Special Devices High Capacity Switch 3.1 High Capacity Switches Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 3.3 Keylock V11-T3-2 V11-T3-2 V11-T3-2 V11-T3-3 V11-T3-3 V11-T3-4 V11-T3-4 Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 V11-T3-2 Panelboard Switches Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Panel Board Switch V11-T3-2 3 3 3 3 3 3 3 V11-T3-5 V11-T3-5 V11-T3-6 V11-T3-7 V11-T3-7 V11-T3-8 Locking Rocker Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 V11-T3-9 V11-T3-9 V11-T3-9 V11-T3-10 V11-T3-10 V11-T3-10 3 3 3 3 3 3 3 3 3 3 Locking Rocker 3 3 3 3 3 3 3 3 3 3 3 3 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T3-1 3.1 3 Special Devices High Capacity Switches Contents High Capacity Switch Description 3 High Capacity Switches 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Product Description Technical Data and Specifications The heavy duty high capacity switch, Catalog Number 7818K1 is ideal for exceptionally high-power applications, for heavy-duty motor loads and for use in welding equipment or similar industrial applications. High Capacity Switches By combining innovative design and quality materials, this switch is designed to carry the specified maximum inrush current for 10 milliseconds for a minimum of 20,000 ON/OFF cycles. Terminal types Screw--brass (Catalog Number 11-6074-4) supplied. Furnish unassembled Mounting means Molded flush mounting bracket, high impact polycarbonate, 3.312 in (84.12 mm), center-to-center spacing and 2.375 in (60.33 mm) spacing for self-tapping screws Lever Nylon Standards and Certifications Dimensions UL(R) to Standard 508, File E147754 Description Specification Circuits 2PST, maintained Contact mechanism Quick-make/quick-break snap acting butt contact Make: 200A peak inrush at 125 Vac for 10 ms for 20,000 cycles minimum Break: 20A at 125 Vac for 20,000 cycles minimum Contact material 10% silver cadmium oxide composite Base Molded thermoset material Dielectric withstand 2200V rms minimum Approximate Dimensions in Inches (mm) 7818K1 3 3 3 3.812 (96.82) 3.281 (83.34) Mtg. Product Selection 3 2.250 (57.15) Max. 3 3 3 0.781 (19.84) 1.250 (31.75) 3 3 1.406 (35.71) Max. High Capacity Switch Description Catalog Number 40A, 600 Vac 5 hp, 250 Vac 7818K1 V11-T3-2 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Special Devices Panelboard Switches 3.2 Contents Panel Board Switches Description Panelboard Switches Product Selection . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Page 3 V11-T3-4 V11-T3-4 3 3 3 3 3 3 3 3 3 Product Description This group of two-position power toggle switches is used by manufacturers in a wide variety of applications that require dependability and long service, such as welding equipment, commercial floor polishers, battery chargers, food processors and panelboards. 3 Standards and Certifications 3 UL Recognized CSA(R) Certified as noted 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T3-3 3.2 Special Devices Panelboard Switches 3 Product Selection 3 8980K1 Panelboard Switches Poles and Throw Mounting Terminals Catalog Number 60A, 250 Vac/Vdc 2 hp, 125-250 Vac/Vdc 1 2PST N/A N/A 8980K1 2 30A, 250 Vac/Vdc 30A, 125V "T" 2 hp, 120-240 Vac 1P double break Frame plate Center bus 8980K2 30A, 250 Vac/Vdc 20A, 600 Vac 2 hp, 120-600 Vac 2PST Panel type strap Screw 8980K5 30A, 250 Vac/Vdc 20A, 600 Vac 2 hp, 120-600 Vac Three-phase 