8D Series MIL-DTL-38999 Series III Connection Technologies 8D Series MIL-DTL-38999 Series III Contents Overview * A universal product platform ............................................... * 8D Series - Presentation ....................................................... * Product overview ...................................................................... * A superior concept .................................................................. * A performing MIL standard connector design ............ * Technical features & benefits ............................................. * Contact layouts ......................................................................... * Contact layouts (matrix) ......................................................... 06 07 08 09 10 11 13 18 Standard Series * Aluminum Series Part numbers ................................................................ Dimensions ................................................................... Backshells ...................................................................... Dummy receptacle ..................................................... Caps ................................................................................ Connectors weight ...................................................... * Composite Series Part numbers ................................................................ Dimensions ................................................................... Backshells ...................................................................... Connectors weight ...................................................... * Stainless Steel Series Part numbers ................................................................ Dimensions ................................................................... Connectors weight ...................................................... * Titanium Series Part numbers ................................................................ Dimensions ................................................................... Connectors weight ...................................................... * Bronze Series Part numbers ................................................................ Dimensions ................................................................... Backshells ...................................................................... Dummy receptacle ..................................................... Caps ................................................................................ 22 24 27 33 33 35 36 38 40 41 42 44 47 48 49 52 54 55 58 62 63 Common Section * Crimp contacts .......................................................................... * Straight PC tail contacts ........................................................ * Coaxial contacts #12 .............................................................. * Solder cup ................................................................................... 66 68 69 69 * Crimp contacts: 1500 mating ............................................... * Wire wrap contacts ................................................................... * Quadrax #8 contacts ................................................................ * Thermocouple contacts ........................................................... * Dummy contacts ........................................................................ * Filler plugs ..................................................................................... * Wiring instruction ....................................................................... * Crimping tools ............................................................................. * Insertion and extraction tools .............................................. * Gaskets .......................................................................................... * Plastic protective caps ............................................................. * Orientations ................................................................................. * Panel cut-out ................................................................................ * Coordinates for straight PC tail terminations ................. 69 69 69 70 70 70 71 72 73 74 74 75 75 76 Derived Series * Reinforced sealing Series ....................................................... * Hermetic Series .......................................................................... * Integrated clinch nuts .............................................................. * Double flange .............................................................................. * PCB contacts without shoulder ............................................ * High density ................................................................................. * Quadrax contacts ....................................................................... * Power contacts ............................................................................ * High power contacts ................................................................. * Optical ELIO(R) Contacts ............................................................ * Coaxial BMA contacts .............................................................. * RJ45/USB Series ....................................................................... 86 88 95 98 102 104 106 112 117 123 130 134 Range Extension * micro38999 ................................................................................. * 8D hermetic ELIO(R) feedthrough .......................................... * Rack & panel ................................................................................ * 230V connector ....................................................................... * 8D8 / 8D9 Series ....................................................................... * 8DB bulkhead feedthrough ................................................... * 8PS Series ..................................................................................... * 8D hermetic aluminum power & signal ............................ * 8D36 lanyard release .............................................................. * 8TFD filter connector .............................................................. (c) 2012 - SOURIAU 142 142 143 143 144 144 145 145 146 146 3 8D Series Overview A universal product platform ........................................................................................................ 06 8D Series - Presentation ................................................................................................................ 07 Product overview ............................................................................................................................. 08 A superior concept .......................................................................................................................... 09 A performing MIL standard connector design ....................................................................... 10 Technical features & benefits ........................................................................................................ 11 Contact layouts ................................................................................................................................. 13 Contact layouts (matrix) .................................................................................................................. 18 8D Series MIL-DTL-38999 Series III A universal product platform: MIL-DTL-38999 38999 Series I: 8LT Series High density (#22D) MIL-spec circular (1980's) Scoop proof Coupling system: Bayonet Method of mounting: screws or jam nut Shell: Aluminum alloy Plating: olive green cadmium or nickel QPL approved Numerous layouts 38999 Series II: 8T Series Short version of MIL-DTL-38999 Series I Low profile = lightweight High density MIL-spec circular (1980's) Non-scoop proof, bayonet coupling Method of mounting: screws or jam nut Shell: Aluminum alloy Plating: cadmium, nickel, hard anodized QPL approved Numerous layouts A universal product platform: VG96912 & JN1003 8ST Series High density - same layouts as 38999 Series I Lightweight version of Series I Scoop proof, bayonet coupling Method of mounting: screws or jam nut Shell: Aluminum alloy Plating: olive green cadmium or nickel VG 96912 German specification JN 1003 Typhoon specification 6 (c) 2012 - SOURIAU 8D Series MIL-DTL-38999 Series III 8D Series - Presentation 38999 Series III: 8D Series Since the early 80's, Souriau is a major supplier of 38999 Series III, the screw-coupled version of MIL-C-38999. Present on the main international programs, Souriau has developed a range of products that meet the performance required in extreme environments: * Civil and military aeronautics * Ground military * Industrial * Marine and offshore This evolution of MIL-C-38999 allows: * A high contact density up to 128 contacts #22D * A quick screw coupling with self locking mechanism * High resistance to harsh environments (vibration, 200C) Always at the cutting edge of innovation, Souriau's teams have continuously improved this range of connectors: * Composite version in the 90's (Its choice is recommended wherever weight is critical) * Titanium version for weight saving and very high and mechanical resistance * Today Souriau remains innovative with cadmium free and RoHS solutions. In 2009 Souriau was the first to be QPL qualified for Zinc Nickel plating. This product family is in accordance with MIL-DTL-38999 Series III, EN 3645, CECC (standard for bronze shell), ... and also meets many customers' standards (Rolls Royce, ABS, BACC, ...) (c) 2012 - SOURIAU 7 8D Series MIL-DTL-38999 Series III 8D Series - Product overview Standard Series 5 different materials A full platform that matches any environment Different platings (including RoHS & Cadmium free platings) inum 8D Alum te 8D Composi 8D Titanium 8D Stainless Steel 8D Bronze Derived Series Various possibilities of range extension & shell variant from Standard Series The only limit is your imagination: Consult us ! Double Flange RJ45/USB aling Reinforced Se Clinch Nut Quadrax 8 (c) 2012 - SOURIAU ptic (R) ELIO Fiber O High Power Power / Coax BMA Hermetic Fuel Tank 8D Series MIL-DTL-38999 Series III 8D Series - A superior concept A full range of contacts Multi-contact smission eed data tran High sp inax Coax Quadrax Tw ission Signal transm Various technology provides versatile connectors Crimp tic (R) ELIO fiber op on ansmissi High power tr Up to 850A contact styles Solder cup Common PC tails Wire wrap PCB contacts without shoulder cavity for all #8 contacts Metallic clips Unique clip retention technology High performance contact retention system: Insure high temperature withstanding Provides superior strength in vibrations Better retention characteristics than plastic clips High performance sealing (IP67) Each contact cavity is individually sealed Accessories available Protective caps, backshells, tools, ... (c) 2012 - SOURIAU 9 8D Series MIL-DTL-38999 Series III A performing MIL standard connector design Scoop proof connector No risk of damaging the contact during the coupling operation Quick screw coupling 1 1/4 turn to mate Unique self locking mechanism Patented by Souriau Connector will never unscrew even under high vibration (44g) Fully shielded connector 360 360 teeth for optimum shield continuity with accessories Visual mating indication 10 Red band visible = not correctly mated Red band hidden = correctly mated (c) 2012 - SOURIAU shielding EMI Ring Shell to shell bottoming = perfect shield continuity 8D Series MIL-DTL-38999 Series III Description * High contact density layouts available HD * Screw coupling, Shell size from 9 to 25 * Contact protection: 100% Scoop proof * Protected by cadmium, nickel, green zinc cobalt or black zinc nickel plating * RFI - EMI shielding and shell to shell continuity * Accessories available (protective caps, backshells, etc... ) * Hermetic versions * High power up to 850A * Optical layouts * 230V layouts available (ABS22-19, ABS22 20, ABS22-21 & ABS22-22 qualified) Applications * Civil and Military Aerospace * Marine and Offshore Equipment * Defense and Ground Military * Industrial . Stainless steel shell: Passivated (K) Nickel (S) . Titanium shell: Without plating (TT) Nickel (TF) . Bronze shell: Without plating * Insulator: Thermoplastic Standards * Grommet and interfacial seal: Silicone elastomer * MIL-DTL-38999 Series III * Contacts: Copper alloy * EN3645 * Contacts plating: Gold over nickel plated * BACC63CT/CU; BACC63DB/DC Technical features Mechanical * Shell: Aluminum, composite, stainless steel, bronze * Shell plating: . Aluminum shell: Cadmium olive drab (W) Nickel (F) Black zinc nickel (Z) Green zinc cobalt (ZC) . Composite shell: Cadmium olive drab (J) Nickel (M) Without plating (X) * Contact retention: 22 20 16 12 Min force in N 44 Contacts size 67 111 111 4 Weight comparison Example for a plug shell size 15 Materials Weight Stainless steel 58.80 g * Endurance: . 500 mating cycles all materials . 1500 mating cycles with composite connectors with specifics contacts Titanium 33.90 g * Shock: 300g, 3 ms according EN 2591-D2 method A Aluminum * Vibration: . Sinus: . 10 a 2000 Hz, 3x12 hrs (60g, 140 - 2000 Hz) with T cycling . Random: . 50 to 2000 Hz, 2x8 Hrs (1g2/ Hz, 100 - 2000Hz) at T max. . 25 to 2000 Hz, 2x8 Hrs (5g2/ Hz, 100 - 300Hz) at ambiant T Test with accessories in acc with EN2591-D3 8 111 200 42% lighter 40% lighter 20.35 g 30% lighter Composite 14.30 g (c) 2012 - SOURIAU 11 8D Series MIL-DTL-38999 Series III Electrical * Test voltage rating (Vrms) Service R M N I II sea level 400 1 300 1 000 1 800 2 300 at 21000 m N/A 800 600 1 000 1 000 * Contact resistance Contacts size 26 22 20 16 12 8 4 Resistance m 16 14.6 7.3 3.8 3.5 3 2 * Insulation resistance: 5 000 M (under 500 Vdc) Climatics * Contact rating: Contacts size Rating (A) 26 22 20 16 12 3 5 8 4 7.5 13 23 45 80 * Shell continuity . Aluminum shell: Cadmium olive drab (W): 2.5 m Nickel (F): 1 m Black zinc nickel (Z): 2.5 m Green zinc cobalt (ZC): 2.5 m . Composite shell: Cadmium olive drab (J): 3 m Nickel (M): 3 m . Stainless steel shell: Passivated (K): 10 m Nickel (S): 1 m . Titanium shell: Without plating (TT): 10 m Nickel (TF): 1 m . Bronze shell: Without plating: 5 m 12 (c) 2012 - SOURIAU * Shielding: . Aluminum shell: F: 65 db at 10 GHz Z, F & W: 85 db at 1 GHz Z & W: 50 db at 10 GHz ZC: Consult us . Composite shell: J & M: 85 db at 1 GHz . Stainless steel shell: K: 45 db at 10 GHz S: 65 db at 10 GHz . Titanium shell: TT: 45 db at 10 GHz TF: 65 db at 10 GHz . Bronze shell: 85 db at 10 GHz * Temperature range: . Aluminum shell: W: -65C +175C F: -65C +200C Z: -65C +200C ZC: -65C +175C . Composite shell: J: -65C +175C M: -65C +200C Without plating (X): -65C +175 . Stainless steel shell: K: -65C +200C S: -65C +200C . Titanium shell: TT: -65C +200C TF: -65C +200C . Bronze shell: Without plating: -65C +175C * Sealing: Mated connectors meet altitude immersion requirements of MIL-DTL-38999. * Salt spray: . Aluminum shell: W: 500 Hrs F: 48 Hrs Z: 500 Hrs ZC: 250 Hrs . Composite shell: J: 2000 Hrs M: 2000 Hrs Without plating (X): 2000 Hrs . Stainless steel shell: K: 500 Hrs S: 500 Hrs . Titanium shell: TT: 500 Hrs TF: 48 Hrs . Bronze shell: Without plating: 500 Hrs Resistance to fluids * According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 * LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Chlorobromethane . Cooling fluid: Coolanol 8D Series MIL-DTL-38999 Series III Contact layouts Contact #26 & #22D Contact #8 Twinax or Coax - consult us Contact #20 Contact #8 Power Contact #16 Contact #8 Quadrax Contact #12 Contact ELIO(R) (fiber optic) Contact #10 Contact #4 Power 09 / A 01 05 1 Optical position 1#8 Quadrax 12 HD 35 98 12#26 Service R 6#22D Service M 3#20 Service I 11 / B 01 01 02 02 04 05 12 22 1#12 Service II all series excepted JVS 1#8 Coax Service I only for JVS 2#16 Service I 2 Optical positions 4#20 Service I 5#20 Service I 1#12 Service II only for JVS 4#22D Service M 35 80 80 81 98 99 13#22D Service M 1#8 Twinax Service I 1#8 Power 1#8 Quadrax 6#20 Service I 7#20 Service I 26 HD 26#26 Service R ELIO(R) fiber optic Spec 251 Ethernet Quadrax HD High Density layout (c) 2012 - SOURIAU 13 8D Series MIL-DTL-38999 Series III Contact layouts 13 / C 43 HD 03 04 04 08 26 35 3#16 Service I 4#16 Service I 4 Optical positions 8#20 Service I 2#12 6#22D Service M 22#22D Service M 43#26 Service R 15 / D 05 06 15 18 19 35 97 5#16 Service II 6 Optical positions 1#16 14#20 Service I 18#20 Service I 19#20 Service I 37#22D Service M 4#16 8#20 Service I ELIO(R) fiber optic 14 (c) 2012 - SOURIAU Ethernet Quadrax HD High Density layout 98 10#20 Service I 8D Series MIL-DTL-38999 Series III Contact layouts 17 / E 02 02 06 08 20 22 38#22D 1#8 Twinax Service M 38#22D 1#8 Power 6#12 Service I 8#16 Service II 4#12 16#22D Service M 35 75 75 80 55#22D Service M 2#8 Twinax Service M 2#8 Power Spec 251 Spec 251 22 26 2#12 2#8 Twinax Service M 2#12 2#8 Power 26#20 Service I 81 82 99 2#12 2#8 Quadrax 38#22D 1#8 Quadrax 2#8 Quadrax 2#16 21#20 Service I 18 28 32 35 84 14#22D 4#8 Power 26#20 2#16 Service I 32#20 Service I 66#22D Service M 14#22D 4#8 Quadrax Spec 251 19 / F 08 11 18 8 Optical positions 11#16 Service II 14#22D 4#8 Twinax Service M H1 Spec 251 1#00 High power ELIO(R) fiber optic Ethernet Quadrax (c) 2012 - SOURIAU 15 8D Series MIL-DTL-38999 Series III Contact layouts 21 / G 11 12 16 20 20 35 39 41 11#12 Service I 12 Optical positions 16#16 Service II 18#20 2#8 Twinax Service M 18#20 2#8 Power 79#22D Service M 2#16 37#20 Service I 41#20 Service I 42 48 59 72 75 75 77 2#4 Power Service I 4#8 Power Service I 55#22D 4#12 Service M 6#16 2#4 Power Service I 4#8 Twinax Service M 4#8 Power 17#22D 2#8 Twinax Service M 17#22D 2#8 Power 78 80 84 17#22D 2#8 Quadrax 18#20 2#8 Quadrax 4#8 Quadrax Spec 251 Spec 251 77 Spec 251 23 / H 06 06 21 32 35 53 54 55 6#8 Twinax 6#8 Power 21#16 Service II 32#20 Service I 100#22D Service M 53#20 Service I 55#20 Service I 86 H1 4#12, 9#16 40#22D Service M 6#8 Quadrax 1#000 High power Spec 251 ELIO(R) fiber optic 16 (c) 2012 - SOURIAU Ethernet Quadrax 8D Series MIL-DTL-38999 Series III Contact layouts 25 / J 04 07 48#20 8#16 Service I 97#22D 2#8 Twinax Service M 19 20* 19#12 Service I 08 11 17 8#8 Twinax Service M 8#8 Power 2#20 9#10 Service N 36#22D 6#8 Twinax 36#22D 6#8 Power 20* 24 24 29 35 37 10#20, 13#16 4#12 Coax 3#8 Twinax Service N 10#20 13#16, 4#12 3#8 Power 12#16 12#12 Service I 24 Optical positions 29#16 Service I 128#22D Service M 37#16 Service I 41 43 44 46 46 61 80 22#22D, 3#20 11#16, 2#12 3#8 Twinax Service M 22#22D, 3#20 11#16, 2#12 3#8 Power 23#20 20#16 Service I 4#16 4#4 Power Service I 40#20, 4#16 2#8 Coax Service I 40#20, 4#16 2#8 Power Service I 61#20 Service I 10#20 13#16 4#12 Coax 3#8 Quadrax 81 82 86 87 88 90 H1 22#22D 3#20, 11#16 2#12 3#8 Quadrax 97#22D 2#8 Quadrax 40#20 4#16 2#8 Quadrax 36#22D 6#8 Quadrax 8#8 Quadrax 40#20, 4#16 2#8 Twinax Service I 1#0000 High power 41 Spec 251 ELIO(R) fiber optic 07 08 97#22D 2#8 Power Spec 251 Spec 251 Ethernet Quadrax Spec 251 Spec 251 17 Spec 251 * For classes F, W, K, S only (c) 2012 - SOURIAU 17 8D Series MIL-DTL-38999 Series III Contact layouts (matrix) Shell size Layout 09-12 3 3 3 09-35 09-98 Q Q 11-01 11-01 3 3 11-02 Q 09-01 09-05 (1) 09 / A MIL-DTL-38999 (QPL) Aluminum, Stainless steel & Composite 11-02 3 11-04 Q 11-05 Q 8D Titanium 3 3 3 3 3 3 3 3 3 3 3 3 Q Q 11-26 3 3 11-35 Q 11-80 11-22 11-81 3 3 3 11-98 11-99 Q Q 13-03 13-04 3 13-04 3 13-08 Q 13-26 3 13-35 Q 13-43 13-98 3 15-05 15-06 Q 3 15-15 Q 11-80 sp 251 13 / C 15 / D 15-18 Q Q 15-35 15-97 Q Q 17-02 17-02 sp 251 3 3 17-06 Q 17-08 Q 17-20 17-22 sp 251 3 3 3 17-26 Q 17-35 Q 17-75 3 3 3 3 3 17-75 sp 251 17-80 17-81 17-82 17-99 19-08 19-11 19 / F Q 3 Q 19-18 Q 19-18 sp 251 3 19-28 Q 19-32 Q 19-35 Q 19-84 3 3 19-H1 3 Q 15-19 17-22 17 / E Q EN3645 BACC63 CT/CU DB/DC Number of contacts 3 3 3 Q Q Q Q Q Q 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Q 3 Q 3 Q 5 5 3 4 3 3 3 3 8 6 Q Q 22 22 Q Q 43 10 Q Q 5 6 Q Q 15 14 Q Q 18 18 Q Q 19 Q Q Q Q 37 12 37 Q Q 39 39 38 38 Q Q 6 Q Q 8 20 3 3 18 (c) 2012 - SOURIAU 5 6 Optic 1 19 8 4 1 Twx 1 Pow 6 8 16 4 2 Twx 2 2 Pow Q 26 Q 55 Q Q Q Pow: Power; Qdx: Quadrax; Twx: Twinax 10 4 Q Q #8 43 2 Q 3 3 Souriau's layout & Layout according to corresponding norm 2 26 55 2 2 Twx 2 2 Pow 4 Q Grounded insert only - Please consult us 8 4 39 Q (1) 4 Optic. 8 Q Q 2 23 Q 8 11 Q 18 3 Souriau's layout 4 Q Q Q Q 1 Qdx 6 7 4 Q Q 1 Twx Q Q 3 13 1 Pow Q 3 3 3 3 3 3 26 1 3 Q Q 1 4 1 3 Q 2 Optic. 1 6 7 Q 3 3 3 2 13 Q Q 3 Q 1 Coax 4 Q Q Q 3 3 1 4 Q 3 2 38 2 Qdx 1 Qdx 2 Qdx 21 2 8 Optic. 11 14 4 Twx Q 28 26 Q Q 32 32 Q Q 66 66 18 14 1 Fiber optic or High power 3 Q Q #4 6 2 3 Q Q Q #8 12 6 3 4 Q Q #10 1 Optic. 1 3 Q #12 2 Q Q Q #16 1 Qdx Q 3 3 3 3 3 #20 1 1 3 Q #22D 1 26 3 3 3 3 3 3 3 3 3 3 3 3 #26 1 12 11-12 11 / B JVS-CECC Bronze Hermetics connector 2 4 Qdx 1 #00 8D Series MIL-DTL-38999 Series III Contact layouts (matrix) Shell size 21 / G Layout 21-11 Q 21-12 3 21-16 Q 21-20 21-20 sp 251 3 3 21-35 Q 21-39 Q 21-41 Q 21-42 21-72 3 3 3 3 21-75 Q 21-75 sp 251 23-06 23-06 sp 251 3 3 3 3 3 3 3 3 21-48 21-59 21-77 21-77 sp 251 21-78 21-80 21-84 23 / H 23-21 Q 23-32 Q 23-35 Q 23-53 Q 23-54 3 23-55 Q 23-86 23-H1 3 3 25-04 25-07 Q Q 25-07 sp 251 3 25-08 Q 25-08 sp 251 3 25-11 Q 25-17 3 3 25-17 sp 251 25 / J MIL-DTL-38999 (QPL) Aluminum, Stainless steel & Composite 25-19 Q 25-20 Q (3) 25-20 sp 251 3 25-24 Q 25-24 3 25-29 Q 25-35 Q 25-37 Q 25-41 3 3 25-41 sp 251 25-43 Q 25-44 3 25-46 Q 25-46 sp 251 3 25-61 Q 25-80 3 3 3 3 3 3 3 3 25-81 25-82 25-86 25-87 25-88 25-90 25-H1 8D Titanium 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 JVS-CECC Bronze Hermetics connector Q EN3645 BACC63 CT/CU DB/DC Q Q 3 Number of contacts #26 #22D #20 11 Q Q Q Q 79 Q Q Q 39 37 Q Q Q 41 41 Q 20 18 2 Twx 20 18 2 Pow 2 2 Pow 4 Pow 55 4 8 Q Q 6 2 Pow 4 4 Twx 4 4 Pow 19 17 2 Twx 19 17 2 Pow Q 19 17 Q 20 4 2 Qdx 18 2 Qdx 4 Qdx 6 6 Q Q Q 6 Twx 6 Pow 21 21 32 Q 3 Q Q 100 Q Q 53 Q Q Q 32 100 53 53 Q 3 40 55 9 4 55 6 1 3 Q (2) Q Q Q 3 3 3 3 Q Q Q Q Q 6 Qdx 1 #000 56 99 48 8 97 2 Twx 99 97 2 Pow 8 8 Twx 8 8 Pow 11 2 9 42 36 6 Twx 42 36 6 Pow Q Q Q 19 3 3 Q (5) Q (6) 30 10 13 4 7) 3 Twx 30 10 3 4 3 Pow Q Q 12 12 (4) Q 3 19 24 24 Q Q Q 29 Q Q Q 128 3 3 3 Q Q 37 Q Q Q 3 3 3 Q Q Q Q Q 24 Optic. 29 128 37 41 22 3 11 2 3 Twx 41 22 3 11 2 3 Pow 23 20 46 40 4 2 Coax 46 40 4 2 Pow 61 61 43 8 3 3 3 3 3 3 3 Fiber optic or High power 79 59 3 3 3 3 #4 16 4 3 3 3 3 3 16 2 3 3 Q #8 12 Optic 3 3 3 3 3 3 #10 11 Q Q #12 12 Q 3 #16 4 30 41 22 99 97 46 42 4 Pow 10 13 4 3 Qdx 3 11 2 3 Qdx 40 4 2 Qdx 2 Qdx 36 6 Qdx 8 8 Qdx 46 40 4 2 Twx 1 1 #0000 3 Souriau's layout (3) For Aluminum & Stainless steel only (6) Qualified BACC63DB/DC only Q Souriau's layout & Layout according to corresponding norm (4) For classes F, W, S, K only (7) 4 #12 coax (2+2) (2) For CECC, layout 25-08 only delivered without contact (5) For classes F, W, K only #8 Pow: Power; Qdx: Quadrax; Twx: Twinax (c) 2012 - SOURIAU 19 8D Series Standard Series Aluminum Series .............................................................................................................................. 