NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 1 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
1.0 OBJECTIVE
This specification defines the performance, test, quality, and reliability requirements of Duplex Plated
Bergstik® II Headers.
2.0 SCOPE
This specification is applicable to the termination characteristics of the Duplex Plated Bergstik II Headers.
When mated with FCI's Mini PV terminals or other 0.025" pin compatible receptacles on 0.100" centerlines,
this product provides board to board, board to cable, board to discrete wire and board to flex interconnect
capabilities in vertical one, two or three row configurations and right angle one and two row configurations.
This product is Lead Free and meets the requirement of the European Union Directive of Restrictions for
Hazardous Substances (Directive 2002/95/EC)
3.0 GENERAL
This document is composed of the following sections:
Paragraph Title
1.0 Objective
2.0 Scope
3.0 General
4.0 Applicable Documents
5.0 Requirements
5.1 Qualification
5.2 Material
5.3 Finish
5.4 Design and Construction
6.0 Electrical Characteristics
7.0 Mechanical Characteristics
8.0 Environmental Conditions
9.0 Quality Assurance Provisions
9.1 Equipment Calibration
9.2 Inspection Conditions
9.3 Sample Quantity and Description
9.4 Acceptance
9.5 Qualification Testing
9.6 Requalification Testing
CHART I IR Reflow Profile
TABLE I Qualification Testing Matrix
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 2 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
4.0 APPLICABLE DOCUMENTS
4.1 Specifications
4.1.1 Engineering drawings
4.1.2 Process drawings
4.2 Military Standards
4.2.1 MIL-STD-202: Test methods for electronic and electrical component parts.
4.2.2 MIL-STD-1344: Test methods for electrical connectors
4.2.3 MIL-G-45204: Gold Plating, Electrodeposited
4.2.4 MIL-P-45209: Palladium Plating, Electrodeposited
4.2.5 MIL-P-81728: Plating, Tin-Lead, Electrodeposited
4.3 Federal Specifications
4.3.1 QQ-N-290 Nickel Plating (Electrodeposited)
4.4 Other Standards/Specifications
4.4.1 UL-94-V0: Flammability
4.4.2 ASTM B-159: Phosphor Bronze Wire
4.4.3 ANSI/ASQC M-1: American National Standard for Calibration Systems
4.4.4 FCI BUS-19-002: Solderability of Plated Materials or Contacts
4.5 FCI Lab Reports - Supporting Data
4.5.1 EL-95-04-047
5.0 REQUIREMENTS
5.1 Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2 Material
The material for each component shall be as specified herein or equivalent.
5.2.1 Pins: Pins shall be Phosphor Bronze Alloy UNS C51000 drawn wire in accordance with ASTM
B-159.
5.2.2 Insulator: High temperature resin with a flame retardant rating of UL-94-V0.
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 3 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
5.3 Finish
The finish of the pins shall be as specified herein for the options as listed in the product drawings under
consideration.
5.3.1 Solder tails: 100 u" minimum thickness of 60/40 tin lead per MIL-P-81728 over 50 u" nickel per QQ-N-
290, Class 2. Or 100-150µ” thickness pure tin for Lead Free option over 50µ” nickel
5.3.2 Contact Area: As defined by product drawings, will be plated with the specified thickness of gold per
MIL-G-45204, Type II over 50 u" of nickel per QQ-N-290, Class 2.
5.3.3 All other areas will be plated with 50 u" of nickel per QQ-N-290, Class 2.
5.4 Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the applicable
product drawings.
6.0 ELECTRICAL CHARACTERISTICS
6.1 Insulation Resistance - The insulation resistance of the unmated connector shall not be less than 5,000 megohms
when measured in accordance with MIL-STD-202, Method 302. The following details shall apply:
a. Test Voltage: 500 V DC.
b. Electrification Time: Two minutes.
c. Points of Measurement: Between adjacent pins.
6.2 Dielectric Withstanding Voltage - There shall be no evidence of arc-over, insulation breakdown or excessive
leakage current ( > 1 milliampere) when the unmated connector is tested in accordance with MIL-STD-1344,
Method 3001.1. The following details shall apply:
a. Test Voltage: 1500 Volts ( DC, RMS or AC, 60 Hz).
b. Test Duration: 60 seconds.
c. Test Condition: 1 (760 Torr - sea level).
d. Points of Measurement: Between adjacent pins.
6.3 Current rating: 3 amps.
6.4 Operating temperature range: -65 deg. To +130 deg.
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 4 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
7.0 MECHANICAL CHARACTERISTICS
7.1 Pin Retention - Individual pins shall withstand an axial load of 2.0 pounds minimum applied at a rate of
0.2 inches/minute without dislodging from the insulator prior to soldering or heat exposure. Reference
MIL-STD-1344A, Method 2007.1.
8.0 ENVIRONMENTAL CONDITIONS
After exposure to the following environmental conditions in accordance with the specified test procedure and details,
the product shall show no physical damage and shall meet the electrical requirements per paragraph 6.0 as specified
in the Table l test sequences. Connectors shall be unmated during exposure.
