tiyla | Flectronics Raychem 99T0111 / issue 9 13th August 2004 Page 1 of 3 Page 3 is for internal use only WIRE, ELECTRIC, MODIFIED POLYESTER INSULATED, TIN COATED COPPER, THIN WALL, 600 VOLT AC, 1000 VOLT DC The complete requirements for procuring the wire described herein shall consist of this document. Conductor - Insulation - Tin Coated Copper Modified Polyester Cross Conductor > Finished Wire - Part Section Stranding| Diameter Maximum | Total Wall! = Diameter _ -(aaearict Number Area No/Diam.| (mm) , Resistance | Thickness (mm) Weight Nom. Max | @20C s Min. (kg/ km) . _ (mm). (mm) | (ohms/ km). | (mm) Target _ ie 99T0111-26-* 0.15 19/0.10 | 0.52 | 135 ~ 0.20 0.94 | 100 | 235 99T0111-24-* | 0.22 19/0.12 0.62 93.8 0.20 1.05 1.13 3.02 99T0111-22-" | 0.34 | 19/0.15 0.80 | 58.7 0.20 1.21 1.31 4.54 99T0111-20-* | 0.60 | 19/0.20 1.05 32.3 0.20 1.46 1.56 7.33 | 99T0111-18-* 0.93 | 19/0.25 1.30 20.3 0.20 1.71 1.81 10.8 | 99T0111-16-* | 1.34 19/0.30 1.55 15.0 0.20 | 1.96 |: 2.06 15.0 99T0111-14-* 1.82 37/0.25 1.82 10.4 0.20 2.26 i 2.43 20.5 99T0111-12-* 3.00 37/0.32 | 2.28 6.51 | 0.20 2.71 289 ; 31.2 | 99T0111-10-* 4.65 _-37/0.40 2900 402 | 020 | 3.31 3.51 488 | COLOUR CODE: The in the part number shall be replaced by a standard colour code designator in accordance with Mil Std 681. e.g. 99T0111-20-0 - Size 20 conductor, black insulation White outer jacket PERFORMANCE To be tested to and meet the requirements of the issue in effect of WCD 282. REQUIREMENTS: Cross | Accelerated Ageing Cold Bend _ | | Part Section Load Mandrel Load Mandrel Scrape | Dynamic Number Area (N) Diameter (N) ' Diameter Abrasion | Cut Nom. (mm) (mm) Force | Through | | (mm) | __(N)__ Force (N) 99T0111-26-* 0.15 1.5 10 20 25 4 40 99T0111-24-* 0.22 2.5 10 20 25 5 ' 50 99T0111-22-* 0.34 4 13 20 25 6 60 99T0111-20-* 0.60 | 7 13 20 37.5 | 7 70 99T0111-18-* 0.93 10 200 30 37.5 7 | 70 99T0111-16-* 1.34 10 20 | 30 50 9 | 100 99T0111-14-* 1.82 10 250 | 30 50 10 | 100 | 99T0111-12-* 3.00 10 | 30 30 75 11 120 | ~ 99T0111-10-* 4.65 10 | 30 30. ee 140 | Tyco Electronics Registration Number: 550926 This drawing and the information set forth hereon are the property of Tyco This specification sheet takes precedence over documents referenced UK Ltd London, England Electronics UK Ltd, and are to be held in trust and confidence. Pubiication, herein. As Tyco Electronics UK Ltd. reserve the right to make changes in Faraday Road duplication, disclosure or use for any purpose not expressly authorised in writing construction without notice please contact Tyco Electronics UK Ltd to Dorcan by Tyco Electronics UK Ltd is prohibited. ensure that this document is the latest issue. SWINDON SN3 SHH Tel: (01793) 528174 Telex: 449409t1y2q | Flectronics/ Raychem WCD 282 CLAUSE NO. Conductor and Electrical Tests 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.5 4.1.6 4.17 4.1.8 4.1.9 4.1.10 PERFORMANCE AND TEST REQUIREMENTS TO WCD 282 FREQUENCY 100% Thermal and Endurance Tests 4.2.1 QA 4.2.2 PQ 4.2.3 PQ 4.2.4 IL 4.2.5 QA 4.2.6 QA Physical Tests 4.3.1 PQ 4.3.2 QA 4.3.3 PQ 4.3.4 IL 4.3.4 IL 4.3.5 QA Hazard Tests 4.4.1 PQ 4.4.2 QA 4.4.3 QA 44.4 QA 4.4.5 QA Chemical Tests 4.5.1 QA 45.2 QA *Indice de Toxicite Conventional Tyco Electronics UK Ltd Faraday Road Dorcan SWINDON SN3 5HK Tel: (01793) 528171 Telex: 449409 Registration Number: 550926 London, England DEFINITION Appearance Mass Concentricity Finished Dimensions Conductor Strand Tensile Strength Conductor Elongation Conductor Strand Plating Conductor Resistance High Voltage High Voltage Immersion 50 Hz Insulation Resistance (K Factor) Thermal Endurance Accelerated Ageing Cold Bend Insulation Shrinkage Insulation Blocking Overload Resistance Dynamic Cut Through Notch Propagation Scrape Abrasion Insulation Tesile Strength Insulation Elongation Pliability Flammability (small scale) Flammability (large scale) Smoke Emission Toxicity @ 800C Carbon Arc Tracking Fluid Resistance Ozone Resistance This drawing and the information set forth hereon are the property of Tyco Electronics UK Ltd, and are to be held in trust and confidence. Publication, duplication, disclosure or use for any purpose not expressly authorised in writing by Tyco Electronics UK Ltd is prohibited. 99T0111 Issue 9 13th August 2004 Page 2 of 3 Page 3 is for internal use only REQUIREMENT Smooth and free from flaws See constructional details 70% minimum See constructional details 220 N/ mm? Min. 300 N/ mm? Max. 10% Min. No visible black spots See constructional details 5 kV rms or 8 kV peak no dielectric failure 2.5 kV/ 5 minutes; no dielectric failure 1000 Mohms/ km minimum @ 20C +2C 40,000 hrs @ 105C (by extrapolation) See performance details for Mandrel sizes and weights; 24 hours @ 175C +3C See performance details for Mandrel sizes and weights; No breakdown when tested to 4.1.9 3 mm Max. in 300 mm @ 150C +3C for 1 hr. No blocking; 4 hrs @ 150C No blisters, splits or discolouration @ 205C +2C See performance details No breakdown when tested to 4.1.9 See performance details; 100 cycles Min. 30 N/ mm? Min. 250% Min. 7 N/ 40C; no breakdown when tested to 4.1.9 Pass <2.5 m burn length DSmax <200 ITC* <0.4/ 0.1m No carbon arc tracking No cracks or dielectric failure when tested to 4.1.9 5% maximum swell No cracking of insulation This specification sheet takes precedence over documents referenced herein. As Tyco Electronics UK Ltd. reserve the right to make changes in construction without nctice please contact Tyco Electronics UK Ltd to ensure that this document is the latest issue.