Infrared Thermosensor ES1B 1
Infrared Thermosensor
ES1B
Achieve Low-cost Measurements with an
Infrared Thermosensor.
Non-contact measurement.
The ES1B has an electromotive output as high as that of a thermo-
couple, thus connecting directly to the thermocouple input terminal
of the Temperature Controller is possible.
Four temperature ranges are available to cover a wide range of
temperature measurement needs, including those in the food pro-
cessing, packaging, molding, and electronics industries.
High-accuracy temperature measurement is ensured by a high-
speed response of 300 ms (for a 63% response) and an indication
reproducibility of ±1% PV.
Unlike thermocouples, the Thermosensor does not deteriorate.
Therefore, stable, real-time temperature control can be main-
tained.
Ordering Information
List of Models
Stock Note: Shaded models are normally stocked.
Application Examples
Appearance and sensing characteristic Specification (temperature range) Model
10 to 70°CES1B 10-70C
60 to 120°CES1B 60-120C
115 to 165°CES1B 115-165C
140 to 260°CES1B 140-260C
2 dia. 20 dia.
2 mm 20 mm 40 mm 60 mm
40 dia. 60 dia.
ES1B
Film
Vertical
heating rolls
Horizontal
heating rolls
Temperature Control of Ironing Portion Temperature Measurement of Sheet Molding
Machines and Resin Extrusion Machines
Detecting Excessive Heat Radiation
of Bearings
ES1B
High-tension line
High-tension
distribution
panel
Detecting Excessive Heat Radiation of
High-tension Distribution Boards or Transformers
ES1B
Molding trays
Conveyor
Resin
ES1B
Bearing
DC
power
supply
DC
power
supply
Note: 1. Either a 12 VDC or 24 VDC power supply is re-
quired for the ES1B.
2. The ES1B cannot be used with OMRON’s E5ZE
Multipoint Temperature Controller. (It can be used
with the E5ZN, E5AR, and E5ER.)
2Infrared Thermosensor ES1B
Specifications
Ratings/Characteristics
Note: 1. Based on characteristics of K-type thermocouple and radiation rate of 0.9.
2. The accuracy is given as the change in temperature from any reference temperature of the sensing object. For example, if the reference
temperature is 50°C, the accuracy at 55°C would be ±2% PV or ±2°C, whichever is larger and the accuracy at 60°C would be ±4% PV or
±4°C, whichever is larger.
Connections
Item ES1B
Power supply voltage 12/24 VDC
Operating voltage range 90% to 110% of the power supply voltage
Current consumption 20 mA max.
Measuring temperature range 10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C
Accuracy
(See note 1.)
±5°C (See note 2.) ±2% PV or ±2°C, whichever is larger
±10°C (See note 2.) ±4% PV or ±4°C, whichever is larger
±30°C (See note 2.) ±6% PV or ±6°C, whichever is larger
±40°C (See note 2.) ±8% PV or ±8°C, whichever is larger
Reproducibility ±1% PV or ±1°C, whichever is larger
Temperature drift 0.4°C/°C max.
Sensing distance vs. sensing diameter 1:1 typ.
Measurement wavelength 6.5 to 14.0 µm
Receiver element Thermopile
Response speed Approximately 300 ms at response rate of 63%
Output impedance 1 to 4 k
Operating temperature 25°C to 70°C (with no icing or condensation)
Allowable ambient humidity 35% to 85%
Vibration resistance (destruction) 98 m/s2 for 2 hours each in X, Y, and Z directions at 10 to 55 Hz
Shock resistance (destruction) 300 m/s2 for 3 times each in X, Y, and Z directions
Casing material ABS resin
Degree of protection IP65
Weight Approx. 120 g
Cable Compensating conductor: 3 m
PVC-covered cable with a shield wire resisting 70°C
Temperature Controller
Green, Output +
White, Output
+
-
Thermocouple
(K)
input terminals
DC power supply
Orange, Power +
Shield, Power
12/24 VDC
GND
Infrared Thermosensor ES1B 3
Dimensions
Note: All units are in millimeters unless otherwise indicated (inch).
Adjustment Methods
Adjust the Thermosensor as described below before using it.
Adjust the Thermosensor according to the conditions of the sensing object and characteristics of the
Temperature Controller.
Offset Compensation for Target Value with Input Shift Function
Gain and Offset Compensation with Two-point Shift Function
Mounting Lock Nuts (Two) (Provided)
17.8 14.2 dia.
