G3PA-450B-VD-2DC12-24 - Omron Electronic Components LLC

Solid State Relays G3PA 455

Solid State Relays

G3PA

Extremely Thin Relays Integrated with Heat Sinks

• Downsizing achieved through optimum design of heat sink.

• Mounting possible via screws or via DIN track.

• Close mounting possible for linking terminals. (Except for

G3PA-260B-VD and G3PA-450B-VD-2.)

• Applicable with 3-phase loads.

• Replaceable power element cartridges.

• Complies with VDE 0160 (finger protection), with a dielec-

tric strength of 4,000 V between input and load.

• Complies with VDE 0805, IEC 950.

• Certified by UL, CSA, and VDE (reinforced insulation).

Ordering Information

List of Models

To Order: Select the part number and add the rated input voltage range. (e.g., G3PA-430B-VD-2 DC12-24)

Isolation Zero cross function Indicator Rated output load Rated input voltage Model

Phototriac

coupler

Yes Yes 10 A at 24 to 240 VAC 5 to 24 VDC G3PA-210B-VD

20 A at 24 to 240 VAC G3PA-220B-VD

40 A at 24 to 240 VAC G3PA-240B-VD

60 A at 24 to 240 VAC G3PA-260B-VD

No 10 A at 24 to 240 VAC G3PA-210BL-VD

20 A at 24 to 240 VAC G3PA-220BL-VD

40 A at 24 to 240 VAC G3PA-240BL-VD

60 A at 24 to 240 VAC G3PA-260BL-VD

Yes 10 A at 24 to 240 VAC 24 VAC G3PA-210B-VD

20 A at 24 to 240 VAC G3PA-220B-VD

40 A at 24 to 240 VAC G3PA-240B-VD

60 A at 24 to 240 VAC G3PA-260B-VD

20 A at 180 to 400 VAC 12 to 24 VDC G3PA-420B-VD

30 A at 180 to 400 VAC G3PA-430B-VD

20 A at 200 to 480 VAC G3PA-420B-VD-2

30 A at 200 to 480 VAC G3PA-430B-VD-2

50 A at 200 to 480 VAC G3PA-450B-VD-2

456 Solid State Relays G3PA

Replacement Parts

Specifications

■Ratings (at an Ambient Temperature of 25°C)

Input

Output

Refer to Engineering Data for further details.

Name Carry current Load voltage range Applicable SSR Model VDE

certification

Power Device

Cartridge

10 A 19 to 264 VAC G3PA-210B-VD DC5-24 G32A-A10-VD DC5-24 Yes

G3PA-210BL-VD DC5-24 G32A-A10L-VD DC5-24

G3PA-210B-VD AC24 G32A-A10-VD AC24

20 A G3PA-220B-VD DC5-24 G32A-A20-VD DC5-24

G3PA-220BL-VD DC5-24 G32A-A20L-VD DC5-24

G3PA-220B-VD AC24 G32A-A20-VD AC24

40 A G3PA-240B-VD DC5-24 G32A-A40-VD DC5-24

G3PA-240BL-VD DC5-24 G32A-A40L-VD DC5-24

G3PA-240B-VD AC24 G32A-A40-VD AC24

60 A G3PA-260B-VD DC5-24 G32A-A60-VD DC5-24

G3PA-260BL-VD DC5-24 G32A-A60L-VD DC5-24

G3PA-260B-VD AC24 G32A-A60-VD AC24

20 A 150 to 440 VAC G3PA-420B-VD DC12-24 G32A-A420-VD DC12-24

30 A G3PA-430B-VD DC12-24 G32A-A430-VD DC12-24

20 A 180 to 528 VAC G3PA-420B-VD-2 DC12-24 G32A-A420-VD-2 DC12-24

30 A G3PA-430B-VD-2 DC12-24 G32A-A430-VD-2 DC12-24

50 A G3PA-450B-VD-2 DC12-24 G32A-A450-VD-2 DC12-24

Model Rated voltage Operating Voltage

range

Input current

impedance

Voltage level

Must operate voltage Must release voltage

G3PA-2❏❏B-VD 5 to 24 VDC 4 to 30 VDC 7 mA max. 4 VDC max. 1 VDC min.