22 Composite Series ............................................................................................................................. 36 Stainless Steel Series ...................................................................................................................... 42 Titanium Series .................................................................................................................................. 48 Bronze Series ..................................................................................................................................... 54 8D Series D38999 Aluminum Series Connector part numbers Basic Series 8D 0 11 W 35 P N Shell style: 0: Square flange receptacle 1: In line receptacle 7: Jam nut receptacle 5: Plug with RFI shielding Also available: . Square flange receptacle with clinch nuts (see page 95) . Jam nut receptacle with double flange (see page 98) Type: -: Connectors with standard crimp contacts. L: Receptacle with long PC tail (male and female size #22D, #20). C: Receptacle with short PC tail (male and female #22D, #20, #16). S: Receptacle with specific PC tail (male et female #22D) W: Receptacle with male contacts #22D for wire wrap (3 wraps) T: Receptacle with male contacts #20 for wire wrap (2 wraps) P: Receptacle with solder cup contacts - please consult us . see page 86 for Reinforced sealing Series with solder cup contacts . see page 69 for solder cup contacts information Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: W: Olive drab cadmium F: Nickel ZC: Green zinc cobalt Z: Black zinc nickel Contact layout: See pages 13 to 19 Contact type: P: Pin A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 75) Specification: 046: Tinned straight PC tail 251: Connector provided with power contacts (layouts with contact #8) 022: Fuel tank Special custom: None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation Note: PC tail contacts without shoulder also available. Please see page 102. 22 (c) 2012 - SOURIAU L 8D Series D38999 Aluminum Series MIL-DTL-38999 part numbers* Basic Series D38999/ 20 W B 35 P N L Shell style: 20: Square flange receptacle 24: Jam nut receptacle 26: Plug with RFI shielding. Plating: Z: Black zinc nickel W: Olive drab cadmium F: Nickel Shell size: A, B, C, D, E, F, G, H, J Contact layout: See page 18 for layout according to MIL-DTL-38999 Contact type: P: Pin A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 75) L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L) * Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment). EN3645 part numbers Basic Series EN3645 W 6 G N 35 B N Plating: W: Olive drab cadmium F: Nickel Shell style: 0: Square flange receptacle 6: Plug 7: Jam nut receptacle Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Grounding: N: Standard insert not grounded Contact layout: See page 18 for layout according to EN3645 Contact type: A: Connector supplied less pin contact B: Connector supplied less socket contact F: Socket M: Pin Orientation: N, A, B, C, D, E (see page 75) (c) 2012 - SOURIAU 23 8D Series D38999 Aluminum Series Dimensions Receptacle type 0 A B Shell size D C E F G A Max B Max C Max D Thread E0.3 F G 09 (A) M12 x 1-6g 23.8 18.26 15.09 11 (B) M15 x 1-6g 26.2 20.62 18.26 13 (C) M18 x 1-6g 28.6 23.01 20.62 M22 x 1-6g 31 24.61 23.01 17 (E) M25 x 1-6g 33.3 26.97 24.61 19 (F) M28 x 1-6g 36.5 29.36 26.97 21 (G) M31 x 1-6g 39.7 31.75 29.36 M34 x 1-6g 42.9 34.93 31.75 M37 x 1-6g 46 38.1 34.93 20.9 15 (D) 23 (H) H 10.72 20.07 11.54 2.5 3.2 25 (J) H0.2 J0.2 5.49 4.93 3.25 4.4 4.93 3.91 6.15 J Receptacle type 7 C A B D O G 22.6 Max Shell size A0.15 09 (A) B Max C Max D Thread E Max F0.4 OG Max 16.53 M12 x 1-6g 23 27 30.5 11 (B) 19.07 M15 x 1-6g 26 31.8 35.2 13 (C) 23.82 M18 x 1-6g 31 34.9 38.4 15 (D) 26.97 M22 x 1-6g 34 38.1 41.6 17 (E) 30.15 M25 x 1-6g 37 41.3 44.8 19 (F) 33.32 M28 x 1-6g 41 46 49.5 21 (G) 36.50 M31 x 1-6g 46 49.2 52.7 23 (H) 39.67 55.9 47 52.4 55.9 25 (J) 42.85 59 51.23 55.6 59 9.9 3.2 E F Recommended coupling torque on panel for jam nut receptacle (type 7) Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Coupling torque (0.5 N.m) 4 5 7 8 9 10 12 13 14 Note: All dimensions are in millimeters (mm) 24 (c) 2012 - SOURIAU 8D Series D38999 Aluminum Series In line receptacle type 1 Plug type 5 A OB OA 31.45 Maxi Thread Thread Shell size Thread OA Shell size 09 (A) M12 x 1-6g 15.90 09 (A) A Max Thread OB Max M12 x 1-6g 21.80 11 (B) M15 x 1-6g 19.05 11 (B) M15 x 1-6g 25.00 13 (C) M18 x 1-6g 22.25 13 (C) M18 x 1-6g 29.40 15 (D) M22 x 1-6g 25.40 15 (D) M22 x 1-6g 32.50 17 (E) M25 x 1-6g 30.15 17 (E) M25 x 1-6g 35.70 31.00 19 (F) M28 x 1-6g 31.75 19 (F) M28 x 1-6g 38.50 21 (G) M31 x 1-6g 34.75 21 (G) M31 x 1-6g 41.70 23 (H) M34 x 1-6g 37.10 23 (H) M34 x 1-6g 44.90 25 (J) M37 x 1-6g 41.30 25 (J) M37 x 1-6g 48.00 Mated connectors dimensions Shell size Type 0 with plug A Type 7 with plug 09 (A) C 11 (B) 13 (C) 15 (D) A Max 37.00 B Max C Max D Max 38.30 53.60 38.50 53.80 52.30 17 (E) 19 (F) 21 (G) B D 23 (H) 36.00 51.30 25 (J) Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 25 8D Series D38999 Aluminum Series Receptacle with straight PC tail contacts L3 L1 L2 OA OA L2 A Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max L1 L2 L3 Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max M: Male contact 26 Shell size Contact size Contact type #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F #22D M&F #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F PC tail type L&C S C C L&C L&C L&C L&C S S S S C C C C C C C C L C S C C L&C L&C L&C L&C S S S S C C C C C C C C F: Female contact L: Long PC tail (c) 2012 - SOURIAU 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) 0.70 0.50 0.70 1.120.03 10.52 11.46 10.19 11.46 10.19 11.46 10.69 11.63 10.36 11.63 10.69 11.63 10.69 11.63 10.69 11.63 10.34 11.28 10.01 11.28 10.01 11.28 10.51 11.45 10.18 11.45 10.51 11.45 10.51 11.45 10.51 11.45 8.50 4.00 5.10 5.10 50.1 9.48 10.58 9.15 10.58 9.65 10.75 9.15 10.75 9.65 10.75 9.65 10.75 9.64 10.75 9.64 10.75 C: Short PC tail S: Specific PC tail 9.59 10.69 9.26 10.69 9.76 10.86 9.26 10.86 9.76 10.86 9.76 10.86 9.75 10.86 9.75 10.86 Dimensions in millimeters 8D Series D38999 Aluminum Series Souriau aluminum backshells Ordering information Basic Series 8D AB 05 A 17 W S 02 - Accessories type Type: 01: Backnut 04: Crimp ring 02: Cable clamp 05: Band lock 03: Shrink boot Angle: A: Straight B: 90 (Type 02 only) Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Finish: Z: Black zinc nickel W: Olive green cadmium F: Nickel A: Black anodized Self locking option: None S: Self locking (available for Types 01 & 02 - mandatory for Type 05) Cable entry (Type 05 only): 02, 03 (03 mandatory for shell size 09 & 11) Drain hole option: None D: Drain hole (Type 03 only) Dimensions Aluminum backshell Type 01 - Backnut 9.65 Max (Self locking type) OA Thread OB 6.35 Max (Non self locking type) Shell size OA Min OB Max 09 6.7 17.9 11 9.95 20.9 13 12.85 24.3 15 17.0 27.9 17 19.25 31.3 19 21.7 35.3 21 24.7 38.1 23 27.8 41.5 25 32.0 44.5 Thread: See page 29 for information. Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 27 8D Series D38999 Aluminum Series Aluminum backshell Type 02 - Cable clamp A Angle - straight B Angle - 90 F C Thread C OB OA Thread OB D OA E Thread: See page 29 for information. Shell size OA Min Max OB Max C Max D Max E Max F Max 09 2.49 5.94 17.9 21.5 23.1 29.5 20 11 3.89 5.94 20.9 21.5 23.1 29.5 21.5 13 4.83 8.33 24.3 24.5 25.6 31.5 23.5 15 6.60 11.61 27.9 27.5 26.9 35.8 25.5 17 7.19 15.6 31.3 31.5 29.4 40.1 27.5 19 8.26 16.1 35.3 35.5 35.8 40.6 30.5 21 8.71 17.73 38.1 37 38.3 42.7 31.5 23 9.68 20.9 41.5 40.5 42.1 46.2 34.5 25 10.62 21.67 44.5 45 44.7 49 36.5 Aluminum backshell Type 03 - Shrink boot Shell size OC OA Thread OB 18 Max OA Min OB Max 09 6.7 19.0 11.3 11 9.95 21.5 14.9 13 12.85 25.3 17.8 15 16.05 29.1 21.27 17 19.2 31.7 24.3 19 21.5 35.5 26.4 21 24.7 39.3 30.8 23 27.8 41.8 34.1 25 31 46.9 36.6 Thread: See page 29 for information. Note: All dimensions are in millimeters (mm) 28 (c) 2012 - SOURIAU C Max 8D Series D38999 Aluminum Series Aluminum backshell Type 04 - Crimp ring Shell size OA Min OB Max 09 6 17.9 OA Thread OB 22 Max 11 8.2 20.9 13 10.5 24.3 15 13.6 27.9 17 16.9 31.3 19 20 34.3 21 23.2 38.1 23 26.1 41.5 25 28.1 44.4 Thread: See below for information. Aluminum backshell Type 05 - Band lock Shell size OA Thread OB 34 Max OA Max - Entry size 02 03 OB Max 09 - 6.6 17.9 11 - 8 24.9 13 8 11.2 29.3 15 11.2 14.4 32.4 17 12.8 16 35.6 19 16 19.1 38.4 21 16 20.7 41.6 23 17.6 23.9 44.8 25 19.1 25.5 47.9 Thread: See below for information. Recommended installation torque Shell Size Installation Torque (Inch-Pounds) 09, 11, 13, 15, 17 & 19 40 21, 23 & 25 80 Note: Torque values are based on 80% of the coupling thread strength specified in SAE-AS85049 standard. Note: All dimensions are in millimeters (mm) Thread information Shell size UNEF Thread 09 M12x1.0-6H-0.10R 11 M15x1.0-6H-0.10R 13 M18x1.0-6H-0.10R 15 M22x1.0-6H-0.10R 17 M25x1.0-6H-0.10R 19 M28x1.0-6H-0.10R 21 M31x1.0-6H-0.10R 23 M34x1.0-6H-0.10R 25 M37x1.0-6H-0.10R (c) 2012 - SOURIAU 29 8D Series D38999 Aluminum Series M85049 aluminum backshells Backshells - Cable clamp Straight cable clamp (Type 38) 90 cable clamp (Type 39) F C E D OB OB A A D Shell size 09 11 13 15 17 19 21 23 25 A Min 2.50 3.90 4.80 6.60 7.20 8.30 8.70 9.70 10.60 Max 5.90 5.90 8.30 11.60 15.60 16.10 17.70 20.90 21.70 OB Max C Max D Max E F 21.80 25.00 29.40 32.50 35.70 38.50 41.70 44.90 48.00 23.10 23.10 25.70 26.90 29.50 35.80 38.40 42.20 44.70 21.60 22.90 27.90 29.20 33.00 38.10 40.60 43.20 45.70 25.40 27.90 27.90 31.80 33.00 34.30 40.60 44.50 47.00 25.70 25.70 30.70 32.00 35.80 38.40 42.20 44.70 48.50 Basic Series Backshell type: 38: Straight cable clamp 39: 90 cable clamp Nut type: -: Without self-locking S: With self-locking Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: Type 38 & 39: A: Black anodized (500 hours salt spray) W: Olive drab cadmium over nickel (500 hours salt spray) Type 38S & 39S: W: Olive drab cadmium over nickel (500 hours salt spray) N: Nickel (48 hours salt spray) Note: All dimensions are in millimeters (mm) 30 (c) 2012 - SOURIAU M85049 38 - 11 W 8D Series D38999 Aluminum Series Backshells for heat shrink boots Backshell for heat shrink boots (Type 69) Straight backshell for EMI/RFI heat shrink boots (Type 88) OB OA OC OB OA Shell size OA Max OB Max OC Max Shell size OA Max 09 11 13 15 17 19 21 23 25 19.10 21.60 25.40 29.20 31.80 35.60 39.40 41.90 47.00 6.35 9.50 12.70 15.90 19.00 20.60 23.80 27.00 30.20 13.55 15.40 19.70 21.30 24.50 26.50 30.90 34.40 36.65 09 11 13 15 17 19 21 23 25 21.79 24.99 29.39 32.49 35.71 38.51 41.71 44.91 47.98 Basic Series M85049 OB0.10 Entry size 02 03 6.35 7.92 7.92 11.13 11.13 14.27 12.70 15.88 15.88 19.05 15.88 20.62 17.47 23.83 19.05 25.40 69 11 OC 40.65 Max 19.60 Max OC 02 11.61 14.81 16.38 19.56 19.56 21.06 22.73 03 10.03 11.61 14.81 17.96 19.56 22.73 24.30 27.51 29.08 A D Backshell type: 69: Backshell for heat shrink boots 88: Straight backshell for EMI/RFI heat shrink boots Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: Type 69: A: Black anodised (500 hours salt spray) Type 88: W: Olive drab cadmium N: Nickel Option (Type 69 only): Empty: Without drain hole D: With drain hole Entry size (Type 88 only): 02: See table above 03: See table above Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 31 8D Series D38999 Aluminum Series Backshell for screen termination and cable clamp Backshell for screen termination and cable clamp (Type 19) 33.3 Max Shell size A Max Clamp indicator base on shell size B Max 09 19.10 01 - 02 11 21.60 01 - 02 - 03 13 25.40 02 - 03 - 04 15 27.90 02 - 03 - 04 - 05 31.80 02 - 03 - 04 - 05 - 06 19 35.60 03 - 04 - 05 - 06 - 07 21 38.10 03 - 04 - 05 - 06 - 07 - 08 23 41.90 03 - 04 - 05 - 06 - 07 - 08 25 44.50 04 - 05 - 06 - 07 - 08 - 10 17 38.10 Basic Series Clamp size indicator 01 02 03 04 05 06 07 08 09 10 M85049 D B OC A C Min 1.60 3.20 6.35 7.90 11.10 14.30 17.45 20.60 23.80 27.00 19 D Max 3.20 6.35 9.50 12.70 15.90 19.00 22.20 24.40 28.60 31.75 11 20.30 25.40 27.90 30.50 31.80 35.60 38.10 41.90 44.50 48.30 W 03 Shell style: 19: Backshell for screen termination and cable clamp Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: W: Olive drab cadmium N: Nickel Clamp size indicator: See tables above Hand banding tool Part number 8599-9344 8599-9345 8599-9346 Note: All dimensions are in millimeters (mm) 32 (c) 2012 - SOURIAU Tail length indicator mark 4.0 (REF.) 362.1 1.5 6.1 (REF.) Pre-coiled stainless steel standard band 0.5 (REF.) Flat stainless steel standard band 1.9 (REF.) Designation 8.9 (REF.) Band-it 8D Series D38999 Aluminum Series Dummy receptacle Dimensions A B Shell size 09 Coupling seal 11 13 15 C 17 19 C F 21 23 25 G E D Souriau Part number * 8D0-09GUR 8D0-09FUR 8D0-11GUR 8D0-11FUR 8D0-13GUR 8D0-13FUR 8D0-15GUR 8D0-15FUR 8D0-17GUR 8D0-17FUR 8D0-19GUR 8D0-19FUR 8D0-21GUR 8D0-21FUR 8D0-23GUR 8D0-23FUR 8D0-25GUR 8D0-25FUR A Max B Max C0.30 D E F0.20 G0.20 20.90 2.50 23.80 18.26 15.09 4.49 3.25 20.90 2.50 26.20 20.62 18.26 4.93 3.25 20.90 2.50 28.60 23.01 20.62 4.93 3.25 20.90 2.50 31.00 24.61 23.01 4.93 3.25 20.90 2.50 33.30 26.97 24.61 4.93 3.25 20.90 2.50 36.50 26.97 24.61 4.93 3.25 20.10 3.20 39.70 31.75 29.36 4.93 3.25 20.10 3.20 42.90 34.93 31.75 6.15 3.91 20.10 3.20 46.00 38.10 34.93 6.15 3.91 * G: Olive green cadmium F: Nickel Caps Souriau part number Basic Series 8D AC 5 R 09 W Accessories style: AC: Aluminum caps Caps style: 5: Plug caps 0: Receptacle caps Accessories: N: With stainless steel rope and ring R: With stainless steel rope and eyelet Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Finish: W: Olive drab cadmium F: Nickel Z: Black zinc nickel A: Black anodized Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 33 8D Series D38999 Aluminum Series MIL-DTL-38999 part number Basic Series D38999/ 32 W 09 R Caps style: 32: Plug caps 33: Receptacle caps Finish: W: Olive drab cadmium F: Nickel Z: Black zinc nickel Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Accessories: N: With stainless steel rope and ring R: With stainless steel rope and eyelet Dimensions Aluminum caps with stainless steel rope 20 Max. For receptacle 25 Max. For plug Thread stub ACME 2A modified 60 Thread stub ACME 2B modified 60 OA Max. OB Max. 1304 O4.3 OC for plug OC for receptacle Thread 22.8 15 18.4 0.6250-0.1P-0.3L-TS 26.5 18.4 23.2 0.7500-0.1P-0.3L-TS Size OA OB 09 22.6 11 25.8 0.05 with eyelet 1304 OC +0.2 -0 with ring Note: All dimensions are in millimeters (mm) 34 (c) 2012 - SOURIAU 13 30 30 23.2 26.5 0.8750-0.1P-0.3L-TS 15 33 31.8 23.2 30.3 1.0000-0.1P-0.3L-TS 17 36.5 36.8 26.5 32.6 1.1875-0.1P-0.3L-TS 19 39.2 38.8 30.3 36.5 1.2500-0.1P-0.3L-TS 21 42.5 41.8 32.6 39.3 1.3750-0.1P-0.3L-TS 23 45.8 44.8 36.5 42.9 1.5000-0.1P-0.3L-TS 25 48.9 48.8 39.3 45 1.6250-0.1P-0.3L-TS 8D Series D38999 Series 8D - D Aluminum 8999 lumi Connectors weight Connectors weight With contacts Plug (type 5) 09 - 35 09 - 98 11 - 01 11 - 02 11 - 04 11 - 05 11 - 22 11 - 35 11 - 80 11 - 98 11 - 99 13 - 04 13 - 08 13 - 26 13 - 35 13 - 98 15 - 05 15 - 15 15 - 18 15 - 19 15 - 35 15 - 97 17 - 02 17 - 06 17 - 08 17 - 26 17 - 35 17 - 75 17 - 99 19 - 11 19 - 32 19 - 35 21 - 11 21 - 16 21 - 35 21 - 39 21 - 41 21 - 48 21 - 75 23 - 21 23 - 35 23 - 53 23 - 55 25 - 07 25 - 11 25 - 19 25 - 24 25 - 29 25 - 35 25 - 37 25 - 44 25 - 43 25 - 46 25 - 61 25 - 08 25 - 20 25 - 04 Male 11.47 11.47 14.98 14.61 14.80 14.83 14.47 14.73 18.30 14.70 14.87 21.04 21.42 21.79 21.22 21.08 26.04 26.84 27.05 26.58 26.68 26.51 32.96 29.90 28.89 29.47 29.71 35.31 29.52 37.77 36.98 37.29 45.51 42.61 42.89 44.27 42.81 49.59 54.48 50.49 48.85 48.91 49.66 61.89 54.48 59.76 59.26 57.58 55.37 57.57 52.80 57.62 59.92 54.67 81.00 66.02 58.42 Female 13.05 12.77 17.92 17.15 17.86 18.04 16.89 18.20 21.90 17.46 18.09 24.82 26.60 27.44 26.99 25.70 31.38 34.00 35.93 34.31 35.92 33.56 46.30 39.50 37.62 40.26 43.26 46.60 40.08 51.36 50.38 53.74 65.35 57.89 63.55 64.60 60.18 49.93 71.38 73.74 75.00 71.10 72.73 90.70 71.38 91.77 90.62 86.55 88.20 89.86 67.61 88.30 83.76 81.42 112.83 96.24 88.27 Receptacle (type 0) Male 9.15 9.15 12.01 11.64 11.83 11.86 11.50 11.76 15.30 11.73 11.90 15.71 16.09 16.46 15.89 15.75 19.54 20.34 20.55 20.08 20.18 20.01 31.26 28.21 27.20 27.78 28.02 33.62 27.83 31.07 30.28 30.59 39.31 36.41 36.69 38.07 36.61 43.39 48.28 44.19 42.55 42.61 43.36 55.73 48.28 53.60 53.10 51.42 49.21 51.41 46.53 51.46 53.76 48.51 74.84 59.86 52.26 Female 10.73 10.45 14.95 14.18 14.89 15.07 13.92 15.23 18.90 14.49 15.12 19.49 21.27 22.11 21.66 20.37 24.88 27.50 29.43 27.81 29.42 27.06 44.60 37.81 35.93 38.57 41.57 44.91 38.39 44.66 43.68 47.04 59.15 51.69 57.35 58.40 64.36 43.73 65.18 67.44 68.70 64.80 66.43 85.10 65.18 85.61 84.46 80.39 82.04 59.36 65.39 82.14 77.60 75.26 106.67 90.08 82.11 Without contact Receptacle (type 7) Male 13.91 13.91 18.17 17.80 17.99 19.48 17.66 17.68 21.50 17.89 18.06 24.14 24.52 24.89 24.32 24.18 29.62 30.42 30.63 30.16 30.26 30.09 42.06 39.00 37.99 38.57 38.81 44.41 38.62 44.62 43.83 44.14 53.19 50.29 50.57 51.95 50.49 55.27 62.16 59.23 57.59 57.65 58.40 71.15 62.16 69.02 68.52 66.84 64.63 66.83 62.05 66.88 69.18 63.93 90.26 75.28 67.68 Female 15.49 15.21 21.11 20.34 21.05 21.23 20.08 21.39 28.39 20.65 21.28 27.92 29.70 30.54 30.09 28.80 34.96 37.58 39.51 37.89 39.50 37.14 55.40 48.60 46.72 49.36 52.36 55.70 49.18 58.21 57.23 44.09 73.03 65.57 71.23 72.28 67.86 57.61 79.06 82.48 83.74 79.84 81.47 99.10 79.06 101.03 99.88 95.81 97.46 90.06 83.39 97.56 93.02 90.68 122.09 105.50 97.53 Plug (type 5) Male 11.05 11.05 14.32 13.99 14.24 14.13 14.19 13.82 13.80 13.86 13.89 19.80 20.30 20.05 19.68 19.68 24.49 24.57 24.53 23.92 24.09 24.15 25.80 25.94 26.41 25.83 25.86 26.31 25.96 34.36 32.50 32.67 38.25 37.65 37.36 38.47 37.07 36.48 36.48 43.98 41.85 41.49 41.96 46.41 36.48 47.22 47.62 48.59 46.41 46.10 44.40 48.20 45.28 46.13 45.00 44.45 49.22 Female 11.55 11.57 16.32 15.59 16.26 16.04 15.89 14.95 14.90 15.06 15.29 21.70 23.40 22.74 21.49 21.70 27.48 27.62 28.73 26.71 26.67 27.24 29.80 29.90 31.38 29.86 29.51 32.60 30.12 42.78 37.58 37.24 47.75 45.41 43.80 48.24 43.78 43.38 43.38 57.36 50.00 49.90 50.73 56.20 43.38 61.37 62.06 63.93 56.20 61.00 59.22 63.50 55.44 57.02 56.83 54.70 62.83 Receptacle (type 0) Male 8.73 8.73 11.35 11.02 11.27 11.16 11.22 10.85 10.80 10.89 10.92 14.47 14.97 14.72 14.35 14.35 17.99 18.07 18.03 17.42 17.59 17.65 24.10 24.25 24.72 24.14 24.17 24.62 24.27 27.66 25.80 25.97 32.05 31.45 31.16 32.27 30.87 30.28 30.28 37.68 35.55 35.19 35.66 40.25 42.94 41.06 41.46 42.43 40.25 39.94 38.14 42.04 39.12 39.97 38.84 38.29 43.06 Receptacle (type 7) Female 9.23 9.25 13.35 12.62 13.29 13.07 12.92 11.98 11.90 12.09 12.32 16.37 18.07 17.41 16.16 16.37 20.98 21.12 22.23 20.21 20.17 20.74 28.10 28.21 29.69 28.17 27.82 30.91 28.43 46.43 41.23 40.89 51.93 49.59 47.98 52.42 47.96 37.18 37.18 62.20 54.84 54.74 55.57 61.26 55.94 66.43 67.12 68.99 61.26 60.50 57.00 68.56 60.50 62.08 61.69 59.76 67.89 Male 13.49 13.49 17.51 17.18 17.43 17.32 17.38 17.01 17.00 17.05 17.08 22.90 23.40 23.15 22.78 22.78 28.07 28.15 28.11 27.50 27.67 27.73 34.90 35.04 35.51 34.93 34.96 35.41 35.06 30.86 29.00 29.17 35.55 34.95 34.66 35.77 34.37 44.16 44.16 41.58 39.45 39.09 39.56 44.45 58.36 45.26 45.66 46.63 44.45 55.36 53.66 46.24 43.32 44.17 43.04 42.49 47.26 Female 13.99 14.01 19.51 18.78 19.45 19.23 19.08 18.14 18.10 18.25 18.48 24.80 26.50 25.84 24.59 24.80 31.06 31.20 32.31 30.29 30.25 30.82 38.90 39.00 40.48 38.96 38.61 41.70 39.22 49.63 44.43 44.09 55.43 53.09 51.48 55.92 51.46 51.06 51.06 66.10 58.74 58.64 59.47 65.46 71.36 70.63 71.32 73.19 65.46 61.20 75.00 72.76 64.70 66.28 66.09 63.96 72.09 Weight in gram (+/- 15%) (c) 2012 - SOURIAU 35 8D Series D38999 Composite Series Connector part numbers Basic Series 8D 0 11 J 35 P N Shell style: 0: Square flange receptacle 5: Plug with RFI shielding Type: -: Connectors with standard crimp contacts. L: Receptacle with long PC tail (male and female size #22D, #20). C: Receptacle with short PC tail (male and female #22D, #20, #16). S: Receptacle with specific PC tail (male et female #22D) W: Receptacle with male contacts #22D for wire wrap (3 wraps) T: Receptacle with male contacts #20 for wire wrap (2 wraps) P: Receptacle with solder cup contacts - see page 69, please consult us Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: J: Olive drab cadmium M: Nickel X: Without plating Contact layout: See pages 13 to 19 Contact type: P: Pin (500 mating/unmating) H: Pin (1500 mating/unmating) A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket (500 mating/unmating) J: Socket (1500 mating/unmating) B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E, T, V (see page 75) Specification: 046: Tinned straight PC tail 251: Connector provided with power contacts (layouts with contact #8) 022: Fuel tank 600: 230V qualified connector (T or V orientation mandatory - Consult us for available layouts) Special custom: None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation. L Note: PC tail contacts without shoulder also available. Please see page 102. MIL-DTL-38999 part numbers* Basic Series D38999/ 20 M Shell style: 20: Square flange receptacle 26: Plug with RFI shielding. Plating: J: Olive drab cadmium M: Nickel Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See page 18 for layout according to MIL-DTL-38999 Contact type: P: Pin (500 mating/unmating) H: Pin (1500 mating/unmating) A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket (500 mating/unmating) J: Socket (1500 mating/unmating) B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 75) L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L) B 35 P * Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment). 