Du line Dupline(R) Profibus-DP Gateway Type G 3891 0021 (R) Fieldbus Installationbus * Built-in Dupline(R) channel generator * PROFIBUS-DP slave according to EN 50 170 * Certified by the PNO * PROFIBUS-DP communication speed of up to 12 MBaud * Read/control 128 Dupline(R) inputs/outputs through PROFIBUS-DP * Split-I/O mode selectable (128 inputs and 128 outputs) * Signals from AnaLink sensors available on the DP-network * For mounting on DIN-rail (EN 50 022) * LED indicators for supply, Dupline(R) carrier and fault * AC power supply Product Description Dupline(R) Channel Generator with the function of a PROFIBUS-DP slave. This means that the 128 Dupline(R) I/O's (incl. AnaLink) can be read/controlled by PROFIBUS-DP masters (PLC's, PC interface cards, etc. from various suppliers). Ordering Key Several Dupline(R) gateways can be connected to the same PROFIBUS-DP network. The unit is certified by PNO (Profibus Nutzer Organisation) which ensures compatibility and interoperability with other PNO-certified products. G 3891 0021 230 Type: Dupline(R) Type no. Supply Type Selection Supply Ordering no. 115/230 VAC G 3891 0021 230 Input/Output Specifications PROFIBUS-DP RS 485 9-pole female SUB-D Pin assignment A Pin 8 B Pin 3 RTS Pin 4 +5V Pin 6 GND Pin 5 Baudrate Auto detection Cable length 100 m @ 12 MBaud 200 m @ 1.5 MBaud 1200 m @ 93.75 kBaud Up-date time (128 digital I/O) Typ. 200 s at 12 MBaud Typ. 1.6 ms at 1.5 MBaud Dielectric voltage PROFIBUS-DP Dupline(R) 4 kVAC (rms) PROFIBUS-DP ID-no. 6590 GSD-file G38_021.gsd Dupline Output voltage 8.2 V Output current 100 mA Short-circuit protection Yes Output impedance 15 Sequence time 8 digital I/O 15.2 ms 128 digital I/O 132.3 ms AnaLink value update time 8 signals 3.9 s 128 signals 33.8 s Adjustments 2 x 10 pos. rotary switch 1 x 16 pos. rotary switch DIP-switch 1 DIP-switch 2 DIP-switch 3 DIP-switch 4 Approvals PROFIBUS operability Conformity CE LED Functions Red PROFIBUS Slave Address Range 02 to 99 No. Dupline(R) channels 8 .. 128 in steps of 8 Dupline(R) mode (Normal/Split I/O) Version selection Analog protocol Not used PNO (Profibus Nutzer Organisation) EMC Industrial Environment On Flash Off DP-Comm fail DP- Device switch in non-legal position (0,1 or 2) DP comm Ok Yellow On Dupline carrier Ok Off Dupline internal Powerfail Flashing Dupline Short Green Specifications are subject to change without notice (04.05.2006) Dupline(R) is a registered trademark. A product of the CARLO GAVAZZI Group ON OFF Supply is on No voltage on the supply terminals 1 Du line G 3891 0021 (R) Fieldbus General Specifications Supply Specifications Power ON delay Power supply Rated operational voltage through term. 21, 22, 23 & 24 230 115 Frequency Rated operational power Rated impulse withstand voltage 230 115 Dielectric voltage Supply - Dupline(R) Supply - RS 485 Environment Degree of protection Pollution degree Operating temperature Storage temperature Humidity (non-condensing) Mechanical resistance Shock Vibration Dimensions Material Weight < 2.5 s until start of Dupline carrier. < 40 s until correct reading of AnaLink values IP 20 3 (IEC 60664) 0 to +50C (+32 to +122F) -20 to +85C (-4 to +185F) 20 to 80% RH 15 G (11 ms) 2 G (6 to 55 Hz) Installationbus Overvoltage cat. III (IEC 60664) See wiring diagram 230 VAC 15% (IEC 60038) 115 VAC 15% (IEC 60038) 45 to 65 Hz 11 VA 4 kV 2.5 kV 4 kVAC (rms) 4 kVAC (rms) H8-housing 540 g Wiring Diagrams Power supply 230 VAC Power supply 115 VAC Mode of Operation The Dupline(R) PROFIBUS-DP Gateway is a Dupline channel generator with the function of a PROFIBUS-DP slave according to EN 50 170. This means that the 128 Dupline(R) I/O's (incl. AnaLink) can be read/ controlled by PROFIBUS-DP masters like PLC's and PC interface-cards from many different suppliers. Several Dupline(R) gateways can be connected to the same PROFIBUS-DP network and operate together with other PROFIBUS-DP modules like operatorpanels, MMI's, frequency inverters, I/O-modules etc. 2 The Dupline(R) PROFIBUS-DP Gateway is approved by the PNO (Profibus Nutzer Organisation) that ensures compatibility with other PNOcertified products. Configuration Switches The unit is equipped with the following configuration switches (see also Switch settings): 1 x 16-position rotary-switch for selecting the Number of Dupline(R) channels in the range 8..128 (in steps of 8). The selected letter indicates the last channel group available on Dupline(R). If e.g. H is selected, the 64 channels in groups A..H will be available. 2 x 10-position rotary switch for selection of the PROFIBUS-DP Slave Address in the range 02..99. (00..01 are reserved). Each module connected to PROFIBUS-DP must have a unique slave address which enables the PROFIBUS-DP Master to access the modules individually. 