1
LTC4010
4010p
High Efficiency Standalone
Nickel Battery Charger
Complete NiMH/NiCd Charger for 1 to 16 Cells
No Microcontroller or Firmware Required
550kHz PWM Current Source Controller
No Audible Noise with Ceramic Capacitors
Wide Input Voltage Range: 5.5V to 34V
Programmable Charge Current: 5% Accuracy
Automatic Trickle Precharge
V Fast Charge Termination
Optional T/t Fast Charge Termination
Optional Temperature Qualification
Automatic NiMH Top-Off Charge
Programmable Maximum Charging Durations
Automatic Recharge
Multiple Status Outputs
Micropower Shutdown
16-Lead Thermally Enhanced TSSOP Package
Integrated or Standalone Battery Charger
Portable Instruments or Consumer Products
Battery-Powered Diagnostics and Control
Back-Up Battery Management
, LTC and LT are registered trademarks of Linear Technology Corporation.
The LTC
®
4010 provides a complete, cost-effective nickel
battery fast charge solution in a small package using few
external components. A 550kHz PWM current source
controller and all necessary charge initiation, monitoring
and termination control circuitry are included.
The LTC4010 automatically senses the presence of a DC
adapter and battery insertion or removal. When an exter-
nal DC source is not present, the LTC4010 enters shut-
down and supply current drawn from an installed battery
drops to the lowest possible level. Heavily discharged
batteries are precharged with a trickle current. The LTC4010
can simultaneously use both –V and T/t fast charge
termination techniques and can detect various battery
faults. If necessary, a top-off charge is automatically
applied to NiMH batteries after fast charging is completed.
The IC will also resume charging if the battery self-
discharges after a full charge cycle.
All LTC4010 charging operations are qualified by actual
charge time and maximum average cell voltage. Charging
may also be gated by minimum and maximum tempera-
ture limits. NiMH or NiCd fast charge termination param-
eters are pin selectable.
FEATURES
DESCRIPTIO
U
APPLICATIO S
U
TYPICAL APPLICATIO
U
2A NiMH Battery Charger
TIME (MINUTES)
0
1.0
AVERAGE CELL VOLTAGE (V)
CELL CASE TEMPERATURE (°C)
1.2
1.4
1.6
1.8
2.2
10 20 30 40
4011 TA01b
50 60
2.0
20
25
30
35
40
50
45
TOP OFF
CHARGE
Typical NiMH Charge at 1.25C
FAULT
CHRG
READY
V
CC
TGATE
V
CDIV
V
CELL
V
TEMP
LTC4010
TIMER
INTV
DD
GND
CHEM
SENSE
BAT
FROM
ADAPTER
5.5V TO 34V
10µH
TO
SYSTEM
LOAD
0.05
2-CELL
NiMH PACK
WITH 10k NTC
4010 TA01a
3k
R
49.9k
10k 10k
0.1µF68nF
10µF
33nF
10µF
BGATE
PGND
Electrical Specifications Subject to Change
2
LTC4010
4010p
ORDER PART
NUMBER
(Note 1)
V
CC
(Input Supply) to GND .......................0.3V to 40V
FAULT, CHRG, V
CELL
, V
CDIV
, BAT
or READY to GND .......................... 0.3V to V
CC
+ 0.3V
SENSE to BAT ...................................................... ±0.3V
CHEM, V
TEMP
or TIMER to GND .............. 0.3V to 3.5V
PGND to GND ...................................................... ±0.3V
Current Sink: FAULT, CHRG or READY ................ 40mA
V
CDIV
Current Sink ............................................... 20mA
Output Current: BGATE to TGATE .................... ±200mA
Operating Ambient Temperature Range
(Note 2) .................................................. 40°C to 85°C
Operating Junction Temperature (Note 3) ........... 125°C
Storage Temperature Range ................. 65°C to 150°C
Lead Temperature (Soldering, 10 sec).................. 300°C
LTC4010EFE
T
JMAX
= 125°C, θ
JA
= 38°C/W
EXPOSED PAD (PIN 17) IS GND. MUST BE SOLDERED TO
PCB TO OBTAIN SPECIFIED THERMAL RESISTANCE
ABSOLUTE MAXIMUM RATINGS
W
WW
U
PACKAGE/ORDER INFORMATION
W
UU
The indicates specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 12V, BAT = 4.8V, GND = PGND = 0V, unless otherwise noted.
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ELECTRICAL CHARACTERISTICS
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
CC
Supply
V
CC
Input Voltage Range 4.5 34 V
I
SHDN
Shutdown Quiescent Current V
CC
= BAT = 4.8V 510µA
I
Q
Quiescent Current Waiting to Charge (Pause) 3 4.5 mA
I
CC
Operating Current Fast Charge State, No Gate Load 57mA
V
UVLO
Undervoltage Threshold Voltage V
CC
Increasing 4.15 4.25 4.35 V
V
UV(HYST)
Undervoltage Hysteresis Voltage 170 mV
V
SHDNI
Shutdown Threshold Voltage DCIN – V
CC
, DCIN Increasing 45 65 90 mV
V
SHDND
Shutdown Threshold Voltage DCIN – V
CC
, DCIN Decreasing 15 25 38 mV
V
CE
Charge Enable Threshold Voltage V
CC
– BAT, V
CC
Increasing 455 545 mV
INTV
DD
Regulator
V
DD
Output Voltage No Load 4.5 5 5.5 V
I
DD
Short-Circuit Current (Note 5) INTV
DD
= 0V 28 50 100 mA
INTV
DD(MIN)
Output Voltage V
CC
= 4.5V, I
DD
= –10mA 3.85 V
PWM Current Source
V
FS
BAT – SENSE Full-Scale Regulation 0.3V < BAT < V
CC
– 0.1V, 0°C < T
A
< 50°C95 100 105 mV
Voltage (Fast Charge)
V
PC
BAT – SENSE Precharge Regulation 0.3V < BAT < V
CC
– 0.1V, 0°C < T
A
< 50°C17 20 23 mV
Voltage
V
TC
BAT – SENSE Top-Off Charge 0.3V < BAT < V
CC
– 0.1V, 0°C < T
A
< 50°C7.5 10 12.5 mV
Regulation Voltage
FE PACKAGE
16-LEAD PLASTIC TSSOP
1
2
3
4
5
6
7
8
TOP VIEW
16
15
14
13
12
11
10
9
FAULT
CHRG
CHEM
GND
V
TEMP
V
CELL
V
CDIV
TIMER
READY
V
CC
TGATE
PGND
BGATE
INTV
DD
BAT
SENSE
17
3
LTC4010
4010p
The indicates specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 12V, BAT = 4.8V, GND = PGND = 0V, unless otherwise noted.
