www.tracopower.com Page 1 of 5
DC/DC Converters
TEP 100WIR Series, 100 Watt
Features
◆ Compact metal package
◆ Ultra wide 4:1 input voltage ranges
9–36, 18–75, 43–160 VDC
◆ EN 50155 approval for railway
applications
◆ Very high efficiency up to 93%
◆ No minimum load
◆ Soft start
◆ Adjustable output voltage +10/-20%
◆ Sense line
◆ Remote On/Off input
◆ Under voltage lock-out circuit
◆ Reverse input voltage protection
◆ Over temperature protection
◆ Optional heatsink
◆ Optional as chassis mount models with
screw terminal block and EMI Filter
◆ 3-year product warranty
The TEP 100WIR Series is a family of isolated high performance dc-dc converter
modules with ultra-wide 4:1 input voltage ranges which come in a rugged, sealed
industry standard half brick package.
A very high efficiency allows full power operation without forced air cooling at 60°C
This temperature can be increased to 70°C with optional mounted heatsink or up
to 85°C when mounted on an iron base plate. The very wide input voltage range
and reverse input voltage protection make these converters interesting solution for
battery operated systems. Typical applications are in telecom/datacom, industry
control and railway systems for on board power distribution.
These series is available in many optional designs on demand --> see options.
Order code Input voltage Output voltage Output current max. Efficiency typ.
TEP 100-2411WIR 5 VDC 20 A 93 %
TEP 100-2412WIR 9 – 36 VDC 12 VDC 8.4 A 90 %
TEP 100-2415WIR (24 VDC nominal) 24 VDC 4.2 A 90 %
TEP 100-2416WIR 28 VDC 3.6 A 90 %
TEP 100-2418WIR 48 VDC 2.1 A 90 %
TEP 100-4812WIR 12 VDC 8.4 A 90 %
TEP 100-4815WIR 18 – 75 VDC 24 VDC 4.2 A 90 %
TEP 100-4816WIR (48 VDC nominal) 28 VDC 3.6 A 92 %
TEP 100-4818WIR 48 VDC 2.1 A 91 %
TEP 100-7212WIR 12 VDC 8.4 A 90 %
TEP 100-7215WIR 43 – 160 VDC 24 VDC 4.2 A 90 %
TEP 100-7216WIR (110 VDC nominal) 28 VDC 3.6 A 90 %
TEP 100-7218WIR 48 VDC 2.1 A 91 %
Standard Models
(Models pictured with optional heatsink)
TEP-HS1 Heat-sink for standard version (incl. mounting screws and thermal pad)
TEP-MK1 Din-rail mounting kit for chassis mount models (incl. mounting screws)
TCK-xxx Common mode chokes for filter proposals to meet EN55032 class A/B --> see application note
on demand
(backorder with MOQ)
Models with 3.3 VDC/~ 25 A or 5.0 VDC/~ 20 A or 15 VDC/~ 6.7 A output
Chassis mount models with screw terminal block
Chassis mount models with screw terminal block and input filter to meet EN 55032 class A
Negative (passive = Off) Remote On/Off function (standard is passive = On)
Options
www.tracopower.com Page 2 of 5
Input Specifications
Input current at no load (nominal input voltage) 24 Vin models: 25 mA typ.
48 Vin models: 20 mA typ.
110 Vin models: 10 mA typ.
Start-up voltage 24 Vin models: 9.0 VDC max.
48 Vin models: 18 VDC max.
110 Vin models: 43 VDC max.
Under voltage shut down (lock-out circuit) 24 Vin models: 7.3 – 8.1 VDC
48 Vin models: 15.5 – 16.3 VDC
110 Vin models: 33.0 – 36.0 VDC
Surge voltage (1 sec. max.) 24 Vin models: 50 VDC
48 Vin models: 100 VDC
110 Vin models: 185 VDC
Conducted noise EN 55032 class A/B with external components
see application note
EMC immunity EN 50121-3-2
– ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ±6 kV,
perf. criteria A
– Radiated immunity EN 61000-4-3, 20 V/m, perf. criteria A
– Fast transient / surge (with external input capacitor) EN 61000-4-4, ±2 kV, perf. criteria A
EN 61000-4-5, ±2 kV perf. criteria A
24 / 48 Vin models: 2 chemi-con KY 220 µF, 100 V, ESR 48 mOhm
110 Vin models: 2 chemi-con KXJ 150 µF, 250 V
– Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A
Reverse voltage protection parallel diode
Recommended input fuse (slow blow) 24 Vin models: 20 A
48 / 110 Vin models: 10 A
Output Specifications
Voltage set accuracy (at full load, nominal input) ±1 %
Output voltage adjustment +10 % / –20 % by external resistor
see application note
Regulation – Input variation Vin min. to Vin max. 0.1 % max.
– Load variation (0 – 100%) 0.1 % max.
Temperature coefficient ±0.02 %/K
Minimum load not required
Remote sense 10 % max. of Vout nom.
(trim up value to subtract)
Ripple and noise (20 MHz bandwidth) 5 VDC model: 75 mVp-p typ.
12 VDC models: 100 mVp-p typ.
24 / 28 VDC models: 200 mVp-p typ.
48 VDC models: 300 mVp-p typ.
Start up time (nominal Vin and constant resistive load) 75 ms typ. (at power On or remote On)
Transient response (25% load step change) 250 µs max.
Output current limitation at 120 – 150 % of Iout max.
Over voltage protection at 115 – 130 % of Vout nom.
