Automotive PolySwitch Automotive Resettable Devices Raychem has provided PPTC resettable devices in the automotive industry for over fifteen years. Until recently, the products sold by Raychem to this industry were either custom products (TD and Chip series devices) or our standard commercial versions of PPTC resettable devices. With the advent of QS-9000 and our continued involvement in the automotive industry, we were asked to develop automotive-specific versions of our PPTC resettable devices. The result of that work is the four device series (AHS, ASMD, AHR and AGR) featured in this section. These products are qualified and sold under our PS400 specification which is derived from AEC-Q200, the standard for electronic components used in the automotive industry. The key difference of these products is the rigorous additional testing these devices have successfully passed to meet the demanding environmental conditions that can be found in automotive applications, and the addition of new specification values which characterize the products' performance after being subjected to these specified environmental and electrical stress conditions. Benefits: Features: Applications: * Many product choices give engineers more design flexibility * Compatible with high volume electronics assembly * Assists in meeting regulatory requirements * Higher voltage ratings allow use in new applications * Wide range of resettable devices for the automotive industry * Current ratings from 0.3A to 14A * Voltage ratings from 15V to 60V * Meets automotive industry standards * Fast time-to-trip * Low resistance * * * * * Automotive motors Junction boxes Lamp protection Power outlet protection CD changer Devices in this section are grouped by: Form Factor, Product Series, Hold Current Raychem Circuit Protection PolySwitch Automotive Resettable Devices 237 4 Selection Guide for Automotive Devices Step 1. Determine the circuit's operating parameters. Fill in the following information about the circuit: Maximum ambient operating temperature Normal operating current Maximum operating voltage (i.e. AGR400 is 16VMAX.) Maximum interrupt current Step 2. Select the PolySwitch device that will accommodate the circuit's maximum ambient temperature and normal operating current. Look across the top of Table A2 to find the temperature that most closely matches the circuit's maximum operating temperature. Look down that column to find the value equal to or greater than the circuit's normal operating current. Now look to the far left of that row to find the part number for the PolySwitch device that will best accommodate the circuit. Devices in this section are grouped by form factor, therefore your operating current requirement may be found in more than one product grouping. 4 The thermal derating curves located in Figures A1 and A2 are the normalized representations of the data in Table A2. Step 3. Compare the selected device's maximum electrical ratings with the circuit's maximum operating voltage and maximum interrupt current. Look down the first column of Table A3 to find the part number you selected in Step 2. Look to the right in that row to find the device's maximum operating voltage (VMAX) and maximum interrupt current (IMAX) Ensure that VMAX and IMAX are greater than or equal to the circuit's maximum operating voltage and maximum interrupt current. 