AC Line EMI Suppression and RC Networks PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Overview Applications The PMR209 Series is constructed of multilayer metallized paper encapsulated and impregnated in self-extinguishing material meeting the requirements of UL 94 V-0. Typical applications include worldwide use in contact protection, contact interference suppression and transient suppression. Benefits * * * * * * * * * * * * Approvals: ENEC, UL, cUL * High dV/dt capability Rated voltage: 250 VAC 50/60 Hz * Impregnated paper ensures excellent stability and reliability Capacitance range: 0.047 - 0.47 F properties, particularly in applications with continuous operation Capacitance tolerance: 20% Resistance range: 22 - 470 Resistance tolerance: 30% Lead spacing: 15.2 - 25.4 mm Climatic category: 40/085/56/B, IEC 60068-1 Tape and reel packaging in accordance with IEC 60286-2 RoHS Compliant and lead-free terminations Operating temperature range of -40C to +85C Excellent self-healing properties which ensure long life even when subjected to frequent over voltages * Good resistance to ionization due to impregnated paper dielectric Click image above for interactive 3D content Legacy Part Number System Open PDF in Adobe Reader for full functionality PMR209 M B 5470 M 047 R30 Series Rated Voltage (VAC) Lead Spacing (mm) Capacitance Code (pF) Capacitance Tolerance Resistance () Packaging Resistance Value in See Ordering Options Table RC Snubber, Metallized Paper M = 250 B = 15.2 C = 20.3 E = 25.4 The last three digits represent significant figures. The first digit specifies the total number of digits. M = 20% New KEMET Part Number System P 409 Q M 473 M 250 A H470 Capacitor Class Series Lead Spacing (mm) Size Code Capacitance Code (pF) Capacitance Tolerance Rated Voltage (VAC) Packaging Resistance () See Dimension Table First two digits represent significant figures. Third digit specifies number of zeros. M = 20% 250 = 250 P= Metallized RC Snubber Paper Q = 15.2 C = 20.3 E = 25.4 See Ordering H plus first two digits Options Table represent significant figures. Third digit specifies number of zeros. One world. One KEMET (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 1 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging Lead Length (mm) KEMET Lead and Packaging Code Legacy Lead and Packaging Code 6 +0/-1 30 +5/-0 H0= 18.5 +/-0.5 C A L R06 R30 R19T0 H0= 18.5 +/-0.5 P R19T1 6 +0/-1 30 +5/-0 H0= 18.5 +/-0.5 C A L R06 R30 R19T0 H0= 18.5 +/-0.5 P R19T1 6 +0/-1 30 +5/-0 C A R06 R30 Standard Lead and Packaging Options Bulk (Bag) - Short Leads Bulk (Bag) - Max Length Leads Tape & Reel (Standard Reel) 15.2 Other Lead and Packaging Options Tape & Reel (Large Reel) Standard Lead and Packaging Options Bulk (Tray) - Short Leads Bulk (Bag) - Max Length Leads Tape & Reel (Standard Reel) 20.3 Other Lead and Packaging Options Tape & Reel (Large Reel) Standard Lead and Packaging Options 25.4 Bulk (Bag) - Short Leads Bulk (Tray) - Max Length Leads Dimensions - Millimeters FRONT VIEW SIDE VIEW L B H d LL p Size Code QM CE CP EJ EL p B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 15.2 20.3 20.3 25.4 25.4 +/-0.4 +/-0.4 +/-0.4 +/-0.4 +/-0.4 7.3 7.6 11.3 12.1 15.3 Maximum Maximum Maximum Maximum Maximum 13.0 14.0 16.5 19.0 22.0 Maximum Maximum Maximum Maximum Maximum 18.5 24.0 24.0 30.5 30.5 Maximum Maximum Maximum Maximum Maximum 0.8 0.8 0.8 1.0 1.0 +/-0.05 +/-0.05 +/-0.05 +/-0.05 +/-0.05 Note: See Ordering Options Table for lead length (LL) options. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 2 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Performance Characteristics Rated Voltage Capacitance Range Capacitance Tolerance Resistance Range Resistance Tolerance Temperature Range Climatic Category Approvals Peak Pulse Voltage Series Resistance 250 VAC 50/60 Hz 0.047 - 0.47 F 20% 22 - 470 30% -40C to +85C 40/085/56/B ENEC, UL, cUL 1,000 V The series resistance is defined at 1 kHz for RC 50 s and at 100 kHz for RC < 50 s Minimum Values Between Terminals Insulation Resistance Pulse Current Test Voltage Between Terminals In DC Applications Power Ratings C 0.33 F 3,000 M C > 0.33 F 1,000 M * F Maximum 12 A repetitive. Maximum 20 A peak for occasional transients. The 100% screening factory test is carried out at 1,800 VDC. The voltage level is selected to meet the requirements in applicable equipment standards. All electrical characteristics are checked after the test. Recommended voltage 630 VDC The average losses may reach 0.5 W provided the surface temperature does not exceed + 85C. For maximum permitted power dissipation vs. temperature, see Derating Curves. Maximum Allowable Power Dissipation vs. Ambient Temperature and Case Sizes. Derating Curves C Curve Dimension B (mm) 1 2 3 4 7.3 7.6 11.3 15.3 (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 3 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Environmental Test Data Test IEC Publication Procedure Endurance IEC 60384-14 Vibration IEC 60068-2-6 Test Fc 3 directions at 2 hours each, 10 - 500 Hz at 0.75 mm or 98 m/s2 Bump IEC 60068-2-29 Test Eb 4,000 bumps at 390 m/s2 Change of Temperature IEC 60068-2-14 Test Na Upper and lower rated temperature 5 cycles Active Flammability IEC 60384-14 VR + 20 surge pulses at 2.5 kV (pulse every 5 seconds) Passive Flammability IEC 60384-14 IEC 60384-1, IEC 60695-11-5 Needle-flame test Damp Heat Steady State IEC 60068-2-78 Test Cab 1.25 x VR VAC 50 Hz, once every hour increased to 1,000 VAC for 0.1 second, 1,000 hours at upper rated temperature. +40C and 93% RH, 56 days Approvals Certification Body Mark Specification File Number Intertek Semko AB EN/IEC 60384-14 SE/0140-28C UL UL 60384-14 CAN/ CSA-E60384-14-09 E73869 Environmental Compliance All KEMET EMI capacitors are RoHS Compliant. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 4 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Table 1 - Ratings & Part Number Reference Lead Spacing (p) Capacitance Value (F) Resistance () 15.2 15.2 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 20.3 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 0.047 0.047 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.47 0.47 0.47 0.47 0.47 0.47 Lead Spacing (p) Capacitance Value (F) Maximum Dimensions in mm B H L New KEMET Part Number 47 100 22 33 47 68 100 150 220 330 470 22 33 47 68 100 150 220 330 470 33 47 68 100 150 220 7.3 7.3 7.6 7.6 7.6 7.6 7.6 11.3 11.3 11.3 11.3 11.3 11.3 11.3 11.3 11.3 11.3 11.3 12.1 15.3 15.3 15.3 15.3 15.3 15.3 15.3 13 13 14 14 14 14 14 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 19 22 22 22 22 22 22 22 18.5 18.5 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 30.5 30.5 30.5 30.5 30.5 30.5 30.5 30.5 P409QM473M250(1)H470 P409QM473M250(1)H101 P409CE104M250(1)H220 P409CE104M250(1)H330 P409CE104M250(1)H470 P409CE104M250(1)H680 P409CE104M250(1)H101 P409CP104M250(1)H151 P409CP104M250(1)H221 P409CP104M250(1)H331 P409CP104M250(1)H471 P409CP224M250(1)H220 P409CP224M250(1)H330 P409CP224M250(1)H470 P409CP224M250(1)H680 P409CP224M250(1)H101 P409CP224M250(1)H151 P409CP224M250(1)H221 P409EJ224M250(1)H331 P409EL224M250(1)H471 P409EL474M250(1)H330 P409EL474M250(1)H470 P409EL474M250(1)H680 P409EL474M250(1)H101 P409EL474M250(1)H151 P409EL474M250(1)H221 PMR209MB5470M047(1) PMR209MB5470M100(1) PMR209MC6100M022(1) PMR209MC6100M033(1) PMR209MC6100M047(1) PMR209MC6100M068(1) PMR209MC6100M100(1) PMR209MC6100M150(1) PMR209MC6100M220(1) PMR209MC6100M330(1) PMR209MC6100M470(1) PMR209MC6220M022(1) PMR209MC6220M033(1) PMR209MC6220M047(1) PMR209MC6220M068(1) PMR209MC6220M100(1) PMR209MC6220M150(1) PMR209MC6220M220(1) PMR209ME6220M330(1) PMR209ME6220M470(1) PMR209ME6470M033(1) PMR209ME6470M047(1) PMR209ME6470M068(1) PMR209ME6470M100(1) PMR209ME6470M150(1) PMR209ME6470M220(1) Resistance B (mm) H (mm) L (mm) New KEMET Part Number Legacy Part Number Legacy Part Number (1) Insert lead and packaging code. See Ordering Options Table for available options. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 5 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183C for SnPb eutectic alloy to 217 - 221C for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 - 170C). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. The recommended solder profiles from KEMET should be used. Please consult KEMET with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the above the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert throughhole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if through-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Manual Soldering Recommendations Wave Soldering Recommendations 300 Following is the recommendation for manual soldering with a soldering iron. 2+3s max 260C 250 First wave Temperature (C) Recommended Soldering Temperature Soldering iron bit temperature (deg C) 400 350 300 250 Second wave 200 Cooling T <150C Preheating 150 ca 2C/s ca 3.5C/s typical Tpreheat 100 ca 5C/s 115C max 100C Typical 200 50 150 100 0 0 50 40 80 120 160 200 240 Time (s) 0 0 1 2 3 4 5 6 7 8 Soldering time (sec) The soldering iron tip temperature should be set at 350C (+10C maximum) with the soldering duration not to exceed more than 3 seconds. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 6 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process Figure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Capacitor Capacitor Capacitor Capacitor Pitch Pitch Pitch Pitch Pitch 10 mm = 15 mm > 15 mm 15 mm > 15 mm Polyester 130C 130C 130C 270C 270C Polypropylene 100C 110C 130C 260C 270C Paper 130C 130C 140C 270C 270C Polyphenylene Sulphide 150C 150C 160C 270C 270C 2. The maximum temperature measured inside the capacitor: Set the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160C Polypropylene 110C Paper 160C Polyphenylene sulphide 160C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder. When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, however, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 7 Single-sided Metallized Polypropylene Film Double-sided Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Construction Single-sided Metallized Polypropylene Film Resistor (Not Shown) Integrated into2 Metallization Sections 1 Section Self-Extinguishing Resin Single-sided Metallized Polypropylene Film 3 Sections Double-sided B Metallized Polyester Carrier Film Single-sided MetallizedL Polypropylene Film R C H Series Connection Polyprop Film Diele Detailed Cross Section Self-Extinguishing 1 Section Resin Metallized Impregnated Paper (First Layer) d LL Metallized Impregnated Paper Single-sided (Second Layer) Margin Double-sided Metallized Polyester Carrier Film Metallized Polypropylene p Film Polyprop Film Diele Margin 4 Sections 3 Sections Metal Contact Layer Margin Metal Contact Metallized Impregnated Paper Layer Leads Metallized Polyphenylene Sulfide Film (SMR) Polyp Winding Scheme Metallized Impregnated Paper Metallized Polyphenylene Sulfide Film with Vacuum-Evaporated Aluminum Electrodes Metal Foil Polyp Film 1 Section 1 Section 1 Section Single-sided Metallized Polyester Film AXIAL - Polyprop Single-sided Metallized Polyester Film Polypropylene Film Dielectric Metal Foil 1 Section 1 Section (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com AXIAL - Single-sided Metallized