222219847331 - N/A - Datasheet.Live

DATA SH EET

BC COMPONENTS

Product speciﬁcation

Supersedes data of April 1999

File under BC Components, BC01

2000 Jan 18

198 PHR-SI

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in

2000 Jan 18 2

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

FEATURES

•Polarized aluminum electrolytic

capacitors, non-solid electrolyte

•Large types, miniaturized

dimensions, cylindrical aluminum

case, insulated with a blue sleeve

•Pressure relief on the side of the

aluminum case

•Charge and discharge proof

•Very high ripple current capability

•Keyed polarity version available.

APPLICATIONS

•Motor control and industrial

systems

•Smoothing and filtering

•Standard and switched mode

power supplies

•Energy storage in pulse systems.

Fig.1 Component outlines.

book, 4 columns

CCA401

handbook, 4 columns

198

PHR-SI

CCB464

057

PSM-SI 157

PUM-SI

smaller

dimensions longer life

higher ripple

QUICK REFERENCE DATA

DESCRIPTION VALUE

Case size (∅Dnom ×Lnom in mm) 22 ×25 to 35 ×60

Rated capacitance range (E6/E12 series), CR56 to 680 µF

Tolerance on CR±20%

Rated voltage range, UR400 and 450 V

Category temperature range −25 to +85 °C

Endurance test at 85 °C 7000 hours

Useful life at 85 °C 15000 hours

Shelf life at 0 V, 85 °C 1000 hours

Based on sectional speciﬁcation IEC 60384-4/EN130300

Climatic category IEC 60068 25/085/56

2000 Jan 18 3

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

Selection chart for CR, UR and relevant nominal case sizes (∅D×L in mm)

Preferred types in bold.

(µF) UR (V)

400 450

56 22 ×25 22 ×25

68 22 ×25 22 ×30

82 −22 ×30

−25 ×25

100 22 ×30 22 ×35

−25 ×30

120 22 ×35 22 ×40

25 ×30 25 ×30

−30 ×25

150 22 ×40 25 ×40

25 ×35 30 ×30

180 25 ×40 25 ×40

30 ×30 30 ×35

35 ×25 35 ×25

220 25 ×45 25 ×50

30 ×35 30 ×40

35 ×30 35 ×30

270 30 ×40 30 ×45

35 ×30 35 ×35

330 30 ×45 30 ×50

35 ×35 35 ×40

390 30 ×50 35 ×45

35 ×40 −

470 35 ×45 35 ×50

560 35 ×50 35 ×60

680 35 ×60 35 ×60

2000 Jan 18 4

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

MECHANICAL DATA AND PACKAGING QUANTITIES

Two terminal snap-in

handbook, 4 columns

+ TERMINAL

− TERMINAL

CCB435

∅D

L + 2 max.L

4.0 ±0.5

Bottom view

Fig.2 Two terminal snap-in.

Dimensions in mm.

For dimensions see Table 1.

The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign.

Fig.3 Mounting hole diagram.

Dimensions in mm.

handbook, 2 columns

CCA995

±0.1

∅2 ±0.1 (2×)

Three terminal snap-in (available on request)

handbook, 4 columns

+ TERMINAL

− TERMINAL

CCC162

∅D

L + 2 max.L

Bottom view

minus pole

marking

4 ±0.5

Fig.4 Three terminal snap-in.

Dimensions in mm.

For dimensions see Table 1.

The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign.

The negative terminal has TWO pins which are BOTH electrically connected.

handbook, 2 columns

CCC163

±0.1

3.3

±0.1

4.75 ±0.1

∅2.5

±0.1

∅2 ±0.1

(2×)

Dimensions in mm.

The 10 mm spacing of the 2 pin snap-in

is used as the base layout and a third

hole is added.

The third hole is closer to the negative

primary hole so that polarization is

alwaysmaintained,togetherwithadded

mechanical stability.

Fig.5 Mounting hole diagram.

2000 Jan 18 5

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

Table 1 Physical dimensions, mass and packaging information; see Figs 2 and 4

MARKING

The capacitors are marked (where possible) with the following information:

•Rated capacitance (in µF)

•Tolerance code on rated capacitance (M for ±20%)

•Rated voltage (in V)

•Climatic category in accordance with

“IEC 60068”

•Date code (year and week) in accordance with

“IEC 60062”

•Code for factory of origin

•Name of manufacturer

•‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor

•Code number (last 8 digits)

•Code for specification in accordance with

“IEC 60384-4-1”

and

“CECC 30301”

NOMINAL

CASE SIZE

∅D×L

(mm)

∅Dmax

(mm) Lmax

(mm) MASS

(g) PACKAGING QUANTITIES

(units per box)

CARDBOARD BOX

DIMENSIONS

l×w×h

(mm)

