NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE Power edge connector Vertical type REVISION 1 of 8 AUTHORIZED BY Hai-Ling Liu E DATE APR10,2015 CLASSIFICATION UNRESTRICTED * OBJECTIVE * This specification defines the performance, test, quality and reliability requirements of the Vertical type Power edge Connector. * SCOPE This specification is applicable to the termination characteristics of separable power edge card when inserted to Vertical type receptacles. 3.0 GENERAL This document is composed of the following sections: Paragraph 1.0 2.0 3.0 4.0 5.0 5.1 5.2 5.3 5.4 5.5 5.6 6.0 7.0 8.0 9.0 9.1 9.2 9.3 9.4 9.5 10.0 Table 1 Title OBJECTIVE SCOPE GENERAL APPLICABLE DOCUMENTS REQUIREMENTS Qualification Material Finish Design and construction Workmanship Operating temperature range ELECTRICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS ENVIRONMENTAL CONDITIONS QUALITY ASSURANCE PROVISIONS Equipment Calibration Inspection Conditions Acceptance Qualification Testing Re-qualification Testing Reference Documents Qualification Testing Matrix Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE Power edge connector Vertical type REVISION 2 of 8 E AUTHORIZED BY DATE Hai-Ling Liu APR10,2015 CLASSIFICATION UNRESTRICTED 4.0 APPLICABLE DOCUMENTS 4.1 Specifications 4.1.1 4.2 Federal Specifications 4.2.1 4.3 MIL-STD-1344A: Test Methods for Electrical Connectors Other Standards and Specifications 4.3.1 4.3.2 4.4 Engineering Drawings: 10046971 and 10046972 UL 94 V-0: Flammability EIA 364: Test Procedures for Electrical Connectors, Sockets and Coaxial Contacts: Test Procedures for Electrical Connectors, Sockets and Coaxial Contacts FCI Specifications: BUS-03-601: Current Rating/300C Temperature Rise 4.4.1 BUS-03-601: Current Rating/30oC Temperature Rise 4.4.2 4.4.3 5.0 BUS-03-404: Normal Force Measurement BUS-19-002: Solderability test REQUIREMENTS 5.1 Qualification Connectors furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material The material for each component shall be as specified herein or equivalent. Power Contacts - High Conductivity Copper alloy Receptacle Housing - Class filled, Nylon (High Temperature Nylon) (High Temperature Nylon) 5.3 Finish Minimum Minimum 30 micro-inches Au on contact area, Minimum 100 micro-inches Matte Tin on solder tails. Both are over a minimum 50 micro-inches Ni. 5.4 Design and Construction Connectors shall be of the design, construction and physical dimensions specified on the applicable product drawings. 5.4.1 See drawing number 10046971 and 10046972 for test connector configurations. 5.5 Workmanship includes freedom from blistering, cracks, discoloration, etc. Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE Power edge connector Vertical type REVISION 3 of 8 AUTHORIZED BY Hai-Ling Liu E DATE APR10,2015 CLASSIFICATION UNRESTRICTED 5.6 6.0 Operating temperature range: -5 C ~ 105 C ELECTRICAL CHARACTERISTICS 6.1 Low Level Contact Resistance (LLCR) - The low level contact resistance shall not exceed 20 milliohm after environmental exposure when measured in accordance with EIA 364 TP 06. The following details shall apply: a. b. 6.2 Test Voltage - 20 millivolts DC max open circuit. Test Current - Not to exceed 100 milliamps. Insulation Resistance - the insulation resistance of mated connectors shall not be less than 5,000 megohms for power contacts, and 500 megohms for signal initially and after environmental exposure when measured in accordance with EIA 364 TP21 a. Test Voltage 500 volts DC b. Electrification time - 2 minutes c. Points of Measurement - Between adjacent Contacts 6.3 Dielectric Withstanding Voltage - There shall be no evidence of arc-over, insulation breakdown, or excessive leakage current (>1 Milliampere ) when mated connectors are tested in accordance with EIA 364 TP 20. The following details apply: d. e. f. d. 6.4 Test Voltage - 1000 Volts, AC Test Duration - 60 seconds. Test Condition - (760 Torr - sea level). Points of measurement - between adjacent contacts Current Rating - The temperature rise above ambient shall not exceed 30o C at any point in the system when individual contact is powered at 7.0 amperes. The following details shall apply: a. Ambient conditions - Still air at 25o oC b. Reference - FCI Test Specification FCI Test Specification BUS-03-601. 