4x1.0 - SO CL105-5x1.0 - SO CL105-7x1.0 - SO CL105-12x1.0 - SO CL105-19x1.0 - SO CL105-27x1.0 - SO 4.2 4.5 4.9 5.4 6 8 9.5 11.5 1.0 1.0 1.0 1.0 1.0 1.1 1.2 1.3 6.2 6.5 6.9 7.4 8 10.2 11.9 14.1 0.4 0.4 0.4 0.5 0.5 0.7 0.8 0.9 66 78 93 110 135 214 311 427 CL105-2x1.5 - SO CL105-3x1.5 - SO CL105-4x1.5 - SO CL105-5x1.5 - SO CL105-7x1.5 - SO CL105-12x1.5 - SO CL105-14x1.5 - SO CL105-19x1.5 - SO CL105-24x1.5 - SO CL105-27x1.5 - SO CL105-37x1.5 - SO 4.9 5.2 5.7 6.3 6.9 9.4 9.9 11.1 13.3 13.6 15.6 1.0 1.0 1.0 1.1 1.1 1.2 1.2 1.2 1.3 1.3 1.4 6.9 7.2 7.7 8.5 9.1 11.8 12.3 13.5 15.9 16.2 18.4 0.4 0.5 0.5 0.6 0.6 0.8 0.8 0.9 1.0 1.1 1.2 85 104 122 150 187 299 337 432 558 611 828 CL105-2x2.5 - SO CL105-3x2.5 - SO CL105-4x2.5 - SO CL105-5x2.5 - SO CL105-7x2.5 - SO CL105-12x2.5 - SO CL105-19x2.5 - SO CL105-27x2.5 - SO CL105-37x2.5 - SO 5.8 6.2 6.9 7.6 8.4 11.3 13.6 16.7 18.9 1.0 1.0 1.1 1.1 1.1 1.3 1.3 1.5 1.6 7.8 8.2 9.1 9.8 10.6 13.9 16.2 19.7 22.1 0.5 0.5 0.6 0.6 0.7 0.9 1.1 1.3 1.4 116 145 183 214 271 446 668 958 1264 COLOR CODED CL105-2Gx0.5 - SO CL105-3Gx0.5 - SO CL105-5Gx0.5 - SO 3.5 3.7 4.5 0.9 0.9 1.0 5.3 5.5 6.5 0.3 0.4 0.4 48 55 79 CL105-2Gx1.0 - SO CL105-3Gx1.0 - SO CL105-5Gx1.0 - SO 4.2 4.5 5.4 1.0 1.0 1.0 6.2 6.5 7.4 0.4 0.4 0.5 66 78 110 CL105-2Gx1.5 - SO CL105-3Gx1.5 - SO CL105-5Gx1.5 - SO 4.9 5.2 6.3 1.0 1.0 1.1 6.9 7.2 8.5 0.4 0.5 0.6 85 104 150 CL105-2Gx2.5 - SO CL105-3Gx2.5 - SO CL105-5Gx2.5 - SO 5.8 6.2 7.6 1.0 1.0 1.1 7.8 8.2 9.8 0.5 0.5 0.6 116 145 214 9 Wire and Cable OD Under jacket (mm) Note: For installation guidelines refer to TE installation guidelines document WT1189 9-37 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-PF/C-Lite CL105-TF Multipair and Multitriple Unscreened Cables The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Field of application Instrumentation and communication control General power and lighting Core Identification Voltage class 0.6/1kV Pairs Temperature class Light Blue White 90C 1 1 2 2 3 4 3 5 6 Flame retarded IEC 60332-1,-3 Cable jacket Zerohal Additional pairs numbered sequentially Triples Red Light Blue White 1 1 2 3 2 4 5 6 3 7 8 9 Additional triples numbered sequentially Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Pending RINA 9-38 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-PF/C-Lite CL105-TF (Continued) Ordering Description Nom Wall (mm) Nom OD (mm) Tolerance (mm) Nom weight (kg/km) PAIRS CL105-2x2x0.5 - PF CL105-3x2x0.5 - PF CL105-4x2x0.5 - PF CL105-7x2x0.5 - PF CL105-10x2x0.5 - PF CL105-14x2x0.5 - PF CL105-19x2x0.5 - PF CL105-24x2x0.5 - PF CL105-37x2x0.5 - PF 3.7 5.7 6.3 7.8 9.9 11.5 13.3 14.8 18.1 0.9 1.0 1.1 1.1 1.2 1.3 1.3 1.4 1.5 5.5 7.7 8.5 10 12.3 14.1 15.9 17.6 21.1 0.4 0.5 0.6 0.7 0.8 0.9 1.1 1.2 1.4 51 85 106 152 210 281 360 446 655 CL105-2x2x0.75 - PF CL105-3x2x0.75 - PF CL105-4x2x0.75 - PF CL105-7x2x0.75 - PF CL105-10x2x0.75 - PF CL105-14x2x0.75 - PF CL105-19x2x0.75 - PF CL105-24x2x0.75 - PF CL105-37x2x0.75 - PF 4.1 6.5 7.2 8.9 11.2 13 15 16.7 20.6 1.0 1.1 1.1 1.2 1.2 1.3 1.4 1.5 1.6 6.1 8.7 9.4 11.3 13.6 15.6 17.8 19.7 23.8 0.4 0.6 0.6 0.7 0.9 1.0 1.2 1.3 1.5 70 112 133 204 271 365 481 597 881 CL105-2x2x1.0 - PF CL105-3x2x1.0 - PF CL105-4x2x1.0 - PF CL105-7x2x1.0 - PF CL105-10x2x1.0 - PF CL105-14x2x1.0 - PF CL105-19x2x1.0 - PF CL105-24x2x1.0 - PF CL105-37x2x1.0 - PF 4.4 7.1 7.9 9.8 12.1 14.2 16.3 18.2 22.4 1.0 1.1 1.1 1.2 1.3 1.4 1.5 1.5 1.7 6.4 9.3 10.1 12.2 14.7 17 19.3 21.2 25.8 0.4 0.6 0.7 0.8 1.0 1.1 1.3 1.4 1.7 79 128 154 239 326 440 580 709 1064 CL105-2x2x1.5 - PF CL105-3x2x1.5 - PF CL105-4x2x1.5 - PF CL105-7x2x1.5 - PF CL105-10x2x1.5 - PF CL105-14x2x1.5 - PF CL105-19x2x1.5 - PF CL105-24x2x1.5 - PF CL105-37x2x1.5 - PF 5.2 8.4 9.3 11.6 14.2 16.6 19.2 21.4 26.4 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.9 7.2 10.6 11.7 14.2 17 19.6 22.4 24.8 30.2 0.5 0.7 0.8 0.9 1.1 1.3 1.5 1.6 2.0 105 181 218 332 452 613 810 1006 1511 TRIPLES CL105-2x3x0.75 - TF CL105-4x3x0.75 - TF CL105-7x3x0.75 - TF CL105-10x3x0.75 - TF CL105-15x3x0.75 - TF 7.1 8.5 10.5 15 17.5 1.1 1.1 1.2 1.4 1.5 9.3 10.7 12.9 17.8 20.5 0.6 0.7 0.8 1.2 1.3 126 182 283 412 601 CL105-2x3x1.5 - TF CL105-4x3x1.5 - TF CL105-7x3x1.5 - TF 9.1 10.9 13.5 1.2 1.2 1.3 11.5 13.3 16.1 0.7 0.9 1.0 191 290 453 9 Wire and Cable OD Under jacket (mm) Note: For installation guidelines refer to TE installation guidelines document WT1189 9-39 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105/PI/C-Lite CL105-TI Multipair and Multitriple Individually Screened Cables Field of application The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Instrumentation and communication control General power and lighting Voltage class 0.6/1kV Core Identification Temperature class 90C Pairs Flame retarded IEC 60332-1,-3 1 Cable jacket 2 Zerohal 3 Light Blue White 1 2 3 4 5 6 Additional pairs numbered sequentially Triples 1 2 3 Red Light Blue White 1 2 3 4 5 6 7 8 9 Additional triples numbered sequentially Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Pending RINA 9-40 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105/PI/C-Lite CL105-TI (Continued) Ordering Description Nom Wall (mm) Nom OD (mm) Tolerance (mm) Nom weight (kg/km) PAIRS CL105-1x2x0.5 - PI CL105-2x2x0.5 - PI CL105-3x2x0.5 - PI CL105-4x2x0.5 - PI CL105-7x2x0.5 - PI CL105-10x2x0.5 - PI CL105-14x2x0.5 - PI CL105-19x2x0.5 - PI CL105-24x2x0.5 - PI CL105-37x2x0.5 - PI 3.2 6.1 6.3 7 8.7 10.1 11.9 13.8 15.5 19.2 0.9 1.0 1.1 1.1 1.1 1.2 1.3 1.4 1.4 1.6 5 8.1 8.5 9.2 10.9 12.5 14.5 16.6 18.3 22.4 0.3 0.5 0.6 0.6 0.7 0.8 0.9 1.1 1.2 1.5 41 87 103 126 185 255 347 462 566 856 CL105-1x2x0.75 - PI CL105-2x2x0.75 - PI CL105-3x2x0.75 - PI CL105-4x2x0.75 - PI CL105-7x2x0.75 - PI CL105-10x2x0.75 - PI CL105-14x2x0.75 - PI CL105-19x2x0.75 - PI CL105-24x2x0.75 - PI CL105-37x2x0.75 - PI 3.4 6.9 7.1 7.9 9.9 11.4 13.4 15.7 17.5 21.8 0.9 1.1 1.1 1.1 1.2 1.3 1.3 1.4 1.5 1.7 5.2 9.1 9.3 10.1 12.3 14 16 18.5 20.5 25.2 0.3 0.6 0.6 0.7 0.8 0.9 1.0 1.2 1.3 1.6 46 112 132 164 250 344 462 616 769 1164 CL105-1x2x1.0 - PI CL105-2x2x1.0 - PI CL105-3x2x1.0 - PI CL105-4x2x1.0 - PI CL105-7x2x1.0 - PI CL105-10x2x1.0 - PI CL105-14x2x1.0 - PI CL105-19x2x1.0 - PI CL105-24x2x1.0 - PI CL105-37x2x1.0 - PI 3.7 7.5 7.7 8.6 10.7 12.4 14.6 17.1 19.1 23.7 0.9 1.1 1.1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 5.5 9.7 9.9 10.8 13.1 15 17.4 20.1 22.3 27.1 0.4 0.6 0.6 0.7 0.9 1.0 1.1 1.3 1.4 1.8 55 133 159 198 306 423 579 773 965 1448 CL105-1x2x1.5 - PI CL105-2x2x1.5 - PI CL105-3x2x1.5 - PI CL105-4x2x1.5 - PI CL105-7x2x1.5 - PI CL105-10x2x1.5 - PI CL105-14x2x1.5 - PI CL105-19x2x1.5 - PI CL105-24x2x1.5 - PI CL105-37x2x1.5 - PI 4.4 8.8 9.1 10.1 12.6 14.6 17.2 20.1 22.5 27.9 1.0 1.2 1.2 1.2 1.3 1.4 1.5 1.6 1.7 1.9 6.4 11.2 11.5 12.5 15.2 17.4 20.2 23.3 25.9 31.7 0.4 0.7 0.7 0.8 1.0 1.1 1.3 1.5 1.7 2.1 73 179 211 265 406 562 769 1027 1283 1943 TRIPLES CL105-1x3.0.75 - TI CL105-2x3x0.75 - TI CL105-4x3x0.75 - TI CL105-7x3x0.75 - TI CL105-10x3x0.75- TI CL105-15x3x0.75 - TI 3.7 7.4 8.9 11.1 14.7 17.3 0.9 1.1 1.2 1.2 1.4 1.5 5.5 9.6 11.3 13.5 17.5 20.3 0.4 0.6 0.7 0.9 1.1 1.3 54 132 209 309 449 664 CL105-1x3x1.5 - TI CL105-2x3x1.5 - TI CL105-4x3x1.5 - TI CL105-7x3x1.5 - TI 4.7 9.5 11.4 14.2 1.0 1.2 1.3 1.4 6.7 11.9 14 17 0.4 0.8 0.9 1.1 88 213 337 521 9 Wire and Cable OD Under jacket (mm) Note: For installation guidelines refer to TE installation guidelines document WT1189 9-41 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105/PO/C-Lite CL105-TO Multipair and Multitriple Overall Screened Cables The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Field of application Instrumentation and communication control General power and lighting Core Identification Voltage class 0.6/1kV Pairs Temperature class 90C Light Blue White 1 1 2 2 3 4 3 5 6 Flame retarded IEC 60332-1,-3 Cable jacket Zerohal Additional pairs numbered sequentially Triples Red Light Blue White 1 1 2 3 2 4 5 6 3 7 8 9 Additional triples numbered sequentially Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Pending RINA 9-42 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105/PO/C-Lite CL105-TO (Continued) Ordering Description OD Under jacket (mm) Nom Wall (mm) Nom OD (mm) Tolerance (mm) Nom weight (kg/km) 3.5 4.1 6.2 6.9 8.3 9.6 11.2 13 14.5 18.1 0.9 1.0 1.1 1.1 1.1 1.2 1.3 1.3 1.4 1.5 5.3 6.1 8.4 9.1 10.5 12 13.8 15.6 17.3 21.1 0.3 0.4 0.6 0.6 0.7 0.8 0.9 1.0 1.2 1.4 48 68 109 130 178 236 312 412 504 754 CL105-1x2x0.75 - PO CL105-2x2x0.75 - PO CL105-3x2x0.75 - PO CL105-4x2x0.75 - PO CL105-7x2x0.75 - PO CL105-10x2x0.75 - PO CL105-14x2x0.75 - PO CL105-19x2x0.75 - PO CL105-24x2x0.75 - PO CL105-37x2x0.75 - PO 3.9 4.6 7 7.7 9.4 10.8 12.8 14.8 16.7 20.7 1.0 1.0 1.1 1.1 1.2 1.2 1.3 1.4 1.5 1.6 5.9 6.6 9.2 9.9 11.8 13.2 15.4 17.6 19.7 23.9 0.4 0.4 0.6 0.6 0.8 0.9 1.0 1.1 1.3 1.6 60 82 134 162 232 301 416 541 688 1029 CL105-1x2x1.0 - PO CL105-2x2x1.0 - PO CL105-3x2x1.0 - PO CL105-4x2x1.0 - PO CL105-7x2x1.0 - PO CL105-10x2x1.0 - PO CL105-14x2x1.0 - PO CL105-19x2x1.0 - PO CL105-24x2x1.0 - PO CL105-37x2x1.0 - PO 4.2 4.9 7.6 8.4 10.3 11.8 13.9 16.3 18.2 22.5 1.0 1.0 1.1 1.1 1.2 1.3 1.4 1.5 1.5 1.7 6.2 6.9 9.8 10.6 12.7 14.4 16.7 19.3 21.2 25.9 0.4 0.4 0.6 0.7 0.8 0.9 1.1 1.3 1.4 1.7 66 93 154 186 269 360 496 669 809 1226 CL105-1x2x1.5 - PO CL105-2x2x1.5 - PO CL105-3x2x1.5 - PO CL105-4x2x1.5 - PO CL105-7x2x1.5 - PO CL105-10x2x1.5 - PO CL105-14x2x1.5 - PO CL105-19x2x1.5 - PO CL105-24x2x1.5 - PO CL105-37x2x1.5 - PO 4.9 5.7 8.9 9.9 12.1 14 16.6 19.1 21.6 26.5 1.0 1.0 1.2 1.2 1.3 1.4 1.5 1.6 1.7 1.9 6.9 7.7 11.3 12.3 14.7 16.8 19.6 22.3 25 30.3 0.4 0.5 0.7 0.8 1.0 1.1 1.3 1.4 1.6 2.0 85 122 206 251 367 508 703 915 1161 1703 TRIPLES CL105-1x3x0.75 - TO CL105-2x3x0.75 - TO CL105-4x3x0.75 - TO CL105-7x3x0.75 - TO CL105-10x3x0.75 - TO CL105-15x3x0.75 - TO 4.2 7.7 9.1 11.2 14.8 17.4 1.0 1.1 1.2 1.2 1.4 1.5 6.2 9.9 11.5 13.6 17.6 20.4 0.4 0.6 0.7 0.9 1.1 1.3 69 152 223 318 472 697 CL105-1x3x1.5 - TO CL105-2x3x1.5 - TO CL105-4x3x1.5 - TO CL105-7x3x1.5 - TO 5.2 9.7 11.5 14.3 1.0 1.2 1.3 1.4 7.2 12.1 14.1 17.1 0.5 0.8 0.9 1.1 104 231 342 520 9 Wire and Cable PAIRS CL105-1x2x0.5 - PO CL105-2x2x0.5 - PO CL105-3x2x0.5 - PO CL105-4x2x0.5 - PO CL105-7x2x0.5 - PO CL105-10x2x0.5 - PO CL105-14x2x0.5 - PO CL105-19x2x0.5 - PO CL105-24x2x0.5 - PO CL105-37x2x0.5 - PO Note: For installation guidelines refer to TE installation guidelines document WT1189 9-43 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-PIO/C-Lite CL105-TIO Multipair and Multitriple Individually and Overall Screened Cables Field of application The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Instrumentation and communication control General power and lighting Voltage class 0.6/1kV Core Identification Temperature class Pairs 90C Flame retarded Light Blue White 1 2 3 4 5 6 1 IEC 60332-1,-3 Cable jacket 2 Zerohal 3 Additional pairs numbered sequentially Triples Red Light Blue White 1 2 3 4 5 6 7 8 9 1 2 3 Additional triples numbered sequentially Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Pending RINA 9-44 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite CL105-PIO/C-Lite CL105-TIO (Continued) Ordering Description Nom Wall (mm) Nom OD (mm) Tolerance (mm) Nom weight (kg/km) PAIRS CL105-1x2x0.5 - PIO CL105-2x2x0.5 - PIO CL105-3x2x0.5 - PIO CL105-4x2x0.5 - PIO CL105-7x2x0.5 - PIO CL105-10x2x0.5 - PIO CL105-14x2x0.5 - PIO CL105-19x2x0.5 - PIO CL105-24x2x0.5 - PIO CL105-37x2x0.5 - PIO 3.7 6.7 6.9 7.6 9.3 10.7 12.6 14.5 16.4 20.3 0.9 1.1 1.1 1.1 1.2 1.2 1.3 1.4 1.5 1.6 5.5 8.9 9.1 9.8 11.7 13.1 15.2 17.3 19.4 23.5 0.4 0.6 0.6 0.6 0.8 0.9 1.0 1.1 1.3 1.5 56 117 132 155 230 300 413 538 684 1023 CL105-1x2x0.75 - PIO CL105-2x2x0.75 - PIO CL105-3x2x0.75 - PIO CL105-4x2x0.75 - PIO CL105-7x2x0.75 - PIO CL105-10x2x0.75 - PIO CL105-14x2x0.75 - PIO CL105-19x2x0.75 - PIO CL105-24x2x0.75 - PIO CL105-37x2x0.75 - PIO 4.1 7.5 7.7 8.5 10.5 12 14.1 16.6 18.4 22.9 1.0 1.1 1.1 1.1 1.2 1.3 1.4 1.5 1.5 1.7 6.1 9.7 9.9 10.7 12.9 14.6 16.9 19.6 21.4 26.3 0.4 0.6 0.6 0.7 0.8 0.9 1.1 1.3 1.4 1.7 68 144 165 200 294 395 544 735 891 1352 CL105-1x2x1.0 - PIO CL105-2x2x1.0 - PIO CL105-3x2x1.0 - PIO CL105-4x2x1.0 - PIO CL105-7x2x1.0 - PIO CL105-10x2x1.0 - PIO CL105-14x2x1.0 - PIO CL105-19x2x1.0 - PIO CL105-24x2x1.0 - PIO CL105-37x2x1.0 - PIO 4.4 8.1 8.3 9.2 11.3 13.1 15.5 18 20.2 24.8 1.0 1.1 1.1 1.2 1.3 1.3 1.4 1.5 1.6 1.8 6.4 10.3 10.5 11.6 13.9 15.7 18.3 21 23.4 28.4 0.4 0.7 0.7 0.8 0.9 1.0 1.2 1.4 1.5 1.8 78 167 194 243 360 492 682 891 1131 1665 CL105-1x2x1.5 - PIO CL105-2x2x1.5 - PIO CL105-3x2x1.5 - PIO CL105-4x2x1.5 - PIO CL105-7x2x1.5 - PIO CL105-10x2x1.5 - PIO CL105-14x2x1.5 - PIO CL105-19x2x1.5 - PIO CL105-24x2x1.5 - PIO CL105-37x2x1.5 - PIO 5.1 9.4 9.7 10.7 13.3 15.5 18.1 21.2 23.6 29 1.0 1.2 1.2 1.2 1.3 1.4 1.5 1.6 1.7 2.0 7.1 11.8 12.1 13.1 15.9 18.3 21.1 24.4 27 33 0.5 0.8 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.1 96 219 252 310 476 664 889 1200 1476 2197 TRIPLES CL105-1x3x0.75 - TIO CL105-2x3x0.75 - TIO CL105-4x3x0.75 - TIO CL105-7x3x0.75 - TIO CL105-10x3x0.75 - TIO CL105-15x3x0.75 - TIO 4.4 8 9.5 11.7 15.6 18.2 1.0 1.1 1.2 1.3 1.4 1.5 6.4 10.2 11.9 14.3 18.4 21.2 0.4 0.7 0.8 0.9 1.2 1.4 62 166 249 365 552 784 CL105-1x3x1.5 - TIO CL105-2x3x1.5 - TIO CL105-4x3x1.5 - TIO CL105-7x3x1.5 - TIO 5.4 10.1 12 14.9 1.0 1.2 1.3 1.4 7.4 12.5 14.6 17.7 0.5 0.8 0.9 1.2 113 255 388 599 9 Wire and Cable OD Under jacket (mm) Note: For installation guidelines refer to TE installation guidelines document WT1189 9-45 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite Cables Primary Wire (Switchboard Cable) The new C-Lite cable range is constructed from flame retarded halogen free primary wire and crosslinked sheath materials. Field of application Offering size and weight savings over traditional cables. The new C-Lite cable range is suitable for use in general power, lighting, communication, control and instrumentation applications. Instrumentation and communication control General power and lighting Approvals DNV, LR, GL, ABS, KR, CCS, RMRS, NK, BV Voltage class 0.6/1kV Temperature class Pending 90C RINA Flame retarded IEC 60332-1,-3 Cable jacket Zerohal Conductor Part Number (CL105-) Standing No' Dia (mm) Max Diameter (mm) Finished Wire Maximum Resistance @ 20C (ohm/km) Metric Cross Section 0111-0.50-* 0111-0.75-* 0111-1.00-* 0111-1.50-* 0111-2.50-* 0111-4.00-* 0111-6.00-* 0111-10.00-* 19/0.18 19/0.23 19/0.25 37/0.23 37/0.29 56/0.30 84/0.31 80/0.41 0.90 1.15 1.26 1.58 2.01 2.57 3.05 4.00 40.1 26.7 20.0 13.7 8.21 4.89 3.16 1.95 1.40 1.60 1.75 2.08 2.55 3.09 3.95 4.95 6.60 8.90 10.7 16.0 25.7 43.6 58.3 100.0 AWG Cross Section 0111-0.25-*(24AWG) 0111-0.40-*(22AWG) 0111-0.60-*(20AWG) 0111-1.00-*(18AWG) 0111-1.20-*(16AWG) 0111-2.00-*(14AWG) 0111-3.00-*(12AWG) 19/0.13 19/0.16 19/0.20 19/0.25 19/0.29 37/0.25 37/0.32 0.63 0.79 1.01 1.26 1.42 1.82 2.24 84.32 50.5 31.1 20.0 15.3 10.5 6.58 1.14 1.33 1.52 1.75 1.93 2.36 2.78 3.59 5.20 7.40 10.7 13.6 20.3 31.0 Nominal Diameter (mm) Nominal Weight (kg/km) Color Code: The *in the part number shall be replaced by a standard color code designator in accordance with Mil-Std-681 White preferred other colors available on request e.g. CL105-0111-0.5-9 White Insulation Performance Requirements: To be tested to and meet the requirements of the issue in effect of DNV Type Approval Programme No. 6-827.11-1 (excluding sizes less than 0.5mm2) Note: For installation guidelines refer to TE installation guidelines document WT1189. C-Lite Approvals Approval Body Det Norske Veritas (DNV) Lloyds Register (LR) Germanischer Lloyd (GL) American Bureau of Shipping (ABS) Korean Register (KR) Russian Register of Shipping (RMRS) China Classification Society (CCS) Nippon Kaiji Kyokai (NK) Pending Bureau Veritas (BV) Registro Italiano Navale (RINA) Approval System Type Approval Program No. 6-827.11.1 2002 Type Approval System Type Approval System Type Approval Program Type Approval Type Approval Type Approval Type Approval Certificate Numbers E-7276, E-7277,E-7278, E-7279, E-7280, E-7281 99/0154(E1) 33 106-6 HH, 33 108-6 HH 06-LB158945-PDA LDN20867-EL001 07.04389.260, 07.04390.260, 07.04392.260, 07-04393.260 07.04394.260, 07-04395.260 LD07W00001 TA07631M; TA07630M Additional Type Approvals on request 9-46 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite Cables (Continued) Technical Information Current Carrying Capacity Current carrying capacity is defined as the continuous current which when passed through a wire will increase the temperature of the conductor from a specific ambient temperature to the maximum temperature rating of the insulation/sheath. Temperature Rise v Current Guide For Type CL105 in free air (single core) No of Derating cores Factor 2 3 4 7 9 12 15 18 21 24 27 30 37 0.825 0.73 0.66 0.54 0.49 0.43 0.39 0.36 0.33 0.31 0.29 0.28 0.26 9 Short Circuit Current Cross-Section of the conductor in mm2 0.5 0.75 1.0 1.5 2.5 4.0 Wire and Cable The short circuit current is based on the material the wire is made of, the cross sectional area of the wire and the maximum temperature rating of the insulation material. The short circuit current for a given wire size is provided in the table as constant current for a given amount of time. Duration of short circuit in seconds. 0.2 0.5 1.0 122 77 54 183 115 82 243 154 109 365 231 163 609 385 272 974 616 435 Short circuit current in Amps 2.0 38 58 77 115 192 308 3.0 31 47 63 94 157 251 9-47 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite Cables (Continued) Specification Summary Examination or test General properties Braid coverage Metallic coating of copper conductors Physical properties Tensile strength and ultimate elongation Scrape abrasion resistance Test basis Requirements Test on IEC 60092-350 IEC 60092-350 by inspection 90% minimum coverage density Conductor surface will be smooth and uniform. Insulation will not adhere to the conductor. Cable Conductor IEC 60811-1-1 20MPa minimum, 150% minimum (insulation) (speed 5010 mm/min) 500 cycles minimum (5N load, 0.45 mm diameter rod, 20C, 55 cycles/minute) 50N minimum (90 0.13 mm radius blade, 20C, 100g/s load) No dielectric breakdown (0.05 mm notch, 6X mandrel, 1.5kV ac for 1 minute) SHF1 or SHF2 Insulation NF F 63-808 Dynamic cut through NF F 63-808 Notch propagation NF F 63-808 Mechanical/particular characteristic of sheathing compounds Thermal properties Lifetime Accelerated ageing IEC 60092-350, 12.4 IEC 60092-359 Table II & III Insulation blocking Cold bend (Where outer diameter <12.5 mm) NF F 63-808 IEC 60811-1-4 BS 3G230 IEC 60811-1-2 Current overload BS 3G230 Electrical properties AC and DC voltage tests IEC 60092-350 Insulation - continuity proof test Core Core Core Sheath >20000h @ 120C No cracks, no dielectric breakdown (168h @ 150C, 1.5kV ac for 5 minutes) Cores must be easily separated (6h @ 150C) No cracks, no dielectric breakdown (-30C, 10X mandrel, 1.5kV ac for 5 mins for 1m core) (-30C, 10X mandrel, 3.5kV ac for 5 min. Sample of cable) No cracks, no dielectric breakdown (30s @ 250C, 6X mandrel, wind as in lifetime test, 1.5kV ac for 5 minutes) No dielectric breakdown (3.5kV ac/8.4kV dc for 5 minutes for 1m of core) (3.5kV ac/8.4kV dc for 5 minutes for each delivery length of cable) No dielectric breakdown At least 8kV impulse, 8kV dc or 3.5kV ac 500MkM min. @ 20C (5m length, quote actual IR) 1.5MkM min @ 90C (5m length, quote actual IR) Core Core Core Core Cable Core Core Cable Core Insulation resistance at 20C IEC 60092-350 Clause 10.3b IEC 60092-350 Insulation resistance at 90C IEC 60092-350 Increase in a.c. capacitance after immersion in water Environmental properties Ozone resistance IEC 60092-350 C14-C10.15 C1, C14-C7 0.05C7 (14 days @ 50C in tap water) Core IEC 60092-350 IEC 60811-2-1 BS 3G230 No crazing or cracking (250-300ppm, 25C, 30h) No cracking or dielectric breakdown 5% max, swell (6X mandrel, soak in water, 1.5kV ac for 5 minutes) Core IEC 60332-1 Charring confined between 50mm and 540mm from lower edge of top support (Single vertical wire) Category A, designation F Less than 0.5% for each non metallic component It of less than 2, report Lc value Core Cable Cable Cable Ds4 150 max. and Dmax 150 max. VOF4 300 max. Core 70% minimum transmittance Cable Fluid immersion: 72h @ 70C - IRM 902, IRM 903, Diesel (F-76), 3.5% salt water Fire hazard properties Flammability - small scale Flammability - large scale Halogen content Toxicity index Smoke emission - small scale Smoke emission - Large scale IEC 60332-3 IEC 60684-2 cl, 45 IMO FTPC Appendix 3 ISO 5659-2 Appendix 3 IEC 61034-2 Core Core Core Note: For installation guidelines refer to TE installation guidelines document WT1189 9-48 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite Cables (Continued) Part Numbering System CL 105 - 3 G x 0.5 - S U Component Construction I - Foil wrapped components, overall unshielded* cable IO - Foil wrapped components, overall shielded* cable F - Unshielded* components, overall foil wrapped cable O - Unshielded* components, overall shielded* cable U - Unshielded* components, overall unshielded* cable Component Type P - Pair T - Trio S - Single Conductor Size (in mm) Core Identification G - Color coded cores (No designator defaults to standard colors, light blue and white) Number of Components Standard construction - number of conductors Example: 2 = 2 conductors 3 = 3 conductors Complex construction - number of component cables x number of wires in the component cable Example: 3x2 = 3 twisted pairs 7x3 = 7 twisted triples Product Type 90 - meets requirements of SHF1 105 - meets requirements of SHF2 9 Basic Product Number Wire and Cable *also referred to as screened or unscreened 9-49 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite F (Fire Resistant) Cables Product Facts Halogen free Small size Lightweight Tough flexible construction Resistant to hot diesel fuels, oils, grease, drilling fluids, and mechanical abuse Meets flame retardant requirements of IEC 60332-3 Controlled dimensions Mud resistant to NEK 606 Fire resistant to IEC 6033131 (1000C) Applications TE is a major supplier in high performance cable systems to the offshore and industrial markets. Offshore applications include telecommunications, instrumentation and small power cables which represent approximately 80% of the total cable length on a platform. Easy Design C-Lite F cable consists of Raychem brand primary C-Lite FR Wire with a Zerohal-EN jacket and can be used throughout an offshore platform, simplifying the selection of cables for designers and electrical engineers. Zerohal-EN Cables Generate Less Smoke Zerohal-EN is a halogenfree cable jacket material, developed by TE and combines the good mechanical, environmental and electrical features of some conventional cables, with good fire hazard performance. Until recently the flame retardance of cable jackets was achieved by the use of halogenated flame retardants that are effective fire suppressants, but which unfortunately produce dense smoke and corrosive acid gases when burned. These effects are highly undesirable in a fire, causing corrosion damage to expensive and vital equipment, hindering evacuation and fire fighting and above all, endangering life. Benefits of Zerohal-EN cable Highly flame retarded Low smoke generation Low toxicity index Low acid gas generation Operating temperature -40C up to +120C Low water uptake Compatible with Raychem brand heatshrink components heat-shrink tubing, molded parts and adhesives. The 10% visibility line on the graph indicates the density of smoke (measured in the NBS smoke chamber) which would cause human disorientation and confusion. Smoke generation with time Available in: Americas Europe Asia Pacific 9-50 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Signal and Control Cables for Offshore and Commercial Shipping C-Lite F (Fire Resistant) Cables (Continued) Traditional Fire Resistant Cable C-Lite F Cable The illustration above shows a TE light weight cable on the right compared with a traditional offshore cable having the same crosssectional area of copper. Both cables have the same number of conductors. A saving in size has been made on the insulation material, but without sacrificing the mechanical or electrical characteristics of the cable. Designing Platforms Platforms are becoming smaller and more sophisticated with an ever increasing complexity of electronic systems, sensors, communications and safety equipment. More cables are therefore required to fit into smaller spaces. C-Lite F small size cable can be a distinct advantage over conventional cables. Space saving when refurbishing platforms As technology advances, engineers are called upon to update and modify existing systems or fit completely new ones. Cable trays A typical saving in the cable tray volume can exceed 40% To provide all the necessary interconnections, hundreds of multicore cables have to run throughout the platform. These, along with cables for power, lighting and instrumentation, create a severe space problem on cable trays, cable transits through fire walls, marshalling boxes and gland plates. Benefits of using TE C-Lite F cable * Cable can be used throughout the platform * Smaller tray work/more cables per tray * Lighter supports * Smaller cable glands/ gland plate optimization * More cables through transit blocks * Time saving on installation * Less cable accessories * Less inventory * Lower total installed cost * Wide size range: 0.50-10.00mm2 Using C-Lite F cable installation is easier because the cable is smaller, lighter, more flexible and has a reduced bend radius than conventional cables. 9 Wire and Cable Lower total installed cost on new platforms Weight is one of the key factors to consider when designing new platforms. Transits Over 40% savings in area With more than 475 km of cabling on a typical large platform, there are potential savings of up to 105 tons topside by using C-Lite throughout the platform. The total cabling system, together with smaller cable glands, trays and transits can lead to overall weight savings of approximately 165 tons and cost savings in excess of 15%. Reduced size and weight in cables allow for smaller and lighter gauge racking needing less support. Also, smaller transits and cable glands reduce material and installation costs. C-Lite F cable is easier to specify as it meets all the industry's essential requirements in one cable. 9-51 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite Commercial Wire Available in: Americas Europe Asia Pacific Selection Guide Application Temperature Rating (C/F) Intermittent-duty motors and heating elements -45C to 125C -49F to 257F Electronics, appliance, and motor applications -55C to 135C -67F to 275F General purpose commercial and industrial 150C Lighting, motor applications -55C to 200C -67F to 392F Lighting, appliances, motors -65C to 250C -85F to 482F Features and Benefits Insulation that does not melt and flow at high temperatures Excellent chemical resistance VW-1 Small size, light weight No plasticizers or corrosive outgassing Excellent shop handling Excellent chemical resistance Non-melting insulation Insulation does not melt and flow at high temperature VW-1 Excellent shop handling No cold-flow problems Very high temperature VW-1 Superb chemical resistance Excellent shop handling Product Name FlexLite DW FlexLite TW FlexLite CW FlexLite HT FlexLite TX Primary Wire FlexLite/UL Style Cross-Reference UL Marking and Labeling All FlexLite products are UL labeled and reel marked. UL surface marking is additional. Please contact TE for further information. Product UL Style Temperature Rating Voltage Rating AWG Range Part Description FlexLite DW* FlexLite TW FlexLite CW 3584 10208 10916 125C [257F] 135C [275F] 150C [302F] 600 volts 600 volts 600 volts 14-26 10-28 0.35mm2=2.50mm2 FLDWX031X FLTWX031X FLCW0219& 0211 FlexLite HT* 3557 200C [392F] 600 volts 12-26 FLHTX031X FlexLite TX 10297 250C [482F] 600 volts 10-26 FLTXX031X Note: Additional UL-recognized cable constructions are available. Please contact TE for details. *Available in both metric and imperial sizes. 9-52 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite (Continued) Part Numbering System FL XX X X X X X - Size - X/X - X Basic Product Number Product Type (UL Style - Temperature Rating) CW - UL Style 3751 - 150C DW - UL Style 3584 - 125C TW - UL Style 10208 - 135C HT - UL Style 3557 - 200C TX - UL Style 10297 - 250C Conductor Stranding A - Solid B - 7 strand C - 19 strand D - 37 strand E - Rope Lay Construction 0 - Primary wire; or unshielded & unjacketed cable 1 - Round braid shielded & jacketed cable* 6 - Special constructions Class of Wire 1 - 150 volt 2 - 300 volt 3 - 600 volt Number of Conductors 1 through 10 (designator for 10 conductor = 0) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel coated copper 9 - Bare copper 9 Wire and Cable Conductor Size (AWG) or (Metric) Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 3 - Orange 6 - Blue 9 - White 1 - Brown 4 - Yellow 7 - Violet 2 - Red 5 - Green 8 - Gray Part Numbering System is a cross reference only and not meant for part creation. Jacket Color (code per MIL-STD-681) (codes same as for Primary Wire Insulation Color) *Shield coating same as conductor coating Typical ordering example Ordering information 19 strand, 20 AWG tin-coated copper, two component, shielded and jacketed cable, 600 volt, blue and white components, white jacket; part number FLDWC1321-20-6/9-9. For product requiring CUR (Canadian UL) or CSA marking part numbering descriptions above MIGHT NOT apply. Please contact TE for further information. 9-53 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite CW General Purpose and Motor Lead Wire Product Facts UL rated operating temperature to 150C [302F] Non melting cross-linked insulation material provides current overload and resistance to short term thermal excursions Insulation offers excellent performance against most fluids, including lubricating oils, hydraulic fluids, cleaning fluids, acids and alkalis Varnish resistant for motor lead applications Excellent shop floor handling enables ease of termination and full compatibility with automatic cutting and stripping machines 600 volt rating exceeds most application needs Full range of sizes and colors available Thin wall product improves packaging possibilities Applications FlexLite CW (FLCW) is designed for general purpose Commercial and Industrial applications. This dual wire combines excellent flexibility, shop floor handling and stripping. Insulation Radiation Crosslinked, Modified, Polyalkene Blend Conductor Bare Copper / Tin Plated Copper Jacket Radiation Crosslinked Modified PVF2 Specifications/Approvals Series CW Available in: UL Style 3751 Americas Europe Asia Pacific 9-54 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite CW (Continued) Construction Details Bare Copper Conductor -FLCW0219 Conductor Cross Nominal Stranding Sectional Area No / Dia Part Number mm2 mm 0.35 7/0.26 FLCW0219-0.35-* Diameter mm max 0.78 Conductor Resistance at 20C /km max 51.7 Finished Wire Diameter mm Lower Upper Spec Limit Target Spec Limit 1.59 1.63 1.67 Approx. Weight per Unit Length kg/km 5.16 FLCW0219-0.50-* 0.50 19/0.19 0.95 36.9 1.76 1.80 1.84 6.9 FLCW0219-0.75-* 0.75 19/0.23 1.15 24.6 1.96 2.00 2.04 10.9 FLCW0219-1.00-* 1.00 19/0.26 1.30 18.40 2.11 2.15 2.19 11.6 FLCW0219-1.50-* 1.50 19/0.32 1.60 12.60 2.41 2.45 2.49 16.3 FLCW0219-2.50-* 2.5 19/0.41 2.05 7.56 2.86 2.94 2.94 25.70 Tin Plated Conductor -FLCW0211 Cross Sectional Area Part Number mm2 0.35 FLCW0211-0.35-* Conductor Nominal Stranding No / Dia mm 7/0.25 Diameter mm max 0.79 Finished Wire Insulation Thickness Diameter mm Conductor Absolute Minimum Lower Upper Resistance at Minimum Average Spec Spec 20C /km max mm mm Limit Target Limit 50.9 0.28 0.36 1.60 1.64 1.68 Nominal Weight per Unit Length kg/km 5.22 FLCW0211-0.50-* 0.50 19/0.18 0.88 40.1 0.28 0.36 1.69 1.73 1.77 6.51 FLCW0211-0.75-* 0.75 19/0.23 1.08 24.7 0.28 0.36 1.89 1.93 1.97 8.99 FLCW0211-1.00-* 1.00 19/0.25 1.21 20.0 0.28 0.36 2.02 2.06 2.10 10.7 FLCW0211-1.50-* 1.50 19/0.32 1.51 12.5 0.28 0.36 2.32 2.36 2.40 15.8 FLCW0211-2.50-* 2.50 19/0.41 1.94 7.88 0.28 0.36 2.75 2.79 2.83 25.0 Coil Ballis Resistor 9 Wire and Cable Radiation Cross-Linking Molecular Chain Crosslinking Crosslinked Molecular Chain 9-55 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite DW Dual-Wall Primary Wire Product Facts UL rated operating temperature to 125C [257F] Non melting insulation material Thin-wall product for size and weight savings Excellent chemical resistance Dual-wall construction for increased mechanical performance Compatibility with automated stripping equipment Variety of colors and constructions Applications FlexLite DW (FLDW) offers a high-performance non melting insulation suitable for a variety of applications, especially those with occasional hightemperature excursions, such as high-power batteryoperated devices or intermittent-duty motors or heating elements. Primary insulation Radiation-crosslinked, extruded polyalkene Conductor Tin-coated copper Jacket Radiation-crosslinked, modified PVDF Specifications/Approvals Series DW Available in: UL CUR Style 3584 Flammability VW-1 Recognized Temperature rating 125C [257F] CSA TE Certified AWMIA WCD-3106 Americas Europe Asia Pacific 9-56 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite DW (Continued) Construction Details Part No. Wire Size (AWG) Conductor Stranding (No. x AWG) FLDWC0311-26-* 26 19 x 38 24 19 x 36 FLDWC0311-24-* 22 19 x 34 FLDWC0311-22-* FLDWC0311-20-* 20 19 x 32 FLDWC0311-18-* 18 19 x 30 16 19 x 29 FLDWC0311-16-* FLDWC0311-14-* 14 19 x 27 * Replace asterisk with color code designator: 0 = Black 3 = Orange 7 = Violet 1 = Brown 4 = Yellow 8 = Gray 2 = Red 5 = Green 9 = White For example:FLDWC0311-20-9 = AWG 20, white. Nominal Diameter mm [inch] Finished Wire Maximum Resistance at 20C (68F) /km [ /1000 ft] .470 [.0185] .597 [.0235] .749 [.0295] .953 [.0375] 1.18 [.0465] 1.33 [.0525] 1.68 [.0660] 132 [40.1] 83.3 [25.4] 52.2 [15.9] 32.0 [9.76] 20.4 [6.22] 15.8 [4.82] 10.0 [3.05] Minimum mm [inch] Diameter Nominal mm [inch] Maximum mm [inch] .965 [.038] 1.12 [.044] 1.32 [.052] 1.52 [.060] 1.78 [.070] 1.98 [.078] 2.39 [.094] 1.02 [.040] 1.17 [.046] 1.37 [.054] 1.57 [.062] 1.85 [.073] 2.06 [.081] 2.49 [.098] 1.07 [.042] 1.22 [.048] 1.42 [.056] 1.63 [.064] 1.93 [.076] 2.13 [.084] 2.59 [.102] Nominal Weight in kg/km [lb/1000 ft] 2.38 [1.6] 3.57 [2.4] 5.21 [3.5] 7.59 [5.1] 11.46 [7.7] 14.58 [9.8] 21.88 [14.7] Construction Details Nominal CSA Part No. FLDWC0311-0.25* FLDWC0311-0.35* FLDWC0311-0.50* FLDWC0311-0.75* FLDWC0311-1.00* FLDWC0311-1.50* FLDWC0311-2.00* FLDWC0311-2.50* Wire Size (mm2) Conductor Stranding (No. x Dia.) 0.25 0.35 0.50 0.75 1.00 1.50 2.00 2.50 19 x 0.127 19 x 0.15 19 x 0.19 19 x 0.23 19 x 0.25 19 x 0.32 19 x 0.36 19 x 0.41 Diameter (min.) mm [inch] (max.) mm [inch] 0.55 [.022] 0.72 [.028] 0.86 [.034] 1.05 [.041] 1.17 [.046] 1.35 [.053] 1.66 [0.65] 1.85 [0.07] 0.63 [.025] 0.77 [.030] 0.88 [.035] 1.08 [.043] 1.26 [.050] 1.58 [.062] 1.79 [0.07] 2.01 [0.08] Finished Wire Maximum Resistance at 20C (68F) /km [ /1000 ft] 83.3 [25.5] 56.1 [17.1] 40.1 [12.2] 24.7 [7.53] 20.0 [6.1] 13.7 [4.2] 9.7 8.2 Lower Spec. Limit mm [inch] 1.12 [.044] 1.31 [.052] 1.46 [.057] 1.65 [.065] 1.78 [.070] 2.19 [.086] 2.42 [.095] 2.63 [.104] Diameter Target Value mm [inch] 1.17 [.046] 1.37 [.054] 1.51 [.059] 1.70 [.067] 1.85 [.073] 2.27 [.089] 2.52 [.099] 2.73 [.104] Upper Spec. Limit mm [inch] 1.22 [.048] 1.42 [.056] 1.56 [.061] 1.75 [.069] 1.93 [.076] 2.34 [.092] 2.62 [.103] 2.83 [.111] Nominal Weight in kg/km [lb/1000 ft] 3.45 [2.32] 4.79 [3.21] 6.46 [4.34] 8.93 [5.99] 10.90 [7.31] 17.90 [12.01] 21.30 [14.29] 27.40 [18.39] * Replace asterisk with color code designator: 0 = Black 3 = Orange 6 = Blue 9 = White 1 = Brown 4 = Yellow 7 = Violet 2 = Red 5 = Green 8 = Gray For example: FLDWC0311-20-9 = AWG 20, white. FLDWC0311-1.00-9 = Size 1.00 mm2, white. 