  
        
    
    
        
   
   
 
  
     
 
   

SPECIFICATION
PB-1000-12 PB-1000-24 PB-1000-48
MODEL
BOOST CHARGE VOLTAGE
FLOAT CHARGE VOLTAGE
BATTERY TYPE
LEAKAGE CURRENT FROM
BATTERY (Typ.)
RECOMME NDED BATTERY
CAPACITY(AMP HOURS)
(Note 3)
OUTPUT
VOLTAGE RANGE
FREQUENCY RANGE
EFFICIENCY (Typ.)
INPUT
ENVIRONMENT
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
OVER TEMPERATURE
SHORT CIRCUIT
REVERSE POLARITY
SAFETY STA NDARDS
SAFETY &
EMC
(Note 2)
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
WORKING TEMP.
WORKING HUMIDITY
STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
OVER VOLTAGE
PROTECTION
AC CURRENT (Typ.)
14.4V 28.8V 57.6V
13.8V
Open & Sealed Lead Acid
<1mA
200 ~ 600Ah
27.6V 55.2V
34.7A 17.4A
120 ~ 350Ah 60 ~ 175Ah
90 ~ 264VAC 127 ~ 370VDC
47 ~ 63Hz
85% 88% 89%
1 2A/115VA C 5.2A/230VAC
25A/115VAC 50A/230VAC
<3.5mA / 240VAC
16 ~ 18V 32 ~ 35V 64.5 ~ 69.5V
Protection type : Sh ut down o/p voltage, re-power on to recov er
80 5 (12V), 85 5 (24V,48V) (TSW1: detect on heatsink of power transistor)± ±
85 5 (12V),75 5 (24V,48V) (TSW2 : detect on heatsink of o/p diode)± ℃±
Protection type : Shut down o/p voltag e, recovers automatically after temperature goes down
YES, protected by internal circuit
YES, protected by internal circuit
UL60950-1, TUV EN60950-1 approved
Complian ce to EN55 022 (CISP R22), EN 61000-3-2 ,-3
Complian ce to EN61 000-4-2,3 ,4,5, 6,8,11, EN5502 4, li ght ind us try leve l, crit eria A
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
I/P-O/P, I/P-FG, O/P -FG:100M Ohms / 500VDC / 25 / 70% RH
-20 ~ +60(Refer to "Derating Curve")
20 ~ 90% RH non-co ndensing
-40 ~ +85 , 10 ~ 95% RH
± 0.05%/ (0 ~ 50 )
10 ~ 500H z, 2G 10min./1cycle , 60min. e ach along X, Y, Z axe s
MTBF 127.4K hrs min. MIL-HDBK-217F (25 )
300*184*70mm(L*W*H)DIMENSIONOTHERS
NOTE
PACKING 3.5Kg; 4p cs/15Kg/1 .83CUFT
              
                    
 
                  
                  