ELECTRICAL CHARACTERISTICS
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
LI
BAT – SENSE Line Regulation 5.5V < V
CC
< 34V, Fast Charge 1 TBD mV
I
BAT
BAT Input Bias Current 0.3V < BAT < V
CC
– 0.1V –2 0 2 mA
I
SENSE
SENSE Input Bias Current SENSE = BAT 50 150 µA
I
OFF
Input Bias Current SENSE or BAT, V
CELL
= 0V –1 0 1 µA
f
TYP
Typical Switching Frequency 485 550 615 kHz
f
MIN
Minimum Switching Frequency 20 30 kHz
DC
MAX
Maximum Duty Cycle 98 99 %
V
OL(TG)
TGATE Output Voltage Low (Note 6) V
CC
9V, No Load (V
CC
– TGATE) 5.35 6.3 8.75 V
V
CC
7.5V, No Load 50 mV
V
OH(TG)
TGATE Output Voltage High V
CC
– TGATE, No Load 050mV
t
R(TG)
TGATE Rise Time C
LOAD
= 3nF, 10% to 90% 35 50 ns
t
F(TG)
TGATE Fall Time C
LOAD
= 3nF, 10% to 90% 45 100 ns
V
OL(BG)
BGATE Output Voltage Low No Load 050mV
V
OH(BG)
BGATE Output Voltage High No Load INTV
DD
INTV
DD
V
– 0.05
t
R(BG)
BGATE Rise Time C
LOAD
= 1.6nF, 10% to 90% 30 65 ns
t
F(BG)
BGATE Fall Time C
LOAD
= 1.6nF, 10% to 90% 10 25 ns
ADC Inputs
I
LEAK
Analog Channel Leakage 0V < V
CELL
< 2V, 0V < V
TEMP
< 2V ±100 nA
Charger Thresholds
V
BP
Battery Present Threshold Voltage 340 350 360 mV
V
BOV
Battery Overvoltage 1.9 1.95 2 V
V
MFC
Minimum Fast Charge Voltage 875 900 925 mV
V
FCBF
Fast Charge Battery Fault Voltage 1.17 1.22 1.27 V
V
V(TERM)
V Termination CHEM = Open (NiCd) 18 20 22.0 mV
CHEM = 0V (NiMH) 8.5 10 11.5 mV
V
AR
Automatic Recharge Voltage V
CELL
Decreasing 1.275 1.325 1.375 V
V
T(TERM)
T Termination (Note 7) CHEM = Open (NiCd) 1.84 2 2.16 °C/MIN
CHEM = 0V (NiMH) 0.86 1 1.14 °C/MIN
V
T(MIN)
Minimum Charging Temperature V
TEMP
Increasing 357°C
(Note 7)
V
T(MAXI)
Maximum Charge Initiation V
TEMP
Decreasing, Not Charging 43 45 47 °C
Temperature (Note 7)
V
T(MAXC)
Maximum Charging Temperature V
TEMP
Decreasing, Charging 58 60 62 °C
(Note 7)
V
TEMP(D)
V
TEMP
Disable Threshold Voltage 2.85 3.3 V
V
TEMP(P)
Pause Threshold Voltage 160 280 mV
Charger Timing
t
TIMER
Internal Time Base Error –10 10 %
t
MAX
Programmable Timer Error R
TIMER
= 49.9k –15 15 %
4
LTC4010
4010p
The indicates specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 12V, BAT = 4.8V, GND = PGND = 0V, unless otherwise noted.
ELECTRICAL CHARACTERISTICS
Note 1: Absolute Maximum Ratings are those values beyond which the life
of the device may be impaired.
Note 2: The LTC4010E is guaranteed to meet performance specifications
from 0°C to 70°C. Specifications over the –40°C to 85°C operating
temperature range are assured by design, characterization and correlation
with statistical process controls.
Note 3: Operating junction temperature T
J
(in °C) is calculated from the
ambient temperature T
A
and the total continuous package power
dissipation P
D
(in watts) by the formula:
T
J
= T
A
+ θ
JA
• P
D
Refer to the Applications Information section for details. This IC includes
overtemperature protection that is intended to protect the device during
momentary overload conditions. Junction temperature will exceed 125°C
when overtemperature protection is active. Continuous operation above
the specified maximum operating junction temperature may result in
device degradation or failure.
Note 4: All current into device pins are positive. All current out of device
pins are negative. All voltages are referenced to GND, unless otherwise
specified.
Note 5: Output current may be limited by internal power dissipation. Refer
to the Applications Information section for details.
Note 6: Either specified output may apply for 7.5V < V
CC
< 9V.
Note 7: These limits apply specifically to the thermistor network shown in
Figure 5 in the Applications Information section and are guaranteed by
specific V
TEMP
voltage measurements during test.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Status and Chemistry Select
V
OL
Output Voltage Low All Status Outputs and V
CDIV
, I
LOAD
= 10mA 300 600 mV
I
LKG
Output Leakage Current All Status Outputs Inactive, V
OUT
= V
CC
–10 10 µA
I
IH(VCDIV)
Input Current High V
CDIV
= V
BAT
(Shutdown) –1 1 µA
V
IL
Input Voltage Low CHEM (NiMH) 900 mV
V
IH
Input Voltage High CHEM (NiCd) 2.85 V
I
IL
Input Current Low CHEM = GND –20 –5 µA
I
IH
Input Current High CHEM = 3.3V –20 20 µA
5
LTC4010
4010p
TYPICAL PERFOR A CE CHARACTERISTICS
UW
Typical NiMH Charge Cycle
at 1C NiCd Charge at 2C NiMH Charge at 0.6C
Charger Efficiency at DCIN = 20V,
IOUT = 2A Charge Current Accuracy Charger Soft-Start
Fast Charge Current Line
Regulation PowerPath Switching
Fast Charge Current Output
Regulation
TIME (MINUTES)
0
CELL VOLTAGE (V)
BATTERY TEMPERATURE (°C)
1.50
1.55
1.60
60
4010 G01
1.45
1.40
20 40 80
1.35
1.30
1.65
30
32
34
28
26
24
1A
22
36
CHARGE CURRENT
BATTERY
TEMPERATURE
SINGLE CELL
VOLTAGE
BATTERY VOLTAGE (V)
0
EFFICIENCY (%)
100
95
90
85
80
75
70
67
60
16
4010 G04
4 8 12 20142 6 10 18
TEMPERATURE (°C)
–12
CURRENT ERROR (%)
–8
–4
0
–10
–6
–2
10 20 30 40
4010 G05
500
FAST CHARGE
PRECHARGE
V
CC
= 12V
BAT = 4.8V
200µs/DIV
VOLTAGE (V)
10
5
5
0
2
1
0
4010 G06
TGATE
BGATE
FAST CHARGE CURRENT
PRECHARGE CURRENT
V
CC
(V)
6
–3
CURRENT ERROR (%)
–2
–1
0
1
3
10 14 18 22
4010 G07
26 30
2
50°C
25°C
0°C
BAT = 4.8V
BAT (V)
0
–3
CURRENT ERROR (%)
–2
0
1
2
48
4010 G08
–1
12 16
3
50°C
25°C
0°C
VCC = 20V
VOLTAGE (V)
8
4010 G09
4
100µs/DIV
DC674A WITH 1k SYSTEM LOAD AND 20k
DCIN SHUNT, CHARGER PAUSED
0
V
CC
INFET
DCIN
DCIN OPEN
6
LTC4010
4010p
UU
U
PI FU CTIO S
FAULT (Pin 1): Active-Low Fault Indicator Output. The
LTC4010 indicates various battery and internal fault con-
ditions by connecting this pin to GND. Refer to the Opera-
tion and Applications Information sections for further
details. This output is capable of driving an LED and should
be left floating if not used. FAULT is an open-drain output
to GND with an operating voltage range of GND to V
CC
.
