BY AMP INCORPORATED HARRISBURG, PA. ALL INTERNATIONAL RIGHTS RESERVED. AMP PRODUCTS MAY BE COVERED BY U.S. AND FOREIGN PATENTS AND/OR PATENTS PENDING. COPYRIGHT 1976, 82 DIST id PRODUCT SPECIFICATION lL. SCOPE Lid. Content This specification covers the performance, tests and quality requirements for the AMP* audio microphone connector. These connector assemblies are intermateable with standarc!h DIN-MAK-40 connectors mow in use. i.e. Qualification When tests are performed on the subject product line, the procedures specified in AMP 109 series specifications shal! be used. All inspections shall be performed using the applicable inspection plan and product drawing. ae APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. AMP Specifications A. 169-1: General Requirements for Test Specifications B. 109 Serics: Test Specifications as indicated in Figure |. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) C. 114-10011: Connector, Microphone, Audio, Application of 3. REQUIREMENTS 3.1, Design and Construction Connector shall be of the design, construction and physical dimensions specified on the applicable product drawing. *Trademark of AMP Incorporated, A B/S C7 Bat AMP INCORPORATED AMP Harrisburg, Pa. 17105 Loc NO REV 4/12 |"? 1108-10032 |% TITLE 0 |Release per SHEET CONNECTOR, MICROPHONE, AUDIO ECN J-654 10F 6 LTR REVISION RECOAD APP DATE AMP 1250-16 REV 4-82| 3,2. Materials A. Contact: Brass, tin plated or gold over nickel B. Housing: Nylon, UL 94V-0 3.3. Ratings A. Current/Voltage: 250 vac at 10 amperes maximum test current in free air B,. Operating Temperature: ~559 to LO5C 3.4. Performance and Test Description Connector shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure lL. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of Product Meets requirements of Visual, dimensional product drawing and and functional per applicable AMP Spec applicable inspection 1114-10011, plan, ELECTRICAL Dielectric Withstanding 1000 vac (rms) dielectric Test between adjacent Voltage withstanding voltage, contacts of unmated one minute hold. connector assemblies; AMP Spec 109-29-1. Insulation Resistance 5 x 107 megohms minimum Test between adjacent initial. contacts of unmated connector assembly; AMP Spec 109-28-4, MECHANICAL Vibration (a) No discontinuities Subject mated connectors greater than ! to 15 Gis, 10-2000 Hz microsecond, with 100 ma current applied; AMP Spec 10$-21-3., Physical Shack (a) No discontinuities Subject mated connectors greater than 1 to 50 G's halfsine in microsecond. ll milliseconds; 6 shocks in axis and 6 shocks in Y axis total P22 shacks; AMP Spec 109-26-1, see Figure 3. Figure | (cont) Loc SHEET NO 2 REV AMP INCORPORATED _ BARA | narrisburg, Pa. 17105 B | 2 0F 6 lO8 -!003 0 AMP 1251-13 REV 4-82| Test Description Requirement Procedure Mating Force 3 inch pounds maximum. Measure force necessary to mate connector assembly; AMP Spec 109-42, cond B, Unmating Force 3 inch pounds maximum. Measure force necessary to unmate connector asscibly: AMP Spee 109-42. comel By Contact Retention 6 pounds minimum per contact. Shall not dislodge or damage contact, connector or retention mechanism. Apply axial load of 6 pounds to mating end of each individual contact, insert and remove contacts 2 times before test: AMP Spec 109-30, Cable Pull-Out No loss of electrical continuity; cable shall not exceed .250 inch longitudinal displacement. Subject mated connectors to 15 pound pull with 100 milliamperes current flowing through all series contacts: AMP Spec 109-46, cond Z. circuits during testing. Cennector plug shall not have worked loose and neither the cord guard nor the cable shall show any damage, Durability Force to mate and Manually mate and unmate unmate connector on connector assemblies for first, 100 and last 250 cycles, at a rate of cycle shall not exceed 500 cycles/hour, with 3 inch pounds; 100 milliamperes current connectors shall show flowing through all electrical continuity series contacts; AMP when fully mated on Spec 109-27, every cycle, Flex There shall be no open Subject mated connectors to 2500 cycles or 5000 flexing at a rate of 60 flexing/minute; all individual circuits shall be electrically energized, a 1 pound weight shall be attached to the free end of the cable, see Figure 3. ENVIRONMENTAL Thermal Shock (a) Dielectric withstanding voltage. Subject unmated connectors to 10 cycles between -55 and 105C; AMP Spec 109-22. Fipure | (cont) AMP INCORPORATED AMP Harrisburg, Pa. 17105 B 3 OF 6 boc) SHEET *108-10032 REV AMP 1251-!3 REW 4-42Test Description T Requirement Procedure Humidity, Steady State 10 megohms minimum final, insulation resistance, Subject unmated connectors to steady state humidity at 40C and 90-95% RH; AMP Spec 109-23, method II, cond B. (a) 3.6. Figure 1 (end) Connector Tests and Sequences Test or Examination Examination of Product Dielectric Withstanding Voltage Insulation Resistance Vibration Physical Shock atin orce Unmating Force ntac etention Cable Pull-Out Durabiltt Flex Thermal Shock (a) Humidity, Steady State (a) See Para 4.1.A. (b) Shall remain mated and show no evidence of damage, cracking or chipping. Test Group (a) Test Sequence (b) Numbers indicate sequence in which tests are performed. Figure 2 coc] SHEET NO REV AA AMP INCORPORATED - F | harrisburg, Pa. 17105 Bi4or lO 8 lOO32 0 AMP 1251-13 REV 4-824. QUALITY ASSURANCE PROVISIONS 4,1, Qualification Testing A. Sample Selection Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets. They shall be selected at random from current production. AH test groups shall consist of maeeeipe poets oof fully assembled connectors, AU contacts shall be crimped to load of cable in accordance with AMP Specification 114-LOOL1, B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. C. Acceptance (1) All sampies tested in accordance with this specification shall meet the stated tolerance limit. (2) Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. 4.2, Quality Conformance Inspection The applicable AMP inspection plan will specify the sampling acceptable quality level io be used, Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Loc! SHEET REV NO AA AMP INCORPORATED - P Harrisburg, Pa. 17105 Bl 5 OF6 108-0032 0 AMP 1251~13 REV 4-82at ambient, 105C for 24 hours. before test. z 45 45 1 Cycle I come es > x Y <Axis its Perpendicular t ! Pe to Plane of Paper a rasa > 13.00 i [330.0 Z (Longitudinal) Y (Radial) Perpendicular to Plane of Restraining Ring Paper { a Weight a Note: Samples shall be conditioned in air circulating oven at a temperature of Samples shall then be cooled for one-half hour maximum, Figure 3 Flex Test Loc SHEET NO REV nA AMP INCORPORATED ~ . 3 2 a P | Harrisburg, Pa. #7105 Bi6 or 6 108-100 0 | AMP 1251-13 REV 4-82