238 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Step 4. Determine time-to-trip. Time-to-trip is the amount of time it takes for a device to switch to a high-resistance state once a fault current has been applied across the device. Identifying the PolySwitch device's time-to-trip is important in order to provide the desired protection capabilities. If the device you choose trips too fast, undesired or nuisance tripping will occur. If the device trips too slowly, the components being protected may be damaged before the device switches to a high-resistance state. Refer to the typical time-to-trip curves for each of the PolySwitch devices found in Figures A8-A11. If the PolySwitch device's time-to-trip is too fast or too slow for the circuit, go back to Step 2 and choose an alternate device. Step 5. Verify ambient operating conditions. Ensure that your application's minimum and maximum ambient temperatures are within the operating temperature of -40C to 85C (-40C to 125C for AHR, AHS series devices). 4 Step 6. Verify the PolySwitch device dimensions. Using dimensions in Table A4, compare the dimensions of the PolySwitch device you selected with the application's space considerations. Raychem Circuit Protection PolySwitch Automotive Resettable Devices 239 Table A1. Product Series - Current Rating, Voltage Rating/Typical Resistance for Automotive Devices AGR AHR AHS 16V 16V 16V 15V 30V 60V 0.30 -- -- -- -- -- 0.23 0.50 -- -- -- -- -- 0.90 0.75 -- -- -- -- 0.60 0.80 -- -- 0.25 -- -- -- 1.00 -- -- -- -- 0.30 -- 1.25 -- -- -- 0.16 -- -- 1.50 -- -- -- 0.16 -- -- 1.60 -- -- 0.10 -- -- -- 2.00 -- -- -- 0.09 -- -- 2.50 -- -- -- 0.06 -- -- 4.00 0.030 -- -- -- -- -- 4.50 -- 0.029 -- -- -- -- 5.00 0.020 -- -- -- -- -- 6.00 0.015 0.018 -- -- -- -- 6.50 -- 0.014 -- -- -- -- 7.00 0.011 -- -- -- -- -- 7.50 -- 0.012 -- -- -- -- 8.00 0.0086 -- -- -- -- -- 9.00 0.0070 -- -- -- -- -- 10.00 0.0056 0.0083 -- -- -- -- 11.00 0.0050 -- -- -- -- -- 12.00 0.0046 -- -- -- -- -- 13.00 -- 0.0055 -- -- -- -- 14.00 0.0040 -- -- -- -- -- Voltage Rating ASMD Hold Current (A) 4 240 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Table A2. Thermal Derating for Automotive Devices [Hold Current (A) at Ambient Temperature (C)] Maximum Ambient Temperature -40C -20C 0C 20C 25C 40C 50C 60C 70C 85C 125C AGR400 5.9 5.3 4.8 4.1 4.0 3.5 3.2 2.8 2.5 1.9 -- AGR500 7.3 6.6 6.0 5.2 5.0 4.4 4.0 3.6 3.1 2.4 -- AGR600 8.8 8.0 7.2 6.2 6.0 5.2 4.8 4.2 3.8 2.8 -- AGR700 10.3 9.3 8.4 7.3 7.0 6.2 5.6 5.0 4.4 3.3 -- AGR800 11.7 10.7 9.6 8.3 8.0 6.9 6.4 5.6 5.1 3.7 -- AGR900 13.2 11.9 10.7 9.4 9.0 7.9 7.2 6.4 5.6 4.2 -- AGR1000 14.7 13.3 12.0 10.3 10.0 8.7 8.0 7.0 6.3 4.7 -- AGR1100 16.1 14.6 13.1 11.5 11.0 9.7 8.8 7.8 6.9 5.2 -- AGR1200 17.6 16.0 14.4 12.4 12.0 10.4 9.6 8.4 7.6 5.6 -- AGR1400 20.5 18.7 16.8 14.5 14.0 12.1 11.2 9.8 8.9 6.5 -- AHR450 6.1 5.6 5.1 4.6 4.5 4.0 3.6 3.3 3.0 2.5 1.1 AHR600 8.2 7.5 6.8 6.2 6.0 5.3 4.9 4.4 4.0 3.3 1.5 AHR650 8.8 8.1 7.4 6.7 6.5 5.7 5.3 4.8 4.3 3.6 1.6 AHR750 10.2 9.4 8.6 7.7 7.5 6.6 6.1 5.6 5.0 4.1 1.9 AHR1000 13.6 12.5 11.4 10.3 10.0 8.8 8.1 7.4 6.6 5.5 2.5 AHR1300 17.7 16.3 14.8 13.4 13.0 11.4 10.5 9.6 8.6 7.2 3.3 Part Number AGR 16V--Leaded AHR (High Temperature) 16V--Leaded AHS (High Temperature) 16V--Surface-mount AHS080-2018 1.20 1.04 0.90 0.80 0.77 0.68 0.62 0.60 0.53 0.46 0.26 AHS160 2.40 2.10 1.80 1.60 1.55 1.36 1.25 1.20 1.01 0.92 0.52 ASMD030 0.35 0.31 0.27 0.23 0.22 0.19 0.17 0.15 0.13 0.11 -- ASMD050 0.59 0.53 0.46 0.39 0.37 0.33 0.29 0.26 0.23 0.18 -- ASMD075 0.91 0.81 0.71 0.60 0.58 0.50 0.45 0.40 0.35 0.28 -- ASMD100 1.37 1.22 1.06 0.90 0.86 0.76 0.68 0.60 0.52 0.41 -- ASMD125 1.58 1.40 1.23 1.04 1.00 0.87 0.78 0.70 0.60 0.48 -- ASMD150 1.93 1.70 1.50 1.27 1.22 1.07 0.95 0.85 0.74 0.58 -- ASMD200 2.63 2.34 2.04 1.73 1.66 1.45 1.30 1.16 1.00 0.80 -- ASMD250 3.00 2.66 2.32 1.97 1.89 1.65 1.48 1.32 1.14 0.91 -- ASMD 15-60V--Surface-mount Raychem Circuit Protection PolySwitch Automotive Resettable Devices 241 4 Figures A1-A2. Thermal Derating Curves for Automotive Devices A = AGR Figure A1 B = AHR 200 Percent of rated hold and trip current 150 A B 100 50 A B 0 -40 -20 0 20 40 60 80 100 120 Ambient temperature (C) A = ASMD Figure A2 B = AHS 200 A 150 Percent of rated hold and trip current 4 B 100 50 A B 0 -40 -20 0 20 