Russia
Hypertronics Corporation
c/o John Crane Sealing Systems
B.Afanasyevsky per., 41A
Moscow 119019 Russia
t / f: +78452 462149
e: inforussia@hypertronics.com
Europe
Hypertac Limited
36 Waterloo Road
London NW2 7UH, UK
t: +44 (0) 20 8450 8033
f: +44 (0) 20 8208 4114
e: info@hypertac.co.uk
Hypertac SpA
Via P.D. Da Bissone 7A,
16153 Genova-Sestri P., Italy
t: +39 0 10 60361
f: +39 0 10 6036280
e: info@hypertac.it
Hypertac GmbH
Ulrichsberger Straße 17,
94469 Deggendorf, Germany
t: +49 (0) 991 250120
f: +49 (0) 991 2501244
e: info@hypertac.de
Hypertac S.A.
31 rue Isidore Maille,
76410 St. Aubin Lès Elbeuf, France
t: +33 (0) 2 32969176
f: +33 (0) 2 32969170
e: info@hypertac.fr
FOR FURTHER INFORMATION VISIT www.hypertronics.com
Distributor
GLOBAL SALES OFFICES
America
Hypertronics Corporation
16 Brent Drive
Hudson, MA 0174, USA
t: +1 (0) 978 5680451
f: +1 (0) 978 5680680
e: info@hypertronics.com
Asia
Hypertac China
Unit F1, 7th Floor,
East Ocean Center
Phase II, No.618 Yan'An Road East
Shanghai, China 200001
t: +86 21 3318 4650
f: +86 21 5385 5377
e: infochina@hypertronics.com
Hypertac India
c/o John Crane Sealing Systems
India Pvt. Ltd.
No.11, 1st Phase Peenya
Industrial Area,
Bangalore-560058, India
t: +91 80 2839 2200
f: +91 80 2839 8205/06
e: info@hypertac.fr
Hypertac Japan
Toward-senju No.1, 801, Senju 3-6,
Adachi, Tokyo, Japan, 120-0034
t: +81-3-3870-8205
f: +81-3-3870-8264
e: info.japan@hypertac.it
Copyright© 2010 Hypertronics Corporation - All rights reserved. Hypertac is a registered trademark of Smiths and/or its subsidiaries and
affiliates. HYPERTRONICS and the H logo are trademarks of Hypertronics Corporation. All other names and marks are property of their
respective owners. HYP-039-0110
D SERIES
SUPPLEMENT TO HYPERTRONICS
2010 FULL LINE CATALOG
HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 2
D Series
2 / 1 www.hypertronics.com
Dimensions are in inches [mm] Dimensions are in inches [mm]
D Series
2 / 2
www.hypertronics.com
Mounting Dimensions
Part
Number Series
Maximum
Recommended
Panel Thickness in Steel
Maximum
Recommended
Panel Thickness in Alum.
TBD D00 0.048 [1.25] 0.075 [1.90]
T1903 D01 0.048 [1.25] 0.075 [1.90]
T1904 D02 0.062 [1.60] 0.094 [2.40]
Circular Plastic Connectors
3, 4, 5, 7, 9, 12 and 25 position models
1 to 8 Amps per contact
Mixed signal and power or coax available
Each connector half accepts pins or sockets
High temp ULTEM plastic body
Quick disconnect push button release
Alignment and polarization provided by housing
Crimp, solder cup, and pc contacts
Dimension D00 Housing D01 Housing D02 Housing
A0.788 [20.00] 1.142 [29.00] 1.358 [34.50]
B1.096 [27.83] 1.614 [41.00] 1.950 [49.50]
C1.181 [30.00] 1.732 [44.00] 2.087 [53.00]
DN/A 2.400 [61.00] 2.953 [75.00]
FN/A 1.500 [38.00] 1.772 [45.00]
G Dia. N/A 0.512 [13.00] 0.709 [18.00]
H Cable Dia. 0.089 [2.50] Min.
0.158 [4.00] Max.
0.118 [3.00] Min.
0.216 [5.50] Max.
0.197 [5.00] Min.
0.315 [8.00] Max.
J Dia. 0.352 [8.94] 0.472 [12.00] 0.709 [18.00]
K0.114 [2.88] 0.161 [4.10] 0.278 [7.00]
LM8 X 1.00 M11 X 1.00 Thd. M15 X 1.00 Thd.
M0.323 [8.20] 0.512 [13.00] 0.669 [17.00]
N0.320 [8.12] 0.512 [13.00] 0.689 [17.50]
Q Dia. 0.092 [2.34] 0.126 [3.20] 0.100 [2.54]
R0.161 [4.10] 0.220 [5.60] 0.295 [7.50]
S Dia. 0.323 [8.20] 0.441 [11.20] 0.598 [15.20]
Hole Punches
NOTE:
1) Recommended tightening torque for panel mount receptacle (0.452–0.678 N•M)
for both D01 and D02.