PB-1000 series
1000W Intelligent Single Output Battery Charger
FUNCTION
REMOTE CO NTROL
BATTER BANKS
FAST CHARGE
OUTPUT OK
TEMPERATURE COMPENSATION
CHARGER OK
Open: Normal work Short: Stop Charging
2 banks (A & B)
2 / 3 / 8 stage selectable
Relay contact rating(max.): 30V/1A resistive ; "Short" when the battery is full, "Open" when the battery is still charging
Relay contact rating(max.): 30V/1A resistive ; "Short" when the unit is working properly, "Open"when the unit is failure or the protection function is activating
By NTC, compensate both banks at t he same time
File Name:PB-1000 -SPEC 2013-08-0 5
OUTPUT CURRENT 60A
POWER FACTOR (Typ.) 0.95/230VAC 0.98/115VAC at full load
EMC IMMUNITY
EMC EMISSION
Mechanical Specification
File Name:PB-1000 -SPEC 2013-08-0 5
Case No. 804B Unit:mm
Charging Curve
Charge Current
Const ant Cur rent
sta ge 1 sta ge 2 Ba ttery F ull
Con stant Vol tag e
Start
2 Stage
Charge Voltage
1 00 %
1 0%
boost
V
Pin No . Pin No.
5,6
7
9
10
3,4
RY13 : Bank A OK NTC / GND : Temperature sense
RY14 : Bank B OK
RY15 : Charger OK
RC+ / R C-: Remote ON /OFF
1,2 8
Assignment Assignment
RY15
GND
RY14
RY13
Mating Housing Terminal
or equ ivalent or equivalent
Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent
HRS DF11-10DS
HRS DF11-**SC
RC-
RC+
NTC(5 K )Ω
Air flow
direct ion
72.6155
7
300
70
A
4 8
26. 5
A
Orange Green
Colo r of L ED
Cha rge C urre nt
Con stan t Curr en t
stage 1 stage 2 sta ge 3
Co nstan t Volta ge Flo at
Sta rt
3 Stage
Cha rge Vo ltag e
100%
10%
boost
float
V
V
Orange Green
Color of LED
PB-1000 series
1000W Intelligent Single Output Battery Charger
File Name:PB-1000 -SPEC 2013-08-0 5
8 Stage
Stat us
Col or
Red
Orange
Green
St eady
Fail
Full Charging
Charging
Flashing
PB-1000 series
Block Diagram
CONT ROL
CONTROL
DETECTION
DETECTION
SWIT CHING
POWER
ACTIVE
INRUSH
CURRENT
LIMITING
RECTIFIER
&
PFC
PFC
CONTROL
AUX
POW ER
MCU
FAN
OTP
PWM
RE MOTE
Bank A OK
Bank B OK
Charge r OK
RE VERSE
CURRENT
FILTER
&
RECTIFIER BA NK A (+V)
BANK B (+V)
2/8
STAGE
SELECT
RC
RY13
RY14
RY15
I/P FILTER
EMI
PFC : 95KHz
PWM fosc : 60KHz
1000W Intelligent Single Output Battery Charger
The Function of LEDsDerating Curve
AMBIENT TEMPERATURE ( )
20
40
60
80
100
-20 0 10 20 30 40 50 60 70 (HORIZONTAL)
Charge Current
stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stag e 7 sta ge 8
Charge Voltage
Pulse Soft Start Const ant Cu rrent Const ant Volt age Analy sis Recond ition Float Ma int ain
Orange Green
Colo r of L ED
Betwe en RC+(pin10) and RC-(pin9)
SW Open
SW Sh ort
Charger
ON
OFF
The charger can be turned ON/OFF by using the
The charg er may be hooked up tw o battery banks (A and /or B). Connect the bat tery bank(s) as below. If you are connecting 2 battery banks in the
sa me time, keep in mind that they must share a common ground.
"Remote C ontrol" function .
SW
910
CN100
RY13
RY14
RY15
GND
RC-
RY13
RY14
RY15
RTH
RC+
12
File Name:PB-1000 -SPEC 2013-08-0 5
PB-1000 series
Function Manual
1.Remote Co ntrol
2.Two Battery Banks
Stage 8/3/2
Stage 8/3/2 Stage 8/3 /2
++
+ +
Battery ABattery B
Battery A Battery B
--
- -
St ag e 8/3/2
++
Battery ABattery B
--
1000W Intelligent Single Output Battery Charger
Function Description of CN100
Pin No. Function Description
1,2
3,4
5,6
7,8
9,10
RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery A is full, "Open" when the battery A is still charging.
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery B is full, "Open" when the battery B is still charging.
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" wh en the unit is failure or
Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the
Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-), "Open" : Normal work ,
"Short" : Stop charging
the protection function is activating.
charging voltage.
If th e tempera ture sensor is not used, the charger still works normally.
RY14
RY15
GND / RTH
RC- / RC+
Switch
Right
Middle
Left
Charging mode
2 stage charging
3 stage charging
8 stage charging
(1) The cha rger features u ser selectable 2,3, or 8 stage charging .
The charging profile is selected by mo ving the slide switch on
the back panel.
3. 2,3, or 8 stage Charging Select
Charger
Bank A
Bank B
1.Bank A OK (RY13)
2.Bank B OK (RY14)
Normal work
Failure or the protection
function is activating
Between pin5 and pin6(RY15)
Between pin1 and pin2(RY13) Color of LED A
Color of LED BBetween pin3 and pin4(RY14)
ON (Short)
ON (Short) Green
GreenON (Short)
OFF (Open)
OFF (Open) Orange
OrangeOFF (Open)
4.Charger OK Relay(RY15)
5.Output OK Relay(RY13 & RY14)
9
9
9
10
10
10
CN100
CN100
CN100
RY13
RY13
RY13
RY14
RY14
RY14
RY15
RY15
RY15
GND
GND
GND
RC-
RC-
RC-
RY13
RY13
RY13
RY14
RY14
RY14
RY15
RY15
RY15
RY14
RY13
RY15
RTH
RTH
RTH
RC+
RC+
RC+
1
1
1
2
2
2
(2) Please choose the "3 stage" selection when the charger
is used to charge the b atteries and power the loads in the
same time.
File Name:PB-1000 -SPEC 2013-08-0 5
PB-1000 series
Sta ge 8 /3/ 2
Sta ge 8 /3/ 2
St ag e 8/3/2
St ag e 8/3/2
++
Battery ABattery B
--
++
Battery ABattery B
--
++
Battery ABattery B
--
++
Battery ABattery B
--
Temperatu re sensor come s along with the charg er can
6.Temperature Compensation
be connec ted to th e unit to allow temperature compensation
of the charging voltage.
If the temperature sensor is not used, the cha rger still
wo rks normally.
CN100
NTC
The temperature sensor can either be attached to the
battery or placed in its surroun ding environment.
RY13
RY14
RY15
GND
RC-
RY13
RY14
RY15
RTH
RC+
12
910
Battery A Full
Charging
Battery B Full
Charging
1000W Intelligent Single Output Battery Charger
Stage 8/3/2
Mouser Electronics
Authorized Distributor
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PB-1000-48 PB-1000-24 PB-1000-12