RAYCHEM Tubing Products 1 RayBlock 85 Heat-shrinkable Tubing Heat-Shrinkable Water-Blocking System Product Facts Environmentally seals wire bundles of up to 20 wires Withstands temperature excursions to 105C [221F] Provides excellent strain relief and reduces noise Offers a low-profile installed product only marginally larger than the cable bundle itself RoHS compliant Applications Designed to provide consistent sealing for cable bundles and the back of connectors. The wires are placed within the channels of a specially formulated hot-melt adhesive profile, then covered by dual-wall, heat-shrinkable tubing with a flame-retardant, radiationcrosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt Specifications/Approvals adhesive melts and the tubing shrinks, forcing the molten adhesive to fill all the voids within the wire bundle and tubing. The result is a solid plug of adhesive molded around each wire in the bundle, creating a moistureresistant seal. Series Raychem RayBlock 85 RayBlock 85 SCD RW-2101 Available in: Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 110C [230F] Operating Temperature Range -40C to 85C [-40F to 185F] Americas Europe Asia Pacific 1-75 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RHW Heat-shrinkable Tubing Rugged, Heavy Wall, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts Withstands mechanical abuse for increased product reliability Highly resistant to impact and abrasion Provides high level of strain relief when installed on splices and joints Resistant to chemicals, moisture and oils Provides a complete moisture-proof seal preventing corrosion of underlying components RoHS compliant RHW is a suitable choice for applications where maximum reliability and product performance, and simplified installation are required. Because RHW is heat-shrinkable, a minimum number of sizes are needed to cover a wide range of cables and splice diameters. Installation Series UL* Raychem RHW File E91151 RHW SCD Applications Rugged, heavy wall RHW tubing is specifically designed for insulating, protecting and sealing electrical connections and joints in low-voltage cables. It provides splice insulation thickness equal to or greater than standard wire insulation manufactured to common industry standards. Specifications/Approvals Minimum shrink temperature: 110C [230F] Minimum full recovery temperature: 125C [257F] Operating Temperature Range -55C to 110C [-67F to 230F] *Sizes 9/3 through 70/21 only. Available in: Americas Europe Asia Pacific 1-85 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RHW (Continued) Product Dimensions Inside Diameter Minimum Recovered Expanded After Heating as Supplied 9 [0.354] 3 [0.118] 13 [0.512] 4 [0.158] 20 [0.787] 6 [0.236] 33 [1.299] 8 [0.315] 43 [1.693] 12 [0.472] 51 [2.008] 16 [0.630] 70 [2.756] 21 [0.827] 85 [3.346] 25 [0.984] 105 [4.134] 30 [1.181] 130 [5.118] 36 [1.417] 160 [6.299] 50 [1.968] 180 [7.087] 50 [1.968] Size 9/3 13/4 20/6 33/8 43/12 51/16 70/21 85/25 105/30 130/36 160/50 180/50 Recovered Wall Thickness** Nominal Nominal Jacket Adhesive Wall Wall 2.0 [0.079] 0.25 [0.010] 2.4 [0.094] 0.30 [0.012] 2.5 [0.098] 0.35 [0.014] 3.2 [0.126] 0.35 [0.014] 4.3 [0.169] 0.40 [0.016] 4.5 [0.177] 0.40 [0.016] 4.4 [0.173] 0.40 [0.016] 4.3 [0.169] 0.40 [0.016] 4.3 [0.169] 0.45 [0.018] 4.3 [0.169] 0.45 [0.018] 4.3 [0.169] 0.45 [0.018] 4.3 [0.169] 0.50 [0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging*** Marking Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. 1200mm lengths Tubing will be marked with the product name, size and batch number. Sizes 9/3 through 70/21 will also be marked with the UL Logo Specify product name, size, cut length, coating option and color (for example, RHW 20/6-1200/ADH-0 (ADH = Adhesive-lined, 0= Black ***Europe only. Standard packaging 1000mm lengths 1-86 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RMW Heat-shrinkable Tubing Medium Wall, Polyolefin Heat-Shrinkable Tubing Product Facts Withstands mechanical abuse for increased product reliability Highly resistant to impact and abrasion Installation is fast and easy Resistant to chemicals and moisture Adhesive-lined version provides a complete moisture-proof seal preventing corrosion of underlying components RoHS compliant Applications Medium wall, general purpose RMW tubing is specifically designed for use in a broad range of low-voltage applications. RMW is tough and flexible, making it particularly suited for the insulation and protection of cable joints as well as for cable repair. Uncoated RMW provides insulation and strain relief. Adhesive-lined RMW also provides an environmental seal. Specifications/Approvals RMW is a suitable choice for applications where maximum reliability and product performance, and