CHRG (Pin 2): Active-Low Charge Indicator Output. The
LTC4010 indicates it is providing charge to the battery by
connecting this pin to GND. Refer to the Operation and
Applications Information sections for further details. This
output is capable of driving an LED and should be left
floating if not used. CHRG is an open-drain output to GND
with an operating voltage range of GND to V
CC
.
CHEM (Pin 3): Battery Chemistry Selection Input. This pin
should be wired to GND to select NiMH fast charge
termination parameters. If a voltage greater than 2.85V is
applied to this pin, or it is left floating, NiCd parameters are
used. Refer to the Applications Information section for
further details. Operating voltage range is GND to 3.3V.
GND (Pin 4): Ground. This pin provides a single-point
ground for internal references and other critical analog
circuits.
V
TEMP
(Pin 5): Battery Temperature Input. An external
10k NTC thermistor may be connected between V
TEMP
and GND to provide temperature-based charge qualifica-
tion and additional fast charge termination control. Charg-
ing may also be paused by connecting the V
TEMP
pin to
GND. Refer to the Operation and Applications Informa-
tion sections for complete details on external thermistor
networks and charge control. If this pin is not used it
should be wired to INTV
DD
through 56k. Operating volt-
age range is GND to 3.3V.
V
CELL
(Pin 6): Average Single-Cell Voltage Input. An
external voltage divider between BAT and V
CDIV
is attached
to this pin to monitor the average single-cell voltage of the
battery pack. The LTC4010 uses this information to pro-
tect against catastrophic battery overvoltage and to con-
trol the charging state. Refer to the Applications Information
section for further details on the external divider network.
Operating voltage range is GND to BAT.
V
CDIV
(Pin 7): Average Cell Voltage Resistor Divider Ter-
mination. The LTC4010 connects this pin to GND provided
the charger is not in shutdown. V
CDIV
is an open-drain
output to GND with an operating voltage range of GND to
BAT.
TIMER (Pin 8): Charge Timer Input. A resistor connected
between TIMER and GND programs charge cycle timing
limits. Refer to the Applications Information section for
complete details. Operating voltage range is GND to 1V.
SENSE (Pin 9): Charge Current Sense Input. An external
resistor between this input and BAT is used to program
charge current. Refer to the Applications Information
section for complete details on programming charge
current. Operating voltage ranges from (BAT – 50mV) to
(BAT + 200mV).
BAT (Pin 10): Battery Pack Connection. The LTC4010 uses
the voltage on this pin to control current sourced from V
CC
to the battery during charging. Allowable operating volt-
age range is GND to V
CC
.
INTV
DD
(Pin 11): Internal 5V Regulator Output. This pin
provides a means of bypassing the internal 5V regulator
used to power the BGATE output driver. Typically, power
should not be drawn from this pin by the application
circuit. Refer to the Application Information section for
additional details.
BGATE (Pin 12): External Synchronous N-channel MOSFET
Gate Control Output. This output provides gate drive to an
optional external NMOS power transistor switch used for
synchronous rectification to increase efficiency in the
step-down DC/DC converter. Operating voltage is GND to
INTV
DD
. BGATE should be left floating if not used.
PGND (Pin 13): Power Ground. This pin provides a return
for switching currents generated by internal LTC4010
circuits. Externally, PGND and GND should be wired
together using a very low impedance connection. Refer to
PCB Layout Considerations in the Applications Informa-
tion section for additional grounding details.
7
LTC4010
4010p
TGATE (Pin 14): External P-channel MOSFET Gate Control
Output. This output provides gate drive to an external
PMOS power transistor switch used in the DC/DC con-
verter. Operating voltage range varies as a function of V
CC
.
Refer to the Electrical Characteristics table for specific
voltages.
V
CC
(Pin 15): Power Input. External diodes normally con-
nect either the DC input power supply or the battery to this
pin. Refer to the Applications Information section for fur-
ther details. Suggested applied voltage range is GND to 34V.
UU
U
PI FU CTIO S
READY (Pin 16): Active-Low Ready-to-Charge Output.
The LTC4010 connects this pin to GND if proper operating
voltages for charging are present. Refer to the Operation
section for complete details on charge qualification. This
output is capable of driving an LED and should be left
floating if not used. READY is an open-drain output to GND
with an operating voltage range of GND to V
CC
.
Exposed Pad (Pin 17): This pin provides enhanced
thermal properties for the TSSOP. It must be soldered to
the PCB copper ground to obtain optimum thermal
performance.
BLOCK DIAGRA
W
5
6
11
CHARGER
STATE
CONTROL
LOGIC
THERMISTOR
INTERFACE
A/D
CONVERTER
BATTERY
DETECTOR
VOLTAGE
REGULATOR
UVLO AND
SHUTDOWN
PWM
CHARGE
TIMER
VOLTAGE
REFERENCE
INTERNAL
VOLTAGE
REGULATOR
V
TEMP
4
CHEM
2CHRG
1FAULT
9
10
12
13
14
3
GND
V
CELL
8TIMER
7V
CDIV
INTV
DD
4010 BD
BAT
SENSE
BGATE
16
READY
V
CC
PGND
TGATE
15
8
LTC4010
4010p
Figure 1. LTC4010 State Diagram
CHARGE
QUALIFICATION
SHUTDOWN
DC ADAPTER PRESENT
NiCd OR
NiMH – V
V
CELL
< 1.325V
*t
MAX
IS PROGRAMMED MAXIMUM FAST CHARGE DURATION
**OPTIONAL TEMPERATURE LIMITS APPLY
4010 F01
V
CELL
< 900mV
V
CELL
> 900mV
V
CELL
> 900mV
V
CELL
< 900mV
V
CELL
< 1.22V
AT t
MAX
*/12
OR TIME = t
MAX
V
CELL
> 350mV, ADEQUATE V
CC
,
CHARGER ENABLED AND
TEMPERATURE OK (OPTIONAL)
CHECK
BATTERY
PRECHARGE**
(C/5 FOR
t
MAX
/12)
FAST CHARGE**
(1C)
AUTOMATIC
RECHARGE
FAULT
V
CELL
> 1.95V
OR PWM FAULTS
TOP-OFF
CHARGE**
(C/10)
NiMH
T/t
NO DC ADAPTER
t
MAX
/3
NO BATTERY
OR
V
CC
< 4.25V
Shutdown State
The LTC4010 remains in micropower shutdown until V
CC
(Pin 15) is driven above BAT (Pin 10). In shutdown all
status and PWM outputs and internally generated supply
voltages are inactive. Current consumption from V
CC
and
BAT is reduced to a very low level.