7.0 MECHANICAL CHARACTERISTICS 7.1 Insertion/Withdrawal Force - The force to insert a receptacle connector and PCB Board shall not exceed 8.0 Kgf. The Withdrawal force shall not be less than 1.2 Kgf. The following details shall apply: a. Cross Head Speed - 25.4 mm per minute b. Lubrication - None c. Utilize free floating fixtures Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE Power edge connector Vertical type REVISION 4 of 8 E AUTHORIZED BY DATE Hai-Ling Liu APR10,2015 CLASSIFICATION UNRESTRICTED d. Reference EIA 364-13 e. Test PCB thickness is 1.57+/-0.13mm (inclusive of two pads). 7.2 Normal Force - The contact normal force shall not be less than 150 grams per contact when tested in accordance with FCI Test Specification BUS-03-404. 7.3 Contact Retention - Individual power contacts shall withstand an axial retention load of 300 gf minimum per pin to seat further into housing. a. Rate of 25.4 mm/minute without dislodging from the housing cavity. b. Test PCB thickness is 1.57+/-0.13mm (inclusive of two pads). 7.4 Solder tails retention force (four pairs) - the retention force shall not be less than 100 gf for solder tails of four pairs to catch PCB. The following details shall apply: a. Rate of 25.4mm/minute with inserting PCB. b. Test PCB holes diameter is 1.02+/-0.08mm. 7.5 Reseating The connector pair needs to undergo 3 manual plug/unplug cycles. a. Sample Size - Dependent upon current test group, refer to specific sample sizes. b. Failure Criteria - No evidence of physical damage. c. No lubrication to be used during cycling. 7.6 Vibration Sinusoidal - EIA 364 TP 28 a. Test procedure: Test Condition - VII, test condition letter D. b. Mounting - To eliminate relative motion between the contacts, both mating halves should be rigidly fixed. c. Duration - 1 hour per axis / 3 axis. d. Failure criteria - No evidence of physical damage. No interruptions > 1.0 microsecond. 7.7 Mechanical Shock - EIA 364-27 a. b. c. d. 7.8 Condition A (50G, 11 millisecond half sine wave) Shocks - 3 shocks in both directions along each of three orthogonal axes (18 total) Mounting - rigidly mount assemblies No discontinuities of greater than 1.0 microsecond Durability - Standard laboratory procedure as applicable to the specific product EIA-364-09 a. Number of Cycles - 200 b. Cycling rate - 25.4mm per minute 7.9 Durability (preconditioning) EIA-364-09 The intent of this test is encompassed in latest version of EIA-364-09. a. Number of Cycles - 5 Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE Power edge connector Vertical type REVISION 5 of 8 E AUTHORIZED BY DATE Hai-Ling Liu APR10,2015 CLASSIFICATION UNRESTRICTED b. c. d. e. f. 8.0 Sample Size - Dependent upon current test group, refer to specific sample sizes. Failure Criteria - No evidence of physical damage. No lubrication to be used during cycling. Cycling to be performed manually unless otherwise specified. Cycling rate - 500 cycles per hour ENVIRONMENTAL CONDITIONS After exposure to the following environmental conditions in accordance with the specified test procedure and / or details, the product shall show no physical damage and shall meet the applicable electrical and mechanical requirements of paragraphs 6.0 and 7.0 as detailed in Table 1 test sequences. Unless otherwise specified, assemblies shall be mated during exposure. 8.1 Thermal Shock - EIA 364 TP 32 a. b. c. d. 8.2 Cycling Temperature and Humidity - EIA 364 TP 31, Method II a. b. c. d. 8.3 Test condition A Relative Humidity - 95% Temperature +40o oC Test Duration - 96 hours High Temperature Life, EIA 364 TP 17 a. b. c. d. 8.4 Test condition - , 10 cycles Temperature Range - -55 to +80o oC Time at Each Temperature - 30 minutes minimum Transfer Time - 5 minutes, maximum Test condition 4 Test time condition B - 250 Hours Temperature 105o oC Pre-condition - Perform number of durability cycles specified for product High Temperature Life (preconditioning) Test per EIA 364-1000.01 Table 9. Duration of 120 hours at temperature 105 to pertaining of 65 for 10 years. 