simplified installation are required. Because RMW is heat-shrinkable, a minimum number of sizes are needed to cover a wide range of cables and splice diameters. Series Raychem RMW RMW SCD Available in: Installation Minimum shrink temperature: 110C [230F] Minimum full recovery temperature: 125C [257F] Operating Temperature Range -55C to 110C [-67F to 230F] Americas Europe Asia Pacific 1-87 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RMW (Continued) Product Dimensions Size 10/3 16/5 25/8 35/12 50/16 63/19 75/22 85/25 95/29 115/34 140/42 160/50 180/60 Inside Diameter Minimum Expanded Recovered as Supplied After Heating 10 [0.394] 3 [0.118] 16 [0.630] 5 [0.197] 25 [0.984] 8 [0.315] 35 [1.378] 12 [0.472] 50 [1.968] 16 [0.630] 63 [2.480] 19 [0.748] 75 [2.953] 22 [0.866] 85 [3.346] 25 [0.984] 95 [3.740] 29 [1.142] 115 [4.527] 34 [1.339] 140 [5.512] 42 [1.654] 160 [6.299] 50 [1.968] 180 [7.087] 60 [2.362] Recovered Wall Thickness** Nominal Jacket Wall 1.0 [0.039] 1.4 [0.055] 2.0 [0.079] 2.0 [0.079] 2.0 [0.079] 2.4 [0.095] 2.7 [0.106] 2.8 [0.110] 3.1 [0.122] 3.1 [0.122] 3.1 [0.122] 3.2 [0.126] 3.2 [0.126] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging*** Marking Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. 1200mm lengths Tubing will be marked with the product name, size and batch number. Specify product name, size, cut length, coating option and color (for example, RMW 25/81200/ADH-0 or RMW 75/22-1200/U-0 (ADH = Adhesive-lined, U = Uncoated, 0= Black) ***Europe only. Standard packaging 1000mm lengths 1-88 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RNF-100 Heat-shrinkable Tubing Flexible, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts 2:1 shrink ratio Superior abrasion and solvent resistance when compared with that of many flexible, general purpose polyolefin tubings Excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards for highly reliable, general purpose tubing Flexible; conforms to irregular shapes Flame-retardant (colors only) Wide range of sizes and colors RoHS compliant Applications Installation Operating Temperature Range Designed to provide superior mechanical (abrasion, cutthrough, and strain relief), thermal, and fluid-resistance performance in demanding environments. Widely used to provide insulation and strain relief of wire terminations and connections. Used for jacketing wire bundles and light-duty harnesses where superior abrasion resistance is a plus. Also used to identify and colorcode electrical connections and wire bundles. Minimum shrink temperature: 95C [203F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 121C [250F] Specifications/Approvals Series UL CSA RNF-100 Type 1 (colors) E35586 600 V, 125C LR31929 600 V, 125C RNF-100 Type 2 (clear) -- -- (R) Military Industry Raychem AMS-DTL-23053/5*, Class 1 Def. Stan. 59-97 Type 2B AMS-DTL-23053/5*, Class 2 VG 95343 Pt 5 Type B VDE 0341 Pt 9005 Type A and B RT-350, Type 1 RK-6001 -- RT-350, Type 2 RK-6001 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific 1-89 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RNF-100 (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 3 4 5 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 31.8 [1.250] 15.9 [0.625] 38.1 [1.500] 19.1 [0.750] 50.8 [2.000] 25.4 [1.000] 76.2 [3.000] 38.1 [1.500] 101.6 [4.000] 50.8 [2.000] 127.0 [5.000] 63.5 [2.500] Recovered Wall Thickness** After Heating 0.40 0.08 [0.016 0.003] 0.43 0.08 [0.017 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.51 0.08 [0.020 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.64 0.08 [0.025 0.003] 0.76 0.08 [0.030 0.003] 0.89 0.12 [0.035 0.005] 1.02 0.15 [0.040 0.006] 1.02 0.15 [0.040 0.006] 1.14 0.16 [0.045 0.007] 1.27 0.20 [0.050 0.008] 1.40 0.23 [0.055 0.009] 1.52 0.23 [0.060 0.009] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard*** Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU), yellow (-4, YO), green (-5, GN), clear (-X, CL) Nonstandard Brown (-1, BN), orange (-3, OR), violet (-7, VT), gray (-8, GY) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request Standard packaging**** On spools or in 1.2-meter [4-foot] lengths. Ordering description***** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe] or RNF-100 1/4-BK [Americas]. ***Green (-5, GN) is nonstandard in all sizes in Europe, and nonstandard in sizes 1-1/4 through 5-inches in Americas. ****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64" up to 1". *****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-90 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RNF-150 Heat-shrinkable Tubing High-Performance, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts 2:1 shrink ratio Approximately 40 percent thinner walls than most general purpose