40 60 80 100 120 Ambient temperature (C) 242 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Table A3. Electrical Characteristics for Automotive Devices Max. Time-to-trip RMIN R1MAX RaMAX (A) (s) () () () Figures for Dimensions 2.5 20 2.0 0.0186 0.061 0.085 A3, A6, A7 2.7 25 2.5 0.0140 0.034 0.048 A3, A6, A7 100 2.8 30 3.5 0.0095 0.028 0.032 A3, A6, A7 16 100 3.0 35 4.0 0.0066 0.020 0.022 A3, A6, A7 15.0 16 100 3.2 40 5.5 0.0049 0.0175 0.0181 A3, A6, A7 8.6 16.5 16 100 3.4 45 6.0 0.0041 0.0135 0.0140 A3, A6, A7 10.0 9.6 18.5 16 100 3.6 50 7.0 0.0034 0.0102 0.0106 A3, A6, A7 AGR1100 11.0 10.5 20.3 16 100 3.7 55 7.5 0.0033 0.0089 0.0093 A3, A6, A7 AGR1200 12.0 11.5 22.1 16 100 4.2 60 8.0 0.0030 0.0086 0.0091 A3, A6, A7 AGR1400 14.0 13.0 27.3 16 100 4.6 70 9.0 0.0022 0.0064 0.0067 A3, A6, A7 IH (A) @ IH (A) @ IT VMAX IMAX R1MAX RaMAX (A) (VDC) (A) TYP (W) AGR400 4.0 3.0 7.6 16 100 AGR500 5.0 4.3 9.4 16 100 AGR600 6.0 5.3 10.7 16 AGR700 7.0 6.5 13.2 AGR800 8.0 7.6 AGR900 9.0 AGR1000 Part Number PD AGR 16V-Leaded AHR 16V-Leaded (High Temperature) AHR450 4.5 4.5 8.7 16 100 3.6 22.5 4.0 0.0170 0.054 0.054 A3, A6, A7 AHR600 6.0 6.0 12.0 16 100 4.1 30.0 6.5 0.0100 0.032 0.032 A3, A6, A7 AHR650 6.5 6.5 13.7 16 100 4.3 32.5 7.0 0.0090 0.026 0.026 A3, A6, A7 AHR750 7.5 7.5 14.8 16 100 4.5 37.5 8.0 0.0074 0.022 0.022 A3, A6, A7 AHR1000 10.0 10.0 20.5 16 100 5.3 50 10.5 0.0051 0.015 0.015 A3, A6, A7 AHR1300 13.0 13.0 27.0 16 100 6.9 65 15.0 0.0034 0.010 0.010 A3, A6, A7 AHS 16V-Surface-mount (High Temperature) AHS080-2018 0.80 0.80 2.00 16 70 1.5 4.0 9.0 0.130 0.550 0.550 A4 AHS160 1.60 1.60 3.20 16 70 2.1 8.0 15.0 0.050 0.150 0.150 A5 4 ASMD 15-60V-Surface-mount ASMD030 0.23 0.23 0.59 60 10 1.1 1.15 12.0 0.98 4.800 4.800 A5 ASMD050 0.39 0.39 0.98 60 10 1.1 1.95 20.0 0.29 1.400 1.400 A5 ASMD075 0.60 0.60 1.48 30 40 1.1 3.00 20.0 0.29 1.000 1.000 A5 ASMD100 0.90 0.90 2.16 30 40 1.1 4.50 20.0 0.098 0.480 0.480 A5 ASMD125 1.04 1.04 2.46 15 40 1.1 5.20 20.0 0.057 0.250 0.250 A5 ASMD150 1.27 1.27 2.95 15 40 1.2 6.35 25.0 0.049 0.250 0.250 A5 ASDM200 1.73 1.73 3.93 15 40 1.2 8.65 30.0 0.05 0.120 0.120 A5 ASMD250 1.97 1.97 5.00 15 40 1.2 9.85 30.0 0.035 0.085 0.085 A5 Notes: IH = Hold current: maximum current device will pass without interruption in 25C unless otherwise specified (25C for ASMD). IT = Trip current: minimum current that will switch the device from low resistance to high resistance in 25C still air unless otherwise specified. VMAX = Maximum voltage device can withstand without damage at rated current. IMAX = Maximum fault current device can withstand without damage at rated voltage. PD = Power dissipated from device when in the tripped state in 25C still air unless otherwise specified. R1MAX = Maximum resistance of device when measured one hour post reflow (surface-mount device) or one hour post trip (radial leaded device) at 25C unless otherwise specified. RaMIN = Minimum functional resistance of device after being subjected to the stresses described in PS400 at 25C unless otherwise specified. RaMAX = Maximum functional resistance of device after being subjected to the stresses described in PS400 at 25C unless otherwise specified. RMIN = Minimum resistance of device as supplied at 25C unless otherwise specified. Raychem Circuit Protection PolySwitch Automotive Resettable Devices 243 Figures A3-A7. Physical Description for Dimensions for Automotive Devices Figure A3 Figure A4 C A C B F G D D CL CL CL Figure A5 Figure A6 J C G B H D 4 E A F E CL B E J E F A Figure A7 A E C 244 PolySwitch Automotive Resettable Devices H Raychem Circuit Protection Automotive Table A4. Dimensions for Automotive Devices in Millimeters (Inches) Part Number Dimension A Min. Max. B Min. Max. C Min. Max. D Min. Max. E Min. Max. F G Typ. Max. Min. Max. -- 8.9 (0.35) -- 10.4 (0.41) -- 10.7 (0.42) -- 