3PST Panel type Screw 8980K6 3 30A, 250 Vac/Vdc 2 hp, 120-240 Vac 1 hp, 480 Vac 2PST Panel type strap Screw 8980K14 3 3 30A, 250 Vac/Vdc 2 hp, 120-240 Vac 2PST Panel type strap Screw 8980K16 Rating 3 3 3 3 8980K5 3 3 3 3 3 Technical Data and Specifications Panelboard Switches Description Specification 3 Rating 10-60A; 120-600V See Product Selection table 3 Circuits 1PST, 2PST, 3PST 2 circuit, maintained Except for Catalog Number 8980K13, momentary 3 Contact mechanism Quick-make/quick-break wiping action Except for Catalog Number 8980K13, quick-make/quick-break butt contact 3 Contact material Movable--bronze; stationary--copper; Catalog Number 8980K13--silver Terminal types Screw or bus 3 Termination material Copper Mounting means Two-hole mounting--panel type flush 3 Dielectric withstand 1000 volts rms minimum Operating temperature range 0 to 150F (-17.8 to 65.6C) 3 3 Notes 1 For appliance use only; 32A, 480 Vac, 25A, 600 Vac. 2 CSA Certified. 3 Binding screws assembled. For binding screws provided unassembled, order Catalog Number 8980K30. 3 3 3 3 3 3 3 3 3 V11-T3-4 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Special Devices Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated 3.3 Contents General Purpose and Heavy Duty Keylocks Description Page Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated Product Selection . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-6 V11-T3-7 V11-T3-7 V11-T3-8 3 3 3 3 3 3 3 3 3 3 3 Product Description Features General Purpose Termination Types Mounting Means General Purpose Solder lugs--Brass silverplated General Purpose Threaded bushing--0.468 in (11.89 mm) dia. Heavy Duty 7842 Series Screw terminals--Brass designed to accept #7-32 x 3/16 binding head screws Keyway--0.062-0.067 in wide x 0.035-0.370 deep (1.55-1.70 mm wide x 0.89-0.94 mm deep These keylock switches provide reliable performance in a space-saving design. They all use quick-make/ quick-break switching mechanisms, with wiping action blades for self-cleaning contacts. Heavy Duty These switches have a slowmake/slow-break switching mechanism with large butt type contacts. Their high current switching capability allows them to be used for locking switching circuits in power applications. Furnished unassembled 7846 Series Quick connect terminals-- Brass Hardware supplied-- 1 hexnut (Cat. No. 15-192) and 1 chamfered dress nut (Cat. No. 15-994-2) Furnished unassembled 3 Heavy Duty 7842 Series Slotted bushing--0.468 in (11.89 mm) dia. Hardware supplied-- 4 terminal screws and 1 hexnut Furnished unassembled 7846 Series Hardware supplied-- 2 hexnuts 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T3-5 3.3 3 Special Devices Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated Product Selection General Purpose Keylock AC/DC Switches 3 Circuit with Key in ... (Keyway Down) CENTER Position RIGHT LEFT (Keyway) Position Position Key Removal Position Solder Lug Terminal Catalog Number 3 Rating 3 6A, 125 Vac/Vdc 3A, 250 Vac/Vdc 1PST -- -- OFF OFF ON ON CENTER CENTER and RIGHT 8928K492 8928K493 3 6A, 125 Vac/Vdc 1A, 250 Vac/Vdc 1PDT -- ON ON CENTER and RIGHT 8928K494 3 6A, 125 Vac/Vdc 1-1/2A, 250 Vdc 1PDT -- ON ON CENTER 8283K150 3 6A, 125 Vac/Vdc 3A, 250 Vdc 2PST -- -- OFF ON ON OFF CENTER CENTER 8370K150 8370K151 3 6A, 125 Vac/Vdc 3A, 250 Vac/Vdc 2PST -- OFF ON CENTER and RIGHT 8928K495 3 6A, 125 Vac/Vdc 3A, 250 Vdc 2PDT -- -- ON ON ON ON CENTER CENTER and RIGHT 8373K150 8373K151 3 Poles and Throw Heavy Duty Keylock AC Rated Switches 3 Rating 3 Circuit Action Key Removal Slotted Bushing Length Position Inches mm Type of Termination Key Style Catalog Number 2PST OFF-ON-OFF-ON OFF Quick Connect E (13-8173) 7846K1 1 7846 Type Series 20A, 120 Vac 20A, 240 Vac 1-1/2 hp, 120 Vac 2 hp, 240 Vac 3 3 0.50 12.7 Note 1 Not CSA Certified. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 V11-T3-6 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Special Devices Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated 3.3 Accessories Keys for Locking Switches Additional keys may be ordered from the Key Selection table. Where Used 13-8171 Key styles shown match those listed for specific switches in the Product Selection tables. 3 Key Selection 13-5496 13-8173 3 Catalog Number General purpose and heavy duty series 13-5496 3 Security locking bracket 13-8171 3 7846K1 13-8173 3 3 3 Rotary Keylock Brackets-- Security Tumbler Type Key Selection This series of rotary keylock is designed for use in security applications. They provide a simple method of converting single- and two-pole toggle switches. For use with twoor three-position switches. Where Used 3 Catalog Number Key removable in counterclockwise position 3 8980P25 3 Key removable in clockwise 8980P27 position Key removable in either extreme position 3 8980P28 3 3 Technical Data and Specifications 3 Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated Description General Purpose Heavy Duty 3 Circuits 1PST, 1PDT, 2PST, 2PDT Maintained action 2PST, 2-circuit maintained 3 3 Contact mechanism Quick-make/quick-break wiping action Slow-make/slow-break butt contact Contact material Movable--Bronze silver-plated Stationary--Brass silver-plated Movable--Silver cadmium oxide Stationary--Silver cadmium oxide 3 3 Rotary Keylock Brackets Description Specification Bushing 7/8 in dia., 24 threads/inch 3 3 Mounting hardware and keys 1 hexagon locknut Cat. No. 15-2528-2 1 bright chrome plated dress nut Cat. No. 15-2528-2 (furnished unassembled) 2 keys Cat. No. 13-8171 3 Lock bushing Diecast zinc Lock barrel and dress nut Chrome plated brass 3 Keys Brass 3 Finish 3 3 3 3 3 3 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T3-7 3.3 3 3 3 3 3 3 Keylock Switches, General Purpose/Heavy Duty--AC/DC Rated Dimensions Approximate Dimensions in Inches (mm) 8928K493--1PST/1PDT 8373K151--2PST/2PDT 0.196 (4.97) 0.198 (5.03) 0.200 (5.08) 0.516 (13.11) 0.196 (4.97) 0.198 (5.03) 0.200 (5.08) 0.516 (13.11) 18 18 18 0.471 (11.96) Dia. 0.473 (12.01) 0.056 (1.42) 0.068 (1.73) 0.056 (1.42) 0.068 (1.73) Mtg. Hole 3 3 Special Devices 15/32-32 Thds. Mtg. Hole Key Removable in Both Positions 0.061 (1.55) 0.063 (1.60) 3 0.545 (13.84) 0.841 (21.36) 3 3 1.375 (34.92) 0.687 (17.45) 1.080 (27.43) 0.750 (19.05) 0.960 (24.38) 1.080 (27.43) 3 Key Removable in Both Positions 15/32-32 Thds. 0.490 (12.45) 3 18 0.471 (11.96) Dia. 0.473 (12.01) 0.010 (0.25) 0.220 (5.59) 0.823 (20.90) 0.735 (18.67) 0.175 (4.44) 3 3 7842K2--2PST 3 3 3 3 3 7846K1--2PST Keyway 0.065 W x 0.032-0.035 D (1.65 W x 0.81-0.89 D) Keyway 0.080-0.085 W x 0.044-0.046 D (2.03-2.16 W x 1.12-1.17 D) 15/32-32 TPT 0.718 (18.24) 0.953 (24.21) 0.750 (19.05) 1.032 (26.21) 0.343 (8.71) 3 1.171 (29.74) 1.312 (33.32) 3 3 3 3 3 1.296 (32.92) 3 0.906 (23.01) 3 3 3 V11-T3-8 7/8-24 