Volume 11—Vehicle and Commercial Controls CA08100013E—November 2012 www.eaton.com V11-T3-1
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Special Devices
Keylock
Locking Rocker
High Capacity Switch
Panel Board Switch
3.1 High Capacity Switches
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-2
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-2
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-2
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-2
3.2 Panelboard Switches
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-3
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-3
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-4
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-4
3.3 Keylock Switches, General Purpose/Heavy Duty—AC/DC Rated
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-5
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-5
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-7
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-8
3.4 Locking Rocker
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-9
Standards and Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-9
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-9
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10
V11-T3-2 Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com
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3.1
Special Devices
High Capacity Switches
High Capacity Switch
Contents
Description
High Capacity Switches
Product Description
The heavy duty high capacity
switch, Catalog Number
7818K1 is ideal for
exceptionally high-power
applications, for heavy-duty
motor loads and for use in
welding equipment or similar
industrial applications.
By combining innovative
design and quality materials,
this switch is designed to
carry the specified maximum
inrush current for 10
milliseconds for a minimum
of 20,000 ON/OFF cycles.
Standards and
Certifications
●UL® to Standard 508,
File E147754
Product Selection
High Capacity Switch
Description Catalog Number
40A, 600 Vac
5 hp, 250 Vac
7818K1
Technical Data and Specifications
High Capacity Switches
Dimensions
Approximate Dimensions in Inches (mm)
7818K1
Description Specification
Circuits 2PST, maintained
Contact mechanism Quick-make/quick-break snap acting butt contact
Make: 200A peak inrush at 125 Vac for 10 ms for 20,000 cycles minimum
Break: 20A at 125 Vac for 20,000 cycles minimum
Contact material 10% silver cadmium oxide composite
Terminal types Screw—brass (Catalog Number 11-6074-4) supplied. Furnish unassembled
Mounting means Molded flush mounting bracket, high impact polycarbonate, 3.312 in (84.12 mm),
center-to-center spacing and 2.375 in (60.33 mm) spacing for self-tapping screws
Lever Nylon
Base Molded thermoset material
Dielectric withstand 2200V rms minimum
1.406 (35.71)
Max.
3.812 (96.82)
3.281 (83.34) Mtg.
1.250
(31.75)
2.250 (57.15)
Max.
0.781
(19.84)
Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com V11-T3-3
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3.2
Special Devices
Panelboard Switches
Panel Board Switches
Contents
Description Page
Panelboard Switches
Product Selection . . . . . . . . . . . . . . . . . . . . . . V11-T3-4
Technical Data and Specifications . . . . . . . . . . V11-T3-4
Product Description
This group of two-position
power toggle switches is
used by manufacturers in a
wide variety of applications
that require dependability
and long service, such as
welding equipment,
commercial floor polishers,
battery chargers, food
processors and panelboards.
Standards and
Certifications
●UL Recognized
●CSA® Certified as noted
V11-T3-4 Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com
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3.2
Special Devices
Panelboard Switches
Product Selection
Panelboard Switches
Technical Data and Specifications
Panelboard Switches
Notes
1For appliance use only; 32A, 480 Vac, 25A, 600 Vac.
2CSA Certified.
3Binding screws assembled. For binding screws provided unassembled, order Catalog Number 8980K30.