Charge Qualification State
Once V
CC
is greater than BAT, the LTC4010 exits mi-
cropower shutdown, enables its own internal supplies and
switches V
CDIV
to GND to allow measurement of the
average single-cell voltage. The IC also verifies that V
CC
is
at or above 4.25V, V
CC
is 500mV above BAT and V
CELL
is
between 350mV and 1.95V. If V
CELL
is above 1.95V, the
fault state is entered, which is described in more detail
below. Once adequate voltage conditions exist for charg-
ing, READY is asserted.
If the voltage between VTEMP and GND is below 200mV,
the LTC4010 is paused. If VTEMP is above 200mV but
below 2.85V, the LTC4010 verifies that the sensed
temperature is between 5°C and 45°C. If these tempera-
ture limits are not met or if its own die temperature is too
high, the LTC4010 will indicate a fault and not allow
charging to begin. If VTEMP is greater than 2.85V, battery
temperature related charge qualification, monitoring and
termination are disabled.
Once charging is fully qualified, precharge begins (unless
the LTC4010 is paused). In that case, the V
TEMP
pin is
monitored for further control. The charge status indicators
and PWM outputs remain inactive until charging begins.
Charge Monitoring
The LTC4010 continues to monitor important voltage and
temperature parameters during all charging states. If V
CC
drops to the BAT voltage or lower, charging stops and the
shutdown state is entered. If V
CC
drops below 4.25V or
V
CELL
drops below 350mV, charging stops and the LTC4010
returns to the charge qualification state. If V
CELL
exceeds
1.95V, charging stops and the IC enters the fault state. If
an external thermistor indicates sensed temperature is
OPERATIO
U
(Refer to Figure 1)
9
LTC4010
4010p
OPERATIO
U
beyond a range of 5°C to 60°C, or the internal die tempera-
ture exceeds a resonable value, charging is suspended,
the charge timer is paused and the LTC4010 indicates a
fault condition. Normal charging resumes from the previ-
ous state when the sensed temperature returns to a satis-
factory range. In addition, other battery faults are detected
during specific charging states as described below.
Precharge State
If the initial voltage on V
CELL
is below 900mV, the LTC4010
enters the precharge state and enables the PWM current
source to trickle charge using one-fifth the programmed
charge current. The CHRG status output is active during
precharge. The precharge state duration is limited to
t
MAX
/12 minutes, where t
MAX
is the maximum fast charge
period programmed with the TIMER pin. If sufficient V
CELL
voltage cannot be developed in this length of time, the fault
state is entered, otherwise fast charge begins.
Fast Charge State
If adequate average single-cell voltage exists, the LTC4010
enters the fast charge state and begins charging at the
programmed current set by the external current sense
resistor connected between the SENSE and BAT pins. The
CHRG status output is active during fast charge. If V
CELL
is initially above 1.325V, cell voltage processing begins
immediately. Otherwise –V termination is disabled for a
stabilization period of t
MAX
/12. In that case, the LTC4010
makes another fault check at t
MAX
/12, requiring the aver-
age cell voltage to be above 1.22V. This ensures the
battery pack is accepting a fast charge. If V
CELL
is not
above this voltage threshold, the fault state is entered. Fast
charge state duration is limited to t
MAX
and the fault state
is entered if this limit is exceeded.
Charge Termination
Fast charge termination parameters are dependent upon
the battery chemistry selected with the CHEM pin. Volt-
age-based termination (–V) is always active after the
initial voltage stabilization period. If an external thermistor
network is present, chemistry-specific limits for T/t
(rate of temperature rise) are also used in the termination
algorithm. Temperature-based termination, if enabled,
becomes active as soon as the fast charge state is entered.
(Refer to Figure 1)
Top-Off Charge State
If NiMH fast charge termination occurs because the T/t
limit is exceeded after an initial period of t
MAX
/12 has ex-
pired, the LTC4010 enters the top-off charge state. Top-off
charge is implemented by sourcing one-tenth the pro-
grammed charge current for t
MAX
/3 minutes to ensure that
100% charge has been delivered to the battery. The CHRG
status output is active during the top-off state. If NiCd cells
have been selected with the CHEM pin, the LTC4010 never
enters the top-off state.
Automatic Recharge State
Once charging is complete, the automatic recharge state
is entered to address the self-discharge characteristics of
nickel chemistry cells. The charge status output is inactive
during automatic recharge, but V
CDIV
remains switched to
GND to monitor the average cell voltage. If the V
CELL
voltage drops below 1.325V without falling below 350mV,
the charge timer is reset and a new fast charge cycle is
initiated.
The internal termination algorithms of the LTC4010 are
adjusted when a fast charge cycle is initiated from auto-
matic recharge, because the battery should be almost fully
charged. Voltage-based termination is enabled immedi-
ately and the NiMH T/t limit is fixed at a battery
temperature rise of 1°C/minute.
Fault State
As discussed previously, the LTC4010 enters the fault
state based on detection of invalid battery voltages during
various charging phases. The IC also monitors the regu-
lation of the PWM control loop and will enter the fault state
if this is not within acceptable limits. Once in the fault state,
the battery must be removed or DC input power must be
cycled in order to initiate further charging. In the fault
state, the FAULT output is active, the READY output is
inactive, charging stops and the charge indicator output is
inactive. The V
CDIV
output remains connected to GND to
allow detection of battery removal.
Note that the LTC4010 also uses the FAULT output to
indicate that charging is suspended due to invalid battery
or internal die temperatures. However, the IC does not
enter the fault state in these cases and normal operation
10
LTC4010
4010p
will resume when all temperatures return to acceptable
levels. Refer to the Status Outputs section for more detail.
Insertion and Removal of Batteries
The LTC4010 automatically senses the insertion or re-
moval of a battery by monitoring the V
CELL
pin voltage.
Should this voltage fall below 350mV, the IC considers the
battery to be absent. Removing and then inserting a
battery causes the LTC4010 to initiate a completely new
charge cycle beginning with charge qualification.
External Pause Control
After charging is initiated, the V
TEMP
pin may be used to
pause operation at any time. When the voltage between
V
TEMP
and GND drops below 200mV, the charge timer
pauses, fast charge termination algorithms are inhibited
and the PWM outputs are disabled. The status and V
CDIV
outputs all remain active. Normal function is fully restored
from the previous state when pause ends.
Status Outputs
The LTC4010 open-drain status outputs provide valuable
information about the IC’s operating state and can be
used for a variety of purposes in applications. Table 1
summarizes the state of the three status outputs and the
VCDIV pin as a function of LTC4010 operation. The status
outputs can directly drive current-limited LEDs termi-
nated to the DC input. The VCDIV column in Table 1 is
strictly informational. VCDIV should only be used to termi-
nate the VCELL resistor divider, as previously discussed.
PWM Current Source Controller
An integral part of the LTC4010 is the PWM current source
controller. The charger uses a synchronous step-down
architecture to produce high efficiency and limited thermal
dissipation. The nominal operating frequency of 550kHz
allows use of a smaller external inductor. The TGATE and
BGATE outputs have internally clamped voltage swings.
