File Nr. 3900.18-450.113.19 | Revision: 201911 | Page 1 of 6
ZCM Series Datasheet
SMD Precision Metal Film Resistors | MELF Style
ELECTRICAL SPECIFICATIONS
Type ZCM102 ZCM204 ZCM207
Historical Part Number SMD - ZC0204 ZC0207
Nominal Power Rating
P70 [W] 0,2 0,4 1,0
Resis
tance Range
(Other values upon request) [Ω]
Min
10R
0R22
Máx
2M21
10M
10M
E-Series E24 / E96 / E192
Tolerances ±[%] B = 0,1%, F = 1% B = 0,1% , C = 0,25% , D = 0,5% , F = 1% , G = 2% , J = 5%
Temperature Coefficient
IEC60115-1 clause 4.2 ; 4.8
(+20 / -55[°C] and (+20 /
+125[°C])
±[10-6*K-1] Depends on the value, please check the table below
Working Temperature Range [ºC] -55 … +125 -55 … +155
Permissible
film
temperature
(
F max.) [ºC] 125 155
Max. Working Voltage [AC or DC]RMS 150 200 350
Dielectric Withstanding Voltage
IEC115-1 clause 4.7 (1[min]) [V]RMS 200 300 500
DIMENSIONS [mm]
Type
Historical
P/N:
L Ø D L1 Ø D1 A MASS
(mg)
ZCM102 - 2,2
+0 /
-
0,15
1,1
+0 /
-
0,1
1,2
min.
D
+0 /
-
0,1
0,40
±0,05
7
ZCM204 ZC0204 3,6 +0 /-0,2
1,4 +0 /-0,1
1,8 min. D +0 /-0,15
0,80 ±0,10
22
ZCM207 ZC0207
5,8 +0 /-0,3
2,2 ±0,2 2,6 min. D +0 /-0,2 1,25 ±0,2
77
Recommended solder pads dimensions
Type Wave soldering Reflow soldering
I a b c I a b c
ZCM102
0.7
1.2
1.5
3.1
1.1
0.8
1.3
2.7
ZCM204 1,5 1,5 1,8 4,5 1,7 1,2 1,6 4,1
ZCM207 2,4 2,3 2,6 7,0 2,6 2,0 24 6,6
FEATURES
Precision MELF resistor
Advanced MELF technology
Excellent stability in different environmental conditions
Best in class pulse load capability
AEC
–
Q200 Qualified
Intrinsic sulfur r
esistance
RoHs & REACH Compliant
ORDERING CODE-Example
New SAP Part Nr.:
ZCM 207 F K E 07- 1K AA
Serie Power rating
Tol. Pack-Code TCR Forming type R Value Special
102 = 0,2W
204 = 0,4W
207 = 1,0W
B = ±0,1%
C = ±0,25%
D = ±0,5%
F = ±1%
G = ±2%
J = ±5%
- = Jumper
K = Blister
tape reel
C = ±15ppm
D = ±25ppm
E = ±50ppm
F = ±100ppm
- = Jumper
07- = 07 inch
(Reel diameter)
or
13- = 13 inch
(Reel diameter)
0R = Jumper AA = Standard
Historical VTM Part Nr.:
ZC 0207 F K E 07 1K
Type Size Tol. K = Blister tape reel TC Reel diam. R Value
APPLICATIONS
Automotive Charger
Alternative Energy Power Supply
Home Appliances Industrial
AEC - Q200
Qualified
ZCM S
er
ies Datasheet
PERFORMANCE DATE
Type
ZCM102
ZCM204
ZCM207
Historical Part Number - ZC0204
ZC0207
Climatic Category 55/155/56
Short Time Overload
IEC60115-1 clause 4.13
(U=2,5* , ≤2* Umax, 5 [s])
Standard
operation ±[%]
0,1 (<211k
Ω
) ;
0,15(>211kΩ) 0,03 (≤1M) ; 0,15 (>1M) 0,03 (≤1M) ; 0,15 (>1M)
Power
operation - 0,05 (≤1M) ; 0,15 (>1M) 0,05 (≤1M) ; 0,15 (>1M)
Single pulse high voltage overload
IEC60115-1 clause 4.27
(U=10* ,Severity 4, 10 pulses 10[µs]/700[µs]
Standard
operation ±[%] - 0,15 0,25
Power
operation - 0,15 0,5
Periodic electric overload
IEC60115-1 clause 4.39
(U=15* ,0.1[s]on, 2.5[s]off,1000 cycles
Standard
operation ±[%] - 0,15 0,15
Power
operation - 0,3 0,3
Failure Rate (Total,  max, 60[%] cont. lev.) [10
-
9
h
-
1
] ≤ 0,1
Endurance at 70ºC,
IEC60115-1 clause 4.25.1
(U= Umax,, 1,5[h]ON ; 0,5[h]OFF)
Precision
operation ±[%]
1000h
-
0.05 (10R
≤1M)
0.05 (10R
≤1M)
8000h
-
0.1 (10R
≤1M)
0.1 (10R
≤1M)
Standard
operation ±[%]
1000h
0,25 (<211k
Ω
) ;
0,5
(>211k
Ω
)
0.15 (<10R) ; 0.1 (10R
≤1M) ; 0.25
0.15 (
≤1M) ; 0.5 (>1M)
8000h
0,5 (<211k
Ω
) ;
1
(>211k
Ω
)
0.3 (<10R) ; 0.2 (10R
≤1M) ; 0.5
0.3 (
≤1M) ; 1 (>1M)
Power
operation ±[%]
1000h
-
0.25
0,25
(
≤1M) ; 0,5 (>1M)
8000h
-
0.5
0,5 (
≤1M) ; 1 (>1M)
Endurance at upper Category Temp.