polyolefin tubings High flame-resistance Excellent physical and electrical properties after exposure to many chemicals and solvents at 50C [122F] (but not recommended for use in direct contact with ketones) Recommended maximum temperature for use as a primary insulator: 135C [275F] RoHS compliant Applications Installation Operating Temperature Range Can be used for jacketing and bundling of wires to form light-duty harnesses, especially where a low profile, abrasion resistance, and flexibility are needed. Can also be used to provide insulation and strain relief of electrical connections and wire terminations, identification of wires, and packaging of components. Minimum shrink temperature: 110C [230F] -55C to 150C [-67F to 302F] Minimum full recovery temperature: 150C [302F] Specifications/Approvals Series UL Military Raychem RNF-150 E35586 VW-1 600 V, 150C AMS-DTL-23053/18*, Class 2 RT-370 *Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific 1-91 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RNF-150 (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] Recovered Wall Thickness** After Heating 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.43 0.08 [0.017 0.003] 0.48 0.08 [0.019 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-92 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RNF-3000 Heat-shrinkable Tubing Flexible, High-ShrinkRatio, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts 3:1 shrink ratio easily accommodates awkward, irregular shapes Few sizes cover a wide range of diameters, allowing reduced inventory Excellent physical, chemical, and electrical properties meet industry standards for highly reliable, general purpose tubing Flame-retardant (colors only) RoHS compliant Applications Installation Operating Temperature Range Used for insulation and strain relief of wire terminations and electrical connections. Also suitable for light-duty harnessing, jacketing, and identification of wires, cables, and electrical and electronic components. Minimum shrink temperature: 80C [176F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 120C [248F] Specifications/Approvals Series UL CSA RNF-3000 E35586 600 V, 125C LR31929 600 V, 125C Available in: (R) Military Industry Raychem Def. Stan. 59-97 Type 2B VG 95343 Pt 5 Type A (color) VG 95343 Pt 5 Type B (clear) VDE 0341 Pt 9005 Type A and B RW-2053 Americas Europe Asia Pacific 1-93 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RNF-3000 (Continued) Product Dimensions Size 1.5/0.5 3/1 4.5/1.5 6/2 9/3 12/4 18/6 24/8 39/13 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.5 [0.060] 0.5 [0.019] 3 [0.118] 1 [0.039] 4.5 [0.177] 1.5 [0.059] 6 [0.236] 2 [0.079] 9 [0.354] 3 [0.118] 12 [0.472] 4 [0.157] 18 [0.709] 6 [0.236] 24 [0.944] 8 [0.315] 39 [1.534] 13 [0.512] Recovered Wall Thickness* After Heating 0.45 0.10 [0.018 0.003] 0.55 0.10 [0.022 0.003] 0.55 0.10 [0.022 0.003] 0.65 0.10 [0.026 0.003] 0.75 0.12 [0.030 0.004] 0.75 0.12 [0.030 0.004] 0.85 0.12 [0.033 0.004] 1.00 0.18 [0.039 0.007] 1.15 0.20 [0.045 0.008] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging*** Ordering description**** Standard** Black (-0), white (-9), red (-2), blue (-6), yellow (-4), clear (-X) Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools or in 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, RNF-3000 6/2-0). **Black is the only standard color in the Americas. All other colors are nonstandard. ***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard. ****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 1-94 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RP-4800 Heat-shrinkable Tubing High-Shrink-Ratio, Flame-Retardant, Polyolefin Tubing Product Facts 4:1 shrink ratio Conforms well to highly variable substrate dimensions Has excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards Shows no significant degradation when exposed to common solvents and chemicals, including aviation fuel and hydraulic fluid RoHS compliant Applications Installation Operating Temperature Range Well-suited for repairing harnesses or cables; will pass over a large-diameter connector or transition, and then shrink down onto a smaller-diameter jacket. Can insulate or protect a substrate of varying dimensions. Also provides the abrasion and fluid resistance required in harnessing applications. Minimum shrink temperature: 95C [203F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 121C [250F] Specifications/Approvals Series UL Military Industry Raychem RP-4800 E35586 600V, 125C (black only) AMS-DTL-23053/5*, Class 1 Overexpanded VG 95343 Pt 5 Type A VDE 0341 Pt 9005 Type A RT-1122 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific 1-95 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RP-4800 (Continued) Product Dimensions Size No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 25.4 [1.000] 7.0 [0.275] 50.8 [2.000] 14.0 [0.550] 76.2 [3.000] 20.6 [0.810] 101.6 [4.000] 26.7 [1.050] 25.4 [1.000] 11.7 [0.462] 60.3 [2.375] 17.3 [0.680] 76.2 [3.000] 21.3 [0.840] 95.3 [3.750] 23.6 [0.930] 114.3 [4.500] 36.8 [1.450] 38.1 [1.500] 9.5 [0.375] 19.1 [0.750] 4.6 [0.180] Recovered Wall Thickness** After Heating 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] 1.14 0.18 [0.045 0.007] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Nonstandard Black (-0) White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools or in 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, RP-4800 NO.1-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-96 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RPPM Heat-shrinkable Tubing Flexible, Dual Wall, Moisture-Proof, Heat-Shrinkable Tubing Product Facts Environmental sealing Excellent mechanical strength Abrasion resistance 4:1 shrink ratio RoHS compliant Applications RPPM is a flexible, heatshrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. Available in clear and black, the tough outer jacket offers excellent mechanical strength. RPPM is used for moisture-proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. The high-shrink-ratio allows RPPM to be used Specifications/Approvals with a range of dimensions. Clear RPPM offers excellent clarity for protection of substrates that may need to be inspected during service. Black RPPM has a high gloss finish suitable for cosmetic applications. Minimum shrink temperature: 60C [140F] Minimum full recovery temperature: 80C [176F] Operating Temperature Range -40C to 85C [-40F to 185F] Series Raychem RPPM RK-6214 Available in: Installation Americas Europe Asia Pacific 1-97 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RPPM (Continued) Product Dimensions Inside Diameter Minimum Maximum Expanded Recovered as Supplied After Heating 4.0 [0.158] 1.0 [0.039] 8.0 [0.315] 2.0 [0.079] 12.0 [0.472] 3.0 [0.118] 16.0 [0.630] 4.0 [0.158] Size 4/1 8/2 12/3 16/4 Recovered Wall Thickness* Nominal Nominal Total Wall Adhesive Wall After Heating After Heating 0.8 [0.032] 0.3 [0.012] 0.9 [0.035] 0.3 [0.012] 1.2 [0.047] 0.4 [0.016] 1.5 [0.059] 0.5 [0.020] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Clear (-X) Nonstandard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools, in 1.2 meter [4-foot] lengths or cut pieces. Specify product name, size and color (for example, RPPM 4/1-X). 1-98 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RT-3 Heat-shrinkable Tubing Semirigid, FlameRetardant, Polyolefin Tubing Product Facts 2.5:1 shrink ratio Tightly controlled expanded diameters High abrasion resistance Semirigidity that transfers flex stress away from typically weak points such as solder and crimp joints, helping to ensure a reliable connection Excellent chemical and solvent resistance Outstanding physical and electrical performance RoHS compliant Applications Installation Operating Temperature Range Suitable for wire strain-relief applications -- soldered or crimped connections, wire splices, terminations. Well-suited for use with semiautomated production equipment requiring tubing with a tightly controlled expanded diameter. Acts as a tough covering for delicate components; provides mechanical protection. Minimum shrink temperature: 110C [230F] -55C to 135C [-67F to 275F] Minimum full recovery temperature: 135C [275F] Specifications/Approvals Series UL CSA RT-3 E35586 600 V, 125C LR31929 (black only) 600 V, 125C (R) Raychem RT-360* *Except dimensions and longitudinal change. Available in: Americas Europe Asia Pacific 1-99 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RT-3 (Continued) Product Dimensions Size No. 1 No. 2 No. 3 No. 4 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 6.1 0.4 [0.240 0.015] 2.4 [0.095] 8.1 0.4 [0.320 0.015] 3.2 [0.125] 9.5 0.5 [0.375 0.020] 3.8 [0.150] 12.3 0.5 [0.485 0.020] 5.1 [0.200] Recovered Wall Thickness** After Heating 0.79 0.08 [0.031 0.003] 0.79 0.08 [0.031 0.003] 0.79 0.08 [0.031 0.003] 0.79 0.08 [0.031 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Black (-0) only Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In 1-inch cut pieces or in 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, RT-3 No. 1-0). 