DC/DC Converters TEP 100WIR Series, 100 Watt Features Compact metal package Ultra wide 4:1 input voltage ranges 9-36, 18-75, 43-160 VDC EN 50155 approval for railway applications Very high efficiency up to 93% No minimum load Soft start (Models pictured with optional heatsink) Adjustable output voltage +10/-20% Sense line Remote On/Off input Under voltage lock-out circuit Reverse input voltage protection Over temperature protection Optional heatsink Optional as chassis mount models with screw terminal block and EMI Filter 3-year product warranty The TEP 100WIR Series is a family of isolated high performance dc-dc converter modules with ultra-wide 4:1 input voltage ranges which come in a rugged, sealed industry standard half brick package. A very high efficiency allows full power operation without forced air cooling at 60C This temperature can be increased to 70C with optional mounted heatsink or up to 85C when mounted on an iron base plate. The very wide input voltage range and reverse input voltage protection make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and railway systems for on board power distribution. These series is available in many optional designs on demand --> see options. Standard Models Order code TEP 100-2411WIR TEP 100-2412WIR TEP 100-2415WIR TEP 100-2416WIR TEP 100-2418WIR TEP 100-4812WIR TEP 100-4815WIR TEP 100-4816WIR TEP 100-4818WIR TEP 100-7212WIR TEP 100-7215WIR TEP 100-7216WIR TEP 100-7218WIR Input voltage 9 - 36 VDC (24 VDC nominal) 18 - 75 VDC (48 VDC nominal) 43 - 160 VDC (110 VDC nominal) Output voltage 5 VDC 12 VDC 24 VDC 28 VDC 48 VDC 12 VDC 24 VDC 28 VDC 48 VDC 12 VDC 24 VDC 28 VDC 48 VDC Output current max. 20 A 8.4 A 4.2 A 3.6 A 2.1 A 8.4 A 4.2 A 3.6 A 2.1 A 8.4 A 4.2 A 3.6 A 2.1 A Efficiency typ. 93 % 90 % 90 % 90 % 90 % 90 % 90 % 92 % 91 % 90 % 90 % 90 % 91 % Options TEP-HS1 TEP-MK1 TCK-xxx on demand (backorder with MOQ) www.tracopower.com Heat-sink for standard version (incl. mounting screws and thermal pad) Din-rail mounting kit for chassis mount models (incl. mounting screws) Common mode chokes for filter proposals to meet EN55032 class A/B --> see application note Models with 3.3 VDC/~ 25 A or 5.0 VDC/~ 20 A or 15 VDC/~ 6.7 A output Chassis mount models with screw terminal block Chassis mount models with screw terminal block and input filter to meet EN 55032 class A Negative (passive = Off) Remote On/Off function (standard is passive = On) Page 1 of 5 DC/DC Converters TEP 100WIR Series 100 Watt Input Specifications Input current at no load (nominal input voltage) 24 Vin models: 25 mA typ. 48 Vin models: 20 mA typ. 110 Vin models: 10 mA typ. Start-up voltage 24 Vin models: 9.0 VDC max. 48 Vin models: 18 VDC max. 110 Vin models: 43 VDC max. Under voltage shut down (lock-out circuit) 24 Vin models: 7.3 - 8.1 VDC 48 Vin models: 15.5 - 16.3 VDC 110 Vin models: 33.0 - 36.0 VDC Surge voltage (1 sec. max.) 24 Vin models: 50 VDC 48 Vin models: 100 VDC 110 Vin models: 185 VDC Conducted noise EN 55032 class A/B with external components see application note EMC immunity EN 50121-3-2 - ESD (electrostatic discharge) EN 61000-4-2, air 8 kV, contact 6 kV, perf. criteria A - Radiated immunity EN 61000-4-3, 20 V/m, perf. criteria A - Fast transient / surge (with external input capacitor)EN 61000-4-4, 2 kV, perf. criteria A EN 61000-4-5, 2 kV perf. criteria A 24 / 48 Vin models: 2 chemi-con KY 220 F, 100 V, ESR 48 mOhm 110 Vin models: 2 chemi-con KXJ 150 F, 250 V - Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A Reverse voltage protection parallel diode Recommended input fuse (slow blow) 24 Vin models: 20 A 48 / 110 Vin models: 10 A Output Specifications Voltage set accuracy (at full load, nominal input) 1 % Output voltage adjustment +10 % / -20 % by external resistor see application note Regulation - Input variation Vin min. to Vin max. 0.1 % max. - Load variation (0 - 100%) 0.1 % max. Temperature coefficient 0.02 %/K Minimum load not required Remote sense 10 % max. of Vout nom. (trim up value to subtract) Ripple and noise (20 MHz bandwidth) 5 VDC model: 12 VDC models: 24 / 28 VDC models: 48 VDC models: 75 mVp-p typ. 100 mVp-p typ. 200 mVp-p typ. 300 mVp-p typ. Start up time (nominal Vin and constant resistive load) 75 ms typ. (at power On or remote