Connector Dimensions
EE/EP
Receptacle
Mating Face
EE1
Panel Mount
Receptacle
EP
Cable Mount
Receptacle
P
Plug
Panel Mount Receptacle (EE)
D01 Shown
Cable Mount Receptacle (EP)
D01 Shown
Plug (P)
D01 Shown
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D Series
2 / 3 www.hypertronics.com
Dimensions are in inches [mm]
D Series
Dimensions are in inches [mm]
2 / 4
www.hypertronics.com
Accessories 3 Pin 4 Pin 9 Pin
Crimp Tool AFM8 or (M22520/2-01) AFM8 or (M22520/2-01) AFM8 or (M22520/2-01)
Positioner K547 K547 T1914
Removal Tool S/DEM1.0060 S/DEM1.0060
Insertion Tool T1866 T1866 T1916
D01 General Specifications
3 Pin 4 Pin 9 Pin
Contact Diameter 0.024 [0.60] 0.024 [0.60] 0.016 [0.40]
Current Rating (Amps) 4 4 1
Contact Resistance (milliohms) < 5 < 5 < 8
Extraction Force Per Contact (oz.) 0.50 to 2.00 0.50 to 2.00 0.60 to 1.60
Contact Life Cycles 100,000 100,000 100,000
Breakdown Voltage Between Contacts > 2250V > 2250V > 1000V
Dielectric Withstanding Voltage 1650V 1650V 750V
Contact
Socket Material Beryllium copper wires and brass body (socket)
Pin Material Brass (pin)
Plating Material Gold over nickel
Insulation Resistance > 103megohms at 500 VDC
Temperature Rating -40° C to 125° C
D00 General Specifications
5 Pin
Contact Diameter 0.012 [0.30]
Current Rating (Amps) 1
Contact Resistance (milliohms) < 6.7
Extraction Force Per Contact (oz.) 0.35 to 1.6
Contact Life Cycles up to 100,000
Breakdown Voltage Between Contacts > 1000V
Dielectric Withstanding Voltage >750V
Contact
Socket Material Beryllium copper wires and brass body (socket)
Pin Material Brass; gold over nickel (pin)
Plating Material Gold over nickel
Insulation Resistance > 103megohms at 500 VDC
Temperature Rating -40° C to 125° C
Accessories 3 Pin 7 and 9 Pin 12 Pin 25 Pin
Crimp Tool AF8 AFM8 or M22520/2-01 AFM8 or M22520/2-01 AFM8 or M22520/2-01
Positioner TP688 K623 T870 T1914
Removal Tool S/DEM5.0150 S/DEM1.0060
Insertion Tool T1888 T1866 T1271 T1916
D02 General Specifications
3 Pin 7 Pin 9 Pin 12 Pin 25 Pin
Contact Diameter 0.059 [1.50] 0.024 [0.60] 0.024 [0.60] 0.018 [0.50] 0.016 [0.40]
Current Rating (Amps) 8442.5 1
Contact Resistance (milliohms) < 2 < 5 < 5 < 8 < 8
Extraction Force Per Contact (oz.) 1.80 to 5.40 0.50 to 2.00 0.50 to 2.00 0.30 to 1.60 0.30 to 1.60
Contact Life Cycles 100,000 100,000 100,000 100,000 100,000
Breakdown Voltage Between Contacts > 2250 > 2000 > 1560 > 1000 > 1000
Dielectric Withstanding Voltage 1650 1500 1150 750 750
Contact
Socket Material Beryllium copper wires and brass body (socket)
Pin Material Brass (pin)
Plating Material Gold over nickel
Insulation Resistance > 103megohms at 500 VDC
Temperature Rating -40° C to 125°
D00
5 Pin
Receptacle seen from mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Plug
D00EEB503FRUTAH
D00PB503MRUTH
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 26-28 AWG
Crimp Pin – 26-28 AWG
Tools
Crimp Tool
Crimp Positioner
Insertion Tool
AFM8 or M22520/2-01
T1914
T1916
1
2
3
4
5
HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 6
D SeriesD Series
Dimensions are in inches [mm]
2 /6
www.hypertronics.com
2 / 5 www.hypertronics.com
Dimensions are in inches [mm]
D01
3 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D01EEB306FRUTAH
D01EPB306FRUTAH
D01PB306MRUT
Contact Options
See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 22-26 AWG
Crimp Socket – 18-20 AWG
Solder Cup Socket – up to 22 AWG
Crimp Pin – 22-26 AWG
Crimp Pin –18-20 AWG
Solder Cup Pin – up to 22 AWG
Tools
Crimp Tool
Crimp Positioner
Removal Tool
