Note: All part numbers are RoHS Compliant. Circular Connectors for Commercial Signal and Power Applications Page Head_12 Circular PlasticHel. Connectors, Con. BoldSeries (Continued)_9pt 2 Helvetica Lt Condensed CPC Connectors, Series 2 for Cable or Panel Mount Square Flange Receptacle *G .035 [0.64] (Accepts Size 20 DM or DF Crimp, Snap-In Contacts) *F .010 [0.25] Panel Thk. .125 [3.18] Max. *J Dia. CPC Series 1 *F .010 [0.25] *E Max. *D .010 [0.25] +.007 *H -.000 Dia. [+0.18] *Thread Size (See chart) *A Max. Panel Cutout *B .015 [0.38] *C .010 [0.25] *Note: See page 31 for callout dimensions Free-Hanging Receptacle *D .010 [0.25] Material Housing--Thermoplastic, 94V-0 rated, black CPC Series 2 Listed part numbers are for connectors only; contacts must be ordered separately. *L Max. *E Max. *Thread Size (See chart) *B .015 [0.38] *A Max. *K Max. *C .010 [0.25] Related Product Data Contacts--Pages 28-29 Contact Arrangement--Page 30 Component Dimensions--Page 31* Accessories--Pages 37-41 Performance Characteristics-- Page 6 Application Tooling--Pages 75-78 Technical Documents--Page 79 Plug *M Max. *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts) Square Flange Receptacle With Mounting With Threaded Inserts1 Holes 205841-3 205841-1 206486-1 206852-8 205840-3 205840-4 205843-1 -- Arrangement 11-8 11-9 17-28 23-63 1Four Free-Hanging Receptacle Plug 205841-2 206486-2 206152-1 205843-2 205838-1 206485-1 205839-3 205842-1 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts) Replacement Coupling Rings Shell Size 11 17 23 Part No. 213811-1 213810-1 213812-1 Arrangement 11-8 17-28 23-57 Square Flange Receptacle With Threaded With Mounting Holes Inserts1 206433-1 206433-3 206038-1 206038-4 206438-1 -- Free-Hanging Receptacle Plug 206433-2 206038-2 206438-2 206434-1 206039-1 206437-1 1Four 4-40 threaded inserts per receptacle. Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73]. 25 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 2 (Continued) Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails A CPC Series 2 B Material and Finish Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area, all over .000050 [0.00127] min. nickel underplating B--Plated gold flash on the entire contact, tin on the termination area Standard Sex (Posted Pin Contacts) Arrangement Shell No. of Size Positions Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts1 1-206852-2 -- 1-206852-1 -- 1-207369-1 -- 1-207369-3 -- 1-206455-2 -- 1-206455-1 -- 11-9 17-28 Related Product Data Contact Arrangement--Page 30 Performance Characteristics-- Page 6 Technical Documents--Page 79 Accessories--Pages 37-41 23-63 1Four Dimensions A B .125 3.18 .352 8.94 .125 3.18 .352 8.94 .227 5.77 .449 11.40 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .338 8.59 .338 8.59 Contact Finish Code A A A A A A 4-40 threaded inserts per receptacle. Reverse Sex (Posted Socket Contacts) Arrangement Shell No. of Size Positions Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts1 1-208657-1 -- -- 1-208657-0 1-207216-6 -- 1-207216-7 -- 1-796329-1 -- 11-8 17-28 23-57 1Four Dimensions Contact Finish Code A B .352 8.94 .574 14.58 .125 3.18 .352 8.94 .285 7.24 .230 7.24 .230 5.84 .230 5.84 A .232 5.89 .333 8.46 A A B A 4-40 threaded inserts per receptacle. Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. .125 [3.18] Min. .574 [14.58] Max. 26 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 2 (Continued) Special CPC Connectors, Series 2 Square Flange Feed-Thru Receptacles (with Permanently Sealed .040 [1.02] Dia. Solid Pins) (Pressure rated up to 30 psi) E .025 [0.64] Panel Thk. .125 Max. [3.18] G Dia. D .010 [0.25] B .010 [0.25] D .010 [0.25] Pin Both Sides +.007 F -.000 Dia. [+0.18] C .010 [0.25] Panel Cutout A Max. Listed plug connector part numbers are for connectors only; contacts must be ordered separately. CPC Series 2 H Max. Plug Material Housing--Thermoplastic, 94V-0 rated, black Feed-Thru Contacts--Copper alloy, plated gold over nickel J Max. Thread Size (See chart) Related Product Data Socket Contacts (for Plugs)-- Pages 28-29 Contact Arrangement--Page 30 Performance Characteristics-- Page 6 Accessories--Pages 37-41 Technical Documents--Page 79 Arrangement No. 11-8 17-28 A 1.035 26.29 1.040 26.42 B .688 17.48 1.050 26.67 C .188 4.78 .188 4.78 Dimensions D E F .844 1.125 .125 21.44 28.58 3.18 1.125 1.435 .150 28.58 36.45 3.81 G .840 21.34 1.210 30.73 H .800 20.32 .800 20.32 J .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A Part Numbers Arrangement No. 11-8 17-28 Standard Numbering Plug 205838-1 206125-1 Reverse Numbering Plug 206460-1 206126-1 Square Flange Feed-Thru Receptacle 206458-1 206127-1 Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities. 27 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. Circular Connectors for Commercial Signal and Power Applications Signal Contacts With Insulation Support Size 20 DF, Precision Formed, Crimp Contacts .085 Dia. [2.16] Max. Contact Size--20 Pin Diameter--.040 [1.02] *Test Current--7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) .390 [9.91] .575 [14.61] CPC Series 2 *Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. .0400.0015 Dia. [1.020.034] .150 [3.81] Localized Gold Plate Area Pin Pin .370 [9.34] .555 [14.1] Socket .085 Dia. [2.16] Max. Material Pin Body--Brass Socket--Phosphor bronze Contact Finish A--Select gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B--Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C--Gold flash over nickel on entire contact D--Duplex plated gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data Application Tooling--Pages 75-78 Technical Documents--Page 79 Product Specification--108-40005 Insertion/Extraction Tool Part No. 91285-1 Instruction Sheet--408-9404 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.03 mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.6 mm2] Crimp and Solder Cup Contacts Size 20, Posted Contacts .100 [2.54] Localized Gold Plate Area Socket Wire Size Range 28-24 AWG [0.08-0.2 mm2] Ins. Contact Code Dia. Max. Finish .040 1.02 .060 1.52 26-22 AWG [0.12-0.4 mm2] .050 1.27 24-20 AWG [0.2-0.6 mm2] .060 1.52 A B C D A B D A B C D A B C D Contact Part Nos. Pin Strip Form 66507-3 1658540-4 66507-4 1658540-1 66682-2 5066682-9 5066682-6 745254-2 1658544-2 745254-3 1658544-3 66506-3 1658539-1 66506-4 1658539-2 Tooling Socket Loose Piece Strip Form 66507-9 66505-3 1658540-5 1658538-2 1-66507-0 66505-4 1658540-2 1658538-3 66682-4 66683-2 1-5066683-0 -- -- 5066683-7 745253-2 745254-6 1658544-1 1658543-2 745254-7 745253-3 1-745254-6 1658543-3 66506-9 66504-3 1658539-3 1658537-3 1-66506-0 66504-4 1658537-1 1658539-4 Loose Piece 66505-9 -- 1-66505-0 5-66505-9 66683-4 -- -- 745253-6 1658543-1 745253-7 1-745253-6 66504-9 1658537-4 1-66504-0 1658537-2 Strip Form Applicator Hand Tool Color Code (Loose Piece) 466423- Blue or 466901-1 91503-15 Dot or 1016015-1 466758-2 Black or 466963-1 91549-15 Dot or 567804-1 466968-1 Yellow or 567036- 91525-15 Dot or 567849-1 466422- or 466900-1 91503-15 or 567801-1 or 1016002-1 Red Dot 5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support. Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])--Part No. 58448-2. Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. 