Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 49
www.hypertronics.com
MIL-DTL-55302 QPL'D
2 and 3 Row Printed Circuit
Board Connectors
17, 29, 33, 41, 53, 62, 65, 72, 80.1, 84, 96, 98, 120,
126, 160 and 160.4 Contacts
• 2 and 3 row printed circuit board connectors
• Provide applications flexibility not available with other
MIL-DTL-55302 connectors
• Over 2,500 models can be constructed with
available components
• 0.100 [2.54] on center (adjacent rows offset by
0.050 [1.27] to allow straight printed circuit traces)
• Straight dip, right angle solder, crimp, solder cup
and Wire Wrap®terminations
• 0.024 [0.60] diameter pins/sockets rated at
4 Amps
• Average insertion/extraction force of 1 ounce
per contact
• Contacts removable from wiring side (front release,
rear removable)
• Front release, front removable option available on
receptacle with 160 contacts
• Alignment and keying provided by the end guides –
36 combinations (user changeable)
• Male or female contacts and guides available in either
plug or receptacle
General Specifications
Number Contacts 17, 29, 33, 41, 53, 62, 65, 72, 80.1, 84, 96, 98, 120, 126, 160, 160.4
Contact Diameter 0.024 [0.60]
Current Rating 4 Amps at 30° C rise
Contact Resistance < 5 milliohms
Extraction Force 0.30 – 2.00 oz. per contact
Contact Life Cycles 100,000
Breakdown Voltage
Between Contacts > 1600V RMS
Dielectric
Withstanding Voltage 1200V RMS
Insulation Resistance > 106Megohms at 500 VDC
Temperature Rating -55° C to 125° C
Insulator Diallyl-phthalate
Contact
Material
Plating
Beryllium copper wires and brass body
Gold over nickel
Guide Hardware
Material
Plating
Brass / Stainless steel
Nickel / Passivated
Plating Reference
Male Pins
Female Socket
T = 10µin gold (min) over nickel
TH = 50µin gold (min) over nickel
TAH = 50µin gold (min) over nickel on mating surface,
5µin gold over nickel on termination
NOTES:
1) Mated length 0.622 [15.80] unless otherwise specified.
2) Tolerance ± 0.02 [0.50].
3) Wire Wrap is a trademark of Gardner Denver.
Number of
Contacts 17 29 33 41 53 65
A
± 0.020 [0.50]
1.508
[38.30]
2.106
[53.50]
2.307
[58.60]
2.709
[68.80]
3.307
[84.00]
3.909
[99.30]
B1.200
[30.48]
1.801
[45.75]
2.000
[50.80]
2.401
[60.98]
3.000
[76.20]
3.600
[91.44]
Connector Dimension
17 to 65 Contacts Plug Receptacle
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:48 PM Page 49
Connector Dimensions
62, 80.1 and 98 Contacts
Number of
Contacts 62 80.1 98
A
± 0.020 [0.50]
2.707
[68.75]
3.307
[84.00]
3.907
[99.24]
B2.400
[60.96]
3.000
[76.20]
3.600
[91.44]
Connector Dimensions
72, 84, 96 and 120 Contacts
Number
of
Contacts
72 84 96 120
A4.512
[114.60]
5.106
[129.70]
5.709
[145.00]
6.906
[175.40]
B2.100
[53.34]
2.400
[60.96]
2.700
[68.58]
3.300
[83.82]
C4.200
[106.68]
4.800
[121.92]
5.400
[137.16]
6.600
[167.64]
3 / 50 www.hypertronics.com
KA Series 2 & 3 Row
Dimensions are in inches [mm]
Plug Receptacle
Plug
Receptacle
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:48 PM Page 50
Connector Dimensions
126 Contacts
Connector Dimensions
160 Contacts
Connector Dimensions
160.4 Contacts1,2
(Front Removable)
NOTES:
1) Only available with straight dip solder (style
“D”) and Wire Wrap (style “Y”) tails.