36 (c) 2012 - SOURIAU N L 8D Series D38999 Composite Series BACC part numbers Basic Series: BACC63CT: 8D5*M (composite plug) BACC63CU: 8D0*M (composite square flange receptacle) BACC63CT 13 - 98 P N H 6 G N 35 B N Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Plating & grounding: -: Nickel plated, ungrounded G: Nickel plated, grounded D: Cadmium plated, ungrounded C: Cadmium plated, grounded Contact layout: See page 18 for layout according to BACC Contact type: P: Pin S: Socket Orientation: N, A, B, C, D, E (see page 75) Specification: None: With contacts H: Without contact & without filler plug EN3645 part numbers Basic Series EN3645 J Plating: J: Olive drab cadmium M: Nickel Shell style: 0: Square flange receptacle 6: Plug Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Grounding: N: Standard insert not grounded Contact layout: See page 18 for layout according to EN3645 Contact type: A: Connector supplied less pin contact B: Connector supplied less socket contact F: Socket M: Pin Orientation: N, A, B, C, D, E (see page 75) (c) 2012 - SOURIAU 37 8D Series D38999 Composite Series Dimensions Receptacle type 0 A B Shell size C D D Thread E0.3 F G 09 (A) M12 x 1-6g 23.8 18.26 15.09 11 (B) M15 x 1-6g 26.2 20.62 18.26 M18 x 1-6g 28.6 23.01 20.62 M22 x 1-6g 31 24.61 23.01 M25 x 1-6g 33.3 26.97 24.61 13 (C) E F G 15 (D) A Max 19.65 B Max 11.96 C Max 3.65 17 (E) H 19 (F) 3.7 M28 x 1-6g 36.5 29.36 26.97 21 (G) 4.35 M31 x 1-6g 39.7 31.75 29.36 M34 x 1-6g 42.9 34.93 31.75 M37 x 1-6g 46 38.1 34.93 23 (H) 18.85 25 (J) 12.76 4.4 H0.2 5.49 4.93 3.25 A 3.91 Mated connectors OB Type 0 with plug A Thread Shell size A Max OB Max Shell size 09 (A) M12 x 1-6g 21.80 09 (A) 11 (B) M15 x 1-6g 25.00 11 (B) 13 (C) M18 x 1-6g 29.40 13 (C) 15 (D) M22 x 1-6g 32.50 15 (D) M25 x 1-6g 35.70 17 (E) M28 x 1-6g 38.50 19 (F) 17 (E) 31.00 19 (F) 21 (G) M31 x 1-6g 41.70 21 (G) 23 (H) M34 x 1-6g 44.90 23 (H) 25 (J) M37 x 1-6g 48.00 25 (J) Note: All dimensions are in millimeters (mm) 38 B Thread (c) 2012 - SOURIAU 4.39 4.93 J Plug type 5 J0.2 A Max B Max 37.00 52.30 36.00 51.30 6.15 8D Series D38999 Composite Series Receptacle with straight PC tail contacts L2 OA L1 Shell size Contact size Contact type A L1 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) #22D M&F L&C 0.70 #22D M&F S 0.50 #20 M&F C 0.70 #16 M&F C 1.15 #22D M&F L 8.50 #22D M&F C 4.00 #22D M&F S 5.00 #20 M&F C 5.00 19 (F) 21 (G) 23 (H) #16 M&F C #22D M L&C 9.48 9.59 Max #22D M L&C 10.38 10.48 Min #22D F L&C 9.15 9.26 Max #22D F L&C 10.38 10.48 Min L2 PC tail type 5.00 Min #22D M S 9.65 9.76 Max #22D M S 10.55 10.65 Min #22D F S 9.32 9.42 Max #22D F S 10.55 10.65 Min #20 M C 9.65 9.76 Max #20 M C 10.55 10.65 Min #20 F C 9.65 9.76 Max #20 F C 10.55 10.65 Min #16 M C 9.65 9.76 Max #16 M C 10.55 10.65 Min #16 F C 9.65 9.76 Max #16 F C 10.55 10.65 M: Male contact F: Female contact L: Long PC tail 25 (J) C: Short PC tail S: Specific PC tail Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 39 8D Series D38999 Composite Series Backshells Straight backshell for EMI/RFI heat shrink boots (Type 88) Straight cable clamp (Type 91) 90 cable clamp (Type 92) F G D OA H OE OA OC OB OA 40.65 Max OE Shell size OA Max 09 21.80 OB0.10 Entry size 02 03 02 03 N/A 6.35 N/A 10.03 D Max E Max F Max G H 24.90 5.55 21.25 22.20 26.95 11 25.00 N/A 7.92 N/A 11.61 26.00 6.70 24.30 23.80 27.95 13 29.40 7.92 11.13 11.61 14.81 30.50 8.75 27.95 26.20 30.00 15 32.50 11.13 14.27 14.81 17.96 33.00 11.70 27.95 28.60 33.00 17 35.70 12.70 15.88 16.38 19.56 36.10 13.85 31.25 33.30 35.05 19 38.50 15.88 19.05 19.56 22.73 38.60 15.60 35.80 34.95 36.85 21 41.70 15.88 20.62 19.56 24.30 41.65 17.75 38.35 38.10 39.15 23 44.90 17.47 23.83 21.06 27.51 45.00 19.80 42.15 41.30 41.15 25 48.00 19.05 25.40 22.73 29.08 48.00 21.60 44.70 44.45 42.95 Basic Series Backshell type: 91: Straight cable clamp 92: 90 cable clamp Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: J: Olive drab cadmium over electroless nickel M: Electroless nickel T: Without plating (Type 91 & 92 only) Entry size (Type 88 only): 02: See table above 03: See table above Note: All dimensions are in millimeters (mm) 40 OC Entry size (c) 2012 - SOURIAU M85049 91 11 M 8D Series D38999 Composite Series 8D - D38999 Compo Connectors weight weight With contacts Plug (type 5) 09 35 09 98 11 01 11 02 11 04 11 05 11 22 11 35 11 80 11 98 11 99 13 04 13 08 13 26 13 35 13 98 15 05 15 15 15 18 15 19 15 35 15 97 17 02 17 06 17 08 17 26 17 35 17 75 17 99 19 11 19 32 19 35 21 11 21 16 21 35 21 39 21 41 21 48 21 75 23 21 23 35 23 53 23 55 25 07 25 11 25 19 25 24 25 29 25 35 25 37 25 44 25 43 25 46 25 61 25 08 25 20 25 04 Without contact Receptacle (type 0) Plug (type 5) Receptacle (type 0) Male Female Male Female Male Female Male Female 8.5 8.5 12.8 11.5 12.6 12.6 11.4 12.5 15.25 12.5 11.8 17.2 17.6 17.9 17.4 17.2 21.4 22.2 22.4 22.0 22.0 21.8 26.51 25.9 24.9 25.5 25.7 31.3 25.5 32.1 31.3 31.6 38.0 35.1 35.4 36.8 35.3 42.41 47.3 43.1 41.4 41.5 42.2 53.6 59.08 51.7 51.2 49.5 47.3 49.27 69.64 49.6 51.9 46.6 72.9 57.9 50.4 10.1 9.8 15.7 14.1 15.7 15.8 13.8 16.0 18.6 15.3 15.0 20.9 22.8 23.6 23.1 21.8 26.7 29.3 31.3 29.6 31.3 28.9 38.85 35.5 33.6 36.3 39.3 42.6 36.1 45.7 44.7 48.1 57.9 50.4 56.1 57.1 52.7 62.40 64.2 66.3 67.5 63.6 65.3 90.05 81.60 83.7 82.5 78.5 80.1 80.36 93.70 80.2 75.7 73.4 104.8 88.2 80.2 7.8 7.8 10.4 09.3 10.2 10.2 09.1 10.1 13.40 10.1 09.6 13.7 14.1 14.4 13.8 13.7 16.6 17.4 17.6 17.1 17.2 17.1 25.23 23.2 22.2 22.8 23.0 28.6 22.8 26.1 25.3 25.6 32.8 29.9 30.1 31.5 30.1 37.71 42.6 38.0 36.3 36.4 42.2 49.0 54.48 46.6 46.1 44.4 42.2 45.47 65.04 44.4 46.7 41.5 67.8 52.8 45.3 9.4 9.1 13.3 11.8 13.3 13.4 11.6 13.6 10.4 12.9 12.8 17.5 19.2 20.1 19.6 18.3 21.9 24.5 26.5 24.8 26.5 24.1 37.57 32.8 30.1 33.6 36.6 39.9 33.4 39.7 38.7 42.0 52.6 45.2 50.8 51.9 47.5 57.70 59.50 61.2 62.5 58.6 60.2 84.85 77.00 78.6 77.4 73.4 75.0 76.16 94.65 75.1 70.1 68.2 99.6 83.0 75.0 8.1 8.1 12.1 10.9 12.0 11.9 11.1 11.6 10.75 11.7 10.8 15.6 16.5 16.2 15.8 15.8 19.8 19.9 19.9 19.2 19.4 19.4 19.35 21.9 22.4 21.8 21.9 22.3 22.0 28.7 26.8 27.1 30.8 30.2 29.9 31.0 29.6 29.3 29.3 36.5 34.4 34.1 34.5 37.8 40.8 39.2 39.6 40.5 38.4 37.8 36.1 40.1 37.2 38.1 36.9 36.4 41.2 8.6 8.6 14.1 12.5 14.1 13.8 12.8 12.8 11.63 12.8 12.2 17.9 19.6 18.9 17.6 17.9 22.8 23.0 24.0 22.0 22.0 22.6 22.35 25.9 27.4 25.9 25.5 28.6 26.1 37.1 31.9 31.6 40.3 37.9 36.3 40.8 36.3 36.2 36.2 49.9 42.5 42.4 43.3 51.8 53.8 53.3 54.0 55.9 48.1 51.50 45.80 55.4 47.4 48.9 48.8 46.6 54.8 7.4 7.4 9.7 08.7 9.7 9.5 08.8 9.2 08.90 9.3 08.6 12.4 12.9 12.7 12.3 12.3 15.0 15.1 15.0 14.5 14.6 14.7 18.07 19.2 19.7 19.2 19.2 19.6 19.3 22.7 20.8 21.0 25.5 24.9 24.6 25.7 24.3 24.6 24.6 31.5 29.3 29.0 29.4 33.2 36.2 34.0 34.4 35.4 33.2 34.0 31.5 35.0 32.1 32.9 31.8 31.3 36.1 7.9 7.9 11.7 10.3 11.7 11.5 10.6 10.4 09.4 10.5 10.0 14.3 16.1 15.4 14.1 14.3 18.0 18.1 19.2 17.2 17.2 17.8 21.07 23.2 24.7 23.1 22.8 25.9 23.4 31.1 25.9 25.6 35.1 32.7 31.1 35.5 31.0 31.5 31.5 44.8 37.5 37.4 38.2 46.6 49.2 48.2 48.9 50.7 43.0 47.30 46.75 50.3 42.2 43.8 43.6 41.5 49.6 Weight in gram (+/- 15%) (c) 2012 - SOURIAU 41 8D Series D38999 Stainless Steel Series Connector part numbers Basic Series 8D 0 11 K 35 P N Shell style: 0: Square flange receptacle 7: Jam nut receptacle 5: Plug with RFI shielding Type: -: Connectors with standard crimp contacts. L: Receptacle with long PC tail (male and female size #22D, #20). C: Receptacle with short PC tail (male and female #22D, #20, #16). S: Receptacle with specific PC tail (male et female #22D) W: Receptacle with male contacts #22D for wire wrap (3 wraps) T: Receptacle with male contacts #20 for wire wrap (2 wraps) P: Receptacle with solder cup contacts - see page 69, please consult us Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: K: Passivated S: Nickel Contact layout: See pages 13 to 19 Contact type: P: Pin A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E, T, V (see page 75) Specification: 046: Tinned straight PC tail 251: Connector provided with power contacts (layouts with contact #8) 022: Fuel tank 600: 230V qualified connector (T or V orientation mandatory - Consult us for available layouts) Special custom None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation. L Note: PC tail contacts without shoulder also available. Please see page 102. MIL-DTL-38999 part numbers* Basic Series D38999/ 20 K Shell style: 20: Square flange receptacle 24: Jam nut receptacle 26: Plug with RFI shielding. Plating: K: Passivated S: Nickel Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See page 18 for layout according to MIL-DTL-38999 Contact type: P: Pin A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 75) L: For P or S contact type only, connector delivered without contacts, connector marking P or S (without L) B 35 P * Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment). 42 (c) 2012 - SOURIAU N L 8D Series D38999 Stainless Steel Series BACC part numbers Basic Series: BACC63DB: 8D5*K (stainless steel plug) BACC63DC: 8D0*K (stainless steel square flange receptacle) BACC63DB 13 - 98 P N H 6 G N 35 B N Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Plating & grounding: -: Nickel plated, ungrounded G: Nickel plated, grounded D: Cadmium plated, ungrounded C: Cadmium plated, grounded Contact layout: See page 18 for layout according to BACC Contact type: P: Pin S: Socket Orientation: N, A, B, C, D, E (see page 75) Specification: None: With contacts H: Without contact & without filler plug EN3645 part numbers Basic Series EN3645 K Plating: K: Stainless steel passivated Shell style: 0: Square flange receptacle 6: Plug 7: Jam nut receptacle Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Grounding: N: Standard insert not grounded Contact layout: See page 18 for layout according to EN3645 Contact type: A: Connector supplied less pin contact B: Connector supplied less socket contact F: Socket M: Pin Orientation: N, A, B, C, D, E (see page 75) (c) 2012 - SOURIAU 43 8D Series D38999 Stainless Steel Series Dimensions Receptacle type 0 (8D) or type 20 (D38999) A B Shell size D C E F G D Thread E0.3 F G 09 (A) M12 x 1-6g 23.8 18.26 15.09 11 (B) M15 x 1-6g 26.2 20.62 18.26 13 (C) M18 x 1-6g 28.6 23.01 20.62 M22 x 1-6g 31 24.61 23.01 17 (E) M25 x 1-6g 33.3 26.97 24.61 19 (F) M28 x 1-6g 36.5 29.36 26.97 M31 x 1-6g 39.7 31.75 29.36 M34 x 1-6g 42.9 34.93 31.75 M37 x 1-6g 46 38.1 34.93 15 (D) A Max B Max C Max 20.2 11.4 21 (G) 23 (H) H 2.5 11.8 19.8 11.4 25 (J) 3.2 H0.2 J0.2 5.49 4.93 3.25 4.4 4.93 3.91 6.15 J Receptacle type 7 (8D) or type 24 (D38999) C A B D A0.15 09 (A) B Max C Max D Thread E Max F0.4 OG Max 16.53 M12 x 1-6g 23 27 30.5 11 (B) 19.07 M15 x 1-6g 26 31.8 35.2 13 (C) 23.82 M18 x 1-6g 31 34.9 38.4 15 (D) 26.97 M22 x 1-6g 34 38.1 41.6 17 (E) 30.15 M25 x 1-6g 37 41.3 44.8 19 (F) 33.32 M28 x 1-6g 41 46 49.5 21 (G) 36.50 M31 x 1-6g 46 49.2 52.7 23 (H) 39.67 55.9 47 52.4 55.9 25 (J) 42.85 59 51.23 55.6 59 9.9 3.2 O G 22.6 Max Shell size E F Recommended coupling torque on panel for jam nut receptacle (type 7) Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Coupling torque (0.5 N.m) 4 5 7 8 9 10 12 13 14 Note: All dimensions are in millimeters (mm) 44 (c) 2012 - SOURIAU 8D Series D38999 Stainless Steel Series Plug type 5 (8D) or type 26 (D38999) A OB Shell size A Max Thread OB Max M12 x 1-6g 21.80 11 (B) M15 x 1-6g 25.00 13 (C) M18 x 1-6g 29.40 M22 x 1-6g 32.50 M25 x 1-6g 35.70 09 (A) 15 (D) 17 (E) Thread 31.00 19 (F) M28 x 1-6g 38.50 21 (G) M31 x 1-6g 41.70 23 (H) M34 x 1-6g 44.90 25 (J) M37 x 1-6g 48.00 Mated connectors dimensions Shell size Type 0 with plug A Type 7 with plug 09 (A) C 11 (B) 13 (C) 15 (D) A Max 37.00 B Max C Max D Max 38.30 53.60 38.50 53.80 52.30 17 (E) 19 (F) 21 (G) B D 23 (H) 36.00 51.30 25 (J) Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 45 8D Series D38999 Stainless Steel Series Receptacle with straight PC tail contacts L3 L1 L2 OA OA L2 A Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max L1 L2 L3 Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max M: Male contact 46 Shell size Contact size Contact type #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F #22D M&F #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F PC tail type L&C S C C L&C L&C L&C L&C S S S S C C C C C C C C L C S C C L&C L&C L&C L&C S S S S C C C C C C C C F: Female contact L: Long PC tail (c) 2012 - SOURIAU 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) 0.70 0.50 0.70 1.120.03 10.52 11.46 10.19 11.46 10.19 11.46 10.69 11.63 10.36 11.63 10.69 11.63 10.69 11.63 10.69 11.63 10.34 11.28 10.01 11.28 10.01 11.28 10.51 11.45 10.18 11.45 10.51 11.45 10.51 11.45 10.51 11.45 8.50 4.00 5.10 5.10 50.1 9.48 10.58 9.15 10.58 9.65 10.75 9.15 10.75 9.65 10.75 9.65 10.75 9.64 10.75 9.64 10.75 C: Short PC tail S: Specific PC tail 9.59 10.69 9.26 10.69 9.76 10.86 9.26 10.86 9.76 10.86 9.76 10.86 9.75 10.86 9.75 10.86 Dimensions in millimeters 8D Series D38999 Stainless Stai Steel Series 8D - D38999 less Connectors weight weight With contacts Plug (type 5) 09-35 09-98 11-01 11-02 11-04 11-05 11-22 11-35 11-80 11-98 11-99 13-04 13-08 13-26 13-35 13-98 15-05 15-15 15-18 15-19 15-35 15-97 17-02 17-06 17-08 17-26 17-35 17-75 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-39 21-41 21-48 21-75 23-21 23-35 23-53 23-55 25-07 25-11 25-19 25-24 25-29 25-35 25-37 25-44 25-43 25-46 25-61 25-08 25-20 25-04 Male 30.63 30.63 38.13 37.76 37.95 37.98 37.48 37.88 38.12 37.85 38.02 53.34 53.72 54.09 53.52 53.38 64.49 65.29 65.50 65.03 65.13 64.96 77.80 69.07 68.06 68.64 68.88 74.48 68.69 87.04 86.25 86.56 99.71 96.81 97.09 98.47 97.01 103.84 108.72 108.81 107.17 107.23 107.98 133.3 132.31 122.14 121.64 119.96 117.75 119.98 140.35 120.00 122.30 117.05 143.38 128.40 120.80 Female 32.21 31.93 41.07 40.30 41.01 41.19 39.54 41.35 44.84 40.61 41.24 57.12 58.90 59.74 59.29 58.00 69.83 72.45 74.38 72.76 74.37 72.01 92.64 78.67 76.79 79.43 82.43 85.77 79.25 100.63 99.65 103.01 119.55 112.09 117.75 118.80 114.38 123.82 125.62 132.06 133.32 129.42 131.05 157.7 152.31 154.15 153.00 148.93 150.58 148.26 164.98 150.68 146.14 143.80 175.21 158.62 150.65 Receptacle (type 0) Male 23.93 23.93 29.53 39.36 29.35 29.38 28.90 29.28 29.73 29.25 29.44 37.94 38.32 38.69 38.12 37.98 45.69 46.49 46.70 46.23 46.33 46.16 72.89 64.17 63.16 63.74 63.98 69.58 63.79 67.69 66.90 67.21 81.81 78.91 79.19 80.57 79.11 85.93 90.81 90.61 88.97 89.03 89.78 115.5 114.51 104.34 103.84 102.16 99.95 102.18 122.55 102.20 104.50 99.25 125.58 110.60 103.00 Female 25.51 25.23 32.47 30.12 32.41 32.59 130.86 32.75 36.26 32.01 32.66 41.72 43.50 44.34 43.89 42.60 51.03 53.65 55.58 53.96 55.57 53.21 87.73 73.77 71.89 74.53 77.53 80.87 74.35 81.28 80.30 83.66 101.65 94.19 99.85 100.90 126.48 105.91 107.71 113.86 115.12 111.22 112.85 172.25 134.51 136.35 135.20 131.13 132.78 162.67 179.58 132.88 128.34 126.00 157.41 140.82 132.85 Without contact Receptacle (type 7) Male 33.93 33.93 42.43 46.98 42.25 42.04 46.70 41.94 47.78 42.15 47.24 56.24 56.62 56.99 56.42 56.28 67.59 68.39 68.60 68.13 68.23 68.06 104.09 87.27 86.26 86.84 87.08 92.68 86.89 97.59 96.80 97.11 111.81 108.91 109.19 110.57 109.11 126.02 130.92 122.81 121.17 121.23 121.98 160.06 159.71 136.74 136.24 134.56 132.35 146.74 167.11 134.60 136.90 131.65 157.98 143.00 135.40 Female 35.51 35.23 45.37 49.52 45.31 45.49 48.76 45.65 54.06 44.91 50.46 60.02 61.80 62.64 62.19 60.90 72.93 75.55 77.48 75.86 77.47 75.11 118.95 96.87 94.99 97.63 100.63 103.97 97.45 111.18 110.20 113.56 131.65 124.19 129.85 130.90 126.48 146.02 147.82 146.06 147.32 143.42 145.05 172.25 179.07 168.75 167.60 163.53 165.18 162.67 179.71 165.28 160.74 158.40 189.81 173.22 165.25 Plug (type 5) Male 30.21 30.21 37.47 37.14 37.39 37.28 37.34 36.97 34.86 37.01 37.04 52.10 52.60 52.35 51.98 51.98 62.94 63.02 62.98 62.37 62.54 62.60 74.53 65.11 65.58 65.00 65.03 65.48 65.13 83.63 81.77 81.94 92.45 91.85 91.56 92.67 91.27 90.72 90.72 102.30 100.17 99.81 100.28 108.51 111.51 109.60 110.00 110.97 108.79 108.51 106.81 110.58 107.66 108.51 107.38 106.83 111.60 Female 30.71 30.73 39.47 38.74 39.41 39.19 39.04 38.10 37.84 38.21 38.44 54.00 55.70 55.04 53.79 54.00 65.93 66.07 67.18 65.16 65.12 65.69 86.09 69.07 70.55 69.03 68.68 71.77 69.29 92.05 86.85 86.51 101.95 99.61 98.00 102.44 97.98 97.62 97.62 115.68 108.32 108.22 109.05 119.45 124.51 123.75 124.44 126.31 118.58 119.40 117.08 125.88 117.82 119.40 119.21 117.08 125.21 Receptacle (type 0) Male 23.51 23.51 28.87 28.56 28.79 28.68 28.76 28.37 26.45 28.41 28.46 36.70 37.20 36.95 36.58 36.58 44.14 44.22 44.18 43.57 43.74 43.80 69.62 60.21 60.68 60.10 60.13 60.58 60.23 64.28 62.42 62.59 74.55 73.95 73.66 74.77 73.37 72.81 72.81 84.10 81.97 81.61 82.08 90.71 93.71 91.80 92.20 93.17 90.99 90.71 89.01 92.78 89.86 90.71 89.58 89.03 93.80 Receptacle (type 7) Female 24.01 24.03 30.87 30.16 30.81 30.59 30.36 29.50 29.26 29.61 29.86 38.60 40.30 39.64 38.39 38.60 47.13 47.27 48.38 46.36 46.32 46.89 81.18 64.17 65.65 64.13 63.78 66.87 64.39 73.45 67.50 67.16 84.05 81.71 80.10 84.54 80.08 79.71 79.71 97.48 90.12 90.02 90.85 101.65 106.71 105.95 106.64 108.51 100.78 101.60 99.28 108.08 100.02 101.60 101.41 99.28 107.41 Male 33.51 33.51 41.77 46.36 41.69 41.58 46.56 41.27 44.51 41.31 46.26 55.00 55.50 55.25 54.88 54.88 66.04 66.12 66.08 65.47 65.64 65.70 100.82 83.31 83.78 83.20 83.23 83.68 83.33 94.18 92.32 92.49 104.55 103.95 103.66 104.77 103.37 112.92 112.92 116.30 114.17 113.81 114.28 135.27 138.91 124.20 124.60 125.57 123.39 135.27 133.57 125.18 122.26 123.11 121.98 121.43 126.20 Female 34.01 34.03 43.77 47.96 43.71 43.49 48.26 42.40 47.06 42.51 47.66 56.90 58.60 57.94 56.69 56.90 69.03 69.17 70.28 68.26 68.22 68.79 112.38 87.27 88.75 87.23 86.88 89.97 87.49 103.35 97.40 97.06 114.05 111.71 110.10 114.54 80.08 119.82 119.82 129.68 122.32 122.22 123.05 101.65 151.27 138.35 139.04 140.91 133.18 101.60 99.41 140.48 132.42 155.51 133.81 131.68 139.81 Weight in gram (+/- 15%) (c) 2012 - SOURIAU 47 8D Series D38999 Titanium Series Connector part numbers Basic Series 8D 0 11 TT 35 P N Shell style: 0: Square flange receptacle 7: Jam nut receptacle 5: Plug with RFI shielding Type: -: Connectors with standard crimp contacts. L: Receptacle with long PC tail (male and female size #22D, #20). C: Receptacle with short PC tail (male and female #22D, #20, #16). S: Receptacle with specific PC tail (male et female #22D) W: Receptacle with male contacts #22D for wire wrap (3 wraps) T: Receptacle with male contacts #20 for wire wrap (2 wraps) P: Receptacle with solder cup contacts - see page 69, please consult us Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: TT: Without plating TF: Nickel Contact layout: See pages 13 to 19 Contact type: P: Pin A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 75) Specification: 046: Tinned straight PC tail 251: Connector provided with power contacts (layouts with contact #8) 022: Fuel tank Special custom None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation. Note: PC tail contacts without shoulder also available. Please see page 102. 48 (c) 2012 - SOURIAU L 8D Series D38999 Titanium Series Dimensions Receptacle type 0 A B Shell size D C E F G A Max B Max C Max D Thread E0.3 F G 09 (A) M12 x 1-6g 23.8 18.26 15.09 11 (B) M15 x 1-6g 26.2 20.62 18.26 13 (C) M18 x 1-6g 28.6 23.01 20.62 M22 x 1-6g 31 24.61 23.01 17 (E) M25 x 1-6g 33.3 26.97 24.61 19 (F) M28 x 1-6g 36.5 29.36 26.97 M31 x 1-6g 39.7 31.75 29.36 M34 x 1-6g 42.9 34.93 31.75 M37 x 1-6g 46 38.1 34.93 20.2 15 (D) 11.4 21 (G) 11.8 23 (H) H 2.5 19.8 11.4 25 (J) 3.2 H0.2 J0.2 5.49 4.93 3.25 4.4 4.93 3.91 6.15 J Receptacle type 7 B A C D O G 22.6 Max Shell size A0.15 09 (A) B Max C Max D Thread E Max F0.4 OG Max 16.53 M12 x 1-6g 23 27 30.5 11 (B) 19.07 M15 x 1-6g 26 31.8 35.2 13 (C) 23.82 M18 x 1-6g 31 34.9 38.4 15 (D) 26.97 M22 x 1-6g 34 38.1 41.6 17 (E) 30.15 M25 x 1-6g 37 41.3 44.8 19 (F) 33.32 M28 x 1-6g 41 46 49.5 21 (G) 36.50 M31 x 1-6g 46 49.2 52.7 23 (H) 39.67 55.9 47 52.4 55.9 25 (J) 42.85 59 51.23 55.6 59 9.9 3.2 E F Recommended coupling torque on panel for jam nut receptacle (type 7) Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Coupling torque (0.5 N.m) 4 5 7 8 9 10 12 13 14 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 49 8D Series D38999 Titanium Series Plug type 5 A OB Shell size A Max Thread OB Max M12 x 1-6g 21.80 11 (B) M15 x 1-6g 25.00 13 (C) M18 x 1-6g 29.40 M22 x 1-6g 32.50 M25 x 1-6g 35.70 09 (A) 15 (D) 17 (E) Thread 31.00 19 (F) M28 x 1-6g 38.50 21 (G) M31 x 1-6g 41.70 23 (H) M34 x 1-6g 44.90 25 (J) M37 x 1-6g 48.00 Mated connectors dimensions Shell size Type 0 with plug A Type 7 with plug 09 (A) C 11 (B) 13 (C) 15 (D) A Max 37.00 B Max C Max D Max 38.30 53.60 38.50 53.80 52.30 17 (E) 19 (F) 21 (G) B D 23 (H) 25 (J) Note: All dimensions are in millimeters (mm) 50 (c) 2012 - SOURIAU 36.00 51.30 8D Series D38999 Titanium Series Receptacle with straight PC tail contacts L1 L3 A Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max L1 L2 L3 Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max M: Male contact Shell size Contact size Contact type #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F #22D M&F #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F PC tail type L&C S C C L&C L&C L&C L&C S S S S C C C C C C C C L C S C C L&C L&C L&C L&C S S S S C C C C C C C C F: Female contact L: Long PC tail OA L2 OA L2 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) 0.70 0.50 0.70 1.120.03 10.52 11.46 10.19 11.46 10.19 11.46 10.69 11.63 10.36 11.63 10.69 11.63 10.69 11.63 10.69 11.63 10.34 11.28 10.01 11.28 10.01 11.28 10.51 11.45 10.18 11.45 10.51 11.45 10.51 11.45 10.51 11.45 8.50 4.00 5.10 5.10 50.1 9.48 10.58 9.15 10.58 9.65 10.75 9.15 10.75 9.65 10.75 9.65 10.75 9.64 10.75 9.64 10.75 C: Short PC tail S: Specific PC tail 9.59 10.69 9.26 10.69 9.76 10.86 9.26 10.86 9.76 10.86 9.76 10.86 9.75 10.86 9.75 10.86 Dimensions in millimeters (c) 2012 - SOURIAU 51 8D Series 8D Tita Titanium um Series D38999 Series Connectors weight With contacts Plug (type 5) 09 35 09 98 11 01 11 02 11 04 11 05 11 22 11 35 11 80 11 98 11 99 13 04 13 08 13 26 13 35 13 98 15 05 15 15 15 18 15 19 15 35 15 97 17 02 17 06 17 08 17 26 17 35 17 75 17 99 19 11 19 32 19 35 21 11 21 16 21 35 21 39 21 41 21 48 21 75 23 21 23 35 23 53 23 55 25 07 25 11 25 19 25 24 25 29 25 35 25 37 25 44 25 43 25 46 25 61 25 08 25 20 25 04 Male 18.23 18.23 23.15 22.78 22.97 23.00 22.64 22.90 25.38 22.87 23.04 32.44 32.82 33.19 32.62 32.48 39.61 40.41 40.62 40.15 40.25 40.08 48.16 43.73 42.72 43.30 43.54 49.14 43.35 55.16 54.37 54.68 64.64 61.74 62.02 63.40 61.94 68.73 73.61 71.07 69.43 69.49 70.24 83.91 91.92 81.78 81.28 79.60 77.39 79.59 99.96 79.64 81.94 76.69 103.02 88.04 80.44 Female 19.81 19.53 26.09 25.32 26.03 26.21 25.06 26.37 29.86 25.63 26.26 36.22 38.00 38.84 38.39 37.10 44.95 47.57 49.50 47.88 49.49 47.13 58.40 53.33 51.45 54.09 57.09 60.43 53.91 68.75 67.77 71.13 84.48 77.02 82.68 83.73 79.31 88.71 90.51 94.32 95.58 91.68 93.31 117.09 111.92 113.79 112.64 108.57 110.22 107.09 127.50 110.32 105.78 103.44 134.85 118.26 110.29 Receptacle (type 0) Male 14.37 14.37 18.19 17.82 18.01 18.04 17.68 17.94 20.08 17.91 18.06 23.56 23.94 24.31 23.74 23.60 28.77 29.57 29.78 29.31 29.41 29.24 45.20 40.90 39.89 40.47 40.71 46.31 40.52 44.00 43.21 43.52 54.31 51.41 51.69 53.07 51.61 58.4 63.28 60.57 58.93 58.99 59.74 73.64 81.65 71.51 71.01 69.33 67.12 69.32 89.69 69.37 71.67 66.42 92.75 77.77 70.17 Female 15.95 15.67 21.13 20.36 21.07 21.25 20.10 21.41 24.88 20.67 21.28 27.34 29.12 29.96 29.51 28.22 34.11 36.73 38.66 37.04 38.65 36.29 55.44 50.50 48.62 51.26 54.26 57.60 51.08 57.59 56.61 59.97 74.15 66.69 72.35 73.40 86.29 78.38 80.18 83.82 85.08 81.18 82.81 123.58 101.65 103.52 102.37 98.30 99.95 116.12 134.23 100.05 95.51 93.17 124.58 107.99 100.02 Weight in gram (+/- 15%) * Please, consult us for weight of receptacles type 77. 