1-75
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RayBlock 85
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Available in: Americas Europe Asia Pacific
■■■
Applications
Designed to provide
consistent sealing for cable
bundles and the back of
connectors. The wires are
placed within the channels
of a specially formulated
hot-melt adhesive profile,
then covered by dual-wall,
heat-shrinkable tubing with
a flame-retardant, radiation-
crosslinked outer wall and
hot-melt-adhesive inner
wall. When the tubing is
heated, the hot-melt
adhesive melts and the
tubing shrinks, forcing the
molten adhesive to fill all
the voids within the wire
bundle and tubing. The
result is a solid plug of
adhesive molded around
each wire in the bundle,
creating a moisture-
resistant seal.
Series Raychem
RayBlock 85 RayBlock 85 SCD
RW-2101
Heat-Shrinkable
Water-Blocking System
Product Facts
■Environmentally seals wire
bundles of up to 20 wires
■Withstands temperature
excursions to 105°C [221°F]
■Provides excellent strain
relief and reduces noise
■Offers a low-profile installed
product only marginally
larger than the cable bundle
itself
■RoHS compliant
Specifications/Approvals
Installation
Minimum shrink
temperature: 80°C [176°F]
Minimum full recovery
temperature: 110°C [230°F]
Operating Temperature Range
-40°C to 85°C
[-40°F to 185°F]
1-85
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RHW
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Available in: Americas Europe Asia Pacific
■■■
Series UL* Raychem
RHW File E91151 RHW SCD
*Sizes 9/3 through 70/21 only.
Rugged, Heavy Wall,
Adhesive-Lined, Polyolefin
Heat-Shrinkable Tubing
Product Facts
■Withstands mechanical
abuse for increased product
reliability
■Highly resistant to impact
and abrasion
■Provides high level of strain
relief when installed on
splices and joints
■Resistant to chemicals,
moisture and oils
■Provides a complete
moisture-proof seal
preventing corrosion of
underlying components
■RoHS compliant
Specifications/Approvals
Applications
Rugged, heavy wall RHW
tubing is specifically
designed for insulating,
protecting and sealing
electrical connections and
joints in low-voltage cables.
It provides splice insulation
thickness equal to or
greater than standard wire
insulation manufactured to
common industry standards.
RHW is a suitable choice
for applications where
maximum reliability and
product performance, and
simplified installation are
required. Because RHW is
heat-shrinkable, a minimum
number of sizes are needed
to cover a wide range of
cables and splice diameters.
Installation
Minimum shrink
temperature: 110°C [230°F]
Minimum full recovery
temperature: 125°C [257°F]
Operating Temperature Range
-55°C to 110°C
[-67°F to 230°F]
1-86
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RHW (Continued)
RAYCHEM Tubing Products
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging*** 1200mm lengths
Marking Tubing will be marked with the product name, size and batch number.
Sizes 9/3 through 70/21 will also be marked with the UL Logo
Ordering description Specify product name, size, cut length, coating option and color (for example,
RHW 20/6-1200/ADH-0 (ADH = Adhesive-lined, 0= Black
***Europe only. Standard packaging 1000mm lengths
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Minimum Recovered Nominal Nominal
Size Expanded After Heating Jacket Adhesive
as Supplied Wall Wall
9/3 9 [0.354] 3 [0.118] 2.0 [0.079] 0.25 [0.010]
13/4 13 [0.512] 4 [0.158] 2.4 [0.094] 0.30 [0.012]
20/6 20 [0.787] 6 [0.236] 2.5 [0.098] 0.35 [0.014]
33/8 33 [1.299] 8 [0.315] 3.2 [0.126] 0.35 [0.014]
43/12 43 [1.693] 12 [0.472] 4.3 [0.169] 0.40 [0.016]
51/16 51 [2.008] 16 [0.630] 4.5 [0.177] 0.40 [0.016]
70/21 70 [2.756] 21 [0.827] 4.4 [0.173] 0.40 [0.016]
85/25 85 [3.346] 25 [0.984] 4.3 [0.169] 0.40 [0.016]
105/30 105 [4.134] 30 [1.181] 4.3 [0.169] 0.45 [0.018]
130/36 130 [5.118] 36 [1.417] 4.3 [0.169] 0.45 [0.018]
160/50 160 [6.299] 50 [1.968] 4.3 [0.169] 0.45 [0.018]
180/50 180 [7.087] 50 [1.968] 4.3 [0.169] 0.50 [0.020]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
1-87
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RMW
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Medium Wall, Polyolefin
Heat-Shrinkable Tubing
Product Facts
■Withstands mechanical
abuse for increased product
reliability
■Highly resistant to impact
and abrasion
■Installation is fast and easy
■Resistant to chemicals and
moisture
■Adhesive-lined version
provides a complete
moisture-proof seal
preventing corrosion of
underlying components
■RoHS compliant
Applications
Medium wall, general
purpose RMW tubing is
specifically designed for
use in a broad range of
low-voltage applications.
RMW is tough and flexible,
making it particularly suited
for the insulation and
protection of cable joints
as well as for cable repair.
Uncoated RMW provides
insulation and strain relief.
Adhesive-lined RMW also
provides an environmental
seal.
RMW is a suitable choice
for applications where
maximum reliability and
product performance, and
simplified installation are
required. Because RMW is
heat-shrinkable, a minimum
number of sizes are needed
to cover a wide range
of cables and splice
diameters.
