LM5060
January 16, 2012
High-Side Protection Controller with Low Quiescent
Current
General Description
The LM5060 high-side protection controller provides intelli-
gent control of a high-side N-Channel MOSFET during normal
on/off transitions and fault conditions. In-rush current is con-
trolled by the nearly constant rise time of the output voltage.
A power good output indicates when the output voltage reach-
es the input voltage and the MOSFET is fully on. Input Under-
Voltage Lock-Out, with hysteresis, is provided as well as
programmable input Over-Voltage Protection. An enable in-
put provides remote On / Off control. The programmable
Under-Voltage Lock-Out input can be used as second enable
input for safety redundancy. A single capacitor programs the
initial start-up VGS fault detection delay time, the transition
VDS fault detection delay time, and the continuous Over-Cur-
rent VDS fault detection delay time. When a detected fault
condition persists longer than the allowed fault delay time, the
MOSFET is latched off until either the Enable input or the Un-
der-Voltage Lock-Out input is toggled low and then high.
Features
Available in Automotive grade / AEC Q-100
Wide operating input voltage range: +5.5V to +65V
Less than 15 µA quiescent current in disabled mode
Controlled output rise time for safe connection of
capacitive loads
Charge pump gate driver for external N-Channel MOSFET
Adjustable Under-Voltage Lock-Out (UVLO) with
hysteresis
UVLO serves as second enable input for systems
requiring safety redundancy
Programmable fault detection delay time
MOSFET latched off after load fault is detected
Active low open drain POWER GOOD (nPGD) output
Adjustable input Over-Voltage Protection (OVP)
Immediate restart after Over-Voltage shutdown
Applications
Automotive Body Electronics
Industrial Power Distribution and Control
Package
10-Lead MINI-SOIC
Typical Application
30104201
© 2012 Texas Instruments Incorporated 301042 SNVS628E www.ti.com
LM5060 High-Side Protection Controller with Low Quiescent Current
Connection Diagram
30104202
10-Lead MINI-SOIC Package (MSOP)
NS Package Number MUB10A
Ordering Information
Order Number Grade Package Type NSC Package Drawing Supplied As
LM5060MM Standard 10 Lead MSOP MUB10A 1000 Units on Tape and
Reel
LM5060MMX Standard 10 Lead MSOP MUB10A 3500 Units on Tape and
Reel
LM5060Q1MM Automotive 10 Lead MSOP MUB10A 1000 Units on Tape and
Reel
LM5060Q1MMX Automotive 10 Lead MSOP MUB10A 3500 Units on Tape and
Reel
Automotive Grade (Q) product incorporates enhanced manufacturing and support processes for the automotive market, including defect detection methodologies.
Reliability qualification is compliant with the requirements and temperature grades defined in the AEC Q100 standard. Automotive Grade products are identified
with the letter Q. For more information go to http://www.national.com/automotive.
Pin Descriptions
Pin
No. Name Description Applications Information
1 SENSE Input Voltage Sense A constant current sink (16 μA typical) at the SENSE pin flows through an external resistor to
set the threshold for fault detection.
2 VIN Supply Voltage Input
The operating voltage range is 5.5V to 65V. The internal power-on-reset (POR) circuit typically
switches to the active state when the VIN pin is greater than 5.1V. A small ceramic bypass
capacitor close to this pin is recommended to suppress noise.
3 OVP
Over-Voltage
Protection Comparator
Input
An external resistor divider from the system input voltage sets the Over-Voltage turn-off
threshold. The GATE pin is pulled low when OVP exceeds the typical 2.0V threshold, but the
controller is not latched off. Normal operation resumes when the OVP pin falls below typically
1.76V.
4 UVLO Under-Voltage Lock-
Out Comparator Input
The UVLO pin is used as an input Under-Voltage Lock-Out by connecting this pin to a resistor
divider between input supply voltage and ground. The UVLO comparator is activated when EN
is high. A voltage greater than typically 1.6V at the UVLO pin will release the pull down devices
on the GATE pin and allow the output to gradually rise. A constant current sink (5.5 µA typical)
is provided to guarantee the UVLO pin is low in an open circuit condition.
5 EN Enable Input
A voltage less than 0.8V on the EN pin switches the LM5060 to a low current shutdown state.
A voltage greater than 2.0V on the EN pin enables the internal bias circuitry and the UVLO
comparator. The GATE pin pull-up bias is enabled when both EN and UVLO are in the high
state. A constant current sink (6 µA typical) is provided to guarantee the EN pin is low in an
open circuit condition.
6 GND Circuit ground
7 TIMER Timing capacitor
An external capacitor connected to this pin sets the VDS fault detection delay time. If the TIMER
pin exceeds the 2.0V threshold condition, the LM5060 will latch off the MOSFET and remain
off until either the EN, UVLO or VIN (POR) input is toggled low and then high.
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LM5060
Pin
No. Name Description Applications Information
8 nPGD Fault Status An open drain output. When the external MOSFET VDS decreases such that the OUT pin
voltage exceeds the SENSE pin voltage, the nPGD indicator is active (low = no fault).
9 OUT Output VoltageSense Connect to the output rail (external MOSFET source). Internally used to detect VDS and VGS
conditions.
10 GATE Gate drive output
Connect to the external MOSFET’s gate. A charge-pump driven constant current source (24
µA typical) charges the GATE pin. An internal zener clamps the GATE pin at typically 16.8V
above the OUT pin. The ΔV/Δt of the output voltage can be reduced by connecting a capacitor
from the GATE pin to ground.
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LM5060
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
please contact the Texas Instruments Sales Office/
Distributors for availability and specifications.