22 ×25 23 27 ≈12 100 260 ×250 ×39

22 ×30 23 32 ≈16 100 260 ×250 ×44

22 ×35 23 37 ≈20 100 260 ×250 ×49

22 ×40 23 42 ≈23 100 260 ×250 ×54

25 ×25 26 27 ≈20 100 290 ×280 ×39

25 ×30 26 32 ≈22 100 290 ×280 ×44

25 ×35 26 37 ≈24 100 290 ×280 ×49

25 ×40 26 42 ≈27 100 290 ×280 ×54

25 ×45 26 47 ≈32 100 290 ×280 ×59

25 ×50 26 52 ≈38 100 290 ×280 ×64

30 ×25 31 27 ≈25 100 340 ×330 ×39

30 ×30 31 32 ≈30 100 340 ×330 ×44

30 ×35 31 37 ≈35 100 340 ×330 ×49

30 ×40 31 42 ≈40 100 340 ×330 ×54

30 ×45 31 47 ≈45 100 340 ×330 ×59

30 ×50 31 52 ≈50 100 340 ×330 ×64

35 ×25 36 27 ≈33 50 390 ×198 ×39

35 ×30 36 32 ≈40 50 390 ×198 ×44

35 ×35 36 37 ≈48 50 390 ×198 ×49

35 ×40 36 42 ≈55 50 390 ×198 ×54

35 ×45 36 47 ≈63 50 390 ×198 ×59

35 ×50 36 52 ≈72 50 390 ×198 ×64

35 ×60 36 62 ≈87 50 390 ×198 ×74

2000 Jan 18 6

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

ELECTRICAL DATA AND ORDERING INFORMATION

Unless otherwise speciﬁed, all electrical values in Table 2 apply at

Tamb =20°C, P = 86 to 106 kPa, RH = 45 to 75%.

SYMBOL DESCRIPTION

CRrated capacitance at 100 Hz

IRrated RMS ripple current at 100 Hz, 85 °C

IL1 max. leakage current after 1 minute at UR

IL5 max. leakage current after 5 minutes at UR

ESR typ./max. equivalent series resistance at 100 Hz

Z typ./max. impedance at 10 kHz

Ordering example

Electrolytic capacitor 198 PHR-SI

470 µF/450 V; ±20%

Nominal case size: ∅35 ×50 mm

2-terminal snap-in

Catalogue number: 2222 198 57471.

Table 2 Electrical data and ordering information; preferred types in bold

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

100 Hz

85 °C

(A)

IL1

1 min

(µA)

IL5

5 min

(µA)

TYP.

ESR

100 Hz

(mΩ)

MAX.

ESR

100 Hz

(mΩ)

TYP. Z

10 kHz

(mΩ)

MAX. Z

10 kHz

(mΩ)

CATALOGUE

NUMBER(1)(2)

2222 ... .....

400 56 22 ×25 0.72 138 49 1530 4265 869 2170 198 56569

68 22 ×25 0.79 167 59 1270 3513 724 1810 198 56689

100 22 ×30 1.00 244 84 866 2389 495 1220 198 56101

120 22 ×35 1.14 292 100 722 1990 412 900 198 46121

25 ×30 1.14 292 100 730 1990 420 900 198 36121

150 22 ×40 1.33 364 124 580 1592 332 725 198 66151

25 ×35 1.33 364 124 585 1592 337 725 198 36151

180 25 ×40 1.51 436 148 489 1327 282 590 198 36181

30 ×30 1.49 436 148 508 1327 300 590 198 66181

35 ×25 1.56 436 148 545 1327 334 590 198 26181

220 25 ×45 1.75 532 180 402 1086 232 560 198 36221

30 ×35 1.56 532 180 416 1086 245 560 198 26221

35 ×30 1.81 532 180 431 1086 259 560 198 16221

270 30 ×40 1.95 652 220 341 885 202 525 198 36271

35 ×30 1.93 652 220 370 885 229 525 198 66271

330 30 ×45 2.22 796 268 282 724 168 420 198 36331

35 ×35 2.18 796 268 302 724 187 420 198 66331

390 30 ×50 2.50 940 316 241 612 144 350 198 36391

35 ×40 2.44 940 316 256 612 158 350 198 66391

470 35 ×45 2.72 1132 380 215 508 134 305 198 36471

560 35 ×50 3.03 1348 452 184 427 116 265 198 46561

680 35 ×60 3.53 1636 548 151 351 95 220 198 46681

2000 Jan 18 7

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

Notes

1. All catalogue numbers refer to 2-terminal snap-in products.

2. 3-terminal snap-ins are available on request.

Customized products

If you are unable to find the capacitor you require, please contact your local BC Components sales organization;

we are able to design and manufacture customized capacitors to meet your specific requirements.

