095 PLL-4TSI
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Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
Fig. 1
FEATURES
Polarized aluminum electrolytic capacitors,
non-solid electrolyte
Large types, minimized dimensions, cylindrical
aluminum case, insulated with a blue sleeve
Pressure relief on the side of the aluminum case
Very long useful life: 10 000 h at 85 °C
Temperature range up to 85 °C
Keyed polarity
Low ESR, high ripple current capability
Compliant to RoHS Directive 2002/95/EC
APPLICATIONS
Telecommunication and industrial systems
Smoothing and filtering applications
Switched mode power supplies
Renewable energy power converters
Energy storage in pulse systems
For excellent mounting stability
MARKING
The capacitors are marked (where possible) with the
following information:
Rated capacitance (in μF)
Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
Rated voltage (in V)
Date code (YYMM)
Name of manufacturer
Code for factory of origin
“-” sign to identify the negative terminal, visible from the
top and side of the capacitor
Code number
Climatic category in accordance with IEC 60068
QUICK REFERENCE DATA
DESCRIPTION VALUE
Nominal case size
(D x L in mm) 35 x 50 to 45 x 100
Rated capacitance range CR390 μF to 2200 μF
Tolerance on CR ± 20 %
Rated voltage range, UR350 V to 450 V
Category temperature range - 40 °C to + 85 °C
Endurance test at 85 °C 3000 h
Useful life at 85 °C 10 000 h
Useful life at 40 °C,
1.4 x IR applied 400 000 h
Shelf life at 0 V, 85 °C 1000 h
Based on sectional
specification IEC 60384-4/EN130300
Climatic category IEC 60068 40/085/56
095
smaller
dimensions
096
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
350 400 420 450
390 - - - 35 x 50
40 x 40
470 - 35 x 50
40 x 40
35 x 50
40 x 40
35 x 60
40 x 50
45 x 40
560 35 x 50 35 x 60
45 x 40 35 x 60 35 x 70
40 x 60
680 35 x 60
40 x 50
35 x 70
40 x 60
45 x 50
35 x 70
40 x 60
45 x 50
35 x 80
40 x 60
45 x 50
820 35 x 70
40 x 60
35 x 80
40 x 60
35 x 80
40 x 70
45 x 50
40 x 70
45 x 60
1000
35 x 80
40 x 60
45 x 50
35 x 100
40 x 70
45 x 60
35 x 100
40 x 80
45 x 60
40 x 100
45 x 70
1500 40 x 80
45 x 70
40 x 100
45 x 80
40 x 100
45 x 80 45 x 100
1800 40 x 100 45 x 100 45 x 100 -
2200 45 x 100 - - -
095 PLL-4TSI
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DIMENSIONS in millimeters AND AVAILABLE FORMS
PRINTED WIRING
Fig. 2 - Printed wiring pin version
(Case Ø D = 35 mm)
Fig. 3 - Mounting hole diagram viewed from component side
(Case Ø D = 35 mm)
Fig. 4 - Printed wiring pin version
(Case Ø D = 40 mm)
Fig. 5 - Mounting hole diagram viewed from component side
(Case Ø D = 40 mm)
FOUR TERMINAL SNAP-IN
Fig. 6 - 4-Terminal snap-in Fig. 7 - Mounting hole diagram
Pin numbers 2, 3 and 4 (if present) should be free from the electrical circuit or connected to the minus terminal.
Ø D + 1 max.
L + 5 max.
CCA976-1
L
12
3
-
4.9 ± 0.2
1.3
(4 x)
7.5 ± 0.1
2.5
1
2
3
-
15 ± 0.1
17.5 ± 0.1
L
1
4
-
3
2
4.9 ± 0.2
Ø D + 1 max.
L + 5 max.