Rating
Poles
and Throw Mounting Terminals Catalog Number
60A, 250 Vac/Vdc
2 hp, 125–250 Vac/Vdc 1
2PST N/A N/A 8980K1 2
30A, 250 Vac/Vdc
30A, 125V “T”
2 hp, 120–240 Vac
1P double break Frame plate Center bus 8980K2
30A, 250 Vac/Vdc
20A, 600 Vac
2 hp, 120–600 Vac
2PST Panel type strap Screw 8980K5
30A, 250 Vac/Vdc
20A, 600 Vac
2 hp, 120–600 Vac
Three-phase
3PST Panel type Screw 8980K6
30A, 250 Vac/Vdc
2 hp, 120–240 Vac
1 hp, 480 Vac
2PST Panel type strap Screw 8980K14 3
30A, 250 Vac/Vdc
2 hp, 120–240 Vac
2PST Panel type strap Screw 8980K16
Description Specification
Rating 10–60A; 120–600V
See Product Selection table
Circuits 1PST, 2PST, 3PST 2 circuit, maintained
Except for Catalog Number 8980K13, momentary
Contact mechanism Quick-make/quick-break wiping action
Except for Catalog Number 8980K13, quick-make/quick-break butt contact
Contact material Movable—bronze; stationary—copper; Catalog Number 8980K13—silver
Terminal types Screw or bus
Termination material Copper
Mounting means Two-hole mounting—panel type flush
Dielectric withstand 1000 volts rms minimum
Operating temperature range 0° to 150°F (–17.8° to 65.6°C)
8980K1
8980K5
Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com V11-T3-5
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3.3
Special Devices
Keylock Switches, General Purpose/Heavy Duty—AC/DC Rated
General Purpose and Heavy Duty Keylocks
Contents
Description Page
Keylock Switches, General Purpose/Heavy
Duty—AC/DC Rated
Product Selection . . . . . . . . . . . . . . . . . . . . . . V11-T3-6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-7
Technical Data and Specifications . . . . . . . . . . V11-T3-7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-8
Product Description
General Purpose
These keylock switches
provide reliable performance
in a space-saving design.
They all use quick-make/
quick-break switching
mechanisms, with wiping
action blades for self-cleaning
contacts.
Heavy Duty
These switches have a slow-
make/slow-break switching
mechanism with large butt
type contacts. Their high
current switching capability
allows them to be used for
locking switching circuits in
power applications.
Features
Termination Types
General Purpose
Solder lugs—Brass silver-
plated
Heavy Duty
●7842 Series
Screw terminals—Brass
designed to accept #7-32 x
3/16 binding head screws
Furnished unassembled
●7846 Series
Quick connect terminals—
Brass
Mounting Means
General Purpose
Threaded bushing—0.468 in
(11.89 mm) dia.
Keyway—0.062–0.067 in
wide x 0.035–0.370 deep
(1.55–1.70 mm wide x
0.89–0.94 mm deep
Hardware supplied—
1 hexnut (Cat. No. 15-192)
and 1 chamfered dress nut
(Cat. No. 15-994-2)
Furnished unassembled
Heavy Duty
●7842 Series
Slotted bushing—0.468 in
(11.89 mm) dia.
Hardware supplied—
4 terminal screws and
1 hexnut
Furnished unassembled
●7846 Series
Hardware supplied—
2 hexnuts
V11-T3-6 Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com
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3.3
Special Devices
Keylock Switches, General Purpose/Heavy Duty—AC/DC Rated
Product Selection
General Purpose Keylock AC/DC Switches
Heavy Duty Keylock AC Rated Switches
Note
1 Not CSA Certified.
Circuit with Key in … (Keyway Down)
Key
Removal
PositionRating
Poles and
Throw
LEFT
Position
CENTER
Position
(Keyway)
RIGHT
Position
Solder Lug Terminal
Catalog Number
6A, 125 Vac/Vdc
3A, 250 Vac/Vdc
1PST —
—
OFF
OFF
ON
ON
CENTER
CENTER and RIGHT
8928K492
8928K493
6A, 125 Vac/Vdc
1A, 250 Vac/Vdc
1PDT — ON ON CENTER and RIGHT 8928K494
6A, 125 Vac/Vdc
1-1/2A, 250 Vdc
1PDT — ON ON CENTER 8283K150
6A, 125 Vac/Vdc
3A, 250 Vdc
2PST —
—
OFF
ON
ON
OFF
CENTER
CENTER
8370K150
8370K151
6A, 125 Vac/Vdc
3A, 250 Vac/Vdc
2PST — OFF ON CENTER and RIGHT 8928K495
6A, 125 Vac/Vdc
3A, 250 Vdc
2PDT —
—
ON
ON
ON
ON
CENTER
CENTER and RIGHT
8373K150
8373K151
Key Removal
Position
Slotted Bushing Length Type of
Termination
Catalog
NumberRating Circuit Action Inches mm Key Style
7846 Type Series
20A, 120 Vac
20A, 240 Vac
1-1/2 hp, 120 Vac
2 hp, 240 Vac
2PST OFF-ON-OFF-ON OFF 0.50 12.7 Quick Connect E (13-8173) 7846K1 1
Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com V11-T3-7
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3.3
Special Devices
Keylock Switches, General Purpose/Heavy Duty—AC/DC Rated
Accessories
Keys for Locking Switches
Additional keys may be
ordered from the Key
Selection table.