9 Wire and Cable For product requiring CUR (Canadian UL) or CSA marking in 16-10 AWG, stranded conductors only, the part numbering descriptions above MIGHT NOT apply. Please contact TE for further information. 9-57 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite TW Thin-Wall Hookup Wire and Cable Product Facts UL rated operating temperature to 135C [275F] Thin-wall product for size and weight savings Tough insulation material Excellent chemical resistance Gauge sizes from 10-32 AWG No plasticizers or corrosive outgassing, which can be detrimental to sensitive electrical and electronic components Applications FlexLite TW (FLTW) wire is commonly used in applications that demand smaller, more rugged components, often in elevated temperatures. Designed to offer reduced size while maintaining superior mechanical performance, FLTW in many cases is a lower-cost solution than expensive fluoropolymer wire. Specifications/Approvals Series TW Available in: UL Style 10208 Temperature rating 135C [275F] Conductor Tin-coated copper Insulation Modified polyester CUR CSA TE Recognized Certified AWMIA WCD-3106 Americas Europe Asia Pacific 9-58 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite TW (Continued) Construction Details Part No. Wire Size (AWG) Conductor Stranding (No. x AWG) Nominal Diameter mm [inch] Finished Wire Maximum Resistance at 20C (68F) /km [ /1000 ft] FLTWC0311-26-* FLTWC0311-24-* FLTWC0311-22-* FLTWC0311-20-* FLTWC0311-18-* FLTWC0311-16-* FLTWC0311-14-* FLTWD0311-12-* FLTWD0311-10-* 26 24 22 20 18 16 14 12 10 19 x 38 19 x 36 19 x 34 19 x 32 19 x 30 19 x 29 19 x 27 37 x 28 37 x 26 .483 [0.19] .610 [0.24] .762 [.030] .965 [.038] 1.19 [.047] 1.35 [.053] 1.68 [.066] 2.16 [.085] 2.72 [.107] 150.0 [45.8] 94.2 [28.7] 59.4 [18.1] 37.4 [11.4] 23.5 [7.15] 15.8 [4.82] 10.0 [3.05] 6.59 [2.01] 4.13 [1.26] Minimum mm [inch] Diameter Nominal mm [inch] Maximum mm [inch] .813 [.032] .965 [.038] 1.14 [.045] 1.35 [.053] 1.60 [.063] 1.75 [.069] 2.16 [.085] 2.64 [.104] 3.23 [1.27] .864 [.034] 1.02 [.040] 1.19 [.047] 1.40 [.055] 1.65 [.065] 1.83 [.072] 2.26 [.089] 2.74 [.108] 3.33 [.131] .914 [.036] 1.07 [.042] 1.24 [.049] 1.45 [.057] 1.70 [.067] 1.91 [.075] 2.36 [.093] 2.84 [.112] 3.43 [1.35] Nominal Weight in kg/km [lb/1000 ft] 1.93 [1.3] 2.83 [1.9] 4.17 [2.8] 6.25 [4.2] 9.52 [6.4] 12.20 [8.2] 18.90 [12.7] 28.87 [19.4] 45.39 [30.5] * Replace asterisk with color code designator: 3 = Orange 6 = Blue 9 = White 0 = Black 1 = Brown 4 = Yellow 7 = Violet 5 = Green 8 = Gray 2 = Red For example: FLTWC0311-22-9 = AWG 22, white. 9 Wire and Cable For product requiring CUR (Canadian UL) or CSA marking in 16-10 AWG, stranded conductors only, the part numbering descriptions above DO NOT apply. Please contact TE for further information. 9-59 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite HT High-Temperature Hookup Wire Product Facts UL rated operating temperature to 200C [392F] Exceptional chemical resistance Thin-wall, for size and weight savings Tough fluoropolymer insulation material Excellent stripping and handling Variety of constructions and colors Crosslinked to minimize cold flow VW-1 flammability rating 600 V rating Applications Conductor Tin-coated copper FlexLite HT (FLHT) wire is the product of choice for high-temperature applications. It offers shop-handling advantages over silicone/ fiberglass constructions (SF1/SF2) and is cost-competitive with other fluoropolymer wire. Applications include halogen lights, wireless tools and small high-end appliances where space and temperature are issues. Specifications/Approvals Series HT Available in: UL Style 3557 Flammability VW-1 Temperature rating 200C [392F] Insulation Radiation-crosslinked, modified ETFE CUR CSA TE Recognized Certified AWMIA/B WCD-3106 Americas Europe Asia Pacific 9-60 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Commercial Wire Family FlexLite HT (Continued) Construction Details Part No. Wire Size (AWG) Conductor Stranding (No. x AWG) Nominal Diameter mm [inch] Finished Wire Maximum Resistance at 20C (68F) /km [ /1000 ft] Minimum mm [inch] Nominal mm [inch] Maximum mm [inch] Nominal Weight in kg/km [lb/1000 ft] 26 24 22 20 18 16 14 12 10 19 x 38 19 x 36 19 x 34 19 x 32 19 x 30 19 x 29 19 x 27 37 x 28 37 x 26 .483 [.019] .610 [.024] .762 [.030] .965 [.038] 1.19 [.047] 1.35 [.053] 1.68 [.066] 2.16 [.085] 2.72 [.107] 150.0 [45.8] 94.2 [28.7] 59.4 [18.1] 37.4 [11.4] 23.5 [7.15] 15.8 [4.82] 10.0 [3.05] 6.59 [2.01] 4.13 [1.26] .765 [.0301] .892 [.0351] 1.04 [.0411] 1.25 [.0491] 1.48 [.0583] 1.67 [.0656] 2.03 [.0799] 2.50 [.0984] 3.07 [.1210] .800 [.0315] .927 [.0365] 1.08 [.0425] 1.28 [.0505] 1.52 [.0600] 1.71 [.0675] 2.08 [.0820] 2.57 [.1010] 3.18 [.1250] .836 [.0329] .963 [.0379] 1.12 [.0439] 1.32 [.0519] 1.57 [.0617] 1.76 [.0694] 2.14 [.0841] 2.63 [.1036] 3.28 [.1290] 1.89 [1.27] 2.75 [1.85] 4.08 [2.74] 6.21 [4.17] 9.43 [6.34] 12.0 [8.09] 18.6 [12.5] 28.7 [19.3] 30.7 [45.7] FLHTC0311-26-* FLHTC0311-24-* FLHTC0311-22-* FLHTC0311-20-* FLHTC0311-18-* FLHTC0311-16-* FLHTC0311-14-* FLHTD0311-12-* FLHTD0311-10-* Diameter Construction Details Part No. Nominal CSA (mm2) FLHTC0311-0.25-* FLHTC0311-0.35-* FLHTC0311-0.50-* FLHTC0311-0.75-* FLHTC0311-1.00-* FLHTC0311-1.50-* FLHTC0311-2.00-* FLHTC0311-2.50- 0.25 0.35 0.50 0.75 1.00 1.50 2.00 2.50 Conductor Stranding No/Dia. (mm) 19/0.127 19/0.15 19/0.19 19/0.23 19/0.25 19/0.32 19/0.36 19/0.41 Diameter (min.) (max.) mm [inch] mm [inch] 0.55 [.022] 0.74 [.029] 0.86 [.034] 1.05 [.041] 1.17 [.046] 1.35 [.053] 1.66 [.065] 1.85 [.073] 0.63 [.025] 0.76 [.030] 0.88 [.035] 1.08 [.043] 1.26 [.050] 1.58 [.062] 1.79 [.070] 2.01 [.080] Finished Wire Maximum Resistance at 20C (68F) (ohms/km) 83.3 52.2 40.1 24.7 20.0 13.7 9.7 8.2 Diameter Lower Spec. Limit mm [inch] 0.96 [.038] 1.12 [.044] 1.24 [.049] 1.43 [.056] 1.58 [.062] 1.82 [.072] 2.05 [.081] 2.24 [.088] Target Upper Value Spec. Limit mm [inch] mm [inch] 1.00 [.039] 1.03 [.041] 1.16 [.046] 1.19 [.047] 1.27 [.050] 1.31 [.052] 1.47 [.058] 1.51 [.059] 1.62 [.064] 1.66 [.065] 1.87 [.074] 1.92 [.076] 2.10 [.083] 2.16 [.085] 2.31 [.091] 2.38 [.094] Nominal Weight (kg/km) 2.95 4.22 5.59 7.95 9.85 15.69 18.67 24.62 * Replace asterisk with color code designator: 0 = Black 3 = Orange 6 = Blue 9 = White 1 = Brown 4 = Yellow 7 = Violet 2 = Red 5 = Green 8 = Gray For example: FLHTC0311-22-9 = AWG 22, white. FLHTC0311-0.50-9 = Size 0.50mm2, white. 9 Wire and Cable For product requiring CUR (Canadian UL) or CSA marking in 16-10 AWG, stranded conductors only, the part numbering descriptions above DO NOT apply. Please contact TE for further information. 9-61 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Thermocouple Extension Cables Thermocouple Extension Cable Product Facts 19-strand conductor for flexibility All 4 types available in different combinations Custom designs with different insulation systems are available Lightweight, small size thermocouple extension cables Applications TE manufactures a broad range of Raychem brand Thermocouple extension cables in four thermoelement combinations. Each provides accurate transmission of electro-motive force (EMF) from a Thermocouple element lead wire of the same conductor material to a thermometer, also known as a pyrometer. All four types of Thermocouple extension cables use 19-strand conductors and are available in twisted pair, jacketed twisted pair, and shielded and jacketed twisted pair Available in: configurations. A range of cables is available from 16 AWG to 24 AWG. Operating Temperature Range -65C to 200C [-85F to 392F] Wires and cables are insulated and jacketed with radiation-crosslinked ETFE, which has a continuous operating temperature of -65C to +200C [-85F to +392F]. This material, which is fully specified in TE SPEC 55, has excellent physical properties and is highly resistant to a wide range of chemicals. Americas Europe Asia Pacific 9-62 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Thermocouple Extension Cables Thermocouple Extension Cable (Continued) Properties Extension Cable Type Thermoelement Combination EX JX KX TX Chromel-Constantan Iron-Constantan Chromel-Alumel Copper-Constantan Initial Calibration Tolerances for Thermocouple Extension Wires EMF (mv)* Temperature Range Limit of Range (min.-max.) 0C to 200C [0F to 392F] 1.7C [35.1F] 6.18-6.45 0C to 200C [0F to 392F] 2.2C [36.0F] 5.15-5.39 0C to 200C [0F to 392F] 2.2C [36.0F] 4.00-4.19 0C to 100C [0F to 212F] 1.0C [32.0F] 4.24-4.32 Note: The above is in accordance with ANSI-MC-96.1-1982. *EMF is measured in millivolts (mv) at 100C [212F] with reference junction at 0C [0F]. Product Dimensions** (Nominal) Twisted, Jacketed Pair Twisted Pair AWG Size 24 22 20 18 16 Outside Diameter 2.29 [.090] 2.60 [.102] 2.99 [.118] 3.56 [.140] 3.96 [.156] Weight in kg/km (lb/1000 ft) 7.3 [4.9] 9.9 [6.7] 14.4 [9.7] 20.9 [14.1] 26.3 [17.7] Outside Diameter Weight in kg/km (lb/1000 ft) 2.67 [.106] 2.99 [.118] 3.40 [.134] 3.96 [.156] 4.37 [.172] 9.9 [6.7] 13.0 [8.8] 18.0 [12.1] 25.1 [16.9] 30.9 [20.8] Twisted, Shielded, 38 AWG Braid Strand, Jacketed Pair Weight Outside in kg/km Diameter (lb/1000 ft) 3.12 [.123] 16.5 [11.1] 3.43 [.135] 21.4 [14.4] 3.83 [.151] 27.8 [18.7] 4.34 [.173] 37.5 [25.2] 4.80 [.189] 44.9 [30.2] **Dimensions for 19-strand-conductor thermocouple. Extension Types EX, JX, KX, and TX. Extension Cable Color-Coding Special Cables Thermocouple extension cables are available with the wires color-coded in accordance with five standards: MIL-STD-687, ANSI-MC96.1, British Standard Code BS 1843, Japanese JIS-C1602 and IEC 584-3 color coding system (see bel0w) (International Standard) Thermocouple extension cables are also available in solid-conductor and sevenstrand-conductor configurations. They come in a variety of thermoelement combinations, gauges, insulations, and multiplepair designs, and they are available for outer space applications. Contact TE for details. Extension Cable Red Blue Red White Jacket (if present) Violet Brown Violet Violet Color code Wire 7/2 1/6 7/2 7/9 Iron + Black White Yellow Red Black Constantan Yellow Red Blue White White Jacket White Black Black Yellow Black Wire 0/4 9/2 4/6 2/9 0/9 Jacket 9 0 0 4 0 Type KX MIL-STD-687 ANSI-MC-96.1 British Std.-BS 1843 JIS-C-1602 IEC 584-3 Chromel + White Yellow Brown Red Green Alumel Green Red Blue White White Jacket White Yellow Red Blue Green Wire 9/5 4/2 1/6 2/9 5/9 Jacket 9 4 2 6 5 Type TX MIL-STD-687 ANSI-MC-96.1 British Std.-BS 1843 JIS-C-1602 IEC 584-3 Copper + Red Blue White Red Brown Constantan Yellow Red Blue White White Jacket White Blue Blue Brown Brown Wire 2/4 6/2 9/6 2/9 1/9 Jacket 9 6 6 1 1 Chromel + Constantan - ANSI-MC-96.1 British Std.-BS 1843 JIS-C-1602 IEC 584-3 Violet Brown Violet Violet Type JX MIL-STD-687 ANSI-MC-96.1 British Std.-BS 1843 JIS-C-1602 IEC 584-3 Jacket 9 7 1 7 7 Wire and Cable Type EX 9-63 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Thermocouple Extension Cables Thermocouple Extension Cable (Continued) The Thermocouple cable options outlined in the table on the previous page can be ordered from the table below. Part Number Selection Table TE will assign a new part number on request for cables falling outside the range shown in the table. Type Twisted Pair Twisted, Jacketed Pair Shield Plating* EX CTC-0077 CTC-0079 T N Twisted, Shielded, Jacketed Pair CTC-0074 55A6169 JX 55A8131 CTC-0080 T CTC-0044 KX 55A8002 CTC-0012 T N S CTC-0018 CTC-0015 CTC-0057 TX CTC-0078 CTC-0081 T CTC-0073 *T = Tin-coated copper. N = Nickel-coated copper. S = Silver-coated copper. 9-64 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline Lightweight, Ruggedized Filterline Wire and Cable Product Facts Suppresses EMI above 100 MHz Light weight, small size SPEC 55 insulation 600 volt -65C up to 200C [-85F to 392F] Applications Available in: Americas Europe Asia Pacific Today's performance needs for military and commercial electronic systems require increasingly sophisticated equipment and greater use of composite structures and enclosures. As electronics become more sensitive, the EMI protection level for electrical equipment is increasing. The Raychem brand of ElectroLoss FilterLine wire and cable provide a high degree of EMI protection while functioning as conventional electrical wiring. Conductor Radiation-crosslinked, modified conductive EFTE jackets are used over shielded filter line cables to eliminate pathways between adjacent cable shields. The ElectroLoss FilterLine wire and cable meets the performance requirements of SAE AS85485 originally a military specification developed to provide EMI protection for military electrical interconnects. Application-driven alternative ElectroLoss FilterLine constructions built to the same rigorous standards demanded of the military requirements are also available. These alternatives offer significant weight savings through the use of flat braids, improved laser mark contrast, and a broader choice of conductors. The absorptive layer in ElectroLoss FilterLine cable is constructed of a ferriteloaded high-temperature polymer, which provides high-frequency EMI absorptive characteristics. Achieving maximum attenuation requires concentrating the electromagnetic fields in the absorptive layer -- 55FA0511 Radiation-crosslinked PVDF either with a metallic shield on each wire or by an overall metallic shield protecting a bundle of individual component wires. 9 Wire and Cable ElectroLoss FilterLine products include highperformance wire and cable, which when used as specified, suppress conducted and radiated EMI above 100 MHz. A reliable alternative to conventional discrete filters and filter-pin connectors, ElectroLoss FilterLine cables are flexible, lightweight, and compatible with high-density connectors. A 55FB1511 Radiation-crosslinked, modified ETFE Absorptive layer Radiation-crosslinked Radiation-crosslinked, modified ETFE PVDF Conductor Absorptive layer Radiation-crosslinked, modified, conductive ETFE Shield 9-65 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Performance Effective against conducted EMI ElectroLoss FilterLine wire and cable systems attenuate high-frequency EMI and allow low frequency signals to pass with minimum loss. When properly installed and used, filter line wire and cables function as low-pass electrical filters, attenuating both conducted and radiated EMI above 100MHz. The performance of ElectroLoss FilterLine product is best demonstrated by measuring the attenuation (insertion loss) of a length of cable over a broad range of frequencies. Graph 1 depicts typical insertion loss characteristics. Graph 1 - Typical insertion loss 200 1.2m 180 160 140 120 Attenuation 100 0.6m 80 4 ft 60 2 ft 0.3m 40 1 ft 20 0 10 55FB1511-22 Temperature rating Voltage rating 100 1000 Frequency (MHz) -65C up to 200C [-85F to 392F] 600V r.m.s 9-66 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Lightweight, Ruggedized Filterline Wire and Cable Single Conductor Wire Specifications 150C Rated Wire AWG Size 24 22 20 18 16 14 12 10 Conductor Stranding (Number x AWG) 19 x 36 silver coated high strength copper alloy 19 x 34 tin coated copper 19 x 32 tin coated copper 19 x 30 tin coated copper 19 x 29 tin coated copper 19 x 27 tin coated copper 37 x 28 tin coated copper 37 x 26 tin coated copper Maximum Outside Diameter mm (in) Maximum Weight Kg/Km (Ib/1000 ft) MIL-SPEC Part Number TE Part Number 1.19 [.047] 4.46 [3.0] M85485/10-24A 55FA0514-24-* 1.37 [.054] 5.95 [4.0] M85485/9-22A 55FA0511-22-* 1.57 [.062] 8.63 [5.8] M85485/9-20A 55FA0511-20-* 1.85 [.073] 12.95 [8.7] M85485/9-18A 55FA0511-18-* 2.08 [.082] 16.67 [11.2] M85485/9-16A 55FA0511-16-* 2.51 [.099] 23.96 [16.1] M85485/9-14A 55FA0511-14-* 2.95 [.116] 35.71 [24.0] M85485/9-12A 55FA0511-12-* 3.58 [.141] 55.06 [37.0] M85485/9-10A 55FA0511-10-* Maximum Outside Diameter mm (in) Maximum Weight Kg/Km (Ib/1000 ft) TE Part Number 1.19 [.047] 4.46 [3.0] 55FAF7128-24-* 1.37 [.054] 5.95 [4.0] 55FAF0512-22-* 1.57 [.062] 8.63 [5.8] 55FAF0512-20-* 1.85 [.073] 12.95 [8.7] 55FAF0512-18-* 2.08 [.082] 16.67 [11.2] 55FAF0512-16-* 2.51 [.099] 23.96 [16.1] 55FAF0512-14-* 2.95 [.116] 35.71 [24.0] 55FAF0512-12-* 3.58 [.141] 55.06 [37.0] 55FAF0512-10-* * The color of component wire shall be light violet designated by 7L. The designated colors for components in finished cable shall be light violet for component 1 and light violet with stripe designators for remaining component wires as follows: Component wire 1 2 3 4 5 Color designator 7L 7L6 7L3 7L5 7L2 Low Fluoride Specifications 200C Rated Wire AWG Size 24 22 18 16 14 12 10 9 Wire and Cable 20 Conductor Stranding (Number x AWG) 19 x 36 silver coated high strength copper alloy 19 x 34 silver coated copper 19 x 32 silver coated copper 19 x 30 silver coated copper 19 x 29 silver coated copper 19 x 27 silver coated copper 37 x 28 silver coated copper 37 x 26 silver coated copper The color of the component wire shall be light yellow designated by 4L. The designated colors for components shall be light yellow for component 1 and light yellow with stripe designators for remaining component wires as follows: Component Wire 1 2 3 4 5 Color Designation 4L 4L6 4L3 4L5 4L2 9-67 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Lightweight, Ruggedized Filterline Wire and Cable (Continued) Unshielded, Unjacketed 2-5 Conductor Cable Specifications 150C Rated Wire 2 2 2 2 2 2 Maximum Outside Diameter mm [in.] 2.39 [.094] 2.74 [.108] 3.15 [.124] 3.71 [.146] 4.17 [.164] 5.03 [.198] Maximum Weight Kg/Km (Ib/1000 ft) 9.08 [6.1] 12.20 [8.2] 17.56 [11.8] 26.34 [17.7] 33.93 [22.8] 48.81 [32.8] MIL-SPEC Part Number M85485/11-24M2A M85485/11-22T2A M85485/11-20T2A M85485/11-18T2A M85485/11-16T2A M85485/11-14T2A TE Part Number 55FA0524-24-* 55FA0521-22-* 55FA0521-20-* 55FA0521-18-* 55FA0521-16-* 55FA0521-14-* 24 22 20 18 16 14 3 3 3 3 3 3 2.59 [.102] 2.97 [.117] 3.40 [.134] 4.01 [.158] 4.50 [.177] 5.44 [.214] 13.69 [9.2] 18.15 [12.2] 26.34 [17.7] 39.58 [26.6] 51.03 [34.3] 73.36 [49.3] M85485/11-24M3A M85485/11-22T3A M85485/11-20T3A M85485/11-18T3A M85485/11-16T3A M85485/11-14T3A 55FA0534-24-* 55FA0531-22-* 55FA0531-20-* 55FA0531-18-* 55FA0531-16-* 55FA0531-14-* 24 22 20 18 16 14 4 4 4 4 4 4 3.28 [.129] 3.78 [.149] 4.34[.171] 5.11 [.201] 5.74 [.226] 6.91 [.272] 18.15 [12.2] 24.25 [16.3] 35.27 [23.7] 52.82 [35.5] 68.00 [45.7] 97.76 [65.7] M85485/11-24M4A M85485/11-22T4A M85485/11-20T4A M85485/11-18T4A M85485/11-16T4A M85485/11-14T4A 55FA0544-24-* 55FA0541-22-* 55FA0541-20-* 55FA0541-18-* 55FA0541-16-* 55FA0541-14-* 24 22 20 18 16 14 5 5 5 5 5 5 3.58 [.141] 4.11 [.162] 4.72 [.186] 5.56 [.219] 6.25 [.246] 7.54 [.297] 22.77 [15.3] 30.36 [20.4] 44.04 [29.6] 66.07 [44.4] 84.96 [57.1] 122.16 [82.1] M85485/11-24M5A M85485/11-22T5A M85485/11-20T5A M85485/11-18T5A M85485/11-16T5A M85485/11-14T5A 55FA0554-24-* 55FA0551-22-* 55FA0551-20-* 55FA0551-18-* 55FA0551-16-* 55FA0551-14-* AWG Size Number of Conductor 24 22 20 18 16 14 * The color of component wire shall be light violet designated by 7L. The designated colors for components in finished cable shall be light violet for component 1 and light violet with stripe designators for remaining component wires as follows: Component wire 1 2 3 4 5 Color designator 7L 7L6 7L3 7L5 7L2 9-68 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Low Fluoride Specifications 200C Rated Wire 2 2 2 2 2 2 Maximum Outside Diameter mm [in.] 2.39 [.094] 2.74 [.108] 3.15 [.124] 3.71 [.146] 4.17 [.164] 5.03 [.198] Maximum Weight Kg/Km (Ib/1000 ft) 9.08 [6.1] 12.20 [8.2] 17.56 [11.8] 26.34 [17.7] 33.93 [22.8] 48.81 [32.8] TE Part Number 55FAF7134-24-* 55FAF0522-22-* 55FAF0522-20-* 55FAF0522-18-* 55FAF0522-16-* 55FAF0522-14-* 24 22 20 18 16 14 3 3 3 3 3 3 2.59 [.102] 2.97 [.117] 3.40 [.134] 4.01 [.158] 4.50 [.177] 5.44 [.214] 13.69 [9.2] 18.15 [12.2] 26.34 [17.7] 39.58 [26.6] 51.03 [34.3] 73.36 [49.3] 55FAF7135-24-* 55FAF0532-22-* 55FAF0532-20-* 55FAF0532-18-* 55FAF0532-16-* 55FAF0532-14-* 24 22 20 18 16 14 4 4 4 4 4 4 3.28 [.129] 3.78 [.149] 4.34[.171] 5.11 [.201] 5.74 [.226] 6.91 [.272] 18.15 [12.2] 24.25 [16.3] 35.27 [23.7] 52.82 [35.5] 68.00 [45.7] 97.76 [65.7] 55FAF7136-24-* 55FAF0542-22-* 55FAF0542-20-* 55FAF0542-18-* 55FAF0542-16-* 55FAF0542-14-* 24 22 20 18 16 14 5 5 5 5 5 5 3.58 [.141] 4.11 [.162] 4.72 [.186] 5.56 [.219] 6.25 [.246] 7.54 [.297] 22.77 [15.3] 30.36 [20.4] 44.04 [29.6] 66.07 [44.4] 84.96 [57.1] 122.16 [82.1] 55FAF7137-24-* 55FAF0552-22-* 55FAF0552-20-* 55FAF0552-18-* 55FAF0552-16-* 55FAF0552-14-* AWG Size Number of Conductor 24 22 20 18 16 14 The color of the component wire shall be light yellow designated by 4L. The designated colors for components shall be light yellow for component 1 and light yellow with stripe designators for remaining component wires as follows: Component Wire 1 2 3 4 5 Color Designation 4L 4L6 4L3 4L5 4L2 9 Wire and Cable 9-69 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Lightweight, Ruggedized Filterline Wire and Cable (Continued) Shielded, Jacketed 1-5 Conductor Cable Specifications ElectroLoss Filterline Wire and Cable Light Weight Ruggedized Constructions -- 150C AWG Size Number of Conductors 24 22 20 18 16 14 12 10 1 1 1 1 1 1 1 1 Shield Size AWG Tin Coated Copper 38 38 38 38 38 38 38 38 24 22 20 18 16 14 2 2 2 2 2 2 24 22 20 18 16 14 Maximum Outside Diameter mm (in) Maximum Weight Kg/Km (Ib/1000 ft) MIL-SPEC Part Number TE Part Number 2.13 [.084] 2.31 [.091] 2.51 [.099] 2.79 [.110] 3.02 [.119] 3.45 [.136] 3.89 [.153] 4.55 [.179] 10.86 [7.3] 13.09 [8.8] 16.67 [11.2] 22.17 [14.9] 26.78 [18.0] 35.86 [24.1] 49.40 [33.2] 71.57 [48.1] M85485/12-24U1A M85485/12-22T1A M85485/12-20T1A M85485/12-18T1A M85485/12-16T1A M85485/12-14T1A M85485/12-12T1A M85485/12-10T1A 55FB1514-24-* 55FB1511-22-* 55FB1511-20-* 55FB1511-18-* 55FB1511-16-* 55FB1511-14-* 55FB1511-12-* 55FB1511-10-* 38 38 38 38 38 38 3.33 [.131] 3.68 [.145] 4.09 [.161] 4.65 [.183] 5.11 [.201] 6.02 [.237] 19.34 [13.0] 23.81 [16.0] 30.50 [20.5] 41.37 [27.8] 50.59 [34.0] 69.49 [46.7] M85485/12-24U2A M85485/12-22T2A M85485/12-20T2A M85485/12-18T2A M85485/12-16T2A M85485/12-14T2A 55FB1524-24-* 55FB1521-22-* 55FB1521-20-* 55FB1521-18-* 55FB1521-16-* 55FB1521-14-* 3 3 3 3 3 3 38 38 38 38 38 38 3.53 [.139] 3.91 [.154] 4.34 [.171] 4.95 [.195] 5.44 [.214] 6.43 [.253] 25.30 [17.0] 31.10 [20.9] 41.07 [27.6] 56.54 [38.0] 69.94 [47.0] 96.87 [65.1] M85485/12-24U3A M85485/12-22T3A M85485/12-20T3A M85485/12-18T3A M85485/12-16T3A M85485/12-14T3A 55FB1534-24-* 55FB1531-22-* 55FB1531-20-* 55FB1531-18-* 55FB1531-16-* 55FB1531-14-* 24 22 20 18 16 14 4 4 4 4 4 4 38 38 38 38 38 38 4.19 [.165] 4.67 [.184] 5.23 [.206] 5.99 [.236] 6.68 [.263] 7.85 [.309] 31.69 [21.3] 39.58 [26.6] 52.68 [35.4] 72.91 [49.0] 91.36 [61.4] 125.59 [84.4] M85485/12-24U4A M85485/12-22T4A M85485/12-20T4A M85485/12-18T4A M85485/12-16T4A M85485/12-14T4A 55FB1544-24-* 55FB1541-22-* 55FB1541-20-* 55FB1541-18-* 55FB1541-16-* 55FB1541-14-* 24 22 20 18 16 14 5 5 5 5 5 5 38 38 38 38 38 38 4.52 [.178] 5.05 [.199] 5.66 [.223] 6.55 [.258] 7.24 [.285] 8.53 [.336] 37.80 [25.4] 47.32 [31.8] 63.39 [42.6] 89.43 [60.1] 111.00 [74.6] 153.26 [103.0] M85485/12-24U5A M85485/12-22T5A M85485/12-20T5A M85485/12-18T5A M85485/12-16T5A M85485/12-14T5A 55FB1554-24-* 55FB1551-22-* 55FB1551-20-* 55FB1551-18-* 55FB1551-16-* 55FB1551-14-* * The color of component wire shall be light violet designated by 7L. The designated colors for components in finished cable shall be light violet for component 1 and light violet with stripe designators for remaining component wires as follows: Component wire 1 2 3 4 5 Color designator 7L 7L6 7L3 7L5 7L2 Fluid Resistance Fluids Hydrocarbons Fuels and lubricants Alcohols Cleaning fluids Glycols Synthetic fuels and lubricants Ketones 9-70 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Lightweight, Ruggedized Filterline Wire and Cable (Continued) Electroloss Filterline Wire and Cable Light Weight Ruggedized Constructions -- 200C (Flat Braid) AWG Size Number of Conductors 24 22 20 18 16 14 12 10 1 1 1 1 1 1 1 1 Shield Size AWG Tin Coated Copper 38 38 38 38 38 38 38 38 24 22 20 18 16 14 2 2 2 2 2 2 24 22 20 18 16 14 Maximum Weight Kg/Km (Ib/1000 ft) TE Part Number 2.13 [.084] 2.31 [.091] 2.51 [.099] 2.79 [.110] 3.02 [.119] 3.45 [.136] 3.89 [.153] 4.55 [.179] 10.86 [7.3] 13.09 [8.8] 16.67 [11.2] 22.17 [14.9] 26.78 [18.0] 35.86 [24.1] 49.40 [33.2] 71.57 [48.1] 55FBF7129-* 55FBF2512-22-* 55FBF2512-20-* 55FBF2512-18-* 55FBF2512-16-* 55FBF2512-14-* 55FBF2512-12-* 55FBF2512-10-* 38 38 38 38 38 38 3.33 [.131] 3.68 [.145] 4.09 [.161] 4.65 [.183] 5.11 [.201] 6.02 [.237] 19.34 [13.0] 23.81 [16.0] 30.50 [20.5] 41.37 [27.8] 50.59 [34.0] 69.49 [46.7] 55FBF7130-* 55FBF2522-22-* 55FBF2522-20-* 55FBF2522-18-* 55FBF2522-16-* 55FBF2522-14-* 3 3 3 3 3 3 38 38 38 38 38 38 3.53 [.139] 3.91 [.154] 4.34 [.171] 4.95 [.195] 5.44 [.214] 6.43 [.253] 25.30 [17.0] 31.10 [20.9] 41.07 [27.6] 56.54 [38.0] 69.94 [47.0] 96.87 [65.1] 55FBF7131-* 55FBF2532-22-* 55FBF2532-20-* 55FBF2532-18-* 55FBF2532-16-* 55FBF2532-14-* 24 22 20 18 16 14 4 4 4 4 4 4 38 38 38 38 38 38 4.19 [.165] 4.67 [.184] 5.23 [.206] 5.99 [.236] 6.68 [.263] 7.85 [.309] 31.69 [21.3] 39.58 [26.6] 52.68 [35.4] 72.91 [49.0] 91.36 [61.4] 125.59 [84.4] 55FBF7132-* 55FBF2542-22-* 55FBF2542-20-* 55FBF2542-18-* 55FBF2542-16-* 55FBF2542-14-* 24 22 20 18 16 14 5 5 5 5 5 5 38 38 38 38 38 38 4.52 [.178] 5.05 [.199] 5.66 [.223] 6.55 [.258] 7.24 [.285] 8.53 [.336] 37.80 [25.4] 47.32 [31.8] 63.39 [42.6] 89.43 [60.1] 111.00 [74.6] 153.26 [103.0] 55FBF7133-* 55FBF2552-22-* 55FBF2552-20-* 55FBF2552-18-* 55FBF2552-16-* 55FBF2552-14-* The color of the component wire shall be light yellow designated by 4L. The designated colors for components shall be light yellow for component 1 and light yellow with stripe designators for remaining component wires as follows: Component Wire 1 2 3 4 5 Color Designation 4L 4L6 4L3 4L5 4L2 9 Wire and Cable Maximum Outside Diameter mm (in) Fluid Resistance Fluids Hydrocarbons Fuels and lubricants Alcohols Cleaning fluids Glycols Synthetic fuels and lubricants Ketones 9-71 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables ElectroLoss Filterline (Continued) Part Numbering System 55F B 1 5 2 1- AWG- 7L/7L- 0 Jacket Color (code per MIL-STD-681) (codes same as for Primary Wire Insulation Color) Primary Wire Insulation Color (code per MIL-STD-681, except as noted) 0 - Black 5 - Green 9 1 - Brown 6 - Blue 2 - Red 7 - Violet 3 - Orange 7L - Light Violet 4 - Yellow 8 - Gray - White Conductor Size (AWG) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 6 - Nickel-coated high strength copper alloy Number of Conductors 1 through 10 (designator for 10 conductor = 0) Class of Wire 1-3 Discontinued 4 Ruggedized 5 Lightweight ruggedized 6 To be re-assigned Construction 0 - Component wire; or unshielded & unjacketed cable 1 - Round braid shielded and jacketed cable* 2 - Flat braid shielded & uacketed cable 7 - Special constructions Product Type: A - XL-EFTE (insulation, & cable jacket, if any) B - Conductive XL-EFTE (cable jacket, black only) A/ - Outer space 55FA B/ - Outer space 55FB AF - Low fluoride 55FA BF - Low fluoride 55FB A/F - Outer space, low fluoride 55FA B/F - Outer space, low fluoride 55FB Basic Product Number 9-72 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Coaxial Cables Small, Lightweight Coaxial Cables Product Facts Light weight, small size Temperature range of -65C to 200C [-85F to 392F] Low capacitance and attenuation High velocity of propagation High flexibility electronic systems, such as computers, military equipment, and other areas of high-density packing, where cables are required to perform to more exacting specifications than standard radio-grade (RG) constructions. Applications Cheminax controlled electrical cables are used in the aircraft and aerospace industries. They have a wide range of applications in missiles, avionics, radiofrequency and microwave systems, computers, security and surveillance systems, and communications. TE's advanced materials technology has allowed the design and development of Cheminax miniature coaxial Cheminax coaxial cables were designed to solve interconnect problems in B C Cables can be designed that are either smaller and lighter than standard RG cables or provide significantly lower attenuation and capacitance with no significant increase in size. D A B C D Available in: 9 Wire and Cable A cables that offer substantial savings in size and weight while improving mechanical performance and reducing attenuation. Conductor Dielectric Shield Jacket Americas Europe Asia Pacific 9-73 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Coaxial Cables (Continued) Part Numbering System 95 27 XX XX A X 1 3 X X 1 X 7 X - 0 - X Example: 9527A1317-0 Jacket Color Identification Code 0 - Black 4 - Yellow 1 - Brown 5 - Green 2 - Red 6 - Blue 3 - Orange 7 - Violet 8 - Gray 9 - White 9X - Translucent White X - Clear Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 5 - Aluminum 6 - Nickel-coated high strength copper alloy 7 - Tin-coated copper-clad steel 8 - Silver-coated copper-clad steel 9 - Bare copper 0 - Other A - Silver-coated CS95 Dielectric Material 1 - Rayfoam L (Polyethylene) 2 - Rayfoam H (Foamed FEP) 3 - Rayolin F (Solid) 4 - Modified FEP (Solid) 6 - Modified XL-ETFE (SPEC 55) 7 - Flex XL-ETFE 8 - Rayfoam M (Foamed MFA) 0 - Other Outer Jacket Material 1 - General purpose PVF 2 - Outerspace PVF 3 - Thermorad F & S 4 - Modified FEP 5 - ETFE (Uncrosslinked) 6 - Modified XL-ETFE (SPEC 55) 7 - Flex XL-ETFE (SPEC 80) 8 - Zerohal & Thermorad Low Smoke 9 - None 0 - Other Construction 1 - Round braid 2 - Flat braid 3 - 2 round braids 4 - 2 shields (other) 5 - Triax-round braids 6 - Triax - other 7 - Other 8 - Composite shield 9 - Core only 0 - Other Variation A - Standard B - Sequential within any PNs S - Outer Space Requirements U - Low Loss W - Waterblocked Conductor Size (AWG) Always 2 digits - 0X if under 10 AWG Impedance Always 2 digits - last 2 digits if over 100 ohms 0X (1 digit) if under 10 ohms Part Numbering System is a cross reference only and not meant for part creation. 9-74 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Coaxial Cables (Continued) Specifications/Approvals Series TE Cheminax cables 1200 Product Dimensions (Nominal) Typical Product Part No. Impedance (ohms) 5012E1339 5012M1612 5024A1311 5026D1027 5030A1317 5030A1424 7520A1311 7524A1311 7528H1424 7530A1317 7530H1424 9522A1311 9527J1528 9530H1014 50 50 50 50 50 50 75 75 75 75 75 95 95 95 Capacitance pF/m (pF/ft) 98.4 [30.0] 82.0 [25.0] 83.7 [25.5] 88.9 [27.1] 90.2 [27.5] 100.4 [30.6] 56.1 [17.1] 56.4 [17.2] 54.5 [16.6] 60.4 [18.3] 57.4 [17.5] 44.3 [13.5] 44.3 [13.5] 44.3 [13.5] Attenuation at 400 MHz dB/100m (dB/100 ft) 14.8 [4.5] 16.1 [4.9] 50.3 [15.3] 63.7 [19.4] 97.5 [29.7] 94.5 [28.8] 20.0 [6.1] 31.8 [9.7] 44.0 [13.4] 58.8 [17.9] 58.1 [17.7] 19.7 [6.0] 31.8 [9.7] 44.3 [13.5] A Conductor Diameter B Dielectric Diameter C Shield Diameter 2.26 [.089] 2.26 [.089] 0.62 [.025] 0.48 [.019] 0.30 [.012] 0.30 [.012] 1.02 [.040] 0.62 [.025] 0.32 [.013] 0.30 [.012] 0.30 [.012] 0.79 [.031] 0.43 [.017] 0.30 [.012] 7.24 [.285] 6.07 [.239] 1.70 [.067] 1.27 [.050] 0.79 [.031] 0.86 [.034] 4.57 [.180] 2.82 [.111] 1.37 [.054] 1.35 [.053] 1.30 [.051] 5.51 [.217] 2.84 [.112] 1.83 [.072] 7.98 [.314] 6.60 [.260] 2.18 [.085] 1.70 [.067] 1.12 [.044] 1.19 [.047] 5.11 [.201] 3.25 [.128] 1.73 [.068] 1.78 [.07] 1.73 [.068] 6.05 [.238] 3.18 [.125] 2.26 [.089] D Jacket Diameter Weight in kg/km (lb/1000ft) 10.24 [.403] 7.06 [.278] 2.67 [.104] 2.21 [.087] 1.57 [.062] 1.60 [.063] 6.12 [.241] 3.86 [.152] 2.13 [.084] 2.29 [.09] 2.03 [.08] 7.32 [.288] 3.58 [.141] 2.62 [.103] 162.2 [109.0] 74.5 [50.1] 11.8 [7.9] 11.8 [7.9] 4.5 [3.0] 5.7 [3.8] 43.2 [29.0] 19.2 [12.9] 8.9 [6.0] 8.3 [5.6] 8.5 [5.7] 55.1 [37.0] 19.2 [12.9] 13.1 [8.8] Note: All values are nominal. Product Characteristics Conductor Range Operating Temperature Range* Impedance range Dielectric constant Velocity of propagation General Electrical 12 AWG to 30 AWG -65C to 200C [-85F to 392F] 50 ohms to 125 ohms 1.65-2.3 67%-80% *Temperature rating varies depending on materials used in specific construction. Small, Lightweight Coaxial Cables Properties (per SCD) Typical Value of Dielectric Material Rayfoam L Rayfoam H Rayolin F 6.8 MPa 4.1 MPa 12.2 MPa (1000 psi) (600 psi) (1800 psi) 50% 50% 200% Physical Tensile (min.) Elongation (min.) Physical Tensile (min.) Elongation (min.) Temperature (max.) Flammability* Fluid category 1000 V 78% 1.65 1000 V 78% 1.65 1000 V 67% 2.2 Thermorad 13.6 MPa (2000 psi) 250% 125C [257F] Method C C SPEC 55 34 MPa (5000 psi) 50% 200C [392F] Method B A Type Value of Jacket Material FlexLine 20.4 MPa (3000 psi) 100% 200C [392F] Method B A 9 FEP 13.6 MPa (2000 psi) 200% 200C [392F] Method B A Zerohal 8.2 MPa (1200 psi) 150% 125C [257F] Method B C Wire and Cable Electrical Dielectric withstand (min.) Velocity of propagation (nom.) Dielectric constant SPEC 44 27.2 MPa (2500 psi) 150% 150C [302F] Method B B *See TE specification WCD-1200 for details. Fluid category Fluid resistance Solvents A All **Test method per TE Specification 1200. ***Use caution with ketones. B*** Hydrocarbons All fuels and lubes Alcohols Cleaning fluids Glycois C Hydrocarbons 50C Petroleum base fuels and lubes 50C Alcohols Cleaning fluids Synthetic fuels and lubes Glycols Ketones 9-75 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax -- High Performance Alternatives to Standard Cables (Continued) TE Alternatives to RG Cables RG/U 4 5 8 11 29 31 55 58 59 62 63 87 89 115 122 124 133 140 141 142 144 149 TE Alternative 5020A3311-0 5018D3311-0 5018D3311-0 5012E1339-0 7518A1311-0 5020A1311-0 5012E1339-0 5020A3311-0 5018D3311-0 5021D1331-0 5020A1311-0 5018A1311-0 7523D1331-0 7524A1311-0 7520A1311-0 9524A1311-0 2524A1311-0 5012A3311-0 5012A3311-0 5012A3311-0 5020A1311-0 7524A1311-0 9524A1311-0 7524A1311-0 Comments Small/light Improved electricals Small/light Dimensionally similar Small/light Small/light Dimensionally similar Small/light Improved electricals Dimensionally similar Small/light Improved electricals Dimensionally similar Small/light Improved electricals Small/light Small/light Small/light Small/light Small/light Improved electricals Small/light Small/light Small/light 5020A1311-0 5019D3318-0 5018D3311-0 7518A1311-0 7518A1311-0 Small/light Small/light Improved electricals Small/light Small/light RG/U 159 174 178 179 180 188 210 213 214 223 225 235 279 282 302 303 304 316 393 400 403 TE Alternative 5020A1311-0 5026A1311-0 5024A1311-0 5030A1317-0 5028A1317-0 7530A1317-0 7528A1317-0 9530E1014-0 9527A1318-9 5026A1311-0 5024A1311-0 9524A1311-0 5012E1339-0 5012A3311-0 5019D3318-0 5018D3311-0 5012A3311-0 5012A3311-0 7524A1311-0 5024A1311-0 7524A1311-0 5020A1311-0 5018A1311-0 5026A1311-0 5024A1311-0 5012A3311-0 5020A3311-0 5018D3311-0 5030A5314-0 Comments Small/light Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Dimensionally similar Small/light Small/light Improved electricals Small/light Small/light Dimensionally similar Small/light Small/light Small/light Small/light Small/light Improved electricals Small/light Small/light Improved electricals Small/light Note: To complement the mechanical and electrical features of Cheminax miniature coax cable, TE offers SolderSleeve, SolderTacts, and PinPak termination devices and RF connector devices. Controlled electrical cables and components are available for data bus systems. 