52 (c) 2012 - SOURIAU Without contact Receptacle (type 7) Male 20.14 20.14 25.63 28.1 25.45 25.24 27.96 25.14 30.66 25.35 25.53 34.11 34.49 34.86 34.29 34.15 41.40 42.20 42.41 41.94 42.04 41.87 63.99 54.23 53.22 53.80 54.04 59.64 53.85 61.25 60.46 60.77 71.62 68.72 69.00 70.38 68.92 81.56 86.44 79.15 77.51 77.57 78.32 99.34 94.65 90.20 89.70 88.02 85.81 95.02 115.39 88.06 90.36 85.11 111.44 96.46 88.86 Female 21.72 21.44 28.57 30.64 28.51 28.69 30.38 28.85 35.78 28.11 28.75 37.89 39.67 40.51 40.06 38.77 46.74 49.36 51.29 49.67 51.28 48.92 74.23 63.83 61.95 64.59 67.59 70.93 64.41 74.84 73.86 77.22 91.46 84.00 89.66 90.71 86.29 101.54 103.34 102.40 103.66 99.76 101.39 121.8 127.35 122.21 121.06 116.99 118.64 113.36 134.44 118.74 114.20 111.86 143.27 126.68 118.71 Plug (type 5) Male 17.81 17.81 22.49 22.16 22.41 22.30 22.36 21.99 22.10 22.03 22.06 31.20 31.70 31.45 31.08 31.08 38.06 38.14 38.10 37.49 37.66 37.72 44.89 39.77 40.24 39.66 39.69 40.14 39.79 51.75 49.89 50.06 57.38 56.78 56.49 57.60 56.20 55.61 55.61 64.56 62.43 62.07 62.54 68.12 71.12 69.24 69.64 70.61 68.43 68.12 66.42 70.22 67.30 68.15 67.02 66.47 71.24 Female 18.31 18.33 24.49 23.76 24.43 24.21 24.06 23.12 22.86 23.23 23.46 33.10 34.80 34.14 32.89 33.10 41.05 41.19 42.30 40.28 40.24 40.81 51.85 43.73 45.21 43.69 43.34 46.43 43.95 60.17 54.97 54.63 66.88 64.54 62.93 67.37 62.91 62.51 62.51 77.94 70.58 70.48 71.31 78.84 84.12 83.39 84.08 85.95 78.22 79.04 77.85 85.52 77.46 79.04 78.85 76.72 84.85 Receptacle (type 0) Male 13.95 13.95 17.53 17.2 17.45 17.34 17.40 17.03 16.80 17.07 17.08 22.32 22.82 22.57 22.20 22.20 27.22 27.30 27.26 26.65 26.82 26.88 41.93 36.94 37.41 36.83 36.86 37.31 36.96 40.59 38.73 38.90 47.05 46.45 46.16 47.27 45.87 45.28 45.28 54.06 51.93 51.57 52.04 57.85 60.85 58.97 59.37 60.34 58.16 57.85 56.15 59.95 57.03 57.88 56.75 56.20 60.97 Female 14.45 14.47 19.53 18.8 19.47 19.25 19.10 18.16 17.88 18.27 18.48 24.22 25.92 25.26 24.01 24.22 30.21 30.35 31.46 29.44 29.40 29.97 48.89 40.90 42.38 40.86 40.51 43.60 41.12 66.26 61.06 60.72 73.86 71.52 69.91 74.35 69.89 52.18 52.18 86.02 78.66 78.56 79.39 85.33 73.85 91.81 92.50 94.37 86.64 87.26 86.33 93.94 85.88 87.46 87.27 85.14 93.27 Receptacle (type 7) Male 19.72 19.72 24.97 27.48 24.89 24.78 27.68 24.47 27.38 24.51 24.55 32.87 33.37 33.12 32.75 32.75 39.85 39.93 39.89 39.28 39.45 39.51 60.72 50.27 50.74 50.16 50.19 50.64 50.29 40.59 38.73 38.90 47.05 46.45 46.16 47.27 45.87 68.44 68.44 54.06 51.93 51.57 52.04 83.55 86.55 58.97 59.37 60.34 58.16 83.55 81.85 59.95 57.03 57.88 56.75 56.20 60.97 Female 20.22 20.24 26.97 29.08 26.91 26.69 29.38 25.60 28.78 25.71 25.95 34.77 36.47 35.81 34.56 34.77 42.84 42.98 44.09 42.07 42.03 42.60 67.68 54.23 55.71 54.19 53.84 56.93 54.45 66.26 61.06 60.72 73.86 71.52 69.91 74.35 69.89 75.34 75.34 86.02 78.66 78.56 79.39 83.55 99.55 91.81 92.50 94.37 86.64 84.50 84.54 93.94 85.88 87.46 87.27 85.14 93.27 8D Series D38999 Bronze Series Connector part numbers Basic Series JVS 16 A 11 35 P N 0 1 Shell style: 00: Square flange receptacle 07: Jam nut receptacle 16: Plug with RFI shielding Material: A: Bronze housing material Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Contact layout: See pages 13 to 19 Contact type: A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) P: Pin S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 75) Specification: 251: Connector provides with power contacts (layouts with contacts #8) CI: Printed board mounting contacts LI: Receptacle with long PC tail (pin or socket #22D) L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation CECC part numbers Basic Series C 752 002 B B 98 Shell style: A: Plug B: Square flange receptacle C: Jam nut receptacle Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See pages 13 to 19 Contact type: M: Pin F: Socket Type of contact termination: C: Crimp contact Orientation: N, A, B, C, D, E (see page 75) Shell material: A: Aluminum bronze Supply code: 0: Connectors supplied with contacts 1: Connectors supplied without contacts Assessment level: 1: Level 1 Performance level: G: Level G Note: C 752 002 refers to the abbreviated form of the CECC 75 201-002 type designation. 54 (c) 2012 - SOURIAU M C N A G 8D Series D38999 Bronze Series Dimensions Receptacle type 00 (JVS) or type B (CECC) A B Shell size D C E F G D Thread E0.3 F G 09 (A) M12 x 1-6g 23.8 18.26 15.09 11 (B) M15 x 1-6g 26.2 20.62 18.26 13 (C) M18 x 1-6g 28.6 23.01 20.62 M22 x 1-6g 31 24.61 23.01 17 (E) M25 x 1-6g 33.3 26.97 24.61 19 (F) M28 x 1-6g 36.5 29.36 26.97 M31 x 1-6g 39.7 31.75 29.36 M34 x 1-6g 42.9 34.93 31.75 M37 x 1-6g 46 38.1 34.93 15 (D) A Max B Max C Max 20.2 11.4 21 (G) 23 (H) H 2.5 11.8 19.8 11.4 25 (J) 3.2 H0.2 J0.2 5.49 4.93 3.25 4.4 4.93 3.91 6.15 J Receptacle type 07 (JVS) or type C (CECC) B A C D O G 22.6 Max Shell size A0.15 09 (A) B Max C Max D Thread E Max F0.4 OG Max 16.53 M12 x 1-6g 23 27 30.5 11 (B) 19.07 M15 x 1-6g 26 31.8 35.2 13 (C) 23.82 M18 x 1-6g 31 34.9 38.4 15 (D) 26.97 M22 x 1-6g 34 38.1 41.6 17 (E) 30.15 M25 x 1-6g 37 41.3 44.8 19 (F) 33.32 M28 x 1-6g 41 46 49.5 21 (G) 36.50 M31 x 1-6g 46 49.2 52.7 23 (H) 39.67 55.9 47 52.4 55.9 25 (J) 42.85 59 51.23 55.6 59 9.9 3.2 E F Recommended coupling torque on panel for jam nut receptacle (type 7) Shell 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Coupling torque (0.5 N.m) 4 5 7 8 9 10 12 13 14 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 55 8D Series D38999 Bronze Series Plug type 16 (JVS) or type A (CECC) A OB Shell size A Max Thread OB Max M12 x 1-6g 21.10 11 (B) M15 x 1-6g 23.80 13 (C) M18 x 1-6g 28.20 09 (A) 15 (D) 17 (E) Thread 31.00 M22 x 1-6g 31.40 M25 x 1-6g 36.50 19 (F) M28 x 1-6g 39.30 21 (G) M31 x 1-6g 42.50 23 (H) M34 x 1-6g 45.30 25 (J) M37 x 1-6g 48.40 Mated connectors dimensions Shell size Type 0 with plug A Type 7 with plug 09 (A) C 11 (B) 13 (C) 15 (D) A Max B Max 37.00 52.30 17 (E) 19 (F) 21 (G) B D 23 (H) 25 (J) Note: All dimensions are in millimeters (mm) 56 (c) 2012 - SOURIAU 36.00 51.30 C Max D Max 38.30 53.60 8D Series D38999 Bronze Series Receptacle with straight PC tail contacts (CI & LI specification) L3 L1 L2 OA OA L2 A Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max L1 L2 L3 Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max M: Male contact Shell size Contact size Contact type #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F #22D M&F #22D M&F #20 M&F #16 M&F #22D M #22D M #22D F #22D F #22D M #22D M #22D F #22D F #20 M #20 M #20 F #20 F #16 M #16 M #16 F #16 F PC tail type L C C C L L L L C C C C C C C C C C C C L C C C L L L L C C C C C C C C C C C C F: Female contact L: Long PC tail 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) 0.70 0.50 0.70 1.120.03 10.52 11.46 10.19 11.46 10.19 11.46 10.69 11.63 10.36 11.63 10.69 11.63 10.69 11.63 10.69 11.63 10.34 11.28 10.01 11.28 10.01 11.28 10.51 11.45 10.18 11.45 10.51 11.45 10.51 11.45 10.51 11.45 8.50 5.10 5.10 50.1 9.48 10.58 9.15 10.58 9.65 10.75 9.15 10.75 9.65 10.75 9.65 10.75 9.64 10.75 9.64 10.75 C: Short PC tail 9.59 10.69 9.26 10.69 9.76 10.86 9.26 10.86 9.76 10.86 9.76 10.86 9.75 10.86 9.75 10.86 Dimensions in millimeters (c) 2012 - SOURIAU 57 8D Series D38999 Bronze Series Backshell part numbers Basic Series JVS A 11 E 00 C CC Accessory style A : Rear accesssory (backshell) Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Accessory type: A: Screened adaptor for use with compression spring or band strap B: Adaptor with strain relief cable clamp E: Screened adaptor with braid trap G: Environmental cone clamp screened adaptor P: Adaptor for heat shrink boot X: Cone clamp screened adaptor Cable entry codification (see table below): For B type: 00: Standard, by default choice For other types: 00: Standard, by default choice 03 to 32: Depending on backshell type, please refer to corresponding table Angle: A: Straight backshell (orientation by default) B: 45 backshell (except for B Type accessory) C: 90 right angle backshell Variant: For all types: None: Supplied without any other accessory For E and X type: CC: Cable clamp variant How to built a backshell reference for types A, E or G Backshell type Type A&E Shell size Standard correspondance Specific Entry codification Entry size backshell Other entry cofication 09 00 04 03 Backshell type Shell size Standard correspondance Entry codification 09 00 Specific Other entry cofication 11 00 06 05 to 03 11 00 04 13 00 08 07 to 04 13 00 06 04 15 00 10 09 to 06 15 00 10 08 to 04 17 00 12 11 to 08 17 00 12 11 to 04 Type G 19 00 13 12 to 09 19 00 12 10 to 04 21 00 16 15 to 12 21 00 16 12 to 04 23 00 18 17 to 14 23 00 16 12 to 04 25 00 20 19 to 16 25 00 16 12 to 04 Examples: To order a right angle backshell type"A" size 15 with entry size 10 placed your order with: JVSA15G00C To order a right angle backshell type "A" size 15 with entry size 06 placed your order with: JVSA15G06C 58 Entry size backshell (c) 2012 - SOURIAU 8D Series D38999 Bronze Series Type A - Screened adaptor for use with compression spring or band strap Angle A - straight C O-Ring O O H G F OB OB A Thread OG OH E O-Ring D A Thread Angle C - 90 A Thread 30.00 (standard length) O-Ring OB Angle B - 45 Example: JVSA09A00A (straight) Shell Size 09 11 13 15 17 19 21 23 25 A Thread B Max C Max D Max E Max F Max M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 18.0 21.0 24.5 29.0 32.5 35.5 37.0 40.0 43.5 13.1 13.9 14.5 15.5 16.1 16.8 17.1 17.7 18.4 24.7 25.9 26.3 27.2 28.0 28.3 29.1 29.5 30.4 25.5 26.5 31.0 37.0 40.0 44.5 49.0 51.5 53.0 30.5 32.2 33.7 35.2 36.9 38.5 40.1 41.6 43.1 Max Entry* 04 06 08 10 12 13 16 18 20 Entry Size 03 04 05 06 07 08 09 10 11 G H Max 4.77 6.35 7.92 9.52 11.10 12.70 14.27 15.88 17.47 13.9 13.9 15.5 17.2 18.7 20.3 21.9 23.5 25.1 Entry Size 12 13 14 15 16 17 18 19 20 G H Max 19.05 20.62 22.23 23.82 25.40 27.00 28.60 30.20 31.80 26.7 28.3 29.9 31.5 33.1 34.7 36.3 37.9 39.5 OG OH * Recommendation only, please consult us for outside entry size Type B - Adaptor with strain relief cable clamp Angle A - straight Angle C - 90 C 15.00 D A Thread E B O-Ring A Thread B O-Ring Shell Size A Thread B Max C Max D Max 09 M12 x 1.0 18.0 21.5 20.0 E Max 7.0 11 M15 x 1.0 21.0 21.5 21.0 10.5 13 M18 x 1.0 24.5 23.5 22.0 13.4 15 M22 x 1.0 29 23.5 23.0 16.5 17 M25 x 1.0 32.5 24.5 25.0 19.7 19 M28 x 1.0 35.5 27.5 27.5 22.2 21 M31 x 1.0 37.0 34.5 30.0 25.6 23 M34 x 1.0 40.0 37.5 31.5 28.5 25 M37 x 1.0 43.5 37.5 34.5 31.7 Example: JVSA09B00A (straight) Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 59 8D Series D38999 Bronze Series Type E - Screened adaptor with braid trap Angle A - straight Angle B - 45 28.00 O-Ring C O-Ring Angle C - 90 E O-Ring O O H G F OB A Thread OB A Thread OH OG D OB A Thread (standard length) OG Cable clamp option OH Example: JVSA09E00B (angle 45) Shell Size 09 11 13 15 17 19 21 23 25 A Thread M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 B Max 18.0 21.0 24.5 29.0 32.5 35.5 37.0 40.0 43.5 C Max 13.1 13.9 14.5 15.5 16.1 16.8 17.1 17.7 18.4 D Max 23.6 24.4 24.8 25.6 26.4 26.8 27.6 28.0 29.0 E Max 25.7 26.7 31.2 37.2 40.2 44.7 49.2 51.7 53.2 F Max 30.5 32.2 33.7 35.2 36.9 38.5 40.1 41.6 43.1 Max Entry 04 06 08 10 12 13 16 18 20 Entry Size 03 04 05 06 07 08 09 10 11 G 4.77 6.35 7.92 9.52 11.10 12.70 14.27 15.88 17.47 H Max 15.0 15.0 16.6 18.2 19.8 21.4 23.0 24.6 26.2 Entry Size 12 13 14 15 16 17 18 19 20 G 19.05 20.62 22.23 23.82 25.40 27.00 28.60 30.20 31.80 H Max 27.7 29.3 30.9 32.5 34.1 35.7 37.3 39.1 40.4 Type G - Environmental cone clamp screened adaptor Angle A - straight Angle B - 45 O-Ring 0 F .0 Cable range 20 OB A Thread D OB A Thread 20.00 Max O-Ring E O-Ring OB A Thread 25.4 O-Ring Angle C - 90 C O-Ring M ax C ra abl ng e e Max 20.00 O-Ring Example: JVSA09G00A (straight) Shell Size A Thread B Max C Max D Max E Max F Max Max Entry 09 M12 x 1.0 18.0 13.1 30.5 15.8 39.2 - 11 M15 x 1.0 21.0 13.9 30.5 17.6 42.3 04 Entry Size 13 M18 x 1.0 24.5 14.5 32.5 19.0 42.8 06 04 3.2 - 7.9 15 M22 x 1.0 29.0 15.5 40.3 21.5 50.5 10 06 6.4 - 11.1 08 9.8 - 14.3 17 M25 x 1.0 32.5 16.1 43.1 23.1 52.8 12 19 M28 x 1.0 35.5 16.8 47.9 24.5 57.1 12 21 M31 x 1.0 37.0 17.1 47.9 25.3 57.1 16 23 M34 x 1.0 40.0 17.7 56.5 27.5 64.7 25 M37 x 1.0 43.5 18.4 56.5 28.3 64.7 Note: All dimensions are in millimeters (mm) 60 Cable range (c) 2012 - SOURIAU Cable Range 10 8.9 - 15.9 16 12 12.7 - 19.1 16 16 15.9 - 23.8 8D Series D38999 Bronze Series Type P - Adaptor for heat shrink boot Angle A - straight O-Ring Angle B - 45 Angle C - 90 C 18.00 O-Ring E O-Ring H O O G F OB A Thread OB A Thread OH OG A Thread OB D Shell Size A Thread B Max C Max D Max E Max F Max G Max H Max OG 09 M12 x 1.0 18.0 13.1 17.6 25.7 25.0 6.6 13.5 OH 11 M15 x 1.0 21.0 13.9 18.4 26.7 26.7 10.1 15.4 13 M18 x 1.0 24.5 14.5 19.3 31.2 28.2 13.4 19.7 15 M22 x 1.0 29 15.5 19.6 37.2 29.7 16.1 21.3 17 M25 x 1.0 32.5 16.1 20.4 40.2 31.4 19.3 24.5 19 M28 x 1.0 35.5 16.8 20.8 44.7 33.0 21.7 26.5 21 M31 x 1.0 37.0 17.1 21.6 49.2 34.6 25 31.0 23 M34 x 1.0 40.0 17.7 22.5 51.7 36.1 28.1 34.4 25 M37 x 1.0 43.5 18.4 22.9 53.2 37.6 31.3 36.6 Example: JVSA09P00C (angle 90) Type X - Cone clamp screened adaptor Angle A - straight 30.00 (standard length) O G F OH OB A Thread O-Ring OB A Thread O-Ring OG OB Angle C - 90 E D A Thread O-Ring Angle B - 45 C O H Stainless steel clamp OG OH Shell Size 09 11 13 15 17 19 21 23 25 A Thread M12 x 1.0 M15 x 1.0 M18 x 1.0 M22 x 1.0 M25 x 1.0 M28 x 1.0 M31 x 1.0 M34 x 1.0 M37 x 1.0 B Max 18.0 21.0 24.5 27.5 31.0 34.0 37.0 40.0 43.5 C Max 13.1 13.9 14.5 15.5 16.1 16.8 17.1 17.7 18.4 D Max 24.6 25.4 26.3 26.7 27.5 27.8 28.6 29.5 29.9 E Max 22.7 26.2 29.2 32.2 35.7 39.7 42.2 45.2 48.2 F Max 26.5 28.2 29.7 31.2 32.9 34.5 36.1 37.6 39.1 G 6.8 9.5 12.8 14.8 17.9 20.0 23.0 26.4 29.3 H Max 16.0 19.0 22.0 25.4 28.5 32.0 35.0 38.0 41.0 Example: JVSA09X00B (angle 45) Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 61 8D Series D38999 Bronze Series Dummy receptacle Orientations & dimensions Orientations: N, A, B, C, D, E DU (= all orientations) or C A A A A B Shell size 9 11 13 15 17 19 21 23 A 23.8 26.2 28.6 31 33.3 36.5 39.7 42.9 46 24.2 24.2 24.2 24.2 24.2 24.2 24.1 24.1 24.1 C maxi 2.5 2.5 2.5 2.5 2.5 2.5 3.2 3.2 3.2 Examples of Part Number: . JVS BN 02 A 17 N . JVS BN 02 A 17 DU N, DU: Orientation 17: Shell size A: Bronze Equivalent to CECC blind hole. For information only: CECC75201002AxA00A (x = shell size A, B, C, D, ...) CECC75201002EA00A (blind hole) = JVSBN02A17DU (through hole) (no correspondance CECC with N, A, B, C, D, E oriantations) Note: All dimensions are in millimeters (mm) 62 25 B maxi +0.3 -0.3 (c) 2012 - SOURIAU 8D Series D38999 Bronze Series Caps Basic Series JVS B 09 B 00 A Accessory style: B: Protective cap Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Variant: A: Cap for plug with eyelet (see drawing below) B: Cap for plug with ring (see drawing below) C: Cap for receptacle with eyelet (see drawing below) D: Cap for receptacle with ring (see drawing below) Sub variant: Not applicable Material: A: Bronze Cap for plug 30 Max A Cap for receptacle Variant B Ring E Variant B Ring E 30 Max A B B D D 3 127+1 -7 4.75 C (2) 0.13 (1) Variant A Eyelet 6.9 Max 3 127+1 -7 4.750.13 C (2) O4.24+0.25 - 0.13 (1) Flexible metal link - (2) Number of notch on A diameter A Max B Max 09 (A) 21.1 19.20 11 (B) 23.8 21.80 13 (C) 28.2 26.10 15 (D) 31.4 29.30 17 (E) 36.5 34.40 19 (F) 39.3 37.20 21 (G) 42.5 40.50 23 (H) 45.3 43.10 25 (J) 48.4 46.10 C 8 10 12 16 18 Variant A Eyelet 11.9 Max O4.24+0.25 - 0.13 Shell size (1) (1) Flexible metal link - (2) Number of notch on A diameter Cap for Plug Cap for Receptacle D Max E Min D Max E Min 24.20 13.50 26.80 18.40 26.80 18.40 31.60 23.00 30.50 19.80 36.90 26.20 31.60 23.00 40.10 29.40 36.90 26.20 43.20 32.50 40.10 29.40 46.40 35.70 43.20 32.50 49.20 39.10 46.40 35.70 52.80 42.10 49.20 39.10 55.50 45.30 Equivalent to CECC, for information CECC75201002Bxy00A (x = shell size, y = variant) Example: CECC75201002BAC00A = JVSB09C00A Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 63 8D Series Common Section Contacts: Crimp contacts ........................................................................................................................... Straight PC tail contacts ........................................................................................................... Coaxial contacts #12 ................................................................................................................ Solder cup .................................................................................................................................... Crimp contacts: 1500 mating ................................................................................................ Wire wrap contacts .................................................................................................................... Quadrax #8 contacts ................................................................................................................ Thermocouple contacts ........................................................................................................... Dummy contacts ........................................................................................................................ Filler plugs .................................................................................................................................... 66 68 69 69 69 69 69 70 70 70 Wiring instruction ............................................................................................................................. 71 Tooling: Crimping tools ............................................................................................................................. Insertion and extraction tools ................................................................................................ Backshell tightening tools ....................................................................................................... Tightening support .................................................................................................................... Slackening tools ......................................................................................................................... 72 73 73 73 73 Accessories: Gaskets ......................................................................................................................................... Plastic protective caps ............................................................................................................. 74 74 Orientations ........................................................................................................................................ 75 Panel cut-out ...................................................................................................................................... 75 Coordinates for straight PC tail terminations ........................................................................... 76 8D Series Common Section Crimp contacts Contact size #26 #22D #20 #16 #16 Coaxial #12 #12 Coaxial #10 Power #8 Power Souriau Part number (without color code) Part number Pin 8599-0297 - Socket 8599-0298 - Contact type Pin 8599-0702 JJ M39029/58 360 Black / Blue / Orange Socket 8599-0706 900 M39029/56 348 Grey / Yellow / Orange Pin 8599-0703 SA M39029/58 363 Orange / Blue / Orange Socket 8599-0707 900 M39029/56 351 Brown / Green / Orange Pin 8599-0704 MJ M39029/58 364 Yellow / Blue / Orange Socket 8599-0708 900 M39029/56 352 Red / Green / Orange Pin - M39029/76 424 Yellow / Red / Yellow Socket - M39029/77 428 Grey / Red / Yellow Pin 8599-0705 MJ M39029/58 365 Green / Blue / Orange Socket 8599-0709 900 M39029/56 353 Orange / Green / Orange Pin - M39029/102 558 Socket - M39029/103 559 Pin - M39029/28 211 Socket - M39029/75 416 Pin - M39029/58 528 Socket - M39029/56 527 Pin 8599-7544 * - Socket 8599-7541 * - Pin 8599-7580 - Socket 8599-7581 - 8599-4542 - 8599-4547 - Reductor 8599-7645 - Pin - M39029/60 367 Socket - M39029/59 366 Boot 8590-4571 - Pin - M39029/90 529 Socket - M39029/91 530 Boot 8590-4571 - Boot #8 Coaxial #8 Concentric Twinax #4 Power Pin 8599-7598 900 ** - Socket 8599-7599 900 ** - Pin 8599-7534 - Socket 8599-7535 - 8599-4594 - 8599-4593 - Boot #4 Power with reduced barrel for cable 16 mm for cable 10 mm Reductor cable 10 mm Pin 8400-2351A - 8599-7528 900 - Socket 8599-7529 900 - Boot 8599-4593 - * JVS only . ** Not included in connector Part number. Must be ordered separately. 66 MIL-DTL-38999 contacts Profile and color code (c) 2012 - SOURIAU For wire #8 For wire #10 For wire 25 mm For wire 21.15 mm Mating part #4 / Barrel #6 8D Series Common Section Crimp contacts Contact size #26 #22D #20 #16 #16 Coaxial #12 Contact type Pin Socket Pin Socket Pin Socket Socket Pin Conductor section AWG Min Max External O over insulator Min Max 30 24 0.055 0.215 0.60 0.83 0.76 28 22 0.095 0.34 0.76 1.37 1.00 24 20 0.21 0.60 1.02 2.11 20 16 0.60 1.34 1.65 2.77 1.65 2.60 2.46 3.61 RG 174 RG 179 RG 316 2.40 2.60 Please consult us - 2.95 1.60 RG 174 RG 179 RG 316 Socket Pin 14 Socket Socket Conductor section mm Min Max 0.50 Pin Pin #12 Coaxial Contact O 12 2.40 Pin 1.91 3.18 Socket #10 Power Pin Socket 3.20 Pin #8 Power - 8 - 8.98 - - - - - - 4.50 6.50 - - - - 2.50 4 - - - - - - RG 180 A/U - 2.80 0,76MIL-C17/176 00002 FILECA F.2703/14 RAYCHEM CHEMINAX 10612 FILOTEX M 17/176 00002 3.15 3.40 Socket Boot 3.64 Reductor Pin #8 Coaxial Socket Boot #8 Concentric Twinax Pin Socket 5.50 Boot Pin Socket Pin #4 Power Socket Boot Available for 8599-7534 and 7535 contacts Reductor cable 10 mm Pin #4 Power with reduced barrel 5.74 - 3 - 25 - - 5 4 16 21.15 - - - - - - 6.35 7.50 - - - - 4 5.80 - - - - - - - - 4 5.80 6 Socket Boot - 13.3 - - - (c) 2012 - SOURIAU 67 8D Series Common Section Straight PC tail contacts Contact size Contact type PC tail type Part number Profile Pin F1P1P3E0020ALY - Socket F1P1ES32001A00 - #26 #22D Pin L 8599-0720 900 Pin M 8599-8028 900 Pin C 8599-0730 900 Pin S 8599-0796 900 Socket L 8599-0721 900 Socket C 8599-0731 900 Socket S 8599-0797 900 Pin M 8599-0658 JJ - Socket M 8599-0759 900 - Pin C 8599-0724 900 Socket C 8599-0725 900 Pin L 8599-0771 900 - Socket L 8599-0772 900 - Pin C 8599-0726 900 Socket C 8599-0727 900 Pin C 8599-1000 900 Pin C 8599-7929 900 - Socket C 8599-7932 900 - - #20 #16 Coaxial #16 #12 S: Specific PC tail L: Long PC tail M: Medium PC tail C: Short PC tail Note: PC tail contacts without shoulder also available. Please see page 102. 