8.1 Thermal Shock - MIL-STD-202, Method 107G.
a. Test Condition: A ( 25, 1 hour cycles ).
b. Temperature Range: -55 to +105 deg. Celsius. – Nylon
-65 to +130 deg. Celsius. – PCT, PPS&LCP
c. Time at Each Temperature: 30 minutes.
d. Transfer Time - 5 minutes, maximum.
8.2 Humidity, Steady State - MIL-STD-202, Method 103B.
a. Temperature: +40 deg. Celsius.
b. Relative Humidity: 95%.
c. Test Condition: B (96 hours).
8.3 High Temperature Life - MIL-STD-202, Method 108A.
a. Test Temperature: 105 deg. Celsius. – Nylon , 130 deg. Celsius. –PCT, PPS&LCP
b. Test Duration: 315 hours.
8.4 Solderability - FCI BUS-19-002 & MIL-STD-202, Method 208F.
a. Steam aging - 4 hours.
b. Contact areas evaluated shall meet the Method 208 requirements.
8.5 Resistance to Solder Heat - MIL-STD-202, Method 210B.
a. Test Condition: E
b. There shall be no evidence of physical damage.
8.6 IR Reflow
- Test IR profile per Chart I. There shall be no evidence of physical damage after reflow.
a. Peak Temperature: 245 +/- 5 deg. Celsius. Chart 1.
b. For lead Free peak temperature 260ºC+/- 5ºC (Peak Temperature).Duration 10 Seconds.
Please refer to IPC/JEDEC J-STD-020C
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 5 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
9.0 QUALITY ASSURANCE PROVISIONS
9.1 Equipment Calibration - All test equipment and inspection facilities used in the performance of any test shall be
maintained in a calibration system in accordance with ISO 9001/9002 and ANSI/ASQC M-1.
9.2 Inspection Conditions
- Unless otherwise specified herein, all inspections shall be performed under the
following ambient conditions:
a. Temperature: 25 +/- 5 degrees Celsius
b. Relative Humidity: 30 to 60%
c. Barometric Pressure: Local ambient
9.3 Sample Quantity and Description
9.3.1 The qualification samples shall consist of nine of the largest size connectors of the particular type being
tested.
9.4 Acceptance
9.4.1 Electrical and mechanical requirements placed on test samples as indicated in paragraphs 6.0 and 7.0
shall be established from test data using appropriate statistical techniques or shall otherwise be
customer specified, and all samples tested in accordance with this product specification shall meet the
stated requirements.
9.4.2 Failures attributed to equipment, test setup or operator error shall not disqualify the product. If product
failure occurs, corrective action shall be taken and samples resubmitted for qualification.
9.5 Qualification Testing - Qualification testing shall be performed on samples produced with equipment and
procedures normally used in production. The test sequence shall be as shown in Table I.
9.6 Requalification Testing - If any of the following conditions occur, the responsible product engineer shall initiate
requalification testing consisting of all applicable parts of the qualification test matrix, Table I.
a. A significant design change is made to the existing product which impacts the product form, fit or function.
Examples of significant changes shall include, but not be limited to, changes in the plating material
composition or thickness, contact force, contact surface geometry, insulator design, contact base material,
or contact lubrication requirements.
b. A significant change is made to the manufacturing process which impacts the product form, fit or function.
c. A significant event occurs during production or end use requiring corrective action to be taken relative to
the product design or manufacturing process.
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 6 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 7 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
TABLE I - QUALIFICATION TESTING
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
NUMBER BUS-12-114
TYPE PRODUCT SPECIFICATION NUMBER
TITLE PAGE REVISION
Duplex Plated Bergstik® II Headers 8 of 8 F
AUTHORIZATION DATE
ZK HU 17 May 13
CLASSIFICATION
UNRESTRICTED
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the
document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI.
Form E-3005
Rev E
GS-01-001
REVISION RECORD
REV PAGE DESCRIPTION EC# DATE
A All Released for Approval V50879 7/05/95
B 1, 2, 4, 5 Updates V51388 11/01/95
C All Revised format to be consistent with V01904 08/03/00
GS-01-001, and change BERG, Dupont,
etc. references to FCI.
D 1 to 4 Add lead free information M06-0161 4/25/06
E 4 Add item8.1,8.3 condition
-65 to +130 deg. Celsius.PCT,PPS&LCP ELX-N-011670 05/18/12
F 3 Add operating temperature and current rate ELX-N-14908 05/17/13
PDS: Rev :F STATUS:Released Printed: Jun 10, 2013
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95278-801-16LF 95278-801-18LF 95278-801-20LF 95278-801-22LF 95278-801-24LF 95278-801-26LF 95278-
801-28LF 95278-801-30LF 95278-801-32LF 95278-801-34LF 95278-801-36LF 95278-801-38LF 95278-801-40LF
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801B36LF 95278-801B40LF 95278-801B46LF 95278-801B50LF 95278-802-04LF 95278-802-06LF 95278-802-08LF
95278-802-10LF 95278-802-12LF 95278-802-14LF 95278-802-16LF 95278-802-18LF 95278-802-20LF 95278-
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