Short circuit protection continuous, automatic recovery.
Max. capacitive load 5 VDC model: 40‘000 µF
12 VDC models: 7‘000 µF
24 VDC models: 1‘750 µF
28 VDC models: 1‘280 µF
48 VDC models: 430 µF
DC/DC Converters
TEP 100WIR Series 100 Watt
www.tracopower.com Page 3 of 5
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
General Specifications
Temperature ranges – Operating –40°C to +75°C (with derating)
– Case temperature +115°C m a x.
– Storage –55°C to +125°C
Thermal impedance – without heat-sink 6.7°C/W
– with heat-sink 4.7°C/W
Power Derating depending on installation!
– without heat-sink 3.3 %/K above +55°C
– with heat-sink 4.0 %/K above +65°C
– with iron base plate (19” x 3.5” x 0.063”) 6.7 %/K above +85°C
please refer to application note for temperature
measure point that should not exceed 115°C.
Over temperature protection at +120°C
Thermal shock, mechanical shock & vibration EN 61373, MIL-STD-810F
– Test conditions www.tracopower.com/products/mil810.pdf
Humidity (non condensing) 95 % rel H max.
Reliability, calculated MTBF (MIL-HDBK-217F, at +25°C, ground benign) 400‘000 h
Isolation voltage (60sec.) – Input/Output 110 Vin models: 3’000 VDC (reinforced insulation)
– Input/ Case 1‘500 VDC
– Input/Ouput other models: 2‘250 VDC (basic insulation)
– Input/Case 1‘600 VDC
Isolation capacitance – Input/Output 2500 pF max.
Isolation resistance – Input/Output (500 VDC) >1 GOhm min.
Switching frequency 24 / 48 Vin models: 250 kHz typ. (pulse width modulation)
110 Vin models: 300 kHz typ. (pulse width modulation)
Safety standards – Railway immunity EN 50155,
– UL online certification E188913, QQGQ2 UL 60950-1 2nd edition + AM1
IEC/EN 60950-1
– Certification documents www.tracopower.com/overview/tep100wir
Remote On/Off – positive logic (standard) – On: 3 to 12 VDC or open circuit
– Off: 0 to 1.2 VDC
or short circuit pin 1 and 3
– negative logic (option) – On: 0 to 1.2 VDC
or short circuit pin 1 and 3
– Off: 3 to 12 VDC or open circuit
– Off idle current: 3 mA
Environmental compliance – Reach
www.tracopower.com/info/reach-declaration.pdf
– RoHS RoHS directive 2011/65/EU
– Flammability identified acc. EN 45545-2
www.tracopower.com/info/en45545-declaration.pdf
DC/DC Converters
TEP 100WIR Series 100 Watt
www.tracopower.com Page 4 of 5
0.20 0.5
0.023
2.40
2.00
0.30
0.70
1.00
1.900.19
2.28 (57.9)
1
2
3
4
5
6
8
9
7
4 x M3 THD
(48.26)(4.8)
(50.80)
(61.0)
(17.78)
(12.7)
(25.40)
Bottom view
(7.62)
(0.6)
(5.1
)
(trough hole)
Top view
0.95
0.45
(24.2)
(11.4)
2.40 (61.0)
2.28 (57.9)
TEP 100WIR module
Dimensions in Inch, () = mm
Tolerances ±0.02 (±0.5)
Pin pich tolerances ±0.01 (±0.25)
Mounting hole pich tolerances ±0.01 (±0.25)
Weight: 105 g (3.70oz)
Pin
1
– Vin
2
Case
3
Remote On/Off
4
+ Vin
5
– Vout
6
– Sense*
7
Trim
8
+ Sense*
9
+ Vout
Pin-Out
*Sense line to be connected
to the output either at the
module or at the load under
regard of polarity.
Weight: 142 g (5.01oz)
(Heatsink + Converter)
Order code: TEP-HS1
Includes heatsink with termal pad and mounting screws
To order modules with mounted heatsink ask factory.
Pin diameter pin 5 & 9: 0.08 (2.0)
Pin diameter other pins: 0.04 (1.0)
Dimensions
General Specifications
Casing material 24 / 48 Vin models: metal
110 Vin models: aluminium base-plate with plastic case
Potting material silicone (UL94V-0 rated)
Base material FR4
DC/DC Converters
TEP 100WIR Series 100 Watt
TEP-HS1 Heatsink (pictured with heatsink mounted)
Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com
www.tracopower.com
Page 5 of 5
Options (on demand)
Rev. October 9, 2018
DC/DC Converters
TEP 100WIR Series 100 Watt
Chassis mount models with screw terminal block
Chassis mount models with screw terminal block and input filter to meet EN 555032 class A
1.33(33.8)
1.53(38.8)
1.87(47.5)
TEP-MK1 DIN-rail clip for chassis mount models
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
TRACO Power:
TEP 100-2412WIR TEP 100-7210WIR TEP 100-4818WIR TEP 100-2410WIR TEP 100-2416WIR TEP 100-
2418WIR TEP 100-4810WIR TEP 100-7212WIR TEP 100-7213WIR TEP 100-7216WIR TEP 100-7211WIR TEP
100-7215WIR TEP 100-4815WIR TEP 100-4813WIR TEP 100-7218WIR TEP 100-2413WIR TEP 100-2415WIR
TEP 100-4811WIR TEP 100-2411WIR TEP 100-4816WIR TEP 100-4812WIR