G3PA-2❏❏BL-VD 20 mA max.

G3PA-2❏❏B-VD 24 VAC 19.2 to 26.4 VAC 1.4 kΩ±20% 19.2 VAC max. 4.8 VAC min.

G3PA-4❏❏B-VD(-2) 12 to 24 VDC 9.6 to 30 VDC 7 mA max. 9.2 VDC max. 1 VDC min.

Model Applicable load

Rated load voltage Load voltage range Load current Inrush current

G3PA-210B(L)-VD 24 to 240 VAC (50/60 Hz) 19 to 264 VAC (50/60 Hz) 0.1 to 10 A 150 A (60 Hz, 1 cycle)

G3PA-220B(L)-VD 0.1 to 20 A 220 A (60 Hz, 1 cycle)

G3PA-240B(L)-VD 0.5 to 40 A 440 A (60 Hz, 1 cycle)

G3PA-260B(L)-VD 0.5 to 60 A 440 A (60 Hz, 1 cycle)

G3PA-420B-VD 180 to 400 VAC (50/60 Hz) 150 to 440 VAC (50/60 Hz) 0.5 to 20 A 220 A (60 Hz, 1 cycle)

G3PA-430B-VD 0.5 to 30 A 440 A (60 Hz, 1 cycle)

G3PA-420B-VD-2 200 to 480 VAC (50/60 Hz) 180 to 528 VAC (50/60 Hz) 0.5 to 20 A 220 A (60 Hz, 1 cycle)

G3PA-430B-VD-2 0.5 to 30 A 440 A (60 Hz, 1 cycle)

G3PA-450B-VD-2 0.5 to 50 A 440 A (60 Hz, 1 cycle)

Solid State Relays G3PA 457

■Characteristics

Item G3PA-

210B(L)-VD

G3PA-

220B(L)-VD

G3PA-

240B(L)-VD

G3PA-

260B(L)-VD

G3PA-

420B-VD

G3PA-

420B-VD-2

G3PA-

430B-VD

G3PA-

430B-VD-2

G3PA-

450B-VD-2

Operate time 1/2 of load power source cycle + 1 ms max. (DC Input, -B models)

1 1/2 of load power source cycle + 1 ms max. (AC Input)

1 ms max. (-BL models)

Release time 1/2 of load power source cycle + 1 ms max. (DC Input)

1 1/2 of load power source cycle + 1 ms max. (AC Input)

Output ON

voltage drop

1.6 V (RMS) max. 1.8 V (RMS) max.

Leakage

current

5 mA max. (at 100 VAC)

10 mA max. (at 200 VAC)

10 mA max. (at 100 VAC)

20 mA max. (at 200 VAC)

20 mA

max. (at

400 VAC)

20 mA max. (at

480 VAC)

20 mA

max. (at

400 VAC)

20 mA max. (at 480 VAC)

I2t 260 A2s 1,260 A2s 260 A2s 1,800 A2s 1,800 A2s 1,800 A2s

Insulation

resistance

100 MΩ min. (at 500 VDC)

Dielectric

strength

4,000 VAC, 50/60 Hz for 1 min

Vibration

resistance

Malfunction: 10 to 55, 0.75–mm double amplitude (Mounted to DIN track)

Shock

resistance Malfunction: 300 m/s2 (mounted to DIN track)

Ambient

temperature

Operating:–30°C to 80°C (with no icing or condensation)

Storage:–30°C to 100°C (with no icing or condensation)

Certified

standards

UL, CSA, EN60950 File No. 5915ÜG UL, CSA ,

EN60947-

4-3 File

No.

6642ÜG

UL, CSA,

EN60947-4-3

File No.

133127ÜG

UL, CSA,

EN60947-

4-3 File

No.

6642ÜG

UL, CSA, EN60947-4-3 File

No. 133127ÜG

Ambient

humidity

Operating: 45% to 85%

Weight Approx.

260 g

Approx.

340 g

Approx.

460 g

Approx.

900 g

Approx.

290 g

Approx.