Installation
Minimum shrink
temperature: 110°C [230°F]
Minimum full recovery
temperature: 125°C [257°F]
Operating Temperature Range
-55°C to 110°C
[-67°F to 230°F]
Specifications/Approvals Series Raychem
RMW RMW SCD
Available in: Americas Europe Asia Pacific
■■■
1-88
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RMW (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Recovered Nominal
as Supplied After Heating Jacket Wall
10/3 10 [0.394] 3 [0.118] 1.0 [0.039]
16/5 16 [0.630] 5 [0.197] 1.4 [0.055]
25/8 25 [0.984] 8 [0.315] 2.0 [0.079]
35/12 35 [1.378] 12 [0.472] 2.0 [0.079]
50/16 50 [1.968] 16 [0.630] 2.0 [0.079]
63/19 63 [2.480] 19 [0.748] 2.4 [0.095]
75/22 75 [2.953] 22 [0.866] 2.7 [0.106]
85/25 85 [3.346] 25 [0.984] 2.8 [0.110]
95/29 95 [3.740] 29 [1.142] 3.1 [0.122]
115/34 115 [4.527] 34 [1.339] 3.1 [0.122]
140/42 140 [5.512] 42 [1.654] 3.1 [0.122]
160/50 160 [6.299] 50 [1.968] 3.2 [0.126]
180/60 180 [7.087] 60 [2.362] 3.2 [0.126]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging*** 1200mm lengths
Marking Tubing will be marked with the product name, size and batch number.
Ordering description Specify product name, size, cut length, coating option and color (for example, RMW 25/8-
1200/ADH-0 or RMW 75/22-1200/U-0 (ADH = Adhesive-lined, U = Uncoated, 0= Black)
***Europe only. Standard packaging 1000mm lengths
1-89
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RNF-100
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Flexible, Flame-Retardant,
General Purpose,
Polyolefin Tubing
Product Facts
■2:1 shrink ratio
■Superior abrasion and
solvent resistance when
compared with that of many
flexible, general purpose
polyolefin tubings
■Excellent physical,
chemical, and electrical
properties that meet or
exceed industrial and
military standards for highly
reliable, general purpose
tubing
■Flexible; conforms to
irregular shapes
■Flame-retardant (colors
only)
■Wide range of sizes and
colors
■RoHS compliant Installation
Minimum shrink
temperature: 95°C [203°F]
Minimum full recovery
temperature: 121°C [250°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Specifications/Approvals
Applications
Designed to provide superior
mechanical (abrasion, cut-
through, and strain relief),
thermal, and fluid-resistance
performance in demanding
environments. Widely used
to provide insulation and
strain relief of wire termina-
tions and connections. Used
for jacketing wire bundles
and light-duty harnesses
where superior abrasion
resistance is a plus. Also
used to identify and color-
code electrical connections
and wire bundles.
Available in: Americas Europe Asia Pacific
■■■
Series UL CSA Military Industry Raychem
RNF-100 Type 1 E35586 LR31929 AMS-DTL-23053/5*, VDE 0341 Pt 9005 RT-350, Type 1
(colors) 600 V, 125°C 600 V, 125°C Class 1 Type A and B RK-6001
Def. Stan. 59-97 Type 2B
RNF-100 Type 2 AMS-DTL-23053/5*, RT-350, Type 2
(clear) ——Class 2 — RK-6001
VG 95343 Pt 5 Type B
*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.
®
1-90
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RNF-100 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003]
1/16 1.6 [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003]
3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]
1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]
3/16 4.8 [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003]
1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005]
1 1/4 31.8 [1.250] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006]
1 1/2 38.1 [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006]
2 50.8 [2.000] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007]
3 76.2 [3.000] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008]
4 101.6 [4.000] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009]
5 127.0 [5.000] 63.5 [2.500] 1.52 ± 0.23 [0.060 ± 0.009]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard*** Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU),
yellow (-4, YO), green (-5, GN), clear (-X, CL)
Nonstandard Brown (-1, BN), orange (-3, OR), violet (-7, VT), gray (-8, GY)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request
Standard packaging**** On spools or in 1.2-meter [4-foot] lengths.
Ordering description***** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe]
or RNF-100 1/4-BK [Americas].
***Green (-5, GN) is nonstandard in all sizes in Europe, and nonstandard in sizes 1-1/4 through 5-inches in Americas.
****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1”.
*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.
1-91
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RNF-150
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
High-Performance,
Flame-Resistant, Flexible,
Fluoropolymer Tubing
Product Facts
■2:1 shrink ratio
■Approximately 40 percent
thinner walls than most
general purpose polyolefin
tubings
■High flame-resistance
■Excellent physical and
electrical properties after
exposure to many chemicals
and solvents at 50°C [122°F]
(but not recommended for
use in direct contact with
ketones)
■Recommended maximum
temperature for use as a
primary insulator: 135°C
[275°F]
■RoHS compliant
Installation
Minimum shrink
temperature: 110°C [230°F]
Minimum full recovery
temperature: 150°C [302°F]
Operating Temperature Range
-55°C to 150°C
[-67°F to 302°F]
Specifications/Approvals
Applications
Can be used for jacketing
and bundling of wires to
form light-duty harnesses,
especially where a low
profile, abrasion resistance,
and flexibility are needed.
Can also be used to
provide insulation and
strain relief of electrical
connections and wire
terminations, identification
of wires, and packaging of
components.