68 (c) 2012 - SOURIAU 8D Series Common Section Coaxial contacts #12 Designation Solder cup Part number Coaxial socket solder #12 THA1-0151A Coaxial pin solder #12 THA1-0152A Coaxial pin crimp contact #12 THA1-0155A Coaxial crimp contact #12 THA1-0156A Contact size Contact type #22D Pin 8599-0750 900 #20 Pin 8599-0077A 900 #16 Pin 8599-7482A 900 #12 Socket 8599-7485A 900 Part number For other contacts type please consult us. Crimp contacts: 1500 mating Contact size #22D #20 #16 #12 MIL-DTL-38999 contacts Contact type Part number Color code Pin (H) M39029/107 620 Blue / Red / Black Socket (J) M39029/106 614 Blue / Brown / Yellow Pin (H) M39029/107 621 Blue / Red / Brown Socket (J) M39029/106 615 Blue / Brown / Green Pin (H) M39029/107 622 Blue / Red / Red Socket (J) M39029/106 616 Blue / Brown / Blue Pin (H) M39029/107 623 Blue / Red / Orange Socket (J) M39029/106 617 Blue / Brown / Gray Wire wrap contacts Contact size Contact type Part number Contact O (mm) #22D Pin 8599-0790 JJ 0.76 0.86 #20 Pin 8599-0791 900 1 0.86 Profile (mm) Quadrax #8 contacts Contact type Version PCB mount Pin Crimp PCB mount Socket Crimp Souriau Part Number Cross Norm ETH1-1237A - ETH1-1501A - ETH1-1345A EN3155-074 ETH1-1503A - ETH1-1238A - ETH1-1502A - ETH1-1346A EN3155-075 ETH1-1504A - T 125C 200C 125C 200C Impedance Sealing Release Sealed Rear 100 150 100 150 100 150 100 150 (c) 2012 - SOURIAU 69 8D Series Common Section Thermocouple contacts Contact size Contact type Souriau part numbers (without color code) Part numbers - M39029/87-472 Pin MIL-DTL-38999 contacts O Contact (mm) Profile and color code Wire section Awg min max 0.75 28 22 1 24 20 mm2 min O Over insulation (mm) max min max 0.095 0.34 0.76 1.37 1.02 2.11 Red / Violet / Yellow #22D Chromel Socket - M39029/88-484 Yellow / Grey / Yellow Pin - M39029/87-471 Brown / Violet / Yellow #22D Alumel Socket - M39029/88-483 Orange / Grey / Yellow Pin 8599-0749 900 8599-0949 900 Blue / Violet / Yellow #20 Chromel Socket 8599-0753 900 8599-0953 900 Grey / Grey / Yellow Pin 0.21 0.6 8599-0761 900 8599-0961 900 Green / Violet / Yellow #20 Alumel Socket 8599-0765 900 8599-0965 900 Violet / Grey / Yellow Dummy contacts Size Part number #16 8599-6A016001A #8 8599-0308 #4 8599-0310 Filler plugs Filler plugs Contact size MS Part number (Rev. N) #22D #20 Souriau Part number Color MS27488-22-2 8660-212 Black MS27488-20-2 8522-389A Red #16 MS27488-16-2 8522-390A Blue #12 MS27488-12-2 8522-391A Yellow 8599-0308 Direction of introduction in grommet 70 (c) 2012 - SOURIAU These filler plugs are installed at the rear of unwired contact to maintain connector sealing. 8D Series Common Section Wiring instruction Cable preparation and wire stripping Contact size #26 L #22D #20 #16 4 #12 6 #8 #4 12 L L = length of wire stripping Insertion of wire in contact barrel Conductor insulation 0.5 to 0.8 mm Wire When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wire inspection hole in the barrel. Barrel Inspection hole Important: - Slide any accessories over wire strands before carrying out the following operations. - Contacts are inserted and extracted from the rear of the connector. Insertion of the contacts Extraction of the contacts 1 - Engage the crimp cable / contact asembly into the longitudinal slot of the plastic tool (coloured tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder. 1 - Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector. 2 - Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip. 3 - Withdraw the tool (from rear). Check that contact is firmly locked by pulling wire gently. When connector is fully loaded, check the position of contact tips. They should all be in the same plane. Nota: For larger sizes of cable which are stiff enough manual insertion without tool is preferable. 1 2 3 2 - Slide the tool down towards the contact. Insert the tool in the insulator until it abuts the contact shoulder. 3 - Holding the tool-contact and cable assembly together, remove them simultaneously. 1 2 3 (c) 2012 - SOURIAU 71 8D Series Common Section Tooling Crimping tools Contact size #26 #22D Contact type Souriau Locator Part number Turret Part number Locator Part number Pin - - - 8599-0397 - - - Socket - - - 8599-0398 - - - Pin - - M22520/2-09 8476-09 - - - Socket - - M22520/2-07 8476-07 Socket Pin Socket #8 Power #4 Power Contact size #12 Coaxial M39029/102-558 M39029/103-559 #12 Coaxial M39029/28-211 M39029/75-416 #16 Coaxial #8 Coaxial #8 Triaxial Locator Part number M22520/1-04 8365-04 M22520/1-04 8365-04 M22520/1-04 8365-04 - - - - - - M22520/2-10 8476-10 - - - - - - - - - - - - - - - - - - - - - - - SP 593 M22520/23-02 8599-9601 M22520/23-04 M22520/23-11 Pin - - - - Socket - - - - pin - - - - - Socket - - - - - Contact type Plier M22520/2-01 (Souriau 8476-01) Plier M22520/31-01 Plier M22520/4-01 Plier M22520/5-01 Locator Part Number Locator Part number Locator Part Number Die set Part Number Inner - - - Outer - - - Inner M22520/2-34 - Outer - M22520/31-02 M22520/5-03 - - Inner M22520/2-35 - - - Outer - - M22520/4-02 - Inner M22520/2-31 - - - Outer - - - M22520/5-05 closure B Inner K709 - - - Middle - - - Y631 closure B Ferrule - - - Y631 closure A * Pneumatic plier Note: for the #10 contact's plier and locator, please consult us. 72 Plier * M22520/23-01 Norm Pin #12 Turret Part number Plier M300BT Souriau Socket #16 Plier M22520/2-01 (Souriau 8476-01) Norm Pin #20 Plier M22520/1-01 (c) 2012 - SOURIAU 8D Series Common Section Insertion & extraction tools Contact size Material #26 #22D Part number Color MIL standard Souriau Insertion Extraction Plastic - 8599-0399 900 Black White Plastic M81969/14-01 - Green White #20 Plastic M81969/14-10 - Red Orange #16 Plastic M81969/14-03 - Blue White #12 Plastic M81969/14-04 - Yellow White #10 Plastic M81969/14-05 - Grey - #8 #4 Plastic M81969/14-12 - - Green Metalic - 8660-197 - - Plastic M81969/14-07 - - Blue Metalic - 8533-8175 - - Backshell tightening tools Tightening support Backshell tightening pliers, part number: 8498-03 Square jaws (order 2 jaws), part number: 8500-1015 8498-03 8599-0831 Tightening of rear accessories: Shell size Max torque in m/daN 9 11 13 15 0.62 17 19 21 23 1.24 25 Part number: 8599-0831 This tool is made up of dummy receptacles housings of all 9 sizes for all key polarisation, and secures free connectors during wiring and fitting of rear accessories. Slackening tools 8498-04 Strap clamp, part number: 8498-04 Spare strap, part number: 8498-103 (c) 2012 - SOURIAU 73 8D Series Common Section Accessories Gaskets Shell size 9 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Gasket for receptacles Type 0* (ordered separately) 8599-5541 8599-5542 8599-5543 8599-5544 8599-5545 8599-5546 8599-5547 8599-5548 8599-5549 O ring for receptacle Type 7 AS3582-019 AS3582-022 AS3582-024 AS3582-026 AS3582-028 AS3582-128 AS3582-130 AS3582-132 AS3582-134 *For front mounting Plastic protective caps* Shell size 9 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Caps for receptacles 70777 MS90376-12R MS90376-14R MS90376-16R 70201 70209 MS90376-22R MS90376-24R 8500-5593 A Caps for plugs 8500-5587 A 70198 8500-5600 8500-5601 8500-5602 8500-5592 A 8500-5593 A 8500-5593 A J599ABC6009A00 *Excepted 8D composite version (X): supplied without cap 74 (c) 2012 - SOURIAU Caps for composite plugs only (J & M) MS90376-12R 8500-5598 8500-5600 8500-5601 8500-5602 8500-5592 A 8500-5593 A 70472 J599ABC6009A00 Antistatic caps for receptacles 70777N MS9037612RF MS9037614RF MS9037616RF 70201N 8500-5590N 8500-5591N 8500-5592N 8500-5593N Antistatic caps for plugs 8500-5587N 8500-5588N 8500-5600N 8500-5601N 8500-5602N 8500-5592N 8500-5593N 8500-5591N 8500-5592N 8D Series Common Section Orientations Shell size Angles N A B C D E A B C D A B C D A B C D A B C D A B C D 105 140 215 265 95 141 208 236 95 141 208 236 80 142 196 293 80 142 196 293 102 132 248 320 113 156 182 292 113 156 182 292 135 170 200 310 135 170 200 310 80 118 230 312 90 145 195 252 90 145 195 252 49 169 200 244 49 169 200 244 35 140 205 275 53 156 220 255 53 156 220 255 66 140 200 257 66 140 200 257 64 155 234 304 119 146 176 298 119 146 176 298 62 145 180 280 62 145 180 280 91 131 197 240 51 141 184 242 51 141 184 242 79 153 197 272 79 153 197 272 9 (A) 11 (B) 15 (D) Viewed from front face of receptacle 13 (C) 17 (E) 21 (G) 19 (F) 23 (H) 25 (J) T V - - - - 70 136 218 261 58 162 188 316 75 138 224 268 85 150 191 307 - - Viewed from front face of plug Panel cut-out Square flange receptacle (Type 0) G Jam nut receptacle (Type 7) G OE OC O B D O Rear mounting* Shell size 9 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) F A A OC A 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 Front mounting G 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.94 B min. 16.66 20.22 23.42 26.59 30.96 32.94 36.12 39.29 42.47* C 0.13 3.25 3.91 D min. 13.11 15.88 19.05 23.01 25.81 28.98 32.16 34.93 37.69 E 0.25 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 F 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 * For Type 0 composite shell rear mounting: 43.77 mm. Max. thickness panel for receptacle: Type 0: front mounting = 3.2 mm, rear mounting = 2.5 mm Type 7: 3.2 mm Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 75 8D Series Common Section Coordinates for straight PC tail terminations Viewed from front face of male insulator Hole sizes: 1mm min. (#22 and #20 contacts) and 1.3mm min. (#16 contact) coordinates in mm. 09 / A 12 35 98 +Y +Y +Y -X +X -X +X -Y -X +X -Y -Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y 1 +0.92 +2.54 7 -2.66 -0.47 1 +1.14 +1.98 A +1.65 +0.97 2 +2.34 +1.35 8 -2.34 +1.35 2 +1.98 -1.14 B 0.00 -1.90 3 +2.66 -0.47 9 -0.92 +2.54 3 0.00 -2.29 C -1.65 +0.97 4 +1.74 -2.07 10 0.00 +1.03 4 +1.98 -1.14 5 0.00 -2.70 11 +0.89 -0.51 5 +1.14 +1.98 6 -1.74 -2.07 12 -0.89 -0.51 6 0.00 0.00 11 / B 02 04 05 26 +Y +Y +Y +Y -X +X -X +X -Y -X +X -Y +X -Y -Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y A 0.00 +2.41 A +1.65 +1.65 A +1.65 +1.42 1 +1.69 +3.79 14 0.00 +3.50 B 0.00 -2.41 35 B +1.65 -1.65 B +2.86 -1.65 2 +3.09 +2.77 15 +1.70 +1.76 C -1.65 -1.65 C 0.00 -3.30 3 +3.95 +1.28 16 +2.55 +0.29 D -1.65 +1.65 D -2.86 -1.65 4 +4.13 -0.44 17 +1.70 -1.18 E -1.65 +1.42 5 +3.58 -2.10 18 +0.85 -2.65 6 +2.40 -3.37 19 -0.85 -2.65 7 0.00 -4.13 20 -1.70 -1.18 +Y -X +X -Y 76 -X (c) 2012 - SOURIAU Ctc X Y Ctc X Y Ctc X Y 8 -2.40 -3.37 21 -2.55 +0.29 1 0.00 +3.71 6 0.00 -3.71 10 -2.16 +3.00 9 -3.58 -2.10 22 -1.70 +1.76 2 +2.16 +3.00 7 -2.16 -3.00 11 0 +1.42 10 -4.13 -0.44 23 0.00 +1.76 3 +3.51 +1.14 8 -3.51 -1.14 12 +1.24 -0.89 11 -3.95 +1.28 24 +0.85 +0.29 9 -3.51 +1.14 13 -1.24 -0.89 12 -3.09 +2.77 25 0.00 -1.18 13 -1.69 +3.79 26 -0.85 +0.29 4 +3.51 -1.14 5 +2.16 -3.00 8D Series Common Section 11 / B 98 99 Ctc X Y A +1.65 +2.85 +3.30 B +3.30 0.00 0.00 C +1.65 -2.87 D -1.65 -2.87 E -3.30 0.00 F -1.65 +2.87 G 0.00 0.00 +Y +Y Ctc -X +X -Y X Y A 0.00 B +3.30 C +1.65 -2.87 D -1.65 -2.87 E -3.30 0.00 F 0.00 0.00 -X +X -Y 13 / C 04 08 35 43 +Y +Y +Y +Y -X +X -X +X -Y -X +X -Y -X +X -Y -Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y A 0.00 +3.81 A +1.65 +3.99 1 +1.14 +5.00 12 -4.62 +2.24 1 +1.80 +5.54 23 +3.92 +1.27 B +3.71 +0.89 B +4.32 0.00 2 +3.20 +4.01 13 -3.20 +4.01 2 -1.80 +5.54 24 +4.10 -0.43 C 0.00 -2.11 C +3.05 -3.05 3 +4.62 +2.24 14 -1.14 +5.00 3 +3.42 +4.71 25 +3.57 -2.06 D -3.71 +0.89 D 0.00 -4.32 4 +5.16 0.00 15 +1.14 +2.72 4 +4.71 +3.42 26 +1.99 -2.74 E -3.05 -3.05 5 +4.62 -2.24 16 +2.97 +0.66 5 +5.54 +1.80 27 +0.86 -4.03 -4.03 98 +Y -X F -4.32 0.00 6 +3.20 -4.01 17 +2.36 -1.91 6 +5.82 0.00 28 -0.86 G -1.65 +3.99 7 +1.14 -5.00 18 0.00 -3.05 7 +5.54 -1.80 29 -1.99 -2.74 H 0.00 +1.12 8 -1.14 -5.00 19 -2.36 -1.91 8 +4.71 -3.42 30 -3.57 -2.06 +X -Y 9 -3.20 -4.01 20 -2.97 +0.66 9 +3.42 -4.71 31 -4.10 -0.43 10 -4.62 -2.24 21 -1.14 +2.72 10 +1.80 -5.54 32 -3.92 +1.27 11 -5.16 0.00 22 0.00 -0.76 +2.28 11 0.00 -5.82 33 -2.54 12 -1.80 -5.54 34 -1.68 +3.76 13 -3.42 -4.71 35 0.00 +2.42 +1.21 14 -4.71 -3.42 36 +1.21 15 -5.54 -1.80 37 +2.42 0.00 16 -5.82 0.00 38 +1.21 -1.21 Ctc X Y Ctc X Y 17 -5.54 +1.80 39 0.00 -2.42 A 0.00 +4.95 F -4.17 -2.67 18 -4.71 +3.42 40 -1.21 -1.21 B +3.18 +3.81 G -4.90 +0.76 19 -3.42 +4.71 41 -2.42 0.00 C +4.90 +0.76 H -3.18 +3.81 20 0.00 +4.12 42 -1.21 +1.21 D +4.17 -2.67 J +1.65 -0.38 21 +1.68 +3.76 43 0.00 0.00 E 0.00 -3.43 K -1.65 -0.38 22 +2.54 +2.28 (c) 2012 - SOURIAU 77 8D Series Common Section 15 / D 05 18 19 +Y +Y +Y -X +X -X +X -Y +X -Y -Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y A 0 +2.54 A +1.65 +6.40 K -4.95 +2.87 A 0.00 +5.72 L -4.95 +2.87 B +4.42 +0.61 B +4.95 +2.87 L -1.65 +6.40 B +3.30 +5.72 M -3.30 +5.72 C +2.39 +3.76 C +6.60 0.00 M -1.65 +2.87 C +4.95 +2.87 N -1.65 +2.87 D -2.39 -3.76 D +4.95 -2.87 N +1.65 +2.87 D +6.60 0.00 P +1.65 +2.87 E -4.42 +0.61 E +3.30 -5.72 P +3.30 0.00 E +4.95 -2.87 R +3.30 0.00 F 0.00 -5.72 R +1.65 -2.87 F +3.30 -5.72 S +1.65 -2.87 G -3.30 -5.72 S -1.65 -2.87 G 0.00 -5.72 T -1.65 -2.87 H -4.95 -2.87 T -3.30 0.00 H -3.30 -5.72 U -3.30 0.00 J -6.60 0.00 U 0.00 0.00 J -4.95 -2.87 V 0.00 0.00 K -6.60 0.00 35 97 +Y -X +X -Y 78 -X (c) 2012 - SOURIAU Ctc X Y A +1.65 +5.94 +Y Ctc X Y Ctc X Y 1 +1.14 +6.65 20 +3.12 +3.02 +1.02 B +4.52 +4.52 C +5.84 -0.58 D +4.52 -4.52 E +1.65 -5.94 5 +6.75 F -2.26 -5.97 6 +6.27 G -5.26 -2.41 7 +5.08 -4.45 H -5.94 +1.65 8 +3.30 -5.89 J -4.52 +4.52 9 +1.14 -6.65 K -1.65 +5.94 10 -1.14 -6.65 L -1.19 +2.06 11 -3.30 -5.89 M +1.19 -2.06 12 -5.08 -4.45 -X +X -Y 2 +3.12 +5.51 21 +4.32 3 +5.36 +4.06 22 +4.32 -1.27 4 +6.45 +2.03 23 +3.12 -3.23 -0.25 24 +1.14 -4.37 -2.49 25 -1.14 -4.37 26 -3.12 -3.23 27 -4.32 -1.27 28 -4.32 +1.02 29 -3.12 +3.02 30 -1.14 +4.37 31 +1.14 +1.88 13 -6.27 -2.49 32 +2.29 -0.10 14 -6.76 -0.25 33 +1.14 -2.08 15 -6.45 +2.03 34 -1.14 -2.08 16 -5.36 +4.06 35 -2.29 -0.10 17 -3.12 +5.51 36 -1.14 +1.88 18 -1.14 +6.65 37 0.00 -0.10 19 +1.14 +4.37 8D Series Common Section 17 / E 06 08 26 +Y +Y +Y -X +X -X +X -Y -X -Y +X Ctc X Y J -1.70 -7.98 K -4.80 -6.60 L -7.06 -4.09 M -8.10 -0.86 N -7.75 +2.51 +5.44 -Y P -6.07 R -3.33 +7.44 S -1.78 +4.50 T +1.78 +4.50 Ctc X Y Ctc X Y Ctc X Y U +4.45 +2.39 A +3.07 +5.31 A 0.00 +5.99 A 0.00 +8.15 V +4.53 -0.91 B +6.12 0.00 B +3.25 +2.18 B +3.33 +7.44 W +3.02 -3.84 C 0.00 -6.12 C +5.84 -1.98 C +6.07 +5.44 X 0.00 -5.16 D -6.12 0.00 D +2.39 -5.49 D +7.75 +2.51 Y -3.02 -3.84 E -3.07 +5.31 E -2.39 -5.49 E +8.10 -0.86 Z -4.53 -0.91 F 0.00 0.00 F -5.84 -1.98 F +7.06 -4.09 a -4.45 +2.39 G -3.25 +2.18 G +4.80 -6.60 b 0.00 +1.65 H 0.00 -1.32 H +1.70 -7.98 c 0.00 -1.65 35 99 +Y +Y -X +X -X -Y Ctc X Y Ctc X Y 25 0.00 +8.36 41 +3.96 +4.47 26 0.00 +4.47 42 +3.96 +2.18 27 0.00 +2.18 43 +3.96 -0.10 +X -Y Ctc X Y Ctc X Y 28 0.00 -0.10 44 +3.96 -2.39 Ctc X Y Ctc X Y 1 -7.92 +2.18 13 -3.96 -0.10 29 0.00 -2.39 45 +3.96 -4.67 A 0.00 +8.15 N -7.75 +2.51 2 -7.92 -0.10 14 -3.96 -2.39 30 0.00 +4.67 46 +3.96 -6.96 B +3.33 +7.44 P -6.07 +5.44 3 -7.92 -2.39 15 -3.96 -4.67 31 0.00 -6.96 47 +6.15 +5.61 C +6.07 +5.44 R -3.33 +7.44 4 -6.15 +5.61 16 -3.96 -6.96 32 +2.26 +8.03 48 +5.94 +3.33 D +7.75 +2.51 S -1.78 +4.50 5 -5.94 +3.33 17 -2.26 +8.03 33 +1.98 +5.61 49 +5.94 +1.04 E +8.10 -0.86 T +1.78 +4.50 6 -5.94 +1.04 18 -1.98 +5.61 34 +1.98 +3.33 50 +5.94 -1.24 F +7.06 -4.09 U +4.45 +2.39 7 -5.94 -1.24 19 -1.98 +3.33 35 +1.98 +1.04 51 +5.94 -3.53 G +4.80 -6.60 V +3.81 -1.91 8 -5.94 -3.53 20 -1.98 +1.04 36 +1.98 -1.24 52 +5.94 -5.82 H +1.70 -7.98 W 0.00 -4.09 9 -5.94 -5.82 21 -1.98 -1.24 37 +1.98 -3.53 53 +7.92 +2.18 J -1.70 -7.98 X -3.81 -1.91 10 -4.37 +7.09 22 -1.98 -3.53 38 +1.98 -5.82 54 +7.92 -0.10 K -4.80 -6.60 Y -4.45 +2.39 11 -3.96 +4.47 23 -1.98 -5.82 39 +1.98 -8.10 55 +7.92 2-.39 L -7.06 -4.09 Z 0.00 +0.64 12 -3.96 +2.18 24 -1.98 -8.10 40 +4.37 +7.09 M -8.10 -0.86 (c) 2012 - SOURIAU 79 8D Series Common Section 19 / F 11 32 +Y -X +X -Y 35 +Y -X +X -Y 80 (c) 2012 - SOURIAU +Y Ctc X Y A +2.67 +6.60 Ctc X Y Ctc X Y A +1.68 +8.97 T -1.68 +8.97 B +6.35 +3.35 B +4.80 +7.75 U 0.00 +5.84 C +6.99 -1.35 C +7.26 +5.51 V +3.15 +4.90 D +4.55 -5.46 D +8.76 +2.49 W +5.31 +2.41 E 0.00 -7.14 E +9.07 -0.84 X +5.79 -0.84 F -4.55 -5.46 F +8.15 -4.06 Y +4.42 -3.84 G -6.99 -1.35 G +6.15 -6.73 Z +1.65 -5.61 H -6.35 +3.35 H +3.30 -8.51 a -1.65 -5.61 J -2.67 +6.60 J 0.00 -9.12 b -4.42 -3.84 K 0.00 +2.67 K -3.30 -8.51 c -5.79 -0.84 L 0.00 -2.34 L -6.15 -6.73 d -5.31 +2.41 M -8.15 -4.06 e -3.15 +4.90 N -9.07 -0.84 f 0.00 +2.44 P -8.76 +2.49 g +2.44 0.00 R -7.26 +5.51 h 0.00 -2.44 S -4.80 +7.75 j -2.44 0.00 -X +X -Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y 1 -9.07 +2.29 15 -5.11 -4.57 28 -1.14 +2.29 41 +1.14 -6.86 54 +5.11 0.00 2 -9.07 +0.08 16 -5.11 -6.86 29 -1.14 0.00 42 +1.14 -9.14 55 +5.11 -2.29 3 -9.07 -2.29 17 -3.12 +8.00 30 -1.14 -2.29 43 +3.12 +8.00 56 +5.11 -4.57 4 -7.09 +5.72 18 +3.12 +5.72 31 -1.14 -4.57 44 +3.12 +5.72 57 +5.11 -6.86 5 -7.09 +3.43 19 -3.12 +3.43 32 -1.14 -6.86 45 +3.12 +3.43 58 +7.09 +5.72 6 -7.09 +1.14 20 -3.12 +1.14 33 -1.14 -9.14 46 +3.12 +1.14 59 +7.09 +3.43 7 -7.09 -1.14 21 -3.12 -1.14 34 +1.14 +9.14 47 +3.12 -1.14 60 +7.09 +1.14 8 -7.09 -3.43 22 -3.12 -3.43 35 +1.14 +6.86 48 +3.12 -3.43 61 +7.09 -1.14 9 -7.09 -5.72 23 -3.12 -5.72 36 +1.14 +4.57 49 +3.12 -5.72 62 +7.09 -3.43 10 -5.11 +6.86 24 -3.12 -8.00 37 +1.14 +2.29 50 +3.12 -8.00 63 +7.09 -5.72 11 -5.11 +4.57 25 -1.14 +9.14 38 +1.14 0.00 51 +5.11 +6.86 64 +9.07 +2.29 12 -5.11 +2.29 26 -1.14 +6.86 39 +1.14 -2.29 52 +5.11 +4.57 65 +9.07 0.00 13 -5.11 0.00 27 -1.14 +4.57 40 +1.14 -4.57 53 +5.11 +2.29 66 +9.07 -2.29 14 -5.11 -2.29 8D Series Common Section 21 / G 16 35 +Y +Y -X +X -X +X -Y -Y Ctc X Y Ctc X Y Ctc X Y 14 +1.35 -10.82 36 +7.90 -3.58 58 +3.40 -5.05 15 -1.35 -10.82 37 +6.55 -5.59 59 +1.22 -6.12 16 -3.71 -10.26 38 +4.67 -7.11 60 -1.22 -6.12 17 -5.89 -9.19 39 +2.49 -8.18 61 -3.40 -5.05 -3.53 18 -7.77 -7.67 40 0.00 -8.81 62 -5.28 19 -9.27 -5.77 41 -2.49 -8.18 63 -6.02 -1.22 20 -10.31 -3.58 42 -4.67 -7.11 64 -6.02 +1.22 21 -10.85 -1.22 43 -6.55 -5.59 65 -5.28 +3.53 Ctc X Y Ctc X Y Ctc X Y 22 -10.85 +1.22 44 -7.90 -3.58 66 -3.40 +5.05 A +3.00 +8.18 J -8.66 +0.91 1 +1.35 +10.82 23 -10.31 +3.58 45 -8.43 -1.22 67 -1.22 +3.71 B +6.88 +5.36 K -6.88 +5.36 2 +3.71 +10.26 24 -9.27 +5.77 46 -8.43 +1.22 68 +1.22 +3.71 C +8.66 +0.91 L -3.00 +8.18 3 +5.89 +9.19 25 -7.77 +7.67 47 -7.90 +3.58 69 +3.18 +2.29 D +7.82 -3.81 M 0.00 +4.45 4 +7.77 +7.67 26 -5.89 +9.19 48 -6.55 +5.59 70 +3.94 0.00 E +4.62 -7.37 N +3.91 +1.57 5 +9.27 +5.77 27 -3.71 +10.26 49 -4.67 +7.11 71 +3.18 -2.29 F 0.00 -8.71 P +2.39 -3.10 6 +10.31 +3.58 28 -1.35 +10.82 50 -2.49 +8.18 72 +1.22 -3.71 G -4.62 -7.37 R -2.39 -3.10 7 +10.85 +1.22 29 0.00 +8.20 51 -1.22 +6.12 73 -1.22 -3.71 H -7.82 -3.81 S -3.91 +1.57 -2.29 39 8 +10.85 -1.22 30 +2.49 +8.18 52 +1.22 +6.12 74 -3.18 9 +10.31 -3.58 31 +4.67 +7.11 53 +3.40 +5.05 75 -3.94 0.00 10 +9.27 -5.77 32 +6.55 +5.59 54 +5.28 +3.53 76 -3.18 +2.29 +1.35 11 +7.77 -7.67 33 +7.90 +3.58 55 +6.02 +1.22 77 0.00 12 +5.89 -9.19 34 +8.43 +1.22 56 +6.02 -1.22 78 +1.22 -0.74 13 +3.71 -10.26 35 +8.43 -1.22 57 +5.28 -3.53 79 -1.22 -0.74 +Y 41 +Y -X +X -X +X -Y Ctc X Y Z +5.92 +4.09 a +7.15 +0.87 b +6.73 -2.55 c +4.78 -5.39 d +1.73 -6.99 e -1.73 -6.99 f -4.78 -5.39 Ctc X Y Ctc X Y Ctc X Y A +1.65 +10.44 P -9.42 -4.80 d +2.84 -6.73 B +4.80 +9.42 R -10.44 -1.65 e -2.84 -6.73 Ctc X Y Ctc X Y g -6.73 -2.55 C +7.47 +7.47 S -10.44 +1.65 f -5.51 -4.80 A 0.00 +10.60 M -3.26 -10.09 h -7.15 +0.87 -Y D +9.42 +4.80 T -9.42 +4.80 g -7.11 -1.88 B +3.28 +10.09 N -6.23 -8.58 i -5.92 +4.09 E +10.44 +1.65 U -7.47 +7.47 h -7.11 +1.45 C +6.23 +8.58 P -8.58 -6.23 j -3.35 +6.38 F +10.44 -1.65 V -4.80 +9.42 i -5.89 +4.55 D +8.58 +6.23 R -10.09 -3.28 k 0.00 +3.81 G +9.42 -4.80 W -1.65 +10.44 j -3.20 +6.50 E +10.09 +3.28 S -10.60 0.00 m +2.98 +2.38 H +7.47 -7.47 X 0.00 +7.49 k 0.00 +4.17 F +10.60 0.00 T -10.09 +3.28 n +3.71 -0.85 J +4.80 -9.42 Y +3.20 +6.50 m +2.90 +1.22 G +10.09 -3.28 U -8.58 +6.23 p -1.66 -3.43 K +1.65 -10.44 Z +5.89 +4.55 n +2.69 -2.72 H +8.58 -6.23 V -6.23 +8.58 q +1.66 -3.43 L -1.65 -10.44 a +7.11 +1.45 p 0.00 -4.80 J +6.23 -8.58 W -3.28 +10.09 r -3.71 -0.85 M -4.80 -9.42 b +7.11 -1.88 q -2.69 -2.72 K +3.28 -10.09 X 0.00 +7.20 s -2.98 +2.38 N -7.47 -7.47 c +5.51 -4.80 r -2.90 +1.22 L 0.00 -10.60 Y +3.35 +6.38 t 0.00 0.00 (c) 2012 - SOURIAU 81 8D Series Common Section 23 / H 21 Ctc X Y 53 A +3.25 +9.78 +Y +Y -X +X -Y Ctc X Y Ctc X Y m -5.72 +6.60 B +7.34 +7.24 N -11.43 +3.30 n -2.84 +8.26 C +9.80 +3.12 P -8.53 +8.26 p 0.00 +6.60 D +10.16 -1.65 R -5.72 +9.91 q +2.84 +4.95 E +8.33 -6.07 S -2.84 +11.56 r +5.72 +3.30 F +4.65 -9.19 T 0.00 +9.91 s +5.72 0.00 G 0.00 -10.31 U +2.84 +8.26 t +5.72 -3.30 H -4.65 -9.19 V +5.72 +6.60 u +2.84 -4.95 J -8.33 -6.07 W +8.53 +4.95 v 0.00 -6.60 K -10.16 -1.65 X +8.53 +1.65 w -2.84 -4.95 L -9.80 +3.12 Y +8.53 -1.65 x -5.72 -3.30 M -7.34 +7.24 Z +8.53 -4.95 y -5.72 0.00 N -3.25 +9.78 a +5.72 -6.60 z -5.72 +3.30 +4.95 -X +X -Y P 0.00 +6.22 b +2.84 -8.26 AA -2.84 R +4.06 +3.71 Ctc X Y Ctc X Y c 0.00 -9.91 BB 0.00 +3.30 S +5.44 -0.89 A +2.84 +11.56 G +8.53 -8.26 d -2.84 -8.26 CC +2.84 +1.65 T +2.39 -4.93 B +5.72 +9.91 H +5.72 -10.41 e -5.72 -6.60 DD +2.84 -1.65 U -2.39 -4.93 C +8.53 +8.26 J -5.72 -10.41 f -8.53 -4.95 EE 0.00 -3.30 V -5.44 -0.89 D +11.43 +3.30 K -8.53 -8.26 g -8.53 -1.65 FF -2.84 -1.65 W -4.06 +3.71 E +11.43 0.00 L -11.43 -3.30 h -8.53 +1.65 GG -2.84 +1.65 X 0.00 0.00 F +11.43 -3.30 M -11.43 0.00 k -8.53 +4.95 HH 0.00 0.00 25 / J 04 Ctc X Y Ctc X Y 29 Ctc X Y +Y R -8.23 -10.80 q -7.90 -6.38 +Y J -2.31 -11.99 S -10.77 -8.28 r -9.58 -3.35 K -6.68 -10.31 T -12.52 -5.21 s -10.46 0.00 L -10.03 -7.04 U -13.49 -1.75 t -9.58 +3.35 M -11.91 -2.77 N -11.91 +2.77 P -10.03 +7.04 -6.55 +10.31 +8.15 -X +X -Y Ctc 82 -13.49 +1.75 u -7.90 +6.38 -12.52 +5.21 v -5.38 +8.78 X -10.77 +8.28 w -2.18 +10.08 R Y -8.23 +10.80 x +1.75 +6.66 S -2.31 Z -5.16 +12.57 y +4.37 +3.78 T +2.31 +8.15 a -1.75 +13.49 z +6.55 0.00 U +5.79 +4.93 b +2.18 +10.08 AA +4.37 -3.78 c +5.38 +8.78 BB +1.75 -6.66 -X +X -Y V +8.10 0.00 W +6.10 -4.60 d +7.90 +6.38 CC -1.75 -6.66 Ctc X Y X +2.31 -7.37 e +9.58 +3.35 DD -4.37 -3.78 A 0.00 +12.22 Y -2.31 -7.37 -5.21 f +10.46 0.00 EE -6.55 0.00 B +6.55 +10.31 Z -6.10 -4.60 -8.28 g +9.58 -3.35 FF -4.37 -3.78 C +10.03 +7.04 a -8.10 0.00 h +7.90 -6.38 GG -1.75 -6.66 D +11.91 +2.77 b -5.79 +4.93 +5.38 -8.78 HH 0.00 +3.35 E +11.91 -2.77 c 0.00 +4.09 +2.18 -10.08 JJ +2.18 0.00 F +10.03 -7.04 d +3.40 0.00 -2.18 -10.08 KK 0.00 -3.35 G +6.68 -10.31 e 0.00 -3.30 -5.38 -8.78 LL -2.18 0.00 H +2.31 -11.99 f -3.40 0.00 X Y Ctc A +1.75 +13.49 H +12.52 B +5.16 +12.57 J +10.77 C +8.23 +10.80 K +8.23 -10.80 D +10.77 +8.28 L +5.16 -12.57 k E +12.52 +5.21 M +1.75 -13.49 m F +13.49 +1.75 N -1.75 -13.49 n G +13.49 -1.75 P -5.16 -12.57 p (c) 2012 - SOURIAU X V W Y 8D Series Common Section 25 / J 35 Ctc X Y Ctc X Y Ctc X Y Ctc X Y Ctc X Y +Y 1 -12.17 +7.09 27 -6.32 +7.24 53 -2.11 0.00 79 +2.11 -7.24 104 +6.32 -12.07 2 -13.21 +4.83 28 -6.32 +4.83 54 -2.11 -2.41 80 +2.11 -9.65 105 +8.43 +11.28 3 -13.87 +2.41 29 -6.32 +2.41 55 -2.11 -4.83 81 +2.11 -12.07 106 +8.43 +8.43 4 -14.10 0.00 30 -6.32 0.00 56 -2.11 -7.24 82 +4.06 +13.49 107 +8.43 +6.02 5 -13.87 -2.41 31 -6.32 -2.41 57 -2.11 -9.65 83 +4.22 +10.85 108 +8.43 +3.61 6 -13.21 -4.83 32 -6.32 -4.83 58 -2.11 -12.07 84 +4.22 +8.43 109 +8.43 +1.19 -X +X -Y 43 +Y -X +X 7 -12.17 -7.09 33 -6.32 -7.24 59 0.00 +13.26 85 +4.22 +6.02 110 +8.43 -1.19 8 -10.77 +9.07 34 -6.32 -9.65 60 0.00 +10.85 86 +4.22 +3.61 111 +8.43 -3.61 9 -10.54 +4.83 35 -6.32 -12.07 61 0.00 +8.43 87 +4.22 +1.19 112 +8.43 -6.02 10 -10.54 +2.41 36 -4.06 +13.49 62 0.00 +6.02 88 +4.22 -1.19 113 +8.43 -8.43 11 -10.54 0.00 37 -4.22 +10.85 63 0.00 +3.61 89 +4.22 -3.61 114 +8.43 -10.85 12 -10.54 -2.41 38 -4.22 +8.43 64 0.00 +1.19 90 +4.22 -6.02 115 +10.77 +9.07 13 -10.54 -4.83 39 -4.22 +6.02 65 0.00 -1.19 91 +4.22 -8.43 116 +10.54 +4.83 +2.41 14 -10.77 -9.07 40 -4.22 +3.61 66 0.00 -3.61 92 +4.22 -10.85 117 +10.54 15 -8.43 +11.28 41 -4.22 +1.19 67 0.00 -6.02 93 +4.22 -13.26 118 +10.54 0.00 16 -8.43 +8.43 42 -4.22 -1.19 68 0.00 -8.43 94 +6.32 +12.60 119 +10.54 -2.41 -4.83 17 -8.43 +6.02 43 -4.22 -3.61 69 0.00 -10.85 95 +6.32 +9.65 120 +10.54 18 -8.43 +3.61 44 -4.22 -6.02 70 0.00 -14.10 96 +6.32 +7.24 121 +10.77 -9.07 19 -8.43 +1.19 45 -4.22 -8.43 71 +2.11 +12.07 97 +6.32 +4.83 122 +12.17 +7.09 20 -8.43 -1.19 46 -4.22 -10.85 72 +2.11 +9.65 98 +6.32 +2.41 123 +13.21 +4.83 21 -8.43 -3.61 47 -4.22 -13.26 73 +2.11 +7.34 99 +6.32 0.00 124 +13.87 +2.41 22 -8.43 -6.02 48 -2.11 +12.07 74 +2.11 +4.83 100 +6.32 -2.41 125 +14.10 0.00 23 -8.43 -8.43 49 -2.11 +9.65 75 +2.11 +2.41 101 +6.32 -4.83 126 +13.87 -2.41 24 -8.43 -10.85 50 -2.11 +7.24 76 +2.11 0.00 102 +6.32 -7.24 127 +13.21 -4.83 25 -6.32 +12.60 51 -2.11 +4.83 77 +2.11 -2.41 103 +6.32 -9.65 128 +12.17 -7.09 26 -6.32 +9.65 52 -2.11 +2.41 78 +2.11 -4.83 -Y Ctc X Y Ctc X Y 61 Ctc X Y Ctc X Y A +1.75 +13.49 Z -1.75 +13.4 +Y V -13.39 +2.57 t -7.24 +7.19 B +5.16 +12.57 a +4.37 +8.74 W -12.32 +5.84 u -4.39 +9.22 C +8.23 +10.80 b +6.55 +4.37 X -10.49 +8.71 v 0.00 +8.59 D +10.77 +8.28 c +8.74 0.00 Y -7.98 -11.05 w +3.73 +5.66 E +12.52 +5.21 d +8.74 -4.37 Z -4.98 +12.10 x +6.02 +3.10 F +13.49 +1.75 e +4.37 -8.74 a -1.73 +11.53 y +6.78 -0.25 G +13.49 -1.75 f 0.00 -8.74 b +1.73 +11.53 z +5.79 -3.53 H +12.52 -5.21 g -4.37 -8.74 c +4.39 +9.22 AA +3.33 -5.92 J +10.77 -8.28 h -8.74 -4.37 d +7.24 +7.19 BB 0.00 -6.78 K +8.23 -10.80 k -8.74 0.00 e +9.19 +4.45 CC -3.33 -5.92 -3.53 -X +X L +5.16 -12.57 m -6.55 +4.37 M 0.00 -13.49 n -4.37 +8.74 N -5.16 -12.57 p 0.00 +8.74 Ctc X f +10.13 +1.17 DD -5.79 g +9.96 -2.24 EE -6.78 -0.25 Y h +8.66 -5.41 FF -6.02 +3.10 -Y Y Ctc X P -8.23 -10.80 q +2.18 +4.37 A +4.98 +12.70 K +6.58 -11.94 i +6.38 -7.98 GG -3.73 +5.66 R -10.77 -8.28 r +4.37 0.00 B +7.98 +11.05 L +3.40 -13.18 j +3.38 -9.63 HH 0.00 +5.08 S -12.52 -5.21 s +4.37 -4.37 C +10.49 +8.71 M 0.00 -13.64 k 0.00 -10.21 JJ +2.67 +2.39 T -13.49 -1.75 t 0.00 -4.37 D +12.32 +5.84 N -3.40 -13.18 m -3.38 -9.63 KK +3.43 -1.04 U -13.49 +1.75 u -4.37 -4.37 E +13.39 +2.57 P -6.58 -11.94 n -6.38 -7.98 LL 0.00 -3.35 V -12.52 +5.21 v -4.37 0.00 F +13.61 -0.76 R -9.35 -9.93 p -8.66 -5.41 MM -3.43 -1.04 W -10.77 +8.28 w -2.18 +4.37 G +12.98 -4.17 S -11.53 -7.29 q -9.96 -2.24 NN -2.67 +2.39 X -8.23 +10.80 x 0.00 0.00 H +11.53 -7.29 T -12.98 -4.17 r -10.13 +1.17 PP 0.00 0.00 Y -5.16 +12.57 J +9.35 -9.93 U -13.61 -0.76 s -9.19 +4.45 (c) 2012 - SOURIAU 83 8D Series Derived Series Reinforced sealing Series .............................................................................................................. 