Phone: (416) - 754 - 3322 FEATURES UL Recognized. .150 (3.81) Contact Spacing x .150 (3.81) Row Spacing with Staggered Gold Plug & Receptacle in 20. 38, 56, 90 or 120 Contact Sizes Edacon Hermaphroditic Contact Mating Design Contact Termination Options include Crimp, P.C. Tail, Wire Hole and Wire Wrap Mating and Unmating Simplified with use of Actuating Screws. Optional Covers with Side or Top Entry Cable Clamp in Plastic or Metal Material Available for all Connector Sizes Versatile Metal Cover Design permits Assembly or Disassembly After Cabling is Complete plus Cable Entry Style Flexibility Actuating Screws, Locknuts, Polarizing Hardware, Covers and Contacts Suitable for either Plug or Receptacle Polarizing Hardware Adjustable for 288 Mating Combinations Tools Available for Contact Installation, Removal and Crimping and Polarizing Changes SPECIFICATIONS Insultator Material: Thermoplastic Polyester or Diallyl Phthalate, UL 94-0, Colour: Green, or Polycarbonate, Colour: Grey Contact Material: Phosphor Bronze Alloy CA-510 Contact Plating: Gold over Nickel Cover Material: Poly Carbonate, Colour Green or Die-Cast Zinc, finished with Grey Enamel Paint Current Rating: 8.5 Amperes Contact Resistance: 10 Milliohms Maximum Dielectric Withstanding Voltage: 2000 V AC rms at Sea Level Fax: (416) - 754 - 3299 SERIES 516 Example Part Number 516 - 038 - Series Total Number of Contacts Contact Code 00-21 Style and Material Cover Code Hardware Code Series 516 Total Number of Contacts 020, 038, 056, 090 or 120 Contact Code Description & Tail Size 000 No Contacts Assembled Wire Hole .110 x .024 (2.79 x 0.61) P.C. Tail .025 x .024 (0.64 x 0.61) Wire Wrap .050 x 024 (1.27 x 0.61) Wire Wrap .026 x .024 ( 0.66 x 0.61) Wire Wrap .050 x .024 (1.27 x .061) Tail Length G .245 (6.22) .215 (5.46) .600 (15.24) 620 (15.75) .790 (20.07) Style & Material Style Plug Receptacle Plug Receptacle Plug Receptacle Insulator Material Green Diallyl Phthalate Green Diallyl Phthalate Grey Polycarbate Grey Polycarbate Green Polyester Green Polyester O;/aanwna over Code Description No Cover Assembled Plastic Cover, Top Entry Standard Clamp Plastic Cover, Side Entry Standard Clamp Plastic Cover, Top Entry Large Clamp Plastic Cover, Side Entry Large Clamp Metal Cover, Side Entry Metal Cover, Top Entry jardware Code 0 1 2 3 4 6 6 H 0 1 2 5 6 Description No Hardware Assembled Actuating Screw and Polarizing Hardware Locknut and Polarizing Hardware Actuating Screw with No Polarizing Hardware Locknut with No Polarizing Hardware Ordering Code Notes Crimp contacts are also available for tge 516 series connectors. Contacts be ordered seperately for pre-wired or select position assembly. Part Number 516-290-500 516-290-520 516-290-540 516-290-541 516-290-542 516-290-590 516-290-591 Description Wire Hole P.C. Tail Wire Wrap Wire Wrap Wire Wrap Crimp - Loose Crimp - 1800 Contacts per reel Sillhouette Insulation Resistance: 5000 Milliohms Minimum Operating Temperature: -65 to +125 Degrees C Insertion and Withdrawal Force: 2 to 16 oz 0 (0.56 to 4.45 N) per Contact Position Email: CustomerService@edac.net Website: www.edac.netFUL SERIES 516 TYPICAL PLUG WITH ACTUATING SCREW AND POLARIZING GUIDE PINS ia |}, (i858 031 Le | I 6G (24.50) 20 PIN 1.070 (27,168) Ok 96 Pin 470 (25.72) 9D & 120 AR Sau OF PC tm AAS INSARATOR O45 (1.14) ABOVE BORO UE, O34 (1.37) E180 (4.57) WIRE