36.5
15
6.5
44.5 3,000
ABS resin
PVC-covered
(25°C to 70°C)
Polyolefin tube
Screw M18×1.0 7
26
24
Green, Output +
White, Output
Orange, Power +
Shield, Power
(.70)
(1.75) 3m
(.59)
(.94)
(1.02)
ES1B
Temperature Controller
(such as E5CS)
The error caused at the
time the Thermosensor is
connected to the
Temperature Controller.
Compensated with the
input shift function of
the Temperature
Controller
Target value
(Actual temperature of sensing object sample)
PV display of
Temperature
Controller
Temperature
characteristics of
target sensing object
Temperature Controller
(such as E5@N or E5@K)
The error caused by
the condition of the
sensing objects or at
the time the Thermosensor is
connected to the
Temperature Controller.
Compensated with the
two-point shift function
(for the upper and
lower sides) of the
Temperature
Controller.
PV display of
Temperature
Controller
Upper limit of
SV of
Temperature
Controller
Lower limit of SV of
Temperature Controller Target value
(Actual temperature of sensing object sample)
Upper limit side
Lower limit side
4Infrared Thermosensor ES1B
One-point Input Shift
Preparations
Set a temperature input range that is suitable for the input specifi-
cations of the Infrared Thermosensor.
Prepare a thermometer to measure the temperature of the sensing
object as shown in figure 1, below.
Configuration for Offsetting the Infrared
Thermosensor Input (Figure 1)
Example for the E5CN
1. Adjust the temperature of the sensing object (C) in the configura-
tion shown in figure 1 to near the set point. We will assume that
the temperature indicated on the thermometer is the actual tem-
perature of the sensing object.
2. Check the temperature of the sensing object (C) and the tempera-
ture indicated on the Controller (A) and set both the upper-limit
and lower-limit temperature input settings to the following value:
Temperature C (sensing object) - Temperature A (Controller)
3. Check the temperature of the sensing object (C) and the tempera-
ture indicated on the Controller (A) again. If they are about the
same, then the offset has been properly set.
Diagram of One-point Input Shift
Two-point Input Shift
Use a two-point input shift to output more accurate display values.
Preparations
Refer to the preparations for a one-point input shift.
1. The input value is shifted at two points: near room temperature
and near the set point. Check the temperature of the sensing
object (C) and the temperature indicated on the Controller (A) at
both near room temperature and near the set point.
2. Use the following formulas to calculate the upper-limit tempera-
ture input and lower-limit temperature input settings based on the
values checked above.
Diagram of Two-point Input Shift
Lower-limit Temperature Input Setting
Upper-limit Temperature Input Setting
3. Set both the upper-limit and lower-limit temperature input settings
and then check the temperature of the sensing object (C) and the
temperature indicated on the Controller (A) both near room tem-
perature and near the set point.
4. Although we have used two points, near room temperature and
near the set point, accuracy can be increased further by using
another point within the measurement temperature range other
than the set value of room temperature.
+
(C) Sensing
object
ES1B Infrared
Thermosensor
Output
(+,)
Power supply
(+,)
(A) Temperature
Controller
(B) Thermometer
Power
Supply
insl
10
C
insh
10
C
Lower-limit
temperature input
Upper-limit
temperature input
Temperature indicated
by Controller (A)
Indicated temperature
after offset
(e.g., 120˚C)
Indicated temperature
before offset
(e.g., 110˚C)
0
After offset
Input offset value
(e.g., 10˚C)
Before offset
Temperature
indicated by
thermometer (B)
Near set point
(e.g., 120˚C)
insl
=
YLY1 ×{(X2Y2)(X1Y1)}+(X1Y1)
Y2Y1
insh
=
YHY1 ×{(X2Y2)(X1Y1)}+(X1Y1)
Y2Y1
0
Indicated temp. after
offset, X2 (e.g., 110˚C)
Indicated temp. before
offset,Y2 (e.g., 105˚C)
Indicated temp. after
offset, Y1 (e.g., 40˚C)
Indicated temp. after
offset, X1 (e.g., 25˚C)
X1, Room temp.
(e.g., 25˚C)
Lower limit of
set range,
YL (e.g., 0˚C)
Upper limit of
set range, YH
(e.g., 260˚C)
Upper-limit
temperature input
insh
Lower-limit
temperature
input
insl
Temperature indicated
by Controller (A) After offset
Before offset
Temperature
indicated by
thermometer (B)
X2, Near set point
(e.g., 110˚C)
Infrared Thermosensor ES1B 5
Example for the E5CN
In this example, the ES1B is used between 140 and 260°C. Here, the
set point lower limit, YL, would be 0°C and the set point upper limit,
YH, would be 260°C in formulas 1 and 2. The temperatures of the
sensing object are checked next.