They source peak currents tailored to smaller surface-
mount power FETs likely to appear in applications provid-
ing an average charge current of 3A or less. During the
various charging states, the LTC4010 uses the PWM
controller to regulate an average voltage between SENSE
and BAT that ranges from 10mV to 100mV.
A conceptual diagram of the LTC4010 PWM control loop
is shown in Figure 2.
The voltage across the external current programming
resistor R
SENSE
is averaged by integrating error amplifier
EA. An internal programming current is also pulled from
input resistor R1. The I
PROG
• R1 product establishes the
desired average voltage drop across R
SENSE
, and hence,
the average current through R
SENSE
. The I
TH
output of the
error amplifier is a scaled control current for the input of
the PWM comparator CC. The I
TH
• R3 product sets a peak
OPERATIO
U
Table 1. LTC4010 Status Pins
READY FAULT CHRG V
CDIV
CHARGER STATE
Off Off Off Off Off
On Off Off On Ready to Charge
(V
TEMP
Held Low)
or Automatic Recharge
On Off On On Precharge, Fast or Top Off
Charge (May be Paused)
On On On or Off On Temperature Limits
Exceeded
Off On Off On Fault State (Latched) Figure 2. LTC4010 PWM Control Loop
10
+
CC
EA
ITH
IPROG
R3
QPWM CLOCK
S
R
R4
R1
BAT
9SENSE
RSENSE
12 BGATE
14 TGATE
LTC4010
VCC
R2
4010 F02
11
LTC4010
4010p
current threshold for CC such that the desired average
current through R
SENSE
is maintained. The current com-
parator output does this by switching the state of the SR
latch at the appropriate time.
At
the beginning of each oscillator cycle, the PWM clock
sets the SR latch and the external P
-channel
MOSFET is
switched on (N
-channel
MOSFET switched off) to refresh
the current carried by the external inductor. The inductor
current and voltage drop across RSENSE begin to rise
linearly. During normal operation, the PFET is turned off
(NFET on) during the cycle by CC when the voltage
difference across RSENSE reaches the peak value set by
the output of EA. The inductor current then ramps down
linearly until the next rising PWM clock edge. This closes
the loop and maintains the desired average charge current
in the external inductor.
Low Dropout Charging
After charging is initiated, the LTC4010 does not require
that V
CC
remain at least 500mV above BAT because
situations exist where low dropout charging might occur.
OPERATIO
U
In one instance, parasitic series resistance may limit PWM
headroom (between V
CC
and BAT) as 100% charge is
reached. A second case can arise when the DC adapter
selected by the end user is not capable of delivering the
current programmed by R
SENSE
, causing the output volt-
age of the adapter to collapse. While in low dropout, the
LTC4010 PWM runs near 100% duty cycle with a fre-
quency that may not be constant and can be less than
550kHz. The charge current will drop below the pro-
grammed value to avoid generating audible noise, so the
actual charge delivered to the battery may depend prima-
rily on the LTC4010 charge timer.
Internal Die Temperature
The LTC4010 provides internal overtemperature detec-
tion to protect against electrical overstress, primarily at
the FET driver outputs. If the die temperature rises above
this thermal limit, the LTC4010 stops switching and
indicates a fault as previously discussed.
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External DC Source
The external DC power source should be connected to the
charging system and the V
CC
pin through a power diode
acting as an input rectifier. This prevents catastrophic
system damage in the event of reverse-voltage polarity at
the DC input. The LTC4010 automatically senses when
this input drives the V
CC
pin above BAT. The open-circuit
voltage of the DC source should be between 5.5V and 34V,
depending on the number of cells being charged. In order
to avoid low dropout operation, ensure 100% capacity at
charge termination, and allow reliable detection of battery
insertion, removal or overvoltage, the following equation
can be used to determine the minimum full-load voltage
that should be produced at V
CC
when the external DC
power source is connected.
V
CC(MIN)
= (n • 2V) + 0.3V
where n is the number of series cells in the battery pack.
The LTC4010 will properly charge over a wide range of V
CC
and BAT voltage combinations. Operating the LTC4010 in
low dropout or with V
CC
much greater than BAT will force
the PWM frequency to be much less than 550kHz. The
LTC4010 disables charging and sets a fault if a large V
CC
to BAT differential would cause generation of audible noise.
Load Control
Proper current load control is an important consideration
when fast charging nickel cells. This control ensures that
the system load remains powered at all times, but that
normal system operation and associated load transients
do not adversely affect fast charge termination. The input
protecton detailed in the previous paragraph is an integral
part of the necessary load control.
The battery should also be connected to the raw system
supply by some rectifying means, thus forming a switch that
12
LTC4010
4010p
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selects the battery for system power only if an external DC
source is not present.
Battery Chemistry Selection
The desired battery chemistry is selected by programming
the CHEM pin to the proper voltage. If it is wired to GND,
a set of parameters specific to charging NiMH cells is
selected. When CHEM is left floating, charging is opti-
mized for NiCd cells. The various charging parameters are
detailed in Table 2.
Programming Charge Current
Charge current is programmed using the following
equation:
RmV
I
SENSE PROG
=100
R
SENSE
is an external resistor connected between the
SENSE and BAT pins. A 1% resistor with a low temperature
coefficient and sufficient power dissipation capability to
avoid self-heating effects is recommended.
Programming Maximum Charge Times
Connecting the appropriate resistor between the TIMER
pin and GND programs the maximum duration of various
charging states. To some degree, the value should reflect
how closely the programmed charge current matches the
1C rate of targeted battery packs. The maximum fast
charge period is determined by the following equation:
Rt Hours
TIMER MAX
=
()
()
30 10
6
Some typical timing values are detailed in Table 3. R
TIMER
should not be less than 15k. The actual time limits used by
the LTC4010 have a resolution of approximately ±30
seconds in addition to the tolerances given the Electrical
Characteristics table. The maximum time period is ap-
proximately 4.3 hours.
Table 2. LTC4010 Charging Parameters
CHEM BAT
STATE PIN CHEMISTRY TIMER T
MIN
T
MAX
I
CHRG
TERMINATION CONDITION
PC Both t
MAX
/12 5°C45°CI
PROG
/5 Timer Expires
FC Open NiCd t
MAX
5°C60°CI
PROG
–20mV per Cell or 2°C/Minute
GND NiMH t
MAX
5°C60°CI
PROG
1.5°C/Minute for First t
MAX
/12 Minutes if Initial
V
CELL
< 1.325V
–10mV per Cell or 1°C/Minute After t
MAX
/12 Minutes
or if Initial V
CELL
> 1.325V
TOC GND NiMH t
MAX
/3 5°C60°CI
PROG
/10 Timer Expires
AR Both 5°C45°C0V
CELL
< 1.325V
PC: Precharge
FC: Fast Charge (Initial –V Termination Hold Off of t
MAX
/12 Minutes May Apply)
TOC: Top-Off Charge (Only for NiMH T/t FC Termination After Initial t
MAX
/12 Period)
AR: Automatic Recharge (Temperature Limits Apply to State Termination Only)
Table 3. LTC4010 Time Limit Programming Examples
FAST CHARGE TOP-OFF
TYPICAL FAST PRECHARGE LIMIT VOLTAGE STABILIZATION FAST CHARGE LIMIT CHARGE
R
TIMER
CHARGE RATE (MINUTES) (MINUTES) (HOURS) (MINUTES)
24.9k 2C 3.8 3.8 0.75 15
33.2k 1.5C 5 5 1 20
49.9k 1C 7.5 7.5 1.5 30
66.5k 0.75C 10 10 2 40
100k C/2 15 15 3 60
13
LTC4010
4010p
Cell Voltage Network Design
An external resistor network is required to provide the
average single-cell voltage to the V
CELL
pin of the LTC4010.