450 56 22 ×25 0.71 155 54.4 1441 4265 799 1880 198 57569

68 22 ×30 0.82 188 65.2 1182 3513 654 1530 198 57689

82 22 ×30 0.89 225 77.8 987 2913 548 1290 198 47829

25 ×25 0.91 225 77.8 1006 2913 565 1290 198 57829

100 22 ×35 1.02 274 94 809 2389 450 1050 198 47101

25 ×30 1.05 274 94 818 2389 457 1050 198 57101

120 22 ×40 1.14 328 112 676 1990 375 885 198 47121

25 ×30 1.13 328 112 691 1990 389 885 198 57121

30 ×25 1.16 328 112 718 1990 414 885 198 67121

150 25 ×40 1.36 409 139 547 1592 306 705 198 47151

30 ×30 1.36 409 139 566 1592 323 705 198 57151

180 25 ×40 1.47 490 166 462 1327 261 605 198 47181

30 ×35 1.54 490 166 470 1327 268 605 198 57181

35 ×25 1.46 490 166 527 1327 319 605 198 67181

220 25 ×50 1.71 598 202 377 1086 212 525 198 47221

30 ×40 1.75 598 202 387 1086 221 525 198 57221

35 ×30 1.72 598 202 414 1086 246 525 198 67221

270 30 ×45 1.98 733 247 318 885 183 450 198 47271

35 ×35 1.96 733 247 337 885 200 450 198 57271

330 30 ×50 2.22 895 301 264 724 152 390 198 47331

35 ×40 2.22 895 301 278 724 166 390 198 57331

390 35 ×45 2.46 1057 355 237 612 142 340 198 57391

470 35 ×50 2.73 1273 427 200 508 121 290 198 57471

560 35 ×60 3.10 1516 508 167 427 100 240 198 57561

680 35 ×60 3.30 1840 616 147 351 91 220 198 57681

(V)

100 Hz

(µF)

NOMINAL

CASE SIZE

∅D×L

(mm)

100 Hz

85 °C

(A)

IL1

1 min

(µA)

IL5

5 min

(µA)

TYP.

ESR

100 Hz

(mΩ)

MAX.

ESR

100 Hz

(mΩ)

TYP. Z

10 kHz

(mΩ)

MAX. Z

10 kHz

(mΩ)

CATALOGUE

NUMBER(1)(2)

2222 ... .....

2000 Jan 18 8

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

Additional electrical data

PARAMETER CONDITIONS VALUE

Voltage

Surge voltage ≥400 V versions Us= 1.1 ×UR

Reverse voltage ≤1V

Current

Leakage current after 1 minute at URIL1 ≤0.006CR×UR+4µA

after 5 minutes at URIL5 ≤0.002CR×UR+4µA

Inductance

Equivalent series inductance (ESL) all case sizes typ. 19 nH

max. 25 nH

2000 Jan 18 9

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

RIPPLE CURRENT AND USEFUL LIFE

Table 3 Multiplier of ripple current (IR) as a function of frequency

Maximum ripple current multiplier

CALCULATION EXAMPLE FOR CASE ∅D×L=35×25 mm

Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 ×1.17 ×1.35 = 2.48.

FREQUENCY

(Hz) IR MULTIPLIER

50 0.86

100 1.00

300 1.17

600 1.24

1000 1.29

≥10000 1.40

PARAMETER CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE

Ambient temperature (Tamb)70°C from nomogram; see Fig.7 1.57

Operating frequency (f) 300 Hz from frequency table; see Table 3 1.17

Air-ﬂow 2 m/s from air-ﬂow; see Fig.6 1.35

handbook, full pagewidth

1.0

1.1

1.2

1.3

1.4

1.5

1.6

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

CCB786

(1)

(2)

(3)

(4)

air velocity (m/s)

IR forced

IR free

Fig.6 Multiplier of ripple current (IR) as a function of air-flow.

Curve 1: case ∅D×L=35×25 mm.

Curve 2: case ∅D×L=22×25 mm.

Curve 3: case ∅D×L=35×50 mm.

Curve 4: case ∅D×L=22×40 mm.

2000 Jan 18 10

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

handbook, full pagewidth

1.3

1.2

1.1

1.0

0.8

0.5

0.040 50 60 70 80 90

Tamb (C)

MGA453

1.4

1.5

1.6

1.7

1.8

1.9

2.0

2.1

2.2

2.3

2.4

life multiplier

(1)

2.5

1.5

1.2

Fig.7 Multiplier of useful life as a function of ambient temperature and ripple current load.

IA= actual ripple current at 100 Hz and 85 °C.

IR= rated ripple current at 100 Hz and 85 °C.

(1) Useful life at 85 °C and UR applied: 15000 hours.

2000 Jan 18 11

BC Components Product speciﬁcation

Aluminum electrolytic capacitors

Power High Ripple Current Snap-in 198 PHR-SI

SPECIFIC TESTS AND REQUIREMENTS

General tests and requirements are specified in this handbook, section

“Tests and Requirements”

Table 4 Test procedures and requirements

TEST PROCEDURE

(quick reference) REQUIREMENTS

NAME OF TEST REFERENCE

Endurance IEC 60384-4/

EN130300

subclause 4.13

Tamb =85°C; UR applied;

7000 hours ∆C/C: ±10%

ESR ≤2×spec. limit

IL5 ≤spec. limit

Useful life CECC 30301

subclause 1.8.1 Tamb =85°C; UR and IR applied;

15000 hours ∆C/C: ±30%

ESR ≤3×spec. limit

IL5 ≤spec. limit

Shelf life

(storage at

high temperature)

IEC 60384-4/

EN130300

subclause 4.17

Tamb =85°C; no voltage applied;

500 hours

after test: URto be applied for 30 minutes,

24 to 48 hours before measurement

∆C/C: ±15%

ESR ≤2×spec. limit

IL5 ≤2× spec. limit