VIN to GND (Note 4, Note 5)-0.3V to 75V
SENSE, OUT to GND (Note 6) -0.3V to 75V
GATE to GND (Note 4, Note 6) -0.3V to 75V
EN, UVLO to GND (Note 5) -0.3V to 75V
nPGD, OVP to GND -0.3V to 75V
TIMER to GND -0.3V to 7V
ESD Rating, HBM (Note 2) 2 kV
Storage Temperature −65°C to + 150°C
Peak Reflow Temperature(Note 3) 260°C
Junction Temperature 150°C
Operating Ratings (Note 1)
VIN Supply Voltage 5.5V to 65V
EN Voltage 0.0V to 65V
UVLO Voltage 0.0V to 65V
nPGD Off Voltage 0V to 65V
nPGD Sink Current 0mA to 5mA
Junction Temperature Range −40°C to + 125°C
Electrical Characteristics Unless otherwise stated the following conditions apply: VIN = 14V, EN =2.00V, UVLO
=2.00V, OVP = 1.50V, and TJ = 25°C. Limits in standard type are for TJ = 25°C only; limits in boldface type apply over the operating
junction temperature (TJ) range of -40°C to +125°C. Minimum and Maximum limits are guaranteed through test, design, or statistical
correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only.
Symbol Parameter Conditions Min Typ Max Units
VIN Pin
IIN-EN Input Current, Enabled Mode - 1.4 1.7 mA
IIN-DIS Input Current, Disabled Mode EN = 0.50V - 9 15 µA
IIN-STB Input Current, Standby Mode UVLO = 0.00V - 0.56 0.80 mA
POREN Power On Reset Threshold at VIN VIN Rising - 5.1 5.46 V
POREN-HYS POREN Hysteresis VIN Falling - 500 - mV
OUT Pin
IOUT-EN OUT Pin Bias Current, Enabled OUT = VIN, Normal Operation 5.0 811.0 µA
IOUT-DIS
OUT Pin Leakage Current, Disabled
(Note 4)Disabled, OUT = 0V, SENSE = VIN - 0 - μA
SENSE Pin
ISENSE Threshold Programming Current SENSE Pin Bias Current 13.6 16 18.0 µA
VOFFSET VDS Comparator Offset Voltage SENSE - OUT Voltage for Fault Detection -7.0 07.0 mV
IRATIO ISENSE and IOUT-EN Current Ratio ISENSE / IOUT-EN 1.70 2.0 2.30
OVP Input
OVPTH OVP Threshold OVP Pin Threshold Voltage Rising 1.88 2.0 2.12 V
OVPHYS OVP Hysteresis - 240 - mV
OVPDEL OVP Delay Time Delay from OVP Pin > OVPTH to GATE low - 9.6 - µs
OVPBIAS OVP Pin Bias Current OVP = 1.9V - 0 0.50 µA
UVLO Input
UVLOTH UVLO Threshold UVLO Pin Threshold Voltage Rising 1.45 1.6 1.75 V
UVLOHYS UVLO Hysteresis 120 180 230 mV
UVLOBIAS UVLO Pin Pull-Down Current 3.8 5.5 7.2 µA
EN Input
ENTHH High-level input voltage 2.00 - - V
ENTHL Low-level input voltage - - 0.80 V
ENHYS EN Threshold Hysteresis - 200 - mV
ENBIAS EN Pin Pull-down current - 6 8.0 µA
Gate Control (GATE Pin)
IGATE
Gate Charge (Sourcing) Current
On-state On-state 17 24 31 µA
IGATE-OFF
Gate Discharge (Sinking) Current
Off state UVLO = 0.00V - 2.2 - mA
IGATE-FLT
Gate Discharge (Sinking) Current
Fault state OUT < SENSE - 80 - mA
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LM5060
Symbol Parameter Conditions Min Typ Max Units
VGATE
Gate output voltage in normal
operation
GATE - VIN Voltage
GATE Pin Open 10 12 14 V
VGATE-TH
VGS Status Comparator Threshold
voltage
GATE - OUT threshold voltage for TIMER
voltage reset and TIMER current change 3.50 56.50 V
VGATE-CLAMP
Zener Clamp between GATE Pin and
OUT Pin IGATE-CLAMP = 0.1mA - 16.8 - V
Timer (TIMER Pin)
VTMRH Timer Fault Threshold TIMER Pin Voltage Rising - 2.0 - V
VTMRL Timer Re-enable Threshold TIMER pin Voltage Falling - 0.30 - V
ITIMERH Timer Charge Current for VDS Fault TIMER Charge current after Start-Up.
VGS = 6.5V 8.5 11 13.0 µA
ITIMERL Timer Start-Up Charge Current TIMER Charge current during Start-Up.
VGS = 3.5V 4.0 67.0 µA
ITIMERR Timer Reset Discharge Current TIMER Pin = 1.5V 4.4 68.2 mA
tFAULT Fault to GATE Low delay TIMER Pin > 2.0V
No load on GATE pin - 5 - µs
Power Good (nPGD Pin)
PGDVOL Output low voltage ISINK = 2 mA - 80 205 mV
PGDIOH Off leakage current VnPGD = 10V - 0.02 1.00 µA
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur, including in-operability and degradation of device reliability
and/or performance. Functional operation of the device and/or non-degradation at the Absolute Maximum Ratings or other conditions beyond those indicated in
the Recommended Operating Conditions is not implied. Operating Range conditions indicate the conditions at which the device is functional and the device should
not be operated beyond such conditions. For guaranteed specifications and conditions, see the Electrical Characteristics table.
Note 2: The Human Body Model (HBM) is a 100 pF capacitor discharged through a 1.5 k resistor into each pin. Applicable standard is JESD-22–A114–C.
Note 3: Soldering process must comply with National Semiconductor's Reflow Temperature Profile specifications. Reflow temperature profiles are different for
lead-free and non-lead-free packages. Refer to the Packaging Data Book available from National Semiconductor, or : www.national.com/analog/packaging
Note 4: The GATE pin voltage is typically 12V above the VIN pin when the LM5060 is enabled. Therefore, the Absolute Maximum Rating for VIN (75V) applies
only when the LM5060 is disabled, or for a momentary surge to that voltage since the Absolute Maximum Rating for the GATE pin is also 75V.
Note 5: The minimum voltage of -1V is allowed if the current is limited to below -25 mA. Also it is assumed that the negative voltage on the pins only occur during
reverse battery condition when a positive supply voltage (Vin) is not applied.
Note 6: The minimum voltage of -25V is allowed if the current is limited to below -25 mA. Also it is assumed that the negative voltage on the pins only occur during
reverse battery condition when a positive supply voltage (VIN) is not applied.