Polypropylene Film F3025_PMR209 * 5/15/2015 AXIAL - Single-sided Metallized Polyester Film 8 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Marking FRONT BACK Voltage Series Temperature Range IEC Climatic Category Manufacturing Date Code Circuit Diagram RC Unit TOP Resistance, Safety Class Capacitance Packaging Quantities Size Code Lead Spacing (mm) Thickness (mm) Height (mm) Length (mm) Bulk Short Leads Bulk Long Leads Standard Reel o 360 mm QM 15.2 7.3 13.0 18.5 500 100 600 CE CP EJ EL 20.3 20.3 25.4 25.4 7.6 11.3 12.1 15.3 14.0 16.5 19.0 22.0 24.0 24.0 30.5 30.5 250 150 100 75 1500 1000 800 600 250 180 (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 9 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Lead Taping & Packaging (IEC 60286-2) Lead Spacing 20.3 - 22.5 mm Lead Spacing 10.2 - 15.2 mm 0 0 Formed Leads from 10.2 to 7.5 mm 0 Taping Specification Dimensions in mm Lead spacing +6/-0.1 F Carrier tape width +/-0.5 W Formed 7.5 18 Hold-down tape width +/-0.3 W0 Position of sprocket hole +/-0.5 Distance between tapes Maximum Standard IEC 60286-2 10.2 15.2 20.3 22.5 F 18 18 18 18 18+1/-0.5 9 12 12 12 12 W1 9 9 9 9 9 9+0.75/-0.5 W2 3 3 3 3 3 3 Sprocket hole diameter +/-0.2 D0 4 4 4 4 4 4 Feed hole lead spacing +/-0.3 P0(1) 12.7(4) 12.7 12.7 12.7 12.7 12.7 Distance lead - feed hole +/-0.7 P1 3.75 7.6 5.1 8.9 5.3 P1 Deviation tape - plane Maximum p 1.3 1.3 1.3 1.3 1.3 1.3 Lateral deviation Maximum h 2 2 2 2 2 2 Total thickness +/-0.2 t 0.7 0.7 0.7 0.7 Sprocket hole/cap body Nominal H0(2) 18+2/-0 18+2/-0 18+2/-0 18+2/-0 18.5+/-0.5 18+2/-0 Sprocket hole/top of cap body Maximum H1(3) 35 35 35 35 58 58MAX (1) Maximum cumulative feed hole error, 1 mm per 20 parts. (2) 16.5 mm available on request. 0.9 MAX 0.9MAX (3) Depending on case size. (4) 15 mm available on request. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 10 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Lead Taping & Packaging (IEC 60286-2) cont'd Ammo Specifications Dimensions (mm) Series R4x, R4x+R, R7x, RSB F5A, F5B, F5D F6xx, F8xx PHExxx, PMExxx, PMRxxx H W T 360 340 59 330 330 50 H T Reel Specifications W Dimensions (mm) Series R4x, R4x+R, R7x, RSB F5A, F5B, F5D F6xx, F8xx PHExxx, PMExxx, PMRxxx D H W 355 500 30 25 55 (Max) 360 500 30 46 (Max) D Manufacturing Date Code (IEC-60062) H W Y = Year, Z = Month Year 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 Code M N P R S T U V W X A B C D E F H J K L M Month January February March April May June July August September October November December Code 1 2 3 4 5 6 7 8 9 O N D (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 11 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Harlow, United Kingdom Tel: 44-1279-460122 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Southeast Lake Mary, FL Tel: 407-855-8886 Northeast Wilmington, MA Tel: 978-658-1663 Central Novi, MI Tel: 248-306-9353 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 12 Film Capacitors AC Line EMI Suppression and RC Networks - PMR209 Series Metallized Impregnated Paper, Class X2, 250 VAC Disclaimer All product specifications, statements, information and data (collectively, the "Information") in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation's ("KEMET") knowledge of typical operating conditions for such applications, but are not intended to constitute - and KEMET specifically disclaims - any warranty concerning suitability for a specific customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET's products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product-related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. (c) KEMET Electronics Corporation * P.O. Box 5928 * Greenville, SC 29606 (864) 963-6300 * www.kemet.com F3025_PMR209 * 5/15/2015 13