9-76 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Twin Axial Cable Small, Lightweight Twin Axial Cables Product Facts Light weight, small size Temperature range of -65C to 200C [-85F to 392F] Low capacitance High data rates Excellent shop handling Applications These small, lightweight cables are specially designed for use in MIL-STD-1553 CANBUS, and other high speed data bus applications. TE materials technology allows the design and construction of cables that meet rigorous electrical and environmental performance requirements while minimizing size and weight. B 9 C D A B C D Available in: Wire and Cable A Cheminax twin axial cables provide elegant solutions to an increasing range of data bus and multiplex signal transmission applications. Conductor Dielectric Shield Jacket Americas Europe Asia Pacific 9-77 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Twin Axial Cables (Continued) Specifications/Approvals Series TE Cheminax cables 1200 Product Dimensions* Typical Product Part No. 5024A1661 5026A1664 7520A1662 7526J1660 7820D0331 7824E0422 0022E0311 0024A0024 0026A0024 2524H0524 2526E1114 2530A0314 10595-24 10606-26 10612-24 10613-24 10614-24 Impedance (ohms) Capacitance pF/m(pF/ft) 50 50 75 75 78 78 100 100 100 125 125 125 70 75 77 77 77 104.7 [31.9] 136.2 [41.5] 74.2 [22.6] 88.6 [27.0] 67.3 [20.5] 55.1 [16.8] 49.2 [15.0] 44.3 [13.5] 44.0 [13.4] 39.4 [12.0] 36.1 [11.0] 39.4 [12.0] 91.9 [28.0] 91.9 [28.0] 91.9 [28.0] 91.9 [28.0] 91.9 [28.0] B Dielectric Diameter 0.89 [.035] 0.66 [.026] 2.03 [.080] 0.99 [.039] 2.11 [.083] 1.19 [.047] 1.98 [.078] 1.30 [.051] 1.14 [.045] 1.83 [.072] 1.40 [.055] 0.86 [.034] 1.19 [.047] 0.99 [.039] 1.22 [.048] 1.22 [.048] 1.22 [.048] A Conductor Diameter .64 [.025] .48 [.019] 1.02 [.040] .48 [.019] 1.02 [.040] .64 [.025] .79 [.031] .64 [.025] .48 [.019] .64 [.025] .48 [.019] .30 [.012] .64 [.025] .53 [.021] .64 [.025] .64 [.025] .64 [.025] C Shield Diameter 2.21 [.087] 1.75 [.069] 4.60 [.181] 2.41 [.095] 4.75 [.187] 2.82 [.111] 4.39 [.173] 3.02 [.119] 2.72 [.107] 4.09 [.161] 3.33 [.131] 2.16 [.085] 2.82 [.111] 2.41 [.095] 2.90 [.114] 3.33 [.131] 3.73 [.147] D Jacket Diameter 2.62 [.103] 2.16 [.085] 5.05 [.199] 2.82 [.111] 5.72 [.225] 3.33 [.131] 5.16 [.203] 3.63 [.143] 3.23 [.127] 4.50 [.177] 3.73 [.147] 2.67 [.105] 3.23 [.127] 2.82 [.111] 3.30 [.130] 3.73 [.147] 4.09 [.161] Weight in kg/km (lb/1000ft) 14.4 [9.7] 10.0 [6.7] 42.9 [28.8] 14.9 [10.0] 46.9 [31.5] 19.6 [13.2] 30.5 [20.5] 25.1 [16.9] 18.7 [12.6] 25.3 [17.7] 21.7 [14.6] 10.6 [7.1] 17.9 [12.0] 13.4 [9.0] 23.7 [15.9] 39.0 [26.2] 40.3 [27.1] *All dimensions are nominal. Product Characteristics Small, Lightweight Twin Axial Cables Conductor range Operating temperature range* Impedance range Capacitance range General Electrical 20 AWG to 30 AWG -65C to 200C [-85F to 392F] 50 ohms to 125 ohms 30 pF/ft to 10 pF/ft *Temperature rating varies depending on materials used in specific construction. Properties (per SCD) Typical Value of Dielectric Material Physical Tensile (min.) Elongation (min.) Rayfoam L Rayfoam H Rayolin F FEP (solid) Radiation-Crosslinked XL ETFE 6.8 MPa (1000 psi) 50% 9.1 MPa (600 psi) 50% 12.2 MPa (1800 psi) 200% 6.8 MPa (1000 psi) 150% 34 MPa (5000 psi) 50% 1000 V 78% 1.65 1000 V 67% 2.2 1000 V 69% 2.1 1000 V 61% 2.7 Electrical Dielectric withstand (min.) 1000 V Velocity of propagation (nom.) 78% Permitivity (nom.) 1.65 Physical Tensile (min.) Elongation (min.) Temperature (max.) Flammability* Fluid category* Thermorad 13.6 MPa (2000 psi) 250% 125C [257F] Method C C SPEC 55 34 MPa (5000 psi) 50% 200C [392F] Method B A Typical Value of Jacket Material FlexLine FEP 20.4 MPa 13.6 MPa (3000 psi) (2000 psi) 100% 200% 200C 200C [392F] [392F] Method B Method B A A Zerohal 8.2 MPa (1200 psi) 150% 125C [257F] Method B C SPEC 44 27.2 MPa (2500 psi) 150% 150C [302F] Method B B *See solvent Page 9-79 for details. 9-78 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables SeaLAN Ethernet Cables Product Facts Low smoke, zero halogen Waterblocked cables tested using ASTM D1411 sea water solution Humidity resistant designs Lightweight Flexible Applications TE SeaLAN family of waterblocked and nonwaterblocked Ethernet cables, as described in MIL-DTL-24643/59 through /61, are qualified to meet the rigorous requirements of flammability, smoke emissions and halogen content. Waterblocked constructions meet severe waterblocking and humidity resistance requirements. Cables are used in Ethernet applications for: Military vessels MIL-DTL-24643/59, /60 and /61 Freighters Tankers Cruise Ships 9 Wire and Cable Available in: Americas Europe Asia Pacific 9-79 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables SeaLAN Ethernet Cables (Continued) Product Offering MIL Spec Part Description M24643/59-01UO Type LSC5FS-4 TE Description CEC-RWC-18982 M24643/59-02UO LSC5FSW-4 CEC-RWC-18983 Waterblocked, 24 AWG, solid bc, Al/polyester and drain wire M24643/59-03UO LSC5OS-4 CEC-RWC-18700 24 AWG, solid bc, Al/polyester and woven braid M24643/59-04UO LSC50SW-4 CEC-RWC-18600 Waterblocked, 24 AWG, solid bc, Al/polyester and woven braid M24643/60-01UN LSC5-4 CEC-RWC-18709 24 AWG, solid bc M24643/60-02UN LSC5W-4 CEC-RWC-18710 Waterblocked, 24 AWG, solid bc M24643/61-01UN LSC5P-4 CEC-RWC-19043 24 AWG, stranded tc M24643/61-02UD LSC5POS-4 CEC-RWC-18886 24 AWG, stranded tc, Al/polyester and woven braid M24643/61-03UD LSC5POSR-4 CEC-RWC-19172 26 AWG, stranded tc, Al/polyester and woven braid Cable Description 24 AWG, solid bc, Al/polyester and drain wire Cable Constructions CEC-RWC-18700 CEC-RWC-18600 CEC-RWC-18709 9-80 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Thermocouple Extension Cables SHF-260 Highly Flexible Wire Product Facts 260C rated (10K hours); 290C rated (500 hours) Handles down to a 6X bend radius All extruded fluoropolymer based insulation system Outstanding chemical and fluid resistance when tested to SAE-AS-22759/41 Corona resistant when tested to ASTM D1868 Arc track resistant to the current SAE-AS-22759 specification Currently available from 2/0-12 AWG sizes Meets FAR Part 25 Flammability Its ability to route in tight spaces may allow the user to go "up" in AWG sizes and eliminate the need to split power, where routing and bending previously prevented the user from doing so. Applications Typical uses include both primary and secondary power distribution applications where high amperage is needed Materials Fluoropolymer based material Standards & Specifications TE Specification WCD3111 Ordering Information Contact TE Thermal Properties Fire Hazard Properties Temperature Rating: -65C to +260C Flammability - 60 Flame: Exceeds test requirements Life Cycle: 290C for 500 hours Smoke: Smoke resistance test specified in ASS22759 using an oven temperature of 290C Cold Bend: -65C for 4 hours Thermal Shock Resistance: Accordance with ASS22759 using an oven temperature of 260C Electrical Properties Voltage: 600V - 2000V 9 Insulation Resistance: Minimum 50,000 Mohms/kft Physical Properties Weight and Dimensions: See TE Specification Control Drawings Wire Printing Wire and Cable TE is pleased to announce the introduction of its new SHF-260 highly flexible wire. The need for a combination of high temperature and high performance in wire insulation has become a critical factor in today's platforms. This is especially true in large diameter power feeder applications where temperature and durability are key. Its highly flexible characteristic allows the cable to be bent and routed in extremely tight areas with no wrinkling or cracking of the insulation.This results in being able to run shorter distances, reducing the stresson the contact, and reducing the mating and demating forces normally associated with large shell diameter circular connectors - such as MILC-5015 and MIL-C-83723 connectors. UV Laser Marking: Excellent mark contrast Insulation Elongation: 150% elongation minimum Tensile Strength: 2000 lbf/inch2 minimum Minimum Bend Radius: 290C for 500 hours around a mandrel having a diameter as specified in the applicable specification sheet Wrap Test: Accordance with ASS22759 using an oven temperature of 290 9-81 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Raychem MIL-DTL-24643 ZEROHAL PROFIBUS Cables Product Facts MIL-DTL-24643/62 qualified Waterblocked and nonwaterblocked constructions Meets water tightness requirements when tested with ASTM D1411 synthetic sea water solution Suitable for transmission rates up to 12 megabits per second (MBits/S) Compatible with commercially available Profibus connectors MIL-DTL-24643 has been the governing specification for low smoke, zero halogen insulated and jacketed shipboard cables used by the United States Navy and other military marine applications. TE RAYCHEM brand ZEROHAL cables meeting the PROFIBUS standard as described in MIL-DTL-24643/62, are qualified to meet the rigorous requirements to flame, smoke emissions, halogen content and severe water-blocking requirements. Applications Materials Cables are used in communications, machinery control monitoring and instrumentation for: Foamed polyethylene components Military vessels MIL-DTL-24643/62 Low smoke, Zerohal jacket Standards & Specs Cruise ships Raychem Specification 1200 Freighters Raychem Specification Tankers 345 MIL-DTL-26463/62 Industrial Automation Electrical 150 ohm impedance Transmission rates up to 12 MBits/s Attenuation (dB/100m maximum) 2 MHz: 4 MHz: 16 MHz: 100 MHz: 300 MHz: Available in: 1.0 dB 2.5 dB 5.0 dB 13.5 dB 24.0 dB Americas Europe Asia Pacific 9-82 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Raychem MIL-DTL-24643 ZEROHAL PROFIBUS Cables (Continued) Product Offering Military Part Number M24643/62-01 Type LSPB2SD-1 TE Part Number 5022M1809 M24643/62-02 LSPB2SDW-1 5022W1809 22 AWG, bare copper, water blocked, shield and jacket M24643/62-03 LSPB2SDOS-1 5022M5809 22 AWG, bare copper, non-water blocked, two shields and two jackets M24643/62-04 LSPB2SDOSW-1 5022W0809 22 AWG, bare copper, water blocked, two shields and two jackets Description 22 AWG, bare copper, non-water blocked, shield and jacket Cable Constructions 5022M1809 5022M5809 5022W0809 5022W1809 9 Wire and Cable 9-83 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables QUADLITE Quadraxial Cables Product Facts 100 Ohm and 150 Ohm cables Materials rated from -65C to +200C [ -85F to +392F] Low outgassing materials (PTFE, FEP) Custom design capabilities Proven technologies and materials Lightweight Low smoke and low toxicity Available in 150C and 200C rated construction TE Quadlite family of lightweight, fluoropolymer cables are for use in high speed, high bandwidth applications such as 100Base-T, Gigabit Ethernet, IEEE 1394 and Fiber Channel employed in commercial avionics systems, aircraft data networks, in-flight entertainment systems and military communications. Applications Materials Cables are used in communications, control and instrumentation for: Dielectrics -- Foamed FEP Jacket -- FEP In-Flight Entertainment Standards and Specifications Satellite TV TE Specification 1200 Flight Subsystems ANSI/TIA-568-B.2 Military Communications IEEE 1394 ARINC 664 The Quadlite cables are designed to meet the flammability requirements of FAR Part 25 and the rigorous smoke and toxicity requirements found in commercial aerospace standards such as EN3475. Quadlite cables are to be used with the Quadrax contacts and connectors. Available in: Americas Europe Asia Pacific 9-84 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables QUADLITE Quadraxial Cables (Continued) 100 Base T Ethernet Cables 100 Ohms - 150C TE Part Number Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100 m): 1 MHz 10 MHz 100 MHz CEC-RWC-18634 26 SCCA 0.0185 Formed FEP 0.037 0.145 17.7 TCC FEP 100 150C 13.5 CEC-RWC-18664 24 SCCA 0.0235 Formed FEP 0.042 0.154 20.3 TCC FEP 100 150C 13.0 CEC-RWC-18666 22 SCC 0.0295 Formed FEP 0.057 0.195 32.0 TCC FEP 100 150C 12.9 4.0 10.5 36.0 2.2 6.8 24.8 1.6 5.9 21.0 10 MHz 50 23 Min. NEXT (dB) Min. SRL (dB) TE Part Number 100 MHz 35 16 CEC-RWC-20555 CEC-RWC-20333 26 SCCA 0.0185 Formed FEP 0.037 0.144 18.7 TCC FEP 100 150C 13.5 24 SCCA 0.0235 Formed FEP 0.042 0.153 22.2 TCC FEP 100 150C 13.0 4.0 10.5 36.0 2.2 6.8 24.8 10 MHz 50 23 Min. NEXT (dB) Min. SRL (dB) 10 MHz 50 23 100 MHz 35 16 10 MHz 50 23 10 MHz 50 23 100 MHz 35 16 9 100BASE-T Ethernet Wire and Cable Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100 m): 1 MHz 10 MHz 100 MHz 100 MHz 35 16 100 MHz 35 16 9-85 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables QUADLITE Quadraxial Cables (Continued) 100 Base T Ethernet Cables 100 Ohms - 200C TE Part Number Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100m): 1 MHz 10 MHz 100 MHz CEC-RWC-18658 26 SCCA 0.0185 Formed FEP 0.037 0.144 18.7 SCC FEP 100 200C 13.5 CEC-RWC-18687 24 SCCA 0.0235 Formed FEP 0.042 0.153 22.2 SCC FEP 100 200C 13.0 CEC-RWC-18665 22 SCC 0.0295 Formed FEP 0.057 0.194 34.3 SCC FEP 100 200C 12.9 4.0 10.5 36.0 2.2 6.8 24.8 1.6 5.9 21.0 10 MHz 50 23 Min. NEXT (dB) Min. SRL (dB) 100 MHz 35 16 10 MHz 50 23 100 MHz 35 16 10 MHz 50 23 100 MHz 35 16 9-86 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables QUADLITE Quadraxial Cables (Continued) Fiber Channel Cables 150 Ohms - 150C TE Part Number Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100m): 531 MHz 1062 MHz CEC-RWC-18680 26 SCCA 0.0185 Formed FEP 0.058 0.193 23.4 TCC FEP 150 150C 6.0 CEC-RWC-18681 24 SCCA 0.0235 Formed FEP 0.077 0.224 38.3 TCC FEP 150 150C 6.0 CEC-RWC-18682 22 SCC 0.0295 Formed FEP 0.094 0.281 57.2 TCC FEP 150 150C 6.0 13 21 11 17 9 13 CEC-RWC-18684 26 SCCA 0.0185 Formed FEP 0.058 0.192 25.8 SCC FEP 150 200C 6.0 CEC-RWC-18685 24 SCCA 0.0235 Formed FEP 0.077 0.247 38.3 SCC FEP 150 200C 6.0 CEC-RWC-18686 22 SCC 0.0295 Formed FEP 0.094 0.284 57.2 SCC FEP 150 200C 6.0 13 21 11 17 9 13 150 Ohms - 200C TE Part Number Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100m): 531 MHz 1062 MHz 9 Wire and Cable Fiber Channel 9-87 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables QUADLITE Quadraxial Cables (Continued) 4-Pair Cat 5E Constructions 100 Ohms - 150C/200C TE Part Number Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100m): 1 MHz 100 MHz 100 MHz CEC-RWC-20412 24 SCHSCA 0.0235 Formed FEP 0.046 0.279 46.2 TCC FEP 100 150C 13.5 CEC-RWC-21064 24 SCC 0.0235 Formed FEP 0.046 0.249 39.5 TCC XL-ETFE 100 150C 13.5 CEC-RWC-20638 26 (7 strand) SCC 0.019 Formed FEP 0.036 0.204 29.8 SCC FEP 100 200C 13.5 2.4 7.5 26.4 2.2 6.8 24.8 2.4 8.8 30.5 10 MHz 50 25 Min. NEXT (dB) Min. SRL (dB) 100 MHz 35 19 10 MHz 50 25 100 MHz 35 19 10 MHz 50 23 100 MHz 35 16 Cat 6 Constructions 100 Ohms - 100C/90C TE Part Number Conductor AWG Size (19 Strand) Conductor Material: Nom. Conductor Diameter (in.): Insulation Material: Nom. Insulation OD 0.002 (in.): Nom. Cable OD (in.): Nom. Cable Weight (lbs/1 kft): Shield Material: Jacket Material: Impedance 10% (): Temp. Rating: Nom. Capacitance (pF/ft): Nom. Attenuation (dB/100m): 1 MHz 100 MHz 100 MHz 250 MHz CEC-RWC-20837 23 Bare Copper 0.021 Foamed PE 0.046 CEC-RWC-21088 23 Bare Copper 0.021 PE 0.046 0.350 52.6 TCC FDR-25 100 100C 13.5 0.249 39.5 TCC Raythane 100 90C 13.5 1.8 5.5 18.3 30.4 1.8 5.5 18.3 30.4 10 MHz 70 36 Min. NEXT (dB) Min. SRL (dB) 250 MHz 52 24 10 MHz 70 36 250 MHz 52 24 9-88 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables High Speed Copper Cable Assemblies Product Facts End-to-end best performance systems solutions provider Quick design turnaround using in-house software Full electrical and environmental testing capability Certified test processes and equipment ensures optimal signal integrity Qualified assembly experts Complete lot traceability Reliability in harsh environments ISO 9001; AS 9100 certified TE supplies proven technology for high bandwidth data links to customers in the aerospace, ground systems and marine industries. Military cable requirements are designed, manufactured and tested to perform reliably in harsh environments. Data assemblies can be developed for the following high speed protocols: Available in: Americas Europe Asia Pacific Mechanical Tests Available: Vibration Mechanical Shock Mechanical Durability Applications include: Surveillance equipment, ground computing Communications Collision Avoidance, Navigation Cockpit Instrumentation Broadband Networks Command and Control Environmental Tests Available: Salt Spray Thermal Shock / Termperature Life Humidity / Fluid Immersion 9 Wire and Cable Proper cable assembly is critical to realizing the full potential of the cable and connector technologies. TE's lightweight military cables and connector solutions are designed to reduce size and remove weight from your application, leading to benefits that include reduced fuel consumption and increased payload capacity. Applications Unmanned aerial vehicles (UAV), Helicopters, Fighters, Transport, Trainers, Missiles, Satellites, and Ground Vehicles Electrical Testing capabilities include: DWV/IR Characteristic Impedance Return Loss/VSWR Military Fiber Channel Insertion Loss Ethernet (Fast Ethernet, GigE, 10GigE) Crosstalk Attenuation 1394b Military Firewire Eye Diagrams USB 3.0 etc. and many other serial communication architectures. 9-89 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Multiconductor (Multicore) Cables Custom-designed and standard Multiconductor (Multicore) Cables Product Facts Temperature capability: -55C to +260C [-67F to +500F] Small size, lightweight System compatibility with other Raychem products Complete range of components Specially formulated jacket materials Special shielding to address EMI/EMC problems Custom designed and purpose built Fast response--design, pricing, and delivery Prototype length facility Raychem Dynalink for extended flex-life and increased flexibility Fire-resistance; circuit integrity (IEC60331), enhanced 950C [1742F, 3 hours] Small size, lightweight, low fire-hazard for modern high-speed vessels Available in: Americas Europe Asia Pacific Applications TE is the leading manufacturer of Raychem customdesigned, small-size, lightweight, high-performance multi-conductor (multicore) cables. Applications are found in the aerospace, commercial marine, naval, mass transportation, automotive, offshore, military ground vehicle, ground support, high-performance instrumentation, industrial, and commercial markets. Raychem multiconductor (multicore) cables have been approved to many standards demanding high performance criteria in service use. Specifications/Approvals Agency Underwriters' Laboratories CSA (Canadian Standards Assn.) ISO9001:2000 MSV 34410-34413; 34435; 34436 ANSI/ISO/ASQ Q9001-2000 Multiconductor (Multicore) Cables Purpose Built and Designed Using Raychem Components and Technology Multiconductor cables are used in widely varying applications and environments. Careful consideration must be given to the selection of components with the right combination of physical, chemical, and electrical properties for specific applications. TE's leadership in the technologies of polymer blending and subsequent radiation crosslinking has led to the development of a particularly broad range of Raychem brand cables. High-performance component wires and miniature coaxial cables are combined with unique cable Industry Lloyd's Register of Shipping Det Norske Veritas jacket materials to meet the requirements of demanding environments. Established as the leading manufacturer of special purpose Raychem cables, TE has continued to develop both its design and manufacturing expertise. Development of a sophisticated CAD system has allowed increasingly rapid response to any design request, followed by manufacturing to the highest quality standards. Military Def. Stan 61-12 Pt 25 MIL-DTL-24640 MIL-DTL-24643 VG 95218 Pts 27 and 28 TE WCD series 9-90 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Multiconductor (Multicore) Cables Multicore Cables Design Flexibility Components SPEC 44 wire and cable ElectroLoss FilterLine cables SPEC 55 wire and cable Flexible power cables Type 99 wire and cable Optical fibers 100 wire and cable Controlled electrical cables Wraps and Braids Fabric and film tapes Aramid or steel strength members Full range of electrical screens (including SuperScreens) 9 Wire and Cable Jacket Materials FDR 25 - Fluid resistant, flexible, high temperature Thermorad/ Thermorad F - General purpose Thermorad HTF - Very high temperature fluoroelastomer, fluid resistant Raythane C - Tough and flexible Raythane FR - Tough, flexible, flameretardant Rayolin - Low moisture transmission NT/ - Low-temperature flexibility Thermorad NTFR Zerohal - LFH (Low Fire Hazard) 9-91 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Multiconductor (Multicore) Cables How to Build a Multicore Cable This guide is designed to help you identify the building blocks necessary to create a custom multicore cable design. 1. What is your application/end-use? 2. What temperature rating is required (in degrees C)? 3. How many components are needed? 4. What is each component used for (data, signal or power)? 5. What would be the size of each of the components (in AWG)? 6. Are there any electrical shielding (EMI) requirements? If so, please list specifics (ex: component shielding, cable shielding)? 7. Are there specific flexibility, mechanical, or fluid resistance requirements? If so, please list specifics and rank the order of importance. 8. Do you require special lengths? 9. Is there a customer specification involved? If so, please provide a copy. 10. Please list any timelines and annual usage estimates. 9-92 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Multiconductor (Multicore) Cables Computer Aided Design Custom Design Capability Applications Every year, TE designs and builds several thousand custom, high-performance, multiconductor cables that meet unique product needs. Available in: Americas Europe Asia Pacific Quality Assurance Raychem WCD and WSD cable specifications ensure that performance and quality standards are maintained to the highest level. TE manufacturing sites have obtained the highest available quality system approvals, including ISO 9000 and QS9000. Raychem cables are manufactured to meet the requirements of several major specifications. 9 Wire and Cable Design staff can draw on an extensive range of highperformance cable components and jacket materials, while incorporating both color-coding and alphanumeric marking techniques for component identification. These options, combined with a full range of EMI shields, lead to a huge variety of construction possibilities. TE developed computeraided design tools to provide a fast response to design requests. The software, used by factory engineers or product specialists in the field, can generate cable design proposals with drawings and quotations in minutes. A design drawing details all the cable data and can be used as the input to harness or cable splice (joint) design. The resulting cable is tailored to customers' exact needs in an efficient design that is superior to the competitor's cable selected from a product catalog. 9-93 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Multiconductor (Multicore) Cables Custom Shipboard Cables Product Facts Waterblocked cables are available using tapes and yarns vs. silicone, which improves size and flexibility Low smoke, zero halogen jackets compliant with current MIL Spec applications Small order quantities available on most designs Lightweight state-of-the-art cable insulation technology TE design specialists work directly with customers RoHS products available Applications TE offers a full range of customized shipboard cables that can save users time, money and weight by packaging multiple cables into a single zero-halogen jacket per MIL-DTL-24640 specification. Consolidation of individual cables for various applications including weapons and communications systems. Data and power cables can be combined in the same bundle to decrease weight and size on cable runs. Cables can be used for a variety of applications including control, lighting, signal and power. Available in: Americas Europe Asia Pacific 9-94 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Braids RayBraid Tubular Braiding Tubular Braiding for the Electrical Screening of Wire Bundles Product Facts Screening for military harnesses Easy removal from former Minimum 90% optical coverage Ray 101 and Ray 103 super flexible with high expansion ratios To ease the assembly of hand built harnesses, TE manufactures a range of braids for the electrical screening of wire bundles. Types Operating Temperature Range Ray 90 (Tinned Copper Braid): Ray 90: up to 150C [302F] Minimum 90% optical Ray 101: up to 150C [302F] coverage available in 10 different sizes from 3.0 to 30.0 mm supplied diameter. RayBraid is supplied on a tube former which facilitates assembly and is more robust than braid supplied in flattened form. TE also supplies connectors suitable for braid terminations. Ray 101 (Tinned Copper Braid): Applications Minimum 93% maximum 100% optical coverage possess high usable expansion ratio (minimum 2:1). Available in a wide range of sizes to cover 2.5 to 38.0 mm diameters. Fully compatible with Tinel-Lock adapters for termination of the braid to associated connectors. Ray 103 (Nickel Copper Braid): 9 Minimum 93% maximum 100% optical coverage possess high usable expansion ratio (minimum 2:1). Wire and Cable When stored under typical conditions of less than 30AC and less than 70% relative humidity, the shelf life of the wire is effectively unlimited. Where the product contains a standard tin plated or bare copper conductor or braid there will be a progressive reduction in the solderability with increasing storage time. Under the conditions mentioned above, excellent solderability should be retained for about one year from manufacturing date, but if this is an important property, it should be checked before use. The suitability of the tin plated or bare copper conductor for use with crimped or welded termination techniques will not be affected by storage time. Ray 103: above 150C [302F] Available in a wide range of sizes to cover 2.5 to 38.0 mm diameters. Fully compatible with Silver and nickel plated conductors are essentially unaltered by normal storage. Tinel-Lock adapters for termination of the braid to associated connectors. 9-95 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Braids RayBraid Tubular Braiding (Continued) Characteristics Part Number Ray 90 -3.0 -4.0 -5.0 -6.0 -10.0 -12.5 -15.0 -20.0 -25.0 -30.0 Diameter of former (mm) 3.0 0.13 4.0 0.25 5.0 0.25 6.0 0.25 10.0 0.25 12.5 0.25 15.0 0.38 20.0 0.38 25.0 0.38 30.0 0.38 Ray 10X -3.0 .4.0 -6.0 -7.5 -10.0 -12.5 -20.0 3.0 0.13 4.0 0.25 6.0 0.25 7.5 0.25 10.0 0.25 12.5 0.25 20.0 0.38 No. of Carriers 16 24 24 24 36 36 48 16 16 24 24 24 24 24 36 36 36 No. of Ends per Carrier 5 7 6 7 9 10 11 7 9 9 10 7 9 14 12 15 16 Tinned Copper Wire Individual Strand Minimum Size (AWG/mm) Coverage (%) 36/0.13 90 36/0.13 90 36/0.13 90 36/0.13 90 34/0.16 90 34/0.16 90 32/0.20 90 32/0.20 90 30/0.25 90 28/0.32 90 38/0.10 36/0.13 36/0.13 36/0.13 36/0.13 36/0.13 36/0.13 Cable Bundle Tolerance Maximum Minimum (mm) (mm) 3.5 2.0 5.0 3.0 6.0 4.0 7.0 5.0 12.0 7.0 13.0 11.0 18.0 13.0 23.0 17.0 28.0 22.0 36.0 27.0 93 93 93 93 93 93 93 5.0 7.5 9.5 14.0 22.0 24.0 38.0 2.5 3.5 4.5 7.0 8.0 11.0 16.0 The X in the part number shall be replaced with the plating type. Ray -90 Weight (excluding former) kg/km (nom) 13 17 21 25 52 52 65 100 165 207 310 Weight Part Number -3.0 -4.0 -5.0 -6.0 -7.5 -10.0 -12.5 -15.0 -20.0 -25.0 -30.0 Resistance Part Number The following current ratings are to be used as general guidelines. Ratings based on an ambient temperature of 20C and a temperature rise above ambient of 40C. CSA mm2 -3.0 1.0 -4.0 -5.0 -6.0 -7.5 -10.0 -12.5 -15.0 -20.0 -25.0 -30.0 1.4 1.8 2.1 -- 4.3 4.8 8.3 12.8 16.4 26.0 Ray -90 Resistance @ Current 20C in ohms/km (amps) 28.0 17 18.3 13.8 12.2 -- 6.0 6.1 3.0 2.2 1.6 1.0 21 25 28 -- 42 48 67 81 98 125 Ray -101 Weight (excluding former) kg/km (nom) 10.3 17.0 -- 25.0 31.0 41.0 51.0 -- 81.0 -- -- CSA mm2 1.3 2.1 -- 2.7 4.3 5.5 6.8 -- 9.7 -- -- Ray 101 Resistance @ Current 20C in ohms/km (amps) 17.0 18 10.3 -- 8.0 5.2 3.96 3.23 -- 2.32 -- -- 28 -- 34 42 52 57 -- 69 -- -- Ray 103 Resistance @ 20C in ohms/km 17.3 10.5 -- 8.1 5.23 4.02 3.28 -- 2.35 -- -- 9-96 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Properties and Specifications Properties and Specifications Specifications and Approvals (Components and Jacket Materials) Specifications UK Designation FDR 25 FDR 25 US Designation Def Stan 61-12 Part 31 Def Stan 61-12 Part 25 Def Stan 61-12 Part 18 type 1 (issue in effect ) Def Stan 61-12 Part 26 34435, 34436 VG 95218 Part 20, 21, 22 and 23 VG 95218 Part 24, 25 and 26 VG 95218 Part 27 and 28 VG 95218 Part 1000 VG 95218 Part 1001 and 1002 MIL-DTL-24640 (PMS 400/MIl-C-915) SAE-AS-81044/NEMA WC27500 SAE-AS-22759/NEMA WC27500 A014000 O2-517 Zerohal FluoroThermorad Rayolin Raythane C AFR elastomer Thermorad Zerohal Thermorad F Raythane FR HTF X X NT 44 Wire Thermorad 44 NTFR Wire 55 Wire 55 Wire 100 Wire 100 Wire X Hytrel X X X X X X X X X 99 Wire X X X X X X X X X X X X X MIL-DTL-24643 X X X X Approvals Lloyds Register of Shipping Bureau Veritas UL CSA BWB VDE Germanischer Lloyd American Bureau of Shipping X X X X X X X X X X X X (FR) X X X X X X X X X X X X X X X X X X X X X * Please check with your TE representative to ensure the product required has the correct approval. 9 Wire and Cable 9-97 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Properties and Specifications (Continued) Major Cable Specifications Country Cable Specification UK Def Stan 61-12 Part 25 Germany VG 95218 (parts 27 and 28) USA MIL-C-24640 (PMS 400/MIL-C-915) USA MIL-DTL-24643 Specification Description Royal Navy specification covering limited fire hazard thin-wall insulated electric cables using Def-Stan 61-12 Part 18 approved wire. Signal, control and light power circuits. Military ground systems specification for signal, control and power cables. Wire to VG 95218 Parts 20-23 and 1000. Navy specification covering limited fire hazard thin-wall insulated electric cables for signal, control and light power circuits. Wire to SAE-AS81044. Navy specification covering low smoke, watertight, and non-watertight electric cables for signal, control, and light power circuits for shipboard applications. Approved Jacket Zerohal FDR-25 Zerohal Zerohal Summary of Typical Cable Jacket Properties Property Chemical Resistance FDR25 Zerohal Fluoroelastomer Thermorad Raythane C -- NT Rayolin AFR -- -- -- -- Modified PVDF Modified ETFE Modified Flexible ETFE FDR25 Zerohal UK & US Thermorad HTF Thermorad F -- Raythane FR Thermorad NTFR -- -- Thermorad O Thermorad 770 Thermorad 780 Thermorad 790 Thermorad K Thermorad HT Thermorad FL -40 to 105 -30 to 105 -20 to 200 -55 to 125 -25 to 80 -65 to 90 -55 to 110 -55 to 95 -40 to 105 -55 to 125 -55 to 175 -55 to 200 -55 to 250 -65 to 150 -65 to 200 -55 to 200 Fair Good Good Good Excellent Excellent Very Good Very Good Excellent Good Very Good Very Good Very Good Very Good Very Good Very Good Tensile ElongaFlexibility Strength tion (MPa) % Very Good 20 500 Good 10 200 Good 12 400 Good 22 400 Excellent 40 500 Excellent 28 500 Excellent 17 300 Fair 19 250 Good 10 150 Good 15 400 Good 35 500 Good 24 350 Good 30 350 Fair 20 400 Fair 34 100 Excellent 20 100 -- -- -- -- Thermorad HTOS Thermorad HTLF Thermorad HTASLF Thermorad VPB -65 to 200 -65 to 200 -65 to 200 -65 to 200 Very Good Very Good Very Good Very Good Very Good Very Good Very Good Very Good UK Designation US Designation Temperature Abrasion Range C* Resistance 34 34 34 23 100 100 100 500 Flame Resistance Acid Self-ext;ing Self-ext;ing Nonburning Self-ext;ing Self-ext;ing Self-ext;ing Self-ext;ing Self-ext;ing Self-ext;ing Self-ext;ing Nonburning Nonburning Nonburning Nonburning Self-ext;ing Self-ext;ing Good Good Excellent Good Fair Fair Good Good Good Good Excellent Excellent Excellent Excellent Excellent Excellent Good Very Good Good Good Excellent Excellent Good Good Fair Excellent Fair Excellent Good Good Good Good Good Good Good Good Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Self-ext;ing Self-ext;ing Self-ext;ing Self-ext;ing Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Alkaline Hydrocarbon Excellent Excellent Excellent Excellent *Operating temperatures for cables are application dependent. Figures shown are for guidance only. In many cases the limits shown may be extended at both ends of the temperature range. Consult TE for guidance. 