290 g

Approx.

410 g

Approx.

410 g

Approx.

900 g

458 Solid State Relays G3PA

Operation

■Replacement Parts

G32A-A Power Device Cartridge

The G32A-A Power Device Cartridge (a Triac Unit) can be replaced with a new one. When the temperature indicator has changed from pink to red,

the triac circuitry may have malfunctioned possibly by an excessive flow of current, in which case, dismount the damaged cartridge for replacement.

The damaged cartridge can be replaced with a new one without disconnecting the wires from the G3PA.

Improve the heat radiation efficiency of the G3PA before replacing the cartridge.

The G32A-A Power Device Cartridge can withstand an excessive current for a short period of time, such as may be caused accidentally by the

short circuitry of the load, in which case the temperature indicator will not turn red.

Be sure to turn OFF the power supply when replacing the Cartridge. Supplying power with the Cartridge removed may result in malfunction.

Appearance

Replacing Power Device Cartridges

When replacing Power Device Cartridges, use the specified model. Using a Power Device Cartridge other than the specified one will result in faulty

operation and destruction of the elements.

G32A-A10(L)-VD G32A-A20(L)-VD G32A-A40(L)-VD G32A-A60(L)-VD

G32A-A420-VD(-2) G32A-A430-VD(-2) G32A-A450-VD-2

Solid State Relays G3PA 459

■Replacement Procedure

G32A-A10(L)-VD/G32A-A20(L)-VD/G32-A420-VD(-2)

Use the special tool (provided) to extract the cartridge for replacement with a new one.

Extraction

Follow the procedures below to remove the Power Device Cartridge

from the G3PA.

1. Switch off the power.

2. Remove the terminal cover.

3. Hook the indented part of the cartridge with the tool (supplied with

a new cartridge) and pull up on the cartridge to remove it.

Installation

Follow the procedures below to Install the Power Device Cartridge on

the G3PA.

1. Apply silicone grease (provided with the G32A-A) to the entire

surface of the heat sink.

2. Make sure that there is no dust or pieces of wire on the heat sink

of the G32A-A or the G3PA.

3. Insert the cartridge into the opening of the G3PA so that the let-

ters on the cartridge and those on the G3PA are in the same

direction and side A and side B are even.

4. Attach the terminal cover.

5. Switch on the power and check the G3PA to be sure it works

properly.

G32A-A40(L)-VD/G32A-A60(L)-VD/G32A-A430-VD(-2)/G32A-A450-VD-2

The G32A Power Device Cartridge is mounted and secured with screws to the G3PA Unit.

Extraction

Follow the procedures below to remove the G32A-A Power Device

Cartridge from the G3PA.

1. Switch off the power.

2. Remove the terminal cover.

3. Loosen the two centered screws on the sides to dismount the car-

tridge. The screws are connected to terminals 1 and 2.

4. Loosen the screws on both the corners.

5. Hold the indented part of both the corners to remove

the cartridge.

Installation

Follow the procedures below to Install the Power Device Cartridge on

the G3PA.

1. Apply silicone grease to the entire surface of the heat sink.

2. Make sure that there is no dust or pieces of wire on the heat sink

of the G32A-A or the G3PA.

Remover

Hook here with

Remover.

Apply silicone grease here.

Side A

Side B

Loosen

Apply silicone grease here.

460 Solid State Relays G3PA

3. Insert the cartridge into the opening of the G3PA so that side A

and side B are even.

4. Tighten the screws on both the corners with a tightening torque of

0.59 to 0.78 N•m.

5. Tighten the screws on both the sides with a tightening torque of

0.59 to 0.78 N•m.

6. Attach the terminal cover.

7. Switch on the power and check the G3PA to be sure it works

properly.

■Linking Terminal Connection

•Connecting with linking terminal for G3PA-210B(L)-VD, -220B(L)-

VD, -240B(L)-VD and G3PA-420B-VD(-2), G3PA-430B-VD(-2).

•Connecting with linking terminal to “G32A-D” series short circuit

unit. (Order short circuit units seperately.)