Available in: Americas Europe Asia Pacific
■■■
Series UL Military Raychem
RNF-150 E35586 VW-1 AMS-DTL-23053/18*, RT-370
600 V, 150°C Class 2
*Formerly MIL-I-23053/18 and MIL-DTL-23053/18.
1-92
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RNF-150 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]
1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Nonstandard White (-9)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.
1-93
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RNF-3000
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Flexible, High-Shrink-
Ratio, Flame-Retardant,
General Purpose,
Polyolefin Tubing
Product Facts
■3:1 shrink ratio easily
accommodates awkward,
irregular shapes
■Few sizes cover a wide
range of diameters, allowing
reduced inventory
■Excellent physical,
chemical, and electrical
properties meet industry
standards for highly
reliable, general purpose
tubing
■Flame-retardant (colors
only)
■RoHS compliant
Installation
Minimum shrink
temperature: 80°C [176°F]
Minimum full recovery
temperature: 120°C [248°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Specifications/Approvals
Applications
Used for insulation
and strain relief of wire
terminations and electrical
connections. Also suitable
for light-duty harnessing,
jacketing, and identification
of wires, cables, and
electrical and electronic
components.
Available in: Americas Europe Asia Pacific
■■■
Series UL CSA Military Industry Raychem
RNF-3000 E35586 LR31929 Def. Stan. 59-97 Type 2B VDE 0341 Pt 9005 RW-2053
600 V, 125°C 600 V, 125°C VG 95343 Pt 5 Type A (color) Type A and B
VG 95343 Pt 5 Type B (clear)
®
1-94
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RNF-3000 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
1.5/0.5 1.5 [0.060] 0.5 [0.019] 0.45 ± 0.10 [0.018 ± 0.003]
3/1 3 [0.118] 1 [0.039] 0.55 ± 0.10 [0.022 ± 0.003]
4.5/1.5 4.5 [0.177] 1.5 [0.059] 0.55 ± 0.10 [0.022 ± 0.003]
6/2 6 [0.236] 2 [0.079] 0.65 ± 0.10 [0.026 ± 0.003]
9/3 9 [0.354] 3 [0.118] 0.75 ± 0.12 [0.030 ± 0.004]
12/4 12 [0.472] 4 [0.157] 0.75 ± 0.12 [0.030 ± 0.004]
18/6 18 [0.709] 6 [0.236] 0.85 ± 0.12 [0.033 ± 0.004]
24/8 24 [0.944] 8 [0.315] 1.00 ± 0.18 [0.039 ± 0.007]
39/13 39 [1.534] 13 [0.512] 1.15 ± 0.20 [0.045 ± 0.008]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard** Black (-0),
white (-9), red (-2), blue (-6), yellow (-4), clear (-X)
Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging*** On spools or in 1.2-meter [4-foot] lengths.
Ordering description**** Specify product name, size and color (for example, RNF-3000 6/2-0).
**Black is the only standard color in the Americas. All other colors are nonstandard.
***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard.
****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.
1-95
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RP-4800
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
High-Shrink-Ratio,
Flame-Retardant,
Polyolefin Tubing
Product Facts
■4:1 shrink ratio
■Conforms well to highly
variable substrate
dimensions
■Has excellent physical,
chemical, and electrical
properties that meet or
exceed industrial and
military standards
■Shows no significant
degradation when exposed
to common solvents and
chemicals, including
aviation fuel and hydraulic
fluid
■RoHS compliant
Installation
Minimum shrink
temperature: 95°C [203°F]
Minimum full recovery
temperature: 121°C [250°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Specifications/Approvals
Applications
Well-suited for repairing
harnesses or cables; will
pass over a large-diameter
connector or transition, and
then shrink down onto a
smaller-diameter jacket.
Can insulate or protect a
substrate of varying
dimensions. Also provides
the abrasion and fluid
resistance required in
harnessing applications.
Available in: Americas Europe Asia Pacific
■■■
Series UL Military Industry Raychem
RP-4800 E35586 AMS-DTL-23053/5*, VDE 0341 Pt 9005 Type A RT-1122
600V, 125°C Class 1 Overexpanded
(black only) VG 95343 Pt 5 Type A
*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.
1-96
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RP-4800 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
No. 1 25.4 [1.000] 7.0 [0.275] 1.14 ± 0.18 [0.045 ± 0.007]
No. 2 50.8 [2.000] 14.0 [0.550] 1.14 ± 0.18 [0.045 ± 0.007]
No. 3 76.2 [3.000] 20.6 [0.810] 1.14 ± 0.18 [0.045 ± 0.007]
No. 4 101.6 [4.000] 26.7 [1.050] 1.14 ± 0.18 [0.045 ± 0.007]
No. 5 25.4 [1.000] 11.7 [0.462] 1.14 ± 0.18 [0.045 ± 0.007]
No. 6 60.3 [2.375] 17.3 [0.680] 1.14 ± 0.18 [0.045 ± 0.007]
No. 7 76.2 [3.000] 21.3 [0.840] 1.14 ± 0.18 [0.045 ± 0.007]
No. 8 95.3 [3.750] 23.6 [0.930] 1.14 ± 0.18 [0.045 ± 0.007]
No. 9 114.3 [4.500] 36.8 [1.450] 1.14 ± 0.18 [0.045 ± 0.007]
No. 10 38.1 [1.500] 9.5 [0.375] 1.14 ± 0.18 [0.045 ± 0.007]
No. 11 19.1 [0.750] 4.6 [0.180] 1.14 ± 0.18 [0.045 ± 0.007]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5),
brown (-1), orange (-3), violet (-7), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools or in 1.2-meter [4-foot] lengths.