1-100 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RT-375 Heat-shrinkable Tubing Clear, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts 2:1 shrink ratio Exceptional clarity and clarity stability Toughness, chemical resistance, and high-temperature performance High flame-resistance Approximately 40 percent thinner walls than most general purpose polyolefin tubings Recommended maximum temperature for use as a primary insulator: 135C [275F] RoHS compliant Applications Installation Operating Temperature Range Protects wire and cable markers subject to extreme abuse, while permitting full inspectability of each item covered. Provides bundling and jacketing of wires and cables, protecting them from mechanical and chemical abuse. Protects electronic components while permitting their identification and inspection. Minimum shrink temperature: 125C [257F] -55C to 150C [-67F to 302F] Minimum full recovery temperature: 150C [302F] Specifications/Approvals Series UL CSA RT-375 E35586 VW-1 600 V, 150C LR31929 VW-1 600 V, 150C (R) Military Raychem AMS-DTL-23053/18*, Class 2 RT-375 *Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific 1-101 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RT-375 (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046) 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] Recovered Wall Thickness** After Heating 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.30 0.08 [0.012 0.003] 0.43 0.08 [0.017 0.003] 0.48 0.08 [0.019 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Clear (-X) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-102 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RT555 Heat-shrinkable Tubing Fluid-Resistant, ChemicalResistant, Crosslinked Fluoropolymer Tubing with Extended Temperature Range Product Facts Resistance to high temperatures, solvents, corrosive chemicals, and radiation Extreme resistance to hydrocarbons Low outgassing (successfully tested for NASA outgassing requirements) Highly flame-retardant 40 percent lighter weight than tubing made with Viton(R) fluoroelastomer System 300 tubing RoHS compliant Applications Suitable for commercial applications requiring heat resistance (electrical and hydraulic systems near aircraft or automotive engines or in fuel tanks), applications in chemically exposed environments (industrial process equipment in the pulp and paper, steel, and chemical industries), and equipment for handling caustic or dangerous chemicals or inks. Use for insulation and strain relief on appliances (electric ranges, microwave ovens, gas grills, and industrial paint-drying equipment) and for protection of delicate electronic instruments in down-hole applications. Installation Minimum shrink temperature: 150C [302F] Minimum full recovery temperature: 220C [428F] Operating Temperature Range -65C to 200C [-85F to 392F] Specifications/Approvals Viton is a trademark of Dupont Performance Elastomers LLC. Series UL Raychem RT555 Listed for 185C for 100,000-hr continuous use (File E85381) Listed for 200C for 40,000-hr cumulative intermittent exposure RT-555 Available in: Americas Europe Asia Pacific 1-103 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RT555 (Continued) Product Dimensions Inside diameter Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2 Minimum expanded Maximum recovered as supplied after heating 3.18 [0.125] 4.75 [0.187] 6.35 [0.250] 9.53 [0.375] 12.70 [0.500] 15.88 [0.625] 19.05 [0.750] 25.40 [1.000] 31.75 [1.250] 38.10 [1.500] 50.80 [2.000] 1.57 [0.062] 2.36 [0.093] 3.18 [0.125] 4.75 [0.187] 6.35 [0.250] 7.95 [0.313] 9.53 [0.375] 12.70 [0.500] 15.88 [0.625] 19.05 [0.750] 25.40 [1.000] Recovered wall thickness* After heating Minimum 0.25 [0.010] 0.28 [0.011] 0.33 [0.013] 0.41 [0.016] 0.41 [0.016] 0.48 [0.019] 0.61 [0.024] 0.71 [0.028] 0.76 [0.030] 0.86 [0.034] 0.94 [0.037] Maximum 0.41 [0.016] 0.46 [0.018] 0.51 [0.020] 0.58 [0.023] 0.58 [0.023] 0.66 [0.026] 0.79 [0.031] 0.89 [0.035] 0.94 [0.037] 1.04 [0.041] 1.12 [0.044] Nominal 0.30 [0.012] 0.36 [0.014] 0.41 [0.016] 0.48 [0.019] 0.48 [0.019] 0.56 [0.022] 0.69 [0.027] 0.79 [0.031] 0.84 [0.033] 0.94 [0.037] 1.02 [0.040] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, RT555 1/8-0). 1-104 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RW-175 Heat-shrinkable Tubing High-temperature, Chemical-Resistant, Polyvinylidene Fluoride Tubing Product Facts 2:1 shrink ratio Tough, semirigid, very-thinwall insulation High flame-resistance, meeting the requirements of AMS-DTL-23053*, Test C, with UL and CSA VW-1 rating High-temperature performance that meets or exceeds military and industrial standards Protection from most industrial solvents, fuels, and chemicals Recommended maximum temperature for use as a primary insulator: 135C [275F] RoHS compliant Applications Installation Operating Temperature Range Especially suitable for applications requiring hightemperature performance, outstanding abrasion resistance and cut-through resistance, or superior chemical and solvent properties. Provides electrical insulation and strain relief of multipin connectors and solder joints. Well-suited for