8.5 Mixed Flowing Gas (MFG) - EIA 364-65 a. Class - IIA b. Duration - 10 days c. Test per EIA 364-1000.01 Table 4, Note -For 1 piece connector. Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE Power edge connector Vertical type REVISION 6 of 8 E AUTHORIZED BY DATE Hai-Ling Liu APR10,2015 CLASSIFICATION UNRESTRICTED 8.6 Solderability - BUS-19-002/B a. Steam aging - 4 hours b. PCB termination area was evaluated and meets the requirements of BUS-19-002. 9.0 QUALITY ASSURANCE PROVISIONS 9.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with QS 9000 9.2 Inspection conditions Unless otherwise specified, all inspections shall be performed under the following conditions: a. Temperature: 25 +/- 5 ooC b. Relative humidity: 30 to 60% c. Barometric Pressure: Local ambient 9.3 Acceptance 9.3.1 9.3.2 9.4 Electrical and Mechanical requirements shall be as indicated in Paragraphs 6.0 and 7.0 using test data and appropriate statistical techniques. Failures attributed to equipment, test setup or operator error shall not disqualify the product. Qualification Testing Qualification testing shall be performed on sample units predicted with equipment and procedures normally used in production. Test sequence is as shown in Table 1. 9.5 Re-qualification Testing If any of the following conditions occur, the responsible product engineer shall initiate re-qualification testing consisting of the applicable parts of the test matrix, Table 1. a. A significant design change is made to the existing product that impacts the product form, fit or function. Examples of significant changes shall include, but not be limited to, changes in the plating material composition or thickness, contact force or contact surface geometry, insulator design, contact base material or contact lubrication requirements. b. A significant event occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE REVISION 7 of 8 Power edge connector Vertical type E AUTHORIZED BY DATE Hai-Ling Liu APR10,2015 CLASSIFICATION UNRESTRICTED c. A significant change is made to the manufacturing process that impacts the product form, fit or function. Test Sequence Table 1 Test Items Examination of Product Contact Resistance Low Level Insulation Resistance Dielectric Withstanding Voltage Current Rating Para. 5.5 6.1 Test Group 1 2 3 4 Test Sequence 1 1 1 1 7 11 9 10 2 2 2 2 5 6 5 4 8 8 7 6 10 9 6.2 5 6 1 8 7 1 8 8 1 3 1 6 3 7 2 6 3 7 7 6.3 6.4 2 Insertion/Withdrawal Force 7.1 Normal Force 7.2 2 Contact Retention Retention force for Solder tails Reseating 7.3 4 7.4 3 Vibration 7.6 5 Mechanical Shock 7.7 7 Durability 7.8 Durability (Preconditioning) Thermal Shock Cycling Temperature and Humidity Hi Temperature Life Hi Temperature Life (Preconditioning) Mixed Flowing Gas Solderability 7.5 2 4 6 5 9 8 5 7.9 3 8.1 4 4 8.2 6 5 8.3 8.4 8.5 3 3 3 4 4 6 8.6 5 Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 NUMBER TYPE GS-12-338 PRODUCT SPECIFICATION TITLE PAGE REVISION 8 of 8 Power edge connector Vertical type E AUTHORIZED BY DATE Hai-Ling Liu APR10,2015 CLASSIFICATION UNRESTRICTED Samples quantity 5 5 5 5 5 3 5 5 REVISION RECORD REV PAGE DESCRIPTION EC# DATE A B C ALL 2 3,4 T05-0112 DG06-0220 DG06-0271 05/24/'05 06/06/'06 07/04/06 D 5 DG08-0206 08/04/08 E ALL NEW RELEASE Add Para 5.6 Operating temperature range Change PCB concerned dimension value in Para 7.0 as per customer drawing Modify the Temperature Range value in Para 8.1 per customer requiring Change classification from confidential to unrestricted ELX-DG20683-1 Apr10/15 Copyright FCI. GS-01-029 Form E-3701 - Revision C PDS: Rev :E STATUS:Released Printed: May 14, 2015 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI: 10046971-007LF 10046971-010LF 10046971-001LF 10046971-003LF 10046971-004LF 10046972-001LF