T.P.I. (22.23) 15/32-32 TPT 0.500 (12.70) 0.562 (14.27) 8980P27 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Special Devices Locking Rockers 3.4 Contents Locking Rockers Description Page Locking Rockers Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10 V11-T3-10 V11-T3-10 V11-T3-10 3 3 3 3 3 3 3 3 3 3 Product Description This unique switch features a patented internal locking mechanism, which allows the switch to be locked in the OFF position to prevent unauthorized or accidental operation. The key to locking or unlocking the switch is a removable paddle rocker cap, which must be inserted in order to move the switch to the ON position. The switch can still be turned OFF. The locking rocker is ideally suited for such markets as portable tools, computers, lawn and garden equipment, marine and construction. 3 Standards and Certifications 3 UL Recognized CSA Certified RoHS Compliant 1 3 3 Note: Contact your local Eaton Sales Representative for selection information and optional features. Locking Rocker Switch DOWN Position Poles and Throw Base Circuit (See Page V11-T3-10) Catalog Number 3 3 Without Palm Guard Feature 3 1PST ON NONE OFF A 8166K27 1PDT ON NONE ON B 8166K28 2PST ON NONE OFF C 8166K25 2PDT ON NONE ON D 8166K26 3 ON NONE OFF A 8166K23 3 3 With Palm Guard Feature 20A, 125 Vac 20A, 250 Vac 1 hp, 125 Vac 2 hp, 250 Vac 3 3 Circuit with Rocker in ... UP CENTER Position Position 20A, 125 Vac 20A, 250 Vac 1 hp, 125 Vac 2 hp, 250 Vac 3 3 Product Selection Rating 2 3 1PST 1PDT ON NONE ON B 8166K24 2PST ON NONE OFF C 8166K21 2PDT ON NONE ON D 8166K22 3 3 Notes 1 Visit www.eaton.com/vcbu for the most up-to-date list of verified part numbers. 2 Ratings listed for 125 Vac also apply at 28 Vdc. Also supplied with a 20A, 277 Vac rating as standard. 3 3 3 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com V11-T3-9 3.4 Special Devices Locking Rockers 3 Accessories 3 53-3021-2 Replacement Cap 3 Description Catalog Number Red paddle rocker replacement cap 53-3021-2 3 3 3 Technical Data and Specifications Circuit Diagrams 3 Locking Rocker Switch Locking Rocker Circuit Diagrams Description Specification Circuit Letter 3 Contact mechanism Butt action contact mechanism designed specifically for use on AC and low voltage DC applications 3 A 1PST Contact material Movable--Silver-plated copper w/cad-oxide contact face button Stationary--Copper w/cad-oxide contact face button 3 3 3 3 3 3 Terminal types 0.25 in spade terminals are standard Rocker material Custom styled, red thermoplastic rocker key with "REMOVE TO LOCK" across the top of the key in raised letters Dielectric 1000V rms minimum Recommended Panel Cutout Dimensions 0.650 (16.51) 0.440 (11.18) 0.250 (6.35) 0.745 (18.92) 3 1.450 (36.83) 0.960 (24.38) 0.680 (17.27) 0.830 (21.08) Locking Rocker Switch with Palm Guard 3 Recommended Panel Cutout Dimensions 0.960 (24.38) 0.744 (18.90) 0.225 (5.72) 0.650 (16.51) 1.700 (43.18) 1.190 (30.23) 1.080 (27.43) 3 3 1.190 (30.23) 1.700 (43.18) 1.080 (27.43) 3 3 1 2 3 Locking Rocker Switch without Palm Guard 3 3 B 1PDT Approximate Dimensions in Inches (mm) 3 3 2 3 Dimensions 3 3 Schematic 0.250 (6.35) 3 0.440 (11.18) 1.450 (36.83) 0.745 (18.92) 0.960 (24.38) 0.680 (17.27) 0.830 (21.08) 3 3 V11-T3-10 Volume 11--Vehicle and Commercial Controls CA08100013E--November 2012 www.eaton.com Circuit Letter Schematic C 2PST 2 3 D 2PDT 1 2 3 5 6 4 5 6