applications that require dense packing of components or visual inspection of covered components. Minimum shrink temperature: 155C [311F] -55C to 175C [-67F to 347F] Minimum full recovery temperature: 175C [347F] Specifications/Approvals Series UL CSA RW-175 E35586 VW-1 600 V, 150C LR31929 VW-1 600 V, 150C (R) Military Industry Raychem AMS-DTL-23053/8* Def. Stan. 59-97 Type 3 VG 95343 Pt 5 Type F BS 3G 198 Pt4 VDE 0341 Pt 9005 RW-3029/1 RW-3029/2 *Formerly MIL-I-23053 and MIL-DTL-23053/8. Available in: Americas Europe Asia Pacific 1-105 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RW-175 (Continued) Product Dimensions Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.063] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.1 [1.500] 19.1 [0.750] Recovered Wall Thickness** After Heating 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.25 0.05 [0.010 0.002] 0.33 0.05 [0.013 0.002] 0.33 0.05 [0.013 0.002] 0.33 0.05 [0.013 0.002] 0.43 0.08 [0.017 0.003] 0.48 0.08 [0.019 0.003] 0.51 0.08 [0.020 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Nonstandard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, RW-175 3/64-X). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 1-106 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RW-200/RW-200-E Heat-shrinkable Tubing Heat-Shrinkable, Chemical-Resistant, High-Temperature Tubing Product Facts High resistance to impact and abrasion Resistance to a wide variety of fuels, lubricants, acids, and solvents at elevated temperatures Flexibility at low temperatures without cracking RoHS compliant Applications Raychem premium heatshrinkable tubing is fabricated from Viton(R) fluoroelastomers - a crosslinked material designed for a wide range of applications. It is available in two configurations. RW-200-E is the thickest wall version. RW-200 has the thinnest wall for lighter weight applications. Specifications/Approvals Offering fluid resistance, RW-200 tubing can be used in applications up to 200C [392F]. Installation Minimum shrink temperature: 100C [212F] Minimum full recovery temperature: 175C [347F] Operating Temperature Range RW-200: -40C* to 200C [-40F to 392F] RW-200-E: -55C to 200C [-67F to 392F] Series Military Raychem RW-200 RW-200-E AMS-DTL 23053/13* Def. Stan. 59-97 Issue 3 Type 4A VG 95343 Part 5 Type E VDE 0341/Pt9005 BS 4G-198 Part 3 12A RW-3037 RW-3037 *Formerly MIL-I-23053/13 and MIL-DTL-23053/13. Viton is a trademark of Dupont Performance Elastomers LLC. Available in: Americas Europe Asia Pacific 1-107 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RW-200/RW-200-E (Continued) Product Dimensions Size 1/8 3/16 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 15.9 [0.625] 7.9 [0.312] 19.1 [0.750] 9.5 [0.375] 22.2 [0.875] 11.1 [0.437] 25.4 [1.000] 12.7 [0.500] 31.8 [1.250] 15.9 [0.625] 38.1 [1.500] 19.1 [0.750] 50.8 [2.000] 25.4 [1.000] Recovered Wall Thickness** After Heating (Nominal) RW-200-E RW-200 0.76 [0.030] 0.76 [0.030] 0.84 [0.033] 0.89 [0.035] 0.89 [0.035] 0.89 [0.035] 1.02 [0.040] 0.89 [0.035] 1.22 [0.048] 0.89 [0.035] -- 1.07 [0.042] 1.45 [0.057] 1.07 [0.042] -- 1.25 [0.049] 1.78 [0.070] 1.25 [0.049] -- 1.40 [0.055] 2.41 [0.095] 1.40 [0.055] 2.79 [0.110] 1.65 [0.065] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, Viton 1/4-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-108 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RayBlock 85 (Continued) Product Dimensions Part No. No. of Channels RayBlock 85 Kit 0102-A0 RayBlock 85 Kit 0203-A0 RayBlock 85 Kit 0504-A0 RayBlock 85 Kit 0405-A0 RayBlock 85 Kit 0107-A0 RayBlock 85 Kit 0510-A0 Ordering Information Color Size selection Standard packaging 2 3 4 5 7 10 Profile Outside Height 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] Length 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] Width 8.50 [0.335] 12.25 [0.482] 16.00 [0.630] 19.75 [0.778] 27.25 [1.070] 38.50 [1.520] Tubing Inside Diameter Minimum Maximum Expanded Recovered Nominal as Supplied After Heating Length 12.0 [0.472] 3.0 [0.118] 40 [1.57] 24.0 [0.945] 6.0 [0.236] 47 [1.85] 16.0 [0.630] 4.0 [0.158] 40 [1.57] 24.0 [0.945] 6.0 [0.236] 45 [1.77] 24.0 [0.945] 6.0 [0.236] 65 [2.56] 32.0 [1.260] 8.0 [0.315] 55 [2.17] Standard Black (-0) For wire with an outside diameter smaller than 2.8 [0.110] , use a maximum of two wires per channel. For wire with an outside diameter of 2.8-3.5 [0.110 to 0.138], use a maximum of one wire per channel. Special order sizes are available upon request. One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 1-76 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RayBlock 105 Heat-shrinkable Tubing Heat-Shrinkable Water-Blocking System Product Facts Environmentally seals wire bundles of up to 20 wires Withstands