Key styles shown match
those listed for specific
switches in the Product
Selection tables.
Key Selection
Rotary Keylock Brackets—
Security Tumbler Type
This series of rotary keylock
is designed for use in security
applications. They provide a
simple method of converting
single- and two-pole toggle
switches. For use with two-
or three-position switches.
Key Selection
Technical Data and Specifications
Keylock Switches, General Purpose/Heavy Duty—AC/DC Rated
Rotary Keylock Brackets
13-5496
13-8171
13-8173
Where Used
Catalog
Number
General purpose and heavy
duty series
13-5496
Security locking bracket 13-8171
7846K1 13-8173
Where Used
Catalog
Number
Key removable in counter-
clockwise position
8980P25
Key removable in clockwise
position
8980P27
Key removable in either
extreme position
8980P28
Description General Purpose Heavy Duty
Circuits 1PST, 1PDT, 2PST, 2PDT
Maintained action
2PST, 2-circuit
maintained
Contact mechanism Quick-make/quick-break wiping action Slow-make/slow-break butt contact
Contact material Movable—Bronze silver-plated
Stationary—Brass silver-plated
Movable—Silver cadmium oxide
Stationary—Silver cadmium oxide
Description Specification
Bushing 7/8 in dia., 24 threads/inch
Mounting hardware and keys
1 hexagon locknut Cat. No. 15-2528-2
1 bright chrome plated dress nut Cat. No. 15-2528-2 (furnished unassembled)
2 keys Cat. No. 13-8171
Finish
Lock bushing Diecast zinc
Lock barrel and dress nut Chrome plated brass
Keys Brass
V11-T3-8 Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com
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3.3
Special Devices
Keylock Switches, General Purpose/Heavy Duty—AC/DC Rated
Dimensions
Approximate Dimensions in Inches (mm)
8928K493—1PST/1PDT 8373K151—2PST/2PDT
7842K2—2PST 7846K1—2PST 8980P27
0.198 (5.03)
0.200 (5.08)
0.056 (1.42)
0.068 (1.73)
0.471 (11.96)
0.196
(4.97)
Dia.
0.473 (12.01)
0.061 (1.55)
0.063 (1.60)
0.490
(12.45)
18°
0.516
(13.11)
18°
Key Removable in
Both Positions
15/32−32 Thds.
Mtg. Hole
1.080
(27.43)
0.960
(24.38)
0.750
(19.05)
0.841
(21.36)
0.196
(4.97)
18°
0.516
(13.11)
0.545
(13.84)
1.375
(34.92) 0.010
(0.25)
0.220
(5.59) 0.735
(18.67)
0.175
(4.44)
0.823
(20.90)
0.687
(17.45)
1.080
(27.43)
15/32−32 Thds.
Key Removable in
Both Positions
18°
Dia.
Mtg. Hole
0.198 (5.03)
0.200 (5.08)
0.056 (1.42)
0.068 (1.73)
0.471 (11.96)
0.473 (12.01)
1.171
(29.74)
1.296
(32.92)
0.562
(14.27)
0.953
(24.21)
Keyway 0.065 W x 0.032−0.035 D
15/32−32 TPT
(1.65 W x 0.81−0.89 D)
0.500
(12.70)
Keyway 0.080−0.085 W x 0.044−0.046 D
15/32−32 TPT
0.718
(18.24)
0.343
(8.71)
1.312
(33.32)
0.906
(23.01)
(2.03–2.16 W x 1.12–1.17 D)
0.750
(19.05)
1.032
(26.21)
7/8–24 T.P.I.