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LM5060
Typical Performance Characteristics
VIN Pin Current
vs. VIN Pin Voltage
30104203
VGATE, VIN Voltage
vs. Input Voltage
30104204
OUT Pin Current (IOUT-EN)
vs. VIN Voltage
30104205
GATE Current (IGATE)
vs VIN Voltage
30104206
SENSE Current (ISENSE)
vs VIN Voltage
30104207
nPGD Low Voltage (PGDVOL
vs Sink Current
30104208
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LM5060
GATE Pull-Down Current Off (IGATE-OFF)
vs. GATE Voltage
30104209
EN Threshold Voltage (ENTH)
vs. Temperature
30104210
UVLO Threshold Voltage (UVLOTH)
vs. Temperature
30104259
GATE Pull-Down Current Fault (IGATE-FLT)
vs. GATE Voltage
30104211
UVLO, EN Current
vs. Temperature
30104212
OVP Threshold (OVPTH), Hysteresis (OVPHYS)
vs. Temperature
30104213
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LM5060
VGS Comparator Threshold Voltage (VGATE-TH)
vs. Temperature
30104214
VDS Comparator Offset Voltage (VOFFSET)
vs. Temperature
30104215
GATE Current (IGATE)
vs. Temperature
30104216
GATE Output Voltage (VGATE)
vs. Temperature
30104217
Gate Pull-Down Current - Fault (IGATE-FLT)
vs. Temperature
30104218
VIN Pin Current (IEN)
vs EN Voltage
30104219
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LM5060
nPGD Low Voltage (PGDVOL)
vs. Temperature
30104220
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LM5060
Block Diagram
30104221
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LM5060
30104222
FIGURE 1. Basic Application Circuit
Functional Description
The LM5060 is designed to drive an external high-side N-
channel MOSFET. Over-Current protection is implemented
by sensing the voltage drop across the MOSFET. When an
adjustable voltage drop threshold is exceeded, and an ad-
justable time period has elapsed, the MOSFET is disabled.
Over-Voltage Protection (OVP) and Under-Voltage Lock-Out
(UVLO) monitoring of the input line is also provided. A low
state on the enable pin will turn off the N-channel MOSFET
and switch the LM5060 into a very low quiescent current off
state. An active low power good output pin is provided to re-
port the status of the N-channel MOSFET. The waiting time
before the MOSFET is turned off after a fault condition is de-
tected can be adjusted with an external timer capacitor. Since
the LM5060 uses a constant current source to charge the gate
of the external N-channel MOSFET, the output voltage rise
time can be adjusted by adding external gate capacitance.
This is useful when starting up into large capacitive loads.
POWER-UP SEQUENCE
The basic application circuit is shown in Figure 1 and a normal
start-up sequence is shown in Figure 2. Start-up of the
LM5060 is initiated when the EN pin is above the (ENTHH)
threshold (2.0V). At start-up, the timer capacitor is charged
with a 6 µA (typical) current source while the gate of the ex-
ternal N-channel MOSFET is charged through the GATE pin
by a 24 µA (typical) current source.
When the gate-to-source voltage (VGS) reaches the VGATE-
TH threshold (typically 5V) the VGS sequence ends, the timer
capacitor is quickly discharged to 0.3V, and begins charging
the timer capacitor with a11 µA current source.
The timer capacitor will charge until either the VDS Compara-
tor indicates that the drain-to-source voltage (VDS) has been
reduced to a nominal value (i.e. no fault) or the voltage on the
timer capacitor has reached the VTMRH threshold (i.e. fault).
The VDS Comparator monitors the voltage difference between
the SENSE pin and the OUT pin. The SENSE pin voltage is
user programmed to be lower than the input supply voltage
by selecting a suitable sense resistor value. When the OUT
pin voltage exceeds the voltage at the SENSE pin, the nPGD
pin is asserted low (i.e. no fault) and the timer capacitor is
discharged.
STATUS CONDITIONS
Output responses of the LM5060 to various input conditions
is shown in Table 1. The input parameters include Enable
(EN), Under-Voltage Lock-Out (UVLO), Over-Voltage Protec-
tion (OVP), input voltage (VIN), Start-Up Fault (VGS) and Run
Fault (VDS) conditions. The output responses are the VIN pin
current consumption, the GATE charge current, the TIMER
capacitor charge (or discharge) current, the GATE discharge
current if the timer capacitor voltage has reached the VTMRH
threshold (typically 2V), as well as the status of nPGD.
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LM5060
30104223
FIGURE 2. Voltages During Normal Start Up Sequence
TABLE 1. Overview of Operating Conditions
Input Conditions Outputs Status
EN UVLO OVP
(typ)
VIN
(typ) SENSE-OUT GATE-
OUT
VIN
Current
(typ)
GATE Current
(typ) TIMER GATE after
TIMER > 2V
nPG
D
L L - >5.10V NA NA 0.009 mA 2.2 mA sink Low NA NA Disabled
L H - >5.10V NA NA 0.009 mA 2.2 mA sink Low NA NA Disabled
H L <2V >5.10V SENSE>OUT NA 0.56 mA 2.2 mA sink Low NA HStandby
SENSE<OUT L
H L >2V >5.10V SENSE>OUT NA 0.56 mA 80 mA sink Low NA HStandby
SENSE<OUT L
H H <2V >5.10V SENSE>OUT <5V 1.4 mA 24 µA source 6 µA source 80 mA sink H Enabled
SENSE<OUT Low NA L
H H <2V >5.10V SENSE>OUT >5V 1.4 mA 24 µA source
11 µA
source 80 mA sink H Enabled
SENSE<OUT Low NA L
H H >2V >5.10V SENSE>OUT NA 1.4 mA 80 mA sink Low NA HOver
Voltage
SENSE<OUT L
H H <2V <5.10V NA NA 1.4 mA 2.2 mA sink
(See Note†) Low NA H Power on
reset
Note †: The 2.2 mA sink current is valid for with the VIN pin 5.1V. When the VIN pin < 5.1V the sink current is lower. See ‘GATE Pin Off Current vs. VIN’ plot
in Typical Performance Characteristics.
GATE CONTROL
A charge pump provides bias voltage above the input and
output voltage to enhance the N-Channel MOSFET’s gate.