Ordering description*** Specify product name, size and color (for example, RP-4800 NO.1-0).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.
1-97
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RPPM
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Flexible, Dual Wall,
Moisture-Proof,
Heat-Shrinkable Tubing
Product Facts
■Environmental sealing
■Excellent mechanical
strength
■Abrasion resistance
■4:1 shrink ratio
■RoHS compliant
Applications
RPPM is a flexible, heat-
shrinkable, dual wall tubing
with an integrally bonded
meltable adhesive liner.
Available in clear and
black, the tough outer
jacket offers excellent
mechanical strength. RPPM
is used for moisture-proof
encapsulation of a wide
variety of components. In
particular, it adheres well to
PVC. The high-shrink-ratio
allows RPPM to be used
with a range of dimensions.
Clear RPPM offers excellent
clarity for protection of sub-
strates that may need to be
inspected during service.
Black RPPM has a high
gloss finish suitable for
cosmetic applications.
Installation
Minimum shrink
temperature: 60°C [140°F]
Minimum full recovery
temperature: 80°C [176°F]
Operating Temperature Range
-40°C to 85°C
[-40°F to 185°F]
Specifications/Approvals Series Raychem
RPPM RK-6214
Available in: Americas Europe Asia Pacific
■■■
1-98
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RPPM (Continued)
RAYCHEM Tubing Products
Product Dimensions Inside Diameter Recovered Wall Thickness*
Minimum Maximum Nominal Nominal
Size Expanded Recovered Total Wall Adhesive Wall
as Supplied After Heating After Heating After Heating
4/1 4.0 [0.158] 1.0 [0.039] 0.8 [0.032] 0.3 [0.012]
8/2 8.0 [0.315] 2.0 [0.079] 0.9 [0.035] 0.3 [0.012]
12/3 12.0 [0.472] 3.0 [0.118] 1.2 [0.047] 0.4 [0.016]
16/4 16.0 [0.630] 4.0 [0.158] 1.5 [0.059] 0.5 [0.020]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Ordering Information Color Standard Clear (-X)
Nonstandard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools, in 1.2 meter [4-foot] lengths or cut pieces.
Ordering description Specify product name, size and color (for example, RPPM 4/1-X).
1-99
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RT-3
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Semirigid, Flame-
Retardant, Polyolefin
Tubing
Product Facts
■2.5:1 shrink ratio
■Tightly controlled expanded
diameters
■High abrasion resistance
■Semirigidity that transfers
flex stress away from
typically weak points such
as solder and crimp joints,
helping to ensure a reliable
connection
■Excellent chemical and
solvent resistance
■Outstanding physical and
electrical performance
■RoHS compliant
Installation
Minimum shrink
temperature: 110°C [230°F]
Minimum full recovery
temperature: 135°C [275°F]
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Specifications/Approvals
Applications
Suitable for wire strain-relief
applications — soldered or
crimped connections, wire
splices, terminations.
Well-suited for use with
semiautomated production
equipment requiring tubing
with a tightly controlled
expanded diameter. Acts
as a tough covering for
delicate components;
provides mechanical
protection.
Available in: Americas Europe Asia Pacific
■■
Series UL CSA Raychem
RT-3 E35586 LR31929 (black only) RT-360*
600 V, 125°C 600 V, 125°C
*Except dimensions and longitudinal change.
®
1-100
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RT-3 (Continued)
RAYCHEM Tubing Products
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
No. 1 6.1 ± 0.4 [0.240 ± 0.015] 2.4 [0.095] 0.79 ± 0.08 [0.031 ± 0.003]
No. 2 8.1 ± 0.4 [0.320 ± 0.015] 3.2 [0.125] 0.79 ± 0.08 [0.031 ± 0.003]
No. 3 9.5 ± 0.5 [0.375 ± 0.020] 3.8 [0.150] 0.79 ± 0.08 [0.031 ± 0.003]
No. 4 12.3 ± 0.5 [0.485 ± 0.020] 5.1 [0.200] 0.79 ± 0.08 [0.031 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Black (-0) only
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1-inch cut pieces or in 1.2-meter [4-foot] lengths.
Ordering description Specify product name, size and color (for example, RT-3 No. 1-0).
Ordering Information
1-101
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RT-375
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Clear, Flame-Resistant,
Flexible, Fluoropolymer
Tubing
Product Facts
■2:1 shrink ratio
■Exceptional clarity and
clarity stability
■Toughness, chemical
resistance, and
high-temperature
performance
■High flame-resistance
■Approximately 40 percent
thinner walls than most
general purpose polyolefin
tubings
■Recommended maximum
temperature for use as a
primary insulator: 135°C
[275°F]
■RoHS compliant
Installation
Minimum shrink
temperature: 125°C [257°F]
Minimum full recovery
temperature: 150°C [302°F]
Operating Temperature Range
-55°C to 150°C
[-67°F to 302°F]
Specifications/Approvals
Applications
Protects wire and cable
markers subject to extreme
abuse, while permitting full
inspectability of each item
covered. Provides bundling
and jacketing of wires and
cables, protecting them from
mechanical and chemical
abuse. Protects electronic
components while permitting
their identification and
inspection.
Available in: Americas Europe Asia Pacific
■■■
Series UL CSA Military Raychem
RT-375 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/18*, Class 2 RT-375
600 V, 150°C 600 V, 150°C
*Formerly MIL-I-23053/18 and MIL-DTL-23053/18.