(22.23)
Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com V11-T3-9
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3.4
Special Devices
Locking Rockers
Locking Rockers
Contents
Description Page
Locking Rockers
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10
Technical Data and Specifications . . . . . . . . . . V11-T3-10
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V11-T3-10
Product Description
This unique switch features
a patented internal locking
mechanism, which allows the
switch to be locked in the
OFF position to prevent
unauthorized or accidental
operation. The key to locking
or unlocking the switch is a
removable paddle rocker cap,
which must be inserted in
order to move the switch to
the ON position. The switch
can still be turned OFF.
The locking rocker is ideally
suited for such markets
as portable tools, computers,
lawn and garden equipment,
marine and construction.
Standards and
Certifications
●UL Recognized
●CSA Certified
●RoHS Compliant 1
Note: Contact your local Eaton
Sales Representative for
selection information and
optional features.
Product Selection
Locking Rocker Switch
Notes
1Visit www.eaton.com/vcbu for the most up-to-date list of verified part numbers.
2Ratings listed for 125 Vac also apply at 28 Vdc. Also supplied with a 20A, 277 Vac rating as standard.
Circuit with Rocker in …
Base Circuit
(See Page
V11-T3-10)
Catalog
NumberRating 2Poles and Throw
UP
Position
CENTER
Position
DOWN
Position
Without Palm Guard Feature
20A, 125 Vac
20A, 250 Vac
1 hp, 125 Vac
2 hp, 250 Vac
1PST ON NONE OFF A 8166K27
1PDT ON NONE ON B 8166K28
2PST ON NONE OFF C 8166K25
2PDT ON NONE ON D 8166K26
With Palm Guard Feature
20A, 125 Vac
20A, 250 Vac
1 hp, 125 Vac
2 hp, 250 Vac
1PST ON NONE OFF A 8166K23
1PDT ON NONE ON B 8166K24
2PST ON NONE OFF C 8166K21
2PDT ON NONE ON D 8166K22
V11-T3-10 Volume 11—Vehicle and Commercial Controls CA08100013E—
November 2012
www.eaton.com
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3.4
Special Devices
Locking Rockers
Accessories
Replacement Cap
Technical Data and Specifications
Locking Rocker Switch
Circuit Diagrams
Locking Rocker Circuit Diagrams
Dimensions
Approximate Dimensions in Inches (mm)
Locking Rocker Switch without Palm Guard
Locking Rocker Switch with Palm Guard
Description
Catalog
Number
Red paddle rocker replacement cap 53-3021-2
53-3021-2
Description Specification
Contact
mechanism
Butt action contact mechanism designed specifically for use on
AC and low voltage DC applications
Contact
material
Movable—Silver-plated copper w/cad-oxide contact face button
Stationary—Copper w/cad-oxide contact face button
Terminal types 0.25 in spade terminals are standard
Rocker
material
Custom styled, red thermoplastic rocker key with “REMOVE TO LOCK”
across the top of the key in raised letters
Dielectric 1000V rms minimum
Circuit Letter Schematic Circuit Letter Schematic
A
1PST
C
2PST
B
1PDT
D
2PDT
3
2
3
2
6
5
2
3
1
2
3
1
5
6
4
1.080
(27.43)
0.250
(6.35)
0.440 (11.18)
0.745
(18.92)
1.700
(43.18)
1.190
(30.23)
1.450
(36.83)
0.960
(24.38)
0.650
(16.51)
0.680 (17.27)
0.830 (21.08)
Recommended
Panel Cutout
Dimensions
1.080
(27.43)
0.744
(18.90)
0.250
(6.35) 0.440
(11.18)
0.745
(18.92)
1.700
(43.18)
0.960
(24.38)
0.650 (16.51)
0.960 (24.38)
0.225
(5.72)
1.190
(30.23)
1.450
(36.83)
0.680 (17.27)
0.830 (21.08)
Recommended
Panel Cutout
Dimensions
