ween ne Alia ee XN ve tl LAr eee Technical details Tete Nn er I am ame Tea tnubane cea Tt A Ree ah eh etn 5 + le x women el IL, |-200 1224 : Construction of illuminated pushbutton 55 and 70 mm Three crucial advantages Easy storage in minimum space Every SWISSTAC switch can be altered very simply any number of times, and afterwards added to, modified or adapted. This highly modular concept means that only afew subassemblies need to be stocked, so shortening lead times, sim- plifying inventory control and significantly reducing storage costs oF i i es All connections on one plane All the terminals are arranged at one level, clearly laid out and fully accessible even when in close-packed arrays. Three col- ours help to make wiring up easier Ideal for switch interlock systems SWISSTAC switches can be mechanically combined in many ways to form switch interlock systems In rows of up to 20 switches. So complicated protective and relay interlocks are unnecessary. Individ- ual and irregular spacings between the switches of an array are no problem either. Swisstacm Front section Lens in two parts for engrav- ing, printing or fail insert Lens top Foil insert (optional) Lens holder Side guard interchangeable bezel, grey or black. Shape @ 18 mm, 418 x 18mm, 18x 24 mm, @ 224mm or 24x 24mm Switch body Switch body with switch mechanism and lamphoider, latter avail- able in two versions: -75,5,max. 1,2W Midget grooved T1934 max. 1,2 W Connector Location strip (optional) Fixing nut Spring and retaining pin, moved to change from latch to pulse 4 mode. Access for mechanical inter- tocks and trips. Terminal block Block equipped with 1 to 5 contact elements, fixed onto switch body when delivered. Easy to remove for @ wiring up. Holder for contact elements Lamp terminal Lamp contact Contact slider Contact element (1NC +1NO contact or changeover), diode unit or dummy element Terminals, inner (NC) Terminals, outer (NO) Subject to modification 12Technical details General SWISSTAC switches are of modular construction and made up of the three subassemblies. - Front section: Man/switch interface and status indicator ~ Intermediate section: Latching/pulse facility, lampholder, latch function select - Terminal block: For up to five contact elements Every switch is tested after assembly Electrical performance and useful life are governed by the contact element. Front and intermediate section are designed for the maximum useful life of the contact element. These determine the manner of protecting the switch against outside influences. Approvals apply to complete switches. The codes of approval are UL 1054, VDE 0630, SEV 1005/CEE 24, CSA 22 2 Vibration resistance: tested to IEC 68-2-6 (10 g to 2000 Hz) Impact resistance tested to IEC 68-2-27 (halfsine, 50 g for 11 ms) Approved by: UL, CSA, VDE, SEV, NEMKO, DEMKO, SEMKO, FEMKO a 1.3 Subject to modification Swisstac aack me ded os academe TE tl Le bee mE echnical details Front section The front section displays the switching status, !s used to operate the switch, and determines tts class of protection. The shape and colours of the front section also distinguish the appearance of the whole switch Except for the 18 mm dia. front section of illuminated pushbuttons 55 and 70 mm, all bezels have a side guard against accidental operation Materials Lens Thermoplastic (PC) Bezel Thermoplastic, fire-resistant (PBT) Actuator 35 mm Thermoplastic, fire-resistant (PBT) Lock housing Thermoplastic, fire-resistant (PBT) Lock cylinder Rynite with carbon fibre reinforcement (PBT + CF) Sealing gland (IP 65) Silicone Protection class IP 40 to IEC 529 IP 65 IP 67 a Protection against water 0 = no protection 5 = splash-proof 7 = tmmersible to 1m w.g. e Protection against foreign bodies 4 = protection against solid bodies > @ 1mm 6 = dustproof Other properties under Intermediate section below Intermediate section The intermediate section performs a number of functions such as pulse and latching. In addition, all components making up a complete switch are attached to