86 Hermetic Series ................................................................................................................................ 88 Integrated clinch nuts ..................................................................................................................... 95 Double flange .................................................................................................................................... 98 PCB contacts without shoulder .................................................................................................... 102 High density ....................................................................................................................................... 104 Quadrax contacts ............................................................................................................................. 106 Power contacts ................................................................................................................................. 112 High power contacts ....................................................................................................................... 117 Optical ELIO(R) contacts ................................................................................................................... 123 BMA coaxial contacts ..................................................................................................................... 130 RJ45/USB Series .............................................................................................................................. 134 8D Series Reinforced Sealing Series Description * Reinforced sealed receptacle with male or female straight PC tail contacts * Strong hermetic performance: 10-7 atm.cm3/s * 100 % scoop proof * High density connectors * Compact, low profile design * Weight saving compared to hermetic version * Reinforced sealing for harsh environments Technical features Electrical Climatics Mechanical * Test voltage rating (Vrms) sea level: 1300 to 2300Vrms * Temperature range: -65C +125C * Shell plating: . Aluminum shell: . Black zinc nickel (Z) . Green zinc cobalt (ZC) . Olive drab cadmium (W) . Nickel (F) . Composite shell: . Olive drab cadmium (J) . Nickel (M) . Stainless steel shell: . Nickel (S) . Passivated (K) . Titanium shell: . Nickel (TF) . Without plating (TT) * Insulator: Thermoplastic * Interfacial seal: Silicone elastomer * Contacts: Copper alloy * Contacts plating: Gold over nickel plated * Endurance: 500 mating/unmating operations * Shock: 300g, 3 ms * Vibration: . Sinus: 10 to 2000 Hz-30g, 3x12h . Random: 50 to 2000 Hz, 2x8h 86 (c) 2012 - SOURIAU * Sealing: 10-7 atm.cm3/s * Contact resistance: From 2 to 14.6m * Insulation resistance: 5000M at 500Vdc * Shielding: . 65db - 10GHz (F) . 50db - 10GHz (W) . 85db - 1GHz (F & W) * Shell continuity: . F; TF; S: 1m . Z; ZC; W: 2.5m . J; M: 3m . JVS: 5m . TT; K: 10m * Salt spray: . F; S; TF: 48h . ZC: 250h . Z; W; JVS; TT; K; S: 500h . X; J; M: 2000h * Damp heat: MIL C: 10x24h * Resistance to fluids: . According to MIL-DTL-38999 standard: Synthetic hydraulic fluid: Skydrol 500 B4 8D Series Reinforced Sealing Series Ordering information Basic Series: 8DR 0 C 11 F 35 P N Shell type: 0: Square flange receptacle 1: In line receptacle (8D aluminum only) 7: Jam nut receptacle (except 8D Composite) Contact type: C: Receptacle with short PC tail (male and female #22D, #20, #16) L: Connector with long PC tail (male and female #22D) S: Connector with specific PC Tail (male and female #22D) M: Connector with medium PC tail (male #22D) P: Connector with solder cup: . Pin: #22D, #20 & #16; Socket: #12 . Socket: #22D, #20 & #16; Pin: #12 - Please consult us Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Aluminum plating: F: Nickel Z: Black zinc nickel W: Olive drab cadmium ZC: Green zinc cobalt Composite plating: J: Olive drab cadmium M: Nickel Stainless steel plating: K: Passivated S: Nickel Titanium plating: TT: Without plating TF: Nickel Contact layout: See pages 13 to 17 Contact type: P: Male S: Female Orientation: N, A, B, C, D, E (c) 2012 - SOURIAU 87 8D Series Hermetic Series Description * Glass sealed hermetic: . high hermeticity perfomance . compact low profile * Quick screw coupling according to EN3645 and MIL-DTL-38999 Series III standards * Robust stainless steel adapted for any weld/solder operation * Various mounting styles: . compact solder mount receptacle . easy to fix square flange receptacle . easy to replace jam nut receptacle * Signal and power contacts * Various PCB contact versions available * Special fuel tank versions for long term fuel immersion * 230V qualified versions where higher voltage is used to reduce cable weight Applications Electrical Environmental Any application where a pressure difference must be insured such as: * Max current rating per contact: * Operating temperature: -65C to 200C * aircraft equipment in unpressurized areas (fuel tanks, actuators, ...) * Pyrotechnic equipments * Hightech surveillance, cameras Technical features Contact size 22D 20 16 12 8 4 Rating (A) 3 5 10 17 33 60 * Dielectric withstanding voltage: Service sea level M 1300 Vrms at 30 000 m 800 Vrms I 1800 Vrms 1000 Vrms II 2300 Vrms 1000 Vrms Mechanical * Shielding: . Class Y: 45 dB min at 10 GHz . Class N: 65 dB min at 10 GHz * Shell: . Class Y: passivated stainless steel . Class N: nickel plated stainless steel * Insulation resistance: 5000 M (under 500 Vdc) * Seals: silicone elastomer * Contact: gold plated ferrous alloy * Endurance: 500 mating/unmating operations 88 (c) 2012 - SOURIAU * Hermeticity: leak rate <10-7 atm.cm3/s (helium gas test) * Salt spray: . Class Y: 500 hours . Class N: 48 hours * Resistance to fluids per MIL-DTL-38999: . Gasoline JP5 (OTAN 44) - short immersion . Mineral hydraulic fluid MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid Skydrol 500 B4 * Fuel immersion version: . JP5 - long term immersion . 105C max. 8D Series Hermetic Series Contact layouts (matrix) Shell size 09 Layout F38999 09-35 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 09-98 11-35 11 11-98 13-04 13-08 13 13-35 13-98 15-19 15 15-35 15-97 17-08 17 17-26 17-35 19 19-35 21 21-48 23 23-53 25 25-04 Number of contacts 8D type 21 8D Spec. 600* Spec. 022* #22D 3 3 3 6 #20 #16 #12 #08 #04 3 13 6 3 3 3 3 4 8 3 22 10 3 3 19 37 8 3 3 3 3 3 4 8 26 3 55 66 4 53 48 3 Souriau's layout Q Souriau's qualified layout * Spec. 600 = 230V qualified connector; Spec. 022 = Fuel tank version 8 Orientation Orientations Shell size 9 (A) 11 (B) 15 (D) Viewed from front face of receptacle 13 (C) 17 (E) 21 (G) Viewed from front face of plug 19 (F) 23 (H) 25 (J) Angles N A B C D E A B C D A B C D A B C D A B C D A B C D 105 140 215 265 95 141 208 236 95 141 208 236 80 142 196 293 80 142 196 293 102 132 248 320 113 156 182 292 113 156 182 292 135 170 200 310 135 170 200 310 80 118 230 312 90 145 195 252 90 145 195 252 49 169 200 244 49 169 200 244 35 140 205 275 53 156 220 255 53 156 220 255 66 140 200 257 66 140 200 257 64 155 234 304 119 146 176 298 119 146 176 298 62 145 180 280 62 145 180 280 91 131 197 240 51 141 184 242 51 141 184 242 79 153 197 272 79 153 197 272 T V - - - - 70 136 218 261 58 162 188 316 75 138 224 268 85 150 191 307 - - (c) 2012 - SOURIAU 89 8D Series Hermetic Series Connector part numbers Standard configuration Basic Series F38999 21 Y A 35 P N WF Y 13 35 P N 022 Shell style: 21: Square flange receptacle 23: Jam nut receptacle 25: Solder mount receptacle Class: Y: Passivated stainless steel N: Nickel plated stainless steel Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See previous page and pages 13 to 17 Contact type: P: Male solder cup C: Male PC tail contacts Orientation: N, A, B, C, D, E, T, V Specification: WF: Standard 600: 230V qualified connector (layouts 13-04, 17-08, 21-11 & 21-48 - orientation T & V) Specific configuration Basic Series Shell style: 0: Square flange receptacle 1: Solder mount receptacle 7: Jam nut receptacle Class: Y: Passivated stainless steel N: Nickel plated stainless steel Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Contact layout: See previous page and pages 13 to 17 Contact type: P: Male solder cup C: Male PC tail contacts Orientation: N, A, B, C, D, E Specification: 022: Fuel tank 840: Short PC tail contact 850: Long PC tail contact 90 (c) 2012 - SOURIAU 8D 0 8D Series Hermetic Series Dimensions Square flange receptacle (type 21) E C 2.35/2.50 F A D B 12.4/12.95 Fully mated indicator band - Red Shell size A 0.20 B 0.20 A (9) 5.49 B (11) 4.93 C (13) D (15) 3.25 j (25) 3.91 E 0.30 F max OH 18.26 15.09 23.80 13.11 16.66 20.62 18.26 26.20 15.88 20.22 23.01 20.62 28.60 19.05 23.42 23.01 31.00 23.01 26.59 26.97 24.61 33.30 25.81 30.96 4.93 29.36 26.97 36.50 28.98 32.94 31.75 29.36 39.70 32.16 36.12 34.93 31.75 42.90 34.93 39.29 38.10 34.93 46.00 37.69 42.47 6.15 C or D 20.40 K max 2.5 3.2 A C or D OG J max C or D A C or D OG 24.61 G (21) H (23) D 4.39 E (17) F (19) C OH J Panel cut-out Front mounting Panel cut-out Rear mounting Rear mounting K Front mounting Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 91 8D Series Hermetic Series Jam nut receptacle (type 23) B 22.6 max 12.4/12.95 OC A OE Fully mated indicator band - Red Thread F D Shell size 0 A flat +- 0.1 0.15 A (9) 16.53 B max O C 0.30 O D 0.40 O E 0.30/0 F thread O G 0.25 H 30.20 27.00 16.30 M17 x 1-6g 17.78 17.02 34.90 31.80 19.40 M20 x 1-6g 20.96 19.59 38.10 34.90 22.70 M25 x 1-6g 25.65 24.26 B (11) 19.07 C (13) 23.82 D (15) 26.97 41.30 38.10 25.90 M28 x 1-6g 28.83 27.56 E (17) 30.15 44.50 41.30 29.00 M32 x 1-6g 32.01 30.73 F (19) 33.32 49.20 46.00 32.20 M35 x 1-6g 35.18 33.91 G (21) 36.50 52.40 49.20 35.40 M38 x 1-6g 38.35 37.08 55.60 52.40 38.60 M41 x 1-6g 41.53 40.26 58.70 55.60 41.70 M44 x 1-6g 44.70 43.43 H (23) 39.67 J (25) 42.85 9.10 9.70 H OG J Note: All dimensions are in millimeters (mm) 92 (c) 2012 - SOURIAU J 3.2 8D Series Hermetic Series Solder mounting receptacle (type 25) C 1 0.2 OA OD B 12.4/12.95 Fully mated indicator band - Red Shell size O A max B max C max D max A (9) 19.40 17.10 B (11) 21.80 19.90 C (13) 24.90 D (15) 28.10 23.10 23.80 26.20 E (17) 31.30 F (19) 33.60 31.80 G (21) 36.80 35.00 H (23) 40.00 J (25) 43.20 17.20 29.40 24.60 38.20 41.30 Maximum connector weights (in gramms) Shell size Square flange receptacle Jam nut receptacle Solder mount receptacle 09 (A) 23 39 21 11 (B) 28 53 25 13 (C) 35 63 31 15 (D) 41 73 38 17 (E) 57 92 53 19 (F) 60 106 55 21 (G) 65 118 57 23 (H) 75 132 68 25 (J) 91 154 83 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 93 8D Series Hermetic Series Contact variations Contact variations summary W X Y W X X Y Y OZ OZ OZ W X Type 21: Square flange receptacle Type of contact Specification Solder cup (P) WF X W Type 23: Jam nut receptacle Type 25: Solder mount receptacle Type of shell Contact size W max X min Y min OZ max 21 20 & 22 N/A 3.45 N/A N/A 23 20 & 22 4.5 N/A N/A N/A 25 20 & 22 N/A 2.3 N/A N/A 16 21 WF 23 N/A N/A 0.89 0.71 22 0.89 0.38 16 N/A N/A 20 20 6.65 11.5 3.45 3.3 22 25 21 PC tail (C) 840 23 25 21 850 23 25 Note: All dimensions are in millimeters (mm) 94 (c) 2012 - SOURIAU 16 10.75 20 12.15 22 13.55 20 8.05 22 7.32 20 0.89 0.71 0.89 0.38 N/A N/A 0.89 0.71 0.89 0.38 4.85 4.5 0.62 4.12 3.82 0.53 11.8 3.6 4.5 0.62 22 10.6 2.4 5.75 0.53 20 10.15 3.7 4.5 0.62 22 9.42 2.97 3.82 0.53 3.4 20 13 9.8 6 0.62 22 10.69 7.49 7.35 0.53 20 15.3 7.1 6.25 0.62 22 16.2 8 9.25 0.45 20 15.1 8.65 6 0.62 22 12.79 6.34 7.35 0.53 8D Series Integrated Clinch Nuts Description * Square flange receptacle with 4 clinch nuts * Clinch nut are self-locking * Rear mounting * Easy to install * Time saving * Equivalent MIL level qualification as 38999 Series III * Clinch nut tested: - Impact test (drop 0.4kg from height of 100mm) - Push out test (130N during 15s max) - Wrench out test (1N/m) Technical features Electrical Climatics Mechanical * Test voltage rating (Vrms) * Temperature range: W: -65C +175C F: -65C +200C Service M N I II * Shell: Aluminum * Shells plating: Cadmium olive drab (W) Nickel (F) sea level 1 300 1 000 1 800 2 300 at 21000 m 800 600 1 000 1 000 * Insulator: Thermoplastic * Contact resistance * Grommet and interfacial seal: Silicone elastomer Contact size 22 20 Resistance m 14.6 7.3 * Contact: Copper alloy * Contact plating: Gold over nickel plated 16 12 8 4 3.8 3.5 3 2 * Shock: 300g, 3ms according EN2591-D2 method A * Vibration: . Sinus: . 10 a 2000 Hz, 3x12 hrs (60g, 140 - 2000 Hz) with T cycling . Random: . 50 to 2000 Hz, 2x8 Hrs (1g2/ Hz, 100 - 2000Hz) at T max. . 25 to 2000 Hz, 2x8 Hrs (5g2/ Hz, 100 - 300Hz) at ambiant T Test with accessories in acc with EN2591-D3 * Contact rating: Contact size 22 20 16 12 8 4 Rating (A) 5 7.5 13 23 45 80 * Shell continuity Cadmium olive drab (W): 2.5 h Nickel (F): 1 h * Shielding: F: 65 db at 10 GHz F: 85 db at 1 GHz W: 50 db at 10 GHz * Salt spray: W: 500 Hours F: 48 Hours Resistance to fluids * Insulation resistance: 5 000 M (under 500 Vdc) * Endurance: . 500 mating/unmating operations * Sealing: Mated connectors meet altitude immersion requirements of MIL-DTL-38999. * According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydrolic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 * LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Chlorobromethane . Cooling fluid: Coolanol * Contact retention: Contact size 22 20 16 12 Min force in N 44 67 111 111 8 4 111 200 (c) 2012 - SOURIAU 95 8D Series Integrated Clinch Nuts Ordering information Basic Series 8D 34 - 19 Shell style: 34: Square flange receptacle with M3 clinch nuts 39: Square flange receptacle with UNC 4-40 clinch nuts Contact lenght: (consult us) -: Connectors with standard crimp contacts C: Short PC tail L: Long PC tail S: Specific PC tail Shell size: 9 - 11 - 13 - 15 - 17 - 19 - 21 - 23 - 25 Plating: F: Nickel W: Olive green cadmium Contact layout: See pages 13 to 17 Contact type: P: Pin S: Socket Orientation: N, A, B, C, D & E Dimensions Mounted connectors (with 8D5 connector) 3.2 Max. 3.95 Min. (shell 9 to 19) 3.15 Min. (shell 21 to 25) Panel Note: All dimensions are in millimeters (mm) 96 (c) 2012 - SOURIAU F 35 S N 8D Series Integrated Clinch Nuts G E 0.30 2.3 Max. F H OK O3.96 Max. Square flange receptacle - type 34 & type 39 C Max. A Max. Shell Size 9 11 13 15 17 19 21 23 25 Thread D 4 Clinch Nuts B Max. A Max B Max C Max 20.90 10.60 2.50 20.10 11.40 3.20 D Thread M12x1-6g M15x1-6g M18x1-6g M22x1-6g M25x1-6g M28x1-6g M31x1-6g M34x1-6g M37x1-6g E 0.3 27.79 30.15 32.54 34.14 36.5 38.89 41.27 44.45 47.62 F 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.1 Short contact length For other length please consult us G Shell size 9 11 13 15 17 19 21 23 25 #22D H #20 K #16 #22D P&S #20 & #16 P&S 3.8 / 4.0 4.9 / 5.1 P S P S P&S 9.47 / 10.54 9.09 / 10.54 9.64 / 10.71 9.26 / 10.71 9.64 / 10.75 9.58 / 10.65 9.20 / 10.65 9.75 / 10.82 9.37 / 10.82 9.75 / 10.86 #22D & #20 P&S P&S 0.65 / 0.70 1.09 / 1.15 #16 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 97 8D Series Double Flange Description * High level vibration resistance in harsh environments. * Offers the same level of performance as the MIL-DTL-38999 Series III connector. * Jam nut receptacle. * No risk of breaking contacts. * No risk of micro-cuts. * Allow direct grounding from PCB to the flange. * PC tails contacts without shoulder: #16, #20 and #22. Technical features Electrical Climatics Mechanical * Test voltage rating (Vrms) * Temperature range: . W: -65C +175C . F: -65C +200C . Z: -65C +200C Service M N I II * Shell: Aluminum * Shell plating: . Cadmium olive drab (W) . Nickel (F) . Black zinc nickel (Z) Contact size * Grommet and interfacial seal: Silicone elastomer * Contacts plating: Gold over nickel plated * Sealing: Mated connectors meet altitude immersion requirements of MIL-DTL-38999. * Shock: 300g, 3ms according EN2591-D2 method A * Vibration: . Sinus: . 10 a 2000 Hz, 3x12 hrs (60g, 140 - 2000 Hz) with T cycling . Random: . 50 to 2000 Hz, 2x8 Hrs (1g2/ Hz, 100 - 2000Hz) at T max. . 25 to 2000 Hz, 2x8 Hrs (5g2/ Hz, 100 - 300Hz) at ambiant T Test with accessories in acc with EN2591-D3 * Contact retention: 22 20 16 12 67 111 111 (c) 2012 - SOURIAU 20 16 12 8 4 3.8 3.5 3 2 * Insulation resistance: 5 000 M (under 500 Vdc) * Salt spray: . W: 500 Hrs . F: 48 Hrs . Z: 500 Hrs Resistance to fluids * Contact rating: * Endurance: 500 mating cycles Min force in N 44 22 Resistance m 14.6 7.3 * Contacts: Copper alloy 98 at 21000 m 800 600 1 000 1 000 * Contact resistance * Insulator: Thermoplastic Contact size sea level 1 300 1 000 1 800 2 300 8 4 111 200 Contact size 22 20 16 12 8 4 Rating (A) 5 7.5 13 23 45 80 * Shell continuity: . Cadmium olive drab (W): 2.5 h . Nickel (F): 1 h . Black zinc nickel (Z): 2.5 h * Shielding: . F: 65 db at 10 GHz; 85 db at 1 GHz . W: 50 db at 10 GHz . Z: Consult us * According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydrolic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 * LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Chlorobromethane . Cooling fluid: Coolanol 8D Series Double Flange Comparison Before After Risk of breaking contacts Risk of micro-cuts Double flange Printed Circuit Board Box Panel Ordering information Basic Series 8D 87 11 C 17 W 35 P N L Shell type: 87: Jam nut receptacle Length between panel & PCB * (mm) Type: C: Receptacle with short PC tail L: Receptacle with long PC tail Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: W: Olive green cadmium F: Nickel (ROHS) Z: Zinc nickel Contact layout: See pages 13 to 17 Contact type: P: Pin S: Socket Orientation: N, A, B, C, D, E Specification: None: Standard L: Without contacts For other specification, please contact us * For other length beetween panel & PCB please consult us. (c) 2012 - SOURIAU 99 8D Series Double Flange Dimensions Jam nut receptacle (type 87) - Size 9 & 11 L Mini Panel 120 OA OE OJ Maxi 3 holes M3 O'ring .2 0 6 Dimensions from flat D OB Long contact Short contact F 22.60 Max 2.40.2 50.2 110.2 120 Shell size OA 0.15 OB 0.15 D 0.15 OE F 0.4 9 15.10 26.00 16.53 20.50 27.00 11 19.90 30.80 19.07 25.20 31.80 Jam nut receptacle (type 87) - Size 13 to 25 4 holes M3 L Mini Panel 45 OA OJ Maxi O'ring Dimensions from flat D OE C 90 Long contact Short contact OB F Shell size OA 0.15 OB 0.15 C +0 -0.2 D 0.15 OE F 0.4 13 15 17 19 21 23 25 19.90 23.00 26.00 29.50 32.50 35.50 38.60 30.80 33.90 36.80 40.40 43.20 46.50 49.60 12 14 16 18 20 23 25 23.82 26.97 30.15 33.32 36.50 39.67 42.85 25.25 28.42 31.42 35.03 37.82 41.12 44.30 34.90 38.10 41.30 46.00 49.20 52.40 55.60 Note: All dimensions are in millimeters (mm) 100 2.40.2 50.2 110.2 22.6 Max (c) 2012 - SOURIAU 8D Series Double Flange Straight PC tail contacts Contact size Contact type P 22D S P S P 20 S P S P 16 S P S P 12 S P S PC tail length L min L 7.1 OJ max 0.7 C 3.6 L 7.1 0.9 C 3.6 L 7.1 1.35 C 3.6 L - - C 3.6 1.7 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 101 8D Series PCB Contacts without Shoulder Description * Pin & socket PCB contacts without shoulder #22D & #20 as per MIL-DTL-38999 Series I, II & III. Contacts without shoulder allows a more flexible mounting on variable PCB thicknesses or depths. * Ruggedized contacts: . Material: copper alloy . Finish: gold per MIL-G-45204 type I class 1 over nickel plate . Sleeve: stainless steel * Flexible mounting: . Various PCB thicknesses . Multiple PCB positioning Ordering information 8D Series connector with PCB contacts without shoulder Basic Series: 8D Shell type: 0: Square flange wall mounting receptacle 7: Jam nut receptacle 34: Square flange wall mounting receptacle with M3 clinch nuts 39: Square flange wall mounting receptacle with UNC 4-40 clinch nuts 8711: Jam nut double flange receptacle PCB contact without shoulder type: (see next page for information & dimensions) C: Short PC tail M: Medium PC tail L: Long PC tail shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 8D aluminum plating: F: Nickel Z: Black zinc nickel W: Olive green cadmium ZC: Green zinc cobalt 8D composite plating: J: Olive green cadmium M: Nickel X: Without plating 8D stainless steel plating: K: Passivated S: Nickel 8D titanium plating: TT: Without plating TF: Nickel Contact layout: See pages 13 to 17 Contact type: P: Male S: Female Orientation: N, A, B, C, D, E Special custom: None: Standard plastic cap M: Antistatic plastic cap 8D0, 8D7, 8D34 & 8D39 contact plating: 900: Contact without shoulder with gold plated barrel (termination area) 901: Contact without shoulder with tin plated barrel (termination area) 8D8711 contact plating: None: Contact without shoulder with gold plated barrel (termination area) 580: Contact without shoulder with tin plated barrel (termination area) Note: For JVS (8D Bronze Series, please consult us) 102 (c) 2012 - SOURIAU 0 C 11 F 35 P N M 900 8D Series PCB Contacts without Shoulder 8D Series Square flange receptacle 8D0 8D34 (with M3 clinch nuts) 8D39 (with UNC 4-40 clinch nuts) Jam nut receptacle 8D7 Z Jam nut double flange receptacle 8D8711 Z Z C C C L L Contact size #22D & #20 #22D & #20 Contact Type Pin Socket Contact size O C Max 0.43/110.1 Square flange receptacle 8D0 / 8D34 Z Min Z Max Z Min Z Max C: Short PC tail 0.50 3.96 4.88 3.56 4.63 M: Medium PC tail 0.50 5.99 6.91 5.59 6.66 L: Long PC tail 0.50 7.51 8.43 7.11 8.18 C: Short PC tail 0.50 3.96 5.21 3.56 4.81 M: Medium PC tail 0.50 5.99 7.24 5.59 6.84 L: Long PC tail 0.50 7.51 8.76 7.11 8.36 Contact Type O C Max Double flange receptacle 8D8711 Z Min #22D Pin & Socket C: Short PC tail 0.70 3.60 L: Long PC tail 0.70 7.10 #20 Pin & Socket C: Short PC tail 0.90 3.60 L: Long PC tail 0.90 7.10 Square flange receptacle 8D0 / 8D34 Shell type Jam nut receptacle 8D7 Jam nut receptacle 8D7 Shell size 9 to 19 21 to 25 9 to 25 L Max 10.7 11.5 9.90 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 103 8D Series High Density Description * Derived from standards: - MIL-DTL-38999 Series III (8D) * 100% scoop proof * Available in 3 shell sizes * Contacts #26 for cable AWG 26 to 30 (24 to 30 under request) * Double flange & clinch nut version available Technical features Electrical Environmental Mechanical * Contact resistance: Size 26: 16 m * Shell: . Aluminium, Composite, Stainless steel * Insultation resitance: 5000m (at 500Vdc) * Temperature range: -55c to +175C -55c to +200C (Nickel version) * Shell palting: . 