BC COMPONENTS DATA SHEET 198 PHR-SI Aluminum electrolytic capacitors Power High Ripple Current Snap-in Product specification Supersedes data of April 1999 File under BC Components, BC01 2000 Jan 18 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI FEATURES * Polarized aluminum electrolytic capacitors, non-solid electrolyte dbook, 4 columns * Large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve * Pressure relief on the side of the aluminum case * Charge and discharge proof * Very high ripple current capability * Keyed polarity version available. CCA401 APPLICATIONS * Motor control and industrial systems Fig.1 Component outlines. * Smoothing and filtering * Standard and switched mode power supplies * Energy storage in pulse systems. handbook, 4 columns smaller dimensions 057 PSM-SI 198 PHR-SI longer life higher ripple 157 PUM-SI CCB464 QUICK REFERENCE DATA DESCRIPTION VALUE Case size (Dnom x Lnom in mm) 22 x 25 to 35 x 60 56 to 680 F Rated capacitance range (E6/E12 series), CR 20% Tolerance on CR Rated voltage range, UR 400 and 450 V Category temperature range -25 to +85 C Endurance test at 85 C 7000 hours Useful life at 85 C 15000 hours Shelf life at 0 V, 85 C 1000 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 2000 Jan 18 25/085/56 2 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI Selection chart for CR, UR and relevant nominal case sizes (D x L in mm) Preferred types in bold. UR (V) CR (F) 400 450 56 22 x 25 22 x 25 68 22 x 25 22 x 30 - 22 x 30 - 25 x 25 22 x 30 22 x 35 82 100 120 150 180 - 25 x 30 22 x 35 22 x 40 25 x 30 25 x 30 - 30 x 25 22 x 40 25 x 40 25 x 35 30 x 30 25 x 40 25 x 40 30 x 30 30 x 35 35 x 25 35 x 25 25 x 45 25 x 50 30 x 35 30 x 40 35 x 30 35 x 30 30 x 40 30 x 45 35 x 30 35 x 35 30 x 45 30 x 50 35 x 35 35 x 40 30 x 50 35 x 45 35 x 40 - 470 35 x 45 35 x 50 560 35 x 50 35 x 60 680 35 x 60 35 x 60 220 270 330 390 2000 Jan 18 3 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI MECHANICAL DATA AND PACKAGING QUANTITIES Two terminal snap-in D handbook, 4 columns handbook, 2 columns + TERMINAL L + 2 max. L 10 0.1 - TERMINAL Bottom view CCA995 4.0 0.5 CCB435 Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted `-' sign. 2 0.1 (2x) Dimensions in mm. Fig.3 Mounting hole diagram. Fig.2 Two terminal snap-in. Three terminal snap-in (available on request) 2 0.1 (2x) D 2.5 0.1 handbook, 4 columns handbook, 2 columns + TERMINAL L + 2 max. L - TERMINAL 10 0.1 3.3 0.1 minus pole marking Bottom view 4 0.5 CCC162 Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted `-' sign. The negative terminal has TWO pins which are BOTH electrically connected. Fig.4 Three terminal snap-in. 2000 Jan 18 4.75 0.1 CCC163 Dimensions in mm. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram. 4 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in Table 1 198 PHR-SI Physical dimensions, mass and packaging information; see Figs 2 and 4 NOMINAL CASE SIZE D x L (mm) Dmax (mm) Lmax (mm) MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS lxwxh (mm) 22 x 25 22 x 30 22 x 35 22 x 40 25 x 25 25 x 30 25 x 35 25 x 40 25 x 45 25 x 50 30 x 25 30 x 30 30 x 35 30 x 40 30 x 45 30 x 50 35 x 25 35 x 30 35 x 35 35 x 40 35 x 45 35 x 50 35 x 60 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 36 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 62 12 16 20 23 20 22 24 27 32 38 25 30 35 40 45 50 33 40 48 55 63 72 87 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 260 x 250 x 39 260 x 250 x 44 260 x 250 x 49 260 x 250 x 54 290 x 280 x 39 290 x 280 x 44 290 x 280 x 49 290 x 280 