®
1-102
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RT-375 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046) 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]
1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Clear (-X)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.
1-103
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RT555
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Fluid-Resistant, Chemical-
Resistant, Crosslinked
Fluoropolymer Tubing with
Extended Temperature
Range
Product Facts
■Resistance to high
temperatures, solvents,
corrosive chemicals, and
radiation
■Extreme resistance to
hydrocarbons
■Low outgassing
(successfully tested for
NASA outgassing
requirements)
■Highly flame-retardant
■40 percent lighter weight
than tubing made with
Viton®fluoroelastomer
■System 300 tubing
■RoHS compliant
inks. Use for insulation and
strain relief on appliances
(electric ranges, microwave
ovens, gas grills, and
industrial paint-drying
equipment) and for
protection of delicate
electronic instruments in
down-hole applications.
Installation
Minimum shrink
temperature: 150°C [302°F]
Minimum full recovery
temperature: 220°C [428°F]
Operating Temperature Range
-65°C to 200°C
[-85°F to 392°F]
Specifications/Approvals
Applications
Suitable for commercial
applications requiring heat
resistance (electrical and
hydraulic systems near
aircraft or automotive
engines or in fuel tanks),
applications in chemically
exposed environments
(industrial process
equipment in the pulp and
paper, steel, and chemical
industries), and equipment
for handling caustic or
dangerous chemicals or
Series UL Raychem
RT555 Listed for 185°C for 100,000-hr continuous use (File E85381) RT-555
Listed for 200°C for 40,000-hr cumulative intermittent exposure
Available in: Americas Europe Asia Pacific
■■■
Viton is a trademark of Dupont
Performance Elastomers LLC.
1-104
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RT555 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside diameter Recovered wall thickness*
Size Minimum expanded Maximum recovered After heating
as supplied after heating Minimum Maximum Nominal
1/8 3.18 [0.125] 1.57 [0.062] 0.25 [0.010] 0.41 [0.016] 0.30 [0.012]
3/16 4.75 [0.187] 2.36 [0.093] 0.28 [0.011] 0.46 [0.018] 0.36 [0.014]
1/4 6.35 [0.250] 3.18 [0.125] 0.33 [0.013] 0.51 [0.020] 0.41 [0.016]
3/8 9.53 [0.375] 4.75 [0.187] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]
1/2 12.70 [0.500] 6.35 [0.250] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]
5/8 15.88 [0.625] 7.95 [0.313] 0.48 [0.019] 0.66 [0.026] 0.56 [0.022]
3/4 19.05 [0.750] 9.53 [0.375] 0.61 [0.024] 0.79 [0.031] 0.69 [0.027]
1 25.40 [1.000] 12.70 [0.500] 0.71 [0.028] 0.89 [0.035] 0.79 [0.031]
1 1/4 31.75 [1.250] 15.88 [0.625] 0.76 [0.030] 0.94 [0.037] 0.84 [0.033]
1 1/2 38.10 [1.500] 19.05 [0.750] 0.86 [0.034] 1.04 [0.041] 0.94 [0.037]
2 50.80 [2.000] 25.40 [1.000] 0.94 [0.037] 1.12 [0.044] 1.02 [0.040]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, RT555 1/8-0).
1-105
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RW-175
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
High-temperature,
Chemical-Resistant,
Polyvinylidene Fluoride
Tubing
Product Facts
■2:1 shrink ratio
■Tough, semirigid, very-thin-
wall insulation
■High flame-resistance,
meeting the requirements of
AMS-DTL-23053*, Test C,
with UL and CSA VW-1
rating
■High-temperature
performance that meets or
exceeds military and
industrial standards
■Protection from most
industrial solvents, fuels,
and chemicals
■Recommended maximum
temperature for use as a
primary insulator: 135°C
[275°F]
■RoHS compliant Installation
Minimum shrink
temperature: 155°C [311°F]
Minimum full recovery
temperature: 175°C [347°F]
Operating Temperature Range
-55°C to 175°C
[-67°F to 347°F]
Specifications/Approvals
Applications
Especially suitable for
applications requiring high-
temperature performance,
outstanding abrasion
resistance and cut-through
resistance, or superior
chemical and solvent prop-
erties. Provides electrical
insulation and strain relief
of multipin connectors and
solder joints. Well-suited for
applications that require
dense packing of compo-
nents or visual inspection
of covered components.
Available in: Americas Europe Asia Pacific
■■■
Series UL CSA Military Industry Raychem
RW-175 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/8* VDE 0341 Pt 9005 RW-3029/1
600 V, 150°C 600 V, 150°C Def. Stan. 59-97 Type 3 RW-3029/2
VG 95343 Pt 5 Type F
BS 3G 198 Pt4
*Formerly MIL-I-23053 and MIL-DTL-23053/8.
®
1-106
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RW-175 (Continued)
RAYCHEM Tubing Products
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]
1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.33 ± 0.05 [0.013 ± 0.002]
3/8 9.5 [0.375] 4.8 [0.187] 0.33 ± 0.05 [0.013 ± 0.002]
1/2 12.7 [0.500] 6.4 [0.250] 0.33 ± 0.05 [0.013 ± 0.002]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]
1 1/2 38.1 [1.500] 19.1 [0.750] 0.51 ± 0.08 [0.020 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Clear (-X)
Nonstandard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1.2-meter [4-foot] lengths.
Ordering description*** Specify product name, size and color (for example, RW-175 3/64-X).