2) Mates with standard plug.
Mated length 0.655 [16.90].
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 51
www.hypertronics.com
Receptacle
Plug Receptacle
Plug Receptacle
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:48 PM Page 51
KA Series 2 & 3 Row
3 / 52 www.hypertronics.com
Dimensions are in inches [mm]
Terminal Styles
3 Row Connectors
Number of
Contacts 62, 80.1 and 98 160
Dimension Style B Style C Style B Style C
A0.191 [4.86] 0.128 [3.25] 0.178 [4.53] 0.115 [2.92]
B0.200 [5.08] 0.200 [5.08] 0.188 [4.78] 0.188 [4.78]
C0.201 [5.11] 0.138 [3.50] 0.188 [4.78] 0.125 [3.17]
D0.354 [8.98] 0.354 [8.98] 0.342 [8.68] 0.342 [8.68]
NOTE:
1) All tail lengths are ± 0.015 [0.40] long.
B
For 1/8"
PC Board
2 Row and
KA126
3 Row
B
For 1/8"
PC Board
3 Row
C
For 1/16"
PC Board
3 Row
C
For 1/16"
PC Board
2 Row and
KA126 3 Row
Ref. Plugs
Female/Male
Receptacles
Female/Male
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 52
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 53
www.hypertronics.com
Terminal Styles
NOTES:
1) Crimp contacts will be shipped unmounted. When inserting contacts into the blocks/insulators
be sure that the flats on the rear of the contact body are aligned with the flats in the insulator.
2) All tails are ± 0.015 [0.40] long.
Ref. Plugs
Female/Male
Receptacles
Female/Male
D
D
For 0.4 front
removable
version Not available in Plug
H2
Accepts 22, 24
and 26 AWG Wire
Stripped Back
0.146 [3.70]
R
Accepts 22, 24
and 26 AWG Wire
Stripped Back
0.173 [4.40]
S
Accepts 22
AWG Wire
Stripped Back
0.126 [3.20]
Solder cup orientation staggered for commercial parts. All the same direction for MIL-DTL-55302 parts.
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 53
KA Series 2 & 3 Row
3 / 54 www.hypertronics.com
Dimensions are in inches [mm]
Terminal Styles
KA Series Replacement Contacts
Ref. Standard Sockets Standard Pins Beryllium
Copper Pins
B (row 1) YSK006-028AH YPN006-034 YPN006-072H
B (row 2) YSK006-029AH YPN006-035 YPN006-075H
B (row 3) YSK006-030AH YPN006-036 YPN006-073H
C (row 1) YSK006-013AH YPN006-023 YPN006-048H
C (row 2) YSK006-006AH YPN006-016 YPN006-050H
C (row 3) YSK006-014AH YPN006-024 YPN006-077H
DYSK006-005ANH YPN006-015 YPN006-107H
D3YSK006-027AH — —
FD4YSK006-274AH YPN006-470 YPN006-487H
H2 YSK006-009AH YPN006-019 —
RYSK006-011ANH YPN006-021 —
SYSK006-010ANH YPN006-020 —
WYSK006-020AH YPN006-039 —
YYSK006-012AH YPN006-022 —
Plating Reference
Male Pins: G = 10µin gold (min) over nickel
H = 50µin gold (min) over nickel
Female Sockets: AH = 50µin gold (min) over nickel on mating
surface, gold flash over nickel on termination
ANH = 50µin gold (min) over nickel on mating
surface, nickel over copper flash on socket body
components, gold flash over nickel on termination
NOTES:
1) All tail lengths are ± 0.015 [0.40] long.
2) Contact for front removable version [0.40].
3) Front removable contact for standard housing.