the intermediate section. These are the front section, terminal block and lamps. Materials Housing Thermoplastic, fire-resistant (PC) Lamp contact German silver 2,8 x 0,5 mm Electrical Dielectric strength 2000 V AC, 50 Hz, 1 min to IEC 512-2-11 Insulation resistance >10 ohm to JEC 512-2-10 Lamp voltage 6 V to 220 V to SEV, NEMKO, FEMKO 6 V to 125 V to CSA 6Vto 60V to VDE, UL, DEMKO @ 6Vto 50V to SEMKO Lamp power 1,2 W max. Thermal Operating temperature 25C to + 56C Storage temperature - 40C to + 85C Mechanical Useful life >2 x10 operations for illuminated pushbuttons >5 x10* operations for key-, lever- and emergency Stop switches >2,5x 10 operations for push/pull illuminated switch a Swisstac a Subject to modification 14Technical details c Terminal block The terminal block contains up to five mutually indepe The switchs load capacity Is determined solely by the contact elements 4. Standard contact element 2, Contact element for uprated switching frequency 3. Emergency Stop element 4. Diode or twin-diode element 5. Dummy element indent contact elements as switching elements. contact elements fitted. There are five different kinds of The data immediately below apply to all elements. Data specific to the different elements are shown overleaf Materials Holder for three contact elements Holder for two contact elements Lamp contact Electrical Dielectric strength Insulation resistance Contact resistance Contact loading max. Caution! For thermal reasons, 4 and 5-pole terminal block 1s limited to Imax = 4A With flat connectors, VDE 0630 and SEV standards specify use of insulating sleeve No. 280-0010-00. Thermal Operating temperature Storage temperature Continuous current Tn max Mechanical Useful life Contact gap Contact cleaning path Bounce time Operating force Weight Stainless chrome steel Thermoplastic, fire-resistant (PA6) CuBe, 2 um Optalloy 2,8 x 0,5 mm 2000 V AC, 50 Hz, 1 min to IEC 512-2-11 > 10? ohm < = 50 millohm typical, new static AC: 250 V/6 A (VDE 5 A), cos = 0,7- 0,8 Dc. 250 V/0,5A DC: 110 V/2A pc: 75V/5A 25C to + 55C - 40C to + 85C 6 A, up to 3-pole terminal block 4 A, with 4 and 5-pole terminal blocks 2 million operations 2x 0,65 mm, emerg Stop element > 2 x 1,5 mm 2x0,6mm 0,5 ms typical 2.N approx. per contact element 3 g approx. 5 Ott 4,7, | Contact element 11 era | OFA Ott 4, Emergency Stop element PCB connection = ft 18 Dojo: fl eal? rm (|1s 21 22 #14 21 wes MADE 22 91,3 1.5 Subject to modification ree ee ogee re se Swisstacmee A ee Et \N ue atl EE Technical details Standard contact element These have duplicate snap breaking contacts The long cleaning path ensures excellent self-cleaning The multi-coated contacts are intended for general-purpose use The top coat is 2 um of gold. Each contact element consists of a normally closed (NC) 0 contact and a normally open (NO) contact They are designed for normal switching frequency to VDE 0630. Materials Housing Contact Contact holder Terminal Useful life Full load Reduced load Identification Thermoplastic (PETP) fire-resistant to UL 94 VO AgNi, 2 um gold-plated Brass or CuBe Gold-plated brass 2,8 x 0,5 mm solder and plug terminal combined or PCB connector max cross-section 1 mm* > 10* load cycles >2x 10 load cycles XXXO Swisstac 2 7 a iA 250 AC 5A TSVOC = Wiacassovoc & & GA 260VacSD ju each rwnch block gy seme poterty Fad Adan S)A 250V~, Contact element for uprated switching These have two snap breaking contacts. The long cleaning path ensures excellent self-cleaning. The multt- coated contacts are intended for general-purpose use The top coat 1s 2 pm of gold. Each contact element frequency consists of a normally closed (NC) contact and a normally open (NO) contact. The units are designed for uprated switching frequency to VDE 0630. Materials Housing Duroplast (DAP) fire-resistant to UL 94 VO Contact AgNi, 2 wm gold-plated Contact holder Brass or CuBe Terminal Gold-plated brass : 2,8 x 0,5 mm solder and plug terminal - combined or PCB connector max cross-section 1 mm? Useful life Full load > 5x10 load cycles Swissiag 22> Reduced load > 2.x 10 load cycles ee 6 AE ale Identification XXX@ sreraeny $Y ats 511 S)A 250V~ gee ) sign nearest a 5 {p= to VDE-approval So O th e Emergency Stop These have a rigid contact brigde This has a positive opening action and consists of anormally closed (NC) element contact only. The multi-coated contacts are intended for general-purpose use and are finshed with 2 um of gold. The emergency Stop element is designed Materials Housing Contact Contact holder Terminal Useful life Full load Reduced load for uprated switching frequency to VDE 0630. Duroplast (DAP) fire-resistant to UL 94 VO AgNi, 2 wm gold-plated Brass or CuBe Gold-plated brass 2,8 x 0,5 mm solder and plug terminal combined or PCB connector max cross-section 1 mm? > 5 x 10* load cycles > 2x 10 load cycles Swisstacm Subject to modification 16Technical details e element housing between the terminals. ( Diode and twin-diode performs no switching function The diodes are soldered in th element Materials Housing Thermoplastic (PETP) fire-resistant to UL 94 VO Terminal Gold-plated brass 2,8 x 0,5 mm solder and plug terminal combined or PCB connector max cross-section 1 mm? Diode 4N/4007, Imax = 1 As Uniock = 1000 V is inserted at otherwise vacant places in the terminal block. Dummy elements have no metal parts and no electnical function Materials Housing Thermoplastic (PBT) fire-resistant to UL 94 VO Dummy element Swisstacm 17 Subject to modification Agtage cia de oh a 2 ; :a eae Nluminated pus Constisting of: Diagram depth mm No drawing No Iiluminated pushbutton latch mode (convertible to pulse mode) ne- = 1NG+1NO_ S/p MG T 1% 901- 000-00 55 Bt M1 @rs 2NC+2NO_ s/p MG T 1% 902- .000-00 55 B1 M1 soot 3NC+3NO s/p MG T 1% 903- .000-00 55 Bi" M1 4NC+4NO _ s/p MG T 1% 904- .000-00 55 B1 M1 pty 5NC+5NO_ s/p MG T 1% 905- .000-00 55 Bi" M1 wen INC+1NO peb MG T 1%, 901- .000-OP 52 Bi" M14 w-@Q-2 2NC+2NO pcb MG T 1% 9g02- .000-0P 52 Bi M11 ee ; 3NC+3NO_ pcb MG T 1% 903- .000-0P 52 B1 M11 4NC+4NO pcb MG T 1% 904- .000-0P 52 Bi" M11 pay) 5NC+5NO_ pcb MG T 1% 905- .000-0P 52 Bi M11 v-pin 1INC+1NO- s/p T5.5 801- .000-00 70 Bi M1 ne 2NC+2NO_ s/p T5.5 802- .000-00 70 B1" M1 poe + 3NC+3NO_ s/p T5.5 803- .000-00 70 Bi M1 4NC+4NO_ s/p T5.5 : 804- 000-00 70 Bi" M1 | | 5NC+5NO_ s/p T 5.5 805- .000-00 70 B1" M1 wiien INC+1 NO pcb T5.5 801- .000-0P 67 Bi M11 nha 2NC+2NO_ pcb T5.5 802- .000-0P 67 B1 M11 ae . 3NC+3NO peb T55 803- .000-0P 67 Bi M11 : 4NC+4NO_ pcb T5.5 804- .000-0P 67 B1? M11 iE 5NC+5NO pcb T5.5 805- .000-0P 67 B11? M11 Key s/p = solder and plug-on terminal combined NC = normally closed contact peb = printed circuit board termina! NO = normally open contact X1 = anode lamp terminal MG = midget grooved IP 65 bezels require drilling plan B2 Ordering example Iiummnated pushbutton 901- 000-00 (see following note) Bezel 200-6000-00 Lens 200 -5170-00 Note: For uprated switching frequency, order the appropriate switch by replacing the first dash in the Part No with a +. Example: 901+ .000-00 Lamps: Incandescent bulbs, glowlamps and LEDs must be ordered separately (see section 13 Accessories) Pulse mode: To convert the illuminated pushbutton to pulse mode, remove the spring and take out the retaining pin underneath. Swisstac nm For dimension drawings and drilling plans, see fold-out at rear Subject to modification 3.2 hbutton 55-70 mm IP 40 oo ~ Lens Bezel Iluminated pushbutton i ~ fe Connection Lampholder Part No. Mounting Driling plan = DimensionIlluminated pushbutton 55-70 mm IP 40 9 = Colour Part No Part No Part No. Part No. Part No. E Bezel ae @18mm 18x 18mm 18x 24mm @ 24mm 24x 24mm grey 200-1000-00 200-3000-00 200-5000-00 200-7000-00 200-9000-00 black 200-2000-00 200-4000-00 200-6000-00 200-8000-00 200-0000-00 Flush-mounted bezel The mounting ; incl fixing bracket depth 1s increased . by 7mm a Dim drawing M14 Drilling plan B3 18x 24mm grey 200-5000-V0 black 200-6000-V0 fi Lens fa @18mm 18x 18mm 18 x 24mm @ 24mm 24x 24mm Translucent orange 200-1110-00 200-3110-00 200-5110-00 200-7110-00 200-9110-00 red 200-1120-00 200-3120-00 200-5120-00 200-7120-00 200-9120-00 green 200-1140-00 200-3140-00 200-5140-00 200-7140-00 200-9140-00 blue 200-1150-00 200-3150-00 200-5150-00 200-7150-00 200-9150-00 white 200-1160-00 200-3160-00 200-5160-00 200-7160-00 200-9160-00 yellow 200-1170-00 200-3170-00 200-5170-00 200-7170-00 200-9170-00 ) grey 200-1180-00 200-3180-00 200-5180-00 200-7180-00 200-9180-00 1 black 200-1190-00 200-3190-00 200-5190-00 200-7190-00 200-9190-00 Transparent orange 200-1210-00 200-3210-00 200-5210-00 200-7210-00 200-9210-00 (recommended for red 200-1220-00 200-3220-00 200-5220-00 200-7220-00 200-9220-00 0 glowlamps and LEDs) green 200-1240-00 200-3240-00 200-5240-00 200-7240-00 200-9240-00 blue 200-1250-00 200-3250-00 200-5250-00 200-7250-00 200-9250-00 white 200-1260-00 200-3260-00 200-5260-00 200-7260-00 200-9260-00 yellow 200-1270-00 200-3270-00 200-5270-00 200-7270-00 200-9270-00 Lens for flush-mounted bezel 18x 24mm Transparent orange 200-5210-VO (recommended for red 200-5220-V0 glowlamps and LEDs) green 200-5240-VO blue 200-5250-V0 white 200-5260-VO yellow 200-5270-V0 Translucent - Diffuser for lens transparent 200-5160-VO Key: 1 opaque 33 Subject to modification Swisstacmdeborah be se Illuminated pushbutton 55-70 mm Type Colour Part No. Part No. FE . Bezel . complete with sealing ring 6 9 24mm 24 x24mm grey 200-7000-W0 200-9000-W0 black 200-8000-wo 200-0000-W0 Ce Lens complete with sealing gland 24mm 24x 24mm Translucent orange 200-7110-W0 200-91 10-WO red 200-7120-W0 200-9120-W0 green 200-7140-W0 200-9140-W0 blue 200-7 150-W0 200-9150-W0 white 200-7 160-W0 200-9160-WO yellow 200-7170-W0 200-9170-W0 2 grey 200-7 180-W0 200-9180-W0 2 black. - oe 200-7190-W0 200-9190-W0 Transparent orange 200-7210-W0 200-9210-WO (recommended for red 200-7220-W0 200-9220-W0 glowlamps and LEDs) green 200-7240-W0 200-9240-W0 blue 200-7250-W0 200-9250-W0 white 200-7260-W0 200-9260-W0 yellow 200-7270-W0 200-9270-W0 Seal IP 65 to fit @ 24 mm and 24 x 24mm Sealing gland 200-7009-W0O Sealing ring 200-9009-W0 Note Lenstop __ Lens holder The first time the button Bezel is pressed, the gland 1s forced into its groove * Sealing gland and becomes effective Fascia panel TAS AER | / I He a Sealing ring | Ihillg-f Fixing nut Key 1 For IP 65 versions we recommend location strip No, 260-0020-00 to prevent the actuator from twisting 2) opaque Swisstacm Subject to modification 3.4= Iyi- 240 . IIluminated pushbutton 55-70 mm IP 40 and IP 65 te 9 Type Colour Part No Part No. Part No. Part No. Part No -- Mushroom lens |P 40 can be used only with diameter 18 mm bezel. 18x 24mm @ 24mm 24x24mm Material red 200-5320-00 200-7320-00 200-9320-00 opaque green 200-5340-00 200-7340-00 200-9340-00 yellow 200-5370-00 200-7370-00 200-9370-00 black 200-5390-00 200-7390-00 200-9390-00 Splash proof, two parts Membrane of PVC, eo Ma protection class IP 65. Me Incandescent lamps : ~ |: | > can be changed Sy S from the front with 18x 18mm 18 x 24mm no difficulty. (24 x 24 mm) (24 x 30 mm) 200-3009-W0 200-5009-W0 Flap guard transparent, protects against accidental . . - operation. ~N! Hinged, sealable. ae ented 18x 18mm 18 x 24mm 24x 24mm we Ry ~ oe ae MB i | i & | | J \ 4 w4 5 ' 0 ad, wt 77 T 1 | ; i 4 ' or 1 2 ' w 20 aw Ay, aw Be for IP 40 200-4008-00 200-6008-00 200-9008-00 for IP 65 200-9008-W0 Aluminium guards . oe ~ reel for & aby) ey bezel sizes g18mm 18x 18mm 18x 24mm (@ 20 mm) (18 x 20 mm) (20 x 24 mm) 200-1007-00 200-3007-00 200-5007-00 35 Subject to modification SwisstacmIIluminated pushbutton 55-70 mm IP 40 and IP 65 Type Colour Part No. Part No. Part No. Part No Blanking plate IP 40 @18mm 18x 18mm 18x 24mm grey 200-1006-00 200-3006-00 200-5006-00 black 200-2006-00 200-4006-00 200-6006-00 IP 65 @18mm 24x24 mm black 200-2006-W0 200-0006-W0 : Mounting instructions The switch ts mounted tn a fascia/contro! panel in two steps: 1 Insert switch in fascia/control panel 2 Snap on bezel and tighten fixing nut Lens Bezel Hluminated pushbutton Dt bee y) | : Swisstac a Subject to modification 36