Side B

Side A

SSR1 SSR2 SSR1 SSR2

1. When SSRs are close

mounted, loosen the

M3.5 Sems screw and

flip the linking terminal

down.

2. Insert the linking

terminal securely

into the center of

the screw and

tighten the screw.

SSR G32A Unit SSR G32A Unit

* The cover will not fit if

the terminal protrudes.

1. When SSR are close

mounted, loosen the

M3.5 Sems screw on

the G32A and flip the

linking terminal down.

2. Insert the linking terminal

securely into the center

of the screw and tighten

the screw. Ensure that

the linking terminal does

not protrude.

Linking terminal

Connect the terminal with power off.

G3PA-420B-VD

Refer to the instruction manual for

the G32A-A Power Device Cartridge

to replace the G3PA's triac part.

When the temperature indicator has turned from pink to red, the G32-A-A Power Device Cartridge

may have malfunctioned, in which case the cartridge must be replaced with a new one.

Use the terminal cover to prevent accidents

due to electric shock.

Linking

terminal

Linking

terminal

Solid State Relays G3PA 461

Engineering Data

Load Current vs. Ambient Temperature

Note: Close mounting is possible for a maximum of three Units by reducing the load current by 20%. (A minimum clearance of 10 mm must be

provided when mounting four or more Units.)

40 60 80 100200-20-30

Panel Ground

Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

Vertical Mounting

G3PA-240B(L)-VD G3PA-260B(L)-VD

G3PA-220B(L)-VD

G3PA-210B(L)-VD

G3PA-210B(L)-VD, G3PA-220B(L)-VD

Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

G3PA-430B-VD, G3PA-430B-VD-2G3PA-420B-VD, G3PA-420B-VD-2 G3PA-450B-VD-2

Ambient temperature (°C)

Load current (A)

462 Solid State Relays G3PA

Input Voltage vs. Input Current

G3PA-2@0B-VD

Input current (mA)

Input voltage (V)

Input current (mA)

Input voltage (V)

G3PA-4@0-VD, G3PA-4@-VD-2

40201086421

0.1

0.2

0.4

0.6

0.8

Input impedance

Input current

Ta = 25°C

40201086421

0.1

0.2

0.4

0.6

0.8

Input impedance

Input

current

T = 25°C

Input impedance (kΩ)

40 60 80 10

200−20−30

3.5

5.5 10

Panel

Ground

Horizontal Mounting

Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

G3PA-240B(L)-VD G3PA-260B(L)-VD

G3PA-220B(L)-VD

G3PA-210B(L)-VD, G3PA-220B(L)-VD

G3PA-210B(L)-VD

Ambient temperature (°C)

Load current (A)

G3PA-430B-VD

G3PA-420B-VD

G3PA-450B-VD-2

Ambient temperature (°C)

Load current (A)

G3PA-420B-VD, G3PA-430B-VD

G3PA-420B -VD-2, G3PA-430B-VD-2

Solid State Relays G3PA 463

−30 10 30 80

−30 10 30 80 100

40 60 80 100200-20-30

4.5

Ambient temperature (°C)

G3PA-430B-VD, G3PA-430B-VD-2

Load current (A)

Ambient temperature (°C)

Load current (A)

G3PA-420B-VD, G3PA-420B-VD-2

DIN track

Panel Ground

Close Mounting (Up to Three)

Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C)

Load current (A)

G3PA-240B(L)-VD G3PA-260B(L)-VD

G3PA-220B-VD

G3PA-210B-VD

G3PA-210B(L)-VD, G3PA-220B(L)-VD

G3PA-450B-VD-2

Ambient temperature (°C)

Load current (A)

464 Solid State Relays G3PA

Inrush Current Resistivity

One cycle, non-repetitive (Keep the inrush current to half the rated value if it occurs repetitively.)

G3PA-210B(L)-VD G3PA-220B(L)-VD, G3PA-420B-VD,

G3PA-420B-VD-2

G3PA-240B(L)-VD/260B(L)-VD,

G3PA-430B-VD, G3PA-430B-VD-2,

G3PA-450B-VD-2

Inrush current (A. Peak)

Energized time (ms)

Inrush current (A. Peak)

Energized time (ms)

Inrush current (A. Peak)

Energized time (ms)

Solid State Relays G3PA 465

Dimensions

Note: All units are in millimeters unless otherwise indicated.