1 x DIP-switch for selection of Dupline(R) Operation Mode. In "Normal" mode, Dupline(R) operates as a peer-to-peer system where the channel generator automatically establishes a connection between Dupline(R)-inputs and Dupline(R)-outputs which are coded to the same Dupline(R)address. If e.g. an input coded for B5 is activated, the output(s) coded for B5 will also be activated. Consequently, a Dupline(R)-output can either be activated through the output-data received on PROFIBUS-DP or by an active Dupline(R) input coded for the same Dupline(R)-address. In "Split I/O" mode, the Specifications are subject to change without notice (04.05.2006) Dupline(R) is a registered trademark. A product of the CARLO GAVAZZI Group Du line G 3891 0021 (R) Fieldbus Installationbus Mode of Operation (cont.) Dupline-inputs and Dupline(R)outputs are treated independently by the channel generator. If e.g. an input coded for B5 is activated, the Gateway will make the information available on PROFIBUS-DP (like in normal mode), but it will not automatically activate the Dupline(R)-output(s) coded to B5. The Dupline(R)-outputs are controlled exclusively through the output data received on PROFIBUS-DP. In this mode, up to 128 Dupline(R) inputs and 128 Dupline outputs are available, since an input and an output coded to the same Dupline(R)address can operate independently. 1 x DIP-switch for selection of Analog Protocol to either AnaLink (8-bit format) or multiplex (16-bit format). The Gateway will only transfer analog values from modules using the selected protocol. If multiplex is selected, the Gateway will automatically perform the required multiplexing on channels A1A4. Because of this, these 4 channels are not available as outputs when the multiplex protocol is selected. 1 x DIP-switch for version selection Normally, the version selection is supposed to be in the OFF position, especially when the Gateway is used in new installations and configured with the G38_21.GSD file. In replacements or expansion of existing installations, this switch may be switched on, in order to make set the Gateway to operate towards the previous GSD version. (Mod-6590.GSD) Dupline(R) Input Data To ease up, the Profibus Bit 7 6 5 . 0 7 6 . 1 0 The G38910021 gateway supports one Digital input module, and One Digital output module, corresponding to the 128 channels of input and output data. Furthermore, 56 Multiplexed analog inputs and 56 analog outputs are supported as well, and this is done through additional 7 analog Input modules named "AIn (Mux:CD,07/Alink:AB)", "AIn (Mux:CD,8-F/Alink:CD)" ... "AIn (Mux:IJ,0-7/Alink:MN)" and 7 analog output modules named "Aout (Mux:CD,07)", "Aout (Mux:CD,8-F)" ... "Aout (Mux:IJ,0-7)". All modules consist of 16 bytes of data, and the tables below describe the content and the relations to the Dupline data. If the Dupline(R) signal is short-circuited, the gateway will set the input status of all channels to OFF, and issue a Diagnostics information to the Profibus master. Byte 0.. 0Fh Analog input module, multiplexed Byte 0.. 0Fh Digital input module Byte address Dupline Group 0 A 0 A 0 A 0 . 0 A 1 B 2 C . . E O F P Master configuration, the G38_021.gsd file is to be used. This file describes to the Master which I/O data the gateway supports. All I/O data are selectable through so called modules, each described with its particular function. Digital Input, Digital output, Analog input and Analog Output. Through this, the individual configuration of the Gateway is quite simplified, as the user only has to select which I/O modules to use. The supported modules may be selected in any order and any combination. Channel Number A1 A2 A3 . A8 B1 C2 . O7 P8 Byte address Dupline Groups multiplex address 0,1 (Hi,Lo) CD 0 2,3 CD 1 4,5 CD 2 6,7 . . A,B . . C,D CD 6 E,F CD 7 The multiplexed analog values are represented as 16-bit "sign and magnitude" (2 Bytes: Hi,Lo ) The most significant bit defines the sign (0:+, 1:-) while the remaining 15 bits define the magnitude (0..32768). Byte 0.. 0Fh Digital output module Byte 0.. 0Fh Analog input module, AnaLink selected Byte address Dupline Group Bit Channel Number 0 A 7 A1 0 A 6 A2 0 A 5 A3 0 . . . 0 A 0 A8 1 B 7 B1 2 C 6 C2 . . . . E O 1 O7 F P 0 P8 Byte address 0 1 2 . . E F Dupline Groups A1 A2 A3 . . B7 C8 The AnaLink analog values are represented as 8 bit binary value ranging from 0 to 255. Specifications are subject to change without notice (04.05.2006) Dupline(R) is a registered trademark. A product of the CARLO GAVAZZI Group 3 Du line G 3891 0021 (R) Fieldbus Installationbus Byte 0.. 0F h Analog Output module, multiplexed selected Byte address Dupline GroupsMultiplex address 0,1 (Hi,Lo) CD,EF - - OP 0 or 8 2,3 CD,EF - - OP 1 or 9 4,5 CD,EF - - OP 2 or A 6,7 . . A,B . . C,D CD,EF - - OP 6 or E E,F CD,EF - - OP 7 or F The multiplexed analog values are represented as 16-bit "sign and magnitude" (2 Bytes: Hi,Lo ) The most significant bit defines the sign (0:+, 1:-) while the remaining 15 bits define the magnitude (0..32768). Pin Assignment Switch Settings ON 1 2 3 4 Number of Dupline Channels A: Group A 8 channels B: Groups A..B 16 channels P: Groups A..P 128 channels Profibus DP Slave Address 0 0 to 0 1 Reserved 0 2 to 9 9 Legal slave addresses 1: Dupline Operation Mode OFF: Normal (Peer-to-Peer) ON: Split I/O mode 3: Analog protocol OFF: AnaLink ON: Multiplex 2: Version selection OFF: Normal ON: Replacement compatible 4: Not used Pin Signal 3 4 5 6 8 B RTS GND +5 V A Dimensions (mm) H8-housing 4 Specifications are subject to change without notice (04.05.2006) Dupline(R) is a registered trademark. A product of the CARLO GAVAZZI Group