9-98 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials FDR25 Flexible, Diesel Resistant Wire and Cable Jacket Material Product Facts Highly flame retardant Compatible with Raychem System 25 tubing, molded parts and adhesives Qualified to VG standards Applications Operating Temperature Range FDR 25 cable jacket was originally developed for the Leopard II main battle tank to provide an exceptional range of properties. Used in compartments exposed to hot diesel fuels and vibration, FDR 25 resists a wide range of aggressive fluids and offers excellent low temperature flexibility. These properties have also led to a widespread use of FDR 25 on other military vehicles and in many applications such as test and communications equipment. FDR 25 is fully compatible with the Raychem System 25 high performance harnessing system. -40C to 150C [-40F to 302F] 9 Wire and Cable FDR 25 Available in: Americas Europe Asia Pacific 9-99 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials FDR25 (Continued) Typical Characteristics when Tested in Accordance with TE Specification WCD 2002 (UK) and WCD 3304 (US) Mechanical Thermal aging Tensile strength (MPa) Elongation (%) Tear strength (N/mm) Abrasion resistance (1.6 kg load) Cold bend Endurance IEC 60216-1 Heat aging 120h, 175C [347F] Heat shock 4 h at 225C [437F] 24 h immersion Fluid resistance Electrical Diesel fuels 70C [158F] Hydraulic fluids 50C [122F] Lubricating oils 70C [158F] Cleaning fluids 23C [73F] Deicing fluids 23C [73F] Insulation resistance 20C [68F] M ohm.km min. 45 flammability Other Vertical flammability Acid gas 20 500 5 40 scrapes min. -40C [-40F] 2500 h 150C [302F] TS 8 MPa (min). Eb 150% (min) No cracks, drips or flowing, 6 mm total shrinkage in 300 mm % Retention of properties Elongation Tensile strength 70 70 70 70 70 80 90 95 90 95 2 30 s (max) afterburn 100 mm (max) burn length Self extinguishing 4% HCl equivalent (max.) 9-100 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Zerohal Low Fire Hazard Performance Wire and Cable Jacket Material Product Facts Halogen free Low smoke generation Highly flame retardant Low toxicity index Low corrosive gas emission Temperature rating -30C to +105C [-22F to +221F] Applications Available in: Americas Europe Asia Pacific Raychem Zerohal is a halogen-free cable jacket material developed by TE and approved to the most exacting requirements for low fire hazard cables in many countries and, as such, is the most widely accepted material for these applications in the marine, process and mass transport industries. Combined with SPEC 44 wire or Type 99 and 100 wire, this jacket material provides small size, light weight cables (approximately 40% weight saving over conventional materials). Zerohal combines the good mechanical and electrical features of some conventional cables with good flame retardancy, low smoke generation, low evolution of hazardous and corrosive gases, and good resistance to diesel fuel, lubricating oils and water. Zerohal jacket material is fully compatible with the low fire hazard harnessing system - System 100. System 9 Wire and Cable Cables rarely initiate fires, but they could be involved in them and can significantly increase the damage caused should they propagate the fire. Until recently the flame retarding of cables was achieved by the use of halogenated flame retardants which are effective fire suppressants, but which unfortunately produce dense smoke and corrosive acid gases when burned. These effects are highly undesirable in a fire, hindering evacuation and fire fighting, endangering life and causing corrosion damage to expensive and vital equipment. System 100 Zerohal 9-101 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Zerohal (Continued) Typical Characteristics when Tested in Accordance with TE Specification WCD 2015 and WC 2001 (Zerohal with Fungicide) Tensile strength (MPa) Elongation (%) Tear strength (N/mm) Abrasion resistance (1.6 kg load ) Cold bend Heat aging 120 h 130C [266F] Mechanical Thermal aging Heat shock 4 h at 225C [437F] Fluid resistance Diesel fuels 20C [68F] /24 h IRM 902 24h, 100C [212F] Lubricating oils 50C [122F]/24 h Water uptake (ASTM D570) 70C [158F] /28 days Insulation resistance 20C [68F] M ohms km (min) 45 flammability Vertical flammability (Swedish Chimney) Acid gas Limiting oxygen index Temperature index Toxicity index Smoke index Halogen content Electrical Other Low Fire Hazard Performance Flammability Current thinking on fire hazard defines the term `Fire Risk'. This description recognizes that the risk in a fire situation is influenced strongly from several factors including, ignitability, heat release, smoke evolution and toxic gas emission together with flammability. There are several test procedures available used to assess flammability of wires and cables. Still in widespread use is Limiting Oxygen Index (LOI), but it is now generally recognized that because the test is conducted on a single specimen (of cable jacket or wire) in laboratory conditions, the results are, at best, only weakly correlated to actual fire situations. Critical Temperature Index (CTI), is a related test and assesses performance at elevated temperature but nevertheless it is still conducted on a single specimen. The most common flammability tests for a single wire specimen is the 60 flame test as defined by AS81044 and FAR Part 25.More recent evidence and thinking places significantly greater importance on large scale flammability tests, such as IEC IEEE 383 or UL1685, in which the sample consists of a tray of wires. These tests predict more accurately the likely behavior of cables in actual fire scenarios. Raychem Zerohal cable jackets give very good results in small scale laboratory based tests (e.g. LOI, CTI) and Zerohal cables perform very well in large scale tests (e.g. IEEE 383 or UL1685). Overall Zerohal jacketed cables have been shown to exhibit excellent flammability characteristics. Corrosivity Under fire conditions, polymers containing halogens, sulphur and phosphorous all form corrosive acid gases or liquids. These acids can then attack items such as printed circuit 9 200 5 30 scrapes min. -30C [-22F] 60% min retention of TS and Eb No cracks, drips or flowing, 6 mm total shrinkage in 300 mm Retention of properties Elongation Tensile strength 85 75 90 75 80 75 4% weight uptake (max) 1 Self extinguishing Self extinguishing 1.2% HCl equivalent (max) 32% 275C [527F] 2.5 per 100 g 18 None detected boards, connectors, control relays and metal structures, including steel reinforcement bars embedded in concrete. Test methods to evaluate corrosivity involve direct measurement of the amount of acid gas produced during pyrolysis, eg to MIL-DTL-24640 Acid Gas Generation or measurement of pH and electrical conductivities of solutions. Toxicity Index The various gases given off by combustion of polymeric materials are toxic to differing degrees. The Def Stan 02-713, assesses the concentration of each of the possible byproducts and, by measuring the amounts of these materials, a Toxicity Index is assigned. Zerohal jacket material has a typical Toxicity Index of 1.7, compared to a typical value of 6 for CSP and 20 for PVC jacketed cable. The Def. Standard 61-12 Part 31 specification requirement for a cable jacket is <5. Smoke The problems of classifying flammability and corrosive gas generation equally apply to measuring smoke generation. The method accepted by most authorities involves the use of the NBS smoke chamber where optical density of the chamber's atmosphere is constantly measured during pyrolysis. The 10% visibility line indicates the density of smoke which would cause human disorientation and confusion. The rate of change of smoke density can be summarized to a single numerical value, as in Def. Standard 02-711, to give a smoke index for a material and thus offers simple comparison of materials performance. 9-102 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Zerohal (Continued) Navy Applications 37 Component Cable Comparison TE TE Cable to Cable to Def Stan DGS 61-12 Pt25 212 Diameter 12.5 mm (nom.) 21.3 mm 328 g/m (nom.) 526 g/m Weight Conductor 0.60 mm2 (nom.) 0.5 mm2 For the vessel to achieve maximum speed, maneuverability and range, it is vital to keep the "top weight" to a minimum and since most of the equipment is located on the upper decks, system weight must be kept as low as possible. The diagram shows a lightweight cable compared with a traditional shipboard cable having the same cross-sectional area of copper. Both cables have the same number of conductors. A saving in size has been made on the insulation material, but without sacrificing the mechanical or electrical characteristics of the cable. A typical saving in cable tray volume could be as high as 40%. Lightweight cables can also save in excess of twenty tons on a typical frigate and three to five tons on a fast patrol boat. TE lightweight, small size cables are giving reliable service in frigates, corvette's, fast patrol boats, hydrofoils and submarines in many major Navies. Due to recent improvements in manufacturing, TE can now offer an even tighter tolerance of 2.5% on cable diameter. This is well within the limits imposed by specifications such as Def Stan 61-12 part 25, MIL-DTL24640/24643, and offers significant benefits to system designers, particularly where cable glanding is involved. Weight savings within "maxima allowed" by existing specifications are also achievable. Other applications The increasing awareness of many areas of industry of the need to minimize fire hazard risk is leading to a rapid growth in the use of Zerohal jacketed cables. Applications include rail and mass transit, offshore platforms and other enclosed areas where a fire would present a significant threat to people or equipment. 9 Wire and Cable Ships are becoming smaller and more sophisticated, with an ever increasing complexity of electronic systems, sensors and weapons. As technology advances shipbuilders are called upon to update and modify existing systems or fit completely new ones. The proliferation of electronic hardware requires more and more communication systems to transfer data from one place to another. To provide all the necessary interconnections, hundreds of multicore cables have to run throughout the ship. These, along with cables for power, lighting and other basic services, create a severe space problem within ducts and hangers. Competition 9-103 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Thermorad HTF/ Fluoroelastomer High Temperature Performance Wire and Cable Jacket Material Product Facts High temperature capability -20C to +200C [-4F to 392F] Excellent chemical resistance Flame retardant Continuous aircraft fuel immersion Available in: Americas Europe Asia Pacific Applications Thermorad HTF/ Fluoroelastomer Thermorad HTF/ Fluoroelastomer is a material specially formulated for use in applications where exceptional performance is required. It displays excellent stability during continuous high temperature exposure to adverse chemical environments. ture of up to 200C [392F], and finds applications in aircraft fuel tanks and on high performance engine cables. Thermorad HTF/ Fluoroelastomer cable jackets are compatible with the Raychem high temperature harnessing systems -- System 200. System System 200 Thermorad HTF/ Fluoroelastomer has a continuous operating tempera- Typical Characteristics when Tested in Accordance with TE Specification WSD 51/1637 Mechanical Thermal aging Tensile strength Elongation Abrasion resistance (1.6 kg load) Cold bend -25C 3C [-13F] Heat age Heat shock 4 h at 300C 3C [572F] 24 h immersion Fluid resistance Electrical Other Diesel fuel 100C [212F] IRM902 oil 100C [212F] Insulation resistance 20C [68F] M ohms. km (min) 45 flammability Vertical flammability 12 MPa 400% 40 scrapes min. No cracking 168 h 250C [482F] No cracks, drips or flowing, 6 mm total shrinkage in 300 mm % Retention Tensile strength Elongation 60 60 60 60 10 30 s (max) afterburn 100 mm (max) burn length Self extinguishing 9-104 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Thermorad/Thermorad F General Purpose Wire and Cable Jacket Material Product Facts Temperature rating -55C to +125C [-67F to 257F] Highly flame retardant Resistant to fuels, oils and greases UL approved Applications Available in: Americas Europe Asia Pacific Thermorad is a general purpose jacket material which is unaffected by most common chemicals and solvents. Thermorad is highly flame retardant and has an overall balance of physical and chemical properties. Thermorad Tensile strength Elongation Abrasion resistance (1.6 kg load) Cold bend Heat aging 120 h, 170C [338F] Mechanical Thermal aging Heat shock 4 hours at 225C [437F] 72 hour immersion, 50C [122F] Fluid resistance Electrical Other IRM 902 Skydrol(R) Insulation resistance 20C [68F] M ohms km (min) 45 flammability Acid gas 9 Wire and Cable Typical Characteristics when Tested in Accordance with TE Specification WCD 51/1602 (UK) and WCD 3310 (US) Thermorad cables find widespread use in industrial, commercial and military applications. This includes railways, commercial vehicles, medical equipment, communication equipment and commercial electronics. Thermorad cable jackets are compatible with Raychem polyolefin tubings, molded parts and adhesives. 22 MPa 400% 300 scrapes min. -55C [-67F] 60% min. retention of TS and Eb No cracks, drips or flowing, 6 mm total shrinkage in 300 mm % Retention of properties Tensile strength Elongation 60 60 60 60 20 30 s (max.) afterburn 75 mm (max.) burn length 4% HCl equivalent (max.) 9-105 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials Raythane, NT/Thermorad NTFR, Rayolin and AFR Specialized Wire and Cable Jacket Material Product Facts Modified Polyurethanes Raythane C -25C to +80C [-13F to +176F] and Raythane FR -65C to +90C [-85F to +194F] Mechanically tough Can be overmolded Rayolin -55C to +95C [-67F to +203F] XL or U-XL are available Excellent long term water immersion Can be overmolded Compatible with TE underwater cable splices NT (US designation Thermorad NTFR) -55C to +90C [-67F to +194F] Extreme flexibility Highly flexible at low temperatures AFR -40C to +105C [-40F to +221F] Abrasion resistant Fuel resistant Flame retardant Applications Jacket material In addition to the preferred cable jacket materials, TE offers a variety of Raychem cable jackets for specialized applications. For example, specialized materials are available for extreme low temperature flexibility or for enhanced abrasion resistance, or noncross-linked materials for cable splicing or overmolding. Available in: Americas Europe Asia Pacific Typical Characteristics when Tested in Accordance with TE Specification WCD Mechanical Thermal aging Tensile strength (MPa) Elongation (%) Abrasion resistance (1.6 kg load) Cold bend Endurance (10000 h) 24 h immersion Diesel fuels 50C [122F] WCD51/1625 Raythane C WCD3310 Raythane FR WCD51/147/WCD3314 NT/Thermorad NTFR WCD51/1601 Rayolin WCD51/1619 AFR SPEC 44/ ASC 15865 Thermorad K SPEC 55 Thermorad HT 40 500 28 500 17 300 19 250 11 150 20 400 34 100 500 scrapes 500 scrapes 30 scrapes 300 scrapes 200 scrapes Very good Very good -25C [-13F] 80C [176F] -15C [5F] 90C [194F] -55C [-67F] 90C [194F] -55C [-67F] 95C 203F] -40C [-40F] 105C [221F] Pass Pass N/A N/A Excellent Excellent Good -- Good Excellent Excellent -- -- Excellent -- -- Excellent Excellent -- Good Excellent -- Good Excellent -- Good -- Excellent -- -- Excellent -- 1 1 5 100 100 -- -- Pass Pass Pass -- Pass Pass Pass Fluid resistance Electrical Other Skydrol(R) 50C [122F] Lubricating Oil 50C [122F' IRM 902 100C [212F] Insulation resistance 20C [68F] M ohms. km (min) 45 flammability 9-106 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials NBC Product Facts Temperature rating: Thermorad 770: -55C to 150C Thermorad 780: -55C to 175C Thermorad 790: -65C to 200C Tested in live agent test with HD, VX and TGD for interior and exterior exposure Tested in accordance with Army TOP 8-2-510 for NBC comtamination survivability Tested to SC-X15111 and SC-X15112 fluid resistance requirements for commonly used military vehicle fluids Super Tropical Bleach (STB) and Decontamination Standard #2 (DS2), were used per TOP 8-2-511 to decontaminate specimens at interior (1 g/m2) and exterior (10 g/m2) exposure levels, respectively Applications Thermorad 770/780/790 Jacket Material for applications requiring Nuclear Biological and Chemical contamination survivability (NBCCS). Thermorad 770/780/790 is a revolutionary new fluroelastomer material that is resistant to nuclear, chemical, and biological threats. This material has undergone testing and show resistance to levels as listed above. They are ideal for use in NBC decontamination stations. Thermorad 770/780/790 jackets are compatible with TE Raychem brand tubing and molded parts. System System 700 9 Wire and Cable Thermorad 770/780/790 cables are ideal for military ground vehicle applications, communication equipment, and any other equipment that may be at risk of exposure while in theater. 9-107 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Cable Jacket Materials NBC (Continued) Typical Characteristics when Tested in Accordance with: Mechanical Thermal aging Fluid resistance Electrical Other Tensile strength (MPa) Elongation (%) Abrasion resistance Cold bend -55C [122F] Endurance 250C [482F] for 336 hrs. 24 h immersion Diesel fuels 23C [73F] Lubricating oils 50C [122F] Decontaminating agent 23C [73F] JP-8 23C [73F] Volume Resistivity (ohms-cm) 45 flammability RT 770 Thermorad 770 35 500 Very Good Pass Pass RT 780 Thermorad 780 24 350 Very Good Pass Pass RT 790 Thermorad 790 30 350 Very Good Pass Pass Excellent Excellent Excellent Excellent 21.50E+15 Pass Excellent Excellent Excellent Excellent 6.20E+15 Pass Excellent Excellent Excellent Excellent 1.20E+16 Pass 9-108 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Electrical Shielding Interference -- Designing for the Threat Applications Available in: Americas Europe Asia Pacific specific electromagnetic environments. From simple aluminized polyester film that provides electrostatic shielding to progressively more complex shielding that can be designed incorporating plated copper braids and Mu metal wraps. In many applications, shielding of cables is important, whether it be to minimize cross-talk within the cable, to prevent interference from external sources, or to eliminate radiation from the cable itself. Optimization The design of cables to provide effective shielding over a broad frequency spectrum is complex, and cables must be tailored to Performance of conventional braiding can be significantly improved by computer optimization. This tightly controlled process can give many times the shielding performance of a basic braided shield with minimal weight penalty or increase in optical coverage. Supershielded cables combine Mu metal wraps with optimized braids to provide even further enhanced performance, especially at low frequencies. Available Shields Shield type Construction Typical Application Electrostatic shielding Single Braid Low level EMI Low sensitivity Single Optimized Braid Sensitive lines High EMI Double Optimized Braid Highly sensitive lines Severe EMI Supershielded EMP/Tempest Double Supershielded Severest of applications 9 Wire and Cable Aluminized Polyester 9-109 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Electrical Shielding (Continued) Surface Transfer Impedance (Zt) Design and Manufacturing Expertise The problems of shielding cables are complex. However, with the introduction of optimized braids and supershielded cables, TE has the capability to solve the most difficult shielding problems. Shielding of cables without degrading cable flexibility can be provided for coaxial and multiconductor cables for all EMC and EMP conditions. To complement this range of cables, TE manufactures Raychem cable terminations and connector back fittings to give total interconnection system shielding performance. Shielded Cables Controlling the Threat Screening performance of various types of screen constructions 100 55 Aluminized Polyester Single Stranded Braid 10 75 85 Double Optimized 95 1 105 115 0.1 125 Single Superscreen 0.01 135 145 155 0.001 Double Superscreen Solid Copper screen 0.0001 Supershielding 10 3 10 4 10 5 10 6 10 7 165 175 10 8 Frequency (Hz) EMP Hardened Cables The requirements for nuclear hardened cables present the engineer with a range of problems. The waveform of the EMP is such that the majority of power is dissipated in a frequency band between 1 KHz and 5 MHz, where little protection is given by conventionally shielded cables. TE has solved this problem with a range of super- 65 Single Optimized EM Shielding effectiveness (dB/meter) To assess the effectiveness of a shield, TE has adopted the line injection method as described in IEC 1196-1 to measure the surface transfer impedance (Zt) of a cable shield. This relates the open circuit voltage generated on a component wire inside the cable to the current injected on the overall shield. The unit of Zt is Ohms per meter, thus the voltage coupling is length dependent and long cables exhibit more leakage than similar but shorter length ones. To determine the surface transfer impedance across a range of frequencies, a drive signal is generated by the internal tracking generator of a spectrum analyzer, and amplified. The voltage is induced on the center conductor of the sample which is amplified and returned to the signal generator for measurement. The understanding of leakage mechanisms has enabled TE to design cables with guaranteed minimum Zt values for the desired operating environment. shielded cables which give shielding performance at these frequencies by incorporating materials which change the inductance of the shield and lower the transfer impedance. TE supershielded cables have a sandwich construction of Mu metal tapes between optimized braids. Mu metal is a ferro-magnetic material which has a high permeability over a wide range of field strengths. It is applied to the cable in a way which maintains cable flexibility and minimizes work hardening and any consequent reduction in permeability. Supershielded cables not only give protection against EMP but also other major interference modes. Surface transfer impedance (m.ohms/meter) Measuring Shielding Efficiency Testing TE EMC test facilities have the capability for bulk current injection testing in addition to surface transfer impedance measurements. The installation is a proven facility in characterizing new design parameters. 9-110 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables Product Facts Choice of jacket materials -65C to +260C [-85F to +500F] Size and weight savings Excellent flexibility Resistance to solvents and chemicals Corona resistance Increased flexibility in installation Arc-resistance of materials Each power cable offers particular advantages for specific applications and is also available in multiconductor constructions and shielded and jacketed versions. Cables offer size and weight savings, good resistance to abrasion and cut-through, and the ability to operate in difficult environments. Applications TE offers a range of flexible Raychem power cables that are insulated and jacketed using materials that provide improved performance over other materials, such as CSP/EPR, silicone, or PCP/Butyl. Five different types of cable are available: Type TR is a general purpose, single-wall, 125C [257F] construction normally specified for use inside cabinets in protected areas. Type AFR is a 105C [221F], single-extrusion, abrasion-resistant, flameand fuel-resistant,radiationcrosslinked polyolefin. Available in: Americas Europe Asia Pacific Type ZHPCG is a halogenfree, 115C [239F] cable with good oil resistance and resistance to water. It is particularly suitable to the Mass Transit, Marine and Off-Shore industries where its low fire hazard performance and flexibility are key to a successful installation. Refer to TE Specification WSD 1265. (US Alternative Type 2HPC06XT and 2HPC20XT) Type 80 Flexible Light Weight Aluminum Power Feeders are designed with a dual wall flexible ETFE (175C) insulation based system to allow the cable to be bent and routed in extremely tight areas with no wrinkling or cracking of the insulation. The design has been tested to verify that it meets key aerospace industry requirements of flexibility, corona resistance and wrinkling in high voltage applications. TE also has the facilities to test corona resistance or production wire and cable at 400 Hz and various altitudes. (Contact TE for more information) Type Superflex is a 260C rated fluoropolymer insulation based system. The need for a combination of high temperature and high performance in wire insulation has become a critical factor in today's platforms. This is especially true in large diameter power feeder applications where temperature and durability are key. TE new product line offering comes rated at 200C for 10 K hours. (Contact TE for more information) 9 Wire and Cable Type ZHI is a halogen-free 105C [221F] cable with good oil resistance. It is particularly suitable for use in offshore, ship, and mass transit applications where low-fire-hazard performance is required. Refer to TE specification WCD 2015. Type FTR is a dual-wall, 125C [257F], diesel-oilresistant cable originally developed for tank engine compartment applications. It meets the German BWB VG 95218 specification. Refer to TE specification WCD 2002. (US Alternative Type 10603) 9-111 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables (Continued) Specifications/Approvals* Military -- Def. Standard 61-12 Part 31 (jacket material) BWB VG 95218 Types G, H, and K -- -- -- -- Series TR ZHI FTR AFR ZHPCG 80 Superflex TE WCD 2003, WSD51/1602 WSD 2015 WSD 2002 WCD 2011, WSD51/1619 WSD 1265 SPEC 80 WCD 3111 *See specifications listed for details of performance. Conductors (Tinned Soft Copper) Stranding Conductor Size mm2 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 IEC Class 5 Nom. Dia. 1.49 [.05] 1.90 [.07] 2.49 [.10] 3.00 [.12] 4.60 [.18] 5.70 [.22] 7.10 [.28] 8.50 [.33] 10.30 [.41] 12.40 [.49] 14.50 [.57] 16.00 [.63] 18.00 [.71] 20.00 [.79] 23.00 [.91] 26.00 [1.0] 30.00 [1.2] IEC Class 6 Nom. Dia. 1.53 [.06] 2.40 [.09] 2.90 [.11] 3.60 [.14] 4.55 [.18] 5.50 [.22] 7.30 [.29] 8.55 [.34] 10.15 [.40] 12.00 [.47] 14.05 [.55] 16.30 [.64] 17.40 [.68] 20.00 [.79] -- -- -- Max. Resistance at 20C in /km (/1000 ft) Class 5/6 13.20 [4.02] 7.82 [2.38] 4.85 [1.48] 3.23 [0.98] 1.88 [0.57] 1.19 [0.36] 0.78 [0.24] 0.55 [0.17] 0.39 [0.12] 0.27 [0.08] 0.20 [0.06] 0.15 [0.05] 0.13 [0.04] 0.10 [0.030] 0.08 [0.024] 0.06 [0.018] 0.05 [0.015] *For Type 80 and Superflex, contact TE for conductor details. Materials Performance Summary Material TR ZHI FTR AFR ZHPCG 80 Supeflex Tensile Strength N/mm2 typical 20 9 18 18 9 -21 -14 Abrasion Resistance Cut Through Excellent Good Good Excellent Good Very Good Very Good Good Very Good Good Very Good Good Very Good Very Good Temperature Rating C 10000 h 125 105 125 105 115 175 260 Preferred Color Black Black Black Grey Black White White Note: Where a higher operating temperature is required, TE SPEC 55 wire provides outstanding performance up to 200C continuous operating temperature. For these or other special applications, please contact TE. 9-112 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables (Continued) Table 1. Nominal Diameters and Maximum Weights Conductor Size (mm2) Part No. 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 -- TR 16-2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -- TR 16 Nom. OD in mm (in) -- 3.9 [.15] 4.5 [.17] 5.2 [.20] 6.2 [.24] 7.4 [.29] 9.3 [.37] 10.6 [.42] 12.5 [.49] 14.6 [.57] 17.0 [.67] -- Max. weight in kg/km (lb/1000 ft) -- 34.0 [22.8] 51.0 [34.2] 73.0 [48.9] 117.0 [78.4] 182.0 [121.9] 274.0 [183.6] 383.0 [256.6] 542.0 [363.1] 765.0 [512.6] 1020.0 [683.4] -- Part No. -- -- FTR 16-4 -6 -10 -16 -25 -35 -50 -70 -95 -120 FTR 16 Nom. OD in mm (in) -- -- 5.6 [.22] 6.3 [.25] 7.5 [.29] 8.8 [.35] 10.7 [.42] 12.1 [.48] 14.0 [.55] 16.2 [.64] 18.8 [.74] 21.3 [.84] Max. weight in kg/km (lb/1000 ft) -- -- 72.0 [48.4] 95.0 [63.8] 151.0 [101.5] 228.0 [153.2] 335.0 [225.1] 463.0 [311.1] 631.0 [424.0] 878.0 [589.9] 1170.0 [786.1] 1481.0 [995.1] Table 2. Nominal Diameters and Maximum Weights Conductor Size (mm2) Part No. 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 ZHI 15 -1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -185 -240 -300 -400 ZHI 15 Nom. OD in mm (in) 4.09 [.16] 4.69 [.18] 5.49 [.22] 6.16 [.24] 8.20 [.32] 9.30 [.37] 10.90 [.43] 12.30 [.48] 14.70 [.58] 16.80 [.66] 19.10 [.75] 21.00 [.83] 23.00 [.91] 25.60 [1.01] 28.60 [1.13] 32.00 [1.26] 36.40 [1.43] Max. Weight in kg/km (lb/1000 ft) 33.5 [22.4] 48.8 [32.7] 72.1 [48.3] 99.8 [66.9] 159.0 [106.5] 223.0 [149.4] 331.0 [221.8] 448.0 [300.2] 631.0 [422.8] 852.0 [570.8] 1108.0 [742.4] 1438.0 [963.5] 1748.0 [1171.2] 2088.0 [1399.0] 2705.0 [1812.4] 3363.0 [2253.2] 4396.0 [2945.3] Part No. AFR 35-1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -185 -240 -300 -400 Max. Weight in kg/km (lb/1000 ft) 21.6 [14.5] 38.6 [25.9] 61.1 [41.1] 90.1 [60.5] 153.5 [103.1] 211.2 [141.9] 336.1 [225.8] 455.4 [305.7] 638.3 [428.9] 834.9 [561.0] 1148.0 [771.4] 1501.9 [1009.1] 1834.0 [1233.0] 2177.0 [1463.0] 2817.0 [1892.0] 3579.0 [2405.0] 4636.0 [3115.0] ZHPCG-35 Nom. OD in mm [in] -- 4.55 [.18] 5.07 [.20] 5.66 [.22] 6.15 [.24] 7.33 [.29] 8.83 [.35] 10.50 [.41] 11.70 [.46] 13.48 [.53] 15.33 [.60] 17.93 [.71] 19.80 [.78] 21.44 [.84] 23.28 [.92] 27.33 [1.08] 32.50 [1.28] 37.00 [1.46] Max. Weight in kg/km [lb/1000 ft] -- 37.9 [25.5] 52.9 [35.5] 72.7 [48.9] 96.7 [65.0] 141.0 [94.7] 214.0 [143.8] 316.0 [212.3] 425.0 [285.6] 582.0 [391.0] 802.0 [538.9] 1051.0 [706.2] 1308.0 [878.8] 1601.0 [1075.7] 1966.0 [1321.0] 2542.0 [1708.0] 3568.0 [2397.3] 4652.0 [3125.7] Table 3. Nominal Diameters and Maximum Weights Conductor Size (mm2) Part No. 1 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 ZHPCG-15-1 -1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -185 -240 -300 -400 ZHPCG-15 Nom. OD in mm [in] 3.77 [.14] 3.79 [.15] 4.27 [.17] 4.64 [.18] 5.31 [.21] 6.53 [.26] 8.03 [.32] 9.70 [.38] 11.30 [.44] 13.50 [.53] 15.60 [.61] 18.10 [.71] 19.80 [.78] 22.00 [.87] 24.40 [.96] 27.80 [1.09] 31.20 [1.23] 35.20 [1.39] Max. Weight in kg/km [lb/1000 ft] 28.0 [18.1] 36.0 [24.2] 45.0 [30.2] 60.0 [40.3] 85.0 [57.1] 135.0 [90.7] 195.0 [131.0] 300.0 [201.6] 443.0 [297.7] 623.0 [418.6] 847.0 [569.1] 1119.0 [751.9] 1445.0 [970.9] 1775.0 [1192.7] 2115.0 [1421.2] 2762.0 [1856.0] 3452.0 [2320.0] 4474.0 [3006.4] Part No. ZHPCG-35 -1 -1.5 -2.5 -4 -6 -10 -16 -25 -35 -50 -70 -95 -120 -150 -184 -240 -300 -400 9 Wire and Cable AFR 35 Nom. OD in mm (in) 2.7 [.11] 3.7 [.15] 4.7 [.18] 5.6 [.22] 7.0 [.28] 8.1 [.32] 10.4 [.41] 11.6 [.46] 13.7 [.54] 16.0 [.63] 18.3 [.72] 20.4 [.80] 22.6 [.89] 24.8 [.98] 27.8 [1.10] 32.0 [1.20] 36.0 [1.40] 9-113 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Miscellaneous Power Cables (Continued) Part Numbering System XXX XX - XX - X Standard Colors 0 = Black 8 = Gray Conductor Cross Section (1.5 to 400 mm2) Conductor Type 5 = IEC Class 5 - Flexible 6 = IEC Class 6 - Very flexible Voltage Rating 1 = 600/1000 V 3 = 1900/3300 V Insulating Type TR FTR ZHI AFR ZHPCG *For Type 80 and Superflex, contact TE for conductor details. Part Numbering System is a cross reference only and not meant for part creation. 9-114 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Table of Contents TE Connectivity application equipment is designed and engineered specifically for installation of Raychem brand heat-shrinkable products. These tools provide the optimal heating temperatures, performance, and control features for maximum production efficiency. AA-400 Super Heater Compressed-air heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2 AD-1319-9 Holding fixture tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3 AD-1377, AD-1522, AD-1381 Hand-operated crimp tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-4 AD-3050-SEAL-TEST-EQUIP Seal test equipment Splice sealing and connector sealing evaluation - various products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-5, 10-6 AD-5000 and RH-396X Tinel-Lock installation tool Tinel-Lock screened termination products . . . . . .10-7, 10-8 AD-5010-Tinel-Bench-230V Tinel-Lock installation tool Tinel-Lock screened termination products . . . . .10-9, 10-10 CV-1981, CV-1983 Heavy-duty hot-air heating tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11, 10-12 HL2010E/HL1910E Steinel(R) general purpose hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . .10-13, 10-14 IR-1891 Shuttle machine - twin workstation heater for multiple installation of short length tubing products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15, 10-16 IR-550 Mark II Infrared heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-17 IR-1759 MiniRay Infrared heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-18 to 10-21 Model 16B Belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-22, 10-23 Model 19 Conveyor heater for processing Raychem brand heat-shrinkable tubing and terminating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-24, 10-25 Model 81CE Discrete heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-26, 10-27 Model 105 Tunnel oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-28, 10-29 RBK-ILS-Processor MkII Installation of splice sealing products adjacent to ultrasonic welder . . . . .10-30, 10-31 ThermoGun HG Hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-32, 10-33 10 Application Equipment Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with TE for most current data. Steinel is a trademark of Steinel GmbH. 10-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AA-400 Super Heater Compressed-Air Heating Tool Product Facts Automatic power cut-off switch to protect heating element if air flow is interrupted Pressure regulator and gauge for adjusting air flow and temperature Indicator light that goes on when power is applied to heating element Very focused heat Wide variety of reflectors available Excellent tool for small items and confined areas Applications Used for installing heatshrinkable tubing in multiple applications. Excellent for installing SolderSleeve devices (wire-to-pin applications) and SolderTacts contacts. Specifications Utility Requirements 120-V model: 120 Vac, 4 A, 50-60 Hz 240-V model: 240 Vac, 2 A, 50-60 Hz 60 psig minimum, 5 cfm Electrical Air (oil free) Ordering Information Model AA-400 Super Heater with stand, needlepoint tip, Mini SolderSleeve reflector, and input air filter Voltage 120 Vac 240 Vac (CE version) Description AA-400-32-Mk3 (110V) AA-400-200-CE-SUPERHTR Part No. 582602-000 281917-000 Accessories and Replacement Parts* SolderSleeve reflector Needlepoint tip Boot and tubing tip Mini SolderSleeve reflector Low-flow tip Heating Element replacement kit, 120 V Heating Element replacement kit, 240 V (CE) Stand Input air filter Air hose replacement kit Gun and air hose replacement kit *Controller is not sold separately. Part No. 979646-000 979647-000 979691-000 979663-000 979672-000 013750-000 444179-000 979649-000 979673-000 156553-000 238231-000 Description AA-400-94-SLD-SLV-TIP-KIT AA-400-96 AA-400-101 AA-400-102 AA-400-103 AA-400-128 AA-400-228-EL-KT-240V-CE AA-400-09 AA-400-P-Y-92-Filter AA-400-136 AA-400-229-Gun-Hse-Kit NSN Stock No. 4940-00-609-4993 4940-00-148-9847 4940-00-148-9848 4940-01-043-7634 3439-01-173-8810 -- -- -- -- -- -- Non CE Approved. Cannot be sold in Europe. Available in: Americas Europe Asia Pacific 10-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Holding Fixture Tool AD-1319-9 Product Facts AD-1319-9 comes with two lateral wire clamps as standard Secures wire or cable, enabling easy installation of products Applications Simplifies and speeds installation of Raychem brand SolderSleeve terminators or splices and SolderTacts shielded contacts. Specifications and Dimensions Dimensions Weight 18 cm [7.07 in] W x 15 cm [5.91 in] L 300 g [.67 lb] Product Range Covered SolderSleeve splices Shield terminators SolderTacts contacts Ordering Information MiniSeal, CWT-9XXX, D-1744, D-110 D-100-XX D-602-XX Model Holding fixture 38999 size 8 SolderTacts adapter 38999 size 16 SolderTacts adapter Submin SolderTacts adapter 748 SolderTacts adapter 723 SolderTacts adapter 482 size 16 SolderTacts adapter Description AD-1319-9 AT-1319-22 AT-1319-78 AT-1319-12 AT-1319-14 AT-1319-19 AT-1319-17 Part No. 993850-000 395241-000 413186-000 993872-000 993877-000 993938-000 993917-000 Note: Additional tooling for SolderTacts can be found under SolderTacts contacts, see section 8. Americas Europe Asia Pacific Application Equipment Available in: 10 10-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Hand-Operated Crimp Tools AD-1377, AD-1522, AD-1381 AD-1377, AD-1522, AD1381 AD-1377 Crimp Tool AD-1522 Crimp Tool AD-1381 Crimp Tool The AD-1377 crimp tool fits all MiniSeal crimp barrels. It also meets MIL specification M22520/37-01. A calibration verification gauge, AD-1386, is also available for the AD-1377. The gauge meets MIL specification M22520/39-01. The AD-1522 crimp tool crimps all DuraSeal crimp and PolyCrimp products. It has a preset crimp depth that provides the optimum combination of tensile strength and insulation integrity in the finished splice. The AD-1381 crimp tool is used in conjunction with our cold applied gel filled crimp splices. The AD-1381 is currently under qualification per M22520/44-01. A calibration verification gauge AD-1382 is also available for the AD-1381. The gauge is currently under qualification per M22520/39-03. AD-1381 crimp tool must be used for proper installation of the Cold Applied Crimp Devices. Ordering Information Model AD-1377 MiniSeal crimp tool AD-1386 Calibration gauge AD-1522 DuraSeal crimp tool AD-1381 Crimp tool Available in: Description AD-1377-CRIMP-TOOL AD-1386-CALIBRATION-GAUGE AD-1522-1-CRIMPING TOOL AD-1381-CRIMP-TOOL-3-CVTY Part No. 992008-000 992013-000 047011-000 CS1660-000 Americas Europe Asia Pacific 10-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AD-3050-SEAL-TEST-EQUIP Seal Test Equipment Splice Sealing and Connector Sealing Evaluation - Various Products Product Facts Simple fixture design allows fast sealing test result assisting determination of installation conditions for splice sealing products Connector fixture adapter allows connector sealing verification Strong portable container allows use in various locations Applications The AD-3050-SEAL-TESTEQ-NC is a manually operated pneumatic device, intended for use as a convenient `in-process' sampling technique for checking sealed splices. Different combinations of in-line or stub splices can be pressure tested in any of the combination of fixtures (8 in total). There is also a facility to allow leak testing of various connectors. Available in: Use of this equipment is described in TE UK procedure, reference No. PIP/017/95. This equipment can also check for poke through i.e. where individual wire strands poke through the installed heat-shrinkable sleeve by using the AD-3050-SEAL-POKE-IND. Poke through is eliminated by ensuring correct welding and subsequent handling conditions. 10 Americas Europe Asia Pacific Application Equipment TE UK has seen good correlation between results obtained with the AD-3050 and those obtained through water immersion testing. However testing in accordance with the OEM specification is the only guaranteed way of confirming that the OEM spec is being met. The splice products are located in clamps which deliver the test pressure. The product is immersed in water and pressure is delivered down the wire(s) to the sealed area.The test result is determined visually by looking for bubbles in the area of the sealing product. 