HOLE TYPICAL PLUG WITH ACTUATING SCREW, POLARIZING GUIDE PINS AND COVER | 300 (7.70) | T 78 (2037) TYPICAL RECEPTACLE WITH LOCKNUT AND POLARIZING SOCKETS [ a T 7a2 (840) gt 4___} #2-96 UNG THREAD FOR 20 PN 8 UNC DOE START THREAD POM J & 56 Pow 10-24 UNC DOUBLE START THREAD FOR $0 a 120 Poy \ 52 otto T - (20.27) TYPICAL RECEPTACLE WITH LOCKNUT, POLARIZING SOCKETS AND COVER Full TT TTT 1 NOTE: PLASTIC POLARIIING GME PINS AND SOCKETS [AWMLADLE SOON) WL BE COLOUR CODED 1O WSUALLY ASST CONNECTION MATING. POLARIZATION CHANCES WILL ALSO BE SIMPUFIED AS THEY WL SM FORML INT) POSTION AND CAN BL ADPLACED GING NEDOLOVOGE PLONE. ORDERING CODE NOTES (Continued) 2) For contact installation, removal and crimping tools, refer to page 72. 3) Grey polycarbonate insulator material is not available for the 120 pin size connector. 4) The 20 pin connector cover will not accept the length of the wire wrap contacts. 5) Plastic covers with large clamps are only available for the 38 and 56 pin size connectors. 6) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp orientation. 7) Covers may be ordered separately. Refer to page 88. 8) Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware enables specific plug and receptacle mating combinations. CRIMP CHARACTERISTICS Contacts and Crimp Tools Accommodate from 28 AWG to 18 AWG, Solid or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and an Insulation Diameter up to .074 (1.88) @ Multiple Smaller Gauge Wires may be Crimped Together Crimp Resistance from 0.5 Milliohms (18 AWG) to 1.5 Milliohms (28AWG) Phone: (416) - 754 - 3322 Fax: (416) - 754 - 3299 Email: CustomerService@edac.net POLARIZING CODES Polarizing Hardware Changes allow 288 Mating Combinations @ Standard Code Supplied for Plugs PG1G1, for Receptacles RS1S1. Connectors with Special Polarizing Codes Available upon Request @ Example Polarizing Code: PG4S2 Type of Connector P'- Plug, R - Receptacle Large Diameter Hardware G - Guide Pin (at Contact Position "A" End) H - Guide Pin (at Last Contact Position End) S - Socket (at Contact Postion "A" End) T - Socket (at Last Contact Position End) Position of Large Diameter Keyway - 1 through 6 Small Diameter Hardware (Opposite End from Large Diameter) G - Guide Pin, S - Socket Position of Small Diameter Keyway - 1 through 6 This Example Mates with Code RS4G2 @ Crimp Tensile Strength for Wire Sizes 18 AWG - 40 Ibs (178 N) 20 AWG - 25 lbs (111 N) 22 AWG - 15 lbs (67 N) 24 AWG - 10 lbs (44 N) 26 AWG - Sibs (22 N) 28 AWG - 3 ibs (13 N) Website: www.edac.netFUL SERIES 516 CONNECTOR MATING FACE VIEWS OMENSONS INDICATED (OR EACH SZ APPLY TO BOTH PLUG AND RECEPTACLE 20 PIN PLUG 20 PIN RECEPTACLE 13a (4.50) ery. 686 (17.42) 410 (10.41) + Df fot te 410 (10.41) ) , el ASO pita? 600. (18.24) 130 (3.81) 5oo (52a) 10 [Met) 1.200 (30 43) | {ia} = = =| cn a rs Ee ESttt dey O78 (1.910) aa 10 (35) 8 Row Smuces L sal Lose (saty 1.710 (43.43) 90 PIN PLUG eT + Oss s bt) bk kk ts, LB eee Hh 120 PIN PLUG Phone: (416) - 754 - 3322 3139 (3.30) Fax: (416) - 754 - 3299 B76 (22.25) | ua (1189) AM (22.38) 468 11.88) | _ eepayet rata? He + Ls 2280 (57.91) 2592 (@584) PIN RECEPTACLE (31 54) TH aS (945) i 2262 (57.96) ill 2578 (60.33) 2.718 (68.04) 120 PIN RECEPTACLE AT4) tT ay (22) Se Pe Pahen Faek Se ee eS ) ie Peay Rt He tar Factop Top F. voy 5 +7, Pee Pe (CO) Reet Hane 7) aan Pah a +" Patera tata t Eeeeanees