When the system voltage is initially applied and both EN and
UVLO are above their respective thresholds, the GATE pin is
charged by the 24 µA (typical) current source. During normal
operating conditions, the GATE pin voltage is clamped to ap-
proximately 16.8V above the OUT pin (i.e. VGS) by an internal
zener.
When either the UVLO input or the EN input is low, or when
VIN is below the Power-On Reset voltage of 5.10V (typical),
the GATE pin is discharged with a 2.2 mA (typical) current
sink.
When the timer capacitor is charged up to the VTMRH threshold
(typically 2V) a fault condition is indicated and the gate of the
external N-Channel MOSFET is discharged at a 80 mA (typ-
ical) rate . Additionally, when the OVP pin voltage is higher
than the OVPTH threshold (typically 2V) a fault is indicated and
the gate of the external N-Channel MOSFET is discharged at
the same 80 mA (typical) rate.
FAULT TIMER
An external capacitor connected from the TIMER pin to the
GND pin sets the fault detection delay time. If the voltage on
the TIMER capacitor reaches the VTMRH threshold (2V typical)
a fault condition is indicated. The LM5060 will latch off the
MOSFET by discharging the GATE pin at a 80mA (typical)
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LM5060
rate, and will remain latched off until either the EN pin, the
UVLO pin, or the VIN pin is toggled low and then high.
The block diagram of the LM5060 shows the details of the
TIMER pin. There are three relevant components to the
TIMER pin’s function:
1. A constant 6 µA (typical) current source driving the
TIMER pin. This current source is active when EN,
UVLO, and VIN are all high.
2. A second current source (5 µA typical) is activated, for a
total charge current of 11 µA (typical), only when the
VGS sequence has completed successfully.
3. A pull-down current sink for the TIMER pin which resets
the timer by discharging the timer capacitor. If EN, UVLO
or VIN is low, or when OVP is high, the timer capacitor is
discharged.
When the VDS Fault Comparator detects a fault, (SENSE
pin voltage higher than OUT pin voltage) the timer
capacitor pull down is disabled and the timer capacitor is
allowed to charge at the 11 µA (typical) rate.
During Start-Up, the timer behaves as follows:
After applying sufficient system voltage and enabling the
LM5060 by pulling the EN and UVLO pins high, the timer ca-
pacitor will be charged with a 6 µA (typical) current source.
The timer capacitor is discharged when the voltage difference
between the GATE pin and the OUT pin (i.e. VGS of the ex-
ternal N-Channel MOSFET) reaches the VGATE-TH threshold
(typically 5V). After discharging, the timer capacitor is
charged with 11 µA until either the VTMRH threshold (typically
2V) is reached, or the sensed VDS voltage falls below the
threshold of the VDS Fault Comparator, indicating the output
voltage has reached the desired steady state level. The timer
capacitor voltage waveforms are illustrated in Figure 2, Figure
3 and Figure 4.
A timer capacitor is always necessary to allow some finite
amount of time for the gate to charge and the output voltage
to rise during startup. If an adequate timer capacitor value is
not used, then the 6 µA of charge current would cause the
TIMER pin voltage to reach the VTMRH fault threshold (typically
2V) prematurely and the LM5060 will latch off since a fault
condition would have been indicated.
Although not recommended, the timer function can be dis-
abled by connecting the TIMER pin directly to GND. With this
condition the TIMER pin voltage will never reach the VTMRH
fault threshold (2V typical). The end result is that the fault
latch-off protection is completely disabled, while the nPGD pin
will continue to reflect the VDS Fault Comparator output.
VGS CONSIDERATIONS
The VGS Status Comparator shown in the LM5060 block dia-
gram accomplishes two purposes:
1. As the gate of the external MOSFET is charged, the
VGS voltage transitions from cut-off, through an active
region, and into the ohmic region. The LM5060 provides
two fault timer modes to monitor these transitions. The
TIMER pin capacitor is initially charged with a constant
6 µA (typical) until either the MOSFET VGS reaches the
VGATE–TH threshold (typically 5V) indicating that the
MOSFET channel is at least somewhat enhanced, or the
voltage on the TIMER pin reaches the VTMRH threshold
(typically 2V) indicating a fault condition. If the MOSFET
VGS reaches 5V threshold before the TIMER pin reaches
the typical 2V timer fault threshold, the timer capacitor is
then discharged to 300 mV, and then begins charging
with 11 µA current source while the MOSFET transitions
through the active region. The lower timer capacitor
charge current during the initial start-up sequence allows
more time before a fault is indicated. The turn-on time of
the MOSFET will vary with input voltage, load
capacitance, load resistance, as well as the MOSFET
characteristics.
2. Figure 3 shows a start-up waveform with excessive gate
leakage. The initial charge current on the timer capacitor
is 6 µA (typical), while the simultaneous charge current
to the gate is 24 µA (typical). Due to excessive gate
leakage, the 24 µA is not able to charge the gate to the
required typical 5V VGS threshold and the VDS Fault
Comparator will indicate a fault when the timer capacitor
is charged to the VTMRH fault threshold. When the timer
capacitor voltage reaches theVTMRH fault threshold
(typically 2V) the MOSFET gate is discharged at an 80
mA (typical) rate.
30104224
FIGURE 3. Voltages During Startup with VGS Gate Leakage Condition
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LM5060
VDS FAULT CONDITION
The LM5060 includes a VDS Fault Comparator that senses the
voltage difference between the SENSE pin and the OUT pin.
If the voltage at the OUT pin falls lower than the voltage at the
SENSE pin, the VDS Fault Comparator will trip and switch the
nPGD pin to a high impedance state. It will also initiate charg-
ing of the capacitor on the TIMER pin with a 6 µA (typical)
current source if VGS is less than than 5V, or a 11 µA (typical)
current source if VGS is higher than 5V. If the voltage on the
TIMER pin reaches the typical 2V fault threshold, the gate of
the N-Channel MOSFET is pulled low with a 80 mA (typical)
sink current. Figure 4 illustrates a VDS fault condition during
start-up. The nPGD pin never switches low because the VDS
fault comparator detects excessive VDS voltage throughout
the entire sequence.