The offset values can be calculated as shown below when the Con-
troller display Y1 is 40°C for a room temperature X1 of 25°C and
when the Controller display Y2 is 105°C for a set point temperature
X2 of 110°C
Upper-limit Temperature Input Setting
Lower-limit Temperature Input Setting
insl
=
040 ×{(110105)(2540)}+(2540)
10540
= 27.3 (°C)
insh
=
26040 ×{(110105)(2540)}+(2540)
10540
= 52.7 (°C)
insl
-27
C
insh
53
C
Lower-limit
temperature input
Upper-limit
temperature input
6Infrared Thermosensor ES1B
Precautions
Precautions for Safe Use
1. Use the ES1B only within the ranges specified by its specifica-
tions and ratings.
2. Be sure to correctly wire the input sensor leads to the proper pos-
itive and negative terminals.
3. Do not use the product in the following locations:
Locations subject to icing or condensation.
Locations subject to excessive shocks or vibration.
Locations subject to dust or corrosive gases.
Locations subject to extreme temperature changes or direct
sunlight.
Locations subject to water splashing or oil contact.
Precautions for Correct Use
1. The thermocouple output and power supply are not isolated.
Make sure that unwanted circuit paths are not formed with the
equipment or device that is connected to the product.
2. To prevent inductive noise, wire the product separately from high-
voltage sources and power lines carrying large currents. Also
avoid parallel wiring or shared wiring paths with power lines.
3. Do not allow the filter to become soiled. Use air blow or use a thin
cotton swab to clean the filter.
1. Installation
Select a place where the emissivity is high for measuring the target.
If necessary, use black spray or black tape.
Use the supplied locknuts to fix the ES1B securely in place. Tighten
to a torque of 0.5 N·m max.
When measuring a high-temperature object, use a shield or similar
protection to prevent the temperature of the ES1B from rising.
2. Connection
Connect to the green output lead wire (+), white output lead wire
(), orange power supply lead wire (+), and shield power supply
wire ().
To measure the temperature difference between two locations, use
two isolated power supplies.
3. Adjustment
The output impedance of the ES1B is 1 to 4 k. Normally, current
leaking to the ES1B from the burnout detection circuit of the tem-
perature controller will offset the measured temperature in a range
extending from several degrees to several tens of degrees. When
using a controller equipped with an input shift function, use the
input shift function to compensate for this offset error in the vicinity
of the measuring temperature. For details on this compensation,
see Input Shift Method section and the user's manual of the control-
ler being used.
If the length of a lead wire must be extended, use a K thermocouple
compensating conductor for the output lead wires (+, ), and stan-
dard copper wire for power supply leads (+, ).
Do not bend lead wires repeatedly.
4. Cleaning
Do not use paint thinner or the equivalent for cleaning. Use stan-
dard grade alcohol.
If this product should malfunction and cease to provide
correct output, property damage may occur to the
equipment or device that is connected to it. To prevent
this, provide additional safety measures by also
connecting the equipment or devices to a separate alarm
system that will warn operators of temperature increase.
!CAUTION
Infrared Thermosensor ES1B 7
Certain Terms and Conditions of Sale
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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
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AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE SELLER'S PRODUCT IS PROPERLY RATED AND INSTALLED FOR
THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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guide for the user in determining suitability and does not constitute a warrant
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Seller's Warranty and Limitations of Liability.
4. Change in Specifications. Product specifications and accessories may b
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tice to change part numbers when published ratings or features are change
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part numbers may be assigned to fix or establish key specifications for you
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8Infrared Thermosensor ES1B
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.omron.com/oei
Canada - http://www.omron.ca
Cat. No. H127-E3-01 Printed in USA
OMRON CANADA, INC.
885 Milner Avenue
Toronto, Ontario M1B 5V8
416-286-6465
OMRON ELECTRONICS LLC
One Commerce Drive
Schaumburg, IL 60173
847-843-7900
For US technical support or other inquiries:
800-556-6766
8/04 Specifications subject to change without notice
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website
at www.omron.com/oei under the About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Mouser Electronics
Authorized Distributor
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ES1B 10-70C