temperature excursions to 120C [248F] Provides excellent strain relief and reduces noise Offers a low-profile installed product only marginally larger than the cable bundle itself RoHS compliant Applications Designed to provide consistent sealing for cable bundles and the back of connectors. The wires in the bundle are placed within the channels of a specially formulated hot-melt adhesive profile, and then covered by dual wall, heatshrinkable tubing with a flame-retardant radiationcrosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt Specifications/Approvals adhesive melts and the tubing shrinks, forcing the molten adhesive to fill all the voids within the wire bundle and tubing. The result is a solid plug of adhesive molded around each wire in the bundle, creating a moisture-resistant seal. Series Raychem RayBlock 105 RayBlock 105 SCD RW-2102 Available in: Installation Minimum shrink temperature: 80C [176F] Minimum full recovery temperature: 110C [230F] Operating Temperature Range -40C to 105C [-40F to 221F] Americas Europe Asia Pacific 1-77 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RayBlock 105 (Continued) Product Dimensions Part No. No. of Channels RayBlock 105 Kit 0102-A0 RayBlock 105 Kit 0103-A0 RayBlock 105 Kit 0504-A0 RayBlock 105 Kit 0105-A0 RayBlock 105 Kit 0107-A0 RayBlock 105 Kit 0110-A0 Ordering Information Color Size selection Standard packaging 2 3 4 5 7 10 Profile Outside Height 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] 8.5 [0.335] Length 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] 2.75 [0.108] Width 8.50 [0.335] 12.25 [0.482] 16.00 [0.630] 19.75 [0.778] 27.20 [1.070] 38.50 [1.520] Tubing Inside Diameter Minimum Maximum Expanded Recovered Nominal as Supplied After Heating Length 12.0 [0.472] 3.0 [0.118] 40 [1.57] 16.0 [0.630] 4.0 [0.158] 40 [1.57] 16.0 [0.630] 4.0 [0.158] 45 [1.77] 24.0 [0.945] 6.0 [0.236] 45 [1.77] 24.0 [0.945] 6.0 [0.236] 65 [2.56] 32.0 [1.260] 8.0 [0.315] 65 [2.56] Standard Black (-0) For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two wires per channel. For wire with an outside diameter of 2.8-3.5 [0.110-0.138], use a maximum of one wire per channel. Special order sizes are available upon request. One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 1-78 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 Rayrim Edging Material Heat-shrinkable Tubing Commercial Protective, Self-Adhering, Edging Material Product Facts Flexible to allow for protection of curved edges RoHS compliant Applications Raychem Rayrim edging material is an extruded strip internally coated with a heat activated adhesive, so that on heating the profile changes from a "V" to a "U" section and the adhesive bonds to the substrate profile. Manufactured from a Raychem radiation crosslinked polyolefin material, the profile offers a clean and rapid means of covering metal, wood and glass edges for all-round protection. Specifications/Approvals The flexible nature of the product allows application to both internal and external radii, as well as straight edges, and the continuous operating temperature of -55C to +80C [-67F to 176F] means that the product can give protection under the most testing circumstances. Series Raychem Rayrim RK-6182 Available in: Installation Minimum shrink temperature: 120C [248F] Minimum full recovery temperature: 150C [302F] Operating Temperature Range -55C to 80C [-67F to 176F] Americas Europe Asia Pacific 1-79 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products Rayrim Edging Material (Continued) Product Dimensions Size Nr. 6 Nr. 7 Nr. 8 Nr. 9 Application Range Ordering Information A (maximum) 0.6 [0.024] 1.0 [0.039] 2.0 [0.079] 4.2 [0.165] Plate SWG 30-24 23-16 15-10 9-5 B (minimum) 0.5 [0.020] 0.9 [0.035] 0.9 [0.035] 0.9 [0.035] Thickness 0.31-0.56 [0.012-0.022] 0.61-1.63 [0.026-0.064] 1.83-3.25 [0.072-0.128] 3.66-5.38 [0.144-0.212] Color Size selection Standard packaging Ordering description C (minimum) 3.5 [0.138] 4.8 [0.189] 6.6 [0.260] 13.5 [0.532] D (minimum) 0.8 [0.032] 1.6 [0.063] 2.5 [0.098] 4.5 [0.177] E (typical) 1.25 [0.049] 1.25 [0.049] 2.25 [0.089] 2.20 [0.087] Recommended minimum bend radius 10 [0.394] 15 [0.591] 20 [0.787] 25 [0.984] Standard Black (-0) Always order the largest size that will shrink snugly on edge of the panel. 1.2-meter [4-foot] lengths. Specify product name, size number and color (for example, Rayrim Nr.6-0). 