10-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AD-3050-SEAL-TEST-EQUIP (Continued) Seal Test Equipment Splice Sealing and Connector Sealing Evaluation - Various Products (Continued) Technical Specification Pneumatic Supply Machine Cycle Times for seal testing: Total System Noise: Dimensions: Weight: Ordering Information 6 bar maximum, filtered supply. 2 bar test pressure maximum. (Test pressure typically 0.5 bar) Typically 1 minute Negligible noise from air test 550 x 350 x 215 [22 x 14 x 8 in] (Excludes packing case) 4 Kg (8.80 lb) (Excludes packing case) 9.6 Kg (21.20 lb) (Includes packing case) Seal Test Equipment Description AD-3050-SEAL-TEST-EQ-NC Part No. C82893-000 Tool Case Splice Poke-through Indicator Description AD-3050-SEAL-TEST-CASE-ONLY AD-3050-SEAL-POKE-IND Part No. F66989-000 E63259-000 Description AD-3050-SEAL-8-KIT AD-3050-SEAL-CLAMP-ASSY EPDM foam, 6 mm x 9 mm, with acrylic adhesive backing. Part No. 299155-000 168927-000 -- Accessories Recommended Spares Set of 8 Seals** Clamp assembly including seals Sealing tape ** Full set of seals 10-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AD-5000 and RH-396X Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products Applications AD-5000 available in: RH-396X available in: Various electrode (jaws) types can be used to install other Tinel-Lock ring sizes and types. The operator uses the hand-held tool to install the Tinel-Lock ring in its correct position on screened terminations. The Tinel-Lock ring has two patches of thermochromic paint on the Tinel-Lock ring. The operator positions the Tinel-Lock ring on the terminations, with at least one of the patches of thermochromic paint visible. The Tinel-Lock ring is then clamped in the jaws to start the installation. Installation is complete when the thermochromic paint turns black. Americas Europe Asia Pacific Americas Europe Asia Pacific 10 Application Equipment The AD-5000-TINEL-ASSY is a manually operated resistance heating tool designed specifically to install Tinel-Lock ring screened terminations in small batches. Recommended maximum continuous batch is 15, 6 second installations. The standard tool accommodates Tinel Rings from size TR04 to TR24 inclusive. 10-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AD-5000 and RH-396X Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products (Continued) Technical Specification Electrical Supply Machine Cycle Times for Tinel-Lock rings used on typical range of harnesses: Mains Fuse Total System Noise Dimensions Weight 220V-240V-50Hz 5 to 15 Seconds depending on ring size and braid type on the termination. 240 V 2 Amp (Type T anti - surge) Silent Operation 340 x 320 x 170 mm [13.4 x 13 x 6.7 in] 4.2 Kg STANDARD ELECTRODES FITTED : Conduit Electrodes Fitted Square Profile Electrodes Fitted Tinel-Lock Rings Sizes TRO4 to TR24 Conduit systems / TR rings on double braid TC02-TC03 RINGS Product Range Ordering Information Description Part No. AD-5000-TINEL-ASSY 411993-000 Tinel installation tool (220V-240V) Also available in the US and Asia Pacific: Resistance heating tool: 915088-01. Use with American Beauty Transformer - #105-A12 (110V) or #105-A12-220V (220V) and foot switch #10519 Tinel installation tool (120 VAC) RH-3960-1-TINEL-KIT-120V 173643-000 Tinel installation tool (220 VAC) RH-3965-1-TINEL-KIT-220V 859855-000 Recommended Spares -- AD-5000 Hand Tool Assembly Standard Electrodes (TR04 to TR24 RINGS) Conduit Electrodes (Conduit systems or TR rings on double braid) Square Profile Electrodes (TC02-TC03 RINGS) Hand Tool Assembly Foot Switch 120 VAC Transformer 220 VAC Transformer Recommended Spares -- RH-396X AD-5000-TINEL-HAND-TOOL AD-5000-TINEL-STD-ELECT 795257-000 180245-000 AD-5000-TINEL-COND-ELECT 747235-000 AD-5000-TINEL-SQ-EXT-ELEC 065583-000 915088-01-TINI-RING-HEATR IR-500-P-FOOT-SWITCH AES-RH3960-TRNSFMR-120V TRNSFMR-220V-105-A12-250W 170224-000 993702-000 9951119-000 574557-000 N.B. Electrodes are two per P.C.N. 10-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AD-5010-Tinel Bench-230V Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products Applications The AD-5010-TINELBENCH-230V is a manually operated resistance heating tool designed specifically to install Tinel-Lock ring screened terminations in large batches, in continuous operation. The tool accommodates Tinel Rings from size TR04 to TR24 inclusive. Various electrode (jaws) types can be used to install other Tinel-Lock ring sizes and types. Available in: ammeter on the front panel shows installation current used. A needle file is provided for periodic cleaning of the electrodes. The Tinel-Lock ring is then located in spring-loaded jaws (it is not necessary to clamp the ring manually). The push button or footswitch (if fitted) is then operated to start the cycle, the cable is held in position for the duration of the installation. This is complete when the thermochromic paint turns black. This normally takes between 3 to 12 seconds, depending on ring size, braid type etc. An 10 Americas Europe Asia Pacific Application Equipment The operator uses the tool to install the Tinel-Lock ring in its correct position on screened terminations. The Tinel-Lock ring has two patches of thermochromic paint to ensure consistent installation. The operator positions the Tinel-Lock ring on the termination, with at least one of the patches of thermochromic paint visible, and operates the push-button (or footswitch if fitted). 10-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment AD-5010-Tinel Bench-230V Tinel-Lock Installation Tool Tinel-Lock Screened Termination Products (Continued) Technical Specification Electrical Supply Machine Cycle Times for Tinel-Lock rings used on typical range of harnesses: Mains Fuses (2) Total System Noise Dimensions Weight Product Range Tinel-Lock rings Sizes TRO4 to TR24, conduit systems and TR rings on double braid TC02-TC03 RINGS STANDARD ELECTRODES FITTED : Square Profile Electrodes Fitted Accessories Footswitch Kit 230 V 50 Hz 3 to 12 Seconds depending on ring size and braid type on the termination. 240 V 2 Amp (Type T anti - surge) Silent Operation 245 x 305 x 290 mm [10 x 12 x 11 in] 24 Kg Part No. 072845-000 Description AD-5010-BENCH-FOOTSW-KIT Recommended Spares Standard Electrodes (TR04-TR24 RINGS) Square Profile Electrodes (TC02-TC03 RINGS) Mechanism Assembly (Including electrode set) Description AD-5010-BENCH-STD-ELECT AD-5010-BENCH-SQ-ELECT AD-5010-BENCH-MECH Part No. 222899-000 727799-000 924079-000 N.B Electrodes are two per P.C.N. Ordering Information Tinel installation tool Description AD-5000-TINEL-ASSY Part No. 411993-000 10-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment CV-1981 and CV-1983 Heavy-Duty Hot-Air Heating Tools Product Facts Robust, double-insulated, heavy-duty unit Highest-wattage unit (1600-2260 watts) Integral stand that allows use as bench tool Safe, quiet operation Precisely variable temperature Variety of reflectors available Easy fixturing for dual opposing heating Applications Used for installing dual wall or single wall tubing up to three inches in diameter and for installing SolderSleeve devices. Closed loop version (PID) also available. Technical Specification Electrical Supply CV-1981-MK2 CV-1983 CV-1981 PID 120 V and 230 V 120 V and 230 V 120 V and 230 V Power Consumption CV-1981-MK2 CV-1983 CV-1981 PID 1600 W 2260 W/3060 W 1600 W Total System Noise CV-1981-MK2 CV-1983 CV-1981 PID 65dB 65dB >70dB Length CV-1981-MK2 CV-1983 CV-1981 PID 340 [13] 320 [13] 350 [13] Weight CV-1981-MK2 CV-1983 CV-1981 PID 1.3 Kg [2.90 lb] 1.5 Kg [3.30 lb] 1.4 Kg [3.10 lb] Air Flow CV-1981-MK2 CV-1983 CV-1981 PID Max 230 l/min Max 500 l/min 230 l/min 10 Available in: Americas Europe Asia Pacific Application Equipment Product Range All dual wall, single wall and molded part products. Various devices products. For other products , contact TE. 10-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment CV-1981 and CV-1983 Heavy-Duty Hot-Air Heating Tools (Continued) Ordering Information Equipment CV-1981-MK2 CV-1983 CV-1981-PID CV-1983 Barrel Adapter Accessories Description CV-1981-120V1600W-CANMK2 CV-1981-120V1600W-UKMK2 CV-1981-230V1600WMK2 CV-1981-230V1600W-SEVMK2 CV-1981-230V1600-UKMK2 CV-1983-110V-2260W-UK CV-1983-220V-2260W CV-1983-220V-2260W-UK CV-1983-220V-3060W CV-1983-220V-3060W-UK CV-1981-120V-1600W-CANPIDF CV-1981-120V-1600W-UKPID CV-1981-230V-1600WPID CV-1981-230V-1600W-SEVPIDF CV-1981-230V-1600W-UKPIDF AD-1962 Part No. A42716-000 E95798-000 813914-000 F25836-000 340970-000 441753-000 773898-000 985426-000 538361-000 231866-000 839218-000 928826-000 958770-000 434366-000 385828-000 989172-000 Voltage 120V 120V 230V 230V 230V 120V 230V 230V 230V 230V 120V 120V 230V 230V 230V -- Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz -- PR-12 reflector PR-13 reflector PR-13C reflector PR-21 reflector PR-24 reflector PR-24A reflector PR-25 reflector PR-25D reflector PR-26 reflector PR-33 reflector AD-1962 adapter for larger-barrel CV-1983 PR-34 reflector Application Tubing: 6.3-25.4 mm [0.25-1 in] Tubing: Up to 6 mm [0.25 in] Large SolderSleeve products Tubing: Up to 25.4 mm [1 in] Tubing/molded parts: 25.4-34.93 mm [1-1.38 in] Tubing/molded parts: 34.93-60.33 mm [1.38-2.38 in] SolderSleeve products: Up to 7 mm [0.28 in] SolderSleeve products: 6.3-12.7 mm [0.25-0.50 in] Small SolderSleeve products SolderSleeve products: 19.05-25.4 mm [0.75-1 in] -- SolderSleeve products: 12.0-20.0 mm [0.47-0.79 in] Part No. 991973-000 991963-000 991974-000 991984-000 991964-000 991989-000 991965-000 989523-000 991967-000 997768-000 989172-000 989111-000 PR-51 Special narrow reflector for molded part transitions (21.5 x 3.5 mm nozzle) [.85 x .14 in] 113069-000 *Note: A42716 supersedes and replaces 538005 340970 supersedes and replaces 923002 10-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment HL1910E and HL2010E Steinel(R) General Purpose Hot-Air Heating Tool Products Facts Light weight Easy, quiet operation n Precise variable temperature n 1500 watts n Reflectors and stand (optional) n Wide variety of applications n CE approved (230 V only) n n Applications Used for installing heatshrinkable tubings and molded parts, SolderSleeve devices, and SolderTacts contacts. Specifications Steinel(R) (120 V) power requirement Steinel(R) (230 V) power requirement Rated heater element power Weight Cord length Typical temperature output* 120 V, 60 Hz, 12.5 A 230 V, 50 Hz, 8.7 A 110V - 2000 W/230V-2000W 920 g [2.0 lb] Approx. 3 m [approx. 8 ft] 49C to 593C [120F to 1100F] *The Steinel(R) heating tool is equipped with a variable temperature control. The correct temperature setting of the tool will vary, depending on application characteristics. The recommended procedure is to experiment with scrap materials and start with the lowest temperature range. 10 Available in: Americas Europe Asia Pacific Application Equipment Steinel is a trademark of Steinel GmbH. 10-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment HL1910EE and HL2010E Steinel(R) General Purpose Hot-Air Heating Tool (Continued) Ordering Information Model /Description HL1910E-KIT-120 HL2010E-KIT-120 HL1910E-230V-EURO HL1910E-230V-UK HL1910E-KIT-230V-EURO HL2010E-230V-EURO HL2010E-230V-UK HL2010E-KIT-230V-EURO Part No. CJ2086-000 CJ2087-000 F30529-000 F11734-000 A93538-000 C99451-000 A22932-000 A23120-000 Accessories and Replacement Parts SolderSleeve reflector HL1802E-ADAPT for use with PR reflectors*** Tubing reflector Bench stand 9-mm-diameter reduction nozzle Description HL1802E-074616 HL1802E-ADAPT-PR HL1802E-070519 HL2010E-BENCH-STD HL1802E-070618 Part No. 832011-000 444817-000 022611-000 CJ2085-000 930321-000 **Complete with SolderSleeve reflector. ***Selection of PR reflectors can be found in CV-1981/CV-1983 section. Accessories Clip-on bench stand (P/N CJ2085-000) for heating tool. Must be ordered separately. SolderSleeve reflector (P/N 832011-000) for SolderSleeve terminators, SolderTacts contacts, and small-diameter tubing. Comes standard with Steinel(R) heating tool. Optional tubing reflector (P/N 022611-000) for larger tubing and molded parts. Must be ordered separately. Steinel is a trademark of Steinel GmbH. 10-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment IR-1891 Shuttle Machine -- Twin Workstation Heater for Multiple Installation of Short Length Tubing Products Product Facts Automatic cycle start once heater is manually positioned over product, which gives improved process control (recommended for adhesive lined heat-shrinkable tubing e.g. sealing applications) Automatic heating head retraction at end of cycle prevents damage to components Multiple product fixture assemblies give increased process rates Cooling fan above each fixture assembly maintains holding fixture at an acceptable temperature Applications The IR-1891 is suitable for the installation of a range of Raychem brand heatshrinkable tubing products onto a variety of small components, e.g. ring terminals, FASTON terminals and small connectors etc. The machine is provided with two work stations and a moveable heating head. Available in: The IR-1891-220V-ShuttleRetn is provided with closed loop temperature control and in addition the heat head is `locked' into position by use of an electromagnet during the heating cycle. Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and type of tubing product. Process rates up to 1200 pieces/hour can be Americas Europe achieved depending on the heating time and the time taken by the operator to load unload the workpieces. The installation temperature/power can be varied according to product type/size and required cycle times. The heating elements, which are continuously energized, are of the infrared medium wave length type and consist of a coiled resistance wire contained in quartz glass tubes. The closed loop temperature control uses similar elements but having integral thermocouple sensors. 10 Application Equipment Each workstation is provided with supports for tooling fixtures (which must be specified and ordered separately). These support the workpieces and locate the tubing products. The operator loads the workpieces into the fixtures at one of the workstations, ensures that the tubing product is correctly positioned and then slides the heat head into position before initiating the heating cycle. The operator then continues with loading/ unloading the other work station whilst the heating cycle is taking place. Asia Pacific 10-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment IR-1891 Shuttle Machine -- Twin Workstation Heater for Multiple Installation of Short Length Tubing Products (Continued) Technical Specification Electrical Supply Power Consumption Operating Temperature Process Rate Heating Times System Noise Dimensions - 508636-000 Dimensions - 613148-000 / 167309-000 / 289588-000 Base Plate Dimensions 289588-000 / 167309-000 Product Range Wide range of TE tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in] 230 V Single Phase 1600 W 650C max 1200 / hour maximum depending on application and operator 3 to 20 seconds depending on application < 70 dB L1100 x H650 x D500 mm [L43 x H25 x D20 in] L1100 x H900 x D500 mm [L43 x H35 x D20 in] L1040 x D450 mm [L41 x D18 in] Ordering Information Description * IR-1891-220VShttle-Retn Part No. 289588-000 *Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed for each individual application. Accessories Description Grippers: IR-1891-SI-GRP-165-RD-1mm IR-1891-SI-GRP-165-CL-2mm IR-1891-SI-GRP-165-BK-3mm IR-1891-SI-GRP-165-WT-6mm Red Gripper with 1mm hole Clear Gripper with 2mm hole Black Gripper with 3mm hole White Gripper with 6mm hole Part No. 629602-000 112676-000 F83221-000 554196-000 Note: A wider range of tooling grippers designed for previous applications are available. Please contact TE for details. 10-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Infrared Heating Tool IR-550 Mark II Product Facts Lightweight, portable unit with pedestal base for benchtop operation Foot switch, so both hands can be free to hold parts Commercially available tungsten-halogen lamp Fan-cooled housing Instant on/off heat Viewing window that allows parts to be inspected during installation Quiet, focused IR operation Applications Used for installing small and large SolderSleeve devices and SolderTacts contacts. Specifications Ordering Information Accessories and Replacement Parts Input power Normal lamp life Weight Duty cycle 105-120 V, 50-60 Hz, 4.5 A More than 1000 hours of intermittent use Approximately 2.5 Kg [5.5 lb] 80%, 90-second max. heating times Model IR-550 heating tool* (120 V) with RG-2 reflector, viewing window, and foot switch 230V Tool CE Approved Description IR-550-300-MARKIII-CE C66438-000 IR-550-216 994375-000 IR-550-19 994590-000 IR-550-41 IR-550-39 993695-000 993693-000 IR-550-24 993770-000 IR-1000-P-N-13 IR-550-237 IR-550-238 993020-000 118902-000 007510-000 IR-550-240-Refurb 529600-000 Americas Europe Asia Pacific 10 Application Equipment 994350-000 IR-550 foot switch (included with tool assembly 994350) RG-6 reflector for large-diameter SolderSleeve terminations; aperture is 25.4 mm [1.0 in] wide RG-11 reflector; aperture is 12.7 mm [.5 in] wide RG-9 reflector; aperture is 9.525 mm [.375 in] wide RG-2 reflector, included with 994350; aperture is 19.05 mm [.75 in] wide Lamp (120 V) Optical filter Viewing window (frame not included) IR-550 upgrade kit: filter, viewing window, inner reflector, outer reflector Available in: Part No. IR-550-50-MARKII-HT-TOOL 10-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment IR-1759 MiniRay Infrared Heating Tool Product Facts Small, lightweight, fan-cooled unit Small profile for installation where space is restricted Handheld operation Focused heat Quiet, efficient IR operation CE approved RoHS compliant Applications Used for installing SolderSleeve devices and SolderTacts contacts. * Control box not shown The MiniRay tool is a hand held Infrared heating tool designed for installing shield terminators, splices and approved IR repair and tubing products.* The tool is portable, lightweight and is convenient for use where work space is restricted. The hand tool is fan cooled and has low heat emission as the lamp is only energized on demand. A duty cycle up to 50% is permissible with a maximum heating time of 30 seconds. Two versions of the hand tool are available: IR-1759-MK4/A Standard aperture recommended for products up to 6 mm diameter. IR-3104-MK4/A Large aperture for products up to 9 mm diameter. 1 Approved by the U.S. Navy for use on fueled aircraft. Available in: Both versions of the tool will accept larger diameter components but uniform heating is then not assured. The battery box controller is designed for remote areas, where more portability is required. This battery-powered controller can install approximately 50, 30 second installations before recharging is required. The ED-7-001-MK4-230V-50HZ and ED-7-002-MK4-110V60HZ Control units provide controls for both power and time and are suitable where the use of pre-set installation conditions is required. Up to 20 memory locations are available for the storage of time/power values. A trigger switch is used to initiate each cycle. The controller can also be used in a manual mode with the operator controlling the duration of the heating cycle via the trigger switch. The ED-7-CONT-230/110VMK4 controller is a more simpler unit, with no variable time, or variable power memory functions, and maintains power to the lamp for as long as the trigger switch remains depressed. The tool can be used with either 230V or 110V (nominal) voltage supply. The product being installed is visible during the heating cycle. An optical filter eliminates the unwanted UV emissions and excess visible light reducing the glare for the operator. A product kit is available, see page 10-19 for ordering information. *Contact your local TE representative for details. Americas1 Europe Asia Pacific 10-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment IR-1759 MiniRay Infrared Heating Tool (Continued) Technical Specifications IR-1759 / IR-3104 HAND TOOLS Supply Voltage Weight Typical Operating Temperature Typical Heating Time Lamp Type, Power & Life - Typical values Noise Power Cord Length 21.5 VAC nominal 1.1 kg 500C 15 seconds 250 W Tungsten Halogen average life 10,000 cycles @ 50% duty cycle 51 dB (A) 3.1 m ED-7-CONT-230/110V-MK4 / ED-7-001-MK4-230V-50HZ / ED-7-002-MK4-110V-60HZ and ED-7-BATTBOX-MK4-230/110V Product Range Supply Voltage: ED-7-001 & 002 ED-7-CONT-230/110V-MK4 ED-7-BATTBOX-MK4-230/110V Input Current: ED-7-001 & 002 ED-7-CON-230/110V-MK4 Dimensions WxHxL Weight: ED-7-001 & 002 ED-7-CONT-230/110V-MK4 ED-7-BATTBOX-MK4-230/110V Timer Adjustment (ED-7-001/002 only) Output Voltage: ED-7-001 & 002 ED-7-CONT-230/110V-MK4 ED-7-BATTBOX-MK4-230/110V Voltage Output Control Accuracy (with 10% input variation): ED-7-001 & 002 ED-7-CONT-230/110V-MK4 ED-7-BATTBOX-MK4-230/110V Lamp "Hold-On" Voltage: ED-7-001 & 002 ED-7-CONT-230/110V-MK4 ED-7-BATTBOX-MK4-230/110V Memory Locations (ED-7-001&002 only) 3.5 VAC N/A N/A 20 Shield Terminators For Other TE Products D-10X, SO63, SO96 Discuss with Product Management 230 VAC 50 Hz & 110 V 50/60 Hz 230 VAC 50 Hz or 110 V 50/60 Hz 2 x 12V batteries 4 A & 10 A 6.3 A 160 x 120 x 250 mm 6.2 kg 8.0 kg 8.5 kg 1-250 seconds 16-24 VAC (dependent on program) 21.5 VAC 24V DC nominal 3% 0.5V (120V/230V supply) N/A (dependent upon charge) 10 Application Equipment Ordering Information Description Kit Part Number IR heater, reflector to fit standard IR1759-MK4-AT3130-EDCONT aperture, Standard V-block plus a Non-Timed Control Box 230V or 110V supply 10-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment IR-1759 MiniRay Infrared Heating Tool (Continued) Parts, Accessories and Spare Parts List Description Part Number Guideline Comments IR1759-Mk4/A /IR1759-Mk3/A IR1759-Mk4-At3130-EDCont CF0025-000 Infra Red Heater Standard Aperture RoHS compliant. Replaces 986899-000 CF0024-000 Infra Red Heater, Reflector to fit standard aperture, IR3104-Mk4/A CF5497-000 Infra Red Heater Large Aperture RoHS compliant. Replaces 898738000/IR1759-Mk3-At3130standard vee block, none timed control EDCont RoHS compliant. Replaces 035343-000-000 / IR3104-Mk3/A ACCESSORIES AT-3191 AT-3134 AE-897 AD-7-100 AT-3147 AT-3132-Mk31/1 588701-000 988303-000 966953-000 176247-000 988328-000 879865-000 AT-3131 988300-000 Reflector to fit Standard Aperture, Special Vee Block Reflector to fit Large Aperture, Standard Vee Block Conversion kit from Standard to Large Aperture External Viewing Window Reflector to fit Large Aperture with Clamps Reflector to fit Standard Aperture with Clamps and with 5 mm wide mask Reflector to fit Standard Aperture AT-3132 988301-000 Reflector to fit Standard Aperture with Clamps AT-3130 988299-000 Reflector to fit Standard Aperture, Standard SPARE PARTS AE-226 AE-424 AE-1367 NAE-143-3 AE-153 AD-1360 AE-205 988314-000 547918-000 338605-000 988208-000 988285-000 106503-000 988596-000 Outer Reflector Mirror for AT-3134/AT-3147 Inner Reflector for Standard Aperture Hook Bulb 250W/24V Inner Reflector for Large Aperture Standard Thermal Shield Outer Reflector Mirror for AT-3130/AT3131/AT-3132 NAE-109-2 AES-IR1759-100-Filter-Dul IR1759/3104-Cable-Asy 988382-000 431468-000 585643-000 AE-770 AE-900 NAE-152-1 AT-3130-AE204-AE203-10SET 747525-000 277774-000 988204-000 481321-000 Lamp Holder Filter for Standard Aperture Trigger PCB, Cable Assembly, Includes Lamp Holder and Fan Optic Bloc for IR1759 Filter Spring IR1759 Fan Replacement for Vs for AT3130 V Block AES-IR1759-300-FLTR-LRG F52511-000 Filter for Large Aperture Heatgun Aerospatiale "special" reflector. Reflector for IR1759 for SolderTact products with a vee block at one end Reflector for IR1759 for SolderSleeve products using clamps to hold wire in place Reflector for IR1759 for SolderSleeve products using Vee Block gravity to hold wire in place AE-203 & AE-204 are two halves of AT-3130 V Block, supplied in quantities of 10 sets 10-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment IR-1759 MiniRay Infrared Heating Tool (Continued) Parts, Accessories and Spare Parts List (continued) Description Part Number ED-7-CONT-230/110V-Mk4 CF0026-000 ED-7-BATTBOX-MK4-230/110V CF0200-000 Guideline Comments None Timed Control Box - 230V or 110V Supply Replaces ED-7-Cont-230/110V 684886-000 Battery Powered Controlled for IR-1759 (230V or Replaces ED-7-BatteryBox- 110V Supply) - RoHS compliant version not included. When purchasing the 230/110V/448969-000. Batteries controller, order ED-7-Batt-Battery 755928-000 also. ED-7-001-MK4-230V-50HZA CF0199-000 Control Box 230V, with Timer Replaces Ed-7-001-Mk2-230V50Hz/869233-000 ED-7-002-MK4-110V-60HZA CF0201-000 Control Box 110V, with Timer Replaces Ed-7-002-Mk2-110V60Hz/903553-000 ACCESSORIES ED-7-Cont-Front-Panel 619690-000 Front Panel and Display PCB including Triac and ED-7-Cont-Transformer 139128-000 Transformer Inductor ED-7-Batt-Battery 755928-000 Battery Pack ED-7-Batt-Front-Panel 132692-000 Front Panel and Display PCB with Logic PCB and Power PCB ED-7-001/2-Transformer 584781-000 ED-7-001 & ED-7-002 Transformer ED-7-001/2-Front-Panel 524325-000 ED-7-001 & ED-7-002 Front Panel 10 Application Equipment 10-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 16B Belt Heater Product Facts Controlled heating for installation of Raychem brand heat-shrinkable tubing at rates required for mass production Controlled repeatable heating: time and temperature settings can be fixed to maintain repeatable installation parameters Part positioning that is clearly defined and easy to maintain Operation that requires only minimal skill Efficient and economical operation, which greatly reduces labor costs. In most cases the throughput rate is limited only by the rate at which an operator can load parts into the heater Applications Designed for processing a broad range of heat-shrinkable tubing products up to 19 [75] in diameter and 101 [4.0] long. Suitable for either single-wall or adhesive-lined tubing. Heatingelement temperature is adjustable up to 600C [1112F] and the belt speed is adjustable to 2.28 [7.5] per minute. Operator simply positions the heatshrink tubing over the assembly and feeds it into the process chamber. Heating and cooling take place automatically with the cables or wires securely fixed. Available in: Americas Europe Asia Pacific 10-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 16B Belt Heater (Continued) Specifications and Dimensions Heating elements Part No. 827429-000 120 Vac, 1 O, 50/60 Hz, 20 A 875 W (upper and lower) Mechanical Conveyor belt system Machine dimensions Shipping dimensions Machine weight without crate Shipping weight with crate Two sets of pinch belts right and left, four belts total 48 cm [19 in] W x 110 cm [43 in] L x 33 cm [13 in] H 61 cm [24 in] W x 111 cm [44 in] L x 56 cm [42 in] H 55 Kg [120 lb] 91 Kg [200 lb] Tubing Sizes Inside diameter before recovery Length Up to 19 mm [0.75 in] Up to 101mm [4.0 in] Electrical Power requirements Part No. 047143-000 220 Vac, 1 O, 50/60 Hz, 15 A, 3-wire 875 W (upper and lower) Part No. 584313-000 230 Vac, 1 O, 50/60 Hz, 15 A, 4-wire 875 W (upper and lower) 10 Application Equipment 10-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 19 Conveyor Heater for Processing Raychem Brand Heat-Shrinkable Tubing and Termination Devices Product Facts Closed-loop speed and temperature control CE approved for worldwide use Adaptable for different applications Continuous controlled process Available in: Americas Europe Asia Pacific Applications Two sets of timing belts grip the individual assemblies and carry them through a closed-loop infrared heating zone, then through a cooling zone, and deposit the completed assemblies in a collection bin. The processor was designed to meet the requirements of the European Safety Directives and is CE approved, allowing for worldwide use. The processor is designed to operate on the following line voltages: 210 to 240 Vac, 20 A, 1 O, 50/60 Hz. Options for this processor include: Kit for processing ring terminals and end terminations. a lockout on the thumbwheel to prevent unauthorized changes. Floor stand with wheels. Minimal Skill Requirements Wider heating elements for tubing up to 178 [7.0] long. There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly; the grippers carry it through the heating and cooling zone and deposit it into the unloading bin. The Model 19 conveyor heater is the latest generation of reliable and versatile process heaters for a wide variety of heat-shrinkable products. Powered or unpowered extension tables to support long or heavy harnesses. Narrow heating elements for SolderSleeve devices up to 10 [0.4] diameter and 45 [1.8] long or short length tubing less than 50 mm [2.0]. Product Features Controlled Heating Zone The Model 19 has two etched- foil heating elements mounted under a quartz face. Consistent heating chamber temperatures are obtained with a closed-loop temperature controller. There is a lockout on the controller to prevent unauthorized changes. Speed Control Consistent speed is obtained with a closed-loop speed controller. The speed is adjusted using a 3-digit thumbwheel on the front control panel. There is Other Features Include: Emergency stop. Automatic cool-down circuit to extend the life of components. Lockout on temperature and speed controllers to prevent unauthorized changes. Economical Production The throughput rate is determined by the rate at which an operator can load the processor. Self-Diagnostic Circuitry There are several "selfdiagnostic" circuits that alert the operator if any major component fails or if an unsafe processing condition occurs. A light will turn on and a lockout gate will lift in the entry zone, preventing the operator from loading assemblies until the situation has been corrected. 10-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 19 Conveyor Heater for Processing Raychem Brand Heat-Shrinkable Tubing and Termination Devices (Continued) Specifications and Dimensions Electrical Power requirements Heating elements 210-240 Vac, 20 A, 1 O, 50/60 Hz Std = 3160 W/Wide = 3320 W/Narrow = 1760 W Mechanical Conveyor belt system Belt speed Processor dimensions Shipping dimensions Shipping weight with crate Double-sided timing belts, pitch - 9.5 [0.375] Up to 152 cm/min [5.0/min] 53 cm [21 in] W, 135 cm [53 in] L, 45 cm [18 in] H 66 cm [26 in] W, 147 cm [58 in] L, 58 cm [23 in] H 86 Kg [190 lb] Tubing sizes Tubing diameter (max) Tubing length (max) Work-piece length (min) Version Model 19 Standard Model 19 Wide 25 mm [1.0 in] 102 mm [4.0 in] 178 mm [7.0 in] wide heating element tool 50 mm [2.0 in] narrow heating element tool 240 mm [9.5 in] Part No. 714529-000 075131-000 10 Application Equipment 10-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 81CE Discrete Heater Product Facts Closed-loop temperature control for a precise and repeatable thermal process Oven dwell time precisely set by a 3-digit thumb wheel digital timer Heat output can be controlled to accommodate a wide variety of applications Operation requires only minimal skill Contains numerous safety features Meets the requirements of CE, OSHA and the NEC Applications The Model 81CE is a discrete heater that can process large, complex assemblies or other suitable substrates using a wide variety of heat-shrinkable tubing products up to 25 mm [1.0] in diameter and 127 mm [5.0] in length. It is suitable for use with both single wall and adhesivelined tubing. Two jaws grip the assembly or substrate, carry it into an infrared heating chamber for a userselectable predetermined period of time, then return the completed assembly back to the start position for removal. Available in: Americas Europe Asia Pacific 10-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 81CE Discrete Heater (Continued) Specifications and Dimensions Part No. 071965-000 120 VAC, 1O, 50/60 Hz, 15 A Two 400 watt infrared stamped foil with infrared heating elements, one top and bottom. Eagle digital timer, 1 to 999 seconds Part No. 704393-000 220 VAC, 1O, 50/60 Hz, 15 A Two 400 watt infrared stamped foil with infrared heating elements, one top and bottom. Eagle digital timer, 1 to 999 seconds 30-40 psi clean shop air 30-40 psi clean shop air 432 mm [17 in] 216 mm [9 in] 165 mm [7 in] 7.7 Kg [17 lb.] 432 mm [17 in] 216 mm [9 in] 165 mm [7 in] 7.7 kg [17 lb.] 380 mm [15 in] 240 mm [10 in] 343 mm [14 in] 18 Kg [40 lb.] 380 mm [15 in] 240 mm [10 in] 343 mm [14 in] 18 kg [40 lb.] Shipping Dimensions Length Width Height Shipping weight 610 mm [24 in] 610 mm [24 in] 530 mm [21 in] 41 Kg [90 lb.] 610 mm [24 in] 610 mm [24 in] 530 mm [21 in] 41 kg [90 lb.] Tubing Sizes Inside diameter before heat Length Up to 25.4 mm [1 in] Up to 127 mm [5 in] Up to 25.4 mm [1 in] Up to 127 mm [5 in] Electrical Power requirements Heating elements Timing system Pneumatic Requirements for jaw traverse Dimensions Control box dimensions: Length Width Height Control box weight Heating chamber dimensions: Length Width Height Heating chamber weight 10 Application Equipment 10-27 10-27 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 105 Tunnel Oven Product Facts Closed-loop temperature control for a precise and repeatable thermal process Conveyor speed precisely set by a 3-digit potentiometer Operation requires only minimal skill Contains numerous safety features Custom length conveyors for longer entry and/or exit sections available Optional accessories to customize the tunnel oven Applications Table conveyor heater that provides a controlled process system suitable for installing a wide variety of heat-shrinkable tubing products up to 76 mm [3.0] diameter and unlimited in length. Ideally suited for efficient processing of fiber and fabric HFT and both single wall and dual wall tubing. Designed as an integrated modular unit. Assemblies are placed on the entry section of a mesh belt, transported through a heating chamber, across a bank of cooling fans then discharged from the rear of the conveyor. Available in: Americas Europe Asia Pacific 10-28 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Model 105 Tunnel Oven (Continued) Specifications and Dimensions Electrical Power requirements Heating elements Operating temperature Drive System Conveyor Speed Conveyor Belt Heater Oven Gap Effective heating width Dimensions Control box dimensions Length Width Height Control box weight Heating conveyor dimensions Length Width Height Heating conveyor weight Shipping Dimensions Length Width Height Shipping weight Tubing sizes Inside diameter before heat Length Perpendicular to belt travel Parallel to belt travel Optional Accessories Part number 955018-000 208/240 VAC, 1O, 50/60 Hz, 15 A Two 1500 watt infrared stamped foil with black quartz face, one top and bottom Ambient to 650C [1202F] DC motor with SCR drive controller and 3 digit speed potentiometer 0.06 M/min. to 1.5 M/min. [0.20 to 5.0 ft/min] Wire mesh 70% open 2 Position; 53.6 mm [2.11 in] Lower Position, 98 mm [3.86 in] Upper Position 356 mm [14 in] 515 mm [20 in] 210 mm [8 in] 178 mm [7 in] 7.7 Kg [17 lb] 990 mm [39 in] 685 mm [27 in] 417 mm [17 in] 68 Kg [150 lb] 1346 mm [53 in] 1168 mm [46 in] 635 mm [25 in] 146 Kg [320 lb] Up to 76.2 mm [3 in] 356 mm [14 in] Unlimited Powered outboard conveyor for processing large assemblies that require only a portion of the assembly to be heated (1 side only). Powered entry and exit conveyors for processing long and rigid assemblies requiring entry and exit support of the product. Ability to add additional heater chambers to extended custom length wire mesh conveyors. Custom floor stands. 