Two, 4.5 dia. or M4 holes

4.6 dia.

Two, M 4

100 max.

G3PA-210B(L)-VD

Mounting

Holes

Without Terminal

Cover

With Terminal

Cover

Linking terminal B1

Linking

terminal B2

Tw o,

M3.5

4.6 x 5.6 elliptical

hole

Terminal

Arrangement/

Internal Connections

Tri gger circuit

Input circuit

Two, 4.5 dia. or M4 holes

4.6 dia.

Two, M 4

100 max.

G3PA-220B(L)-VD

Mounting

Holes

Without Terminal

Cover With Terminal

Cover

Linking terminal B1

Tw o,

M3.5

Linking terminal B2

4.6 x 5.6 elliptical

hole

Terminal

Arrangement/

Internal Connections

Tri gger circuit

Input circuit

4.6 dia.

Two, M 5

100 max.

Two, 4.5 dia. or M4 holes

G3PA-240B(L)-VD

Mounting

Holes

Without Terminal

Cover

With Terminal

Cover

Linking

terminal B1

Tw o,

M3.5

Linking

terminal B2

4.6 x 5.6 elliptical

hole

Terminal

Arrangement/

Internal Connections

Tri gger circuit

Input circuit

466 Solid State Relays G3PA

Two, 4.5 dia. or M4 holes

4.6 dia. Tw o, M5

100 max.

Two, M3.5

110 max.

Mounting Holes

With Terminal

Cover Without Terminal

Cover

G3PA-260B(L)-VD

G3PA-450B-VD-2

4.6 x 5.6

elliptical hole

Terminal Arrangement/

Internal Connections

Tri gger circuit

Input circuit

4.5

7.6

2.2

8.8

13.2

8.6

90±0.2

25±0.2

90±0.3

90 91

67 38 80

Two, M4

Two, M3.5

4.6 dia.

37 max.

4.5 x 5.6 elliptic hole 100 max.

G3PA-420B-VD, G3PA-420B-VD-2

Mounting Holes Terminal Arrangement/

Internal Connections

Tri gger circuit

Input circuit

100

max.

Linking

terminal

−B2

Linking

terminal

+B1

Two, 4.5 dia. or M4

Without Terminal

Cover

With Terminal

Cover

89 91

4.5

7.6

35±0.2 35±0.3

90±0.3

67 38 80

90±0.2

4.6 dia.

100 max.

47 max.

4.6 x 5.6

elliptic hole

G3PA-430B-VD, G3PA-430B-VD-2

Mounting Holes

Two, 4.5 dia. or M4

Two, M5

Terminal Arrangement/

Internal Connections

Tri gger circuit

Input circuit

Linking

terminal

+B1

Linking

terminal

−B2

100

max.

Without Terminal

Cover

With Terminal

Cover

Solid State Relays G3PA 467

Safety Precautions

■Precautions for Correct Use

Please observe the following precautions to prevent failure to oper-

ate, malfunction, or undesirable effect on product performance.

Load Connection

For an AC load, use a power supply rated at 50 or 60 Hz.

The maximum operating frequency is 10 Hz.

The G3PA-(VD) has a built-in varistor for overvoltage protection.

At a low applied voltage, such as 24 VAC, the load current is not fully

supplied. When the Unit is switched ON, the voltage required to

power the Unit deprives the output signal of the necessary voltage

level and thus creates loss time. The lower the load voltage is, the

greater the loss time is. This condition, however, will not create any

serious problems.

For a DC or L load, a diode should be connected in parallel the load

to absorb the counter electromotive force of the load.

Noise Terminal Voltage according to

EN55011

The G3PA-(VD) complies with EN55011 standards when a capacitor

is connected to the load power supply as shown in the following cir-

cuit diagram.

Recommended Capacitor: 1 μF, 250 VAC

Mounting

When attaching a heat sink to the G3PA-(VD), in order to facilitate heat dissipation, apply silicone grease or equivalent heat-conductive grease on

the heat sink. (Toshiba Silicone, Shinetsu Silicone, etc.)