On) Transient response (25% load step change) 250 s max. Output current limitation at 120 - 150 % of Iout max. Over voltage protection at 115 - 130 % of Vout nom. Short circuit protection continuous, automatic recovery. Max. capacitive load www.tracopower.com 5 VDC model: 12 VDC models: 24 VDC models: 28 VDC models: 48 VDC models: 40`000 F 7`000 F 1`750 F 1`280 F 430 F Page 2 of 5 DC/DC Converters TEP 100WIR Series 100 Watt General Specifications Temperature ranges - Operating -40C to +75C (with derating) - Case temperature +115C max. - Storage -55C to +125C Thermal impedance - without heat-sink6.7C/W - with heat-sink4.7C/W Power Derating - without heat-sink - with heat-sink - with iron base plate (19" x 3.5" x 0.063") depending on installation! 3.3 %/K above +55C 4.0 %/K above +65C 6.7 %/K above +85C please refer to application note for temperature measure point that should not exceed 115C. Over temperature protection at +120C Thermal shock, mechanical shock & vibration EN 61373, MIL-STD-810F - Test conditions www.tracopower.com/products/mil810.pdf Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25C, ground benign) 400`000 h Isolation voltage (60sec.) - - - - Isolation capacitance - Input/Output 2500 pF max. Isolation resistance - Input/Output (500 VDC) >1 GOhm min. Input/Output 110 Vin models: Input/ Case Input/Ouput other models: Input/Case Switching frequency 3'000 VDC (reinforced insulation) 1`500 VDC 2`250 VDC (basic insulation) 1`600 VDC 24 / 48 Vin models: 250 kHz typ. (pulse width modulation) 110 Vin models: 300 kHz typ. (pulse width modulation) Safety standards - Railway immunity EN 50155, - UL online certification E188913, QQGQ2 UL 60950-1 2nd edition + AM1 IEC/EN 60950-1 - Certification documents www.tracopower.com/overview/tep100wir Remote On/Off - positive logic (standard) Environmental compliance - Reach www.tracopower.com/info/reach-declaration.pdf - RoHS RoHS directive 2011/65/EU www.tracopower.com/info/en45545-declaration.pdf - Flammability identified acc. EN 45545-2 - On: - Off: - negative logic (option) - On: - Off: - Off idle current: 3 to 12 VDC or open circuit 0 to 1.2 VDC or short circuit pin 1 and 3 0 to 1.2 VDC or short circuit pin 1 and 3 3 to 12 VDC or open circuit 3 mA All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. www.tracopower.com Page 3 of 5 DC/DC Converters TEP 100WIR Series 100 Watt General Specifications Casing material 24 / 48 Vin models: metal 110 Vin models: aluminium base-plate with plastic case Potting material silicone (UL94V-0 rated) Base material FR4 Dimensions TEP 100WIR module Pin-Out 1 5 2 6 Pin 8 4 9 0.19 (4.8) 1.90 (48.26) 1.00 (25.40) 3 0.70 (17.78) 7 0.30 Bottom view (7.62) 2.40 (61.0) 2.00 (50.80) 4 x M3 THD (trough hole) Weight: 105 g (3.70oz) (0.6) 0.023 0.5 Pin diameter pin 5 & 9: 0.08 (2.0) Pin diameter other pins: 0.04 (1.0) - Vin 2 Case 3 Remote On/Off 4 + Vin 5 - Vout 6 - Sense* 7 Trim 8 + Sense* 9 + Vout *Sense line to be connected to the output either at the module or at the load under regard of polarity. (5.1) 0.20 (12.7) 2.28 (57.9) 1 0.95 (11.4) (24.2) 0.45 TEP-HS1 Heatsink (pictured with heatsink mounted) 2.28 (57.9) 2.40 (61.0) Order code: TEP-HS1 Includes heatsink with termal pad and mounting screws To order modules with mounted heatsink ask factory. Top view Weight: 142 g (5.01oz) (Heatsink + Converter) Dimensions in Inch, () = mm Tolerances 0.02 (0.5) Pin pich tolerances 0.01 (0.25) Mounting hole pich tolerances 0.01 (0.25) www.tracopower.com Page 4 of 5 DC/DC Converters TEP 100WIR Series 100 Watt Options (on demand) Chassis mount models with screw terminal block Chassis mount models with screw terminal block and input filter to meet EN 555032 class A TEP-MK1 DIN-rail clip for chassis mount models 1.33(33.8) 1.53(38.8) 1.87(47.5) Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. October 9, 2018 Page 5 of 5 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TRACO Power: TEP 100-2412WIR TEP 100-7210WIR TEP 100-4818WIR TEP 100-2410WIR TEP 100-2416WIR TEP 1002418WIR TEP 100-4810WIR TEP 100-7212WIR TEP 100-7213WIR TEP 100-7216WIR TEP 100-7211WIR TEP 100-7215WIR TEP 100-4815WIR TEP 100-4813WIR TEP 100-7218WIR TEP 100-2413WIR TEP 100-2415WIR TEP 100-4811WIR TEP 100-2411WIR TEP 100-4816WIR TEP 100-4812WIR