** Consult factory for availability
Ref. Plugs
Female/Male
Receptacles
Female/Male
W**
2 Wraps 28 and
30 AWG
Y
3 Wraps
28 and 30 AWG
2 Wraps
24 and 26 AWG
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 54
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 55
www.hypertronics.com
Standard Mounting Styles
Dimension A Dimension B Dimension C Dimension D
Terminal
(Right Angle) 2 row 3 row
(KA160)
3 row
(Others) 2 row 3 row
(KA160)
3 row
(Others) 2 row 3 row 2 row 3 row
B0.191
[4.85]
0.207
[5.25]
0.220
[5.59]
0.204
[5.18]
0.205
[5.20]
0.218
[5.53]
0.343
[8.71]
0.447
[11.36]
0.507
[12.89]
0.626
[15.89]
C0.124
[3.15]
0.128
[3.25]
0.141
[3.58]
0.165
[4.18]
0.126
[3.20]
0.139
[3.53]
0.343
[8.71]
0.447
[11.36]
0.468
[11.89]
0.586
[14.89]
NOTES:
1) 15.00 oz. in torque.
2) 35.20 oz. in torque.
3) 52.30 oz. in torque.
Plug Only
Plug Only
10
12
(2 rows only)
11
Plug/Receptacle
Plug/Receptacle
13
Float
Mounting
141
Receptacle Only
21
Plug/Receptacle
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 55
KA Series 2 & 3 Row
3 / 56 www.hypertronics.com
Dimensions are in inches [mm]
Standard Mounting Styles
NOTES:
1) 15.00 oz. in torque.
2) 35.20 oz. in torque.
3) 52.30 oz. in torque.
Plug Only
111
Plug OnlyPlug Only
131
Float
Mounting
121
(2 rows only)
Plug Only
101
23
Float
Mounting
Plug/Receptacle Plug/Receptacle
24
Dimension A Dimension B Dimension C Dimension D
Terminal
(Right Angle) 2 row 3 row
(KA160)
3 row
(Others) 2 row 3 row
(KA160)
3 row
(Others) 2 row 3 row 2 row 3 row
B0.191
[4.85]
0.207
[5.25]
0.220
[5.59]
0.204
[5.18]
0.205
[5.20]
0.218
[5.53]
0.343
[8.71]
0.447
[11.36]
0.507
[12.89]
0.626
[15.89]
C0.124
[3.15]
0.128
[3.25]
0.141
[3.58]
0.165
[4.18]
0.126
[3.20]
0.139
[3.53]
0.343
[8.71]
0.447
[11.36]
0.468
[11.89]
0.586
[14.89]
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 56
Plug/Receptacle
Receptacle Only
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 57
www.hypertronics.com
NOTES:
1) 15.00 oz. in torque.
2) 35.20 oz. in torque.
3) 52.30 oz. in torque.
4) Right angle mounting screw length is
determined by contact terminal length.
Style Will Only
Mate With
Locking
Method
V1 V2, V4 Push,
1/4 Turn
V2 V1, V3, V6 Push,
1/4 Turn
V3 & V6* V2, V4 Push,
1/4 Turn
V4 V1, V3, V6 Push,
1/4 Turn
V7 V8, V15 Screw
V8 & V9* V7 Screw
V15 V7 Screw
V30 V33 Screw
V31 V32 Screw
V32 V31, V33 Screw
V33 V30, V32 Screw
* For contact counts: 62, 80.1, 98 and 160 plugs
V1
V7
V6*
V2
V3
Plug Only
Plug/Receptacle
V8
Plug Only
Plug/ReceptaclePlug Only
V41
Locking Mounting Styles
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 57
V30
Stationary
Jackscrew
Plug/Receptacle
KA Series 2 & 3 Row
3 / 58 www.hypertronics.com
Dimensions are in inches [mm]
Locking Mounting Styles
NOTES:
1) 15.00 oz. in torque.
2) 35.20 oz. in torque.
3) 52.30 oz. in torque.
4) Right angle mounting screw length is
determined by contact terminal length.