Tighten the mounting screws of the heat sink with a torque of 0.78 to 0.98 N•m.

Loss time

SSR

Input

Load Load power

supply

G3PA-(VD) Output

Load

Input

DIN track

G3PA

Panel

DIN track

Panel

The rated ambient

temperature is

40°C. (30°C for

400 V.)

Vertical mounting

Close mounting

Horizontal mounting

• Screw or DIN track

mounting is possible.

• Vertical mounting should

usually be used.

• Close mounting is also

possible.

• Close mounting is possible for

up to 3 G3PA SSRs. (If there

are 4 or more SSRs, mount at

intervals of 10 mm min.)

Reduce the load current by

10% for G3PA-210B-VD,

-220B-VD, -240B-VD and by

20% for G3PA-260B-VD, -

420B-VD(-2), -430B-VD(-2),

-450B-VD-2.

• Leave a distance of 80 mm

• With vertical mounting,

reduce the load current by

30%. (Refer to the Load

Current vs. Ambient

Temperature graph.)

80 mm

Note: Leave a distance of 60 mm min. between SSRs and ducts (especially above the SSR).

↔

Vertical

468 Solid State Relays G3PA

Close Mounting

SSR Mounting Pitch

Panel Mounting

(At a rated ambient temperature of 40°C).

Relationship between SSRs and Ducts

Ventilation

If the air inlet or air outlet has a filter, clean the filter regularly to pre-

vent it from clogging and ensure an efficient flow of air.

Do not locate any objects around the air inlet or air outlet, otherwise

the objects may obstruct the proper ventilation of the control panel.

A heat exchanger, if used, should be located in front of the SSR Units

to ensure the efficiency of the heat exchanger.

Please reduce the ambient temperature of SSRs.

The rated load current of an SSR is measured at an ambient

temperature of 25 or 40°C.

An SSR uses a semiconductor in the output element. This causes

the temperature inside the control panel to increase due to heating

resulting from the passage of electrical current through the load. To

restrict heating, attach a fan to the ventilation outlet or air inlet of the

control panel to ventilate the panel. This will reduce the ambient tem-

perature of the SSRs and thus increase reliability. (Generally, each

10°C reduction in temperature will double the expected life.)

Example: For 10 SSRs with load currents of 20 A,

0.31 x 10 = 3.1

Thus, 4 fans would be required.

Size of fans: 92 mm2, Air volume: 0.7 m3/min,

Ambient temperature of control panel: 30°C

If there are instruments that generate heat in the control panel

other than SSRs, additional ventilation will be required.

SSR

Between duct

or airflow

obstruction

and SSR

60 mm min.

Mounting direction

Vertical direction

Space between

SSRs

30 mm min.

80 mm min.

min.

Close Mounting

Duct or airflow obstruction

G3PA

Mounting surface

Duct or

airflow

obstruction

Duct or

airflow

obstruction

Vertical

direction

Airflow

(A height of no

more than half

the SSR's height is

recommended.)

Duct Height

If the ducts cannot be

shortened, place the SSR

on a metal base so that it

is not surrounded by the

ducts.

Use short ducts.

Do not surround the SSR

with ducts, otherwise the

heat radiation of the SSR

will be adversely affected.

Countermeasure (1) Countermeasure (2)

50 mm max.

G3PA G3PA

G3PA

Air inlet

Be aware of air flow

Duct or

air flow

obstruction

Ventilation

outlet

Load current (A) 10 A 20 A 30 A 40 A 60 A

Required number of fans

per SSR

0.16 0.31 0.47 0.62 0.93

Solid State Relays G3PA

MEMO

Solid State Relays G3PA

OMRON ON-LINE

Global - http://www.omron.com

USA - http://www.components.omron.com

Cat. No. X301-E-1b Printed in USA

OMRON ELECTRONIC

COMPONENTS LLC

55 E. Commerce Drive, Suite B

Schaumburg, IL 60173

847-882-2288

09/11 Specifications subject to change without notice

All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which

can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.