1-80 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RaySpool Heat-shrinkable Tubing Convenient packaging and dispensing system for heatshrinkable tubing Product Facts Easy to store Easy to dispense Well-suited for repairs Single wall and adhesivelined tubings Wide variety of colors, sizes and kits available Also available are RaySpool kits comprised of 6 sizes and supplied with a mounting rack Stand alone racks and packaging sets also available RoHS compliant Applications The RaySpool system offers a convenient packaging and dispensing option for a range of heat-shrinkable tubings. The tubing is supplied on small reels which are overboxed and feature a dispensing window allowing the tubing to be easily and readily accessed. The RaySpool system is a suitable method of storing and for use in the workshop, service vehicle or laboratory. A varied selection of tubings is offered which will cover a diverse range of Specifications/Approvals applications including electrical insulation, strain relief, cable bundling and environmental protection. RaySpool packaging is available for CGPT, LSTT and CGAT. Installation See individual product pages. Operating Temperature Range See individual product pages. See individual product pages. Available in: Americas Europe Asia Pacific 1-81 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products RaySpool (Continued) CGPT 2:1 Product Dimensions Inside Diameter Size Minimum Expanded as Supplied Maximum Recovered After Heating 1.6/0.8 1.6 (0.062) 0.8 (0.031) 2.4/1.2 2.4 (0.093) 1.2 (0.046) 3.2/1.6* 3.2 (0.125) 1.6 (0.062) 4.8/2.4 4.8 (0.187) 2.4 (0.093) 6.4/3.2* 6.4 (0.250) 3.2 (0.125) 9.5/4.8* 9.5 (0.375) 4.8 (0.187) 12.7/6.4* 12.7 (0.500) 6.4 (0.250) 19/9.5* 19.0 (0.748) 9.5 (0.375) 25.4/12.7* 25.4(1.000) 12.7 (0.500) KIT CONTAINS SIZES INDICATED BY Recovered Wall Thickness* After Heating 0.45 0.12 0.50 0.12 0.50 0.12 0.50 0.12 0.65 0.15 0.65 0.15 0.65 0.15 0.75 0.15 0.90 0.20 Spool Quantity - Black (meters) 10.0 10.0 10.0 9.0 8.0 6.0 6.0 5.0 3.0 Spool Quantity - Green/Yellow (meters) 5.0 3.5 3.0 2.5 2.0 1.5 Ordering Description CGPT-R-1.6-col code CGPT-R-2.4-col code CGPT-R-3.2-col code CGPT-R-4.8-col code CGPT-R-6.4-col code CGPT-R-9.5-col code CGPT-R-12.7-col code CGPT-R-19.0-col code CGPT-R-25.4-col code CGPT-R-KIT-2 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description CGPT 3:1 Product Dimensions Standard Black (-0) Green/yellow (-45) available in sizes indicated by * Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description Inside Diameter Size Minimum Maximum Expanded Recovered as Supplied After Heating 3/1 3.0 (0.118) 1.0 (0.040) 6/2 6.0 (0.236) 2.0 (0.079) 9/3 9.0 (0.354) 3.0 (0.118) 12/4 12.0 (0.472) 4.0 (0.157) 18/6 18.0 (0.709) 6.0 (0.236) 24/8 24.0 (0.945) 8.0 (0.315) KIT CONTAINS SIZES INDICATED BY (black only) Recovered Wall Thickness* After Heating 0.55 0.12 0.65 0.12 0.75 0.15 0.75 0.15 0.85 0.15 1.00 0.20 Spool Quantity (meters) 10.0 7.0 5.0 4.0 3.0 3.0 Ordering Description CGPT-R-3/1-col code CGPT-R-6/2-col code CGPT-R-9/3-col code CGPT-R-12/4-col code CGPT-R-18/6-col code CGPT-R-24/8-col code CGPT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Red (-2) Yellow (-4) Blue (-6) Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description 1-82 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1 RaySpool (Continued) Inside Diameter Size Minimum Maximum Expanded Recovered as Supplied After Heating 2.4/1.2 2.4 (0.093 1.2 (0.046) 3.2/1.6 3.2 (0.125) 1.6 (0.062) 4.8/2.4 4.8 (0.187) 2.4 (0.093) 6.4/3.2 6.4 (0.250) 3.2 (0.125) 9.5/4.8 9.5 (0.375) 4.8 (0.187) 12.7/6.4 12.7 (0.500) 6.4 (0.250) 19/9.5 19.0 (0.748) 9.5 (0.375) 25.4/12.7 25.4(1.000) 12.7 (0.500) KIT CONTAINS SIZES INDICATED BY (black only) Recovered Wall Thickness* After Heating 0.55 0.12 0.55 0.12 0.55 0.12 0.65 0.15 0.65 0.15 0.65 0.15 0.80 0.15 0.95 0.18 Spool Quantity - Black (meters) 10.0 10.0 9.0 8.0 6.0 6.0 5.0 3.0 Heat-shrinkable Tubing LSTT 2:1 Product Dimensions Ordering Description LSTT-R-2.4-0 LSTT-R-3.2-0 LSTT-R-4.8-0 LSTT-R-6.4-0 LSTT-R-9.5-0 LSTT-R-12.7-0 LSTT-R-19.0-0 LSTT-R-25.4-0 LSTT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information CGAT 3:1 Product Dimensions Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description Inside Diameter Size Minimum Maximum Expanded Recovered as Supplied After Heating 3/1 3.0 (0.118) 1.0 (0.040) 6/2 6.0 (0.236) 2.0 (0.079) 9/3 9.0 (0.354) 3.0 (0.118) 12/4 12.0 (0.472) 4.0 (0.157) 18/6 18.0 (0.709) 6.0 (0.236) 24/8 24.0 (0.945) 8.0 (0.315) KIT CONTAINS SIZES INDICATED BY (black only) Recovered Wall Thickness* After Heating 1.00 0.25 1.00 0.25 1.35 0.25 1.50 0.25 1.70 0.25 1.90 0.25 Spool Quantity (meters) 5.0 3.5 3.0 2.5 2.0 1.5 Ordering Description CGAT-R-3/1-0 CGAT-R-6/2-0 CGAT-R-9/3-0 CGAT-R-12/4-0 CGAT-R-18/6-0 CGAT-R-24/8-0 CGAT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. On mini spools. See above for description 1-83 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 RAYCHEM Tubing Products 1-84 Catalog 9-1773447-9 Revised 01-09 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341