Insertion Tool
AFM8 or M22520/2-01
K547
S/DEM1.0060
T1866
D01
4 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D01EEB406FRUTAH
D01EPB406FRUTAH
D01PB406MRUT
Contact Options
See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 22-26 AWG
Crimp Socket – 18-20 AWG
Solder Cup Socket – up to 22 AWG
Crimp Pin – 22-26 AWG
Crimp Pin –18-20 AWG
Solder Cup Pin – up to 22 AWG
Tools
Crimp Tool
Crimp Positioner
Removal Tool
Insertion Tool
AFM8 or M22520/2-01
K547
S/DEM1.0060
T1866
D01
9 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D01EEB904FRUTAH
D01EPB904FRUTAH
D01PB904MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 26-28 AWG
Solder Cup Socket – up to 26 AWG
Crimp Pin – 26-28 AWG
Solder Cup Pin – up to 26 AWG
Tools
Crimp Tool
Crimp Positioner
Insertion Tool
AFM8 or M22520/2-01
T1914
T1916
D02
3 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D02EEB315FRUTAH
D02EPB315FRUTAH
D02PB315MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 18 and 20 AWG
Solder Cup Socket – up to 16 AWG
Crimp Pin –18 and 20 AWG
Solder Cup Pin – up to 16 AWG
Tools
Crimp Tool
Crimp Positioner
Removal Tool
Insertion Tool
AF8
TP688
S/DEM5.0150
T1888
D02
7 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D02EEB706FRUTAH
D02EPB706FRUTAH
D02PB706MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 22-26 AWG
Solder Cup Socket – up to 22 AWG
Crimp Pin – 22-26 AWG
Solder Cup Pin – up to 22 AWG
Tools
Crimp Tool
Crimp Positioner
Removal Tool
Insertion Tool
AFM8 or M22520/2-01
K623
S/DEM1.0060
T1866
D02
9 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D02EEB906FRUTAH
D02EPB906FRUTAH
D02PB906MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 22-26 AWG
Solder Cup Socket – up to 22 AWG
Crimp Pin – 22-26 AWG
Solder Cup Pin – up to 22 AWG
Tools
Crimp Tool
Crimp Positioner
Removal Tool
Insertion Tool
AFM8 or M22520/2-01
K623
S/DEM1.0060
T1866
HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 8
D SeriesD Series
Dimensions are in inches [mm]
2 / 8
www.hypertronics.com
2 / 7 www.hypertronics.com
Dimensions are in inches [mm]
D02
12 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D02EEB125FRUTAH
D02EPB125FRUTAH
D02PB125MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 22-26 AWG
Solder Cup Socket – up to 22 AWG
Crimp Pin – 22-26 AWG
Solder Cup Pin – up to 22 AWG
Tools
Crimp Tool
Crimp Positioner
Insertion Tool
AFM8 or M22520/2-01*
T870
T1271
D02
25 Pin
Receptacle seen from
mating side
Housing Options Example Part Numbers
Receptacle Panel Mount
Receptacle Cable
Plug
D02EEB2504FRUTAH
D02EPB2504FRUTAH
D02PB2504MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Crimp Socket – 26-28 AWG
Solder Cup Socket – up to 26 AWG
Crimp Pin – 26-28 AWG
Solder Cup Pin – up to 26 AWG
Tools
Crimp Tool
Crimp Positioner
Insertion Tool
AFM8 or M22520/2-01
T1914
T1916
General Specifications
Contacts Power Signal
Number of Contacts 2 7
Diameter 0.059 [1.50] 0.018 [0.50]
Current Rating (Amps) 82.50
Contact Resistance < 2.0 milliohms < 8.0 milliohms
Extraction Force 1.8 to 5.4 oz. 0.3 to 1.6 oz.
Contact Material
Pins
Sockets
Brass
Beryllium copper wires and brass body
Insulator Material
Receptacle
Plug
Polycarbonate
Polycarbonate
Flammability UL94V0
Temperature Rating -40° C to 85° C
Insulation Resistance > 10 Mohm at 500 VDC
D02
Power and Signal
Receptacle seen from mating side
Housing Options Example Part Numbers*
Receptacle Panel Mount
Plug
D02EEB215/705FRUTAH
D02PB215/705MRUT
Contact Options See part number configurator on page 2/10
for complete ordering information.