IEC60115-1 clause 4.25.3
( 1000[h]
±[%]
125ºC 0,25 (<211kΩ) ; 1 (>211kΩ) 0,15 (≤1M) ; 0,5 (>1M)
0.15 (<10R) ; 0.1 (10R
≤1M) ; 0.25
(>1M)
155ºC - 0,3 (≤1M) ; 1 (>1M)
0.3 (<10R) ; 0.2 (10R
≤1M) ; 0.5
(>1M)
Damp Heat, Steady State
IEC60115-1 clause 4.24
(40±2[°C], 93±3[% r.h.], 56[d])
±[%] 0,5 (<211kΩ) ; 1 (>211kΩ) 0,25 (≤ 1M) ; 1 (>1M) 0,25 (≤ 1M) ; 1 (>1M)
Damp Heat, Steady State, Accelerated
IEC60115-1 clause 4.37
(85±2[°C], 85±5[%RH], U = 0.3* )
±[%] - 0,25 (≤ 1M) ; 2 (>1M) 0,5 (≤ 1M) ; 2 (>1M)
Temperature Cycling
IEC60068-2-14 ; IEC60115-1 clause 4.19
( 30[min] each , 1000 cycles)
±[%]
-
55~125ºC
-
0,25
0,25
-55~155ºC
- 0,5 0,5
Vibration
IEC60068-2-6 ; IEC60115-1 clause 4.22
(10;2000[Hz], ≤1,5[mm] , or ≤200[m/s2] 7,5[h])
±[%] - 0,05 (≤ 1M) ; 0,1 (>1M) 0,05
Resistance to Soldering Heat
IEC60115-1 clause 4.18
(260±5[°C], 10±1[s])Solder bath method
±[%] 0,1 (<211kΩ) ;
0,25(>211kΩ) 0,1 (≤ 10R) ; 0,05 (>10R) 0,1 (≤ 10R) ; 0,05 (>10R)
Electrostatic Discharge
IEC60115-1 clause 4.38 ; IEC61340-3-1
( 3 positives + 3 negatives discharges)
±[%] - 0,5 [2 kV] 0,5 [4 kV]
Voltage proof
IEC60115-1 clause 4.7 URMS=UINS, 60 [s] - No flash over or breakdown
Flammability
IEC60115-1 clause 4.35, IEC60695-11-5
Needle flame test, 10[s]
-
No burning after 30[s]
Solderability
IEC60068-2-20 ; IEC60115-1 clause 4.17
(235±3[ºC] 2±0,2[s],SnAg
3
Cu
0.5
or SnAg
3.5
)
- ≥ 95% covered, no visible damage
Component Resistance to Solvents
IEC60068-2-45 ; IEC60115-1 clause 4.29
(50[ºC] method 2)
No visible damage
Resistance to solvents of Marking
IEC60068-2-45 ; IEC60115-1 clause 4.30
(50[ºC] method 1) Marking visible , no visible damage
Marking
IEC60062
Color code
NOTES: MARKING [COLOR CODE]:
•
ZCM204 Color code marking is applied according to IEC 60062 in four bands (E24 series) for 5 % tolerance, or in five bands (E96 or E192 series).
Each color band appears as a single solid
line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The
last color band for tolerance is approximately 50 % wider than the other bands.