10 Application Equipment 10-29 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment RBK-ILS-Processor Mkll Semi-Automatic Unit for Installation of Splice Sealing Products Adjacent to Ultrasonic Welder Product Facts Increased heating element life Installation times, temperatures and product size information (individual selection) Sequenced installations Operator key lock/password protection levels Automatic heater retraction on mains failure Automatic calibration (single cycle) RS232 interface allows time, temperature and product sizes for the next installation to be transferred from a remote machine (e.g. an ultrasonic welding tool) Machine hours and installation cycle counters Software upgradeable to support special applications Air cooling can be provided to an optional stub splice fixture in the RBK-ProcMK2-Proc-Aircool version Applications The RBK-ILS-Processor MkII is a semi-automatic unit designed specifically to install splice sealing products onto ultrasonically welded or crimped splice joints used in automotive harnesses. The operator is able to efficiently load both machines which minimizes `dead time'. Installing Raychem brand splice sealing products immediately after welding gives reduced installation time and earliest possible mechanical protection for the welded joint. Available in: The operator positions the splice sealing product centrally over the splice joint and then locates the assembly into the gripper mechanism. Pushing the two start buttons initiates the machine cycle thus bringing the heating chamber into place over the joint area. The heating chamber remains in place for the set period and then returns to the rest position. In doing so, the wire assembly is automatically ejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved. Americas Europe Asia Pacific 10-30 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment RBK-ILS-Processor Mkll (Continued) Semi-Automatic Unit for Installation of Splice Sealing Products Adjacent to Ultrasonic Welder (Continued) Technical Specification Product Range Electrical Supply Power Consumption Operating Temperature Machine Cycle Times for splice sealing products used on typical range of automotive splices Total System Noise Dimensions Weight 220V-240V-50Hz 1.7 Amps (Max) 550C [1022F] (Max) (500C [932F] recommended) 6 to 20 seconds depending on wire size and the number or wires used <80dB 390 x 365 x 225 mm [15 x 14 x 9 in.] 18 Kg [40 lb] RBK-ILS-125 Products RBK-ILS-85 Products For Other Products (eg. RBK-VWS, RBK-ESS....) Sizes 1 to 3A Sizes 6/1 to 12/3 Contact TE Ordering Information Equipment Accessories Description RBK-Proc-Mk2-Processor RBK-Proc-MK2-Proc-Aircool RBK-ILS-Proc-Stub-Sp-Fix RBK-ILS-Proc-Air-Cool-Kit RBK-ILS-Proc-Termfix-08mm Part No. 740331-000 A96930-000 981721-000 843800-000 049857-000 10 Application Equipment 10-31 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment ThermoGun HG Hot-Air Heating Tool Product Facts Stand-mounted or handheld, rugged unit for heavy-duty use Built-in stand and turbo-fandriven blower Adjustable side vents Adjustable temperature 1680 to 2160 watts Large reflector size High heat output for fast installation Applications Used for installing molded parts onto adapters or harnesses and installing a broad range of heatshrinkable products, including boots and tubing up to three inches in diameter.. Specifications Model HG-501A HG-502A HG-751A-C HG-752A Power Requirements 120 V, 60 Hz, 14 A 230 V, 50/60 Hz, 7 A 120 V, 60 Hz, 18 A 230 V, 50/60 Hz, 9 A Input Watts 1680 1680 2160 1740 Temperature Range 260C-399C [500F-750F] 260C-399C [500F-750F] 399C-538C [750F-1000F] 399C-538C [750F-1000F] CFM* 23 23 23 23 RPM** 1700 1700 1700 1700 *CFM = Cubic feet per minute. **RPM = Revolutions per minute. Available in: Americas Europe Asia Pacific 10-32 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment ThermoGun HG Hot-Air Heating Tool (Continued) Accessories A-160-HG reflector (P/N 991017) for short lengths of tubing up to 19.05 [75] in diameter. Must be ordered separately. Ordering Information A-170-HG reflector (P/N 991018) for short lengths of tubing 19.05-50.8 [.75-2] in diameter. Must be ordered separately. Model* HG-501A HG-502A HG-751A-C HG-752A Accessories A-160-HG standard reflector A-170-HG large tubing reflector TG-23 small boot reflector TG-24 large boot reflector TG-23 reflector (P/N 991026) for boots up to 44.45 [1.75] in diameter. Must be ordered separately. Housing Color Red Red Red Red Part No. 462047-000 389363-000 926935-000 026239-000 Tubing Application Diameters up to 19.05 mm [0.75 in] Diameters of 19.05-50.8 mm [0.75-2 in] Diameters up to 44.5 mm [1.75 in] -- Part No. 991017-000 991018-000 991026-000 991027-000 *Complete with bench stand. 10 Application Equipment 10-33 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Equipment Engineering Notes 10-34 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Table of Contents Equivalents and Conversions ......................................................................................11-2, 11-3 Temperature Conversion Formula ................................................................................11-3, 11-4 Glossary ..............................................................................................................11-5 to 11-13 11 Supporting Information Part/Product Index ..............................................................................................11-14 to 11-26 11-1 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Equivalents and Conversions Decimal Equivalents Fraction of Inch Decimal of Inch Decimal Millimeters .0156 0.3969 .0313 0.7938 .0394 1.0000 3/64 .0469 1.1906 .0625 1.5875 5/64 .0781 1.9844 .0787 2.0000 .0938 2.3813 .1094 2.7781 1/64 1/32 1/16 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 .1181 3.0000 .1250 3.1750 .1406 3.5719 .1563 3.9688 .1575 4.0000 .1719 4.3656 .1875 4.7625 .1969 5.0000 .2031 5.1594 .2188 5.5563 .2344 5.9531 .2362 6.0000 .2500 6.3500 .2656 6.7469 .2756 7.0000 .2813 7.1438 .2969 7.5406 .3125 7.9375 .3150 8.0000 .3281 8.3344 .3438 8.7313 .3543 9.0000 .3594 9.1281 .3750 9.5250 .3906 9.9219 .3937 10.0000 .4063 10.3188 .4219 10.7156 .4331 11.0000 .4375 11.1125 .4531 11.5094 .4688 11.9063 .4724 12.0000 .4844 12.3031 .5000 12.7000 Fraction of Inch 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29.32 59/64 15/16 61/64 31/32 63/64 1 Prefixes (SI), Values, and Symbols Prefix Tera Giga Mega Kilo Hecto Deca Value 1012 109 106 103 102 101 Symbol T G M k h da Prefix Deci Centi Milli Micro Nano Pico Decimal of Inch Decimal Millimeters .5118 13.0000 .5156 13.0969 .5313 13.4938 .5469 13.8906 .5512 14.0000 .5625 14.2875 .5781 14.6844 .5906 15.0000 .5938 15.0813 .6094 15.4781 .6250 15.8750 .6299 16.0000 .6406 16.2719 .6563 16.6688 .6693 17.0000 .6719 17.0656 .6875 17.4625 .7031 17.8594 .7087 18.0000 .7188 18.2563 .7344 18.6531 .7480 19.0000 .7500 19.0500 .7656 19.4469 .7813 19.8438 .7874 20.0000 .7969 20.2406 .8125 20.6375 .8268 21.0000 .8281 21.0344 .8438 21.4313 .8594 21.8281 .8661 22.0000 .8750 22.2250 .8906 22.6219 .9055 23.0000 .9063 23.0188 .9219 23.4156 .9375 23.8125 .9449 24.0000 .9531 24.2094 .9688 24.6063 .9843 25.0000 .9844 25.0031 1.0000 25.4000 Value 10-1 10-2 10-3 10-6 10-9 10-12 Symbol d c m n p 11-2 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Equivalents and Conversions (Continued) Conversion Factors Area Sq. inches x 6.452 = Sq. centimeters Millimeters x 0.03937 = Inches Feet x 0.3048 = Meters Meters x 3.281 = Feet Miles x 1.609 = Kilometers Sq. centimeters x 0.1550 = Sq. inches Sq. feet x 0.0929 = Sq. meters Sq. meters x 10.76 = Sq. feet Sq. miles x 2.59 = Sq. kilometers Kilometers x 0.6214 = Miles Sq. kilometers x 0.3861 = Sq. miles Volume Cu. inches x 16.39 = Cu. centimeters Cu. cm. x 0.06102 = Cu. inches Cu. feet x 0.02832 = Cu. meters Cu. meters x 35.31 = Cu. feet Mass Ounces x 28.35 = Grams Grams x 0.03527 = Ounces Pounds x 0.4536 = Kilograms Kilograms x 2.205 = Pounds Kilograms/km x 0.6214 = Pounds/kft Pounds/kft x 1.4881 = Kilograms/km 11 Supporting Information Length Inches x 25.40 = Millimeters Ohms/km x 0.3048 = Ohms/kft Circular mils x 0.7854 = Sq. mil Temperature Conversion Formula C = (F -32) / 1.8 F = (C x 1.8) + 32 F -103 -101.2 -99.4 -97.6 -95.8 -94.0 -92.2 -90.4 -88.6 -86.8 -85.0 -83.2 -81.4 -79.6 -77.8 -76.0 -74.2 -72.4 -70.6 -68.8 -67.0 -65.2 -63.4 -61.6 -59.8 -58.0 -56.2 -54.4 -52.6 -50.8 -49.0 -47.2 -45.4 -43.6 -41.8 -40 -38 -36 -34 -32 C -75.00 -74.00 -73.00 -72.00 -71.00 -70.00 -69.00 -68.00 -67.00 -66.00 -65.00 -64.00 -63.00 -62.00 -61.00 -60.00 -59.00 -58.00 -57.00 -56.00 -55.00 -54.00 -53.00 -52.00 -51.00 -50.00 -49.00 -48.00 -47.00 -46.00 -45.00 -44.00 -43.00 -42.00 -41.00 -40.00 -38.89 -37.78 -36.67 -35.56 F -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 21 22 23 24 C F -34.44 -33.33 -32.22 -31.11 -30.00 -28.89 -27.78 -26.67 25.56 -24.44 -23.33 -22.22 -21.11 -20.00 -18.89 -17.78 -17.22 -16.67 -16.11 -15.56 -15.00 -14.44 -13.89 -13.33 -12.78 -12.22 -11.67 -11.11 -10.56 -10.00 -0.44 -8.89 -8.33 -7.78 -7.22 -6.11 -6.11 -5.56 -5.00 -4.44 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 C -3.89 -3.33 -2.78 -2.22 -1.67 -1.11 -0.56 0.00 0.56 1.11 1.67 2.22 2.78 3.33 3.89 4.44 5.00 5.56 6.11 6.67 7.22 7.78 8.33 8.89 9.44 10.00 10.56 11.11 11.67 12.22 12.78 13.33 13.89 14.44 15.00 15.56 16.11 16.67 17.22 17.78 F 65 66 67 68 69 70 71 72 73 74 75 77 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 C 18.33 18.89 19.44 20.00 20.56 21.11 21.67 22.22 22.78 23.33 23.89 25.00 25.00 25.56 26.11 26.67 27.72 27.78 28.33 28.89 29.44 30.00 30.56 31.11 31.67 32.22 32.78 33.33 33.89 34.44 35.00 35.56 36.11 36.67 37.22 37.78 38.33 38.88 39.44 40.00 11-3 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Temperature Conversion Formula (Continued) C = (F -32) / 1.8 F = (C x 1.8) + 32 (Continued) F 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 133 133 134 135 136 137 138 139 140 141 142 143 144 C 40.55 41.11 41.66 42.22 42.77 43.33 43.88 44.44 45.00 45.55 46.11 46.66 47.22 47.77 48.33 48.89 49.44 50.00 50.55 51.11 51.67 52.22 52.77 53.33 53.88 54.44 55.00 56.11 56.11 56.66 57.22 57.77 58.33 58.88 59.44 60.00 60.55 61.11 61.66 62.22 F 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 C 62.78 63.33 63.88 64.44 65.00 65.56 66.11 66.66 67.22 67.77 68.33 68.88 69.44 70.00 70.55 71.11 71.66 72.22 72.77 73.33 73.89 74.44 75.00 75.55 76.11 76.67 77.22 77.77 78.33 78.88 79.44 80.00 80.55 81.11 88.66 82.22 82.77 83.33 83.88 84.44 F 185 186 187 189 189 190 191 192 193 194 195 196 197 198 199 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 C 85.00 85.55 86.11 87.22 87.22 87.78 88.33 88.88 89.44 90.00 90.55 91.11 91.66 92.22 92.77 93.33 96.11 98.89 101.67 104.44 107.22 110.00 112.78 115.56 118.33 121.11 123.89 126.67 129.44 132.22 135.00 137.78 140.55 143.33 146.11 148.89 151.67 154.44 157.22 160.00 F 325 330 335 340 345 350 355 360 365 370 375 380 385 390 395 400 405 410 415 425 425 430 435 440 445 450 455 460 465 470 475 480 485 490 495 C 162.78 165.56 168.33 171.11 173.89 176.67 179.44 182.22 185.00 187.78 190.55 193.33 196.11 198.89 201.67 204.44 207.22 210.00 212.78 215.56 218.33 221.11 223.89 226.67 229.44 232.22 235.00 237.78 240.55 243.33 246.11 248.89 251.67 254.44 257.22 11-4 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary Accelerated Aging A test in which voltage, temperature, or other test parameters are increased above normal operating values to obtain observable deterioration in a relatively short time. The plotted results give service life within the context of the test. Adapter A device usually attached to the rear of connectors that provides for the attachment of harnessing components, such as strain-relief clamps, heat-shrinkable boots, and braid. Adhesive Liner Lining that melts and flows inside a sleeve or molded part, filling any voids in between the substrate and the sleeve or molded part. DuraSeal has an adhesive liner. Adhesive (Hot Melt) Dual-wall tubing and precoated molded parts whose inner layer melts and flows when heated, fills voids in the areas being covered, and forms a mechanical bond to the substrate. Unlike an encapsulant, an adhesive forms a mechanical bond to the substrate. Aging Change in the properties of a material over time and under specific conditions. Generally refers to environmental stimulus such as heat and light. Altitude Immersion Seal A seal able to withstand substantial pressure change (for example, from sea level to 75,000 feet). Amnesia The tendency over time for a heat-shrinkable elastomeric tubing or molded part to fail to recover completely to its specified recovered size. See Shelf Life. Ampacity See Current-carrying Capacity. ASTM (American Society for Testing and Materials) A nonprofit industry wide organization that formulates test methods and material specifications, and publishes standards, testing methods, recommended practices, definitions, and other materials. Attenuation Power loss resulting in weaker signals in an electrical system as the signals travel along wires. In cables, generally expressed in dB per unit length, usually 100 feet. AWG (American Wire Gauge) The recognized method (in the United States) of specifying conductor size. The higher the gauge number, the smaller the conductor size. Back-mounted A termination assembly mounted from the inside of a panel or box with its mounting flange inside the equipment. Band Marking A continuous circumferential band applied to a wire at regular intervals for identification. Bare Conductor A conductor not covered with insulating material. Barrel 1.) Connector barrel: The section of the terminal, splice, or contact that accommodates the stripped conductor. 2.) Insulation barrel: The section of the terminal, splice, or contact that accommodates the conductor insulation. 3.) Open barrel: The section of a cap that accommodates the conductor. Batch Number See Lot Number. Bayonet Coupling A quick-coupling device for plug and receptacle connectors. Mating is accomplished by rotation of the two parts under pressure. Beaming Crosslinking by means of high-energy electrons. Binder A spiral wrapping of a thread to hold together the members of a cable. Blocking The sticking together of insulated wires; usually caused by heat. Body A protective covering of resilient material over any portion of a cable, wire termination, or termination assembly in addition to normal jacketing of insulation, to prevent entry of moisture. Also, a form for holding potting compound. Bonding Temperature Temperature above which adhesive melts and flows sufficiently to form an adhesive bond between substrates. Braid A woven metallic or fiber layer applied over wire or cable to act as a protective barrier or shielding. Braid Angle The angle between the braid strands and the axis of the cable. Breakdown Voltage The voltage at which an insulator or dielectric fails to maintain the applied voltage. Breakout A region in a harness assembly where a wire or a group of wires is detached to form a separate, terminated branch. Also known as a transition. 11 Supporting Information Abrasion-resistance A measure of the ability of a wire or wire covering to resist damage by mechanical means. Brittle Temperature The temperature below which a material becomes brittle, often measured by a cold impact test. Bunch Stranding A method of twisting individual strands to form a finished stranded conductor. Specifically, a number of strands twisted together in a common direction and with a uniform pitch (or twist) per inch. Bus A communal circuit over which data or power is transmitted. Cable Two or more wires in a twisted or parallel configuration. Also, a shielded wire. Cable Clamp A mechanical clamp attached to the cable side of a termination assembly to support the cable or wire bundle. It provides strain relief and absorbs vibration and shock that would otherwise be transmitted by the cable terminations. Cable Clamp Adapter A mechanical adapter that attaches to the rear of a termination assembly to allow the attachment of a cable clamp. Cable Sealing Clamp A device consisting of a gland nut designed to seal around the jacket of a cable. Cabler A machine that mechanically assembles a group of insulated wires. 11-5 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) Cabling The act of twisting together two or more insulated components to form a cable. Capacitance The ability of an insulation to store electrical energy. This is a function of the permitivity (dielectric constant) of the insulation. Usually expressed in pico farads/foot for a cable. Carrier A group of strands or ends used to form a finished braid. Characteristic Impedance The impedance of a transmission line that is independent of length. Also, the ratio of voltage to current at any point along a transmission line on which there are no standing waves. Chemical Resistance The ability of an insulation to withstand the presence of materials--such as acids, bases, water, salt water, and fuels--that can deteriorate the insulation, or that, if penetrable to the conductor, can cause dielectric loss of insulating qualities. Cheminax Cables Rgistered trade name for coaxial cables. Circuit The interconnection of a number of electrical elements or parts to accomplish a desired function. Clocking The arrangement of connector inserts, jackscrews, polarizing pins, sockets, keys/keyways, or housing configurations to prevent the mismating or cross-mating of connectors. See also Polarization. CMA (Circular Mil Area) The unit for expressing the cross-sectional area of a conductor. Equal to the diameter of a conductor strand (expressed in mils) squared, times the number of strands. Coax See Coaxial Cable. Coaxial Cable A cable composed of two insulated conductors--such as a conductor and a shield--whose center axis is the same. Usually this term applies only to cable used in electronic signal circuits. Cold Bend A test conducted by wrapping tubing or cable around a mandrel or by bending it in an arc while at a low temperature. Cold Flow Permanent deformation of polymeric materials (insulation) at ambient temperature due to mechanical force or pressure (not due to heat softening). Cold Impact A test performed by subjecting a component to a specified impact during exposure to low temperature. It measures the brittleness of the material. Cold Joint A soldered joint made with insufficient heat. (Solder hasn't completely flowed and wet the substrate.) Color Code A means of identifying cable components using solid colors or stripes. Also, the scheme that assigns a number from 0 to 9 for each of 10 colors. Color Stability The time and temperature ranges within which the color of a material will remain within the specified color limit. Component A wire or cable that is combined with other wires or cables to make a multicomponent cable. Compound An insulating or jacketing material made by formulating polymeric materials and additives. Compound Under Strands (CUS) A problem that occurs when loose stranding, or overheating during extrusion, allows compounds to get under individual strands of conductor. Concentric Stranding A method of stranding conductor. Specifically, the final conductor is built up in layers so that the inner diameter of a succeeding layer is always equal to the outer diameter of the underlying layer. Concentricity Ratio (expressed as a percentage) of the thinnest to the heaviest wall thickness. Measured on expanded or recovered tubing, or wire insulation, or jacketing. Conductivity The capability of a material to carry electrical current, usually expressed as a percentage of copper conductivity (copper being 100%). Specifically, the ratio of the current flow to the potential difference causing the flow. The reciprocal of resistance. Conductor The metallic strand or strands used to carry an electric current. Conductor Resistance The resistance to flow of the electrical current along a conductor. Expressed in ohms/1000 feet. (Usually referenced to 20C [68F]). Conduit A tubular raceway for holding wires or cables. Configuration Arrangement of contacts in a multiple-contact connector. Connector A device used to physically and electrically connect two or more conductors. Connector Classes Categories based on shape, function, and smallest-size contact in a series. Connector Insert In connectors with metal shells, the part that holds contacts in proper arrangement while electrically insulating them from each other and from the shell. Contact The element in a connector that makes the actual electrical connection. Also the parts of a connector that actually carry the electrical current, and are touched together or separated to control the flow. Contact Crimp A contact whose rear portion is a hollow cylinder that accepts the conductor. A crimping tool is applied to swage or form the contact metal firmly against the conductor. Sometimes referred to as a solderless contact. Contact Resistance The direct-current resistance of a pair of mated contacts. Contact Size The diameter of the engagement end of a pin contact; also related to the current-carrying capacity of a contact. Continuity A continuous path for the flow of current in an electrical circuit. Continuous Operating Temperature Maximum temperature at which a component will maintain an acceptable lifetime performance, based on accelerated aging prediction. 11-6 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) Crosslinking by Irradiation A method of crosslinking polymers that makes a nonflowing material. This generally improves the properties of the polymer. Core 1.) In cables, a component or assembly of components over which additional components, such as a shield or a sheath, are applied. 2.) Inner wall of dual-wall heat-shrinkable tubing. Crosstalk Signal interference between adjacent conductors caused by a transfer of energy. Coupling Ring The portion of a plug that aids in the mating and demating of a plug and receptacle and holds the plug to the receptacle. Cover, Electrical Connector An item specifically designed to cover the mating end of a connector for mechanical and/or environmental protection. Also known as a dust cover. Coverage A calculated percentage that defines the completeness with which a braid or shield covers the surface of the underlying insulated conductor or conductors. Crimp Final configuration of a terminal barrel formed by the compression of the terminal barrel and conductor. Crimping Die Portion of the crimping tool that shapes the crimp. Crimping Tool Mechanism used for crimping. Crosslinking The formation of bonds between molecular chains in a polymer by means of chemical catalyzation or electron bombardment. The properties of the resulting thermosetting material are usually improved. Crystallinity The portion of polymer chains that are ordered in a regular (as opposed to amorphous) structure or a crystal lattice. Crystallinity tends to improve mechanical properties and fluid resistance. Crystalline or semicrystalline materials have a well-defined melting point (shrink temperature) at which the structure becomes disordered and the polymer flows. CSA (Canadian Standards Association) An agency that has developed standard specifications for products with particular emphasis on safety in the end use. Curing See Thermoset. Current A movement or flow of electrons. Also, the measure of this flow, expressed in amperes. Current-carrying Capacity The maximum current an insulated conductor is capable of carrying without exceeding its insulationand /or jacket-temperature limitations under specified ambient conditions. Also known as ampacity. Current Rating The maximum continuous electrical flow of current for which a device is designed to conduct for a specified time at a specified operation temperature. Usually expressed in amperes. Cutout The hole, usually round or rectangular, cut into a metal panel in order to mount a connector. The cutout may also include holes for mounting screws or bolts. Cut-through Resistance Resistance of solid material to penetration by an object (typically a closely controlled knife edge) under conditions of pressure, temperature, and other elements. Dielectric Any insulating material between two conductors that permits electrostatic attraction and repulsion to take place across it. A material having electrical insulating properties. Dielectric Breakdown The voltage required to cause an electrical failure or breakthrough of the insulation. Determined by a destructive test. See also Breakdown Voltage. Dielectric Constant (also K) The ratio of the capacitance between two electrodes with a solid, liquid, or gaseous dielectric, to the capacitance with air between the electrodes. Also called permitivity and specific inductive capacity. Generally low values are desirable for insulation. Dielectric Strength The maximum voltage a dielectric can withstand without rupture. Usually expressed as volts per mil. Dielectric Withstand Voltage (DWV) A test voltage for a wire, cable, or insulation. Direct Current Resistance (DCR) The resistance offered by any circuit to the flow of direct current. Direction of Lay The lateral direction in which the strands or elements of a cable run over the top of the cable as they recede from the observer. Expressed as right-hand or left-hand lay. 11 Supporting Information Continuous Service Conditions (time, temperature, environment) that describe the lifetime requirements of a component. Discontinuity A broken connection, or the loss of a specific connection characteristic. Also, the temporary interruption or variation in current or voltage. Dissipation Factor The ratio between the permitivity and the conductivity of a dielectric. Drain Wire In a cable, an uninsulated conductor laid over the component, or components, in a foil-shield cable. Used as a ground connection. Dust Cover See Cover, Electrical Connector. EID See See Expanded ID. Elastic Memory The ability of a crosslinked polymer to be deformed to some predetermined shape, hold that shape for a period, and then return to its original shape upon the application of heat. Elastomer A material that exhibits very low or zero crystallinity and a high degree of flexibility (rubber is a synonym). Elongation The ultimate elongation, or elongation at rupture. Expressed as a percentage of original length. EMI Abbreviation for electromagnetic interference. 11-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) Encapsulant Description related to the way dual-wall tubing products and precoated molded parts melt and flow when heated, filling any void in the area being covered. Unlike an adhesive, an encapsulant does not form a mechanical bond to the substrate. Encapsulation Covering and sealing. End The number of fibers or strands per carrier in braiding operations. Environmentally Sealed Description of a system to keep out moisture, dirt, air, or dust that might reduce performance. Epoxy A family of thermosetting resins usually used as adhesives or encapsulants. ETFE (Ethylenetetrafluoroethylene) A fluoropolymer used as base resin for SPEC 55 wire and HCTE. Expanded ID (EID) The specified minimum (as supplied) internal diameter of tubing. Expansion Ratio An expression of how much larger the inside diameter of a tubing is before shrinking. Specifically, the relationship of the minimum (expanded) inside diameter of tubing to the maximum (recovered) inside diameter, expressed as a ratio. See also Shrink Ratio. Extraction Tool A tool used for removing contacts from a connector body. Extrusion A process that conveys plastic insulation material, generally via a screw, through forming dies and subsequently cools the insulation material to form a predetermined shape. Feedthru (feedthrough) A bushing in a wall or bulkhead with terminations on one or both sides. Filler A material used in a cable construction to fill large interstices, thus providing a round construction; can be shaped, round, or in mastic forms. A nonfunctional member used in a cable to provide a more circular cross section. Flame-resistant A descriptor applied to a material that is inherently resistant to burning. Flame Retardant A descriptor applied to a material that has been made or treated so as to resist burning. Flat Braid A braided shield composed of flat strands. Flat Cable A cable with each component in a single, flat plane. Flat Conductor A conductor having a rectangular cross section, as opposed to a round or square cross section. Flex Life A measure of the susceptibility of a conductor or other device to failure due to fatigue from repeated bending. Fluoropolymer A polymer that contains atoms of fluorine. Flux A liquid or solid that, when heated, exercises a cleaning and protective action upon surfaces. Used to promote or facilitate fusion during soldering or welding. Front Release Contacts Connector contacts that are released from the front side of the connector and then removed from the back, wire side of the connector. Full Recovery Temperature, Minimum See Recovery Temperature. Gauge A term used to denote the physical size of a wire. See also AWG. Grounding Conductor A conductor that provides a current return path from an electrical device to ground. Hardness A general term that correlates with strength, rigidity, and resistance to abrasion or penetration. Measured on Shore or Rockwell scales. See also Shore. Harness A system providing electrical connection between two or more points. Heat Aging A test that subjects components or materials to temperatures above normal operating values to evaluate changes in performance in order to predict service life. See also Accelerated Aging. Heat Shock A test to determine the stability of a material by continuously exposing it to an extremely high temperature for a short period of time. The test was developed both to demonstrate that the material is crosslinked and to observe any problems in dripping, cracking, or flowing. Heat-Shrinkable Material A polymeric material capable of being reduced in size when exposed to heat. Hertz (Hz) A measure of frequency equal to one cycle per second. Hookup Wire and Cable Wiring used to connect various points in electronic assemblies. Hot-Melt Adhesive An adhesive that becomes activated by heating. When heated, it melts, flows over the substrate surface, and forms an adhesive bond. Reheating causes the adhesive to remelt. ID (Internal Diameter) The inside or internal diameter of a tubing. Impedance The total opposition that a circuit offers to the flow of alternating current or any other varying current at a particular frequency. The ohm is the unit of impedance. Admittance is the reciprocal of impedance. Impulse Test A high-voltage test designed to locate pinholes in the insulation of a wire or cable by applying a voltage while the wire or cable is being drawn through an electrode. Insert Cavity (Connector) A defined hole in the connector insert into which the contacts are inserted. Insert Meltable thermoplastic ring placed within a SolderSleeve device. Aids in encapsulation and sealing. Insert (Connector) Part that holds the contacts in their proper arrangement and electrically insulates them from each other and from the shell. Insert Arrangement (Connector) The number, spacing, and arrangement of contacts in a termination assembly. 11-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) Insertion Tool (Connector) A tool used to insert removable contacts into a connector. Insulated Terminal A solderless terminal with an insulated sleeve over the barrel to prevent a short circuit in certain installations. Insulation, Electrical A nonconductive material usually surrounding or separating two conductive materials. Often called the dielectric in cables designed for highfrequency use. Insulation, Thermal A nonconductive material that prevents the passage of heat. Insulation Resistance Minimum electrical resistance permitted between any pair of contacts and between conductors and grounding devices of the same connectors in various combinations. An indication of the insulating properties of a material. Interconnection The joining of one individual device with another. Interstice In a cable construction, the space or void left between or around the cabled components. Irradiation In insulations, the exposure of the material to highenergy emissions for the purpose of favorably altering the molecular structure via crosslinking. Jacket 1.) A material covering over a wire or cable assembly. 2.) Outer covering of a dual-wall heat-shrinkable tubing. Kapton DuPont's trade name for polyimide film. Key (Connector) A short pin or other projection that slides into a mating slot or groove to guide two parts being assembled. Keying (Connector) Mechanical arrangement of guide pins and sockets, keying plugs, contacts, bosses, slots, keyways, inserts, or grooves in a connector housing, shell or insert that allows connectors of the same size and type to be lined up; used in situations where there is danger of making a wrong connection. Keyway The slot or groove in which a key slides. kV (Kilovolt) A unit equal to 1000 volts. Kynar Trade name (of Atofina Chemicals, Inc.) for polyvinylidene fluoride and its copolymers. Lacing Cord or Twine Used for lacing and tying cable forms, hookup wires, cable ends, cable bundles, and wire harness assemblies. Available in various materials and impregnants. Lanyard A device, attached to certain quick-disconnect connectors, that permits uncoupling and separation of connector halves by a pull on a wire or cable. Lay Refers to direction or sometimes the ratio of lay length to core diameter. Lay Length A term used in cable manufacturing to denote the distance of advance of one member, or a group of spirally twisted members in one turn, measured axially. The lay of any helical element of a cable or conductor is the axial length of a turn of the helix of that element. Life Cycle A test to determine the length of time before failure in a controlled, usually accelerated environment. Liner See Core. Longitudinal Change (Shrink Tubing) The change in length of tubing when recovered. Expressed in the percent of change from the original length. Loss Electrical energy that is dissipated as heat. Loss Factor The product of the power factor and dielectric constant of an insulating material. Lot Number The number that identifies one production run of material. Also known as a batch number. Low-loss Dielectric An insulating material that has a relatively low dielectric loss, such as polyethylene or Teflon(R). Lug A termination, usually crimped or soldered to a conductor, that allows connection to be made with a retaining screw. 