***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.
1-107
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RW-200/RW-200-E
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Heat-Shrinkable,
Chemical-Resistant,
High-Temperature Tubing
Product Facts
■High resistance to impact
and abrasion
■Resistance to a wide variety
of fuels, lubricants, acids,
and solvents at elevated
temperatures
■Flexibility at low
temperatures without
cracking
■RoHS compliant
Applications
Raychem premium heat-
shrinkable tubing is
fabricated from Viton®
fluoroelastomers – a
crosslinked material
designed for a wide range
of applications. It is avail-
able in two configurations.
RW-200-E is the thickest
wall version. RW-200 has
the thinnest wall for lighter
weight applications.
Offering fluid resistance,
RW-200 tubing can be used
in applications up to 200°C
[392°F].
Installation
Minimum shrink
temperature: 100°C [212°F]
Minimum full recovery
temperature: 175°C [347°F]
Operating Temperature Range
RW-200: -40°C* to 200°C
[-40°F to 392°F]
RW-200-E: -55°C to 200°C
[-67°F to 392°F]
Specifications/Approvals Series Military Raychem
RW-200 AMS-DTL 23053/13* RW-3037
RW-200-E Def. Stan. 59-97 Issue 3 Type 4A RW-3037
VG 95343 Part 5 Type E
VDE 0341/Pt9005
BS 4G-198 Part 3 12A
*Formerly MIL-I-23053/13 and MIL-DTL-23053/13.
Available in: Americas Europe Asia Pacific
■■■
Viton is a trademark of Dupont
Performance Elastomers LLC.
1-108
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RW-200/RW-200-E (Continued)
RAYCHEM Tubing Products
Inside Diameter Recovered Wall Thickness**
Minimum Expanded Maximum Recovered After Heating (Nominal)
Size as Supplied After Heating RW-200-E RW-200
1/8 3.2 [0.125] 1.6 [0.062] 0.76 [0.030] 0.76 [0.030]
3/16 4.8 [0.187] 2.4 [0.093] 0.84 [0.033] 0.89 [0.035]
1/4 6.4 [0.250] 3.2 [0.125] 0.89 [0.035] 0.89 [0.035]
3/8 9.5 [0.375] 4.8 [0.187] 1.02 [0.040] 0.89 [0.035]
1/2 12.7 [0.500] 6.4 [0.250] 1.22 [0.048] 0.89 [0.035]
5/8 15.9 [0.625] 7.9 [0.312] — 1.07 [0.042]
3/4 19.1 [0.750] 9.5 [0.375] 1.45 [0.057] 1.07 [0.042]
7/8 22.2 [0.875] 11.1 [0.437] — 1.25 [0.049]
1 25.4 [1.000] 12.7 [0.500] 1.78 [0.070] 1.25 [0.049]
1 1/4 31.8 [1.250] 15.9 [0.625] — 1.40 [0.055]
1 1/2 38.1 [1.500] 19.1 [0.750] 2.41 [0.095] 1.40 [0.055]
2 50.8 [2.000] 25.4 [1.000] 2.79 [0.110] 1.65 [0.065]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Product Dimensions
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, Viton 1/4-0).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.
Ordering Information
1-76
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RayBlock 85 (Continued)
RAYCHEM Tubing Products
Product Dimensions Tubing
Part No. of Profile Inside Diameter
No. Channels Minimum Maximum
Outside Length Width Expanded Recovered Nominal
Height as Supplied After Heating Length
RayBlock 85 Kit 0102-A0 2 8.5 [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57]
RayBlock 85 Kit 0203-A0 3 8.5 [0.335] 2.75 [0.108] 12.25 [0.482] 24.0 [0.945] 6.0 [0.236] 47 [1.85]
RayBlock 85 Kit 0504-A0 4 8.5 [0.335] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 40 [1.57]
RayBlock 85 Kit 0405-A0 5 8.5 [0.335] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77]
RayBlock 85 Kit 0107-A0 7 8.5 [0.335] 2.75 [0.108] 27.25 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56]
RayBlock 85 Kit 0510-A0 10 8.5 [0.335] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 55 [2.17]
Ordering Information Color Standard Black (-0)
Size selection For wire with an outside diameter smaller than 2.8 [0.110] ,
use a maximum of two wires per channel.
For wire with an outside diameter of 2.8–3.5 [0.110 to 0.138],
use a maximum of one wire per channel.
Special order sizes are available upon request.
Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing).
1-77
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RayBlock 105
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Available in: Americas Europe Asia Pacific
■■■
Applications
Designed to provide
consistent sealing for cable
bundles and the back of
connectors. The wires in the
bundle are placed within
the channels of a specially
formulated hot-melt
adhesive profile, and then
covered by dual wall, heat-
shrinkable tubing with a
flame-retardant radiation-
crosslinked outer wall and
hot-melt-adhesive inner
wall. When the tubing is
heated, the hot-melt
adhesive melts and the
tubing shrinks, forcing the
molten adhesive to fill all
the voids within the wire
bundle and tubing. The
result is a solid plug of
adhesive molded around
each wire in the bundle,
creating a moisture-resist-
ant seal.