•
ZCM207 Color code marking is applied according to IEC 60062 in four (E24 series) or six bands (E96 series). Each color band appears as a single
solid line, voids are permissible if at least
2/3 of the band is visible from each radial angle of view. The last color band represents the TCR for
resistors with TCR 50 ppm/K and nominal tolerance 1 %.
Zero ohm jumpers are marked with one centered black band.
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Notes :
ZCM204 - The color of the body coating is light green for jumpers and for a temperature coefficient of ±50 ppm/K or ±100 ppm/K, pink for ±25 ppm/K,
or violet for ±15 ppm/K.
•
ZCM207 - TCR ±10 ppm/K and ±5 ppm/K in resistance range 100Ω to 100kΩ on request.
•
Zero ohm jumper - Are marked with one centered black band.
NOTES: RESISTOR BODY COLOR CODE:
The body coating color is light green for jumpers and for a temperature coefficient of ±50 or 100 [ppm], pink for ±25[ppm] and violet for ±15[ppm]
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
ZCM102
ZCM204
ZCM207
OPERATION MODE
STANDARD
PRECISION
STANDARD
POWER
PRECI
STANDARD
POWER
Rated Power dissipation P
70
[W]
0,2
0,07
0,25
0,4
0,125
0,4
1,0
Operating temp. range [ºC]
-
55 to 125
-
10 to 85
-
55 to 125
-
55 to 155
-
10 to 85
-
55 to 125
-
55 to 155
Permissible film temperature
ϑ
F Max [ºC]
125
85
125
155
85
125
155
Resistance range
10R
–
2M21
10R
–
1M
R22
–
1M
R22
–
10M
100R
–
511K
1R0
–
1M
1R0
–
1M
Max. Resistance drift [%]
[ΔR/R]
1000h
≤0,5
≤0,05
≤0,15
≤0,25
≤0,05
≤0,15
≤0,25
8000h
≤1
≤0,1
≤0,3
≤0,5
≤0,1
≤0,3
≤0,5
225 0
00h
-
≤0,25
≤0,75
-
≤0,25
≤1,0
-
A suitable low thermal resistance of the circuit board assembly must be safeguarded in order to maintain the film temperature of the resistors within the specified
limits.
TEMPERATURE COEFFICIENT
ZCM102
ZCM204 ZCM207
Resistance range
Tolerance
TCR
E
-
Series
- 0R22 … 0R91
0R16 … 0R91
± 5%
± 100 ppm/K E24
-
0
R22 … 0R91
± 2%
10R…2M21
0R82… 10M
1R… 10M
± 1%
± 50 ppm/K
E24 / E96
-
10R… 1M65
1R… 2M21
± 0,5%
E24 / E192
-
10R… 1M65
43R… 1M
± 0,5%
± 25 ppm/K E24 / E192
-
22R… 1M65
43R… 1M
± 0,25%
100R
… 100K
22R… 1M65
43R… 1M
± 0,1%
-
10R… 221K
100R… 511K
± 0,5%
± 15 ppm/K E24 / E192
-
22R… 221K
100R… 511K
± 0,25%
100R
… 100K
43R… 221K
100R… 511K
± 0,1%
Jumper
I
max
= 2A
Jumper
I
max
= 3A
Jumper
I
max
= 5A
≤ 10 mΩ
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PERFORMANCE GRAPH’s
Derating – Precision Operation Derating – Standard Operation
Derating – Power Operation Non- Linearity
Current Noise Pulse Voltage
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Single Pulse for R < 10Ω Continuous Pulse for R < 10Ω
Single Pulse for R ≥ 10Ω Continuous Pulse for R ≥ 10Ω
Single Pulse (1.2/50 [µs]) Single Pulse (10/700 [µs])
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PACKAGING - Blister tape
The type ZCM is packed in antistatic blister tape according to IEC60286-3, type 2a, packing details described below,
Type
W1
[±1,5]
W2
[max]
ZCM102 8,4+1,5/-0 14,4
ZCM204 8,4 14,4
ZCM207 12,4 18,4
Type
Packaging
[dimensions]
Quantity
[pcs]
ZCM102 07(inch)
Blister tape
3000
ZCM204 3000
ZCM207 1500
ZCM204 13(inch)
Blister tape
10000
ZCM207 7500
Type A0 B0 F W D1 T2
ZCM102 1,3±0,1 2,47±0,1 3,5±0,05 8,0.±0,3/-0,1
1,0 ≤ 1,65
ZCM204 1,55±0,1 3,7±0,1 3,5±0,05 8,0.±0,3 1,0 ≤ 1,8
ZCM207 2,40±0,1 6,0±0,1 5,5±0,05 12,0.±0,3 1,5 ≤ 2,7
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