8D Aluminum: Cadmium olive drab (W) Nickel (F) Black zinc nickel (Z) . 8D Composite: Cadmium olive drab (J) Nickel (M) * Contact rating: Size 26: 3Amp * Insulator: Thermoplastic * Seal: Liquid Silicone rubber * Contact: Copper alloy * Contact plating: Gold * Endurance: 500 matings/unmatings * Shock & Vibration: According to 38999 specification 104 (c) 2012 - SOURIAU * Shell continuity: . Aluminum shell: Cadmium olive drab (W): 2.5 m Nickel (F): 1 m Black zinc nickel (Z): 2.5 m . Composite shell: Cadmium olive drab (J): 3 m Nickel (M): 3 m . Stainless steel shell: Passivated (K): 10 m Nickel (S): 1 m * Sealing mated connectors: IP 67 (1 metre for 30 min minimum) * Salt spray: . Aluminum shell: W: 500 Hrs F: 48 Hrs Z: 500 Hrs . Composite shell: 2000 Hrs . Stainless steel shell: 500 Hrs Resistance to fluids * According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 * LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Chlorobromethane . Cooling fluid: Coolanol 8D Series High Density Contact layouts 09 11 12 13 26 43 PCB hole drilling and position information 12#26 26#26 See pages 76 & 77. 43#26 Ordering information 8D Series Basic Series 8D 0 - 11 W 35 P N Shell style: 0: Square flange receptacle 1: In line receptacle (Aluminum only) 7: Jam nut receptacle (Aluminum, Stainless steel & Titanium only) 5: Plug with RFI shielding Type: -: Connectors with standard crimp contacts L: Receptacle with PC tail (available with Pin contact only) Shell size: 09, 11, 13 Plating: W: Olive drab cadmium (Aluminum only) F: Nickel (Aluminum only) Z: Black zinc nickel (Aluminum only) J: Olive drab cadmium (Composite only) M: Nickel (Composite only) Contact layout: See previous page Contact type: P: Pin S: Socket Orientation: N, A, B, C, D, E Specifications: L: Delivered without contact 900 (mandatory for PC tail version): PC tail contacts without shoulder 901 (mandatory for PC tail version): Tin plated PC tail contacts without shoulder Contact, tooling & accessories See Common Section page 65. Recommanded cable Standard military cable as M22759 or EN2267 and derivated. (c) 2012 - SOURIAU 105 8D Series Quadrax Contacts Description * Front and rear removable versions available. * Crimp and PC tail versions available. * Standard #8 cavity insertion and removal tools. * Ground connection of the cable braid to the shell possible through the external shell of the # 8 contact. * Compatible with star quad cable. * Characteristic impedance of 100 Ohms. Technical features Mechanical * Operating temperature: -65C up to 150C * Inner contact: copper alloy * Contact body: copper alloy * Contact insulator: thermoplastic resin * Contact plating: gold over nickel * Shell plating: Aluminum shell: Cadmium olive drab (W) Nickel (F) Black zinc nickel (Z) Green zinc cobalt (ZC) Composite shell: Cadmium olive drab (J) Nickel (M) Without plating (X) Stainless steel shell: Passivated (K) Nickel (S) Titanium shell: Without plating (TT) Nickel (TF) Bronze shell: Without plating 106 (c) 2012 - SOURIAU Electrical Next (dB) * ISO/IEC 11801 category 6 compliant: next (cross talk): > 46 db at 250 MHz return loss: > 16 db at 250 MHz shield effectiveness: > 36 db at 80 MHz * Contact to shell continuity: < 10 m * Contact resistance (low level): initial 15 m after tests 30 m Frequency (MHz) * Dielectric withstanding voltage: Return loss (dB) Altitude Service I sea level 500 Vrms 21 000 m 125 Vrms * Insulation resistance: at ambient temperature: > 5000 M at high temperature: > 1000 M * #24 contact cable size acceptance: AWG 22 to AWG 26 Frequency (MHz) Shield effectiveness (dB) Frequency (MHz) 8D Series Quadrax Contacts Ordering information Aluminum, Composite, Stainless steel & Titanium connector Basic Series 8D 0 Q 11 W 81 Shell style: 0: Square flange receptacle 5: Plug 7: Jam nut receptacle Type: C: Quadrax PC tail contacts* Q: Quadrax crimp contacts Shell size: 9 - 11 - 17 - 19 - 21 - 23 - 25 Plating: Aluminum shell: W: Olive green cadmium F: Nickel Z: Black zinc nickel ZC: Green zinc cobalt Composite shell: J: Olive green cadmium M: Nickel X: Without plating Stainless steel shell: K: Passivated S: Nickel Titanium shell: TF: Nickel TT: Without plating Contact layout: See next page Contact type: P: Pin A: Connector supplied without quadrax pin contact S: Socket B: Connector supplied without quadrax socket contact Orientation: N, A, B, C, D & E Specification: 284: Quadrax grounded PC tail contact (100)* 408: Quadrax not grounded crimp contact (150) 308: Quadrax not grounded PC tail contact (100) 620: Quadrax grounded crimp contact (100)* 384: Quadrax grounded crimp contact (150)* 621: Quadrax not grounded crimp contact (100) P N 621 P N 284 Bronze connector Basic Series JVS C 00A 09 35 Type: C: Quadrax PC tail contacts* Q: Quadrax crimp contacts Shell style: 00A: Square flange receptacle 16A: Plug 07A: Jam nut receptacle Shell size: 9 - 11 - 17 - 19 - 21 - 23 - 25 Contact layout: See next page Contact type: P: Pin A: Connector supplied without quadrax pin contact S: Socket B: Connector supplied without quadrax socket contact Orientation: N, A, B, C, D & E Specification: 284: Quadrax grounded contact (100)* 408: Quadrax not grounded crimp contact (150) 308: Quadrax not grounded contact (100) 620: Quadrax grounded crimp contact (100)* 384: Quadrax grounded contact (150)* 621: Quadrax not grounded crimp contact (100) * For PC tail contacts or grounded versions please consult us. (c) 2012 - SOURIAU 107 8D Series Quadrax Contacts Contact layouts 09 11 17 05 81 80 81 82 1#8 Quadrax 1#8 Quadrax 2#12 2#8 Quadrax 38#22D 1#8 Quadrax 2#8 Quadrax 19 21 23 84 78 80 84 86 14#22D 4#8 Quadrax 17#22D 2#8 Quadrax 18#20 2#8 Quadrax 4#8 Quadrax 6#8 Quadrax 25 108 80 81 82 86 87 88 10#20 13#16 4#12 Coax 3#8 Quadrax 22#22D 3#20, 11#16 2#12 3#8 Quadrax 97#22D 2#8 Quadrax 40#20 4#16 2#8 Quadrax 36#22D 6#8 Quadrax 8#8 Quadrax (c) 2012 - SOURIAU 8D Series Quadrax Contacts Dimensions Square flange receptacle - Type 0 B C PC Tail contacts Crimp contacts A A Max Shell size Aluminum Composite B Min Stainless steel, Titanium & Bronze Aluminum Composite B Max Stainless steel, Titanium & Bronze C Max Aluminum Composite Stainless steel, Titanium & Bronze All materials 11 to 19 10.72 11.96 11.4 11.5 12.5 12 13.5 13.5 14 29 21 to 25 11.54 12.76 11.8 12 14.5 12.5 14 15.5 14.5 30 Jam nut receptacle - Type 7 E Plug - Type 5 F G D PC Tail contacts Material Shell size 11 to 25 Crimp contacts Aluminum, Stainless steel, Titanium & Bronze D Max E Min E Max F Max 9.9 9.5 12 27 All materials Shell size 11 to 25 G Max 48 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 109 8D Series Quadrax Contacts Quadrax crimp contact 15.960 5 7.690 2 0.790 5 0.790 5 1 O 7.990 04 O 7.31 Max 19.4 Max 2 O 6.970.4 5 Mini O 6.970.4 O 5.530 02 2 1 45 19.4 Max Male contact Female contact Quadrax PCB contact 19.85 Max 14.450 5 14.450 5 7.690 2 45 0.790 5 O 7.990 04 1 2 0.790 5 15.960 5 2 4.72 Mini 3.750 O 7.31 Max 5 O 6.970 4 1 3.750 5 19.8 Max Male contact Female contact Drill dimensions for PCB mount O 1.2 Min 45 1.41 1.41 O 1.2 Min O 0.75 Min 2.24 1.41 1.41 2.24 2.24 O 0.75 Min 2.24 45 Male contact Note: All dimensions are in millimeters (mm) 110 (c) 2012 - SOURIAU Female contact 8D Series Quadrax Contacts Contact ordering information In-line alignment key. All crimp contacts are sealed thru a sealing boot. Crimp contacts ordered separately are delivered with sealing boot. Contact type SOURIAU part number Cross Norm Impedance Release T Max ETH1-1237A - 100 Rear 125C ETH1-1501A - 150 Rear 125C ETH1-1238A - 100 Rear 125C ETH1-1502A - 150 Rear 125C ETH1-1345A EN 3155-074 100 Rear 150C ETH1-1503A - 150 Rear 150C ETH1-1346A EN 3155-075 100 Rear 150C ETH1-1504A - 150 Rear 150C Pin PC tail L= 4 mm 0 1 Socket Pin Crimp Socket Quadrax tools * Inner contacts: M22520/2-01 crimping tool and K709 locator * Outer body: M22520/5-01 crimping tool and M22520/5-45 die set die set locator * Insertion/extraction tool (standard size 8 cavity tools): 8660-197 (metallic) or M81969/14-06 (plastic) Metallic tool Plastic tool Recommanded cable impedance Reference Cable type Number of pairs 100 ABS 1503 KD24 Star quad 2 (c) 2012 - SOURIAU 111 8D Series Power Contacts Description * Quick screw coupling connector with removable crimp contact. * Shell available in aluminum, composite, Stainless steel, Titanium & Bronze. * Six layouts with different current rating. * Consult us for power hermetic version. * High Power offer available on demand. Technical features Electrical Environmental Mechanical * Dielectric withstanding: Test voltage rating (Vrms). * Temperature range: W, J, X, JVS = - 65C +175C, F, M, K, S, TT, TF = - 65C +200C. * Shell: Aluminum alloy, Composite, Bronze, Stainless steel, Titanium. Service Sea level at 21 000 m M 1 300 800 * Plating: - Olive green cadmium (W/J), - Nickel (F/M/TF/S), - Without plating (X for composite, TT for titanium and JVS for Bronze), - Passivated (K). I 1 800 1 000 * Grommet and seal: Silicon elastomer. * Insulator: Thermoset. * Contact body: Copper Alloy. * Contact retention: #4 = 200N #8 = 111N. * Shock: 300g during 3ms. * Endurance: 500 mating / unmating operations. * Vibration: As per MIL DTL 38999. 112 (c) 2012 - SOURIAU * Insulation Resistance: 5000 M under 500 Vdc. * Max current rating per contact: #4 = 80A #8 = 45A. * Contact resistance: #4 = 2m #8 = 3M. * Shielding: As per MIL DTL 38999. * Shell continuity: W = 2.5 m, F = 1m, J, M = 3 m, JVS = 5 m. * Sealing: As per MIL DTL 38999. * Damp Heat: As per MIL DTL 38999. * Salt Spray: W, TT, TF, K, JVS = 500 hours, F, S = 48 hours, J,M,X = 2000 hours. * Fire resistance: As per EN 2591 - c 17 method A. * Resistance to fluid: As per MIL DTL 38999. 8D Series Power Contacts Connector part numbers Aluminum, Composite, Stainless steel & Titanium connector 8D Basic Series 0 - 11 W 80 P N 251 A 11 80 P N 251 Style: 0: Square flange receptacle 5: Plug with RFI shielding 7: Jam nut receptacle Type: Crimp contact Shell size: 11 - 17 - 19 - 21 - 23 - 25 Plating: Aluminum shell: W: Olive drab cadmium F: Nickel ZC: Green zinc cobalt Z: Black zinc nickel Composite shell: J: Olive green cadmium M: Nickel X: Without plating Stainless steel shell: K: Corrosion resistant S: Nickel Titanium shell: TT: Without plating TF: Nickel Contact layouts: See next page Contact style: P: Pin contact S: Socket contact A: Male connector supplied without contact B: Female connector supplied without contact Orientation: N - A - B - C - D - E Specification: 251: To be added for some layouts to be supplied with power contacts (see next page) Bronze connector JVS Basic Series 16 Style: 00: Square flange receptacle 07: Jam nut receptacle 16: Plug Material: A: Bronze shell material Shell size: 11 - 17 - 19 - 21 - 23 - 25 Contact layouts: See next page Contact style: P: Pin contact S: Socket contact A: Male connector supplied without contact B: Female connector supplied without contact Orientation: N - A - B - C - D - E Specification: 251: To be added for some layouts to be supplied with power contacts (see next page) (c) 2012 - SOURIAU 113 8D Series Power Contacts Contact layouts Contact #22D Contact #12 Contact #20 Contact #8 Power Contact #16 Contact #4 Power 11 17 80 02 19 22 75 18 Spec 251 Spec 251 Spec 251 Spec 251 Spec 251 1#8 38#22D 1#8 2#12 2#8 2#8 14#22D 4#8 23 21 20 42 48 72 18#20 2#8 2#4 4#8 6#16 2#4 Spec 251 75 06 77 Spec 251 Spec 251 Spec 251 4#8 17#22D 2#8 6#8 25 Spec 251 Spec 251 Spec 251 Spec 251 Spec 251 41 44 97#22D 2#8 8#8 36 #22D 6 #8 10#20 13#16 4#12 3#8 22#22D 3#20 11#16 2#12 3#8 4#16 4#4 07 114 08 (c) 2012 - SOURIAU 17 20 46 Spec 251 40#20 4#16 2#8 8D Series Power Contacts Contacts Socket contact Contact size #4 #4 with reduced barrel #8 JVS only #8 Contact reference Contact type Male Female Male Female Male Female Male Female Male Female Pin contact Cable Cable size 8599-7534 #4-5 or 10-16mm ** 8599-7535 8599-7598 900 * for cable 25mm (#3) 8599-7599 900 * 8599-7528 900 #6 or 10mm ** 8599-7529 900 8599-7544 #8 or 10 ** 8599-7541 8599-7580 #8 or 10 ** 8599-7581 Cable material Protection Copper Au Copper Au Copper Au Copper Au Copper Au Dimensions L D 9.70 5.74 16.58 8.50 9.70 5.74 16.58 8.50 9.70 5.74 16.58 8.50 9.60 3.64 16.00 7.30 9.60 3.64 16.00 7.30 * Not included in connector P/N. Must be ordered separately. ** To be used with crimping bucket reductor. Sealing boot and crimping bucket reducer Contact size #4 #8 Cable size 16mm 10mm #8 #10 Cable material Copper Copper Sealing boot reference 8599-4594 8599-4593 8599-4542 8599-4547 Contact size Cable size #4 #8 10mm #10 Reducing sleeve reference 8400-2352A 8599-7545 (c) 2012 - SOURIAU 115 8D Series Power Contacts Power tools Contact Contact size type #4 Male Contact reference Crimping tool Die set Locator Contact Contact extraction extraction tool tool (metallic) (plastic) 8599-7534 #4-5 or 10-16mm * M22520/23-01 M22520/23-04 M22520/23-11 8533-8175 M81969/14-07 Female 8599-7535 #4-5 or 10-16mm * M22520/23-01 M22520/23-04 M22520/23-11 8533-8175 M81969/14-07 Male 8599-7544 #8 JVS only Female 8599-7541 #8 Cable AWG #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 8599-7580 #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 Female 8599-7581 #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 Male Manual hand tool also existing fo power contacts #8. * To be used with crimping bucket reductor. Automatic tool for contacts #4 & #8 Crimping tool (M22520/23-01) Die set (M22520/23-02) Manual hand tool for contacts #8 Crimping tool (M300 BT) 116 (c) 2012 - SOURIAU Locator (M22520/23-11) Metallic extraction tool Locator (SP 593) For #4: 8533-8175 For #8: 8660-197 8D Series High Power Contacts Description * Threaded coupling connector with single power contact. * Aluminum shell. * 3 shell sizes available: - size 19: Up to 450 A at 40C - size 23: Up to 650 A at 40C - size 25: Up to 850 A at 40C * Silver plated contact. * Pin contact is equipped with a plastic cap to prevent electrical shock. * Modular design: . Removable backshell: straight, right angle or threaded contact. . Backshell termination: shrink boot. Technical features Mechanical * Connector rating * Shell: Aluminum alloy 160C * Shell plating: Black zinc nickel (Z) Cadmium olive drab (W) 120C 80C ze 19 19 * Vibration: According Def Stan 00-35 4.2 g rms vert - 6h/3 axes 40C Si * Endurance: 500 mating/unmating operations ze * Contact body: Copper alloy Si * Insulator: Thermoplastic * Grommet and interfacial seal: Silicone elastomer -- 200C Si ze 23 23 Siz e Siz e 25 25 0 200A 400A 600A 800A 500A Example for 500A: Shell size 25 with contact diameter 20: max temperature 135C; recommended 120C Shell size 23 with contact diameter 18: max temperature 90C; recommended 80 C Shell size 19 with contact diameter 14: not recommended Wire must be compatible with current and temperature used for the connector. 1000A Climatics Resistance to fluids * Temperature range: -65C +175C * According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydrolic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 * Sealing: IP67 on mated connector (1 meter/30 min) * Test voltage > 1500 V * Salt spray: 500 hours * EMI 85 dB @ 1GHz (F) ze 0 Electrical * Shell to shell continuity (no backshell) < 2.5 m Si Max temperature use Recommended use * LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Chlorobromethane . Cooling fluid: Coolanol (c) 2012 - SOURIAU 117 8D Series High Power Contacts Contact layouts 19 23 H1 25 H1 H1 Other size: Please consult us. Backshell type Description D1: Straight backshell shrink boot & EMI (crimp version) G0: Backshell low profile (threaded termination) R1: Right angle backshell shrink boot & EMI (crimp version) W0: Without backshell (threaded termination) 118 (c) 2012 - SOURIAU 8D Series High Power Contacts Ordering information 8D Basic Series 0 25 W H1 P N R1 A Style: 0: Square flange receptacle 5: Plug (available with backshell D1, R1, G0 & W0 Types) 7: Jam nut receptacle Shell size: 19, 23, 25 Plating: Z: Zinc Nickel W: Olive green cadmium H1: Single power Contact style: P: Pin contact S: Socket contact Orientation: N, A, B, C, D, E Backshell type: D1: Straight backshell shrink boot & EMI (crimp version) R1: Right angle backshell shrink boot & EMI (crimp version) G0: Backshell low profile (threaded termination) W0: Without backshell (threaded termination) Specification for backshells D1 & R1 Types (crimp version): Specification Shell size A B C D 19 19 19 23 23 25 25 E F Admissible cable (mm) Outer O max Nominal core O 17 10.15 17 11.1 17 12 22 14.05 22 16.3 26.5 26.5 19 Barrel diameter (mm 0.05) 10.8 11.8 12.5 15 17 20.5 Specification for backshells G0 & W0 Types (only threaded termination): Specification C Shell size 19, 23 & 25 Thread M12 Note: Plug not available with backshell W0 Type. Other thread, please consult us. Note: For other configuration, please consult us. (c) 2012 - SOURIAU 119 8D Series High Power Contacts Dimensions Plug & receptacles 8D5 Square flange receptacle 8D7 Jam nut receptacle Plug F E 8D0 H A OG D OJ B C Shell size A0.1 B0.1 C0.1 D0.1 E0.1 F Max OG Max H0.25 OJ0.25 19 36.5 26.97 29.36 3.29 4.98 41 38.5 45.95 49.15 23 42.9 31.75 34.93 44.9 52.35 55.55 46 34.93 38.1 6.2 47 25 3.96 52 48 55.55 58.65 Backshell D1 type With 8D5 A F E G G G K M N H Shell size A Max 19 B Max 20.9 23 2.65 25 20.1 Note: All dimensions are in millimeters (mm) 120 (c) 2012 - SOURIAU F OC OD F OC A (jam nut receptacle) OC OD B With 8D7 (plug) OC0.1 OD0.1 E0.1 2.26 25.6 31.6 32.4 38.6 35.6 42.1 2.97 OD With 8D0 (square flange receptacle) P F0.2 G0.2 H Max K Max M0.25 N Max P Max 12 4 62.5 62 3.25 22.8 63 8D Series High Power Contacts Backshell R1 type With 8D5 With 8D7 (plug) (jam nut receptacle) L G G A H G B H K J M H With 8D0 (square flange receptacle) N F F F E A OC OD Shell size A Max 19 23 2.85 25 OC OC OD B Max OC0.1 OD0.1 E0.1 20.9 25.6 31.3 2.26 32.4 38.1 35.6 41.3 20.1 F0.2 G0.2 12 2.97 OD 4 H Max J Max K Max L Max 51.1 59.3 58.7 59.6 54.4 62.7 62.1 63 56.1 64.3 63.7 64.6 M0.25 N Max 3.25 22.8 Backshell G0 type With 8D0 With 8D5 (square flange receptacle) With 8D7 (plug) (jam nut receptacle) E B Shell size F C A Max 25 2.65 C Max 20.9 29 29.8 D Max E0.1 2.26 39.4 2.97 J G G K F0.2 F M D H B Max 20.1 F A D 19 23 J J G A OG0.1 H Max J Max 88.1 M12 x 1.75 L D K Max 31.3 25 38.1 41.3 L Max M0.25 27.6 22.6 28.4 3.25 Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 121 8D Series High Power Contacts Backshell W0 type With 8D0 With 8D7 (jam nut receptacle) E B J J (square flange receptacle) F C K Shell size B Max 19 20.9 23 25 20.1 Note: All dimensions are in millimeters (mm) 122 (c) 2012 - SOURIAU F M D C Max D Max 14 40 E0.1 L D F0.2 J Max K Max L Max M0.25 25 M12 x 1.75 22.6 12 3.25 2.26 2.97 8D Series Optical ELIO(R) Contacts ELIO(R) contact * Robust spring-loaded butt-joint optical contact using ST style ferrule (diameter 2.5mm) * Contact size equivalent to a #16 contact * Anti-rotation of the contact for better vibration withstanding and optical performance * Boot-grommet for rear sealing and protection of the cable against excessive bending * Compatibility with loose and tight structure cables * High level optical performance even after aging * Bayonet locking system: no tool needed for mounting/dismounting * Compatible with singlemode, multimode and POF cable Technical features Mechanical * Endurance: Minimum 500 mating / unmating operations * Shock: 300 g, 3 ms as per EN 2591-6402 method A * Vibration: In MIL-DTL-38999 Series III/EN3645 connectors: - Sine 5Hz to 3000Hz as per EN2591-6403 method A - Random as per EN2591-6403 method B * Cable cyclic flexing*: 100 cycles, load 40N as per EN2591-609 * Cable pulling*: 111N * Cable torsion*: 100 cycles, load 40N as per EN2591-611 * Rapid temperature change: 10 cycles - 65C / +150C (30min/30min) * Air leakage: Max leakage 16 cm3/h, 2 hours, 40kPa differential pressure * Damp heat and low temperature: 5 cycles of 48h -65C/+70C with stage at 40C with 95% of humidity as per EN2591- 6303 method A Optical * Multimode contact - Insertion Loss (IL): 0.1dB typical < 0.3dB over 95% of the samples as per EN2591-601, < 0.7dB maximum on 100% of the samples after tests * Multimode contact - Return Loss (RL): > 21dB before and after tests as per EN2591-605 * Salt spray: See the connector standard * Singlemode contact - Insertion Loss (IL): 0.3dB typical < 0.5dB over 95% of the samples as per EN2591-601, < 0.9dB maximum on 100% of the samples after tests * Temperature range*: - 65C to +125C (1000 hours) * Singlemode contact - Return Loss (RL): > 55dB typical and > 50dB mininum Environmental Resistance to fluids as per MIL-DTL-38999/EN3645 standard * Fuel: JP5 * Mineral Hydraulic fluid: MIL-PRF-5606 ( NATO H-515) * Synthetic hydraulic fluid: AS1241 (Skydrol 500B4, LD4) * Mineral lubricant: MIL-PRF-7870 (NATO O-142) * Synthetic lubricant: MIL-PRF-23699 (NATO O-156), MIL-PRF-7808 ( NATO O-148) * Cleaning fluid: MIL-PRF-87937 diluted, Propanol, white spirit, Azeotrope R113 + Methanol * De-icing fluid: AMS 1424 ( NATO S-742) * Extinguishing fluid: Chlorobromethane * Cooling fluid: Coolanol (c) 2012 - SOURIAU 123 8D Series Optical ELIO(R) Contacts Ordering information ELIO 09 N G L Cable external diameter: 09: 0.9 mm or cable wider than 1.9mm with 0.9mm jacket inside 18: from 1.5mm to 1.9mm Contact sealing: W: waterproof (1.8mm +/- 0.1mm cable only) N: non waterproof Fibre type: G: 50 or 62,5/125 m D: 100/140 m E: 9/125 PC For POF cable please consult us. Boot type: L: Long boot S: Short boot N: No boot (non waterproof version only) Contact version index Note: For ABS1379/EN4531 cross reference, please consult us. ELIO(R) contact dimensions O-ring Bayonnet Protective cap Long boot 27 max O5 O2.5 21 Ferrule holder Spring 12 max (shape may vary) Cable Short boot 6 max No boot All dimensions are in millimeters. Recommended cables SOURIAU can offer