11.2 (0.44) -- 12.7 (0.50) -- 14.0 (0.55) -- 16.51 (0.65) -- 17.5 (0.69) -- 17.5 (0.69) -- 23.5 (0.925) -- 14.1 (0.56) -- 15.6 (0.61) -- 18.4 (0.73) -- 21.0 (0.73) -- 22.2 (0.88) -- 23.0 (0.91) -- 25.7 (1.01) -- 26.5 (1.04) -- 28.8 (1.14) -- 28.7 (1.13) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.5 (0.14) -- 3.5 (0.14) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 7.6 (0.3) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 4.3 5.8 (0.17) (0.23) 9.4 10.9 (0.37) (0.43) 9.4 10.9 (0.37) (0.43) 1.2 -- (0.15) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.4 -- (0.06) 1.4 -- (0.06) AHR (High Temperature) 16V--Leaded AHR450 -- 10.4 (0.41) AHR600 -- 11.2 (0.44) AHR650 -- 12.7 (0.50) AHR750 -- 14.0 (0.55) AHR1000 -- 17.5 (0.69) AHR1300 -- 23.5 (0.925) -- 15.6 (0.61) -- 21.0 (0.73) -- 22.2 (0.88) -- 23.5 0.93) -- 26.5 (1.04) -- 28.7 (1.13) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.12) -- 3.0 (0.14) -- 3.0 (0.12) -- 3.5 (0.14) 7.6 -- (0.30) 7.6 -- (0.30) 7.6 -- (0.30) 7.6 -- (0.30) 7.6 -- (0.30) 7.6 -- (0.30) 4.3 (0.17) 4.3 (0.17) 4.3 (0.17) 4.3 (0.17) 9.4 (0.37) 9.4 (0.37) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.2 -- (0.05) 1.4 -- (0.06) AGR 16V--Leaded AGR400 AGR500 AGR600 AGR700 AGR800 AGR900 AGR1000 AGR1100 AGR1200 AGR1400 Raychem Circuit Protection -- -- -- -- -- -- -- -- -- -- 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 10.9 (0.43) 10.9 (0.43) -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- H Typ. J Max. Figures 3.05 (0.120) 3.94 (0.155) 4.07 (0.160) 4.49 (0.177) 5.08 (0.200) 5.69 (0.224) 6.96 (0.274) 7.47 (0.294) 4.83 (0.190) 7.82 (0.308) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.45 (0.057) 1.45 (0.057) 1.4 (0.06) 1.6 (0.06) 1.6 (0.06) 1.7 (0.07) 1.8 (0.07) 2.0 (0.08) 2.0 (0.08) 2.4 (0.09) 1.5 (0.06) 1.9 (0.07) A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 3.94 (0.155) 4.49 (0.177) 5.08 (0.200) 5.69 (0.224) 7.47 (0.294) 7.82 (0.308) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.24 (0.049) 1.45 (0.057) 1.6 (0.06) 1.7 (0.067) 1.8 (0.07) 2.0 (0.08) 1.5 (0.06) 1.9 (0.08) A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 A3, A6, A7 PolySwitch Automotive Resettable Fuses 245 4 Table A4. Dimensions for Automotive Devices in Millimeters (Inches) continued Part Number Dimension A Min. Max. B Min. Max. C Min. Max. D Min. Max. E Min. Max. F Min. Max. G Min. Max. H Min. -- 0.30 0.46 A4 (0.012) (0.018) Figures Max. AHS (High Temperature) 16V--Surface-mount 4 AHS080-2018 4.72 5.44 -- (0.186) (0.214) 1.52 (0.060) 4.22 4.93 (0.166) 0.25 0.36 0.25 0.36 -- -- (0.194) (0.010) (0.014) (0.010) (0.014) -- AHS160 8.00 9.50 -- (0.315) (0.374) 3.00 (0.118) 6.0 6.71 (0.24) (0.264) 0.56 0.71 0.56 0.71 3.68 3.94 0.66 1.37 0.43 (0.022) (0.028) (0.022) (0.028) (0.145) (0.155) (0.026) (0.054) (0.017) A5 ASMD 15-60V--Surface-mount ASMD030 6.73 7.98 -- (0.265) (0.314) 3.18 (0.125) 4.8 5.44 (0.19) (0.214) 0.56 0.71 0.56 0.71 2.16 2.41 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.085) (0.095) (0.026) (0.054) (0.017) A5 ASMD050 6.73 7.98 -- (0.265) (0.314) 3.18 (0.125) 4.8 5.44 (0.19) (0.214) 0.56 0.71 0.56 0.71 2.16 2.41 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.085) (0.095) (0.026) (0.054) (0.017) A5 ASMD075 6.73 7.98 -- (0.265) (0.314) 3.18 (0.125) 4.8 5.44 (0.19) (0.214) 0.56 0.71 0.56 0.71 2.16 2.41 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.085) (0.095) (0.026) (0.054) (0.017) A5 ASMD100 6.73 7.98 -- (0.265) (0.314) 3.00 (0.118) 4.8 5.44 (0.19) (0.214) 0.56 0.71 0.56 0.71 2.16 2.41 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.085) (0.095) (0.026) (0.054) (0.017) A5 ASMD125 6.73 7.98 -- (0.265) (0.314) 3.00 (0.118) 4.8 5.44 (0.19) (0.214) 0.56 0.71 0.56 0.71 2.16 2.41 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.085) (0.095) (0.026) (0.054) (0.017) A5 ASMD150 