ee | 2.730 (89 85) Email: CustomerService@edac.net Website: www.edac.netE L Hi a SERIES 516 Example Part Numpoer 516 - 230 - 5 56 METAL COVERS Series WP GBLE EvTer Cover Identification Code _________! SOE CABLE ENTRY "a*\__|_w a oof Series 516 Cover Identification Code 230 Cover Type '? Description 1 Plastic Cover, Side Entry Standard Clamp 2 Plastic Cover, Top Entry Standard Clamp 3 Plastic Cover, Side Entry Large Clamp 4 Plastic Cover, Top Entry Large Clamp 5 6 Metal Cover, Side Entry ; Metal Cover, Top Entry "S Metal Cover, Large Clamp NEw COVER DESIGN {AVAILABLE SOON) WILL SNER TO THe ck SDRC: Fits Connector 16 SMPUFY Keo ARE SUPPLIED BY EOAC ; 516 Series 120 Pin etn Gio 516 Series 20 Pin and 519 Series 14 Pin 516 Series 38 Pin and 519 Series 36 Pin 516 Series 56 Pin 516 Series 90 Pin PLASTIC COVERS Ordering Code Notes 1) Plastic covers with large clamps are only available sae rusia for the 38 and 56 pin size connectors. nes ican Wk SPI SCE OMY 2) Metal covers with side entry may be converted to SOE CABLE ETRY E* top entry by removing side plate and changing Ripa Features Available in Metal (Die-Cast Zinc Finished with Grey Enamel Paint) or Plastic (Green Polycarbonate) Material Covers with Top or Side Entry Cable Clamp. Orientation of Clamp on Metal Covers may be changed by the Customer Versatile Metal Cover Design permits Assembly or Disassembly after Cabling is Complete Screws for Securing Cover to 516 or 519 Series Connectors Supplied "A" "B" [cr "Dp" . "PF" 'G" inch = (mm) Inch = (mm) (mm) Inch (mm) (mm) (mm) 1605 (40.77) 1325 = (33.66) S06 = (23.01) 1.199 (30.23) 450 = (11.43) (11.43) 1599 (39.09) | 1225 (93.66) 906 (2301) | 1.120 (28.45) AG (11.33) / (12.45) 2460 (62.48) 2010 = (51.05) 1530 (38.86) 1985 = (50.42) 50 = =(16.51) (12.70) 2460 (6248) | 2010 (51.05) | 1530 (38.86) 1.985 (50.42) 550 (16.51) (15.44) 2206 (56.03) | 2006 (50.95) | 1566 (39.78) 1.766. (44.86) 720 (18.29) (14.61) 3062 (77.52) | 2602 (66.09) 7 1530 (38.86) 1985 (50.42) 550 (16.51) (12.70) 3052 (7.52) | 2602 (66.09) | 1500 (38.66) | 1985 (50.42) 650 (16.51) (15.44) 2602 = (71,17) 2602 (66.09) 1566 = (39.78) 1766 (44.86) 7a (18.29) S75 = (14.61) ata (7935) [erie (68.04) [1775 (45.08) [eet (55.40) 5; BO (2032) [| BO (203) 318 (79.20) | 2718 (69.04) | 1.775 (45.09) | 2175 (55.25) 50 (22.35) 900 (22.86) 3156 (60.16) | 2780 (6985) | 2000 (613i) [24% (61.62) BO (20.32) 1080 (27.43) 3175 (80.65) | 2750 (69.85) | 2020 (51.31) | 2445 (62.10) 890 (22.61) 1.080 (27.43) Phone: (416) - 754 - 3322 Fax: (416) - 754 - 3299 Email: CustomerService@edac.net Website: www.edac.netSERIES 516 RACK AND PANEL CONNECTORS \ ' 4 | te al ya Ries 516 / 519 SERIES CONNECTOR PANEL MOUNTING CUT-OUT (10.41) (11.89) (11.89) (19.43) (10.41) 14 (2.64) (11.89) J 136 = (3.45) Phone: (416) - 754 - 3322 Fax: (416) - 754 - 3299 Email: CustomerService@edac.net Website: www.edac.netE L Hi a SERIES 516 ORDERING CODE 916 056 540 102 SERIES NUMBER OF CONTACTS CONTACT CODE wrt tocxec nur WITH ACTUATING SCREW 4 RECEPTACLE i POLYCARBONATE CONNECTORS AVAILABLE IN 20,38,56 AND 90 PINS SIZES ONLY PLUG WITH COVER ] sittin moi gy] a Be i e | NO HaROWARE SHOE ENTRY | os ; RECEPTACLE WITH COVER i tlfee Sggike a ai mror=aDmOMmD | ITH ACTUATING SCREW SIDE ENTRY 4 WITH LOCKING NUT Phone: (416) - 754 - 3322 Fax: (416) - 754 - 3299 Email: CustomerService@edac.net Website: www.edac.net