20 ± 0.1
1.3 (5 x)
10 ± 0.1
17.5 ± 0.1
2.5
20 ± 0.1
1
2
3
4
-
22.5
Ø D
Bottom view
Lmax. 6.3 ± 1
60° 60°
Dummy terminals (A and C) must be free from the electrical circuit
dudymm ummy
C
B
A
2 ± 0.1
(4 x)
22.5 ± 0.1
60° 60°
095 PLL-4TSI
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Revision: 10-Aug-11 3Document Number: 28393
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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Table 1
Note
Unless otherwise specified, all electrical values in Table 2 apply
at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
ORDERING EXAMPLE
Electrolytic capacitor 095 series
1000 μF/450 V;
Nominal case size: Ø 40 mm x 100 mm
4-terminal snap-in:
Ordering code: MAL2 095 27102 E3
Former 12NC: 2222 095 27102
Printed wiring:
Ordering code: MAL2 095 77102 E3
Former 12NC: 2222 095 77102
Table 2
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
Ø D x L
Ø Dmax. 4T-SI
Lmax.
PW
L + 5
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
L x W x H
35 x 50 36 52 55 72 50 390 x 198 x 60
35 x 60 36 62 65 91 50 390 x 198 x 70
35 x 70 36 72 75 103 50 377 x 375 x 97
35 x 80 36 82 85 115 50 377 x 375 x 107
35 x 100 36 102 105 151 50 377 x 375 x 127
40 x 40 41 42 45 70 50 440 x 223 x 60
40 x 50 41 52 55 94 50 440 x 223 x 70
40 x 60 41 62 65 118 25 230 x 230 x 80
40 x 70 41 72 75 134 25 230 x 230 x 90
40 x 80 41 82 85 150 25 230 x 230 x 100
40 x 100 41 102 105 176 25 230 x 230 x 120
45 x 40 46 42 - 88 36 TBD
45 x 50 46 52 - 119 36 377 x 375 x 77
45 x 60 46 62 - 150 36 377 x 375 x 87
45 x 70 46 72 - 170 36 377 x 375 x 97
45 x 80 46 82 - 190 36 377 x 375 x 107
45 x 100 46 102 - 250 36 377 x 375 x 127
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRRated capacitance at 100 Hz
IRRated RMS ripple current at 100 Hz and 85 °C
IL5 Max. leakage current after 5 min at UR
ESR Max. equivalent series resistance at 100 Hz
Z Max. impedance at 10 kHz
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
100 Hz
85 °C
(A)
IL5
5min
(μA)
ESRmax.
100 Hz
(m)
Zmax.
10 kHz
(m)
ORDERING CODE
MAL2095.......
4T-SI PW
350
560 35 x 50 3.4 396 196 120 15561E3 65561E3
680 35 x 60 4.0 480 162 99 15681E3 65681E3
680 40 x 50 4.1 480 165 102 25681E3 75681E3
820 35 x 70 4.5 578 135 82 15821E3 65821E3
820 40 x 60 4.6 578 137 85 25821E3 75821E3
1000 35 x 80 5.1 704 112 68 15102E3 65102E3
1000 40 x 60 5.0 704 116 73 25102E3 75102E3
1000 45 x 50 5.0 704 121 78 35102E3 -
1500 40 x 80 6.5 1054 79 50 25152E3 75152E3
1500 45 x 70 6.5 1054 82 53 35152E3 -
1800 40 x 100 7.5 1264 66 42 25182E3 75182E3
2200 45 x 100 8.6 1544 57 37 35222E3 -
095 PLL-4TSI
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Revision: 10-Aug-11 4Document Number: 28393
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400
470 35 x 50 3.2 380 215 126 16471E3 66471E3
470 40 x 40 3.0 380 222 132 26471E3 76471E3
560 35 x 60 3.7 452 180 105 16561E3 66561E3
560 45 x 40 3.2 452 192 116 36561E3 -
680 35 x 70 4.1 548 149 87 16681E3 66681E3
680 40 x 60 4.3 548 151 89 26681E3 76681E3
680 45 x 50 4.3 548 156 93 36681E3 -
820 35 x 80 4.7 660 125 73 16821E3 66821E3
820 40 x 60 4.6 660 129 77 26821E3 76821E3
1000 35 x 100 5.9 804 102 60 16102E3 66102E3
1000 40 x 70 5.2 804 107 64 26102E3 76102E3
1000 45 x 60 5.4 804 110 67 36102E3 -
1500 40 x 100 7.2 1204 72 43 26152E3 76152E3
1500 45 x 80 6.7 1204 75 47 36152E3 -
1800 45 x 100 7.9 1444 63 38 36182E3 -