11 Supporting Information Inspection Hole A hole placed at one end of a contact barrel to permit visual inspection, to ensure that the conductor has been inserted to the proper depth in the barrel prior to crimping or soldering. Jackscrew A screw attached to one half of a two-piece, multiplecontact connector and used to draw both halves together and to separate them. Marking A printed identification number or symbol applied to the surface of a wire or cable. Mate (Connections) To join connector halves in a normal engaging mode. Megarad A unit for measuring radiation dosage. Melt/Flow Index Measurement of the flow of thermoplastic material under given conditions of temperature and pressure. Expressed as grams per unit of time. Melting Point The temperature at which crystallinity disappears when crystalline material is heated. Mil A unit equal to one onethousandth of an inch (.001"); used in measuring the diameter of a conductor or thickness of insulation over a conductor. MIL-SPEC Abbreviation for Military Specification, which is a document the U.S. Government issues to define a product that will be used in military end-use applications. Milking Off Action that occurs when the inner layer (the encapsulant or adhesive) of the tubing or molded part acts as a lubricant, allowing the tubing to slip off the substrate (because the tubing wants to recover to a smaller diameter). TEFLON is a trademark of E.I. du Pont de Nemours and Company 11-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) Minimum Full Recovery Temperature See Recovery Temperature. MO (Manufacturing Order) A series of operation-workorder cards identifying materials to be used and the type and quantity of products to be manufactured. An MO is controlled and issued by Production Control to the manufacturing operation. MOD Code (Material Modification Code) A code designating a particular stage in the production process. Most MOD codes describe the way the product is packaged. MS (Manufacturing Specification) A set of process instructions used in the manufacturing of tubing products. Customer Logistics, Product Management, or Manufacturing Engineering initiate the MS; Manufacturing Engineering controls it. The product design and quality parameters are provided to Manufacturing Engineering by Product Development and Quality Assurance. Successful trial runs of a new product or design usually precede the initiation of an MS (see SMO). A proprietary document, an MS is not available to customers. Multiconductor More than one component within a single-cable complex. Multiple-Conductor Cable A combination of two or more components cabled together. Nick A small cut or notch in conductor strands or insulation. Nominal A descriptor applied to a dimension representing the center of the range of tolerance or a value if no tolerance is applied. OFT (Optional Flame Test) Canadian Standards Association's test for flameretardance. Tubing with an OFT rating is highly flameretardant. Ohm The unit of electrical resistance. Operating Temperature The maximum internal temperature at which a system, harness, or connector may operate in continuous service; generally expressed as a time and temperature. Operating Temperature Range The range between the maximum and the minimum internal temperature of insulation in a system, harness, or connector in continuous service. The lower limit is determined by low-temperature flex test. Optional Flame Test See OFT. Packaging The process of physically locating, connecting, and protecting devices or components. Panel The side or front (usually metal) of a piece of equipment on which connectors are mounted. Panel-mount Method of fixing one-half of a connector to a board, panel, or frame. Usually, the female half of the connector is the mounted portion and the male half is the removable portion. PC (Production Control) Group responsible for directing and regulating the movement of goods through the entire manufacturing cycle, from the requisitioning of raw materials to the delivery of the finished products. PCN See RPN. Peripheral Seal A seal provided around the periphery of connector inserts to prevent the ingress of fluids or contaminants at the perimeter of mated connectors. Permittivity See Dielectric Constant. Pick The number of crossovers of braiding units per inch of cable. Pigtail A short conductor or wire extending from an electrical or electronic device to serve as a jumper or ground connection. Pin Contact An electrical terminal, usually in a connector. Normally a smaller termination than a lug. Plastic Deformation Change in dimensions under a load that does not recover when the load is removed. Plasticizer A softener or lubricant added to a compound to make it easier to process or more flexible in use. Plating The overlaying of a thin coating of metal on metallic components to improve conductivity, facilitate soldering, or prevent corrosion. Plug The part of a connector that is normally "removable" from the other, permanently mounted part; usually that half of a two-piece connector that contains the pin contacts. Plug Connector An electrical connector that is intended to be attached to the free end of a conductor, wire, cable, or bundle, and that couples or mates to a receptacle connector. Poke Through A term describing stray wires in a solder joint that poke through the insulation. Polarization (Connectors) A mechanical arrangement of inserts or the shell configuration (referred to as clocking in some instances) that prohibits the mating of mismatched plugs and receptacles. See also Clocking. Polyamide A polymer formed by the reaction of a diamine and a diacid. Nylons are commercial polyamides characterized by toughness, solvent resistance, and sharp melting point. Polymer A material of high molecular weight formed by the chemical union of monomers. Polyolefin A family of polymers (such as polyethylene and polypropylene) made from olefin monomers. Potting The permanent sealing of the cable end of a connector with a compound or material that thermosets into an elastomer, to exclude moisture and/or to provide strain relief. Pre-etching The act of surface preparation before encapsulating. Pretinned Description of an electrical component to which solder has been applied prior to soldering. Pretinned Solder Cup Solder cup whose inner surfaces have been precoated 11-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) with a small amount of solder. Primary Insulation The inner member of a dual-wall wire insulation. The insulation applied directly on the conductor. Also referred to as the core. See also Core. Push-back That property of a braid or shield that allows the braid or shield to be pushed back easily along the cable core. PVC (Polyvinyl chloride) A polymer compound used as wire insulation. PVDF Polyvinylidene fluoride. Quality Assurance Systematic, planned, and documented activities designed to provide confidence that a product will meet specifications. Quality Control Activities that monitor, measure, and control the characteristics of a material, component, or product to documented specifications. Quick Disconnect A type of connector shell that permits rapid locking and unlocking of two connector halves. RA Flux Rosin-activated flux. Radiation Crosslinking The act of crosslinking a material with ionizing radiation. (Most TE products are radiation crosslinked, with an electron beam as the form of ionizing radiation.) See also Crosslinking by Irradiation. Rated Temperature The maximum temperature at which a component can operate for extended peri- Rated Voltage The maximum voltage at which an electric component can operate for extended periods without undue degradation. Rear Release Contacts Connector contacts designed to be released and removed from the rear (wire side) of the connector. The removal tool engages the contact from the rear and pulls the contact out of the connector contact retainer. Receptacle Usually the fixed or stationary half of a two-piece multiple contact connector. Also the connector half usually mounted on a panel and containing socket contacts. Recover (Heat-shrinkable Components) Activation of the elastic memory principle (usually with heat) to cause a tubing or molded part to return to its original size. Recovered ID (RID) In heat-shrink tubing, the guaranteed maximum internal diameter of tubing after being freely recovered. Recovery Temperature The minimum temperature required to fully shrink a product, that is, for the product to recover completely. Removable Contact A contact that can be mechanically joined to or removed from an insert. Usually special tools are required to lock the contact in place or remove it for repair or replacement. Resistance A measure of the difficulty in moving electrical current through a conductor or insulation when a voltage is applied. It is measured in ohms. Ribbon Cable Flat cable with conductors that have been individually insulated together. Its structure is usually characterized by individual colors of insulation for each conductor, although a single color may be used for all conductors. RID See Recovered ID. RMA Flux Rosin-mildly-activated flux. Rope Lay A type of conductor lay that uses stranded conductors as components to build a larger conductor. RPN (Raychem Product Number) A 10-digit number (such as 123456-4-001) assigned to every standard product and every product manufactured on a special manufacturing order (SMO). The first 6 digits represent the PCN (Product Control Number), followed by a 1-digit MOD Code, and finally a 3-digit suffix. See also MOD Code and SMO. RT and RW specifications Specification that describes standard product properties. Qualification and acceptance inspection criteria are incorporated into RT and RW specifications. RT and RW specifications are issued and controlled by the Specifications Group. SCD (Specification Control Drawing) Drawing that defines configuration and material parameters. Issued and controlled by the specifications group, SCDs are frequently used in conjunction with RT Specifications for Thermofit products. Scoop-proof A feature that prevents the damage of contacts during misaligned mating. 11 Supporting Information Preform Usually, the solder ring in a SolderSleeve device. ods with acceptable changes in its basic properties. Sealant Soft, tacky, pliable material that seals where mechanical strength is not required. Sealed Environmentally protected by the thermoplastic inserts or core of encapsulant/ adhesive that has melted down around the substrate. Sealing Plug A plug that is inserted to fill an unoccupied contact aperture in a termination assembly. Secant Modulus A measure of material stiffness; stiffer material has a higher secant modulus. More specifically, the secant modulus is the ratio of stress (nominal) to corresponding strain at any specified point on the stress-strain curve.It is expressed in force per unit area (usually kilograms per square centimeters or pounds per square inch), and reported together with the specified stress or strain. Service Life Period of time during which the product is expected to perform satisfactorily. Service Loop The extra cable required at a breakout to facilitate maintenance and servicing. Service Rating The maximum voltage or current that a termination is designed to carry continuously. Shelf Life Generally, the length of time a product or material may be stored without deterioration. Specifically, the length of time during which shrink tubing will retain its expand11-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) ed ID and return to its recovered ID. Usually not a concern--except for some "amnesic" materials. See Amnesia. Shell (Connector) The outside case, usually metallic, into which the insert (body) and contacts are assembled. Shells of mating connector halves usually provide for proper alignment and polarization as well as for protection of projecting contacts. Shield A conducting layer placed around an insulated conductor or cable to limit the penetration, or escape, of electric or electromagnetic fields, thereby preventing electromagnetic interference. The shield may be formed of metallic braid, metal tape, metal-backed foil, metal tube, or conductive polymer. Usually grounded, the shielding is carried through the connector shell, or through a special internal shell in the case of individual coaxial contacts. Shielding See Shield. Shielding Effectiveness (SE) The reduction in field strength resulting from interposing a metallic barrier between a source and receptor of electromagnetic energy. Shore A scale for comparing hardness. Higher Shore values represent harder materials. The hardness of a polymer, for example, is usually represented as Shore A or Shore D, with D being harder. Shrink Ratio An expression of how much the inside diameter of shrink tubing will reduce in size when recovered. The inverse of the expansion ratio. See also Expansion Ratio. Shrink Temperature, Minimum The minimum temperature at which a product begins to recover. Signal Cable A cable designed to carry current of less than 12 amperes per conductor. Skew Any out-of-squareness of the cut end of a piece of tubing after shrinking. SMO (Special Manufacturing Order) An order to evaluate manufacturing and production capability for a new or changed design for a customer and to provide development samples of potential products for customers. SMO products are separate and distinct from standard products. New, potential products are usually run as SMO products for a minimum of three times before being considered for manufacture as a standard product. Solder An alloy that melts at relatively low temperatures and is used to join metals with higher melt points. Solder Contact A contact or terminal having a cup, hollow cylinder, eyelet, or hook to accept a wire for a conventional soldered termination. Solder Cup A tubular end of a terminal into which a wire conductor is inserted prior to being soldered. Solderability The property of a metal surface that allows it to be readily wetted by molten solder. See also Wetting. Soldering A process of joining metallic surfaces with solder without melting the base metal. SolderSleeve Device A device of flux-coated solder preform encapsulated in a heat-recoverable plastic sleeve. Upon the application of heat, the flux and solder will melt and flow as the sleeve recovers, forcing the solder around and onto the metallic parts being joined, thus forming an electrically insulated and strain-relieved joint. Solid Conductor A conductor composed of one single strand. Solvent Resistance The ability of a material to retain physical and electrical properties after being immersed in specific solvents. SPC Silver-plated copper. SPC (Statistical Process Control) The use of statistical techniques such as control charts to analyze a process or its output so as to take appropriate actions to achieve and maintain a state of control and to improve the capability of the process. Specific Gravity The ratio of the density (mass per unit volume) of a material to that of water. Specific Inductive Capacity See Dielectric Constant. Splice A joint connecting conductors with good mechanical strength and conductivity; a terminal that permanently joins two or more wires. strain or stress on a joint, splice, or termination. SolderSleeve devices provide strain relief. Strain Relief Clamp See Cable Clamp. Strand A single unit of a conductor. Stranded Conductor A conductor composed of more than one single strand. The strands in stranded conductors are usually twisted or braided together. Strip To remove insulation from a wire or cable. Stripe A continuous longitudinal or spiral color strip applied on the surface of a wire, cable, or tubing for identification. Substrate The material--such as a wire, post, or tab--over which an interconnection device is used. Surface Resistance The ratio of the direct current applied to an insulation system to the current that passes across the surface of the system. Tape Wrap A term denoting a spirally or longitudinally applied tape material wrapped around insulated or uninsulated wire and used as a mechanical barrier. TC Tinned copper. Tear Test A test to determine the tear strength of an insulating material. Usually includes exposure to given thermal conditions or a programmed series of conditions for prescribed periods of time. Strain Relief The technique for or act of removing or lessening the 11-12 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Glossary (Continued) Tensile Strength The pull stress (in force per unit area) required to break a given specimen. Thermal Rating The effect of heat or cold applied at such a rate that nonuniform thermal expansion or contraction occurs within a given material or combination of materials. In electrical terminations, the effect can cause inserts and other insulation material to pull away from the metal parts. Thermal Shock The effect of high and low temperatures applied at a rapid rate such that nonuniform thermal expansion or contraction occurs within a given material or combination of materials. The result could be stress-cracking or -shattering of material. Thermochromic Indicator Special compound that changes color when the proper wetting temperature has been reached in the solder joint. Thermoplastic A material that softens (melts and flows) when heated and becomes firm when cooled. A type of plastic that can be remelted a number of times without any important change in properties. Nylon, GE's Lexan, and PVC--examples of this type of plastic--are resilient after molding. Thermoset A material that hardens or sets when heated and, once set, cannot be resoftened by heating. This application of heat is called "curing." Thermosetting Plastic A type of plastic in which an irreversible chemical reaction takes place while the plastic is being molded under heat and pressure. Thermosetting Adhesive A curing adhesive that requires heat to promote curing. This type of plastic will not soften when reheated. See Epoxy. Tolerance The total amount by which a quantity is allowed to vary from nominal; thus, the tolerance is half the algebraic difference between the maximum and minimum limits. Traceability The ability to trace the history, application, or location of an item and like items or activities by means of recorded identification. The lot number/manufacturing order (MO) number, or SMO number used to identify items or groups of items is traceable back to inspection and procurement records. UL (Underwriters' Laboratories) A nonprofit independent testing organization that operates a listing service for electrical and electronic materials and equipment. Ultraviolet Degradation The degradation caused by long-time exposure of a material to sunlight or other ultraviolet rays. Velocity of Propagation The ratio of the speed of a radio frequency wave within a cable or dielectric as compared with the same wave in free space. Voltage The term most often used in place of electromotive force, potential, potential difference, or voltage drop to designate the electric pressure that exists between two points and that is capable of producing a current when a closed circuit is connected between the two points. Voltage Breakdown The voltage necessary to cause insulation failure. Transmission Cable Two or more transmission lines. If the structure is flat, it is sometimes called flat transmission cable to differentiate it from a round structure such as a jacketed group of coaxial cables. See also Transmission Line. Voltage Rating The voltage that may be continuously applied to wire. Transmission Line A signal-carrying circuit with controlled electrical characteristics; used to transmit high-frequency or narrowpulse signals. Volume Resistivity Reciprocal of conductivity; the resistance of a material to the flow of electrical current, usually expressed in ohm-cm. Triaxial Cable A concentrically constructed cable, with a common axis, composed of a center connector, first shield, and second shield, all insulated from each other. VSWR (Voltage Standing Wave Ratio) A measure of the uniformity of impedance along a transmission line, or the quality of the impedance match between a line and the source or load. Voltage Drop Loss of voltage through a connection or conductor. VW-1 A rating determined by the Underwriters' Laboratories' (UL) optional Vertical Wire Flame Test--the most difficult flame test for tubing. Tubings with a VW-1 rating are highly flame-retardant. 11 Supporting Information Temperature Rating The maximum temperature at which the insulating material may be used in continuous operation without loss of its basic properties. Usually time dependent. Wall Thickness The thickness of the applied insulation or jacket. Water Absorption Test A method to determine the water uptake of a material. It is time and temperature dependent. Water Blocking The sticking together of insulated wires; usually caused by heat. Wetting (Solder) The formation of a relatively uniform, smooth, unbroken, and adherent film of solder to a base metal. Also, the free flow of solder alloy, with proper application of heat and flux, on a metallic surface to produce an adherent bond. Wicking The longitudinal flow of a liquid in a wire or cable construction due to capillary action. (This may also apply to solder.) Wire A single conductor covered with insulation. Wire Dress The orderly arrangement of wires and laced harnesses. Withstanding Voltage The test voltage an electrical connector can withstand for one minute without showing evidence of electrical breakdown when the voltage is applied between conductors and grounding devices of the connectors in various combinations. 11-13 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index Product or Part Number Page Number Product or Part Number Page Number -3 Material 4-25, 4-84 10613-9 8-103 -4 Material 4-27 10613-96 8-103 -12 Material 4-29, 4-84 10614-24 -25 Material 4-31, 4-84 106503-000 10-20 -25S Material 4-33 112676-000 10-16 -50 Material 4-35 118902-000 10-17 -51 Material 4-37 132692-000 10-21 -55 Material 4-39 139128-000 10-21 -71 Material Product or Part Number Page Number 202D221 4-22, 4-65, 6-33, 6-36, 6-38, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71 6-74, 6-76 202D232 4-22, 4-65, 6-31, 6-33, 6-36, 6-39, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 202D242 4-22, 4-65, 6-31, 6-33, 6-36, 6-38, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 202D253 4-22, 4-65, 6-31, 6-33, 6-36, 6-38, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-75, 6-76 202D263 4-22, 4-65, 6-31, 6-33, 6-36, 6-38, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 9-78 4-41 168927-000 10-6 4-43, 4-84 170224-000 10-8 -100S Material 4-45 173643-000 10-8 -125 Material 4-47 176247-000 10-20 -770 Material 4-49 180245-000 -780 Material 4-52 200 MiniSeal Crimp Splices -790 Material 4-55 202A111 0022E0311 9-78 202A111 to 196 4-62 0024A0024 9-78 202A121 4-62 202D274 4-22, 4-65, 6-31, 6-33, 6-74 0026A0024 9-78 202A132 4-62 202D285 4-22, 4-65, 6-31 007510-000 10-17 202A142 4-62 202D296 4-22,4-65, 6-31 022611-000 10-14 202A153 4-62 202D299 4-22, 4-65, 6-31 026239-000 10-33 202A163 4-62 202D921 4-66 047011-000 10-4 202A174 4-62 202D923 4-66 047143-000 10-23 202A185 4-62 202D953 4-66 049857-000 10-31 202A196 4-62 202D963 4-66 065583-000 10-8 202C611 202F211 4-21, 4-67 071965-000 10-27 202F221 4-21, 4-67 072845-000 10-10 4-21,4-23, 4-63, 6-31, 6-33, 6-36, 6-39, 6-41, 6-51, 6-53, 6-55, 6-59, 6-61, 6-63, 6-67, 6-71, 6-74, 6-76 202F232 4-21, 4-67 074131-000 10-25 202F242 4-21, 4-67 202F253 4-21. 4-67 202F263 4-21, 4-67 202F274 4-21, 4-67 -100 Material 100-A-* 9-29 100A0111-10-*, -12, -14, -16, -18, -20, -22, -24 9-28 100-G-* 9-31 100G0111-0.40-* 9-32 100G0111-0.50-* 9-32 100G0111-0.60-* 9-32 100G0111-0.75-* 9-32 100G0111-1.00-* 9-32 100G0111-1.20-* 9-32 100G0111-1.50-* 9-32 100G0111-2.00-* 9-32 100G0111-2.50-* 9-32 100G0111-3.00-* 9-32 100G0111-4.00-* 9-32 101A011 4-58 101A011 to 094 101A021 4-58 4-58 101A031 4-58 101A041 4-58 101A062 4-58 101A083 4-58 101A094 4-58 10595-24 9-78 10606-26 9-78 10612, 10613, 10614 8-82 10612-24 9-78 10613-24 9-78 202C621 202C632 202C642 202C653 10-8 8-28 to 8-29 4-62, 4-86 4-21,4-23, 4-63, 6-31, 6-33, 6-36, 6-39, 6-38, 6-41 6-51, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 4-21, 4-23, 4-63, 6-31, 6-33, 6-36, 6-38,6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 202G211 4-68 202G221 4-21, 4-68 202G232 4-21, 4-68 202G242 4-21, 4-68 202G253 4-21, 4-69 202G621 4-21, 4-69 4-21, 4-23, 4-63, 6-31, 6-33, 6-36, 6-38, 6-39,6-41, 6-46, 6-51, 6-52, 6-53, 6-55. 6-59, 6-60, 6-61, 6-63, 6-68, 6-69, 6-71, 6-74, 6-76, 6-67 202G632 4-21, 4-69 202G642 4-21, 4-69 202G653 4-21, 4-69 4-21, 4-63, 6-31, 6-33, 6-41, 6-51, 6-55, 6-59, 6-63, 6-67, 6-71, 6-76 202K111 4-86 202K121 4-22, 4-70, 6-31, 6-33, 6-36, 6-39, 6-41, 6-51, 6-53, 6-55, 6-59, 6-61, 6-63, 6-67, 6-69, 6-71, 6-74, 6-76 202K132 4-22, 4-70, 6-31, 6-33, 6-38, 6-39, 6-41, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76 202K142 4-22, 4-70, 6-31, 6-33, 6-38, 6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76 202K153 4-22, 4-70, 6-31, 6-33, 6-36, 6-38, 6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76 4-21, 4-23, 4-63, 6-31, 6-33, 6-36, 6-38, 6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 202C663 202D121 4-22, 4-64 202D132 4-22, 4-64 202D142 4-22, 4-64 202D153 4-22, 4-64 202D163 4-22- 4-64 202D174 4-22- 4-64 202D185 4-22, 4-64 202D196 4-22, 4-64 202D211 4-22, 4-65, 6-31, 6-33, 6-36, 6-39, 6-53, 6-55, 6-59, 6-61, 6-63, 6-67, 6-69, 6-71, 6-74, 6-76 202D211/202F211 4-23 11-14 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number 202K163 4-22, 4-70, 6-31, 6-33, 6-36, 6-38, 6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76 4-22, 4-70, 6-31, 6-33, 6-36, 6-38, 6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76 202K185 Product or Part Number 222D185 4-22, 4-74 222D196 4-22, 4-74 222D211 4-22, 4-75, 6-31, 6-33, 6-39, 6-53, 6-55, 6-59, 6-61, 6-67, 6-69, 6-71, 6-74, 6-76 222D221 6-36 222D221 4-22, 4-75, 6-36, 6-31, 6-33, 6-38, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 222D232 4-22, 4-75, 6-31, 6-33, 6-36, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-67, 6-68, 6-69, 6-71,6-74, 6-76 6-36, 6-41, 6-51, 6-44, 6-59, 6-63, 6-67, 6-71, 6-74, 6-76 202S174 4-64 202W232 6-31, 6-33, 6-36, 6-39, 6-41, 6-51, 6-53, 6-55, 6-61, 6-63, 6-69, 6-71, 6-76 202W302 4-109 202W312 4-109 202W321 4-109 202W331 4-109 202W342 4-109 203W301 4-85 204W201 4-85 204W221 4-86 207W213 4-88 207W223 4-88 207W234 4-88 207W245 4-88 207W256 4-88 214A011 4-71 214A021 4-71 214A032 4-71 214A042 4-71 214A052 4-71 214A311 4-72 214A321 4-72 214A332 4-72 214A342 4-72 214A352 4-72 222899-000 10-10 222A111 4-73 222A121 4-73 222A132 4-73 222A142 4-73 222A152 4-73 222A163 4-73 222A174 4-73 222A185 4-73 222A196 4-73 222D121 4-22, 4-74 222D132 4-22, 4-74 222D142 4-22, 4-74 222D152 4-74 222D153 4-22 222D163 4-22, 4-74 222D174 4-22, 4-74 Page Number 222D242 Product or Part Number Page Number 222K163 4-22, 4-78, 6-31, 6-38, 6-36, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-69, 6-68, 6-69, 6-71, 6-74, 6-76 222K174 4-22, 4-78, 6-31, 6-33, 6-38, 6-36, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-69, 6-68, 6-69, 6-71, 6-74, 6-76 222K185 4-22, 4-78, 6-31, 6-33, 6-36, 6-53, 6-55, 6-59, 6-63, 6-67, 6-69, 6-68, 6-69, 6-71, 6-74, 6-76 222K232 6-38 223W601 4-87 224W201 4-87 224W221 4-22, 4-75, 6-31, 6-33, 6-36, 6-38, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-67, 6-68, 6-69, 6-71,6-74, 6-76 231866-000 4-87 10-12 234A011 4-79 234A021 4-79 4-22, 4-75, 6-31, 6-33, 6-36, 6-38, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-67, 6-68, 6-69, 6-71,6-74, 6-76 234A032 4-79 234A042 4-79 234A052 4-79 4-22, 4-75, 6-31, 6-33, 6-36, 6-38, 6-39, 6-46, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-67, 6-68, 6-69, 6-71,6-74, 6-76 234A061 4-79 234A071 4-79 234A111 4-80 4-23, 4-22, 4-75, 6-31, 6-33, 6-36, 6-74 234A121 4-80 234A132 4-80 222D285 4-22, 4-23, 4-75, 6-31 234A142 4-80 222D296 4-22, 4-75, 6-31 234A152 4-80 222D299 4-22, 4-75, 6-31 234A111 4-81 222D632 6-74 234A621 4-81 222D921 4-76 234A632 4-81 222D932 4-76 234A642 4-81 222D953 4-76 234A652 4-81 222D963 4-76 234A661 4-81 222F211 4-21, 4-77 234A671 4-81 222F221 4-21, 4-77 242W042 4-82 222F232 4-21, 4-77 242W063 4-82 222F242 4-21, 4-77 2524H0524 9-80 222F253 4-21, 4-77 2526H0524 9-80 222F263 4-21, 4-77 2530A0314 9-80 222F274 4-21, 4-77 277774-000 10-20 222F285 4-21, 4-77 281917-000 10-2 222K121 4-22, 4-78, 6-31, 6-33, 6-36, 6-39, 6-53, 6-55, 6-59, 6-61, 6-63, 6-67, 6-69, 6-71, 6-74, 6-76 289588-000 10-16 299155-000 10-6 301A011 4-93 301A022 4-93 301A028 4-93 301A034 4-93 301A048 4-93 301A511 4-94 301A512 4-94 301A513 4-94 301A514 4-94 332A112 4-95 332A123 4-95 332A134 4-95 332A148 4-95 332A158 4-95 222D253 222D263 222D274 222K132 222K142 222K152 4-22, 4-78, 6-31, 6-38, 6-36, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-69, 6-68, 6-71, 6-74, 6-76 4-22, 4-78, 6-31, 6-33, 6-38, 6-36, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-69, 6-68, 6-71, 6-74, 6-76 4-78, 6-31, 6-33, 6-36, 6-38, 6-39, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-69, 6-71, 6-74, 6-76 222K153 4-22, 6-55 11 Supporting Information 4-22, 4-70, 6-31, 6-33, 6-36,6-38, 6-39, 6-41, 6-46, 6-51, 6-52, 6-53, 6-55, 6-59, 6-60, 6-61, 6-63, 6-67, 6-68, 6-71, 6-74, 6-76 202K174 202K232 Page Number 11-15 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number 338605-000 10-20 5019D3318 8-68 55*48X2-AWG-Y 9-19 340970-000 10-12 5020A1311 8-68 55*48X3-AWG-Y 9-19 342A012 4-96 5022M1809 9-82 55*48X4-AWG-Y 9-19 342A024 4-96 5022M5809 9-82 55*48X6-AWG-Y 9-19 342A034 4-96 5022W0809 9-82 55/-Outer Space 9-16 342A048 4-96 5022W1809 9-82 554196-000 342A058 4-96 5024A1311 8-68, 9-75 3439-01-173-8810 10-2 5024A13XX 362A014 4-97 362A024 4-97 362A114 10-16 55A-* 9-15 8-56 55A0111 9-18 5024A1661 9-78 55A0112 9-18 5026A1664 9-78 55A0113 9-18 4-97 5026D1027 9-75 55A0114 9-18 381A301 4-98 5028A1317 8-68 55A0116 9-18 381A302 4-98 5028A13XX 8-56 55A011X 9-13 381A303 4-98 5030A1317 8-68, 9-75 55A012X 9-13 381A304 4-98 5030A13XX 8-56 55A0211 9-18 382A012 4-99 5030A1424 9-75 55A0212 9-18 382A023 4-99 524325-000 10-21 55A0213 9-18 382A034 4-99 529600-000 10-17 55A0214 9-18 382A046 4-99 538361-000 10-12 55A0216 9-18 382C312 4-100 547918-000 10-20 55A0711 9-18 382C312, 322 and 332 4-100 55*01X1-AWG-Y 9-19 55A0712 9-18 382C322 4-100 55*01X2-AWG-Y 9-19 55A0713 9-18 385828-000 10-12 55*01X3-AWG-Y 9-19 55A0714 9-18 389363-000 10-33 55*01X4-AWG-Y 9-19 55A0716 9-18 392A012 to 046 4-99 55*01X6-AWG-Y 9-19 55A0811 9-18 395241-000 10-3 55*08X1-AWG-Y 9-19 55A0812 9-18 4-110 55*08X2-AWG-Y 9-19 55A0813 9-18 411993-000 10-8, 10-10 55*08X3-AWG-Y 9-19 55A0814 9-18 413186-000 10-3 55*08X4-AWG-Y 9-19 55A0816 9-18 431468-000 10-20 55*08X6-AWG-Y 9-19 55A081X 9-13 434366-000 10-12 55*11X1-AWG-Y 9-19 55A082X 9-13 9-6 55*11X2-AWG-Y 9-19 55A111X 9-13 441753-000 10-12 55*11X3-AWG-Y 9-19 55A112X 9-13 444817-000 10-14 55*11X4-AWG-Y 9-19 55A181X 9-13 44A011X, 012X, 021X, 031X, 081X 9-8 55*11X6-AWG-Y 9-19 55A182X 9-13 44A111X, 112X, 121X, 181X 9-9 55*-18X1-AWG-Y 9-19 55A6169 9-64 462047-000 10-33 55*-18X2-AWG-Y 9-19 55A8002 9-64 462A011 4-101 55*-18X3-AWG-Y 9-19 55A8131 9-64 462A011 to 060 4-101 55*-18X4-AWG-Y 9-19 55FA0511 9-72 462A023 4-101 55*-18X6-AWG-Y 9-19 55FA0514-10* 9-67 462A034 4-101 55*21X1-AWG-Y 9-19 55FA0514-12* 9-67 462A046 4-101 55*21X2-AWG-Y 9-19 55FA0514-14* 9-67 462A060 4-101 55*21X3-AWG-Y 9-19 55FA0514-16* 9-67 462A421 4-102 55*21X4-AWG-Y 9-19 55FA0514-18* 9-67 462A422 4-102 55*21X6-AWG-Y 9-19 55FA0514-20* 9-67 462A423 4-102 55*-28X1-AWG-Y 9-19 55FA0514-22* 9-67 462A424 4-102 55*-28X2-AWG-Y 9-19 55FA0514-24* 9-67 481321-000 10-20 55*-28X3-AWG-Y 9-19 55FA0521-14* 9-68 4940-00-148-9847 10-2 55*-28X4-AWG-Y 9-19 55FA0521-16* 9-68 4940-00-148-9848 10-2 55*-28X6-AWG-Y 9-19 55FA0521-18* 9-68 4940-00-609-4993 10-2 55*41X1-AWG-Y 9-19 55FA0521-20* 9-68 4940-01-043-7634 10-2 55*41X2-AWG-Y 9-19 55FA0521-22* 9-68 5012A3311 8-68 55*41X3-AWG-Y 9-19 55FA0524-24* 9-68 5012E1339 8-68 55*41X4-AWG-Y 9-19 55FA0531-14* 9-68 5012E1339 9-75 55*41X6-AWG-Y 9-19 55FA0531-16* 9-68 5012M1612 9-75 55*48X1-AWG-Y 9-19 55FA0531-18* 9-68 400W242 44-* 11-16 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number 9-68 55FB1521-14* 9-70 55LF-* 9-15 55FA0531-22* 9-68 55FB1521-16* 9-70 55PC 9-12 55FA0534-24* 9-68 55FB1521-18* 9-70 55PC-* 9-17 55FA0541-14* 9-68 55FB1521-20* 9-70 55PC021X 9-14 55FA0541-16* 9-68 55FB1521-22* 9-70 55PC022X 9-14 55FA0541-18* 9-68 55FB1524-24* 9-70 55PC121X 9-14 55FA0541-20* 9-68 55FB1531-14* 9-70 55PC122X 9-14 55FA0541-22* 9-68 55FB1531-16* 9-70 55PLF-* 9-17 55FA0544-24* 9-68 55FB1531-18* 9-70 562A011 4-103 55FA0551-14* 9-68 55FB1531-20* 9-70 562A022 4-103 55FA0551-16* 9-68 55FB1531-22* 9-70 562A032 4-103 55FA0551-18* 9-68 55FB1534-24* 9-70 562A043 4-103 55FA0551-20* 9-68 55FB1541-14* 9-70 562A054 4-103 55FA0551-22* 9-68 55FB1541-16* 9-70 562A067 4-103 55FA0554-24* 9-68 55FB1541-18* 9-70 574557-000 55FAB1511 9-72 55FB1541-20* 9-70 582602-000 10-2 55FAF0512-10* 9-67 55FB1541-22* 9-70 584313-000 10-23 55FAF0512-12* 9-67 55FB1544-24* 9-70 584781-000 10-21 55FAF0512-14* 9-67 55FB1551-14* 9-70 585643-000 10-20 55FAF0512-16* 9-67 55FB1551-16* 9-70 588701-000 10-20 55FAF0512-18* 9-67 55FB1551-18* 9-70 619690-000 10-21 55FAF0512-20* 9-67 55FB1551-20* 9-70 629602-000 10-16 55FAF0512-22* 9-67 55FB1551-22* 9-70 6S100-200 FR 4-107 55FAF0522-14* 9-69 55FB1554-24* 9-70 704393-000 10-27 55FAF0522-16* 9-69 55FB7129-* 9-71 714529-000 10-25 55FAF0522-18* 9-69 55FBF2512-10* 9-71 727799-000 10-10 55FAF0522-20* 9-69 55FBF2512-12* 9-71 740331-000 10-31 55FAF0522-22* 9-69 55FBF2512-14* 9-71 747235-000 10-8 55FAF0532-14* 9-69 55FBF2512-16* 9-71 747525-000 10-20 55FAF0532-16* 9-69 55FBF2512-18* 9-71 7518A1311 8-68 55FAF0532-18* 9-69 55FBF2512-20* 9-71 7520A1311 9-75 55FAF0532-20* 9-69 55FBF2512-22* 9-71 7520A1662 9-78 55FAF0532-22* 9-69 55FBF2522-14* 9-71 7522A1311 8-68 55FAF0542-14* 9-69 55FBF2522-16* 9-71 7523D1331 8-68 55FAF0542-16* 9-69 55FBF2522-18* 9-71 7524A1311 8-68 55FAF0542-18* 9-69 55FBF2522-20* 9-71 7526A13XX 8-56 55FAF0542-20* 9-69 55FBF2522-22* 9-71 7526J1660 9-78 55FAF0542-22* 9-69 55FBF2532-14* 9-71 7528A1317 8-68 55FAF0552-14* 9-69 55FBF2532-16* 9-71 7528H1424 9-75 55FAF0552-16* 9-69 55FBF2532-18* 9-71 7530A1317 8-68 55FAF0552-18* 9-69 55FBF2532-20* 9-71 7530A13XX 8-56 55FAF0552-20* 9-69 55FBF2532-22* 9-71 7530H1424 9-75 55FAF0552-22* 9-69 55FBF2542-14* 9-71 755928-000 10-21 55FAF7128-24* 9-67 55FBF2542-16* 9-71 773898-000 10-12 55FAF7134-24* 9-69 55FBF2542-18* 9-71 7820D0331 9-78 55FAF7135-24* 9-69 55FBF2542-20* 9-71 7824E0422 9-78 55FAF7136-24* 9-69 55FBF2542-22* 9-71 795257-000 10-8 55FAF7137-24* 9-69 55FBF2552-14* 9-71 81-* 55FB1511-10* 9-70 55FBF2552-16* 9-71 813914-000 55FB1511-12* 9-70 55FBF2552-18* 9-71 82-* 55FB1511-14* 9-70 55FBF2552-20* 9-71 827429-000 10-23 55FB1511-16* 9-70 55FBF2552-22* 9-71 832011-000 10-14 55FB1511-18* 9-70 55FBF7130-* 9-71 839218-000 10-12 55FB1511-20* 9-70 55FBF7131-* 9-71 843800-000 10-31 55FB1511-22* 9-70 55FBF7132-* 9-71 859855-000 10-8 55FB1514-24* 9-70 55FBF7133-* 9-71 879865-000 10-20 11 Supporting Information 55FA0531-20* 10-8 9-22 10-12 9-22 11-17 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number 8S14-50 FR 4-107 A42716-000 10-12 B-044-24-N 8-56 8S23-75 FR 4-107 A93538-000 10-14 B-044-26-N 8-56 8S42-100 FR 4-107 A96930-000 10-31 B-046 8-57 926935-000 10-33 AA-400 Super Heater Tool 10-2 B-105-1802 8-33 927079-000 10-10 AD-1319-9 Holding Fixture Tool 10-3 B-106-1401 8-33 928826-000 10-12 AD-1377 10-4 B-106-1402 8-33 930321-000 10-14 AD-1381 8-22, 10-4 B-106-1403 8-33 94375-000 10-17 AD-1386 10-4 B-106-1501 8-33 9522A1311 9-75 AD-1522 10-4 B-106-1502 8-33 9524A1311 8-68 AD-1962 5-5 B-106-1503 8-33 9527A1318 8-68 AD-3050-SEAL-TEST-EQUIP 10-5, 10-6 B-106-1601 8-33 9527A13XX 8-56 AD-500 Tinel-Lock tool 10-7 B-106-1602 8-33 9527J1528 9-75 AD-5000 Tinel-ASSY (240v) 6-85 B-106-1801 8-33 9528A13XX 8-56 AD-5010 Tinel Bench 10-9, 10-10 B-106-1803 8-33 9530A13XX 8-56 Adhesives 5-1 B-106-1991 8-33 9530E1014 8-68, 9-75 ADK Rectangular Backshells 2-3 B-106-1992 8-33 955018-000 10-29 AFR 35-1.5 9-113 B-106-1993 8-33 958770-000 10-12 AFR 35-10 9-113 B-106-2401 8-32 966953-000 10-20 AFR 35-120 9-113 B-106-2402 8-32 981721-000 10-31 AFR 35-150 9-113 B-106-2403 8-32 985426-000 10-12 AFR 35-16 9-113 B-106-2502 8-32 988204-000 10-20 AFR 35-185 9-113 B-106-2503 8-32 988208-000 10-20 AFR 35-2.5 9-113 B-106-3281 8-34 988285-000 10-20 AFR 35-240 9-113 B-106-3481 8-34 988299-000 10-20 AFR 35-25 9-113 B-106-3631 8-34 988300-000 10-20 AFR 35-300 9-113 B-106-3632 8-34 988301-000 10-20 AFR 35-35 9-113 B-106-3633 8-34 988303-000 10-20 AFR 35-4 9-113 B-106-4631 8-34 988314-000 10-20 AFR 35-400 9-113 B-106-4632 8-34 988328-000 10-20 AFR 35-50 9-113 B-106-7401 8-35 988382-000 10-20 AFR 35-6 9-113 B-106-7502 8-35 988596-000 10-20 AFR 35-70 9-113 B-106-8401 8-35 989172-000 10-12 AFR 35-95 9-113 B-106-8502 991017-000 10-33 AMPLIMITE