09/23/15 3 5W QI WIRELESS POWER TRANSMITTER REFERENCE BOARD
P9038-R-EVK REFERENCE BOARD MANUAL
Test Point Accessibility
The P9038-R-EVK reference board was designed so that the
core layout could be easily copied to an existing system board
design. For this reason, all of the necessary inputs and
outputs are placed toward the edge of the board to eliminate
uncertainty in escape routing. For more information about
copying the digital layout files, refer to application note
AN-894 P9038 Layout Guidelines.
When prototyping using the direct VIN and GND vias instead
of the micro-USB input, it is important to use a low-resistance
wire that is rated for the expected input current. This will avoid
damage to the wire and minimize voltage drops on its way to
the input.
Plastic Coil Spacer
A good wireless power transfer system should maintain a
small separation gap between the transmitter coil and the
receiver coil. The Qi specification requires a separation gap of
1.75 to 2.5 mm on the transmitter. For the reference board, a
plastic square has been glued to the top of the coil to mimic
the separation typically achieved by the final product casing.
Although the coil itself is protected by non-conductive
encapsulation, it is recommended to use the plastic spacer to
archive optimal power transfer efficiency.
For prototyping, it may be useful to remove the plastic spacer.
This is easily done by simply prying it off with your fingers. The
coil ferrite is also glued to the board, so it's a good idea to push
down on the ferrite while you slowly lift off the plastic. To see
a video demonstration, visit: idt.com/P9038-R-EVK
Separating the Coil from the Board
The P9038-R-EVK reference board has been precisely tuned
for the stock coil attached to the PCB. The PCB material that
extends under the coil ferrite is for physical stability only. The
board has been designed with a score line enabling users to
snap-off of the PCB section on which the coil ferrite is glued.
This can be done by carefully placing the board on the edge
of a table and applying downward pressure on the coil.
It is also possible to remove the PCB from the bottom of the
ferrite. This is easily done by prying the two components apart.
While doing this, take care not to damage the coil leads. In
some cases, especially when planning to extend the coil
leads, it's best to unsolder the coil leads from the PCB prior to
snapping or separating the PCB. In addition, any wires used
to extend the leads of the coil should be twisted to help cancel
the inductance of the new wire.
To see a video demonstration of separating the coil mount or
removing the coil from the board, visit: idt.com/P9038-R-EVK
Minimizing the Physical PCB Area
When space is limited, the P9038-R-EVK board can be made
smaller in two ways. First, the coil can be separated from the
board as explained in the section titled "Separating the Coil
from the Board". Second, there are two areas on the edge of
the component area that can be sawed off. There is no active
circuitry in these areas. To see a video demonstration, visit:
idt.com/P9038-R-EVK
Physical Specifications
The following specifications are based on the Gerber files:
•Width: 53.5 mm
•Component area length (from edge to score line): 28.8 mm
•Total board length (from edge to edge): 84.4 mm
•PCB thickness: 0.80 mm
The following specifications were measured by hand on one
board sample using the Wurth Elektronik coil 760308111.
These values are for estimation purposes only. Actual
specifications may vary.
•Thickness of active circuit (components and solder, not
including coil): ~ 4 mm
•Total thickness (including coil, plastic spacer, and rubber
feet): ~ 10 mm
•Total weight (including plastic spacer and rubber feet): ~ 68
grams
Note that the thickness of the solution can be minimized when
the rubber feet, coil mount, and plastic spacer have been
removed so that the coil ferrite is sitting next to the active
circuit area. In that case, the total thickness of the solution is
dependent on the thickness of the coil or components.