8.00 9.40 -- (0.315) (0.370) 3.00 (0.118) 6.0 6.71 (0.24) (0.264) 0.56 0.71 0.56 0.71 3.68 3.94 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.145) (0.155) (0.026) (0.054) (0.017) A5 ASMD200 8.00 9.50 -- (0.315) (0.374) 3.00 (0.118) 6.0 6.71 (0.24) (0.264) 0.56 0.71 0.56 0.71 3.68 3.94 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.145) (0.155) (0.026) (0.054) (0.017) A5 ASMD250 8.00 9.50 -- (0.315) (0.374) 3.00 (0.118) 6.0 6.71 (0.24) (0.264) 0.56 0.71 0.56 0.71 3.68 3.94 0.66 1.37 0.43 -- (0.022) (0.028) (0.022) (0.028) (0.145) (0.155) (0.026) (0.054) (0.017) A5 246 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Figures A8-A11. Typical Time-to-trip at 25C for Automotive Devices AGR Figure A8 A = AGR400 A B C DEFG H I J 1000 B = AGR500 100 C = AGR600 D = AGR700 Time-to-trip (s) 10 E = AGR800 F = AGR900 G = AGR1000 0 J I H G F E D .01 C B A 1 H = AGR1100 I = AGR1200 J = AGR1400 .001 1 10 Fault current (A) AHR 100 4 Figure A9 A = AHR450 A BCD E F 1000 B = AHR600 C = AHR650 100 D = AHR750 F 10 F = AHR1300 Time-to-trip (s) E = AHR1000 E D C B 1 A 0.1 0.01 0.1 1 10 100 Fault current (A) Raychem Circuit Protection PolySwitch Automotive Resettable Devices 247 Figures A8-A11. Typical Time-to-trip at 25C for Automotive Devices continued AHS Figure A10 A = AHS080-2018 A 100 B B = AHS160 Time-to-trip (s) 10 1 0.1 B 0.01 A 0.001 0.1 1 10 100 Fault current (A) 4 ASMD Figure A11 A = ASMD030 A 100 B C D E FG H B = ASMD050 10 D = ASMD100 E = ASMD125 F = ASMD150 Time-to-trip (s) C = ASMD075 1 0.1 B G = ASMD200 0.01 A H = ASMD250 H G F C E D 0.001 0.1 1 10 100 Fault current (A) 248 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Table A5. Physical Characteristics and Environmental Specifications for Automotive Devices AGR Physical characteristics Lead material AGR400 to AGR1000: Tin/Lead Plated Copper, 0.52mm2 (20AWG) o 0.8 mm/0.032in AGR1200 to AGR1400: Tin/Lead Plated Copper, 0.82mm2 (18AWG) o 1.0mm/0.040in Soldering characteristics Solderability per ANSI/J-STD-002 Category 3 Solder heat withstand AGR400: per IEC68-2-20 Test Tb, method 1a, condition a: can withstand 5 seconds at 260C 5C AGR500-AGR1400: per IEC68-2-20 Test Tb, method 1a, condition b: can withstand 10 seconds at 260C 5C Insulating material Cured, flame-retardant epoxy polymer; meets UL 94V-0 See PS400 for other physical characteristics *Devices are not designed to be placed through a reflow process. Environmental specifications Test Conditions Resistance Change Passive aging 70C, 1000 hours 5% 85C, 1000 hours 5% Humidity aging 85C, 85% RH, 1000 hours 5% Thermal shock 85C, -40C (10 times) 5% Solvent resistance MIL-STD-202, Method 215F No change See PS400 for other environmental specifications AHR Physical characteristics Lead material 4 AHR450 to AHR1000: Tin/lead-plated Copper 0.52mm2 (20 AWG), o 0.81mm/0.032in AHR1300: Tin lead-plated copper 0.82mm2 (18AWG),. o 1.0mm/0.04 in Soldering characteristics Solderability per ANSI/J-STD 002 Category 3 Solder heat withstand per IEC 68-2-20, Test Tb, Method 1a, condition b; can withstand 10 seconds at 260C 5C Insulating material Cured, flame-retardant epoxy polymer; meets UL 94V-0 requirements See PS400 for other physical specifications *Devices are not designed to be placed through a reflow process. Environmental specifications Test Conditions Resistance Change Passive aging 70C, 1000 hours 5% 85C, 1000 hours 5% Humidity aging 85C, 85% RH, 1000 hours 5% Thermal shock 125C, -40C (10 times) 5% Solvent resistance MIL-STD-202, Method 215F No change See PS400 for other environmental specifications Raychem Circuit Protection PolySwitch Automotive Resettable Devices 249 Table A5. Physical Characteristics and Environmental Specifications for Automotive Devices continued ASMD Physical characteristics Terminal pad material 98%+ Tin-plated Brass Soldering