x 54 290 x 280 x 59 290 x 280 x 64 340 x 330 x 39 340 x 330 x 44 340 x 330 x 49 340 x 330 x 54 340 x 330 x 59 340 x 330 x 64 390 x 198 x 39 390 x 198 x 44 390 x 198 x 49 390 x 198 x 54 390 x 198 x 59 390 x 198 x 64 390 x 198 x 74 MARKING The capacitors are marked (where possible) with the following information: * Rated capacitance (in F) * Tolerance code on rated capacitance (M for 20%) * Rated voltage (in V) * Climatic category in accordance with "IEC 60068" * Date code (year and week) in accordance with "IEC 60062" * Code for factory of origin * Name of manufacturer * `-' sign to indicate the negative terminal, visible from the top and side of the capacitor * Code number (last 8 digits) * Code for specification in accordance with "IEC 60384-4-1" and "CECC 30301". 2000 Jan 18 5 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 C, P = 86 to 106 kPa, RH = 45 to 75%. SYMBOL IR rated RMS ripple current at 100 Hz, 85 C IL1 max. leakage current after 1 minute at UR IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz Z typ./max. impedance at 10 kHz 400 470 F/450 V; 20% Nominal case size: 35 x 50 mm 2-terminal snap-in rated capacitance at 100 Hz UR (V) Electrolytic capacitor 198 PHR-SI DESCRIPTION CR Table 2 Ordering example Catalogue number: 2222 198 57471. Electrical data and ordering information; preferred types in bold NOMINAL CR CASE SIZE 100 Hz D x L (F) (mm) IR 100 Hz 85 C (A) IL1 1 min (A) IL5 5 min (A) TYP. ESR 100 Hz (m) MAX. ESR 100 Hz (m) TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) CATALOGUE NUMBER(1)(2) 2222 ... ..... 198 56569 56 22 x 25 0.72 138 49 1530 4265 869 2170 68 22 x 25 0.79 167 59 1270 3513 724 1810 198 56689 100 22 x 30 1.00 244 84 866 2389 495 1220 198 56101 120 22 x 35 1.14 292 100 722 1990 412 900 198 46121 25 x 30 1.14 292 100 730 1990 420 900 198 36121 22 x 40 1.33 364 124 580 1592 332 725 198 66151 25 x 35 1.33 364 124 585 1592 337 725 198 36151 150 180 220 270 330 25 x 40 1.51 436 148 489 1327 282 590 198 36181 30 x 30 1.49 436 148 508 1327 300 590 198 66181 35 x 25 1.56 436 148 545 1327 334 590 198 26181 25 x 45 1.75 532 180 402 1086 232 560 198 36221 30 x 35 1.56 532 180 416 1086 245 560 198 26221 35 x 30 1.81 532 180 431 1086 259 560 198 16221 30 x 40 1.95 652 220 341 885 202 525 198 36271 35 x 30 1.93 652 220 370 885 229 525 198 66271 30 x 45 2.22 796 268 282 724 168 420 198 36331 35 x 35 2.18 796 268 302 724 187 420 198 66331 30 x 50 2.50 940 316 241 612 144 350 198 36391 35 x 40 2.44 940 316 256 612 158 350 198 66391 470 35 x 45 2.72 1132 380 215 508 134 305 198 36471 560 35 x 50 3.03 1348 452 184 427 116 265 198 46561 680 35 x 60 3.53 1636 548 151 351 95 220 198 46681 390 2000 Jan 18 6 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in UR (V) 450 NOMINAL CR CASE SIZE 100 Hz D x L (F) (mm) 198 PHR-SI IR 100 Hz 85 C (A) IL1 1 min (A) IL5 5 min (A) TYP. ESR 100 Hz (m) MAX. ESR 100 Hz (m) TYP. Z 10 kHz (m) MAX. Z 10 kHz (m) CATALOGUE NUMBER(1)(2) 2222 ... ..... 0.71 155 54.4 1441 4265 799 1880 198 57569 56 22 x 25 68 22 x 30 0.82 188 65.2 1182 3513 654 1530 198 57689 82 22 x 30 0.89 225 77.8 987 2913 548 1290 198 47829 25 x 25 0.91 225 77.8 1006 2913 565 1290 198 57829 100 120 150 180 220 270 330 22 x 35 1.02 274 94 809 2389 450 1050 198 47101 25 x 30 1.05 274 94 818 2389 457 1050 198 57101 22 x 40 1.14 328 112 676 1990 375 885 198 47121 25 x 30 1.13 328 112 691 1990 389 885 198 57121 30 x 25 1.16 328 112 718 1990 414 885 198 67121 25 x 40 1.36 409 139 547 1592 306 705 198 47151 30 x 30 1.36 409 139 566 1592 323 705 198 57151 25 x 40 1.47 490 