420
470 35 x 50 3.1 399 232 141 14471E3 64471E3
470 40 x 40 3.0 399 238 147 24471E3 74471E3
560 35 x 60 3.6 474 194 119 14561E3 64561E3
680 35 x 70 4.1 575 161 98 14681E3 64681E3
680 40 x 60 4.3 575 163 100 24681E3 74681E3
680 45 x 50 4.3 575 167 104 34681E3 -
820 35 x 80 4.6 693 134 82 14821E3 64821E3
820 40 x 70 4.8 693 136 84 24821E3 74821E3
820 45 x 50 4.6 693 143 91 34821E3 -
1000 35 x 100 5.8 844 110 67 14102E3 64102E3
1000 40 x 80 5.4 844 112 69 24102E3 74102E3
1000 45 x 60 5.4 844 117 75 34102E3 -
1500 40 x 100 7.2 1264 77 48 24152E3 74152E3
1500 45 x 80 6.7 1264 80 51 34152E3 -
1800 45 x 100 7.8 1516 67 43 34182E3 -
450
390 35 x 50 2.9 355 246 142 17391E3 67391E3
390 40 x 40 2.8 355 253 148 27391E3 77391E3
470 35 x 60 3.4 427 204 118 17471E3 67471E3
470 40 x 50 3.5 427 208 121 27471E3 77471E3
470 45 x 40 3.0 427 217 129 37471E3 -
560 35 x 70 3.8 508 172 99 17561E3 67561E3
560 40 x 60 4.0 508 174 101 27561E3 77561E3
680 35 x 80 4.3 616 143 82 17681E3 67681E3
680 40 x 60 4.3 616 147 87 27681E3 77681E3
680 45 x 50 4.3 616 153 91 37681E3 -
820 40 x 70 4.8 742 123 72 27821E3 77821E3
820 45 x 60 5.0 742 126 76 37821E3 -
1000 40 x 100 6.0 904 99 57 27102E3 77102E3
1000 45 x 70 5.6 904 104 63 37102E3 -
1200 40 x 100 6.4 1084 85 50 27122E3 77122E3
1500 45 x 100 7.4 1354 71 42 37152E3 -
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
100 Hz
85 °C
(A)
IL5
5min
(μA)
ESRmax.
100 Hz
(m)
Zmax.
10 kHz
(m)
ORDERING CODE
MAL2095.......
4T-SI PW
095 PLL-4TSI
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Revision: 10-Aug-11 5Document Number: 28393
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RIPPLE CURRENT AND USEFUL LIFE
Fig. 8 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 3
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage 350 V versions Us = 1.1 x UR
Reverse voltage Urev 1
Current
Leakage current After 1 min at URIL1 0.006 CR x UR + 4 μA
After 5 min at URIL5 0.002 CR x UR + 4 μA
Inductance
Equivalent series inductance (ESL) All case sizes Ca. 20 nH
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz) IR MULTIPLIER
50 0.9
100 1.0
200 1.2
400 1.3
1000 1.4
10 000 1.5
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.5
0.0
40 50 60 70 80 90 100
(1)
4.0
6.0
2.0
1.5
30
10
3.0
20
1.0
IA
IR
lifetime multiplier
40
CCC205-05
Tamb (°C)
IA = Actual ripple current at 100 Hz
IR = Rated ripple current at 100 Hz and 85 °C
(1) Useful life at 85 °C and IR applied: 10 000 h
095 PLL-4TSI
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Revision: 10-Aug-11 6Document Number: 28393
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Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST PROCEDURE REQUIREMENTS
NAME OF TEST REFERENCE
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb = 85 °C; UR applied;
3000 h
C/C: ± 10 %
ESR 1.3 x spec. limit
Z2 x spec. limit
IL5 spec. limit
Useful life CECC 30301
subclause 4.13
Tamb = 85 °C; UR and IR applied;
10 000 h
C/C: ± 30 %
ESR 3 x spec. limit
Z3 x spec. limit
IL5 spec. limit
no short or open circuit,
no visible damage
total failure percentage 3 %
Shelf life
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 85 °C; no voltage applied;
1000 h
after test: UR to be applied for 30 min 24 h to 48 h
before measurement
C/C: ± 10 %
ESR 1.2 x spec. limit
IL5 2 x spec. limit
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