V32
Rotating
Jackscrew
V31
Stationary
Jack Socket
V33
Rotating
Jack Socket
Plug Only Plug/Receptacle
Plug/Receptacle
Plug/Receptacle
V15
Plug Only
Style Will Only
Mate With
Locking
Method
V1 V2, V4 Push,
1/4 Turn
V2 V1, V3, V6 Push,
1/4 Turn
V3 & V6* V2, V4 Push,
1/4 Turn
V4 V1, V3, V6 Push,
1/4 Turn
V7 V8, V15 Screw
V8 & V9* V7 Screw
V15 V7 Screw
V30 V33 Screw
V31 V32 Screw
V32 V31, V33 Screw
V33 V30, V32 Screw
V9*
* For contact counts: 62, 80.1, 98 and 160 plugs
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 58
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 59
www.hypertronics.com
Mounting Dimensions
17, 29, 33, 41, 53 and 65 Contacts
PC Board Shown From Component Side of Board
NOTES:
1) For V15 locking mounting style, dimension is 0.130 ± 0.004 [3.20 ± 0.10] diameter.
2) PC board may be extended to 0.453 [11.50] max for use as a pin protector.
Number of
Contacts Dimension B
17 1.200
[30.48]
29 1.800
[45.72]
33 2.000
[50.8]
41 2.400
[60.96]
53 3.000
[76.20]
65 3.600
[91.44]
Mother Board Application
Style 11, 21, V2, V15 and V31
Daughter Board Application
Style 10, 30, V3, V8 and V30
Daughter Board Application
Style 24 and V4
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 59
KA Series 2 & 3 Row
3 / 60 www.hypertronics.com
Dimensions are in inches [mm]
NOTES:
1) For V15 locking mounting style, dimension is 0.130 ± 0.004 [3.20 ± 0.10] diameter.
2) PC board may be extended to 0.453 [11.50] max for use as a pin protector.
Number of
Contacts Dimension B
62 2.400
[60.96]
80.1 3.000
[76.20]
98 3.600
[91.44]
Mounting Dimensions
62, 80.1 and 98 Contacts
PC Board Shown From Component Side of Board
Mother Board Application
Style 11, 21, V2, V15 and V31
Daughter Board Application
Style 10, 30, V3, V8 and V30
Daughter Board Application
Style 24 and V4
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 60
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 61
www.hypertronics.com
NOTES:
1) For V15 locking mounting style, dimension is 0.130 ± 0.004 [3.20 ± 0.10] diameter.
2) PC board may be extended to 0.453 [11.50] max for use as a pin protector.
3) Third row is for 126 pin version only.
Number of
Contacts B C
72 2.100
[53.34]
4.200
[106.68]
84 2.400
[60.96]
4.800
[121.92]
96 2.700
[68.58]
5.400
[137.16]
120 3.300
[83.82]
6.600
[167.64]
126 2.400
[60.96]
4.800
[121.92]
Mounting Dimensions
72, 84, 120 and 126 Contacts
PC Board Shown From Component Side of Board
Mother Board Application
Style 11, 21, V2, V15 and V31
Daughter Board Application
Style 10, 30, V3, V8 and V30
Daughter Board Application
Style 24 and V4
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 61
KA Series 2 & 3 Row
3 / 62 www.hypertronics.com
Dimensions are in inches [mm]
NOTES:
1) For V15 locking mounting style, dimension is 0.130 ± 0.004 [3.20 ± 0.10] diameter.
2) PC board may be extended to 0.453 [11.50] max for use as a pin protector.
Number of
Contacts Dimension B Dimension C
160 2.950
[74.93]
5.900
[149.86]
160.4 2.950
[74.93]
5.900
[149.86]
Mounting Dimensions
160 and 160.4 Contacts
PC Board Shown From Component Side of Board
Mother Board Application
Style 11, 21, V2, V15 and V31
Daughter Board Application
Style 10, 30, V3, V9 and V30
Daughter Board Application
Style 24 and V4
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 62
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 63
www.hypertronics.com
NOTE:
1) For V15 locking mounting style, dimension is 0.130 ± 0.004 [3.20 ± 0.10] dia.