166 462 1327 261 605 198 47181 30 x 35 1.54 490 166 470 1327 268 605 198 57181 35 x 25 1.46 490 166 527 1327 319 605 198 67181 25 x 50 1.71 598 202 377 1086 212 525 198 47221 30 x 40 1.75 598 202 387 1086 221 525 198 57221 35 x 30 1.72 598 202 414 1086 246 525 198 67221 30 x 45 1.98 733 247 318 885 183 450 198 47271 35 x 35 1.96 733 247 337 885 200 450 198 57271 30 x 50 2.22 895 301 264 724 152 390 198 47331 35 x 40 2.22 895 301 278 724 166 390 198 57331 390 35 x 45 2.46 1057 355 237 612 142 340 198 57391 470 35 x 50 2.73 1273 427 200 508 121 290 198 57471 560 35 x 60 3.10 1516 508 167 427 100 240 198 57561 680 35 x 60 3.30 1840 616 147 351 91 220 198 57681 Notes 1. All catalogue numbers refer to 2-terminal snap-in products. 2. 3-terminal snap-ins are available on request. Customized products If you are unable to find the capacitor you require, please contact your local BC Components sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. 2000 Jan 18 7 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage Us = 1.1 x UR 400 V versions 1 V Reverse voltage Current Leakage current after 1 minute at UR IL1 0.006CR x UR + 4 A after 5 minutes at UR IL5 0.002CR x UR + 4 A Inductance Equivalent series inductance (ESL) all case sizes typ. 19 nH max. 25 nH 2000 Jan 18 8 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI RIPPLE CURRENT AND USEFUL LIFE Multiplier of ripple current (IR) as a function of frequency Table 3 FREQUENCY (Hz) IR MULTIPLIER 50 0.86 100 1.00 300 1.17 600 1.24 1000 1.29 10000 1.40 CCB786 1.6 handbook, full pagewidth IR forced IR free (1) 1.5 (2) (3) (4) 1.4 1.3 1.2 1.1 1.0 0 0.5 1 1.5 2 2.5 3 3.5 Curve 1: case D x L = 35 x 25 mm. 4 4.5 air velocity (m/s) 5 Curve 2: case D x L = 22 x 25 mm. Curve 3: case D x L = 35 x 50 mm. Curve 4: case D x L = 22 x 40 mm. Fig.6 Multiplier of ripple current (IR) as a function of air-flow. Maximum ripple current multiplier CALCULATION EXAMPLE FOR CASE D x L = 35 x 25 mm PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE Ambient temperature (Tamb) 70 C from nomogram; see Fig.7 1.57 Operating frequency (f) 300 Hz from frequency table; see Table 3 1.17 Air-flow 2 m/s from air-flow; see Fig.6 1.35 Therefore the maximum ripple current multiplier at 70 C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = 2.48. 2000 Jan 18 9 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI MGA453 2.4 handbook, full pagewidth 2.3 IA IR 2.2 2.1 2.0 1.9 1.8 1.7 1 life multiplier 2 1. 1.6 1. 5 1.5 2 5 2. 3 1.4 4 5 1.3 8 10 1.2 15 1.1 20 60 0.8 80 0.5 0.0 40 (1) 30 1.0 50 60 70 80 Tamb ( oC) 90 IA = actual ripple current at 100 Hz and 85 C. IR = rated ripple current at 100 Hz and 85 C. (1) Useful life at 85 C and UR applied: 15000 hours. Fig.7 Multiplier of useful life as a function of ambient temperature and ripple current load. 2000 Jan 18 10 BC Components Product specification Aluminum electrolytic capacitors Power High Ripple Current Snap-in 198 PHR-SI SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in this handbook, section "Tests and Requirements". Table 4 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 85 C; UR applied; 7000 hours REQUIREMENTS C/C: 10% ESR 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 C; UR and IR applied; 15000 hours C/C: 30% ESR 3 x spec. limit IL5 spec. limit Shelf life IEC 60384-4/ (storage at EN130300 high temperature) subclause 4.17 2000 Jan 18 Tamb = 85 C; no voltage applied; 500 hours C/C: 15% ESR 2 x spec. limit after test: UR to be applied for 30 minutes, IL5 2 x spec. limit 24 to 48 hours before measurement 11