PM25CL1A120 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com P A E Three Phase IGBT Inverter 25 Amperes/1200 Volts TERMINAL CODE D F IntellimodTM L1-Series G 1 VUPC 2 UFO 3 UP H J J J K 4 VUP1 K 5 VVPC K F K 6 VFO 7 VP 8 VVP1 L 9 VWPC M Y 10 WFO N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P 14 VN1 W 15 NC V B U V 16 UN W N 18 WN 19 FO L R 17 VN S Q U AG (2 PLACES) U U AC (2 PLACES) AB (6 PLACES) AF AD AA Z T X C AE VVPC VFO NC N W V OT VUP1 U IN FO VCC 1.5k GND GND IN FO VCC SI OUT OT UFO UP 1.5k GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN GND GND SI OUT FO VCC 1.5k GND GND 1.5k OT VUPC WP VWP1 VP VVP1 UN VN SI OUT WFO VWPC NC FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R 03/10 Rev. 1 Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.47 1.08 0.57 0.43 0.42 1.29 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 12.0 27.5 13.5 11.0 10.75 32.75 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Dimensions Inches Millimeters S 0.46 11.75 T 0.86+0.04/0.02 22.0+1.0/-0.5 U 0.91 23.0 V 0.57 14.5 W 1.26 32.0 X 1.24 31.5 Y 0.69 17.5 Z Screw Depth 12 AA 0.51 13.0 AB M5 Metric M5 AC 0.22 Dia. 5.5 Dia. AD 0.28 7.0 AE 0.12 3.0 AF 0.02 Sq. 0.5 Sq. AG 0.10 Dia. 2.5 Dia. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using Full Gate CSTBTTM IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25CL1A120 is a 1200V, 25 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 25 120 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25CL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol Power Device Junction Temperature PM25CL1A120 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Supply Voltage Protected by Short Circuit Protection Capability* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts IC 25 Amperes ICP 50 Amperes PC 128 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) (Note 1) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) (Note 1) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (Sink Current at UFO, VFO, WFO, FO Terminals) Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, -- 1.65 2.15 Volts Tj = 25C VD = 15V, VCIN = 0V, IC = 25A, Tj = 125C -- 1.85 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage Inductive Load Switching Times Collector-Emitter Cutoff Current VEC -IC = 25A, VCIN = 15V, VD = 15V ton -- 2.3 3.3 Volts 0.3 0.8 2.0 s trr VD = 15V, VCIN = 0 15V -- 0.3 0.8 s tC(on) VCC = 600V, IC = 25A -- 0.4 1.0 s toff tC(off) Tj = 125C -- -- 1.2 0.4 2.8 1.2 s s ICES VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C 2 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25CL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ID -- -- 1.2 1.7 50 -- 6 2 1.5 2.0 -- 0.2 12 4 1.8 2.3 -- -- mA mA Volts Volts Amperes s Control Sector Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Short Circuit Trip Level Short Circuit Current Delay Time Vth(on) Vth(off) SC toff(SC) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, V*P1-V*PC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC -20C Tj 125C, VD = 15V VD = 15V Over Temperature Protection (Detect Tj of IGBT Chip) OT OT(hys) Trip Level Hysteresis Level 135 -- -- 20 -- -- C C UV UVR Trip Level Reset Level 11.5 -- 12.0 12.5 12.5 -- Volts Volts IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V -- -- -- 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 -- ms Symbol Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1 Element) (Note 1) -- -- 0.97 C/Watt Rth(j-c)D FWDi (Per 1 Element) (Note 1) -- -- 1.60 C/Watt Case to Fin Per Module, -- -- 0.038 C/Watt Supply Circuit Under-voltage Protection (-20 Tj 125C) Fault Output Current* Fault Output Pulse Width* Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Rth(c-f) Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units VCC VD 800 15.0 1.5 Volts Volts VCIN(on) VCIN(off) fPWM Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC -- 0.8 9.0 20 Volts Volts kHz tDEAD Input Signal 