Power Socket – 16-20 AWG
Power Pin – 16-20 AWG
Signal Socket – 22-26 AWG
Signal Pin – 22-26 AWG
Tools
Crimp Tool
Crimp Positioner (Pin)
Crimp Positioner (Socket)
Removal Tool
Insertion Tool
Power Signal
AF8 AFM8
T1164 T870
TP688 T870
T1124
T1215
Combination Connectors Power and Signal
• Two 8 Amp and seven 2.5 Amp Signal Contacts • Crimp Contacts
NOTE:
*B = Black Polycarbonate Available in Power and Signal.
HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 10
D SeriesD Series
Dimensions are in inches [mm]
2 / 10
www.hypertronics.com
2 /9 www.hypertronics.com
Dimensions are in inches [mm]
D02
Coax or Power
and Signal
Receptacle seen from
mating side
Housing Options Example Part Numbers1
Receptacle Panel Mount
Receptacle Cable
Plug
D02EEB905FR1C1FRUTHA
D02EPB905FR1C1FRUTHA
D02PB905MR1C1MRUT
Contact Options
See part number configurator on page 2/10
for complete ordering information.
Coax Crimp Socket – RRG 316, RG316DB
Coax Solder Cup Socket – RG405, T-Flex 405
Coax Crimp Pin – RG316, RG316DB
Coax Solder Cup Pin – RG405, T-Flex 405
Power Crimp Socket – 12 AWG
Power Crimp Pin – 12 AWG
Signal Crimp Socket – 22-26 AWG
Signal Solder Cup Socket – 22-26 AWG
Signal Crimp Pin – 22-26 AWG
Signal Solder Cup Pin – 22-26 AWG
Tools
Coax
Crimp Tool HX3 (Outer)
AFM8 (Inner)
Crimp Die Set T1958 (Outer) or
T2019 (Outer for
RG316DB)
Crimp Positioner T1957 (Inner)
Removal Tool T1982
Insertion Tool
Power
M309
T1981
T1982
Signal
AFM8
T870
T1215
NOTES:
1) H = Black Polyetherimide (High Temperature).
2) Available in Coax or Power and Signal.
Combination Connectors Coax or Power and Signal
Plating Reference
Male Pins: T = 10µin gold (min) over nickel (NA 0n D00)
TH = 50µin gold (min) over nickel
Female Sockets: TAH = 50µin gold (min) over nickel on mating surface,
gold flash over nickel on termination
TABH = 50µin gold (min) over nickel on mating surface,
tin lead over nickel on termination (D & B only)
Ordering Information
D02 905 R U THB M R 1C1 MP
Connector
Housing D02
Coax Contact
Gender
M = Male
F = Female
Signal
Contact
Gender
M = Male
F = Female
Color B = Black
Insulator P = Plug
EE = Receptacle panel mount
EP = Receptacle cable mount
Contact
Arrangement 905
Terminal
Styles
R = Crimp
S = Solder
Terminal
Styles
R = Crimp
S = Solder
Plating See Plating
Reference
Material U = Ultem 1010R
Coaxial/Power
Cable Type
1C1 = RG316 (crimp)
1C2 = T-Flex 405, RG 405 (solder only,
cannot be used with crimp)
1C3 = RG316DB
1P1 = 12 AWG
D02 Coax or Power and Signal Ordering Information
*Note: Color code indicators are custom order only.
D01 306 UTABHB F RP
Connector
Housing D00, D01, D02
Contact
Gender
M = Male
F = Female
Main Body
Color B = Black
Insulator P = Plug
EE = Receptacle panel mount
EP = Receptacle cable mount
(EP Not available for 215/705 or 503 style)
Contact
Arrangement
D00 5 Pin = 503
D01 3 Pin = 306
D01 4 Pin = 406
D01 9 Pin = 904
D02 3 Pin = 315
D02 7 Pin = 706
D02 9 Pin = 906
D02 12 Pin = 125
D02 25 Pin = 2504
D02 Power/Signal
= 215/705
Terminal
Styles
R = Crimp (shipped unassembled) D00 available
with "R" termination only (for crimp or solder)
RR = Crimp for 18-20 AWG (D01/306 and
D01/406 only. (shipped unassembled)
S = Solder cup (shipped unassembled)
Plating See Plating Reference
Material U = Ultem 1010R
*Note: Color code indicators are custom order only.
D00 panel mount receptacle with 6" pigtail leads pretermination = D00EEB-001
** Mounting options are available, see http://www.hypertronics.com/en/Products/circular-connectors/D-Series.aspx or call
(978) 568-0451 for more information.
HYP_DOseries_supl_4prt.qxd:Layout 1 12/24/09 8:19 AM Page 12