28 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. Circular Connectors for Commercial Signal and Power Applications Signal Contacts (Continued) Size 20 DM, Screw-Machined, Crimp Contacts Pin Diameter--.040 [1.02] Test Current*--7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Material and Finish Socket M39029/63-368 (Supersedes M24308/10-1) Tape Mounted Loose Piece Contacts Wire Size Contact Contacts2 Range1 Ins. Dia. Military Part (Max.) Configuration Part 2 AWG mm No. (M39029/) No. No. 24-20 0.2-0.6 .068 1.73 1Overall Pin Socket 205089-2 205090-2 64-369 63-368 Hand Tool Nos. Positioner Nos. Military (M22520/) Part No. Military (M22520/) Part No. 02-01 601966-1 2-08 601966-5 205089-1 205090-1 CPC Series 2 Pin Body--Copper alloy per QQ-B-626 Socket Body--Beryllium copper per QQ-C-530 Socket Sleeve--Passivated stainless steel per QQ-S-766 Plating pin and socket body-- .000050-.000100 [0.00127-0.00254] min. gold over .000100-.000150 [0.00254-0.00381] min. copper Pin M39029/64-369 (Supersedes M24308/11-1) insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. [0.00038] gold in the mating area over .000050 [0.00127] nickel. 2.000015 .085 Dia. [2.16] Max. Gold plating per MIL-G-45204 Copper plating per MIL-C-14550 .133 [9.58] Max. .580 [14.73] Type 20 DF, Solder Contacts .390 [9.91] Pin Diameter--.040 [1.02] .0400.0015 [1.020.034] Dia. Test Current*--7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Material and Finish .150 [3.81] Localized Gold Plate Area Pin Pin--Brass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end Socket--Phosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end *Note: Total current capacity of each contact in a given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. .560 Ref. [14.23] .085 Dia. [2.16] Max. .070 Dia. [1.78] Max. Socket Strip Form Contact No. Pin Socket 66569-2 66570-2 Loose Piece Contact No. Pin Socket 66569-3 66570-3 Note: Contacts to be soldered to wire before being inserted into housing, 18 AWG [0.8 - 0.9 mm2] max. wire size. 29 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Contact Arrangements, Series 2 Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Shell Size 11 .062 .062 [1.57] [1.57] .124 [3.15] .000 .124 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 .091 [2.31] Arrangement 11-8 Max. Wire Ins. Dia. = .068 [1.73] CPC Series 2 [.334 [8.48] Dia. 45 Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 17 .248 .124 .124 .248 [6.3] [3.15] .000 [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .124 [3.15] .294 [7.47] Arrangement 17-28 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 23 .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .448 [11.38] .443 [11.25] .340 [8.64] .319 [8.1] .232 [5.89] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] Arrangement 23-57 Max. Wire Ins. Dia. = .068 [1.73] Arrangement 23-63 Max. Wire Ins. Dia. = .068 [1.73] 30 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. Circular Connectors for Commercial Signal and Power Applications Component Dimensions, Series 2 Square Flange Receptacle G .025 [0.64] F .010 [0.25] Panel Thk. .125 [3.18] Max. J Dia. F .010 [0.25] E Max. D .010 [0.25] +.007 *H -.000 Dia. [+0.18] Thread Size (See chart) A Max. Panel Cutout B .015 [0.38] CPC Series 2 C .010 [0.25] Free-Hanging Receptacle D .010 [0.25] L Max. E Max. Thread Size (See chart) B .015 [0.38] A Max. C K Max. .010 [0.25] Plug M Max. N Max. Thread Size (See chart) Arrangement No. 11-8 11-9 17-28 23-57 23-63 A .809 20.55 .809 20.55 .924 23.47 B .420 10.67 .420 10.67 .420 10.67 C .094 2.39 .094 2.39 .156 3.96 D .688 17.48 1.050 26.67 1.438 36.53 E .630 16 .943 23.95 1.515 38.48 F .844 21.44 1.125 28.58 1.438 36.53 Dimensions G 1.125 28.58 1.435 36.45 1.750 44.45 H .125 3.18 .150 3.81 .150 3.81 J .840 21.34 1.210 30.73 1.610 40.89 K .817 20.75 1.161 29.49 1.500 38.1 L .935 23.75 1.310 33.27 1.733 44.02 M .800 20.32 .800 20.32 .915 23.24 N .975 24.77 1.349 34.26 1.788 45.42 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A Note: All dimensions apply to both standard and reverse sex connectors. 31 Catalog 82021 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341