2.5 s Supply Voltage Control Supply Voltage** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it. ** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. Note 1: TC (under the chip) Measurement Point Y BOTTOM VIEW X Arm Axis 03/10 Rev. 1 UP VP WP UN VN WN IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 27.0 27.0 66.9 66.9 86.5 86.5 39.2 33.2 54.3 60.7 73.9 80.3 Y -7.0 -0.2 -7.0 -0.2 -7.0 -0.2 4.0 4.8 4.0 4.8 4.0 4.8 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25CL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter 25 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 20 15 10 5 0 0.5 1.0 1.5 1.5 1.0 VD = 15V Tj = 25C Tj = 125oC 0.5 0 20 25 30 1.6 1.4 IC = 25A Tj = 25oC Tj = 125oC 1.2 1.0 12 35 13 14 15 16 17 18 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 16 12 8 4 0 Tj = 25C Tj = 125C 0 2.0 3.5 1.5 1.0 0.5 0 5 10 15 20 25 COLLECTOR CURRENT, IC, (AMPERES) 10 15 20 25 0.6 0.4 0.2 0 30 0 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS, E(off), (mJ/PULSE) 2.5 5 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 0.8 30 2.5 2.0 2.5 1.5 1.0 0.5 0 0 5 10 15 20 10 15 20 25 30 SWITCHING RECOVERY LOSS CHARACTERISTICS (TYPICAL) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 3.0 5 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 3.0 1.0 VCC = 600V VD = 15V INDUCTIVE LOAD REVERSE RECOVERY TIME, trr, (s) VD = 15V Tj = 25C Tj = 125oC 20 SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS, E(on), (mJ/PULSE) 15 1.8 SUPPLY VOLTAGE, VD, (VOLTS) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 4 10 2.0 COLLECTOR-CURRENT, IC, (AMPERES) 101 0 5 2.2 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 102 100 2.0 0 2.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 13 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VD = 17V SWITCHING LOSS, Err, (mJ/PULSE) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 15 25 0 2.4 2.5 Tj = 25C REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 30 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL) 25 COLLECTOR CURRENT, IC, (AMPERES) 30 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 2.0 1.5 1.0 0.5 0 0 5 10 15 20 25 30 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25CL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter 25 Amperes/1200 Volts SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) 101 100 10-1 100 101 100 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-1 100 102 101 CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (P-SIDE - TYPICAL) 50 40 40 30 20 VD = 15V Tj = 25C Tj = 125oC 10 0 102 0 5 SC (SC OF Tj = 25C NORMALIZED 1) 12 8 4 JUNCTION TEMPERATURE, Tj, (C) 20 150 30 20 10 0 25 0 VD = 15V 1.6 1.2 0.8 0.4 0 -40 -20 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (C) 5 10 15 20 25 CIRCUIT FREQUENCY, fC, (kHz) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) 2.0 100 15 SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) UV UVr 50 10 VD = 15V Tj = 25C Tj = 125oC CIRCUIT FREQUENCY, fC, (kHz) TRIP LEVEL / RESET LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) 0 CIRCUIT CURRENT, ID, (mA) CIRCUIT CURRENT, ID, (mA) 50 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION, UV/UVr, (VOLTS) 102 CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (N-SIDE - TYPICAL) 101 03/10 Rev. 1 101 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) 10-1 100 0 -50 10-1 100 102 COLLECTOR CURRENT, IC, (AMPERES) 100 16 100 COLLECTOR CURRENT, IC, (AMPERES) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 20 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIME, tc(off), (s) 101 SWITCHING TIME, tc(on), (s) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C SWITCHING TIME, toff, (s) SWITCHING TIME, ton, (s) 101 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - TYPICAL) 101 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.97C/W (IGBT) Rth(j-c) = 1.60C/W (FWDi) 10-1 10-2 10-3 10-2 10-1 100 101 TIME, (s) 5