The proper circuit for multicell packs is shown in Figure 3.
The ratio of R2 to R1 should be a factor of (n – 1), where
n is the number of series cells in the battery pack. The value
of R1 should be between 1k and 100k. This range limits the
sensing error caused by V
CELL
leakage current and pre-
vents the ON resistance of the internal NFET between V
CDIV
and GND from causing a significant error in the V
CELL
voltage. The external resistor network is also used to
detect battery insertion and removal. The filter formed by
C1 and the parallel combination of R1 and R2 is recom-
mended for rejecting PWM switching noise. The value of
C1 should be chosen to yield a 1st order lowpass fre-
quency of less than 500Hz. In the case of a single cell, the
external application circuit shown in Figure 4 is recom-
mended to provide the necessary noise filtering and miss-
ing battery detection.
APPLICATIO S I FOR ATIO
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best with a 1% 10k NTC thermistor with a β of 3750.
However, the LTC4010 will operate satisfactorily with
other 10k NTC thermistors having slightly different nomi-
nal exponential temperature coefficients. For these ther-
mistors, the temperature related limits given in the Electri-
cal Characteristics table may not strictly apply. The filter
formed by C1 in Figure 5 is optional but recommended for
rejecting PWM switching noise.
Figure 4. Single-Cell Monitor Network
Figure 3. Multiple Cell Voltage Divider
10
7
BAT
LTC4010 R2 +
FOR TWO OR
MORE SERIES CELLS
R1 C1
R2 = R1(n – 1)
4010 F03
V
CDIV
GND
6
4
V
CELL
10
7
BAT
10k 10k
33nF
1 CELL
4010 F04
VCDIV
6VCELL
External Thermistor
The network for proper temperature sensing using a
thermistor with a negative temperature coefficient (NTC)
is shown in Figure 5. The LTC4010 is designed to work
Figure 5. External NTC Thermistor Network
5
V
TEMP
R
T
10k NTC
C1
68nF
4010 F05
Disabling Thermistor Functions
Temperature sensing is optional in LTC4010 applications.
For low cost systems where temperature sensing may not
be required, the V
TEMP
pin may simply be wired to INTV
DD
through 56k to disable temperature qualification of all
charging operations. However, this practice is not recom-
mended for NiMH cells charged well above or below their
1C rate, because fast charge termination based solely on
voltage inflection may not be adequate to protect the
battery from a severe overcharge.
INTV
DD
Regulator Output
If BGATE is left open, the INTV
DD
pin of the LTC4010 can
be used as an additional source of regulated voltage in the
host system any time READY is active. Switching loads on
INTV
DD
may reduce the accuracy of internal analog cir-
cuits used to monitor and terminate fast charging. In
addition, DC current drawn from the INTV
DD
pin can
greatly increase internal power dissipation at elevated V
CC
voltages. A minimum ceramic bypass capacitor of 0.1µF is
recommended.
Calculating Average Power Dissipation
The user should ensure that the maximum rated IC junc-
tion temperature is not exceeded under all operating con-
ditions. The thermal resistance of the LTC4010 package
(θ
JA
) is 38°C/W, provided the exposed metal pad is prop-
erly soldered to the PCB. The actual thermal resistance in
14
LTC4010
4010p
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Application on the first page of this data sheet, these
figures demonstrate some of the proper configurations
of the LTC4010. MOSFET body diodes are shown in these
figures strictly for reference only.
Figure 6 shows a minimum application, which might be
encountered in low cost NiCd fast charge applications. The
LTC4010 uses –V to terminate the fast charge state, as
no external temperature information is available.
Nonsynchronous PWM switching is employed to reduce
external component cost. A single LED indicates charging
status.
A full-featured 2A LTC4010 application is shown in Fig-
ure 7. The inherent voltage ratings of the V
CELL
, V
CDIV
,
SENSE and BAT pins allow charging of from one to sixteen
series nickel cells in this application, governed only by the
V
CC
overhead limits previously discussed. The application
includes all average cell voltage and battery temperature
sensing circuitry required for the LTC4010 to utilize its full
range of charge qualification, safety monitoring and fast
charge termination features. The V
TEMP
thermister net-
work allows the LTC4010 to accurately terminate fast
charge under a variety of applied charge rates. Use of a
synchronous PWM topology improves efficiency and re-
duces excess heat generation. A green LED indicates valid
DC input voltage and installed battery, while a red LED
indicates charging. Fault conditions are indicated by a
yellow LED. The grounded CHEM pin selects the NiMH
charge termination parameter set.
the application will depend on the amount of PCB copper
to which the package is soldered. Feedthrough vias di-
rectly below the package that connect to inner copper
layers are helpful in lowering thermal resistance. The fol-
lowing formula may be used to estimate the maximum
average power dissipation P
D
(in watts) of the LTC4010
under normal operating conditions.
PV mAI kQ Q
In
VV
R
D CC DD TGATE BGATE
DD CC LED
LED
=++ +
()
++
7 3 615
385 60 30
2
.()
–.
where:
I
DD
= Average external INTV
DD
load current, if any
Q
TGATE
= Gate charge of external P-channel MOSFET
in coulombs
Q
BGATE
= Gate charge of external N-channel MOSFET
(if used) in coulombs
V
LED
= Maximum external LED forward voltage
R
LED
= External LED current-limiting resistor used in
the application
n = Number of LEDs driven by the LTC4010
Sample Applications
Figures 6 through 8 detail sample charger applications
of various complexities. Combined with the Typical
Figure 6. Minimum LTC4010 Application
FAULT
CHRG
READY
V
CC
TGATE
V
CDIV
V
CELL
CHEM
V
TEMP
LTC4010
TIMER
INTV
DD
GND
SENSE
BAT
FROM
ADAPTER
5.5V TO 34V
10µH
TO
SYSTEM
LOAD
0.1
NiCd
PACK
4010 F06
3k
R
49.9k
10k
56k
0.1µF
10µF
33nF
10µF
BGATE
PGND
15
LTC4010
4010p
P-channel MOSFET Q4 functions as a switch to connect
the battery to the system load whenever the DC input
adapter is removed. If the maximum battery voltage is less
than the maximum rated V
GS
of Q4, diode D1 and resistor
R1 are not required. Otherwise choose the Zener voltage
of D1 to be less than the maximum rated V
GS
of Q4. R1
provides a bias current of (V
BAT
– V
ZENER
)/(R1 + 20k) for
D1 when the input adapter is removed. Choose R1 to make
this current, which is drawn from the battery, just large
enough to develop the desired V
GS
across D1.