OVER-CURRENT FAULT
The VDS Fault Comparator can be used to implement an Over-
Current shutdown function. The VDS Fault Comparator mon-
itors the voltage difference between the SENSE pin and the
OUT pin. This is, essentially, the same voltage that is across
the N-Channel MOSFET RDS(ON) less the threshold voltage
that is set by the series resistor on the SENSE pin. The value
of capacitor on the TIMER pin, the capacitor charge current
(ITIMERH, 11 uA typical), along with the TIMER pin fault thresh-
old (VTMRH) will determine the how long the N-Channel MOS-
FET will be allowed to conduct excessive current before the
MOSFET is turned-off. When this delay time expires, the gate
is discharged at a 80 mA rate.
The LM5060 is intended for applications where precise cur-
rent sensing is not required, but some level of fault protection
is needed. Examples are applications where inductance or
impedance in the power path limits the current rise in a short
circuit condition.
The Safe Operating Area (SOA) of the external N-Channel
MOSFET should be carefully considered to ensure the peak
drain-to-source current and the duration of the fault delay time
is within the SOA rating of the MOSFET. Also note that the
RDS(ON) variations of the external N-Channel MOSFET will af-
fect the accuracy of the Over-Current detection.
RESTART AFTER OVER-CURRENT FAULT EVENT
When a VDS fault condition has occurred and the TIMER pin
voltage has reached 2V, the LM5060 latches off the external
MOSFET. In order to initiate a restart, either the EN pin, the
VINpin, or the UVLO pin must be toggled low and then high.
30104225
FIGURE 4. Voltages During Startup with VDS Fault Condition
ENABLE
The LM5060 Enable pin (EN) allows for remote On/Off con-
trol. The Enable pin on/off thresholds are CMOS compatible.
The external N-Channel MOSFET can be remotely switched
Off by forcing the EN pin below the lower input threshold,
ENTHL (800 mV). The external N-Channel MOSFET can be
remotely switched On by forcing the EN pin above the upper
input threshold, ENTHH (2.00V). Figure 5 shows the threshold
levels of the Enable pin.
When the EN pin is less than 0.5V (typical) the LM5060 enters
a low current (disabled) state. The current consumption of the
VIN pin in this condition is 9 µA (typical).
30104226
FIGURE 5. Enable Function Threshold Levels
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LM5060
UNDER-VOLTAGE LOCK-OUT (UVLO)
The Under-Voltage Lock-Out function will turn off the external
N-Channel MOSFET with a 2.2 mA (typical) current sink at
the GATE pin. Figure 6 shows the threshold levels of the UV-
LO input. A resistor divider as shown in Figure 1 with R10 and
R11 sets the voltage at which the UVLO function engages.
The UVLO pin may also be used as a second enable pin for
applications requiring a redundant, or secondary, shut-down
control. Unlike the EN pin function, the UVLO function does
not switch the LM5060 to the low current (disabled) state.
If the Under-Voltage Lock-Out function is not needed, the
UVLO pin should be connected to the VIN pin. The UVLO pin
should not be left floating as the internal pull-down will keep
the UVLO active.
In addition to the programmable UVLO function, an internal
Power-On-Reset (POR) monitors the voltage at the VIN pin
and turns the MOSFET Off when VIN falls below typically
5.10V.
30104227
FIGURE 6. Under-Voltage Lock-Out Threshold Levels
OVER-VOLTAGE PROTECTION (OVP)
The Over-Voltage Protection function will turn off the external
N-Channel MOSFET if the OVP pin voltage is higher than the
OVPTH threshold (typically 2V). A resistor divider made up
with R8 and R9, shown in Figure 1, sets the Over-Voltage
Protection threshold. An internal 9.6 µs timer filters the output
of the Over-Voltage Comparator to prevent noise from trig-
gering an OVP event. An OVP event lasting longer than
typically 9.6 µs will cause the GATE pin to be discharged with
an 80 mA current sink and will cause the capacitor on the
TIMER pin to be discharged.
If the Over-Voltage Protection function is not needed, the
OVP pin should be connected to GND. The OVP pin should
not be left floating.
RESTART AFTER OVP EVENT
After the OVP function has been activated and the gate of the
external N-Channel MOSFET has been pulled low, the OUT
pin is likely to be low as well. However, an OVP condition will
not cause the VDS Fault Comparator to latch off of the LM5060
because the capacitor on the TIMER pin is also discharged
during an OVP event. After the OVP pin falls below the lower
threshold (typically 1.76V), the LM5060 will re-start as de-
scribed in the normal start-up sequence and shown in Figure
2. The EN, VIN, or UVLO pins do not need to be toggled low
to high to re-enable the MOSFET after an OVP event.
nPGD Pin
The nPGD pin is an open drain connection that indicates
when a VDS fault condition has occurred. If the SENSE pin
voltage is higher than the OUT pin voltage the state of the
nPGD pin will be high impedance. In the typical application,
as shown in Figure 1, the voltage at the nPGD pin will be high
during any VDS fault condition. The nPGD state is indepen-
dent of the fault timer function. The resistance R4 should be
selected large enough to safely limit the current into the nPGD
pin. Limiting the nPGD low state current below 5 mA is rec-
ommended.
15 www.ti.com
LM5060
Application Information
VDS FAULT DETECTION and SELECTING SENSE PIN
RESISTOR RS
The LM5060 monitors the VDS voltage of the external N-
Channel MOSFET. The drain to source voltage threshold
(VDSTH), which is set with the resistor RS, is shown in Figure
7;
VDSTH = (RS x ISENSE) - VOFFSET
The MOSFET drain to source current threshold is:
where RDS(ON) is the resistive drop of the pass element Q1 in
Figure 7, VOFFSET is the offset voltage of the VDS comparator
and ISENSE (16 µA typical) is the threshold programming cur-
rent.
30104229
FIGURE 7. Setting the VDS Threshold
TURN-ON TIME
To slow down the output rise time a capacitor from the GATE
pin to GND may be added. The turn on time depends on the
threshold level of the N-Channel MOSFET, the gate capaci-
tance of the MOSFET as well as the optional capacitance
from the GATE pin to GND. Figure 8 shows the slow down
capacitor C1. Reducing the turn-on time allows the MOSFET
(Q1), to slowly charge a large load capacitance. Special care
must be taken to keep the MOSFET within its safe operating
area. If the MOSFET turns on too slow, the peak power losses
may damage the device.
