J9(AJ9) POWER ROCKER SWITCH J9 switch snap-in mounting type J9 (AJ9) SWITCHES FEATURES 1. Power rocker switches for the require of safety. * All versions comply with ClassII EN61058-1 insulation grade. Insulation distance: 8mm Min. Contact gap: 3mm Min. * International Standard-approved status As of Jul. 1999 4. Eight standard actuator colors White, black, red, dark gray, light gray, blue, green, yellow 5. We can handle special orders with specific colors and indications. Already approved J9 switch screw mounting type UL, CSA, VDE, TUV, SEMKO, NEMKO, FIMKO J9 switch 2. High inrush current resistance is ideal for office automation equipment. Type Inrush Contact rating Expected life J9 100A 16A 250V AC Min.104 Force 3. Operation that only requires a light touch The best operation characteristics was sought by analyzing touch data gathered by monitoring 1,500 people. * Power Rocker Switch touch curve Stroke CONSTRUCTION Actuator Case Snap-in Clip Dustproof construction Contact gap (more than 3mm .118inch) The EN60950 (intended for office automation equipment) conforms with a 3mm .118inch gap. When directly opening or closing the primary power supply side, a contact gap of at least 3mm .118inch is required in order to ensure safety. 25 J9(AJ9) ORDERING INFORMATION Type of switch AJ7: J9 switch AJ9 Poles Mounting type 1: Single pole 2: Double pole 1: Snap-in mounting (16A) 2: Screw mounting 1 1 Operating type 0: ON-OFF 1: ON-ON 0 0 0 Terminal shape 0: .250 Quickconnect terminal 1: Soldering compatible with .250 Quickconnect terminal 2: PC board terminal W W Actuator indication 0: O 1: I Ex. 2: O I 3 Actuator color W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow Flang color Nil: Black (W: White) (R: Red) (Z: Dark gray) (H: Light gray) (L: Blue) (G: Green) (Y: Yellow) Approved standard 3: UL*CSA* VDE* SEMKO 9: UL*CSA Remarks: 1. Please consult us for details concerning different flange colors. 2. The color of I O indication on the actuator: * White actuator: black * Others: white 3. Add a "3" at the end of the part number for products that have been certified under the international standards (simultaneously marked products). Add a "9" at the end of the part number for products that have received UL and CSA certification (simultaneously marked products). PRODUCT TYPES 1. Snap-in mounting type (1) Without indication on actuators Terminal shape Poles Single pole .250 Quick-connect terminal Double pole Single pole Soldering/.250 Quick-connect terminal Double pole Single pole PC board terminal Double pole Operating types Without indication ON-OFF AJ911000*9 ON-ON AJ911100*3 ON-OFF AJ921000*9 ON-ON AJ921100*3 ON-OFF AJ911010*9 ON-ON AJ911110*3 ON-OFF AJ921010*9 ON-ON AJ921110*3 ON-OFF AJ911020*9 ON-ON AJ911120*3 ON-OFF AJ921020*9 ON-ON AJ921120*3 (2) With | O indication on actuators Terminal shape Poles Single pole .250 Quick-connect terminal Double pole Single pole Soldering/.250 Quick-connect terminal Double pole Single pole PC board terminal Double pole Operating types With | O indication With -- O indication ON-OFF AJ911001*3 AJ911002*3 ON-ON AJ911101*3 AJ911102*3 ON-OFF AJ921001*3 AJ921002*3 ON-ON AJ921101*3 AJ921102*3 ON-OFF AJ911011*3 AJ911012*3 ON-ON AJ911111*3 AJ911112*3 ON-OFF AJ921011*3 AJ921012*3 ON-ON AJ921111*3 AJ921112*3 ON-OFF AJ911021*3 AJ911022*3 ON-ON AJ911121*3 AJ911122*3 ON-OFF AJ921021*3 AJ921022*3 ON-ON AJ921121*3 AJ921122*3 (Standard flange color is black. For other colors type, they are custom ordered.) Remarks: 1. A letter indicating the actuator color is entered in place of * symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow) For requests of other flange color,please suffix following letter. (W: White R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow) When ordering, please suffix T. 2. The color of | O indication on the actuator: White actuator: black Others: white 3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications. All other types come with a stamp indicating international standards without your request. 