characteristics Solderability per ANSI-J-STD-002 Category 1 Solder heat withstand per IEC-STD 68-2-20, Test Tb, Section 5, Method 1A Flammability resistance per IEC 695-2-2 Needle flame test for 20 seconds Recommended storage conditions 40C max, 70% RH max; devices may not meet specified ratings if storage conditions are exceeded See PS400 for other physical characteristics Environmental specifications Test Conditions Resistance Change Passive aging 60C, 1000 hours 3% typical 85C, 1000 hours 5% typical Humidity aging 85C, 85% RH, 100 hours 1.2% typical Thermal shock 85C, -40C (20 times) 125C, -55C (10 times) -33% typical -33% typical Solvent resistance Freon Trichloroethane Hydrocarbons No change No change No change See PS400 for other environmental specifications 4 AHS Physical characteristics Lead material Tin-plated brass to MIL-T-10727B Soldering characteristics Solderability per ANSI-J-STD-002 Category 1 Solder heat withstand per IEC-STD 68-2-20, Test Tb, Section 5, Method 1A Flammability per IEC 695-2-2 Needle flame test for 20 seconds See PS400 for other physical characteristics Environmental specifications Test Conditions Resistance Change Passive aging 70C, 1000 hours 3% Typical 85C, 1000 hours 5% Typical Humidity aging 85C, 85% RH, 1000 hours 1.2% Typical Thermal shock 125C, -40C (20 times) -33% Typical Solvent resistance Freon Trichloroethane Hydrocarbons No change No change No change See PS400 for other environmental specifications 250 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Table A6. Packaging and Marking Information for Radial-leaded Automotive Devices Part Number Bag Quantity Tape & Reel Quantity Ammo Pack Quantity Standard Package Quantity Part Marking Agency Recognition AGR Leaded AGR400 500 -- -- 10,000 G4 * AGR400-2 -- 2,500 -- 12,500 G4 * * AGR400-AP -- -- 2,000 10,000 G4 AGR500 500 -- -- 10,000 G5 * AGR500-2 -- 2,000 -- 10,000 G5 * * AR500-AP -- -- 2,000 10,000 G5 AGR600 500 -- -- 10,000 G6 * AGR600-2 -- 2,000 -- 10,000 G6 * AGR600-AP -- -- 2,000 10,000 G6 * AGR700 500 -- -- 10,000 G7 * AGR700-S -- 1,500 -- 7,500 G7 * AGR700-AP -- -- 1,500 7,500 G7 * AGR800 500 -- -- 10,000 G8 * AGR800-2 -- 1,000 -- 5,000 G8 * AGR800-AP -- -- 1,000 5,000 G8 * AGR900 500 -- -- 10,000 G9 * AGR900-2 -- 1,000 -- 5,000 G9 * AGR900-AP -- -- 1,000 5,000 G9 * AGR1000 250 -- -- 5,000 G10 * AGR1000-2 -- 1,000 -- 5,000 G10 * * AGR1000-AP -- -- 1,000 5,000 G10 AGR1100 250 -- -- 5,000 G11 * AGR1100-2 -- 1,000 -- 5,000 G11 * * AGR1100-AP -- -- 1,000 5,000 G11 AGR1200 250 -- -- 5,000 G12 * AGR1200-2 -- 1,000 -- 5,000 G12 * * AGR1200-AP -- -- 1,000 5,000 G12 AGR1400 250 -- -- 5,000 G14 * AGR1400-2 -- 1,000 -- 5,000 G14 * AGR1400-AP -- -- 1,000 5,000 G14 * 4 *These devices have been designed for use in automotive applications. For commercial alternatives to these product series please see the Radial-leaded or Surface-mount section of this Databook. Raychem Circuit Protection PolySwitch Automotive Resettable Devices 251 Table A6. Packaging and Marking Information for Radial-leaded Automotive Devices continued Part Number Bag Quantity Tape & Reel Quantity Ammo Pack Quantity Standard Package Quantity Part Marking Agency Recognition -- 10,000 H4.5 * 7,500 H4.5 * 1,500 7,500 H4.5 * * AHR (High Temperature) Leaded AHR450 500 -- AHR450-2 -- 1,500 AHR450-AP -- -- AHR600 500 -- -- 10,000 H6 AHR600-2 -- 1,500 -- 7,500 H6 * AHR600-AP -- -- 1,500 7,500 H6 * AHR650 500 -- -- 10,000 H6.5 * AHR650-2 -- 1,500 -- 7,500 H6.5 * AHR650-AP -- -- 1,500 7,500 H6.5 * AHR750 500 -- -- 10,000 H7.5 * AHR750-2 -- 1,000 -- 5,000 H7.5 * AHR750-AP -- -- 1,000 5,000 H7.5 * AHR1000 250 -- -- 5,000 H10 * AHR1000-2 -- 1,000 -- 5,000 H10 * AHR1000-AP -- -- 1,000 5,000 H10 * AHR1300 250 -- -- 5,000 H13 * AHR1300-2 -- 1,000 -- 5,000 H13 * AHR1300-AP -- -- 1,000 5,000 H13 * 4 Table A7. Packaging and Marking Information for Surface-mount Automotive Devices Recommended Pad Layouts [mm (in) See Figure A12] Tape & Reel Quantity Standard Package Quantity Part Marking Dimension A (min*/nom) Dimension B (nom) Dimension C (nom) Agency Recognition AHS080-2018 4,000 20,000 H08 4.6 (0.18) 1.5 (0.09) 3.4 (0.134) * AHS160 1,500 7,500 160 4.6 (0.18) 2.3 (0.09) 6.1 (0.240) * ASMD030 2,000 10,000 030 3.1 (0.12) 2.3 (0.09) 5.1 (0.201) * ASMD050 2,000 10,000 050 3.1 (0.12) 2.3 (0.09) 5.1 (0.201) * ASMD075 2,000 10,000 075 3.1 (0.12) 2.3 (0.09) 5.1 (0.201) * ASMD100 2,000 10,000 100 3.1 (0.12) 2.3 (0.09) 5.1 (0.201) * ASMD125 2,000 10,000 125 3.1 (0.12) 2.3 (0.09) 5.1 (0.201) * ASMD150 1,500 7,500 150 4.6 (0.18) 2.3 (0.09) 6.1 (0.240) * ASMD200 1,500 7,500 200 4.6 (0.18) 2.3 (0.09) 6.1 (0.240) * ASMD250 1,500 7,500 250 4.6 (0.18) 2.3 (0.09) 6.1 (0.240) * Part Number AHS (High Temperature) ASMD *These devices have been designed for use in automotive applications. For commercial alternatives to these product series please see the Radial-leaded or Surface-mount section of this Databook. 252 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Figure A12. Recommended Pad Layout for Automotive Devices A C B B Part Numbering System for Automotive Devices AGR 800 -2 Packaging option (Blank) = Bulk 2 = Tape and reel packaging AP = Ammo pack 4 Hold current indicator Product series AHS 080 -2 2 = Tape and reel packaging Hold current indicator Product series Raychem Circuit Protection PolySwitch Automotive Resettable Devices 253 Table A8. Tape and Reel Specifications for Automotive Devices AGR and AHR devices are available in tape and reel packaging per EIA468-B/IEC286-2 and EIA 481-2 standards. See Figures A13 and A14 for details. 4 Description EIA Mark Carrier tape width W 18.0 -0.5/+1.0 Hold down tape width W4 11.0 Minimum Top distance between tape edges W6 3.0 Maximum Sprocket hole position W5 9.0 -0.5/+0.75 0.2 Dimensions (mm) Tolerance Sprocket hole diameter D0 4.0 Abscissa to plane H0 16.0 0.5 Abscissa to top AGR500 to AGR600 & AHR450 H1 32.2 Maximum Abscissa to top AGR700 to AGR1400 & AHR600 to AHR1300* H1 45.0 Maximum Overall width w/lead protrusion AGR400 to AGR600 & AHR450 C1 43.2 Maximum Overall width w/lead protrusion AGR700 to AGR1400 & AHR600 to AHR1300 C1 55.0 Maximum Overall width w/o lead protrusion AGR400 to AGR600 & AHR450 C2 42.5 Maximum Overall width w/o lead protrusion AGR700 to AGR1400 & AHR600 to AHR1300 C2 54.0 Maximum Lead protrusion L1 1.0 Maximum Protrusion of cut-out L 11.0 Maximum Protrusion beyond hold-down tape I2 Not specified -- Sprocket hole pitch P0 12.7 0.3 Device pitch AGR400 to AGR700, AHR450 to AHR600 -- 12.7 0.3 Device pitch AGR800 to AGR1400, AHR650 to AHR1300 -- 25.4 0.6 Pitch tolerance -- 20 consec. 0.1 Tape thickness t 0.9 Maximum Overall tape and lead thickness AGR400 to AGR1100, AHR450 to AHR1000* t1 2.0 Maximum Overall tape and lead thickness AGR1200 to AGR1400, AHR1300* t1 2.3 Maximum Splice sprocket hole alignment -- 0 0.3 Body lateral deviation Dh 0 1.0 Body tape plane deviation Dp 0 1.3 Ordinate to adjacent component lead AGR400 to AGR1100, AHR450 to AHR750 P1 3.81 0.7 Ordinate to adjacent component lead AGR1200 to AGR1400, AHR1000 to AHR1300 P1 7.62 0.7 Lead spacing AGR400 to AGR1100, AHR450 to AHR750* F 5.08 0.75/-0.5 Lead spacing AGR1200 to AGR1400, AHR1000 to AHR1300* F 10.2 0.75/-0.5 Reel width AGR400 to AGR600 & AHR450 w2 56.0 Maximum Reel width AGR700 to AGR1400, AHR600 to AHR1300* w2 63.5 Maximum Reel diameter a 370.0 Maximum Space between flanges less device* w1 4.75 3.25 Arbor hold diameter c 26.0 12.0 Core diameter* n 91.0 Maximum Box -- 64/372/362 Maximum Consecutive missing places -- None -- Empty places per reel -- 0.1% Maximum * Differs from EIA specification 254 PolySwitch Automotive Resettable Devices Raychem Circuit Protection Automotive