Cutout for Panel Application
17, 29, 33, 41, 53 and 65 Contacts
Number of
Contacts Dimension B
17 1.200
[30.48]
29 1.800
[45.72]
33 2.000
[50.8]
41 2.400
[60.96]
53 3.000
[76.20]
65 3.600
[91.44]
Fixed Mounting Styles 11, 21, V2, V15 and V31
Float Mounting Styles 13 and 23
Number of
Contacts Dimension B
62 2.40
[60.96]
80.1 3.00
[76.20]
98 3.60
[91.44]
Fixed Mounting Styles 11, 21, V2, V15 and V31 Float Mounting Styles 13 and 23
Cutout for Panel Application
62, 80.1 and 98 Contacts
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 63
KA Series 2 & 3 Row
3 / 64 www.hypertronics.com
Dimensions are in inches [mm]
Number of
Contacts B C DMin EMin
72 2.100
[53.34]
4.200
[106.68]
0.252
[6.40]
0.291
[7.50]
84 2.400
[60.96]
4.800
[121.92]
0.252
[6.40]
0.291
[7.50]
96 2.700
[68.58]
5.400
[137.16]
0.252
[6.40]
0.291
[7.50]
120 3.300
[83.82]
6.600
[167.64]
0.252
[6.40]
0.291
[7.50]
126 2.400
[60.96]
4.800
[121.92]
0.366
[9.30]
0.406
[10.30]
Fixed Mounting Styles 11, 21, V2, V15 and V31
Float Mounting Styles 13 and 23
Number of
Contacts Dimension B Dimension C
160 2.950
[74.93]
5.900
[149.86]
160.4 2.950
[74.93]
5.900
[149.86]
Fixed Mounting Styles 11, 21, V2, V15 and V31
Float Mounting Styles 13 and 23
Cutout for Panel Application
72, 84, 120 and 126 Contacts
Cutout for Panel Application
160 and 160.4 Contacts
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 64
Dimensions are in inches [mm]
KA Series 2 & 3 Row
3 / 65
www.hypertronics.com
Ordering Information
For 2 and 3 Row Connectors
Extraction Tools:
For standard contacts ..................................................................................S/DEM 1.0060
Crimp Tools:
Ref. R and H2 contacts – 1 crimp
Manual crimp tool......................................................MS3198.1 or M22520/2-01 or AFM8
Positioner for contacts ................................................................................................K547
Ref. H2 contacts
2 crimps in two operations
Manual crimp tool......................................................MS3198.1 or M22520/2-01 or AFM8
Positioner for contacts (wire).......................................................................................K547
Positioner for contacts (insulation) ..............................................................................K640
2 crimps in operation
This requires a special tool. Please submit wire samples and consult factory
for further information. Crimping instructions doc number S50063
Other Accessories:
Insertion tool ..............................................................................................S/MONT 1.0060
Spanner wrench for receptacle with front removable contacts...................................T136
Spanner wrench for V8, V9, V10, and V15 ..................................................................T249
Replacement Contacts: see page 3/54
Comb:
For positioning right angle dip solder contact tails.
YCM0 17 -001
Number of
contacts
NOTES:
1) Important! See Mating Combination Chart for Intermatability.
2) Available with Ref. D (Straight Dip Solder) and Ref. Y (Wire Wrap) terminal styles only.
3) Not available in three row versions.
4) Available with plugs only.
5) In order to keep mating forces as low as possible, it is recommended that the connectors
are fixtured during soldering, contact engineering for details.
6) Connectors with no hardware.
7) Crimp contacts will be shipped unmounted. When inserting contacts into the
blocks/insultators be sure that the two flats at the rear of the contact body are aligned
with the flats in the insulator.