26 J9(AJ9) 2. Screw mounting type (1) Without indication on actuators Terminal shape Poles Single pole .250 Quick-connect terminal Double pole Single pole Soldering/.250 Quick-connect terminal Double pole Single pole PC board terminal Double pole Operating types Without indication ON-OFF AJ912000*9 ON-ON AJ912100*3 ON-OFF AJ922000*9 ON-ON AJ922100*3 ON-OFF AJ912010*9 ON-ON AJ912110*3 ON-OFF AJ922010*9 ON-ON AJ922110*3 ON-OFF AJ912020*9 ON-ON AJ912120*3 ON-OFF AJ922020*9 ON-ON AJ922120*3 (2) With | O indication on actuators Terminal shape Poles Single pole .250 Quick-connect terminal Double pole Single pole Soldering/.250 Quick-connect terminal Double pole Single pole PC board terminal Double pole Operating types With | O indication ON-OFF AJ912001*3 With -- O indication AJ912002*3 ON-ON AJ912101*3 AJ912102*3 ON-OFF AJ922001*3 AJ922002*3 ON-ON AJ922101*3 AJ922102*3 ON-OFF AJ912011*3 AJ912012*3 ON-ON AJ912111*3 AJ912112*3 ON-OFF AJ922011*3 AJ922012*3 ON-ON AJ922111*3 AJ922112*3 ON-OFF AJ912021*3 AJ912022*3 ON-ON AJ912121*3 AJ912122*3 ON-OFF AJ922021*3 AJ922022*3 ON-ON AJ922121*3 AJ922122*3 (Standard flange color is black. For other colors type, they are custom ordered.) Remarks: 1. A letter indicating the actuator color is entered in place of * symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow) For requests of other flange color,please suffix following letter. (W: White R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow) 2. The color of | O indication on the actuator: White actuator: black Others: white 3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications. All other types come with a stamp indicating international standards without your request. SPECIFICATIONS 1. Contact rating Type Voltage Resistive load (cos ] 1.0) Motor load (EN61058-1) (cos ] 0.6) J9 switch AC 250V 16A 4A Remark: The motor load is in accordance with EN61058-1. Inlush current can be switched up to the value of 6 times the indicated rating. 27 J9(AJ9) 2. Characteristics Expected life (Min. operations) Mechanical Min. 5 x 104 (at 20 cpm.) Electrical Min. 104 (at 10 cpm., at rated load) Initial insulation resistance (Between terminals) Min. 100 M (at 500V DC measured by insulation resistive meter) Initial breakdown voltage (Between terminals) 2,000 Vrms detection current: 10 mA Initial contact resistance (By voltage drop at 1A, 2 to 4V DC) Max. 20m at 6 x 10 ope. or less Max. 30C (UL1054) from 6 x 103 ope. to 104 Max. 55C (VDE0630) 3 Temperature rise Vibration resistance 10 to 55 Hz at double amplitude of 1.5mm Shock resistance Min. 294m/s2{30 G} Actuator strength 40 N {4.08kgf} for 1 minute (operating direction) Tensile terminal strength 100 N {10.2kgf} for 1 minute or more (Pull & push direction) Ambient temperature -25C to +85C - 13 F to +185 F (Not freezing below 0C 32 F ) Ambient humidity Max. 85%R.H. Flame retardancy UL94V-0 Tracking resistance Min. 175 Operating force (reference characteristics) Single pole 3.92 1.96N {400 200gf} Double pole 5.88 24.5N {600 250gf} Remark: Test conditions are in accordance with EN61058-1, UL1054 and JIS C 6571. mm inch General tolerance 0.5 .020 DIMENSIONS 1) .250 Quick-connect terminal 1. Snap-in mounting type Diagram of recommended locations for panel mounting holes X Double pole -0 12.6 +0.1 -0 .496 +.004 15 .590 10 .394 37 