Rectangular Connectors 991018-000 10-33 ARINC Connectors 6-79 B-155-03-35-22-5 8-49 991026-000 10-33 ATUM Tubing 3-11 B-155-05-35-22-5 8-49 991027-000 10-33 B-020-20-N 8-56 B-155-06-35-22-5 8-49 992008-000 10-4 B-020-22-N 8-56 B-155-07-35-22-5 8-49 992013-000 10-4 B-020-24-N 8-56 B-155-09-35-22-5 8-49 993020-000 10-17 B-020-26-N 8-56 B-155-11 8-49 993693-000 10-17 B-021-26-N 8-56 B-155-11-35-22-5 8-49 993695-000 10-17 B02X/B04X 8-55 B-155-13 8-49 993702-000 10-8 B-040-20-N 8-56 B-155-13-35-22-5 8-49 993770-000 10-17 B-040-24-N 8-56 B-155-1501 8-44 993850-000 10-3 B-040-26-N 8-56 B-155-1502 8-44 993872-000 10-3 B-040-28-N 8-56 B-155-1503 8-44 993877-000 10-3 B-040-30-N 8-56 B-155-1504 8-44 993917-000 10-3 B-041-24-N 8-56 B-155-1505 8-44 993938-000 10-3 B-041-26-N 8-56 B-155-3, -5, -6, -7, -9 8-49 994350-00 10-17 B-041-28-N 8-56 B-155-3801 8-49 994590-000 10-17 B-041-30-N 8-56 B-155-3802 8-49 9951119-000 10-8 B-043-24-N 8-56 B-155-9001 8-7, 8-11 99-M-* 9-26 B-043-26-N 8-56 B-155-9002 8-7, 8-11 99M011X, 1111, 1121 9-24 B-043-28-N 8-56 B-155-9003 8-7, 8-11 A22932-000 10-14 B-043-30-N 8-56 B-155-9004 8-7, 8-11 A23120-000 10-14 B-044-22-N 8-56 B-155-9005 8-7, 8-11 2-3 8-35 B-155 8-6, 8-48, 8-55 11-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Bayonet Triaxial Connectors 8-100 Product or Part Number Page Number Product or Part Number Page Number 4-89 CL 105-10x2x1.5-PO 9-43 6-27 CES-3 4-89 CL 105-10x3x0.75-TF 9-39 BND-1225S 6-27 CES-3-A100 4-91 CL 105-10x3x0.75-TI 9-41 BSTS Tubing 3-13 CES-3-A150 4-91 CL 105-10x3x0.75-TIO 9-45 CES-3A-D1 4-91 CL 105-10x3x0.75-TO 9-43 9-37 BSTS-03, -04, -07, -11, -13, -15, -17, -20, -27, -30, -35, -40, -45 3-14 CES-3A-D2 4-91 CL 105-12x0.5-SO BSTS-FR Tubing 3-13 CES-3A-F1 4-91 CL 105-12x0.5-SU 9-35 8-6 CES-3A-F2 4-91 CL 105-12x0.75-SO 9-37 C203 8-20 CES-3-D1 4-89 CL 105-12x0.75-SU 9-35 C-203-01, -02, -03 8-20 CES-3-F1 4-89 CL 105-12x1.0-SO 9-37 CES-3R 4-92 CL 105-12x1.0-SU 9-35 C-110 C66438-000 10-17 C82893-000 10-6 CES-3R-A100 4-92 CL 105-12x1.5-SO 9-37 C99451-000 10-14 CES-3R-A150 4-92 CL 105-12x1.5-SU 9-35 CEC-RWC-18600 9-80 CES-3-T1 4-89 CL 105-12x2.5-SO 9-37 CEC-RWC-18634 9-85 CES-4 4-89 CL 105-12x2.5-SU 9-35 CEC-RWC-18658 9-86 CES-4-A150 4-91 CL 105-14x0.5-PF 9-39 CEC-RWC-18664 9-85 CES-4A-D3 4-91 CL 105-14x0.75-PF 9-39 CEC-RWC-18665 9-86 CES-4A-F3 4-91 CL 105-14x1.0-PF 9-39 CEC-RWC-18666 9-85 CES-4A-T3 4-91 CL 105-14x1.5-PF 9-39 CEC-RWC-18680 9-87 CES-4-D3 4-89 CL 105-14x1.5-SO 9-37 CEC-RWC-18681 9-87 CES-4-F1 4-89 CL 105-14x1.5-SU 9-35 CEC-RWC-18682 9-87 CES-4R 4-92 CL 105-14x2x0.5-PI 9-41 CEC-RWC-18684 9-87 CES-4S 4-89 CL 105-14x2x0.5-PIO 9-45 CEC-RWC-18685 9-87 CES-4-T1 4-89 CL 105-14x2x0.5-PO 9-43 CEC-RWC-18686 9-87 CES-5 4-89 CL 105-14x2x0.75-PI 9-41 CEC-RWC-18687 9-86 CES-5-A250 4-91 CL 105-14x2x0.75-PIO 9-45 CEC-RWC-18700 9-80 CES-5-F4 4-89 CL 105-14x2x0.75-PO 9-43 CEC-RWC-18709 9-80 CF0024-000 10-20 CL 105-14x2x1.0-PI 9-41 CEC-RWC-18710 9-80 CF0025-000 10-20 CL 105-14x2x1.0-PIO 9-45 CEC-RWC-18886 9-80 CF0026-000 10-21 CL 105-14x2x1.0-PO 9-43 CEC-RWC-18982 9-80 CF0199-000 10-21 CL 105-14x2x1.5-PI 9-41 CEC-RWC-18983 9-80 CF0200-000 10-21 CL 105-14x2x1.5-PIO 9-45 CEC-RWC-19043 9-80 CF0201-000 10-21 CL 105-14x2x1.5-PO 9-43 CEC-RWC-19172 9-80 CF5497-000 10-20 CL 105-15x3x0.75-TF 9-39 CEC-RWC-20333 9-85 CGPE-105 Tubing 3-15 CL 105-15x3x0.75-TI 9-41 CEC-RWC-20412 9-88 CGPT Tubing 3-17 CL 105-15x3x0.75-TIO 9-45 CEC-RWC-20555 9-85 Cheminax Coaxial Cables 9-73 to 9-76 CL 105-15x3x0.75-TO 9-43 CEC-RWC-20638 9-88 Cheminax Twin Axial Cable 9-77 to 9-78 CL 105-19x0.5-PF 9-39 CEC-RWC-20837 9-88 CJ2085-000 10-14 CL 105-19x0.5-SO 9-37 CEC-RWC-21064 9-88 CJ2086-000 10-14 CL 105-19x0.5-SU 9-35 CEC-RWC-21088 9-88 CJ2087-000 10-14 CL 105-19x0.75-PF 9-39 CES, CES-1 4-89 CL 105-10x0.5-PF 9-39 CL 105-19x0.75-SO 9-37 CES-1R 4-92 CL 105-10x0.75-PF 9-39 CL 105-19x0.75-SU 9-35 CES-2 4-89 CL 105-10x1.0-PF 9-39 CL 105-19x1.0-PF 9-39 CES-2-A100 4-91 CL 105-10x1.5-PF 9-39 CL 105-19x1.0-SO 9-37 CES-2-A50 4-91 CL 105-10x2x0.5-PI 9-41 CL 105-19x1.0-SU 9-35 CES-2-A75 4-91 CL 105-10x2x0.5-PIO 9-45 CL 105-19x1.5-PF 9-39 CES-2A-D1 4-91 CL 105-10x2x0.5-PO 9-43 CL 105-19x1.5-SO 9-37 CES-2A-F1, -F2 4-91 CL 105-10x2x0.75-PI 9-41 CL 105-19x1.5-SU 9-35 CES-2A-T1, -T2, -T3 4-91 CL 105-10x2x0.75-PIO 9-45 CL 105-19x2.5-SO 9-37 CES-2-D1A 4-89 CL 105-10x2x0.75-PO 9-43 CL 105-19x2.5-SU 9-35 CES-2-F1A 4-89 CL 105-10x2x1.0-PI 9-41 CL 105-19x2x0.5-PI 9-41 CES-2F-A50 4-92 CL 105-10x2x1.0-PIO 9-45 CL 105-19x2x0.5-PIO 9-45 CES-2F-A75 4-92 CL 105-10x2x1.0-PO 9-43 CL 105-19x2x0.5-PO 9-43 CES-2R 4-92 CL 105-10x2x1.5-PI 9-41 CL 105-19x2x0.75-PI 9-41 CES-2-T1 4-89 CL 105-10x2x1.5-PIO 9-45 CL 105-19x2x0.75-PIO 9-45 11 Supporting Information CES-2-T1B BND-0812S 11-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number CL 105-19x2x0.75-PO 9-43 CL 105-2Bx0.75-SU 9-35 CL 105-37x2x1.0-PIO 9-45 CL 105-19x2x1.0-PI 9-41 CL 105-2Bx1.0-SO 9-37 CL 105-37x2x1.0-PO 9-43 CL 105-19x2x1.0-PIO 9-45 CL 105-2Bx1.0-SU 9-35 CL 105-37x2x1.5-PI 9-41 CL 105-19x2x1.0-PO 9-43 CL 105-2Bx1.5-SO 9-37 CL 105-37x2x1.5-PIO 9-45 CL 105-19x2x1.5-PI 9-41 CL 105-2Bx1.5-SU 9-35 CL 105-37x2x1.5-PO 9-43 CL 105-19x2x1.5-PIO 9-45 CL 105-2Bx2.5-SO 9-37 CL 105-3Gx0.5-SO 9-37 CL 105-19x2x1.5-PO 9-43 CL 105-2Bx2.5-SU 9-35 CL 105-3Gx0.5-SU 9-35 CL 105-1x2x0.5-PI 9-41 CL 105-2x0.5-PF 9-39 CL 105-3Gx0.75-SO 9-37 CL 105-1x2x0.5-PIO 9-45 CL 105-2x0.5-SO 9-37 CL 105-3Gx0.75-SU 9-35 CL 105-1x2x0.5-PO 9-43 CL 105-2x0.5-SU 9-35 CL 105-3Gx1.0-SO 9-37 CL 105-1x2x0.75-PI 9-41 CL 105-2x0.75-PF 9-39 CL 105-3Gx1.0-SU 9-35 CL 105-1x2x0.75-PIO 9-45 CL 105-2x0.75-SO 9-37 CL 105-3Gx1.5-SO 9-37 CL 105-1x2x0.75-PO 9-43 CL 105-2x0.75-SU 9-35 CL 105-3Gx1.5-SU 9-35 CL 105-1x2x1.0-PI 9-41 CL 105-2x1.0-PF 9-39 CL 105-3Gx2.5-SO 9-37 CL 105-1x2x1.0-PIO 9-45 CL 105-2x1.0-SO 9-37 CL 105-3Gx2.5-SU 9-35 CL 105-1x2x1.0-PO 9-43 CL 105-2x1.0-SU 9-35 CL 105-3x0.5-PF 9-39 CL 105-1x2x1.5-PI 9-41 CL 105-2x1.5-PF 9-39 CL 105-3x0.5-SO 9-37 CL 105-1x2x1.5-PIO 9-45 CL 105-2x1.5-SO 9-37 CL 105-3x0.5-SU 9-35 CL 105-1x2x1.5-PO 9-43 CL 105-2x1.5-SU 9-35 CL 105-3x0.75-PF 9-39 CL 105-1x3x0.75-TI 9-41 CL 105-2x2.5-SO 9-37 CL 105-3x0.75-SO 9-37 CL 105-1x3x0.75-TIO 9-45 CL 105-2x2.5-SU 9-35 CL 105-3x0.75-SU 9-35 CL 105-1x3x0.75-TO 9-43 CL 105-2x2x0.5-PI 9-41 CL 105-3x1.0-PF 9-39 CL 105-1x3x1.5-TI 9-41 CL 105-2x2x0.5-PIO 9-45 CL 105-3x1.0-SO 9-37 CL 105-1x3x1.5-TIO 9-45 CL 105-2x2x0.5-PO 9-43 CL 105-3x1.0-SU 9-35 CL 105-1x3x1.5-TO 9-43 CL 105-2x2x0.75-PI 9-41 CL 105-3x1.5-PF 9-39 CL 105-24x0.5-PF 9-39 CL 105-2x2x0.75-PIO 9-45 CL 105-3x1.5-SO 9-37 CL 105-24x0.75-PF 9-39 CL 105-2x2x0.75-PO 9-43 CL 105-3x1.5-SU 9-35 CL 105-24x1.0-PF 9-39 CL 105-2x2x1.0-PI 9-41 CL 105-3x2.5-SO 9-37 CL 105-24x1.5-PF 9-39 CL 105-2x2x1.0-PIO 9-45 CL 105-3x2.5-SU 9-35 CL 105-24x1.5-SO 9-37 CL 105-2x2x1.0-PO 9-43 CL 105-3x2x0.5-PI 9-41 CL 105-24x1.5-SU 9-35 CL 105-2x2x1.5-PI 9-41 CL 105-3x2x0.5-PIO 9-45 CL 105-24x2x0.5-PI 9-41 CL 105-2x2x1.5-PIO 9-45 CL 105-3x2x0.5-PO 9-43 CL 105-24x2x0.5-PIO 9-45 CL 105-2x2x1.5-PO 9-43 CL 105-3x2x0.75-PI 9-41 CL 105-24x2x0.5-PO 9-43 CL 105-2x3x0.75-TF 9-39 CL 105-3x2x0.75-PIO 9-45 CL 105-24x2x0.75-PI 9-41 CL 105-2x3x0.75-TI 9-41 CL 105-3x2x0.75-PO 9-43 CL 105-24x2x0.75-PIO 9-45 CL 105-2x3x0.75-TIO 9-45 CL 105-3x2x1.0-PI 9-41 CL 105-24x2x0.75-PO 9-43 CL 105-2x3x0.75-TO 9-43 CL 105-3x2x1.0-PIO 9-45 CL 105-24x2x1.0-PI 9-41 CL 105-2x3x1.5-TF 9-39 CL 105-3x2x1.0-PO 9-43 CL 105-24x2x1.0-PIO 9-45 CL 105-2x3x1.5-TI 9-41 CL 105-3x2x1.5-PI 9-41 CL 105-24x2x1.0-PO 9-43 CL 105-2x3x1.5-TIO 9-45 CL 105-3x2x1.5-PIO 9-45 CL 105-24x2x1.5-PI 9-41 CL 105-2x3x1.5-TO 9-43 CL 105-3x2x1.5-PO 9-43 CL 105-24x2x1.5-PIO 9-45 CL 105-37x0.5-PF 9-39 CL 105-4x0.5-PF 9-39 CL 105-24x2x1.5-PO 9-43 CL 105-37x0.75-PF 9-39 CL 105-4x0.5-SO 9-37 CL 105-27x0.5-SO 9-37 CL 105-37x1.0-PF 9-39 CL 105-4x0.5-SU 9-35 CL 105-27x0.5-SU 9-35 CL 105-37x1.5-PF 9-39 CL 105-4x0.75-PF 9-39 CL 105-27x0.75-SO 9-37 CL 105-37x1.5-SO 9-37 CL 105-4x0.75-SO 9-37 CL 105-27x0.75-SU 9-35 CL 105-37x1.5-SU 9-35 CL 105-4x0.75-SU 9-35 CL 105-27x1.0-SO 9-37 CL 105-37x2.5-SO 9-37 CL 105-4x1.0-PF 9-39 CL 105-27x1.0-SU 9-35 CL 105-37x2.5-SU 9-35 CL 105-4x1.0-SO 9-37 CL 105-27x1.5-SO 9-37 CL 105-37x2x0.5-PI 9-41 CL 105-4x1.0-SU 9-35 CL 105-27x1.5-SU 9-35 CL 105-37x2x0.5-PIO 9-45 CL 105-4x1.5-PF 9-39 CL 105-27x2.5-SO 9-37 CL 105-37x2x0.5-PO 9-43 CL 105-4x1.5-SO 9-37 CL 105-27x2.5-SU 9-35 CL 105-37x2x0.75-PI 9-41 CL 105-4x1.5-SU 9-35 CL 105-2Bx0.5-SO 9-37 CL 105-37x2x0.75-PIO 9-45 CL 105-4x2.5-SO 9-37 CL 105-2Bx0.5-SU 9-35 CL 105-37x2x0.75-PO 9-43 CL 105-4x2.5-SU 9-35 CL 105-2Bx0.75-SO 9-37 CL 105-37x2x1.0-PI 9-41 CL 105-4x2x0.5-PI 9-41 11-20 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number 9-45 CL 105-7x2x0.75-PI 9-41 D-101-00 8-53 CL 105-4x2x0.5-PO 9-43 CL 105-7x2x0.75-PIO 9-45 D-103-00, -31 8-53 CL 105-4x2x0.75-PI 9-41 CL 105-7x2x0.75-PO 9-43 D-104-31 8-53 CL 105-4x2x0.75-PIO 9-45 CL 105-7x2x1.0-PI 9-41 D-105-31 8-53 CL 105-4x2x0.75-PO 9-43 CL 105-7x2x1.0-PIO 9-45 D-107-31 8-53 CL 105-4x2x1.0-PI 9-41 CL 105-7x2x1.0-PO 9-43 D-110 CL 105-4x2x1.0-PIO 9-45 CL 105-7x2x1.5-PI 9-41 D-110-0062 8-45 CL 105-4x2x1.0-PO 9-43 CL 105-7x2x1.5-PIO 9-45 D-110-0071 8-8 CL 105-4x2x1.5-PI 9-41 CL 105-7x2x1.5-PO 9-43 D-110-0083 8-8 CL 105-4x2x1.5-PIO 9-45 CL 105-7x3x0.75-TF 9-39 D-110-0083 8-11 CL 105-4x2x1.5-PO 9-43 CL 105-7x3x0.75-TI 9-41 D-110-0090 8-8, 8-11 CL 105-4x3x0.75-TF 9-39 CL 105-7x3x0.75-TIO 9-45 D-110-0101 8-8, 8-11 CL 105-4x3x0.75-TI 9-41 CL 105-7x3x0.75-TO 9-43 D-110-0181 8-8, 8-11 CL 105-4x3x0.75-TIO 9-45 CL 105-7x3x1.5-TF 9-39 D-110-0213 8-8 CL 105-4x3x0.75-TO 9-43 CL 105-7x3x1.5-TI 9-41 D-110-0217 8-8, 8-45 CL 105-4x3x1.5-TF 9-39 CL 105-7x3x1.5-TIO 9-45 D-110-35 8-8, 8-11 CL 105-4x3x1.5-TI 9-41 CL 105-7x3x1.5-TO 9-43 D-110-40 8-8 CL 105-4x3x1.5-TIO 9-45 CL-105-* 9-49 D-110-41 8-8, 8-11 CL 105-4x3x1.5-TO 9-43 C-Lite Cables CL 105-5Gx0.5-SO 9-37 C-Lite CL 105-PF/C-Lite CL 105-TF 9-38 to 9-39 CL 105-5Gx0.5-SU 9-35 CL 105-5Gx0.75-SO 9-37 CL 105-5Gx0.75-SU CL 105-5Gx1.0-SO 9-33 to 9-49 11 Supporting Information CL 105-4x2x0.5-PIO 8-6 D-128-0043 8-45 C-Lite CL 105-PI/C-Lite CL 105-TI 9-40 to 9-41 D-129-03, -05, -07, -13, -22, -30, -31, -56 8-45 C-Lite CL 105-PIO/C-Lite CL105-TIO9-44 to 9-45 D-142-50, -51, -52, -56, -65, -83 9-35 C-Lite CL 105-PO/C-Lite CL 105-TO9-42 to 9-43 D14-30FR 9-37 C-Lite CL 105-SO 9-36 to 9-37 D-144-00, -01, -02, -03, -04, -05 8-53 8-53 8-66 8-53 4-107 CL 105-5Gx1.0-SU 9-35 C-Lite CL 105-SU 9-34 to 9-35 D-144-25, -26, -37, -46 CL 105-5Gx1.5-SO 9-37 C-Lite F Cables 9-50 to 9-51 D-150 CL 105-5Gx1.5-SU 9-35 Code 18 MIL-C-5015 6-28 to 6-36 CL 105-5Gx2.5-SO 9-37 Code 21 MIL-C-26482 6-37 to 6-43 D-150-0168, -0169, -0170, -0174, -0715, -0176, -0177, -0178, -0179, -0180, -0181 8-67 CL 105-5Gx2.5-SU 9-35 Code 32 MIL-C-22992 6-44 to 6-49 D-150-0708-5 8-94 CL 105-5x0.5-SO 9-37 Code 40 MIL-C-38999 6-50 to 6-57 D-150-9708-5 8-100, 8-102 CL 105-5x0.5-SU 9-35 Code 41 MIL-C-38999 6-58 to 6-65 D-1744 CL 105-5x0.75-SO 9-37 Code 54 MIL-C-5015 6-66 to 6-73 D-1744-01, 01, -02, -03, -04 CL 105-5x0.75-SU 9-35 Code 76 BS 9522 6-74 to 6-76 CL 105-5x1.0-SO 9-37 Cold Applied Splices CL 105-5x1.0-SU 9-35 CL 105-5x1.5-SO 9-37 CL 105-5x1.5-SU 8-6 8-9, 8-11, 8-53 D-1744-05, -06, -07, -08 8-53 8-22 D-181 8-55 Computer Aided Design 9-93 D-181-1220-90/9 8-56 CRES-Lock Bands 6-27 D-181-1222-90/9 8-56 9-35 CRN Tubing 3-19 D-181-1224-90/9 8-56 CL 105-5x2.5-SO 9-37 CTC-0012 9-64 D-181-1226-90/9 8-56 CL 105-5x2.5-SU 9-35 CTC-0015 9-64 D-181-1826-6/9 8-56 CL 105-7x0.5-PF 9-39 CTC-0018 9-64 D-181-1830-6/9 8-56 CL 105-7x0.5-SO 9-37 CTC-0044 9-64 D-181-2220-90/9 8-56 CL 105-7x0.5-SU 9-35 CTC-0057 9-64 D-181-2222-90/9 8-56 CL 105-7x0.75-PF 9-39 CTC-0073 9-64 D-181-2224-90/9 8-56 CL 105-7x0.75-SO 9-37 CTC-0074 9-64 D-181-2226-90/9 8-56 CL 105-7x0.75-SU 9-35 CTC-0077 9-64 D-181-2826-6/9 8-56 CL 105-7x1.0-PF 9-39 CTC-0078 9-64 D-181-2830-6/9 8-56 CL 105-7x1.0-SO 9-37 CTC-0079 9-64 D-181-3220-90/9 8-56 CL 105-7x1.0-SU 9-35 CTC-0080 9-64 D-181-3222-90/9 8-56 CL 105-7x1.5-PF 9-39 CTC-0081 9-64 D-181-3224-90/9 8-56 CL 105-7x1.5-SO 9-37 Custom Maintenance & Repair Kits 7-12 D-181-3226-90/9 8-56 CL 105-7x1.5-SU 9-35 Custom Shipboard Cables 9-94 D-181-3826-6/9 8-56 CL 105-7x2.5-SO 9-37 CV-1981 Heavy Duty Hot-Air Tool 10-11,10-12 D-181-3830-6/9 8-56 CL 105-7x2.5-SU 9-35 CV-1983 Heavy Duty Hot-Air Tool 5-5, 10-11,10-12 D-184 8-55 CL 105-7x2x0.5-PI 9-41 CWT 8-6, 8-48, 8-55 D-184-1220-90/9 8-56 CL 105-7x2x0.5-PIO 9-45 D-062--0169/0170-X 8-76 D-184-1222-90/9 8-56 CL 105-7x2x0.5-PO 9-43 D-100-00, -31 8-53 D-184-1224-90/9 8-56 11-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number D-184-1226-90/9 8-56 D-500-0255-583-1 & -2 8-90 D-602-44, -45 8-73 D-184-2220-90/9 8-56 D-500-0255-585-1 8-90 D-602-46, -47 8-72 D-184-2222-90/9 8-56 D-500-0255-587-1 & -2 8-90 D-602-54, -55 8-73 D-184-2224-90/9 8-56 D-500-04 8-83 D-602-56, -57 8-72 D-184-2226-90/9 8-56 D-500-0455-1, -2 D200-400-FR D-200-82, -83, -84 D3-9FR 8-103 D-602-72, -73, -76, -77 8-73 8-57 4-107 D-500-0455-1-YYY-ZZZ 8-84 D-607 8-26, 8-29 D-500-0455-2-YYY-ZZZ 8-84 4-107 D-500-0456-1-YYY-ZZZ 8-84 D-609-03, -04, -05, -06, -07, -08, -09, -10, -11, -12, -13, -14 8-26 8-84 D-610-09, -10 8-73 D-406 8-18 D-500-0456-2-YYY-ZZZ D-406-0001, -0002, -0003 8-18 D-500-0457-1 D-406-0034 8-18 D-500-0457-1-YYY-ZZZ 8-103 D-621-0406 8-84 D-621-0406-L D-436-0096 8-26 D-500-0457-2-YYY-ZZZ 8-84 D-621-0407 D-436-0097 8-26 D-500-0458-1-YYY-ZZZ 8-84 D-621-0407-L D-436-0098 8-26 D-500-0458-2-YYY-ZZZ 8-84 D-621-0413 D-436-0110 8-26 D-500-0463-612 8-94 D-621-0413-L D-436-0115 8-26 D-500-0463-613, -614 8-94 D-621-0415 D-436-0128 8-25 D-500-0465-1-YYY-ZZZ 8-84 D-621-0415-L 8-22, 8-26 D-500-0465-2-YYY-ZZZ 8-84 D-621-0417 D-500-0466-1-YYY-ZZZ 8-84 D-621-0417-L D-500-0466-2-YYY-ZZZ 8-84 D-621-0418 D-500-0467-1-YYY-ZZZ 8-84 D-621-0418-L D-500-0467-2-YYY-ZZZ 8-84 D-621-0423 D-500-0468-1-YYY-ZZZ 8-84 D-621-0423-L 8-84 D-621-0424 D-436-36, -37, -38 D-436-42, -43, -52, -53, -58, -59, -60, -61, -82, -83, -84, -85, -86, -87, 88, -89, -90 8-26 D-500-0255 8-89 D-500-0255-511-1 8-90 D-500-0255-512-1 8-90 D-500-0255-513-1 & -2 8-90 D-500-0255-515-1 & -2 8-90 D-500-0468-2-YYY-ZZZ D-500-94-* 8-100, 8-101 D-621-0424-L D-500-9463-* 8-100, 8-102 D-621-0453 8-94, 8-95 8-96 8-94,8-95 8-96 8-94, 8-95 8-96 8-94, 8-94 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 D-500-0255-517-1 & -2 8-90 D-500-0255-521-1 8-90 D-500-0255-522-1 8-90 D-500-0255-523-1 & -2 8-90 D-500-0255-525-1 & -2 8-90 D-500-0255-527-1 & -2 8-90 D-500-0255-531-1 & -2 8-90 D-500-0255-533-1 & -2 8-90 D-500-0255-535-1 & -2 8-90 D-500-0255-537-1 & -2 8-90 D-500-0255-541-1 8-90 D-500-0255-542-1 8-90 D-500-0255-543-1 & -2 8-90 D-500-0255-545-1 & -2 8-90 D-500-0255-551-1 8-90 D-500-0255-552-1 8-90 D-500-0255-553-1 & -2 8-90 D-500-0255-555-1 & -2 8-90 D-500-0255-557-1 & -2 8-90 D-500-0255-561-1 8-90 D-500-0255-562-1 8-90 D-500-0255-563-1 & -2 8-90 D-500-0255-565-1 & -2 8-90 D-602-0143,-0144, -0145, -0146, -0147, -0150, -0151 8-75 D-621-0464-L D-500-0255-567-1 & -2 8-90 D-602-0156/0157-X 8-76 D-621-0465 D-500-0255-571-1 8-90 D-602-0171 8-76 D-621-0465-L D-500-0255-572-1 8-90 D-602-0172, -0173, -0174 8-73 D-621-0466 8-94, 8-95 D-500-0255-573-1 & -2 8-90 D-602-0185, -0186, -0187, -0189 8-78 D-621-0467 8-94, 8-95 D-500-0255-575-1 & -2 8-90 D-602-0278, -0279, -0288, -0289 8-77 D-621-0467-L D-500-0255-577-1 & -2 8-90 D-500-0255-581-1 8-90 D-602-1108, -1109, -1110, -1111, -1112, -1113 8-75 D-500-0255-582-1 8-90 D-602-16, -17 8-72 8-88 D-621-0453-L D-500-L456-X-YYY-ZZZ 8-88 D-621-0454 D-500-L457-X-YYY-ZZZ 8-88 D-621-0454-L D-500-L458-X-YYY-ZZZ 8-88 D-621-0455 D-500-L4xx 8-86 D-621-0455-L D-500-L455-X-YYY-ZZZ D50-100 FR 4-107 D-621-0456 D-600-0065, -068 8-94 D-621-0456-L D-600-0071 8-79 D-621-0457 D-600-0083 8-94 D-621-0457-L 8-79 D-621-0458 8-79 D-621-0458-L D-600-0116 D-600-0125 D-600-9463-* 8-100 D-621-0459 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-71 D-621-0459-L 8-96 8-78 D-621-0460 8-94 D-602-0095, 0104, 0105 8-78 D-621-0460-L D-602-0106, 0107 8-78 D-621-0461 D-602-0122, -0123 8-75 D-621-0461-L 8-73 D-621-0462 D-602 D-602-0093, -0094 D-602-0126, -0127 D-602-0140 8-75, 8-76 D-602-0141 8-75 D-602-0142 8-75, 8-76 D-621-0462-L D-621-0463 D-621-0463-L D-621-0464 D-621-0468 D-621-0468-L 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-94, 8-95 8-96 8-96 8-94, 8-95 8-96 11-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number D-621-0469 8-94, 8-95 D-621-0470-L D-621-0471 D-621-0471-L D-621-0472 D-621-0472-L D-621-0473 D-621-0473-L Product or Part Number Page Number 8-97 DK-621-0934 8-100 DK-3716-F077-P, S 8-97 DK-621-0934-1P or S 8-100 8-94, 8-95 DK-3716-F101-TP, TS 8-97 DK-621-0935 8-100 8-96 DK-3716-F201-TP, TS 8-97 DK-621-0935-2P or S 8-100 DK-621-0936 8-100 DK-621-0936-2P or S 8-100 8-94, 8-95 DK-602-0156-N-1 8-75, 8-98 8-96 DK-602-0156-N-2 8-75, 8-98, 8-103 8-94, 8-95 DK-602-0156-N-3 8-76, 8-98 DK-621-0937 8-100 8-96 DK-602-0157-N-1 8-76, 8-98 DK-621-0937-3P or S 8-100 8-94, 8-95 DK-602-0157-N-2 8-76, 8-98, 8-103 DK-621-0938 8-100 8-96 DK-602-0157-N-3 8-76, 8-98 DK-621-0938-3P or S 8-100 D-621-0474 8-94, 8-95 DK-602-0169-1 8-76 DK-621-0939 8-100 D-621-0475 8-94, 8-95 DK-602-0170-1 8-76 DK-621-0939-4P or S 8-100 8-96 DK-602-0186-2 8-78 DK-621-0940 8-100 8-94, 8-95 DK-602-0187-2 8-78 DK-621-0940-4P or S 8-100 D-621-0475-L D-621-0476 D-621-0476-L 8-96 DK-621 8-81, 8-96, 8-102 DK-621-E102-TP 8-97 8-94, 8-95 DK-621-0411-P 8-95, 8-96, 8-103 DK-621-E102-TS 8-97 8-96 DK-621-0411-S 8-95, 8-96 DK-621-E202-TP 8-97 8-94, 8-95 DK-621-0412-P 8-95, 8-96, 8-103 DK-621-E202-TS 8-97 8-96 DK-621-0412-S 8-95, 8-96 DK-621-F101-TP 8-97 8-94, 8-95 DK-621-0433-1P 8-95, 8-96 DK-621-F101-TS 8-97 8-96 DK-621-0433-1S 8-95, 8-96 DK-621-F201-TS 8-97 8-94, 8-95 DK-621-0434-1P 8-95, 8-96, 8-103 DR-25 Tubing 3-23 8-96 DK-621-0434-1S 8-95, 8-96 DR-25-TW 3-25 8-94, 8-95 DK-621-0435-2P 8-95, 8-96 D-SCE Identification Sleeves 8-96 DK-621-0435-2S 8-95, 8-96 DuraSeal Crimp Splices 8-18 to 8-19 D-621-0482 8-94, 8-95 DK-621-0436-2P 8-95, 8-96 D-621-0483 8-94, 8-95 DK-621-0436-2S 8-95, 8-96 DuraSeal Insulated Crimp Terminals 8-31 to 8-36 8-95, 8-96 DWP-125 Tubing 3-27 10-6 D-621-0477 D-621-0477-L D-621-0478 D-621-0478-L D-621-0479 D-621-0479-L D-621-0480 D-621-0480-L D-621-0481 D-621-0481-L D-621-0483-L 8-96 DK-621-0437-3P 2-3 8-94, 8-95 DK-621-0437-3S 8-95, 8-96 E63259-000 D-621-0484-L 8-96 DK-621-0438-3P 8-95, 8-96 E95798-000 D-621-E03K-P 8-97 DK-621-0438-3S 8-95, 8-96 Electrical Shielding D-621-E03K-S 8-97 DK-621-0439-4P 8-95, 8-96 Electroloss FilterLine 3-34 3-33 D-621-0484 10-12 9-109 to 9-110 9-67 to 9-72 D-621-E077-P 8-97 DK-621-0439-4S 8-95, 8-96 ES Cap-no. 1, 2, 3 D-621-E077-S 8-97 DK-621-0440-4P 8-95, 8-96 ES Caps D-621-F077-P 8-97 DK-621-0440-4S 8-95, 8-96 ES1000 Tubing 3-29 3-30 D-621-F077-S 8-97 DK-621-0446-3P 8-96 ES1000-no. 1, 2, 3, 4 D-711-00, -04, -07, -08 8-45 DK-621-0446-3S 8-96 ES2000 Tubing 3-31 D-713-03 8-45 DK-621-0448-2P 8-96 ES2000-no. 1, 2, 3, 4 3-32 D-714-00, -01 8-45 DK-621-0448-2S 8-96 F11734-000 10-14 8-95 F150-400 FR 4-107 4-107 Data Bus (MIL-STD-1553B) Components DK-621-0512-P 8-80 to 8-103 DK-621-0512-S 8-95 F-23 FR Data Bus Accessories 8-93 to 8-97 DK-621-0546-3P 8-95 F25836-000 10-12 Data Bus Box Couplers 8-89 to 8-90 DK-621-0546-3S 8-95 F30529-000 10-14 8-95 F3-9 FR 4-107 F42-60 FR 4-107 10-20 Data Bus Cables 8-81 DK-621-0548-2P Data Bus Discrete Connectors 8-91 to 8-92 DK-621-0548-2S 8-95 Data Bus In-Line Microcouplers 8-83 to 8-85 DK-621-0550-1P 8-95, 8-96 F52511-000 Data Bus Ultra Lightweight In-Line Microcouplers DK-621-0550-1S 8-95, 8-96 F66989-000 10-6 8-86 to 8-88 DK-621-0551-4P 8-95, 8-96 F75-100 FR 4-107 DK-621-0551-4S 8-95, 8-96 F83221-000 DCPT Tubing Demateable Terminators 3-21 8-100 DK-3716-E#01-TP, TS 8-97 DK-3716-E#02-TP, TS 8-97 DK-3716-E#12K-TP, TS 8-97 DK-3716-E03K-P, S 8-97 DK-3716-E102-TP, TS 8-97 DK-3716-E112-TP, TS 8-97 DK-3716-E202-TP, TS 8-97 10-16 DK-621-09* 8-102 FDR25 Cable Jacket Material DK-621-0911P 8-100 FL2500 Tubing 3-35 8-100 FL2500-no. 1, 2, 3, 4 3-36 DK-621-0912P 8-100 FLCW0211 9-52 DK-621-0912S 8-100 FLCW0211-0.35-* 9-55 DK-621-0933 8-100 FLCW0211-0.50-* 9-55 8-100 FLCW0211-0.75-* 9-55 DK-621-0911S DK-621-0933-1P or S 11 Supporting Information D-621-0470 Page Number DK-3716-E212-TP, TS 8-103 D-621-0469-L Product or Part Number 9-99 to 9-100 11-23 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number FLCW0211-1.00-* 9-55 FLTWC0311-16* 9-59 LNCL-13-155 4-112 FLCW0211-1.50-* 9-55 FLTWC0311-18* 9-59 LNCL-13-305 4-112 FLCW0211-2.50-* 9-55 FLTWC0311-20* 9-59 LNCL-14-185 4-112 FLCW0219 9-52 FLTWC0311-22* 9-59 LNCL-14-355 4-112 FLCW0219-0.35-* 9-55 FLTWC0311-24* 9-59 LNCL-15-185 4-112 FLCW0219-0.50-* 9-55 FLTWC0311-26* 9-59 LNCL-15-260 4-112 FLCW0219-0.75-* 9-55 FLTWX031X 9-52 LNCL-15-450 FLCW0219-1.00-* 9-55 FLTXX031X 9-52 M27500-* FLCW0219-1.50-* 9-55 FLX40 8-106 Maulflex Conduit System FLCW0219-2.50-* 9-55 FTR 16-10 9-113 Micro Heat Shrink Moulded Parts FLDWC0311-0.25* 9-57 FTR 16-16 9-113 Micro Molded Shapes FLDWC0311-0.35* 9-57 FTR 16-2.5 9-113 MIL-C-5015 Connectors 9-81 FLDWC0311-0.50* 9-57 FTR 16-25 9-113 MIL-C-83723 Connectors 9-81 FLDWC0311-0.75* 9-57 FTR 16-35 9-113 MIL-C-389999 Connectors FLDWC0311-1.00* 9-57 FTR 16-4 9-113 MiniSeal Crimp Splices 8-22 to 8-25 FLDWC0311-1.50* 9-57 FTR 16-50 9-113 Model 105 Tunnel Oven 10-28, 10-29 FLDWC0311-14-* 9-57 FTR 16-6 9-113 Model 16B Belt Heater 10-22, 10-23 FLDWC0311-16-* 9-57 FTR 16-70 9-113 Model 19 Conveyor Heater 10-24, 10-25 FLDWC0311-18-* 9-57 FTR 16-95 9-113 Model 81CE Discrete Heater 10-26, 10-27 FLDWC0311-2.00* 9-57 GPR Rectangular Connectors 2-3 Multiconductor (Multicore) Cables 9-90 to 9-92 FLDWC0311-2.50* 9-57 HarnVisTM 3D System 2-6 NBC Cable Jacket Material FLDWC0311-20-* 9-57 HarnWareTM V6 FLDWC0311-22-* 9-57 HCTE Tubing FLDWC0311-24-* 9-57 FLDWC0311-26-* FLDWX031X 2-2 to 2-7 4-112 9-7, 9-20 3-49 2-3 4-83 to 4-87 8-99 9-107 NT Tubing 3-51 3-37 NTFR Tubing 3-55 HET-A-02X 6-82 NT-MIL Tubing 3-53 9-57 HET-A-03X 6-82 PD Caps 9-52 HET-A-04* 6-82 PolyCrimp Crimp Splices 3-57 FlexLine (SPEC 80) Wire 9-21 to 9-22 HEX-* 6-81 Power Cables FlexLite Commercial Wire 9-52 to 9-53 HEX07-A* 6-82 Properties and Specifications FlexLite CW Wire 9-54 to 9-55 HEXA6-* 6-82 PTCM Tubing FlexLite DW Wire 9-56 HexaShield EMC/EMI Adapters 6-79 to 6-84 8-20 to 8-21 9-111 to 9-114 9-97 to 9-98 3-59 QFT, QFT1, QFT2, QFT3 4-104 FlexLite HT Wire 9-60 to 9-61 HEXDB-AC-* 6-82 QUADLITE Quadaxial Cables FlexLite TW Wire 9-58 to 9-59 HF Tubing 3-39 Ray 101 9-84 to 9-88 9-95 FLHTC0311-0.25-* 9-61 HF04, 07, 11, 13, 15, 17, 20, 27 3-40 RAY 101-10.0 6-25 FLHTC0311-0.35-* 9-61 HFT5000 Tubing 3-41 RAY 101-12.5 6-25 FLHTC0311-0.50-* 9-61 High Speed Copper Cables 9-89 RAY 101-20.0 6-25 FLHTC0311-0.75-* 9-61 High Temperature Sealing Sleeves 3-90 RAY 101-3.0 6-25 FLHTC0311-1.00-* 9-61 HL 2010E Hot Air Heating Tool 10-13, 10-14 RAY 101-4.0 6-25 FLHTC0311-1.50-* 9-61 HL1910E Hot Air Heating Tool 10-13, 10-14 RAY 101-6.0 6-25 FLHTC0311-10* 9-61 HR**060, 125, 175, 200, 250, 300, 400 3-44 RAY 101-7.5 6-25 FLHTC0311-12* 9-61 HRHF Tubing 3-43 Ray 103 9-95 FLHTC0311-14* 9-61 HRHT Tubing 3-45 Ray 10X-10.0 9-96 FLHTC0311-16* 9-61 HRHT-1/X, 2/X, 3/X, 4/X, 5/X 3-46 Ray 10X-12.5 9-96 FLHTC0311-18* 9-61 HRNF Tubing 3-43 Ray 10X-20.0 9-96 FLHTC0311-2.00-* 9-61 HRSR Tubing 3-43 Ray 10X-3.0 9-96 FLHTC0311-2.50-* 9-61 HTAT Tubing 3-47 Ray 10X-4.0 9-96 FLHTC0311-20* 9-61 In-Line Couplers and Terminators 8-100 Ray 10X-6.0 9-96 FLHTC0311-22* 9-61 Integrated Military Harnessess 2-8 to 2-18 Ray 10X-7.5 9-96 FLHTC0311-24* 9-61 IR 1894 Shuttle Machine Ray 90 9-95 FLHTC0311-26* 9-61 IR-1759 MiniRay Heating Tool 10-18 to10-21 Ray 90 -10.0 9-96 FLHTX031X 9-52 IR-1759-MK4-AT3130-EDCONT 10-19 Ray 90 -12.5 9-96 FLS40 6-78 IR-550 Mark II Heating Tool 10-17 Ray 90 -15.0 9-96 FLS41 6-78 KTKK Assemblies 7-2 Ray 90 -20.0 9-96 FLS54 6-78 LNCL-11-125 4-112 Ray 90 -25.0 9-96 FLTWC0311-10* 9-59 LNCL-11-205 4-112 Ray 90 -3.0 9-96 FLTWC0311-12* 9-59 LNCL-12-140 4-112 Ray 90 -30.0 9-96 FLTWC0311-14* 9-59 LNCL-12-240 4-112 Ray 90 -4.0 9-96 10-15, 10-16 11-24 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number Page Number 9-96 RTD-50-L-04 8-63 S1005 Kit-1 5-2 Ray 90 -6.0 9-96 RTD-50-M-00 8-63 S1006 Kit 1, Kit 2 5-2 RayBlock 105 Tubing 3-63 RTD-50-M-01 8-64 S1006 Kit A, Kit B 5-2 RayBlock 105 Kit 0102-A0 3-64 RTD-50-M-02 8-64 S1009 Kit A, Kit B RayBlock 105 Kit 0103-A0 3-64 RTD-50-M-03 8-63 S1017 2-9, 2-12, 5-2 RayBlock 105 Kit 0105-A0 3-64 RTD-50-M-04 8-63 S1030 2-9, 2-12, 5-2 RayBlock 105 Kit 0107-A0 3-64 RTD-50-S-00 8-63 S1030, S1048, S1275 RayBlock 105 Kit 0110-A0 3-64 RTD-50-S-01 8-64 S1048 RayBlock 105 Kit 0504-A0 3-64 RTD-50-S-02 8-64 S1124 2-9, 2-12, 5-2 RayBlock 85 Tubing 3-61 RTD-50-S-03 8-63 S-1125 2-9, 2-12, 3-25 RayBlock 85 Kit 0102-A0 3-62 RTD-50-S-04 8-63 S1125 Kit 1, 2, 3, 4, 6, 8 RayBlock 85 Kit 0107-A0 3-62 RTD-75-L-00, -01, -02, -03, -04 8-63 S1255 -04 RayBlock 85 Kit 0203-A0 3-62 RTD-75-M-00 8-63 S-1264 RayBlock 85 Kit 0405-A0 3-62 RTD-75-M-01, -02 8-64 S1278-01 RayBlock 85 Kit 0504-A0 3-62 RTD-75-M-03, -04 8-63 S1278-02 5-2 RayBlock 85 Kit 0510-A0 3-62 RTD-75-S-00 8-63 S1297 5-2 9-95 to 9-96 RTD-75-S-01, -02 8-64 S1305-01 6-77 RTD-75-S-03, -04 8-63 S200 8-48 RayBraid Tubular Braiding Raychem FlexiScreen Backshells Raychem RT-555 Heat Shrink Tape 5-2 7-9 2-9, 2-12, 5-2 5-2 2-9, 2-11, 2-12, 5-2 211, 2-12 5-2 5-2 5-5 RW-175 Tubing 3-98 S200-1-00, -01 8-51 Raychem Spin Lock Backshell 6-85 RW-200 Tubing 3-100 S200-1-1-WI-22-9 8-51 Raychem System 25 3-25 RW-200E Tubing 3-100 S200-2-00, -01 8-51 S200-2-1-WI-22-9 8-51 RayOLOn Kits 4-112 S01/S02/S03 8-48 Rayrim Edging Material 3-65 S01-01-R 8-50, 8-53 S200-3-00, -01 8-51 RaySpool 3-67 S01-02-R 8-50, 8-53 S200-3-1-WI-22-9 8-51 S01-03-R 8-50, 8-53 S200-4-00, -01 8-51 9-106 S01-04-R 8-50, 8-53 S200-4-1-WI-22-9 8-51 RB-110 6-79 S01-05-R 8-50, 8-53 S200-5-00, -01 8-51 RB-114 6-79 S02-01-R 8-50, 8-53 S200-5-1-WI-22-9 8-51 RBD-50-L-00, -01, -02, -03, -04 8-62 S02-02-R 8-50, 8-53 S-500-0255-585-2 8-90 RBD-50-M-00, -01, -02, -03, -04 8-62 S02-03-R 8-50, 8-53 S92-10-R RBD-50-S-00, -01, -02, -03, -04 8-62 S02-04-R 8-50, 8-53 SCL Tubing RBD-75-L-00, -01, -02, -03, -04 8-62 S02-05-R 8-50, 8-53 SCT Tubing 3-104 RBD-75-M-00, -01, -02, -03, -04 8-62 S02-06-R 8-50, 8-53 SCT no. 1, no. 2, no. 3, no. 4 3-105 8-62 S02-07-R 8-50, 8-53 SeaLAN Ethernet Cables 10-30, 10-31 S02-08-R 8-50, 8-53 SEB 4 S02-09-R 8-50, 8-53 SESK Kits S02-10-R 8-50, 8-53 SFR Tubing S02-11-R 8-50, 8-53 SGRP S02-12-R 8-50, 8-53 SGRP-1, -2, -, -3, -4 S02-13-R 8-50, 8-53 SGRS S02-14-R 8-50, 8-53 SGRS-1, -2, -3, -4 8-13 S02-15-R 8-50, 8-53 SGRS-2-58, 3-58, 4-58 8-13 S02-16-R 8-50, 8-53 SGRS-X-58 8-12 S02-17-R 8-50, 8-53 SGRT-2-XX 8-39 S02-18-R 8-50, 8-53 SGRT-2-XX 8-40 S02-19-R 8-50, 8-53 SGRT-3-XX 8-39 S03-01-R 8-50 SGRT-3-XX 8-40 S03-02-R 8-50 SGRT-4-XX 8-39 S03-03-R 8-50 SGRT-4-XX 8-40 S03-04-R 8-50 SHF-260 Highly Flexible Wire 9-81 S03-05-R 8-50 Ship or Shore Breakout Kits S03-06-F 8-50 shrinkHOop S03-07-R 8-50 SL* S03-08-R 8-50 SO175 8-48 S03-09-R 8-50 SO175-1-01 8-51 S03-10-R 8-50 SO175-1-1-55-22-90 8-51 Raythane, NT/Thermorad NTFR, Rayolin and AFR RBD-75-S-00, -01, -02, -03, -04 RBK-ILS-Processor-Mk11 RF One-Step BNC/TNC Connectors RG Coaxial Cables RH3960 Tinel Kit 2-3, 8-59 to 8-64 2-3 6-85 RH-396X Tinel-Lock tool 10-7 RHW Tubing 3-70 RMW Tubing 3-72 RNF-100 Tubing 3-74 RNF-150 Tubing 3-76 RNF-3000 Tubing 3-78 RP-4800 Tubing 3-80 RPPM Tubing 3-82 RT-3 Tubing 3-84 RT-375 Tubing 2-11, 3-86 RT555 Tubing 3-88, 3-90 RT-770 Tubing 2-11, 3-92 RT-780 Tubing 2-3, 2-11, 3-94 RT-790 Tubing 2-11, 3-96 RTD-50-L-00 8-63 RTD-50-L-01 8-64 RTD-50-L-02 8-64 RTD-50-L-03 8-63 11 Supporting Information Ray 90 -5.0 8-50 3-102 9-79 to 9-80 4-114 7-10 3-106 8-12 8-13, 8-16 8-12 7-11 4-115 6-86 11-25 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Supporting Information Part Index (Continued) Product or Part Number Page Number Product or Part Number Page Number Product or Part Number SO175-2-00 8-51 SO96-4-55-22-90 8-51 Thermocouple TX SO175-2-01 8-51 SO96-5-01 8-51 SO175-2-1-55-22-90 8-51 SO96-5-55-22-90 8-51 ThermoGun HG Hot-Air Heating Tool 9-104 9-105 Threaded Triaxial Connectors 8-100 SolderGrip Closed End Splices 8-12 to 8-17 8-51 SolderGrip Insulated Terminals 8-38 to 8-41 SO175-3-1-55-22-90 8-51 SO175-4-00 8-51 SolderShield Shielded & Coaxial Cable Splices 8-66 to 8-69 SO175-4-01 8-51 SO175-4-1-55-22-90 8-51 SolderSleeve Coaxial Cable Terminators 8-55 to 8-58 SO175-5-00 8-51 SolderSleeve PCB Coaxial Cable Terminators 8-57 to 8-58 Triaxial Size 8 Contacts SO175-5-01 8-51 SolderSleeve Shield Terminators 8-48 to 8-53 Tubing Kits and Mini-Spools SO175-5-1-55-22-90 8-51 SolderSleeve Wire Splices SO63 8-48 SolderSleeve Wire Terminators SO63-1-01 8-49 SO63-1-55-20-90 8-49, 8-53 SolderTacts Shielded One-Piece Solder Contacts SO63-1-55-22-90 8-49, 8-53 SP175-1-00 SO63-1-55-24-90 8-49, 8-53 SO63-1-55-26-90 8-49, 8-53 Space Grade Data Bus Components SO63-1-9030 8-49 SO63-2-00 8-49, 8-53 SO63-2-01 8-49 SO63-2-55-20-90 8-49,8-53 SO63-2-55-22-90 8-49,8-53 SO63-2-55-24-90 8-49,8-53 SO63-2-55-26-90 8-49,8-53 SO63-2-9030 SO63-3-00 SO63-3-01 8-49 8-49, 8-53 8-49 SO63-3-55-20-90 8-49, 8-53 SO63-3-55-22-90 8-49, 8-53 SO63-3-55-24-90 8-49, 8-53 SO63-3-55-26-90 8-49, 8-53 SO63-3-9030 8-49 SO63-4-00 8-49, 8-53 SO63-4-01 8-49 SO63-4-55-20-90 8-49, 8-53 SO63-4-55-22-90 8-49, 8-53 SO63-4-55-24-90 8-49, 8-53 SO63-4-55-26-90 8-49, 8-53 SO63-4-9030 8-49 SO63-5-00, 8-49, 8-53 SO63-5-01 8-49 SO63-5-55-20-90 8-49, 8-53 SO63-5-55-22-90 8-49, 8-52 SO63-5-55-24-90 8-49, 8-52 SO63-5-55-26-90 8-49, 8-52 SO63-5-9030 8-49 SO96 8-48 SO96-1-01 8-51 SO96-1-55-22-90 8-51 SO96-2-01 8-51 SO96-2-55-22-90 8-51 SO96-3-01 8-51 SO96-3-55-22-90 8-51 SO96-4-01 8-51 8-98 3-118 Type 99M Wire 9-23 to 9-25 Type AFR 9-111 2-3 Type FTR 9-111 Type TR 9-111 8-71 Type ZHI 9-111 8-51 Type ZHPCG 9-111 SPEC 44 Wire and Cable 9-3 to 9-9 SPEC 55 Wire and Cable 9-10 to 9-20 2-3 Splice Kits 8-100 SRFR 3-108 SSB, D, T, F to 8S 4-106 SSB-1202 FR 4-107 SSB-2002 FR 4-107 SSC 6-26 8-103 8-43 to 8-46 8-99 to 8-102 Spin-Lock Adaptors Tinel-Lock Ring TMS-SCE-3/16-2.0-9 8-6 to 8-11 Soldertact Contact Devices 10-32, 10-33 Thermorad/Thermorad F Cable Jacket Material 8-51 SO175-3-01 8-49, 8-53 9-63 Thermorad HTF/Fluroelastomer Cable Jacket Material SO175-3-00 SO63-1-00 Page Number 4-60 SSC-1, -2, -3, -4, -5, -6, -7 4-61 SSC-5M1 4-61 SST Tubing 3-110 SST-03, -04, -07, -11, -13, -15, -17 -20, -27, -30, -40, -45 3-111 URHR-1, 2, 3, 4, 5 4-115 URHT Tubing 3-120 URHT-200 3-121 URHT-300 3-121 Versafit Tubing 3-122 Versaflex Tubing 3-124 Versaflex-FR Tubing 3-124 VG95218 Pt 28 Multicore Cables 2-3 XFFR Tubing 3-126 XFFR-03, 04, -07, -11, -15, -20, -30 Zerohal 100A Wire Zerohal 100G Wire Zerohal Cable Jacket Material Zerohal PROFIBUS Cables 3-127 9-27 to 9-29 9-30 to 9-32 9-101 to 9-103 9-82 to 9-83 ZH-100 Tubing 3-128 9-113 SST-FR Tubing 3-110 ZHPCG-35-1 Standard Space Cables 8-100 ZHPCG-35-1.5 9-113 2-3 ZHPCG-35-10 9-113 4-107 ZHPCG-35-120 9-113 T14-50 FR 4-107 ZHPCG-35-150 9-113 T150-300 FR 4-107 ZHPCG-35-16 9-113 T3-9 FR 4-107 ZHPCG-35-184 9-113 T400 FR 4-107 ZHPCG-35-2.5 9-113 T42-100 FR 4-107 ZHPCG-35-240 9-113 T500-600 FR 4-107 ZHPCG-35-25 9-113 TAT-125 Tubing 3-112 ZHPCG-35-300 9-113 TC Caps 3-114 ZHPCG-35-35 9-113 3-115 ZHPCG-35-4 9-113 STXR Adaptors T14-23 FR TC4001, 4003, 4005 TCFS/R 7-6 ZHPCG-35-400 9-113 TCFS/R-12, -16, -20, -24, -30, -36 7-8 ZHPCG-35-50 9-113 3-116 ZHPCG-35-6 9-113 9-113 TFE Tubing 3-116 ZHPCG-35-70 TG-23 5-5 ZHPCG-35-95 9-113 TG-24 5-5 ZHTM Tubing 3-130 TFE-R Tubing Themocouple EX Thermocouple Extension Cable 9-63 9-62 to 9-64 Thermocouple JX 9-63 Thermocouple KX 9-63 11-26 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Global Contacts Wire and Cable, Harnessing and Protection Products Markets Served Americas Canada - Toronto Product Information Center: (Technical Support) Phone: +905-470-4425 +905-474-5525 Fax: United States - Harrisburg, PA Product Information Center: (Technical Support) Phone: +800-522-6752 +717-986-7575 Fax: Menlo Park, CA 94025-1164 USA Phone: +1-800-926-2425 +1-650-361-3860 +1-717-986-7575 Fax: Japan - Toyko Phone: +81-44-844-8111 Fax: +81-44-812-3207 Raychem Products - Nagoya Phone: +81-565-29-1401 Fax: +81-565-29-1465 Product Information Center: (Technical Support) Phone: +81-44-844-8013 +81-44-812-3200 Fax: China -- Shanghai Raychem Products Phone: +86-21-6485-3288 Fax: +81-21-6485-0450 Product Information Center: (Technical Support) Phone: +86-400-820-6015 United Kingdom - Swindon Phone: +44-8706-080-208 Fax: +44-1793-572-516 Product Information Center: (Technical Support) Freephone GB: 0800-267-666 +44-8706-080-208 Phone: United Kingdom - Raychem Products Phone: +44-1793-528-171 +44-1793-572-516 Fax: Germany - Raychem Products - Ottobrun Phone: +49-89-6089-0 +49-89-6096-345 Fax: Product Information Center: (Technical Support) +49-6251-133-1999 Phone: Fax: +49-6251-133-1988 France - Raychem Products - Cergy St. Christophe Phone: +33-1-3420-2122 +32-1-3420-0312 Fax: Product Information Center: (Technical Support) +33-1-3420-8686 Phone: Fax: +33-1-3420-8623 Need more information? Web Site Technical Support is staffed with specialists well versed in all TE Connectivity products. They can provide you with: n Technical Support n Catalogs n Technical Documents n Product Samples n TE Connectivity Authorized Distributor Locations Visit www.te.com/ADM Asia/ Pacific Singapore - Singapore Phone: +65-6482-0311 Fax: +65-6482-1012 Raychem Products Phone: +65-486-6151 Fax: +65-483-0631 Hong Kong -- Raychem Products Phone: +852-2738-3431 +852-2735-8726 Fax: C4ISR Commercial Aerospace Europe/ Middle East Ground Defense Military Aerospace Military Marine Missile Defense Offshore / Civil Marine www.te.com/ADM Space for additional information on all our products and market segments for the Aerospace, Defense and Marine markets. (c) Copyright 2002, 2003, 2004, 2009 and 2012 by TE Connectivity. All Rights Reserved. 99, UNIBOOT, VERSAFIT, VERSAFLEX, and ZEROHAL are trademarks. ATUM, ALTERA, CHEMINAX, CRES-LOCK, DURASEAL, DYNALINK, ELECTROLOSS FILTERLINE, FASTON, FLEXLINE, FLEXLITE, HARNWARE, HEXASHIELD, MICROFIT, MINIRAY, MINISEAL, MTC, NF-100, PINPAK, POLYCRIMP, QUADLITE, RAYATEN, RAYBLOCK, RAYCHEM, RAYBRAID, RAYFLEX, RAYFOAM, RAYOLIN, RAYOLON, RAYRIM, RAYSPOOL, RAYTHANE, SEALITE, SEALAN, SHRINKHOOP, SOLDERGRIP, SOLDERPAK, SOLDERSHIELD, SOLDERSLEEVE, SOLDERTACTS, SPEC 44, SPEC 55, SPEC 80, SYSTEM 100, TE LOGO, THERMOGUN, THERMORAD, THERMOCOUPLE, TINEL, TINEL-LOCK, TE CONNECTIVITY, TYPE Other products, logos, and company names mentioned herein may be trademarks of their respective owners. Printed in the U.S.A. Kevlar and Teflon are trademarks of E.l. du Pont de Nemours and Company. Mylar is a trademark of Dupont Teijin Films U.S. Kynar is a trademark of Atofina Chemicals, Inc. Skydrol is a trademark of Monsanto Company. Steinel is a trademark of Steinel GmBH. LuxCis is a trademark of Radiall, S.A. PROFIBUS is a trademark of Profibus International. Disclaimer All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. TE Connectivity makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. TE Connectivity only obligations are those in the Standard Terms and Conditions of Sale for these products and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising from the sale, resale, use, or misuse of the product. TE Connectivity specifications are subject to change without notice. In addition, TE Connectivity reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable specification. Export of TE Connectivity products may require licensing. TE Connectivity www.te.com TE Connectivity Catalog 1654025 Revised 5-12 Wire and Cable, Harnessing and Protection Products te.com (c) 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 1654025 GIC 7.5K MS 05/2012 TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners.