1-1393117-8 - TE CONNECTIVITY

General Purpose Relays

Industrial Relays

KUP Series Panel Plug-in Relay

08-2011, Rev. 0811

www.te.com

a TE Connectivity Ltd. company

Datasheets and product speciﬁcation

according to IEC 61810-1 and to be used

only together with the ‘Deﬁnitions’ section.

Datasheets and product data is subject to the

terms of the disclaimer and all chapters of

the ‘Deﬁnitions’ section, available at

http://relays.te.com/definitions

Datasheets, product data, ‘Deﬁnitions’ sec-

tion, application notes and all speciﬁcations

are subject to change.

Potter & Brumﬁeld

AgCdO, 4 pole (continued)

1/3HP, 120VAC

1/2HP, 250VAC

Total load not to exceed 30 A, 28 VDC, 120 VAC and 20 A, 250 VAC

AgSnOInO

10A, 277VAC, pf = 0.8 100x103

Mechanical endurance 10x106 ops.

Coil Data

Coil voltage range 5 to 110VDC

6 to 240VAC

Coil insulation system according UL Class B

Coil versions, DC coil

Coil Rated Operate Coil Rated coil

code voltage voltage resistance power

VDC VDC Ω±10% W

1, 2 and 3 pole

5 5 3.75 21 1.2

6 6 4.5 32.1 1.125

12 12 9.0 120 1.2

24 24 18.0 472 1.25

48 48 36.0 1800 1.3

110 110 82.5 10000 1.25

4 pole

5 5 3.75 14 1.8

6 6 4.5 20 1.8

12 12 9.0 80 1.8

24 24 18.0 320 1.8

48 48 36.0 1250 1.85

110 110 82.5 6720 1.8

All ﬁgures are given for coil without preenergization, at ambient temperature +23°C.

Coil versions, AC coil

Coil Rated Operate Coil Rated coil

code voltage voltage resistance power

VAC VAC Ω±15% VA

1 and 2 pole

6 6 5.1 6 2.0

12 12 10.2 24 2.0

24 24 20.4 85 2.0

120 120 102.0 2250 2.1

240 240 204.0 9110 2.1

3 and 4 pole

6 6 5.1 4.2 2.8

12 12 10.2 18 2.8

24 24 20.4 72 2.8

120 120 102.0 1700 2.9

240 240 204.0 7200 2.9

All ﬁgures are given for coil without preenergization, at ambient temperature +23°C.

n AC coils: 5-240VAC, 50/60 Hz.; DC coils 6-110VDC

n Contact arrangements of 1 form X, 1-3 form A and 1-4 form C

n Wide selection of termination and mounting styles

n PC terminals available

n Push-to-test button and indicator lamp options

n Sockets available for panel, DIN rail or PCB mounting

n Class B coil insulation

Typical applications

Vending, commercial sewing, tool/die equipment, robotics, timers, welding,

HVAC, medical, power generators

Approvals

UL E22575; CSA LR15734

Technical data of approved types on request

Contact Data

Contact arrangement 1 Form X (NO-DM); 1-3 Form A (NO); 1-4 Form C (CO)

Rated voltage 240VAC

Rated current 10A

Contact material Ag AgCdO AgSnOInO

Min. recommended contact load

100mA, 12VDC 300mA, 12VDC 300mA, 12VDC

Frequency of operation 360 ops./hr 360 ops./hr 360 ops./hr

Operate/releases time max. 15/10ms

Bounce time max. 17ms

Contact ratings

Type Load Cycles

UL 508

Ag, 1, 2 and 3 pole

5A, 240VAC

5A, 28VDC

1/6HP, 120VAC

2.5A, 120VAC, tungsten

1/3HP, 240VAC

0.5A, 120VDC

5FLA, 15LRA, 250VAC

Ag, 4 pole

5A, 240VAC

2.5A, 120VAC, tungsten

0.5A, 120VDC

1/6HP, 120VAC

1/3HP, 240VAC

AgCdO, 1, 2 and 3 pole

10A, 240VAC

10A, 32VDC

5FLA, 15LRA, 250VAC

1/3HP, 120VAC

5A, 120VAC, tungsten

1/2HP, 250VAC

0.5A, 125VDC

10FLA, 40LRA, 125VAC

3A, 600VAC

1/2HP, 480VAC

1/2HP, 600VAC

1HP, 480 VAC, 3 phase

AgCdO, 4 pole

10A, 240VAC

5A, 120VAC, tungsten

0.5A, 120VDC

10A, 28VDC, resistive

10FLA, 30LRA, 125VAC

5FLA, 15LRA, 250 VAC 30x103

125VA, 250 VAC

General Purpose Relays

Industrial Relays

KUP Series Panel Plug-in Relay (Continued)

08-2011, Rev. 0811

www.te.com

a TE Connectivity Ltd. company

Datasheets and product speciﬁcation

according to IEC 61810-1 and to be used

only together with the ‘Deﬁnitions’ section.

Datasheets and product data is subject to the

terms of the disclaimer and all chapters of

the ‘Deﬁnitions’ section, available at

http://relays.te.com/definitions

Datasheets, product data, ‘Deﬁnitions’ sec-

tion, application notes and all speciﬁcations

are subject to change.

Potter & Brumﬁeld

Other Data (continued)

Category of environmental protection

IEC 61810 RT0 - open relay; RTI - dust protected

Terminal type Quick connects (QC), .187, .205 or .250;

PCB-THT

Terminal retention, push force

QC .205 17 lbs for 3s

QC .187, QC .250, PCB 25 lbs for 3s

Weight 85g

Packaging/unit tray/25 pcs., box/150pcs.

Accessories

For details see datasheet Sockets and Accessories, KUP Relays

Product Code Description

27E893 DIN socket (use 20C318 clip)

27E121 Track mount socket (use 20C314 clips)

27E043 Chassis mount/solder eyelet socket (use 20C254 clip)

27E046 Chassis mount/PCB socket (use 20C254 clip)

27E067 Chassis mount/quick connect socket (use 20C254 clip)

27E396 Snap-in/quick connect socket (use 20C254 clip)

Insulation Data

Initial dielectric strength

between open contacts 1200Vrms

between contact and coil 2200Vrms

between adjacent contacts 2200Vrms

Initial insulation resistance

between insulated elements 100MΩ, 500VDC

Other Data

Material compliance: EU RoHS/ELV, China RoHS, REACH, Halogen content

refer to the Product Compliance Support Center at

www.te.com/customersupport/rohssupportcenter

Ambient temperature

DC coil Enclosed relays, 4 pole: -45ºC to 50ºC

Enclosed relays, 1-3 pole: -45ºC to 70ºC

Open relays: 15ºC higher maximum

AC coil Enclosed relays, 3 and 4 pole: -45°C to +45°C

Enclosed relays, 1 and 2 pole: -45ºC to +55ºC

Open relays: 15°C higher maximum

Maximum allowable ambient temperature vs voltage (KUP enlcosed)

Dimensions

KU bracket type

2.43 MAX.*

(61.72)

2.33 MAX.**

(59.18)

2.29 MAX.***

(58.17)

1.437

(36.50)

.19

(4.8)

.63

(16.0)

(2) #6-32 THREAD

TAPPED HOLES

2.27 MAX.*

(57.7)

2.171 MAX.**

(55.14)

2.125 MAX.***

(53.98)

.16

(4.1)

.63

(16.0)

KU stud type

2.27 MAX.*

(57.7)

2.171 MAX.**

(55.14)

2.125 MAX.***

(53.98) 1.391

(35.33)

.065

(1.65)

1.39 MAX.*

(35.3)

1.29 MAX.**

(32.8)

1.25 MAX.***

(31.8)

.437

(11.10)

.218

(5.54)

1.282 MAX.

(35.56)

1.468 MAX.

(37.29)

1 2 3

4 5 6

7 8 9

A B

.150

TAB WIDTH

(3.81)

.31

(7.9)

.109 MAX.

(2.77)

#6-32

THREAD

1.687 MAX.

(42.85)

.031 REF.

(.79)

.031 REF

(.79)

Seated Heights For KU (open) Relays

1.391” (35.33mm) for #6-32 stud

with .218” (5.54mm) locating tab.

1.52” (38.6mm) for bracket

with 2-#6 32 tapped holes.

1.282” (32.56mm) for #6-32 tapped core

with .125” (3.18mm) or .218” (5.54mm) locating tab.

2.046” (51.97mm) for relay

with printed circuit terminals.

STUD TYPE also available with .125” (3.18mm)

tab, as well as without stud and locating tab.

Models without stud have core tapped #6-32

THREAD, .25” (6.4mm) minimum depth.

*Dimensions with .250” (6.35mm) terminals.

** Dimensions with .110” (2.79mm) or .205” (5.21mm) terminals.

*** Dimensions with .187” (4.75mm) terminals.

Relay front diagrams

1.406 MAX.

(35.71)

1.531 MAX.

(38.89)

1 2 3

4 5 6

7 8 9

A B

1 2 3

4 5 6

7 9

1.406 MAX.

(35.71)

1.531 MAX.

(38.89)

Models with 6.35mm 1-3 pole models with 4 pole models

(.250) QC terminals all other terminals

1 2 3

A B

5 6 7 8

9 10 11 12 1.406 MAX.

(35.71)

1.531 MAX.

(38.89)

1 2 3 4

70°

60°

50°

40°

30°

20° 100 110 120 130 140 150 160

% of Nominal Voltage DC

Max. Ambient Temp. °C

1.8 Wa tt DC Coi l

1.2 Wa tt DC Coil

75°

70°

60°

50°

40°

30°

20° 100 110 120 130 140

% Of Nominal 60 Hz. Voltage

2.7 VA 60 Hz. COIL

2.0 VA 60 Hz. COIL

Max. Ambient Temp . °C

75°

General Purpose Relays

Industrial Relays

KUP Series Panel Plug-in Relay (Continued)

08-2011, Rev. 0811

www.te.com

a TE Connectivity Ltd. company

Datasheets and product speciﬁcation

according to IEC 61810-1 and to be used

only together with the ‘Deﬁnitions’ section.

Datasheets and product data is subject to the

terms of the disclaimer and all chapters of

the ‘Deﬁnitions’ section, available at

http://relays.te.com/definitions

Datasheets, product data, ‘Deﬁnitions’ sec-

tion, application notes and all speciﬁcations

are subject to change.

Potter & Brumﬁeld

Terminal dimensions

4.75mm (.187) quick connect 5.21mm (.205) quick connect 1.19mm (.047) printed circuit 6.35mm (.250) quick connect

.205± .002

(5.21± .05)

.156

(3.96)

.093

(2.36)

.285

(7.24)

.316 REF.

(8.03) .032

(.81)

THICKNESS

HEADER

.035

(.89)

.156

(3.96)

.032

(.81)

THICKNESS

.093

(2.36)

HEADER

.237

(6.02)

.268 REF.

(6.81)

.047

(1.19)

.180

(4.57)

.156

(3.96)

X Is For Terminal Dimensions.

See Teminal Drawings.

KUP top ﬂange case

KUP core / stud mount case

.125

(3.18)

.078

(1.98)

.187±.002

(4.75±.05)

.250

(6.35)

281 REF.

(7.14)

THICKNESS

.020

(.51)

HEADER

.125 DIA.

(3.18)

.035

(.89)

.250 ± .0 03

(6.35 ± .08)

HEADER

.305

(7.75)

.312

(7.92)

.106

(2.69)

.358 REF.

(9.09) THICKNESS .032

(0.81)

KUP plain case

.187 (4.75) DIA.

PUSH-TO-TEST BUTTON

AVAILABLE

.288

(7.32)

1.968 MAX.†

(49.99)

1.906 MAX.‡

(48.41)

.219 MAX.

(5.56)

1.531 MAX.

(38.89)

1 2 3

4 5 6

7 8 9

.406 MAX.

(35.71)

1.39 MAX.*

(35.3)

1.29 MAX.**

(32.8)

1.25 MAX.***

(31.8)

1.968 MAX.†

(49.99)

1.906 MAX.‡

(48.41)

1.43 MAX.

(36.27)

.437 .010

(11.10 .25)

.130

(3.30) 1.74 MAX.

(44.2)

.312

(7.92)

STUD with

#6-32 THREAD

or CORE T APPED

#6-32

.085 MAX.

(2.16)

#6-32 THREAD

1.968 MAX. †

(49.99)

1.906 MAX. ‡

(48.41)

.38

(9.7)

.16

(4.1)

1 2 3

4 5 6

7 8 9

A B

1.518 MAX.

(38.56)

1.373 ± .010

(34.87 ± .25)

1.713 ± .0 03

(43.51 ± .08)

1.989 ± .0 03

(50.52)

.178 TYP.

(4.52)

2.248 MAX.

(57.10)

.078 TYP.

(1.98)

KUP bracket mount case

1.968 MAX.†

(49.99)

1.906 MAX.‡

(48.41)

.75

(19.1)

2.90 MAX.

(73.7) .078 R. TYP.

(1.98)

1.531 MAX.

(38.89)

.312

TYP.

(7.92)

.375

(9.53) .437

(11.10)

2.500

(63.50)

.625 TYP.

(15.88)

.06

(1.52)

1.128

(28.65)

.406

MAX.

(35.71)

PUSH-TO-TEST BUTTON

AVAILABLE

.07

(1.8)

KUP stud on end case

† Dimensions with .250” (6.35mm) terminals.

‡ Dimensions with .187” (4.75mm and .205” 5.21mm) terminals.

*Dimensions with .250” (6.35mm) terminals.

** Dimensions with .110” (2.79mm) or .205”(5.21mm) terminals.

*** Dimensions with .187” (4.75mm) terminals.

Terminal assignment

1 Form X 1 Form C 2 Form C 3 Form C 4 Form C

1 Form A (delete 2) 2 Form A (delete 1 & 3) 3 Form A (delete 1, 2 & 3)

A B AB

Dimensions (continued)

General Purpose Relays

Industrial Relays

KUP Series Panel Plug-in Relay (Continued)

08-2011, Rev. 0811

www.te.com

a TE Connectivity Ltd. company

Datasheets and product speciﬁcation

according to IEC 61810-1 and to be used

only together with the ‘Deﬁnitions’ section.

Datasheets and product data is subject to the

terms of the disclaimer and all chapters of

the ‘Deﬁnitions’ section, available at

http://relays.te.com/definitions

Datasheets, product data, ‘Deﬁnitions’ sec-

tion, application notes and all speciﬁcations

are subject to change.

Potter & Brumﬁeld

Product code structure Typical product code KUP -14 A 1 5 -120

Type

KU Open style relay KUP Enclosed relay

Contact arrangement

1 1 form A (1 NO) 3 1 form X (1 NO-DM) 5 1 form C (1 CO)

7 2 form A (2 NO) 11 2 form C (2 CO) 12 3 form A (3 NO)

14 3 form C (3 CO) 17 4 form C (4 CO)

Coil Input

A AC, 50/60Hz D DC

Mounting and options

1 #6-32 mounting stud, 5.54mm (.218in) locating tab

3 #6-32 tapped core, 3.18mm (.125in) locating tab

4 #6-32 tapped core, 5.54mm (.218in) locating tab

5 #6-32 tapped core, no locating tab

KUP

1 Socket mount (plain) case

2 Socket mount (plain) case with push-to-test button 1)

3 Socket mount (plain) case with indicator lamp 2)

4 Socket mount (plain) case with indicator lamp and push-to-test button 1) 2)

5 Bracket mount case

A Plain case with #6-32 stud and locating tab

E Plain case with #6-32 tapped core and locating tab

T Top ﬂange case 1)

1) Not available with four pole models (Contact arrangement 17).