Figure A13. EIA Referenced Taped Component Dimensions for AGR, AHR h h p p Reference plane P1 H1 H1 C2 H C1 F A L H0 B W4 W5 W I2 L1 D0 P0 Direction of unreeling Cross section A - B t 4 Figure A14. EIA Referenced Taped Component Dimensions for AHR, AGR Reel Upper side n Tape a Direction of unreeling Lower side c w1 w2 Cross section Optional shape: Circular or polygonal Raychem Circuit Protection PolySwitch Automotive Resettable Devices 255 Table A8. Tape and Reel Specifications for Automotive Devices continued AHS and ASMD devices are available in tape and reel packaging per EIA 468-2 standards. See Figures A15 and A16 for details. EIA Mark Dimensions (mm) Carrier tape width W 16.0 0.3 Sprocket hole pitch P0 4.0 0.10 Embossed cavity pitch (ASMD030 to ASMD125 & AHS080) P1 8.0 0.10 Embossed cavity pitch (ASMD150 to ASMD250 & AHS160) P1 12.0 0.10 Ordinate to embossed cavity center P2 2.0 0.10 Embossed cavity length (inside) (AHS080) A0 5.11 0.15 Embossed cavity length (inside) (ASMD030 to ASMD125 & AHS160) A0 5.6 0.23 Embossed cavity length (inside) (ASDM150 to ASMD250) A0 6.9 0.23 Embossed cavity width (inside) (AHS080) B0 5.6 0.23 Embossed cavity width (inside) (ASMD030 to ASMD125) B0 8.1 0.15 Embossed cavity width (inside) (ASMD150 to ASMD250) B0 9.6 0.15 Embossed cavity length (outside) B1 max. Sprocket hole diameter D0 Description 4 12.1 Tolerance -- 1.5 + 0.1, -0 Abscissa to embossed cavity center F 7.5 0.10 Sprocket hole location E1 1.75 0.10 Sprocket hole location (across embossed cavity) E2 min. 14.25 Carrier tape thickness T max. 0.6 -- Cover tape thickness T1 max. 0.1 -- AHS080 K0 1.8 0.15 ASMD100, ASMD125 K0 3.2 0.15 ASMD150 to 250 K0 3.4 0.15 Embossed cavity depth (inside) K0 -- 0.15 Leader min. -- 400 -- Trailer min. -- 160 -- Reel diameter A max. 609 -- Core diameter N min. 50 -- Reel width measured at inside hub W1 16.4 + 2.0, -0 Reel width measured at outside hub W2 max. 22.4 -- 256 PolySwitch Automotive Resettable Devices -- Raychem Circuit Protection Automotive Figure A15. EIA Referenced Taped Component Dimensions for AHS and ASMD Devices P0 D0 T Embossment P2 E1 Cover tape A0 W F E2 B1 B0 K0 T1 Center lines of cavity P1 4 Figure A16. EIA Referenced Reel Dimensions for AHS and ASMD Devices W2 (measured at hub) A N (hub dia.) W1 (measured at hub) Cover tape Carrier tape Embossed cavity Raychem Circuit Protection PolySwitch Automotive Resettable Devices 257 Latest Information * Please visit us at www.circuitprotection.com or contact your local representative for the latest information. * The information in this Databook contains some preliminary information. Raychem Circuit Protection, a division of Tyco Electronics reserves the right to change any of the specifications without notice. In addition, Tyco Electronics reserves the right to make changes--without notification to Buyer--to materials or processing that do not affect compliance with any applicable specification. WARNING: * Operation beyond the maximum ratings or improper use may result in device damage and possible electrical arcing and flame. * The devices are intended for protection against occasional overcurrent or overtemperature fault conditions and should not be used when repeated fault conditions or prolonged trip events are anticipated. * Contamination of the PPTC material with certain silicon based oils or some aggressive solvents can adversely impact the performance of the devices. 4 * Device performance can be impacted negatively if devices are handled in a manner inconsistent with recommended electronic, thermal, and mechanical procedures for electronic components. * Operation in circuit with a large inductance can generate a circuit voltage (L di/dt) above the rated voltage of the PolySwitch resettable device. 258 PolySwitch Automotive Resettable Devices Raychem Circuit Protection