While the LTC4010 is a complete, standalone solution,
Figure 8 shows that it can also be interfaced to a host mi-
croprocessor. The MCU can control the charger directly with
an open-drain I/O port connected to the V
TEMP
pin, if that
port is low leakage and can tolerate at least 2V. The charger
state is monitored on the three LTC4010 status outputs.
Charging of NiMH batteries is selected in this example.
However, NiCd parameters could be chosen as well.
Unlike all of the other applications discussed so far, the
battery continues to power the system during charging.
The MCU could be powered directly from the battery or
from any type of post regulator operating from the battery.
In this configuration, the LTC4010 relies expressly on the
ability of the host MCU to know when load transients will
be encountered. The MCU should then pause charging (and
thus –V processing) during those events to avoid pre-
mature fast charge termination. If the MPU cannot reliably
perform this function, the battery
should
be disconnected
from the load with a rectifier or switch during charging.
Excessive battery load current variations, such as those
generated by a post-regulating PWM, can generate suffi-
cient voltage noise to cause the LTC4010 to prematurely
terminate a charge cycle and/or prematurely restart a fast
charge. In this case, it may be necessary to inhibit the
LTC4010 after charging is complete until external gas gauge
circuitry indicates that recharging is necessary. Shutdown
power is applied to the LTC4010 through the body diode
of the P-channel MOSFET in this application.
Waveforms
Sample waveforms for a standalone application during a
typical charge cycle are shown in Figure 9. Note that these
waveforms are not to scale and do not represent the
complete range of possible activity. The figure is simply
intended to allow better conceptual understanding and to
highlight the relative behavior of certain signals generated
by the LTC4010 during a typical charge cycle.
Initially, the LTC4010 is in low power shutdown as the
system operates from a heavily discharged battery. A DC
adapter is then connected such that V
CC
rises above 4.25V
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Figure 7. Full-Featured 2A LTC4010 Application
FAULT
CHRG
READY
V
CC
TGATE
V
CDIV
V
CELL
V
TEMP
LTC4010
TIMER
INTV
DD
GND
CHEM
SENSE
BAT
FROM
ADAPTER
5.5V TO 34V
10µH
D1
6V
Q4
TO
SYSTEM
LOAD
0.05
NiMH PACK
WITH 10k NTC
4010 F07
Y
49.9k
RG
20k
10k
R1 10k
0.1µF68nF
20µF
33nF
20µF
BGATE
PGND
16
LTC4010
4010p
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Figure 9. Charging Waveforms Example
Figure 8. LTC4010 with MCU Interface
FAULT
CHRG
READY
V
CC
TGATE
V
CDIV
V
CELL
V
TEMP
LTC4010
TIMER
INTV
DD
GND
CHEM
SENSE
BAT
FROM
ADAPTER
5.5V TO 34V
10µH
TO
SYSTEM
LOAD
0.1
NiCd PACK
WITH 10k NTC
4010 F08
49.9k
10k
0.1µF
PAUSE
FROM MCU
68nF
10µF
33nF
10µF
V+
BGATE
PGND
SHDN
VCC = 4.25VDCIN
READY
VCDIV
TGATE
VCELL
CHRG
VTEMP
(PAUSE)
SHDNTOP-OFF AUTO
RECHARGE
FAST CHARGEPRECHARGE
0.9V
EXTERNAL
PAUSE
200mV
4010 F09
17
LTC4010
4010p
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and is 500mV above BAT. The READY output is asserted
when the LTC4010 completes charge qualification.
When the LTC4010 determines charging should begin, it
starts a precharge cycle because V
CELL
is less than 900mV.
As long as the temperature remains within prescribed
limits, the LTC4010 charges (TGATE switching), applying
limited current to the battery with the PWM in order to
bring the average cell voltage to 900mV.
When the precharge state timer expires, the LTC4010 be-
gins fast charge if V
CELL
is greater than 900mV. The PWM,
charge timer and internal termination control are sus-
pended if pause is asserted (V
CELL
< 200mV), but all status
outputs continue to indicate charging is in progress. The
fast charge state continues until the selected voltage or
temperature termination criteria are met. Figure 9 sug-
gests termination based on T/t, which for NiMH would
be an increase of 1°C per minute.
Because NiMH charging terminated due to T/t and the
fast charge cycle had lasted more than t
MAX
/12 minutes,
the LTC4010 begins a top-off charge with a current of
I
PROG
/10. Top-off is an internally timed charge of t
MAX
/3
minutes with the CHRG output continuously asserted.
Finally, the LTC4010 enters the automatic recharge state
where the CHRG output is deasserted. The PWM is dis-
abled but V
CDIV
remains asserted to monitor V
CELL
. The
charge timer will be reset and fast charging will resume if
V
CELL
drops below 1.325V. The LTC4010 enters shutdown
when the DC adapter is removed, minimizing current draw
from the battery in the absence of an input power source.
While not a part of the sample waveforms of Figure 9,
temperature qualification is an ongoing part of the charg-
ing process, if an external thermistor network is detected
by the LTC4010. Should prescribed temperature limits be
exceeded during any particular charging state, charging
would be suspended until the sensed temperature re-
turned to an acceptable range.
Battery-Controlled Charging
Because of the programming arrangement of the LTC4010,
it may be possible to configure it for battery-controlled
charging. In this case, the battery pack is designed to
provide customized information to an LTC4010-based
charger, allowing a single design to service a wide range
of application batteries. Assume the charger is designed to
provide a maximum charge current of 800mA (R
SENSE
=
125m). Figure 10 shows a 5V NiCd battery pack for
which 800mA represents a 0.75C rate. When connected to
the charger, this pack would provide battery temperature
information and correctly configure both fast charge ter-
mination parameters and time limits for the internal NiCd
cells.
A second possibility is to configure an LTC4010-based
charger to accept battery packs with varying numbers of
cells. By including R2 of the average cell voltage divider
network shown in Figure 3, battery-based programming
of the number of series-stacked cells could be realized
without defeating LTC4010 detection of battery insertion
or removal. Figure 11 shows a 2.5V NiMH battery pack that
programs the correct number of series cells when it is
connected to the charger, along with indicating chemistry
and providing temperature information.
Any of these battery pack charge control concepts could
be combined in a variety of ways to service custom
application needs.
Figure 10. NiCd Battery Pack with Time Limit Control
5
1200mAhr
NiCd CELLS
BATTERY
PACK
VTEMP
3
CHEM
8
TIMER
NC
66.5k
4010 F10
+
10k
NTC
Figure 11. NiMH Battery Pack Indicating Number of Cells
5
1500mAhr
NiMH CELLS
BATTERY
PACK
V
TEMP
6
V
CELL
R2
3
CHEM
4010 F11
+
10k
NTC
18
LTC4010
4010p
PCB Layout Considerations
To prevent magnetic and electrical field radiation and high
frequency resonant problems, proper layout of the com-
ponents connected to the LTC4010 is essential. Refer to
Figure 12. For maximum efficiency, the switch node rise
and fall times should be minimized. The following PCB
design priority list will help ensure proper topology. Lay-
out the PCB using this specific order.