30104230
FIGURE 8. Turn-On Time Extension
FAULT DETECTION DELAY TIME
To allow the gate of the MOSFET adequate time to change,
and to allow the MOSFET to conduct currents beyond the
protection threshold for a brief period of time, a fault delay
timer function is provided. This feature is important when drive
loads which require a surge of current in excess of the normal
ON current upon start up, or at any point in time, such as
lamps and motors. A single low leakage capacitor (CTIMER)
connected from the TIMER (pin 7), to ground sets the delay
time interval for both the VGS status detection at start-up and
for the subsequent VDS Over-Current fault detection.
When the LM5060 is enabled under normal operating condi-
tions the timer capacitor will begin charging at a 6 μA (typical)
rate while simultaneously charging the gate of the external
MOSFET at a 24 μA (typical) rate. The gate-to-source voltage
(VGS) of the external MOSFET is expected to reach the 5V
(typical) threshold before the timer capacitor has charged to
the VTMRH threshold (2V typical) in order to avoid being shut-
down.
While VGS is less than the typical 5V threshold (VGATE-TH), the
VDS start-up fault delay time is calculated from:
Where ITMRL is typically 6 μA and VTMRH is typically 2V. If the
CTIMER value is 68 nF (0.068μF) the VGS start-up fault delay
time would typically be:
VDS Fault Delay = ((2V x 0.068 μF) / 6 μA) = 23 ms
When the LM5060 has successfully completed the start-up
sequence by reaching a VGS of 5V within the fault delay time
set by the timer capacitor (CTIMER), the capacitor is quickly
discharged to 300mV (typical) and the charge current is in-
creased to 11 μA (typical) while the gate of the external
MOSFET is continued to be charge at a 24 μA (typical) rate.
The external MOSFET may not be fully enhanced at this point
in time and some additional time may be needed to allow the
gate-to-source voltage (VGS) to charge to a higher value. The
drain-to-source voltage (VDS) of the external MOSFET must
fall below the VDSTH threshold set by RS and ISENSE before the
timer capacitor has charged to the VTMRH threshold (2V typi-
cal) to avoid a fault.
When VGS is greater than the typical 5V threshold (VGATE-
TH), the VDS transition fault delay time is calculated from:
www.ti.com 16
LM5060
Where ITMRH is typically 11 μA, VTMRH is typically 2V, and
VTMRL is typically 300 mV. If the CTIMER value is 68 nF
(0.068 μF) the VDS transition fault delay time would typically
be:
VDS Fault Delay = (((2V-0.3V) x 0.068 μF) / 11 μA) = 10 ms
Should a subsequent load current surge trip the VDS Fault
Comparator, the timer capacitor discharge transistor turns
OFF and the 11 μA (typical) current source begins linearly
charging the timer capacitor. If the surge current, with the de-
tected excessive VDS voltage, lasts long enough for the timer
capacitor to charge to the timing comparator threshold
(VTMRH) of typically 2V, the LM5060 will immediately dis-
charge the MOSFET gate and latch the MOSFET off. The
VDS fault delay time during an Over-Current event is calcu-
lated from:
Where ITMRH is typically 11 μA and VTMRH is typically 2V. If the
CTIMER value is 68 nF (0.068 μF) the VDS Over-Current fault
delay time would typically be:
VDS Fault Delay = ((2V x 0.068 μF) / 11 μA) = 12 ms
Since a single capacitor is used to set the delay time for mul-
tiple fault conditions, it is likely that some compromise will
need to be made between a desired delay time and a practical
delay time.
MOSFET SELECTION
The external MOSFET (Q1) selection should be based on the
following criteria:
The BVDSS rating must be greater than the maximum
system voltage (VIN), plus ringing and transients which can
occur at VIN when the circuit is powered on or off.
The maximum transient current rating should be based on
the maximum worst case VDS fault current level.
MOSFETs with low threshold voltages offer the advantage
that during turn on they are more likely to remain within
their safe operating area (SOA) because the MOSFET
reaches the ohmic region sooner for a given gate
capacitance.
The safe operating area (SOA) of the MOSFET device and
the thermal properties should be considered relative to the
maximum power dissipation possible during startup or
shutdown.
RDS(ON) should be sufficiently low that the power
dissipation at maximum load current ((IL(MAX))2 x RDS(ON))
does not increase the junction temperature above the
manufacturer’s recommendation.
If the device chosen for Q1 has a maximum VGS rating less
than 16V, an external zener diode must be added from
gate to source to limit the applied gate voltage. The
external zener diode forward current rating should be at
least 80 mA to conduct the full gate pull-down current
during fault conditions.
INPUT and OUTPUT CAPACITORS
Input and output capacitors are not necessary in all applica-
tions. Any current that the external MOSFET conducts in the
on-state will decrease very quickly as the MOSFET turns off.
All trace inductances in the design including wires and printed
circuit board traces will cause inductive voltage kicks during
the fast termination of a conducting current. On the input side
of the LM5060 circuit this inductive kick can cause large pos-
itive voltage spikes, while on the output side, negative voltage
spikes are generated. To limit such voltage spikes, local ca-
pacitance or clamp circuits can be used. The necessary ca-
pacitor value depends on the steady state input voltage level,
the level of current running through the MOSFET, the induc-
tance of circuit board traces as well as the transition speed of
the MOSFET.
Since the exact amount of trace inductance is hard to predict,
careful evaluation of the circuit board is the best method to
optimize the input or output capacitance or clamp circuits.
UVLO, OVP
The UVLO and OVP thresholds are programmed to enable
the external MOSFET (Q1) when the input supply voltage is
within the desired operating range. If the supply voltage is low
enough that the voltage at the UVLO pin is below the UVLO
threshold, Q1 is switched off by a 2.2 mA (typical) current sink
at the GATE pin, denying power to the load. The UVLO
threshold has approximately 180 mV of hysteresis.
If the supply voltage is high enough that the voltage at the
OVP pin is above the OVP threshold, the GATE pin is pulled
low with a 80 mA current sink. Hysteresis is provided for each
threshold. The OVP threshold has approximately 240 mV of
hysteresis.