Series Raychem
RayBlock 105 RayBlock 105 SCD
RW-2102
Heat-Shrinkable
Water-Blocking System
Product Facts
■Environmentally seals wire
bundles of up to 20 wires
■Withstands temperature
excursions to 120°C [248°F]
■Provides excellent strain
relief and reduces noise
■Offers a low-profile installed
product only marginally
larger than the cable bundle
itself
■RoHS compliant
Specifications/Approvals
Installation
Minimum shrink
temperature: 80°C [176°F]
Minimum full recovery
temperature: 110°C [230°F]
Operating Temperature Range
-40°C to 105°C
[-40°F to 221°F]
1-78
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RayBlock 105 (Continued)
RAYCHEM Tubing Products
Product Dimensions Tubing
Part No. of Profile Inside Diameter
No. Channels Minimum Maximum
Outside Length Width Expanded Recovered Nominal
Height as Supplied After Heating Length
RayBlock 105 Kit 0102-A0 2 8.5 [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57]
RayBlock 105 Kit 0103-A0 3 8.5 [0.335] 2.75 [0.108] 12.25 [0.482] 16.0 [0.630] 4.0 [0.158] 40 [1.57]
RayBlock 105 Kit 0504-A0 4 8.5 [0.335] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 45 [1.77]
RayBlock 105 Kit 0105-A0 5 8.5 [0.335] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77]
RayBlock 105 Kit 0107-A0 7 8.5 [0.335] 2.75 [0.108] 27.20 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56]
RayBlock 105 Kit 0110-A0 10 8.5 [0.335] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 65 [2.56]
Ordering Information Color Standard Black (-0)
Size selection For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two
wires per channel.
For wire with an outside diameter of 2.8–3.5 [0.110–0.138], use a maximum of one
wire per channel.
Special order sizes are available upon request.
Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing).
1-79
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Rayrim Edging Material
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Available in: Americas Europe Asia Pacific
■■■
Applications
Raychem Rayrim edging
material is an extruded strip
internally coated with a heat
activated adhesive, so that
on heating the profile
changes from a "V" to a "U"
section and the adhesive
bonds to the substrate profile.
Manufactured from a
Raychem radiation cross-
linked polyolefin material,
the profile offers a clean
and rapid means of
covering metal, wood and
glass edges for all-round
protection.
The flexible nature of the
product allows application
to both internal and external
radii, as well as straight
edges, and the continuous
operating temperature
of -55°C to +80°C [-67°F
to 176°F] means that the
product can give protection
under the most testing
circumstances.
Series Raychem
Rayrim RK-6182
Commercial Protective,
Self-Adhering, Edging
Material
Product Facts
■Flexible to allow for
protection of curved edges
■RoHS compliant
Specifications/Approvals
Installation
Minimum shrink
temperature: 120°C [248°F]
Minimum full recovery
temperature: 150°C [302°F]
Operating Temperature Range
-55°C to 80°C
[-67°F to 176°F]
1-80
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Rayrim Edging Material (Continued)
RAYCHEM Tubing Products
Product Dimensions
Size A (maximum) B (minimum) C (minimum) D (minimum) E (typical)
Nr. 6 0.6 [0.024] 0.5 [0.020] 3.5 [0.138] 0.8 [0.032] 1.25 [0.049]
Nr. 7 1.0 [0.039] 0.9 [0.035] 4.8 [0.189] 1.6 [0.063] 1.25 [0.049]
Nr. 8 2.0 [0.079] 0.9 [0.035] 6.6 [0.260] 2.5 [0.098] 2.25 [0.089]
Nr. 9 4.2 [0.165] 0.9 [0.035] 13.5 [0.532] 4.5 [0.177] 2.20 [0.087]
Application Range Plate SWG Thickness Recommended minimum bend radius
30-24 0.31-0.56 [0.012-0.022] 10 [0.394]
23-16 0.61-1.63 [0.026-0.064] 15 [0.591]
15-10 1.83-3.25 [0.072-0.128] 20 [0.787]
9-5 3.66-5.38 [0.144-0.212] 25 [0.984]
Ordering Information Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly on edge of the panel.
Standard packaging 1.2-meter [4-foot] lengths.
Ordering description Specify product name, size number and color (for example, Rayrim Nr.6-0).
1-81
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RaySpool
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
Available in: Americas Europe Asia Pacific
■
Applications
The RaySpool system offers
a convenient packaging
and dispensing option for a
range of heat-shrinkable
tubings. The tubing is sup-
plied on small reels which
are overboxed and feature
a dispensing window allow-
ing the tubing to be easily
and readily accessed. The
RaySpool system is a suit-
able method of storing and
for use in the workshop,
service vehicle or labora-
tory. A varied selection of
tubings is offered which will
cover a diverse range of
See individual product pages.
applications including elec-
trical insulation, strain relief,
cable bundling and envi-
ronmental protection.
RaySpool packaging is
available for CGPT, LSTT
and CGAT.
Convenient packaging and
dispensing system for heat-
shrinkable tubing
Product Facts
■Easy to store
■Easy to dispense
■Well-suited for repairs
■Single wall and adhesive-
lined tubings
■Wide variety of colors, sizes
and kits available
■Also available are RaySpool
kits comprised of 6 sizes and
supplied with a mounting
rack
■Stand alone racks and
packaging sets also
available
■RoHS compliant
Installation
See individual product
pages.
Operating Temperature Range
See individual product
pages.