1.457 284 deg Single pole R0.5 .020 Max. 7 .276 O N O N 2 .079 27 1.063 37 4.4 1.457 .173 9.7 .382 1.75 .069 28 11 .433 34 1.339 6.35 .250 0.8 .031 1.2 .047 7 .276 12.5 .492 Panel thickness X 0.75 to 1.25 .030 to .049 34.2 +0.1 0 1.346 +.004 0 1.25 to 2 .049 to .079 34.4 +0.1 0 1.354 +.004 0 Remark: For soldering terminal and PC board terminal, only terminal shape is changed. J9(AJ9) mm inch General tolerance 0.5 .020 2. Screw mounting type 50 1.969 420.2.008 1.654 Double pole 33 1.299 30 deg 0.8 .031 7.5 .295 4 .157 ON 19.9 .783 OFF 19 .748 29 1.142 4.4 .173 9.7 .382 1.75 .069 Single pole 15 .591 10 .394 11 .433 34 1.339 0.8 .031 1.2 .047 6.35 .250 7 .276 12.4 .488 15 .591 Remark: For soldering terminal and PC board terminal only terminal, shape is changed. 2) Soldering/.250 Quick-connect terminal 1 .039 9.7 .382 4.4 .173 R0.9 R.035 R1.5 R.059 6.35 .250 11 .433 34 1.339 Remark: Dimensions other than listed above are same as those of .250 Quick-connect terminal. 3) PC board terminal PC board pattern (ON-ON) Double pole Single pole 4.50.1 .177.004 4.50.1.004 .177 1.20.1.004 .047 7 .276 6 .236 11 .433 34 1.339 3 .118 11 11 .433 .433 1.20.1.004 .047 3.5 .138 11 11 .433 .433 Remark: Dimensions other than listed above are same as those of .250 Quick-connect terminal. 29 J9(AJ9) NOTES 1. Switch mounting Mount the switch with the hole cutting dimensions shown in the dimensions. Contact us if you are considering using a panel of other than the recommended size and shape. 2. Regarding fastening lead wires to terminals 1) When connecting the tab terminals, use a .250 Quick-connect and insert the terminals straight in. If they are skewed, the terminals will require excessive insertion force. In addition, there is some variation in the insertion force required for different receptacles from different manufacturers, so confirm how much force is needed un- der actual conditions. Do not solder wires onto tab terminals. 2) With manual soldering: Complete the soldering connection work within 3 seconds with the tip of the soldering iron (60W soldering iron) at a temperature of 420C 788F or lower, and take care not to apply any force to the terminal area. It should be avoided to touch the switch with soldering iron. 3) The terminals should be connected in such a way that they are not under constant stress from the connecting wires. 4) Terminal material is copper alloy which may discolor due to finger's oil or after long time. But that discoloration does not effect actual performance. 3. Resistance to chemicals To clean the switch unit, use a neutral detergent diluted with water. Do not use acidic or alkaline solvents as they may damage the switch. Furthermore, be careful not to get any of the detergent solution inside of the switch while cleaning it. 4. Environment Avoid using and storing these switches in a location where they will be exposed to corrosive gases, silicon, or high dust levels, all of which can have an adverse effect on the contacts. 5. Take care not to drop the product as it may impair perfomance. REFERENCE 1. Outline of UL1054 test Overload test J9: 20A 250V AC (Power factor 0.75 to 0.8) 50 operation Endurance test J9: 16A 250V AC (Power factor 0.75 to 0.8) 6x103operation After testing, temperature rise of terminals should be less than 30C 86F and no abnormality should be observed in characteristics. 2. Outline of EN61058-1 test After switching 5 x 103 times on the above +41F and load condition at both 85+50C 185+32 2510C 7750F, temperature rise of terminals should be less than 55C 131F and no abnormality should be observed in characteristics. 50 to 100ms 24A J9: 16A 2 sec. 4 sec. 30 AC: 250V (Power factor 0.6)