Option A: The configuration shown in Figure 9 requires three
resistors (R1, R2, and R3) to set the thresholds.
30104231
FIGURE 9. UVLO and OVP Thresholds Set By R1, R2 and
R3
The procedure to calculate the resistor values is as follows:
1. Select R1 based on current consumption allowed in the
resistor divider, including UVLOBIAS, and consideration of
noise sensitivity. A value less than 100 k is recommended,
with lower values providing improved immunity to variations
in ULVOBIAS.
2. Calculate R3 with the following formula:
17 www.ti.com
LM5060
3. Calculate R2 with the following formula:
VINMIN is the minimum and VINMAX is the maximum input volt-
age of the design specification. All other variables can be
found in the Electrical Characteristics table of this document.
To calculate the UVLO lower threshold including its hysteresis
for falling VIN, use (UVLOTH-UVLOHYS) instead of UVLOTH in
the formulas above. To calculate the OVP lower threshold in-
cluding hysteresis for falling VIN, use (OVPTH-OVPHYS) in-
stead of OVPTH. With three given resistors R1, R2, and R3,
the thresholds can be calculated with the formulas below:
Also in these two formulas, the respective lower threshold
value including the hysteresis is calculated by using (UV-
LOTH-UVLOHYS) instead of UVLOTH, and (OVPTH-OVPHYS)
instead of OVPTH. The worst case thresholds, over the oper-
ating temperature range, can be calculated using the respec-
tive min and max values in bold font in the Electrical
Characteristics .
Option B: UVLO and OVP can be independently adjusted
using two resistor dividers as shown in Figure 10.
30104235
FIGURE 10. Programming the Thresholds with Resistors
R8-R11
Choose the upper UVLO thresholds to ensure operation down
to the lowest required operating input voltage (VINMIN). Select
R11 based on resistive divider current consumption and noise
sensitivity. A value less than 100 k is recommended, with
lower values providing improved immunity to variations in UL-
VOBIAS.
To calculate the UVLO low threshold including its hysteresis,
use (UVLOTH-UVLOHYS) instead of UVLOTH in the formula
above. Choose the lower OVP threshold to ensure operation
up to the highest VIN voltage required (VINMAX). Select R9
based on resistive divider current consumption A value less
than 100 k is recommended.
To calculate the OVP low threshold including hysteresis, use
(OVPTH-OVPHYS) instead of OVPTH. Where the R9-R11 re-
sistor values are known, the threshold voltages are calculated
from the following:
Also in these two formulas, the respective low value including
the threshold hysteresis is calculated by using (UVLOTH-UV-
LOHYS) instead of UVLOTH and (OVPTH-OVPHYS) instead of
OVPTH. The worst case thresholds, over the operating tem-
perature range, can be calculated using the respective mini-
mum and maximum values in bold font in the Electrical
Characteristics .
Option C: The OVP function can be disabled by grounding
the OVP pin. The UVLO thresholds are set as described in
Option B.
POWER GOOD INDICATOR
A resistor between a supply voltage and the nPGD pin limits
the current into the nPGD pin in a logic low condition. A nPGD
pin sink current in the range of 1 mA to 5 mA is recommended.
The example in Figure 11 connects the nPGD pull-up resistor
R4 to the VIN pin. Any positive supply voltage less than 65V
may be used instead of VIN.
30104239
FIGURE 11. Circuitry at the nPGD Pin
www.ti.com 18
LM5060
INPUT BYPASS CAPACITOR
Some input capacitance from the VIN pin to the GND pin may
be necessary to filter noise and voltage spikes from the VIN
rail. If the current through Q1 in Figure 1 is very large a sudden
shutdown of Q1 will cause an inductive kick across the line
input and pc board trace inductance which could damage the
LM5060. In order to protect the VIN pin as well as SENSE,
OVP, UVLO, and nPGD pins from harm, a larger bulk capac-
itor from VIN to GND may be needed to reduce the amplitude
of the voltage spikes. Protection diodes or surge suppressors
may also be used to limit the exposure of the LM5060 pins to
voltages below their maximum operating ratings.
THERMAL CONSIDERATIONS
In normal operation the LM5060 dissipates very little power
so that thermal design may not be very critical. The power
dissipation is typically the 2 mA input current times the input
voltage. If the application is driving a large capacitive load
application, upon shutdown of the LM5060, the load capacitor
may partially, or fully, discharge back through the LM5060
circuitry if no other loads consume the energy of the pre-
charged load capacitor. One application example where en-
ergy is dissipated by the LM5060 is a motor drive application
with a large capacitor load. When the LM5060 is turned off,
the motor might also turn off such that total residual energy in
the load capacitor is conducted through the OUT pin to
ground. The power dissipated within the LM5060 is deter-
mined by the discharge current of 80 mA and the voltage on
the load capacitor.
LARGE LOAD CAPACITANCE
Figure 12 shows an application with a large load capacitance
CL. Assume a worst case turn off scenario where Vin remains
at the same voltage as CL and RL is a high impedance. The
body diode of Q1 will not conduct any current and all the
charge on CL is dissipated through the LM5060 internal cir-
cuitry. The dotted line in Figure 12 shows the path of this
current flow. Initially the power dissipated by the LM5060 is
calculated with the formula:
P = IGATE-FLT x VOUT
Where IGATE-FLT is the sink current of the LM5060 gate control.
In applications with a high input voltage and very large output
capacitance, the discharge current can be limited by an ad-
ditional discharge resistor RO in series with the OUT pin as
shown in Figure 13. This resistor will influence the current limit
threshold, so the value of RS will need to be readjusted.
30104240
FIGURE 12. Discharge Path of Possible Load Capacitor
In applications exposed to reverse polarity on the input and a
large load capacitance on the output, a current limiting resis-
tor in series with the OUT pin is required to protect the
LM5060 OUT pin from reverse currents exceeding 25 mA.
Figure 13 shows the resistor RO in the trace to the OUT pin.
30104241
FIGURE 13. Current Limiting Resistor RO for Special
Cases
If a RO resistor in the OUT path is used, the current sensing
will become less accurate since RO has some variability as
well as the current into the OUT pin. The OUT pin current is
specified in the Electrical Characteristics section as IOUT-EN.