8) Receptacles only.
9) Available in 160 contact version only.
Accessories
.1 = Must be used for 80.1 contact version only
.4 = Front removable receptacles2,8
(Omit for standard receptacles)
KA 17 .4 /127 V1 00 TE F DB
Number of
Contacts
17, 29, 33, 41, 53, 62,
72, 80, 84, 96, 98,
120, 126, 160
Number of
Rows
B = 2 rows
C = 3 rows
Contact
Gender
M = Male
F = Female
N = No contacts
Locking
Mounting
Hardware1
(Omit for nonlocking hardware)
Receptacles : V1, V2, V4, V7, V15
Plugs : V1, V2, V33, V4, V7, V83, V15,
V6, V30, V31, V32 and V33 ; also V9
(for 62, 80.1, 98, 160 contacts only)
Insulator P = Plug
E = Receptacle
Terminal
Styles
(Omit for no contacts)
B = 90° dip solder
(1/8" printed circuit board)
C = 90° dip solder
(1/16" printed circuit board)
D = Straight dip solder
FD = Front removable D contacts
H2 = Double crimp
R = Crimp6
S = Solder cup
W = Wire Wrap (2 wraps)
Y = Wire Wrap (3 wraps)
Plating T, TH, TAH
Mounting
Hardware
005,104, 11, 12, 13, 147, 21, 23, 24,
101, 111, 131
(Omit for locking hardware)
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 65
KA Series 2 & 3 Row
3 / 66 www.hypertronics.com
Military Part Number – Hypertronics Part Number Cross Reference
Numbers Are DOD Instead of MIL Due to Metric Design
Slash Sheets 159 and 160
Receptacle 2 Row Insulator Styles
For 17 – 120 Contact Positions
Slash Sheets 162 and 163
Receptacle 2 Row Insulator Styles
For 17 – 120 Contact Positions
C E R K A D S L Y M H B F
M F M F M F M F F M F M F
C C R R D D S S Y H2 H2 B B
HAH HAH HAH AAH AH AH AH HAH
17 29 41 53 65 72 84 96 120
159 160
V W B P T U J X Z G F
24 14 21 11 23 13 V1 V15 V7 V2 V4
DOD-C-55302 / 159 E 17 B KA 17 / 127 BE F C 21 TAH
C E R K A D S L Y M H B F
M F M F M F M F F M F M F
C C R R D D S S Y H2 H2 B B
HAH HAH HAH AAH AH AH AH HAH
17 29 41 53 65 72 84 96 120
162 163
V W B P T U J K X Y Z G F
24 10 21 11 23 13 V1 V3 V15 V8 V7 V2 V4
DOD-C-55302 / 162 C 17 W KA 17 / 127 BP M C 10 TH
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 66
KA Series 2 & 3 Row
3 / 67
www.hypertronics.com
Military Part Number – Hypertronics Part Number Cross Reference
Numbers Are DOD Instead of MIL Due to Metric Design
Slash Sheet 161
160 Position Split Shell Receptacles
The Following Models Are Approved
Slash Sheet 164
160 Contact Position Plugs and Receptacles
D55302/161 J 160 G KA 160.4/127CEFD21TAH
D55302/161 G 160 G KA 160.4/127CEFY21TAH
D55302/161 P 160 G KA 160.4/127CEMD21TAH
D55302/161 Q 160 G KA 160.4/127CEMY21TAH
C E R K A D S L Y M H B F
M F M F M F M F F M F M F
C C R R D D S S Y H2 H2 B B
HAH HAH HAH AAH AH AH AH HAH
160
164
V W B P T U J K X Z G F
E P E P E P P P E P E E
24 10 21 11 23 13 V1 V6 V15 V7 V2 V4
DOD-C-55302 / 164 C 160 W KA 160 / 127 C P M C 10 TH
HYP_08_3rec13.qxd:Layout 1 8/6/08 4:49 PM Page 67