2) Indicator lamps are available on models with the following coils: 6-24VAC and VDC, 110VDC and 120-240VAC.

Only models with 120-240VAC coils are UL recognized.

Terminal and contact material

1 and 2 pole models

1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A

5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A

J 6.35mm (.250in) quick connect/solder; Ag, 5A K 6.35mm (.250in) quick connect/solder; AgCdO, 10A

P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A

W 6.35mm (.250in) quick connect/solder; AgSnOInO, 10A

3 pole models

1 4.75mm (.187in) quick connect/solder; Ag, 5A 3 1.19mm (.047in) PCB; Ag, 5A

5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 7 1.19mm (.047in) PCB; AgCdO, 10A

P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A S 1.19mm (.047in) PCB, AgSnOInO; 10A

4 pole models

1 4.75mm (.187in) quick connect/solder; Ag, 5A 3) 3 1.19mm (.047in) PCB; Ag, 5A

4 2.79mm (.110in) quick connect/solder; Ag, 5A 5 4.75mm (.187in) quick connect/solder; AgCdO, 10A 3)

7 1.19mm (.047in) PCB; AgCdO, 10A 9 2.79mm (.110in) quick connect/solder; AgCdO, 10A

P 4.75mm (.187in) quick connect/solder; AgSnOInO, 10A 3) S 1.19mm (.047in) PCB, AgSnOInO; 10A

U 2.79mm (.110in) quick connect/solder; AgSnOInO, 10A 2)

3) 4 pole KUP with 4.75mm (.187in) terminals will not plug into sockets. Must use 2.79mm (.110) terminals for socket mounting.

Au ﬂashed contact option

Leave Blank No Au ﬂashing on contacts

F Optional Au ﬂashing on contacts

Coil voltage

Coil code: please refer to coil versions table

PCB layout

Bottom view on solder pins

1 form X version 3 pole version 4 pole version

(Omit unnecessry holes for

form A and 2 pole types)

.875

(22.23)

.626

(15.90)

.076 DIA. TYP.

(1.93)

.626

(15.90)

.328

(8.33)

.437

(11.10)

.875

(22.23)

.076 DIA. TYP.

(1.93)

.206

(5.23)

.328

(8.33)

.510

(12.95)

.170

(4.32)

.076 DIA. TYP.

(1.93)

.626

(15.90)

.340

(8.64)

1.020

(25.91)

.206

(5.23)

General Purpose Relays

Industrial Relays

KUP Series Panel Plug-in Relay (Continued)

08-2011, Rev. 0811

www.te.com

a TE Connectivity Ltd. company

Datasheets and product speciﬁcation

according to IEC 61810-1 and to be used

only together with the ‘Deﬁnitions’ section.

Datasheets and product data is subject to the

terms of the disclaimer and all chapters of

the ‘Deﬁnitions’ section, available at

http://relays.te.com/definitions

Datasheets, product data, ‘Deﬁnitions’ sec-

tion, application notes and all speciﬁcations

are subject to change.