A RO resistor design compromise for protection of the OUT
pin and a maintaining VDS sensing accuracy can be achieved.
See the REVERSE POLARITY PROTECTION WITH A RE-
SISTOR for more details on how to calculate a reasonable
RO value.
REVERSE POLARITY PROTECTION WITH DIODES
Figure 14 shows the LM5060 in an automotive application
with reverse polarity protection. The second N-channel MOS-
FET Q2 is used to prevent the body diode of Q1 from con-
ducting in a reverse VIN polarity situation. The zener diode D3
is used to limit VIN voltage transients which will occur when
Q1 and Q2 are shut off quickly. In some applications the in-
ductive kick is handled by input capacitors and D3 can be
omitted. In reverse polarity protected applications, the input
capacitors will see the reverse voltage. To avoid stressing in-
put capacitors with reverse polarity, a transorb circuit imple-
mented with D3 and D2 may be used. Diode D1 in Figure
14 protects the VIN pin in the event of reverse polarity. The
resistor R1 protects the GATE pin from reverse currents ex-
ceeding 25 mA in the reverse polarity situation. This GATE
resistor would slow down the shutdown of Q1 and Q2 dra-
matically. To prevent a slow turn off in fault conditions, D5 is
added to bypass the current limiting resistor R1. When Q1
and Q2 are turned on, R1 does not cause any delay because
the GATE pin is driven with a 24 µA current source. D6, Q3
and R2 protect Q2 from VGS damage in the event of reverse
input polarity. Diodes D5 and D7 are only necessary if the
output load is highly capacitive. Such a capacitive load in
combination with a high reverse polarity input voltage condi-
tion can exceed the power rating of the internal zener diode
between OUT pin and GATE pin as well as the internal diode
between the OUT pin and SENSE pin. External diodes D5
and D7 should be used in reverse polarity protected applica-
tions with large capacitive loads.
19 www.ti.com
LM5060
Figure 14 Example Circuit Specification
Operating Voltage Range 9V to 24V
Current max 30A
OVP setting 27V typical
UVLO setting 9V typical
30104242
FIGURE 14. Application with Reverse Polarity Protection with Diodes for OUT Pin Protection
REVERSE POLARITY PROTECTION WITH A RESISTOR
An alternative to using external diodes to protect the LM5060
OUT pin in the reverse polarity input condition is a resistor in
series with the OUT pin. Adding an OUT pin resistor may re-
quire modification of the resistor in series with the SENSE pin.
A resistor in series with the OUT pin will limit the current
through the internal zener diode between OUT and GATE as
well as through the diode between OUT and SENSE. The
value of these resistors should be calculated to limit the cur-
rent through the diode across the input terminals of the VDS
fault comparator to be no more than 4 mA. Figure 15 shows
the internal circuitry relevant for calculating the values of the
resistor RO in the OUT path to limit the current into the OUT
pin to 4 mA.
30104243
FIGURE 15. Current Limiting Resistor for Negative SENSE Condition
When calculating the minimum RO resistor required to limit
the current into the OUT pin, the internal current sources of
8 µA and 16 µA may be neglected. The following formulas can
be used to calculate the resistor value RO(MIN) which is nec-
essary to keep the IO current to less than 4 mA.
Case A for situations where VOUT > VIN and reverse polarity
situation is present. See Figure 15. VIN is negative, but the
voltage at the SENSE pin can roughly be assumed to be 0.0V
due to the internal diode from the SENSE pin to GND.
www.ti.com 20
LM5060
In this case, VIN also has to be limited to a negative voltage
so that reverse current through the SENSE pin does not ex-
ceed 25 mA.
30104257
FIGURE 16. Current Limiting Resistor in the OUT Path for OUT > SENSE Condition
Case B for situations where VOUT > VIN and there is no reverse
polarity situation present. See Figure 16. VIN is positive and
VOUT is also positive, but VOUT is higher than VIN:
In this case the voltage on the SENSE pin should not exceed
65V.
Case C for situations where VOUT < VIN and both VIN and
VOUT are positive as well. In such cases there is no risk of
excessive OUT pin current. No current limiting resistors are
necessary. Both the SENSE and OUT voltages should be
limited to less than 65V.
30104258
FIGURE 17. Current Limiting Resistor for Negative OUT Conditions
Case D for situations where VOUT < VIN, while VOUT is negative
and VIN is positive. See Figure 17. RO needs to be selected
to protect the OUT pin from currents exceeding 25 mA.
FAULT DETECTION WITH RS AND RO
Figure 18 shows an example circuit where the OUT pin is
protected against a reverse battery situation with a current
limiting resistor RO. When using resistor RO in the OUT pin
path, the resistor RS has to be selected taking the RO resistor
into account. The LM5060 monitors the VDS voltage of an ex-
21 www.ti.com
LM5060
ternal N-Channel MOSFET. The VDS fault detection voltage
is the drain to source voltage threshold (VDSTH). The formula
below calculates a proper RS resistor value for a desired
VDSTH taking into account the voltage drop across the RO re-
sistor.
VOFFSET is the offset voltage between the SENSE pin and the
OUT pin, ISENSE is the threshold programming current, and
IOUT-EN is the OUT pin bias current. When RS and RO have
been selected, the following formula can be used for VDSTH
min and max calculations:
The MOSFET drain-to-source current threshold is:
Where RDS(ON) is the on resistance of the pass element Q1 in
Figure 1.
CIRCUIT EXAMPLE OF REVERSE POLARITY
PROTECTION WITH RESISTOR
Figure 18 shows an example circuit which is protected against
reverse polarity using resistor R8 instead of the diodes D5
and D7 of Figure 14.
Figure 18 Example Circuit Specification
Operating Voltage Range 9V to 24V
Current max 30A
OVP setting 27V typical
UVLO setting 9V typical
30104251
FIGURE 18. Application with Reverse Polarity Protection with a Resistor for OUT Pin Protection
www.ti.com 22
LM5060
Physical Dimensions inches (millimeters) unless otherwise noted
10-Lead MSOP Package
NS Package Number MUB10A
23 www.ti.com
LM5060
Notes
LM5060 High-Side Protection Controller with Low Quiescent Current
www.ti.com
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