Specifications/Approvals
1-82
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RaySpool (Continued)
RAYCHEM Tubing Products
Color Standard Black (-0)
Green/yellow (-45) available in sizes indicated by •
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description
CGPT 2:1
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall
Thickness*
Size Minimum Maximum After Spool Spool Ordering
Expanded Recovered Heating Quantity Quantity Description
as Supplied After Heating - Black - Green/Yellow
(meters) (meters)
1.6/0.8 1.6 (0.062) 0.8 (0.031) 0.45 ± 0.12 10.0 - CGPT-R-1.6-col code
2.4/1.2† 2.4 (0.093) 1.2 (0.046) 0.50 ± 0.12 10.0 - CGPT-R-2.4-col code
3.2/1.6†• 3.2 (0.125) 1.6 (0.062) 0.50 ± 0.12 10.0 5.0 CGPT-R-3.2-col code
4.8/2.4† 4.8 (0.187) 2.4 (0.093) 0.50 ± 0.12 9.0 - CGPT-R-4.8-col code
6.4/3.2†• 6.4 (0.250) 3.2 (0.125) 0.65 ± 0.15 8.0 3.5 CGPT-R-6.4-col code
9.5/4.8• 9.5 (0.375) 4.8 (0.187) 0.65 ± 0.15 6.0 3.0 CGPT-R-9.5-col code
12.7/6.4†• 12.7 (0.500) 6.4 (0.250) 0.65 ± 0.15 6.0 2.5 CGPT-R-12.7-col code
19/9.5• 19.0 (0.748) 9.5 (0.375) 0.75 ± 0.15 5.0 2.0 CGPT-R-19.0-col code
25.4/12.7†• 25.4(1.000) 12.7 (0.500) 0.90 ± 0.20 3.0 1.5 CGPT-R-25.4-col code
KIT CONTAINS SIZES INDICATED BY † CGPT-R-KIT-2
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0) Red (-2) Yellow (-4) Blue (-6)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description
CGPT 3:1
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall
Thickness*
Size Minimum Maximum After Spool Ordering
Expanded Recovered Heating Quantity Description
as Supplied After Heating (meters)
3/1† 3.0 (0.118) 1.0 (0.040) 0.55 ± 0.12 10.0 CGPT-R-3/1-col code
6/2† 6.0 (0.236) 2.0 (0.079) 0.65 ± 0.12 7.0 CGPT-R-6/2-col code
9/3† 9.0 (0.354) 3.0 (0.118) 0.75 ± 0.15 5.0 CGPT-R-9/3-col code
12/4† 12.0 (0.472) 4.0 (0.157) 0.75 ± 0.15 4.0 CGPT-R-12/4-col code
18/6† 18.0 (0.709) 6.0 (0.236) 0.85 ± 0.15 3.0 CGPT-R-18/6-col code
24/8† 24.0 (0.945) 8.0 (0.315) 1.00 ± 0.20 3.0 CGPT-R-24/8-col code
KIT CONTAINS SIZES INDICATED BY † (black only) CGPT-R-KIT-1
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
1-83
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RaySpool (Continued)
RAYCHEM Tubing Products
1
Heat-shrinkable Tubing
LSTT 2:1
Product Dimensions
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description
CGAT 3:1
Product Dimensions
Ordering Information
Inside Diameter Recovered Wall
Thickness*
Size Minimum Maximum After Spool Ordering
Expanded Recovered Heating Quantity Description
as Supplied After Heating (meters)
3/1† 3.0 (0.118) 1.0 (0.040) 1.00 ± 0.25 5.0 CGAT-R-3/1-0
6/2† 6.0 (0.236) 2.0 (0.079) 1.00 ± 0.25 3.5 CGAT-R-6/2-0
9/3† 9.0 (0.354) 3.0 (0.118) 1.35 ± 0.25 3.0 CGAT-R-9/3-0
12/4† 12.0 (0.472) 4.0 (0.157) 1.50 ± 0.25 2.5 CGAT-R-12/4-0
18/6† 18.0 (0.709) 6.0 (0.236) 1.70 ± 0.25 2.0 CGAT-R-18/6-0
24/8† 24.0 (0.945) 8.0 (0.315) 1.90 ± 0.25 1.5 CGAT-R-24/8-0
KIT CONTAINS SIZES INDICATED BY † (black only) CGAT-R-KIT-1
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
Color Standard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description
Ordering Information
Inside Diameter Recovered Wall
Thickness*
Size Minimum Maximum After Spool Ordering
Expanded Recovered Heating Quantity Description
as Supplied After Heating - Black (meters)
2.4/1.2† 2.4 (0.093 1.2 (0.046) 0.55 ± 0.12 10.0 LSTT-R-2.4-0
3.2/1.6† 3.2 (0.125) 1.6 (0.062) 0.55 ± 0.12 10.0 LSTT-R-3.2-0
4.8/2.4† 4.8 (0.187) 2.4 (0.093) 0.55 ± 0.12 9.0 LSTT-R-4.8-0
6.4/3.2† 6.4 (0.250) 3.2 (0.125) 0.65 ± 0.15 8.0 LSTT-R-6.4-0
9.5/4.8 9.5 (0.375) 4.8 (0.187) 0.65 ± 0.15 6.0 LSTT-R-9.5-0
12.7/6.4† 12.7 (0.500) 6.4 (0.250) 0.65 ± 0.15 6.0 LSTT-R-12.7-0
19/9.5 19.0 (0.748) 9.5 (0.375) 0.80 ± 0.15 5.0 LSTT-R-19.0-0
25.4/12.7† 25.4(1.000) 12.7 (0.500) 0.95 ± 0.18 3.0 LSTT-R-25.4-0
KIT CONTAINS SIZES INDICATED BY † (black only) LSTT-R-KIT-1
*Wall thickness will be less if tubing recovery is restricted during shrinkage.
1-84
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products