Potter & Brumﬁeld

Product Code Arrangement Material Coil Terminals Mounting Part Number

KUP-5A15-24 1 form C, 1 CO AgCdO 24VAC 4.75mm (.187in) QC Socket mount, plain case 6-1393118-0

KUP-5A15-120 120VAC 5-1393119-9

KUP-5A15-240 240VAC 6-1393118-1

KUP-5A55-120 120VAC Bracket mount case 6-1393118-3

KUP-5D15-12 12VDC Socket mount, plain case 6-1393118-6

KUP-5D15-24 24VDC 6-1393118-7

KUP-5D55-12 12VDC Bracket mount case 7-1393118-0

KUP-5D55-24 24VDC 7-1393118-1

KUP-11A11-120 2 form C, 2 CO Ag 120VAC Socket mount, plain case 1-1393117-7

KUP-11A15-12 AgCdO 12VDC 1-1393117-8

KUP-11A15-24 24VAC 2-1393117-1

KUP-11A15-120 120VAC 1-1393117-9

KUP-11A15-240 240VAC 2-1393117-2

KUP-11A35-120 120VAC Socket mount case w/ indicator lamp 2-1393117-5

KUP-11A55-24 24VAC Bracket mount case 3-1393117-0

KUP-11A55-120 120VAC 2-1393117-9

KUP-11AT5-120 Top ﬂange case 1-1393117-4

KUP-11D11-24 Ag 24VDC Socket mount, plain case 4-1393117-2

KUP-11D15-5 AgCdO 5VDC 4-1393117-8

KUP-11D15-12 12VDC 4-1393117-4

KUP-11D15-24 24VDC 4-1393117-5

KUP-11D15-36 36VDC 4-1393117-6

KUP-11D15-110 110VDC 4-1393117-3

KUP-11D35-24 24VDC Socket mount case w/ indicator lamp 5-1393117-3

KUP-11D55-6 6VDC Bracket mount case 6-1393117-0

KUP-11D55-12 12VDC 5-1393117-6

KUP-11D55-24 24VDC 5-1393117-8

KUP-11D55-48 48VDC 5-1393117-9

KUP-11D55-110 110VDC 5-1393117-5

KUP-14A11-120 3 form C, 3 CO Ag 120VAC Socket mount, plain case 7-1393117-3

KUP-14A15-12 AgCdO 12VAC 7-1393117-7

KUP-14A15-24 24VAC 7-1393117-9

KUP-14A15-120 120VAC 7-1393117-8

KUP-14A15-240 240VAC 8-1393117-0

KUP-14A25-120 120VAC Socket mount w/ test button 8-1393117-3

KUP-14A35-120 Socket mount w/ indicator lamp 8-1393117-7

KUP-14A35-240 240VAC 8-1393117-9

KUP-14A35F-120 AgCdO w/ Au ﬂash 120VAC 9-1393117-0

KUP-14A45-120 AgCdO Socket mount w/ test button, indicator lamp 9-1393117-4

KUP-14A55-24 24VAC Bracket mount case 1393118-2

KUP-14A55-120 120VAC 9-1393117-9

KUP-14A55-240 240VAC 1393118-3

KUP-14D11-24 Ag 24VDC Socket mount, plain case 1-1393118-0

KUP-14D15-6 AgCdO 6VDC 1-1393118-8

KUP-14D15-12 12VDC 1-1393118-3

KUP-14D15-24 24VDC 1-1393118-4

KUP-14D15-48 48VDC 1-1393118-7

KUP-14D15-110 110VDC 1-1393118-2

KUP-14D25-24 24VDC Socket mount w/ test button 2-1393118-3

KUP-14D35-24 Socket mount w/ indicator lamp 2-1393118-7

KUP-14D35-110 110VDC 2-1393118-6

KUP-14D35F-110 AgCdO w/ Au ﬂash 2-1393118-9

KUP-14D45-110 AgCdO Socket mount w/ test button, indicator lamp 3-1393118-1

KUP-14D55-12 12VDC Bracket mount case 3-1393118-7

KUP-14D55-24 24VDC 3-1393118-8

KUP-17A19-120 4 form C, 4 CO 120VAC 2.79mm (.110in) QC Socket mount, plain case 4-1393118-2

KUP-17A55-24 24VAC Bracket mount case 4-1393118-6

KUP-17D19-24 24VDC Socket mount, plain case 5-1393118-0

KUP-17D55-24 24VDC Bracket mount case 5-1393118-3