a wide range of cables in its assemblies, from low cost to high performance aeronautical cables. ELIO(R) contact is compatible with singlemode and multimode cable, with tactical and breakout cable. ELIO(R) contact is suitable with loose and tight structure cable. See Souriau ``ELIO(R) Fiber Optic Technology catalog. Accessories & Tooling See Souriau ``ELIO(R) Fiber Optic Technology catalog. Note: All dimensions are in millimeters (mm) 124 (c) 2012 - SOURIAU A 8D Series Optical ELIO(R) Contacts MIL-DTL-38999 Series III/EN3645 with ELIO(R) high density insert * Standard MIL-DTL-38999/EN3645 shells without shielding ring (aluminum, composite, stainless steel, bronze) * Environmental performance as per EN4531 based on MIL-DTL-38999/ EN3645 * Temperature range: - 65C to +125C (cable limitation) Ordering information Composite, Aluminum & Stainless Steel 8D 5 E 11 W 02 Shell type: 5: Plug 0: Receptacle with 4-hole square flange fixing 7: Receptacle with single hole jam nut fixing (aluminum & stainless steel) Designation: E: ELIO(R) optical connector Shell size: 09 - 11 - 13 - 15 - 19 - 21 25 (for aluminum & stainless steel plug only) Plating: Stainless steel: Aluminum: Composite: Z: Zinc nickel J: Olive green cadmium K: Passivated ZC: Zinc cobalt M: Nickel S: Nickel W: Olive green cadmium X: Without plating F: Nickel Layouts: See page 127 Insert type: A: Male insert B: Female insert with ceramic alignment sleeves Polarization: N, A, B, C, D, E, U (universal connector for testing - mates with any other polarization) Specification: Multimode Fiber Singlemode Fiber None or 674: See table beside Male Insert (A) Female insert (B) Male Insert (A) Female insert (B) None None 674 (for recessed A N None contact position) 674 JVS Bronze Part Number: Please see Souriau ``ELIO(R) Fiber Optic Technology catalog. Note: For ABS/EN4531 cross reference, please consult us. (c) 2012 - SOURIAU 125 8D Series Optical ELIO(R) Contacts ELIO(R) AQ Adaptor for Quadrax #8 cavities * ELIO(R) AQ is an adaptor to enable the ELIO(R) contact to fit in any #8 Quadrax cavities in several types of connectors. Therefore, any layout containing #8 cavities can be implemented with the ELIO(R) fiber optic contact * Multiple possibilities to mix optical and electrical signals in the same insert * Temperature range: -65C to +125C (cable limitation) * 100% compliant with ELIO(R) contact optical performance * Before use, please ask for ``Technical Bulletin N160 Mounting Instructions ELIO(R) AQ adaptor'' Ordering information Male Insert Female Insert Multimode, Singlemode or recessed multimode contact ELIOAQ6PB Multimode ELIOAQ6SB Singlemode or recessed multimode contact ELIOAQ6SB674 MIL-DTL-38999 Series III EN3645 MIL-DTL-38999 Series III EN3645 Note: Delivered with alignment boot. MIL-DTL-38999 Series III/EN3645 with ELIO(R) AQ Adaptor for Quadrax #8 cavities Contact layouts See next page Ordering information Aluminum Series: see page 22 Composite Series: see page 36 Stainless steel Series: see page 42 Bronze Series: see page 54 126 (c) 2012 - SOURIAU * Compatible with standard MIL-DTL-38999 Series III/EN3645 Souriau connectors (aluminum, composite, stainless steel, bronze) * Design ensures ELIO(R) optical performance * Environmental performance as per MIL-DTL-38999 and EN3645 standard * Temperature range: - 65C to +125C (cable limitation) 8D Series Optical ELIO(R) Contacts Contact layouts MIL-DTL-38999 Series III/EN3645 with ELIO(R) high density insert 09 11 13 19 15 01 02 04 06 08 1 optical way 2 optical ways 4 optical ways 6 optical ways 8 optical ways 21 25 12 24 12 optical ways 24 optical ways Note: Layouts 15-06 and 21-12 limited availability, please consult us. MIL-DTL-38999 Series III/EN3645 with ELIO(R) AQ 11 17 19 81 80 81 82 84 1#8 2 #12 2 #8 38 #22D 1 #8 2 #8 14 #22D 4 #8 21 25 78 84 17 #22D 2 #8 4 #8 80 81 10 #20 22 #22D 13 #16 3 #20, 11 #16 4 #12, 3 #8 2 #12, 3 #8 82 86 87 88 97 #22D 2 #8 40 #20 4 #16 2 #8 36 #22D 6 #8 8 #8 (c) 2012 - SOURIAU 127 8D Series Optical ELIO(R) Contacts Dimensions 3.17 Max (Bronze) 3.20 Max (Aluminum & Stainless steel) L B A L 9.90 22.60 Max 31.00 Max L C Type 0 Square Flange Receptacle Type 7 Jam Nut Receptacle A Type 5 Plug B L C Shell size 09 to 19 Shell size 25 Shell size 09 to 19 Shell size 25 Shell size 09 to 19 Shell size 25 Receptacle Type 0 & 7 Metal 20.90 Max 20.10 Max 12.50 Max 13.00 Max 2.50 Max 3.20 Max Receptacle Type 0 Composite 20.90 Max 20.10 Max 12.50 Max 13.00 Max 3.65 Max 4.35 Max D Female insulator 4 Max 6.60 Max F E G D E F G Shell size 09 to 19 Shell size 25 Shell size 09 to 19 Shell size 25 Shell size 09 to 11 Shell size 13 to 25 Shell size 09 to 11 Shell size 13 to 25 Plug + Receptacle Type 0 & 7 Metal 37.00 Max 36.50 Max 52.30 Max 51.50 Max 39.00 Max 39.00 Max 54.00 Max 54.00 Max Plug + Receptacle Type 0 Composite 37.00 Max 36.50 Max 52.30 Max 51.50 Max N/A N/A N/A N/A Note: All dimensions are in millimeters (mm) 128 Male insulator (c) 2012 - SOURIAU 8D Series Optical ELIO(R) Contacts Dimensions 38999 Series III/EN3645 with ELIO(R) contacts in ELIO(R) high-density insert 38999 Series III/EN3645 with ELIO(R) contacts in ELIO(R) AQ adaptors L AQ adaptor Sealing boot R (see supplier datasheet) Q Without boot Short boot Short boot Long boot Long boot ELIO(R) high density insert L Male insulator ELIO(R) AQ adaptors Contact length Female insulator Without boot Short boot Q Long boot Plug Square flange receptacle 4 Max 6.60 Max 6 Max 12 Max 27 Max Jam nut receptacle Contact length Male insulator Female insulator 11.80 Max 9.10 Max 12 Max 9.30 Max 11.60 Max 8.90 Max Short boot Long boot 17.60 Max 32.60 Max Total length example Square flange receptacle + plug + ELIO(R) contacts in ELIO(R) high-density insert Unmated = C* + E* + L + 12 + R Mated = C* + D* + L + 12 + R + 5mm * See previous page Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 129 8D Series BMA Coaxial Contacts Description * Quick screw coupling connector * Shell available in aluminum, composite, Stainless steel, Titanium & Bronze. * 16 layouts available with coaxial contact. * D38999 with High Frequency coaxial contact: DC 18GHz. * Qualified coaxial contact according to MIL-STD-348A/321. * Removable coaxial contact. * Contacts delivered with boots. BMA contact features For .086'' flexible cable Electrical * Impedance: 50 * Frequency range: DC 18GHz * Dielectric withstanding voltage: 1.5 kVrms, 50Hz (at sea level) * Insulation resistance: 5 000 M * Contact resistance: . center contact: 2 m . outer contact: 2 m * Return loss (DC-18GHz): < -17dB (mated connector) * RF leakage interface only (fully mated): 90 dB f (GHz) measured at interface with reference planes being in true alignment. * RF testing voltage: 1.0 kVrms, 5 MHz (at sea level) * Admissible power: 300 W at 3 GHz (at sea level & room T) Climatics * Temperature range: -65C +125C * Thermal shock: MIL-STD-202, method 107, condition B * Moisture resistance: MIL-STD-202, method 106 130 (c) 2012 - SOURIAU * Corrosion: Saltspray test according to MIL-STD-202, method 101, condition B * Vibration: MIL-STD-202, method 204, condition D * Shock: MIL-STD-202, method 213, condition I /!\ Caution: be careful that your application doesn't exceed contact specification. Connector features Mechanical * Shell material & plating: . Aluminum: Cadmium olive drab (W) Nickel (F) Black zinc nickel (Z) Green zinc cobalt (ZC) . Composite: Cadmium olive drab (J) Nickel (M) Without plating (X) . Stainless steel: Passivated (K) Nickel (S) . Titanium: Without plating (TT) Nickel (TF) . Bronze: Without plating * Insulator: Thermoplastic * Grommet and interfacial seal: Silicone elastomer * Contact endurance: 1000 mating cycles * Connector endurance: 500 mating cycles * Shock: 300g, 3 ms (EN 2591-D2 method A) * Vibration: . Sinus: . 10 a 2000 Hz, 3x12 hrs (60g, 140 - 2000 Hz) with T cycling . Random: . 50 to 2000 Hz, 2x8 Hrs (1g2/ Hz, 100 - 2000Hz) at T max. . 25 to 2000 Hz, 2x8 Hrs (5g2/ Hz, 100 - 300Hz) at ambiant T Test with accessories in acc with EN2591-D3 Electrical * Shell continuity: . F, S & TF: 1 m . J & M: 3 m . W, Z & ZC: 2.5 m . Bronze: 5 m . K & TT: 10 m * Shielding: . F & M: . K & TT: . W & Z: . F, S & TF: . Bronze: . J: . ZC: 85 db at 1 GHz 45 db at 10 Ghz 50 db at 10 GHz 65 db at 10 GHz 85 db at 10 GHz 90 db at 10 GHz Consult us Climatics * Temperature range: . W, ZC, J, X & bronze: . F, Z, M, K, S, TT & TF: -65C +175C -65C +200C * Salt spray: . F, S & TF: . ZC: . W, Z, K, TT & bronze: . J, M & X: 48 Hours 250 Hours 500 Hours 2000 Hours 8D Series BMA Coaxial Contacts Contact layouts Specification 737 mandatory 17 11 02 80 22 Contact #22D 75 Contact #20 Contact #16 Contact #12 38#22D 1#8 Coax 1#8 Coax 19 2#12 2#8 Coax 2#8 Coax Contact #8 Coax 21 23 18 20 48 75 77 06 14#22D 4#8 Coax 18#20 2#8 Coax 4#8 Coax 4#8 Coax 17#22D 2#8 Coax 6#8 Coax 25 07 08 17 20 41 46 2#8 Coax 97#22D 8#8 Coax 36#22D 6#8 Coax 10#20, 13#16 4#12 Coax 3#8 Coax 22#22D, 3#20 11#16, 2#12 3#8 Coax 40#20, 4#16 2#8 Coax (c) 2012 - SOURIAU 131 8D Series BMA Coaxial Contacts Ordering information 8D Basic Series 0 25 W Shell style: 0: Square flange receptacle 1: In line receptacle 7: Jam nut receptacle 5: Plug with RFI shielding Shell size: 11, 17, 19, 21, 23, 25 Aluminum plating: W: Olive drab cadmium F: Nickel Z: Black zinc nickel Contact layout: See previous page Contact type: P: Pin S: Socket Orientation: N, A, B, C, D, E Specification (mandatory): 737: Coaxial contacts - for .086'' flexible cable 747: Coaxial contacts - for .141'' flexible cable For other material and configuration (integrated clinch nuts, double flange, other cables, ...) please consult us. Recommended cables Designation Part number .086'' flexible cable Multiflex 86 .141'' flexible cable Multiflex 141 For other cables please consult us. 132 (c) 2012 - SOURIAU Description Outer conductor contact Soldered 46 P N 737 8D Series BMA Coaxial Contacts Assembly Instruction C D B No shrinking sleeve allowed. A Picture Process Feature / Check Tools required 10.5 Dip the cut length of cable in flux and tin. 7 Cut the jacket to the braid. Remove jacket. A The solder must flow at rear for min. 7 mm. Stanley blade Do not damage inner conductor, dielectric and braid of cable. Stanley blade Tip trimmer Remove cable dielectric and tinned braid according to diagram. B 2.6 Form tip of centre contact to a 90 cone. 2 Slide Taper sleeve A and nipple B over cable. Slide ferrule C over cable, flush to dielectric. C X Solder at X. Avoid excessive heat, immediately cool down and clean with alcohol. B A Push prepared cable into connector body D and tighten nipple B. D B A Taper sleeve A will be used for MIL-connector. If the cable does not fit into the cable entry, use a flat-nose plier to calibrate the braid. Soldering iron Solder Flat-nose pliers Center conductor of cable must be exactly centered. Male contact: Torque wrench AF.6 (3 Nm) Spanner AF.5.5 Torque: 3 Nm. Female contact: Torque wrench AF.6 (3 Nm) Spanner AF.6 (c) 2012 - SOURIAU 133 8D Series RJ45/USB Series Description * Derived from MIL-DTL-38999 Series III * True ruggedized RJ45 & USB A solution * High vibration resistance * Shock resistant * IP67 * Shielded * Available in feed through, solder out and pig tail version * No tools for cabling * RoHS version Applications * Insert: Thermoplastic Climatic * Data transmission using standard interface * Contacts: Copper alloy * Sealing: IP67 with protective cap * Contacts plating: Gold * Temperature range: -40C to +85C Technical features * Endurance: Per MIL-DTL-38999, 500 mating cycles * Fluid resistance: Per MIL-DTL-38999 with protective cap Mechanical * Vibration: 10-500 Hz 20 g * Flight data transmissions * Shell material: Aluminum alloy Composite * Shell plating: Olive drab cadmium Nickel Black zinc nickel Zinc cobalt Electrical * RJ45: 10 BaseT, 100 BaseTX and 1000 BaseT Cat 5e per TIA/EIA 568A/B * USB: 10 BaseT and 100 BaseTX Cat 5e per TIA/EIA 568A/B 134 (c) 2012 - SOURIAU 8D Series RJ45/USB Series Connector part numbers Basic Series 8D 0 F 17 W UA S N Shell type: 0: Square flange receptacle 7: Jam nut receptacle (aluminum only) Designator: F: Feedthrough S: Solder out C: Pig tail cable receptacle Shell size: 17: USB 19: RJ45 Plating: W: Olive drab cadmium (aluminum) - 500 hours salt spray F: Nickel (aluminum) - 48 hours salt spray J: Olive drab cadmium (composite) - 500 hours salt spray M: Nickel (composite) - 500 hours salt spray Z: Black zinc nickel (aluminum) - 500 hours salt spray ZC: Zinc cobalt - 250 hours salt spray X: No finish (composite) Insert: UA: USB type A RJ: RJ45 Contact style: S: Socket Orientation: N, A, B, C, D, E Specification code: Consult us for custom configuration (cable type, length, termination style) 8D RJ45 Series Square flange receptacle Jam nut receptacle 8D USB Series Square flange receptacle Jam nut receptacle (c) 2012 - SOURIAU 135 8D Series RJ45/USB Series RJ45 interface - receptacle feedthrough series 43.90 27.00 36.50 B PIN 1 PIN 1 29.40 Square flange receptacle A Material A (max) B (max) Aluminum 20.55 2.50 Composite 20.78 3.65 43.90 B PIN 1 O 43.20 PIN 1 Jam nut receptacle Material A (max) B (max) Aluminum 21.34 3.20 A RJ45 interface - receptacle solder out series A 36.50 22.80 B PIN 1 27.00 29.40 Square flange receptacle 0.70 O 1.40 Material A (max) B (max) Aluminum 11.91 2.50 Composite 12.14 3.65 A O 52.40 PIN 1 18.60 B Jam nut receptacle 0.70 Note: All dimensions are in millimeters (mm) 136 (c) 2012 - SOURIAU Material A (max) B (max) Aluminum 12.70 3.20 8D Series RJ45/USB Series RJ45 interface - receptacle pigtail series C A B PIN 1 25.40 25.40 Square flange receptacle Material A (max) B (max) C (max) Aluminum 20.78 2.50 304.8 25.4 Composite 20.78 3.65 304.8 25.4 C A B 25.40 PIN 1 25.40 Jam nut receptacle Material A (max) B (max) C (max) Aluminum 21.34 3.20 304.8 25.4 RJ45 interface - receptacle panel cut out Jam nut panel cut out Square flange panel cut out O 35.18 O 4x 3.25 27.00 33.91 27.00 O 4x 3.25 O 32.94 Front mounting O 28.98 Rear mounting Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 137 8D Series RJ45/USB Series USB interface - receptacle feedthrough series 37.80 A PIN 1 PIN 1 Square flange receptacle 24.60 27.00 33.20 B Material A (max) B (max) Aluminum 14.45 2.50 Composite 14.68 3.65 37.90 A B PIN 1 PIN 1 O 44.50 Jam nut receptacle Material A (max) B (max) Aluminum 15.24 3.20 USB interface - receptacle solder out series 24.60 A 16.40 B PIN 1 Square flange receptacle 27.00 0.70 O 1.60 Material A (max) B (max) Aluminum 8.10 2.50 Composite 8.33 3.65 A O 44.50 PIN 1 14.70 B 0.70 Note: All dimensions are in millimeters (mm) 138 (c) 2012 - SOURIAU Jam nut receptacle Material A (max) B (max) Aluminum 11.94 3.20 8D Series RJ45/USB Series USB interface - receptacle pigtail series C A 22.00 B 25.40 25.40 Square flange receptacle 25.80 PIN 1 Material A (max) B (max) C (max) Aluminum 14.45 2.50 304.8 25.4 Composite 14.68 3.65 304.8 25.4 C A O 44.50 B 25.40 25.40 PIN 1 Jam nut receptacle Material A (max) B (max) C (max) Aluminum 15.24 3.20 304.8 25.4 USB interface - receptacle panel cut out Jam nut panel cut out Square flange panel cut out O 32.01 O 4x 2.50 27.90 30.73 27.00 O 4x 3.25 O 33.00 Front mounting O 30.96 Rear mounting Note: All dimensions are in millimeters (mm) (c) 2012 - SOURIAU 139 8D Series Range Extension micro38999 ....................................................................................................................................... 142 8D hermetic ELIO(R) feedthrough ................................................................................................. 142 Rack & panel ...................................................................................................................................... 143 230V connector ............................................................................................................................... 143 8D8 / 8D9 Series ............................................................................................................................. 144 8DB bulkhead feedthrough .......................................................................................................... 144 8PS Series .......................................................................................................................................... 145 8D hermetic aluminum 38999 power & signal connector ................................................ 145 8D36 lanyard release ..................................................................................................................... 146 8TFD filter connector ...................................................................................................................... 146 8D Series MIL-DTL-38999 Series III Product range extension A complete miniature range: threaded (8DA), break away (8BA) & bayonet (8LTA). Space saving with scoop proof connector for harsh applications. A compact solution: . Diameter up to 45% smaller than size 9 (D38999). . Up to 50% shorter. . Integrated backshell: Cost and space saving. A high density solution: . With #26 contacts (according to 39029). . 5 layouts (size 3, 5 and 7 with #22 & #26). Excellent features: . Designed for D38999 requirements. . IP67 sealing when mated. . Stainless steel shell (1500 matings) & aluminum shell (500 matings). RoHS and Cadmium free: . Available in zinc nickel (RoHS) plating, as well as nickel and olive drab cadmium. See micro38999, A Complete Miniature Range catalog on www.souriau.com 8D Hermetic ELIO(R) Feedthrough The first truly hermetic aluminum 38999 fiber optic feedthrough. Truly hermetic: . Leak rate <10-9 atm.cm3/s. Weight saving: . Aluminum shell save 30 to 40% of weight vs stainless steel. Single and multi way: . Unique multiway hermetic fiber optic feedhrough in the world. Intermateable with Souriau's ELIO(R) connectors: . Airbus A380 spec ABS1379 qualified . Intermateable with ARINC 801 and EN4531 standards See 38999 Series III - Hermetic ELIO(R) Feedthrough product news on www.souriau.com 142 (c) 2012 - SOURIAU 8D Series MIL-DTL-38999 Series III Product range extension Rack & Panel Sealed rack & panel for blind connection. A 100% scoop proof connector with quick connection in hard-to-reach areas. Blind connection: . Easy & fast connection without any coupling/uncoupling between a float-mounting unit & a fixed unit Float-mounting unit - rack: . Female crimp contacts. . Mounting on the cabinet side. . Angular orientation with a key. . Possibility to supply rear accessories. Misalignment catching: . Longitudinal, axial and angular. See 38999 Series I - Rack & Panel 8LT product news on www.souriau.com 230V Connector The use of higher voltage to reduce cable weight has lead to the development of double voltage connectors. Robust design and materials: . In high altitude un-pressurized areas, higher voltages increase electrical partial discharges Risk of contact short circuits. Our 230V connector avoids this risk ! No possible mismatch: . Specific T and V clocking to avoid mating with a non 230V qualified counterpart. Flexible offering: . Available in standard watertight and hermetic connectors with the same performance. . Available in composite and stainless steel shells. See 230 Volt EN3645 Derived Connectors product news on www.souriau.com (c) 2012 - SOURIAU 143 8D Series MIL-DTL-38999 Series III Product range extension 8D8/8D9 Series 8D8: high vibration performance push-pull connector. 8D9: lanyard release, high performance 38999 quick release. A wide range with excellent performances: . MIL-DTL-38999 layouts and contacts . MIL-DTL-38999 Series electric performances . Scoop proof . Compatible with standard backshells 38999 Series III . Very high performance coupling with ball locking concept, check of locking by free ring when mated. Easy to connect-disconnect: . 8D8: ideal for restricted space mating. . 8D9: simple push to connect - pull to disconnect. High vibration performance: . Up to 44g . 8D8: ideal for mil-aero and space applications. . 8D9: ideal for missiles, inter-stage separation, space probes, UAVs. See 8D8/8D9 Series - 38999 Push pull/Quick release catalog on www.souriau.com 8DB: Bulkhead "Double Receptacle" mounted on panel allows cable plug connection on both sides of the bulkhead. Create a permanent sealed barrier on your panel suitable for pressurized or depressurized areas. Easy integration: . Standard 38999 mounting interface (square flange, jam nut).. . Easy modular assembly and connection. . Time saving for maintenance. . The ideal interconnect solution for aircraft pressurized/non pressurized panels. Reinforced sealing: . Feedthrough sealing even when unmated (10-6 atm.cm3/s). . Permanent sealing barrier on panel (O rings). . Glass fused hermetic version available (<10-8 atm.cm3/s) for fuel tanks/space systems. A large platform available: . All 38999 Series III layouts (signal and power contacts). 144 (c) 2012 - SOURIAU See 38999 Series III - Bulkhead Feedthrough catalog on www.souriau.com 8D Series MIL-DTL-38999 Series III Product range extension 8PS Series Sealed cable feedthrough. Allows a bundle of cables to cross through the bulkhead without any contact junctions. All cables are individually sealed inside the feedthrough: . For maximum MTBF by eliminating cable termination & contact junction. . When maximum continuity is required for copper cables. . To suppress contact attenuation with Fiber optic cables. Easy and safe installation. Reinforced sealing. 8D Hermetic Aluminum 38999 Power and Signal Connector The unique connecting solution offering hermeticity, great conductivity and mass saving all at once: ideal for power applications. Truly hermetic: . Leak rate <10-9 atm.cm3/s. Weight saving: . Save 30 to 40% of weight vs stainless steel. Outstanding conductivity: . Conductivity 5 times better than regular Fe/Ni contacts. (c) 2012 - SOURIAU 145 8D Series MIL-DTL-38999 Series III Product range extension 8D36 Lanyard Release Field repairable / MIL-STD-1760 umbilical. Self-alignment, blind connector mating & safe operational solution to weapon releases. Safe quick disconnect at high speed: . Robust unlocking system : 9.15m/s 10%. Field repairable: . Damaged coupling mechanism can be removed and fully replaced without need to disassemble the electric harness or cable backshell. High vibration performances: . Random: 44 G RMS, Sine: 60G with angular separation up to 20 (maximum) 8TFD Filter Connector EMI-RFI filters and lightning protection in composite light-weight shell. Space saving: . Complete filter solution in standard shell. . No need for filter PCB inside equipment. . Smaller equipment envelope required. Excellent filter performance: . Excellent performance, comparable to aluminum shell EMI-RFI filter connectors. Highly corrosion resistant: . 2000 hours salt spray in either nickel or olive drab finish. Wide range of layouts available: . SOURIAU EMI-RFI Filter 38999 Series III connectors are available in aluminum, marine bronze, and stainless steel shells. 146 (c) 2012 - SOURIAU contactmilaero@souriau.com Connection Technologies (c) Copyright SOURIAU October 2012 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. www.souriau.com