1. Input capacitors should be placed as close as possible
to switching FET supply and ground connections with
the shortest copper traces possible. The switching
FETs must be on the same layer of copper as the input
capacitors. Vias should not be used to make these
connections.
2. Place the LTC4010 close to the switching FET gate
terminals, keeping the connecting traces short to
produce clean drive signals. This rule also applies to
IC supply and ground pins that connect to the switch-
ing FET source pins. The IC can be placed on the
opposite side of the PCB from the switching FETs.
3. Place the inductor input as close as possible to the
drain of the switching FETs. Minimize the surface area
of the switch node. Make the trace width the minimum
needed to support the programmed charge current.
Use no copper fills or pours. Avoid running the con-
nection on multiple copper layers in parallel. Minimize
capacitance from the switch node to any other trace or
plane.
4. Place the charge current sense resistor immediately
adjacent to the inductor output, and orient it such that
current sense traces to the LTC4010 are not long.
These feedback traces need to be run together as a
single pair with the smallest spacing possible on any
given layer on which they are routed. Locate any filter
component on these traces next to the LTC4010, and
not at the sense resistor location.
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5. Place output capacitors next to the sense resisitor
output and ground.
6. Output capacitor ground connections must feed into
the same copper that connects to the input capacitor
ground before tying back into system ground.
7. Connection of switching ground to system ground, or
any internal ground plane should be single-point. If
the system has an internal system ground plane, a
good way to do this is to cluster vias into a single star
point to make the connection.
8. Route analog ground as a trace tied back to the
LTC4010 GND pin before connecting to any other
ground. Avoid using the system ground plane. A
useful CAD technique is to make analog ground a
separate ground net and use a 0 resistor to connect
analog ground to system ground.
9. A good rule of thumb for via count in a given high
current path is to use 0.5A per via. Be consistent when
applying this rule.
10. If possible, place all the parts listed above on the same
PCB layer.
11. Copper fills or pours are good for all power connec-
tions except as noted above in Rule 3. Copper planes
on multiple layers can also be used in parallel. This
helps with thermal management and lowers trace
inductance, which further improves EMI performance.
12. For best current programming accuracy, provide a
Kelvin connection from R
SENSE
to SENSE and BAT.
See Figure 13 for an example.
13. It is important to minimize parasitic capacitance on
the TIMER, SENSE and BAT pins. The traces connect-
ing these pins to their respective resistors should be
as short as possible.
19
LTC4010
4010p
U
PACKAGE DESCRIPTIO
FE Package
16-Lead Plastic TSSOP (4.4mm)
(Reference LTC DWG # 05-08-1663)
Exposed Pad Variation BC
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-
tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
FE16 (BC) TSSOP 0204
0.09 – 0.20
(.0035 – .0079)
0° – 8°
0.25
REF
0.50 – 0.75
(.020 – .030)
4.30 – 4.50*
(.169 – .177)
134
5678
10 9
4.90 – 5.10*
(.193 – .201)
16 1514 13 12 11
1.10
(.0433)
MAX
0.05 – 0.15
(.002 – .006)
0.65
(.0256)
BSC
2.94
(.116)
0.195 – 0.30
(.0077 – .0118)
TYP
2
RECOMMENDED SOLDER PAD LAYOUT
0.45 ±0.05
0.65 BSC
4.50 ±0.10
6.60 ±0.10
1.05 ±0.10
2.94
(.116)
3.58
(.141)
3.58
(.141)
MILLIMETERS
(INCHES) *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.150mm (.006") PER SIDE
NOTE:
1. CONTROLLING DIMENSION: MILLIMETERS
2. DIMENSIONS ARE IN
3. DRAWING NOT TO SCALE
SEE NOTE 4
4. RECOMMENDED MINIMUM PCB METAL SIZE
FOR EXPOSED PAD ATTACHMENT
6.40
(.252)
BSC
APPLICATIO S I FOR ATIO
WUUU
Figure 13. Kelvin Sensing of Charge CurrentFigure 12. High Speed Switching Path
4010 F12
V
BAT
L1
V
IN
HIGH
FREQUENCY
CIRCULATING
PATH
BAT
SWITCH NODE
C
IN
SWITCHING GROUND
C
OUT
D1
SENSE
4010 F13
DIRECTION OF CHARGING CURRENT
R
SENSE
BAT
20
LTC4010
4010p
© LINEAR TECHNOLOGY CORPORATION 2005
LT/TP 0205 1K • PRINTED IN THE USA
PART NUMBER DESCRIPTION COMMENTS
LT®1510 Constant-Voltage/Constant-Current Battery Charger Up to 1.5A Charge Current for Li-Ion, NiCd and NiMH Batteries
LT1511 3A Constant-Voltage/Constant-Current Battery Charger High Efficiency, Minimum External Components to Fast Charge
Lithium, NiMH and NiCd Batteries
LT1513 SEPIC Constant- or Programmable-Current/Constant- Charger Input Voltage May be Higher, Equal to or Lower Than
Voltage Battery Charger Battery Voltage, 500kHz Switching Frequency
LTC1760 Smart Battery System Manager Autonomous Power Management and Battery Charging for Two
Smart Batteries, SMBus Rev 1.1 Compliant
LTC1960 Dual Battery Charger/Selector with SPI 11-Bit V-DAC, 0.8% Voltage Accuracy, 10-Bit I-DAC,
5% Current Accuracy
LTC4008 High Efficiency, Programmable Voltage/Current Battery Constant-Current/Constant-Voltage Switching Regulator, Resistor
Charger Voltage/Current Programming, AC Adapter Current Limit and
Thermistor Sensor and Indicator Outputs
LTC4011 High Efficiency Standalone Nickel Battery Charger Complete NiMH/NiCd Charger in a 20-Pin TSSOP Package,
PowerPathTM Contol, Constant-Current Switching Regulator
LTC4060 Standalone Linear NiMH/NiCd Fast Charger Complete NiMH/NiCd Charger in a Small Leaded or Leadless
16-Pin Package, No Sense Resistor or Blocking Diode Required
LTC4100 Smart Battery Charger Controller Level 2 Charger Operates with or without MCU Host,
SMBus Rev. 1.1 Compliant
LTC4150 Coulomb Counter/Battery Gas Gauge High Side Sense of Charge Quantity and Polarity in a 10-Pin MSOP
LTC4412 Low Loss PowerPath Controller Very Low Loss Replacement for Power Supply ORing Diodes
Using Minimal External Components
LTC4413 Dual, 2.6A Ideal Diode in 3mm × 3mm DFN 2.5V V
IN
5.5V, Ideal Diode ORing or Load Sharing,
Low Reverse Leakage Current
PowerPath is a trademark of Linear Technology Corporation.
RELATED PARTS
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
FAX: (408) 434-0507
www.linear.com