OS-50 Straight Cable Connectors Solder Clamp Attachment 1063291-1, 1083944-1, 1063296-1, 1313687-1, and 1063298-1 Instruction Sheet 408-4616 (was A.P. 85-002} 21 MAR00 Reva EC 0890-0362-00 | NOTE: THIS AP CAN BE USED FOR FLANGE NOUNT AND BULKHEAD FEEDTHRU CONNECTORS ALSO. CONNECTOR CABLE TOOLS REQ'D Sosy craarci nee ain | Come nate: Se Saae ss O3-50 STRAIGHT] -085 S/R) INTERFACE LOCATING TOOL: CABLE COAXIAL 2598-5110-02 CONNECTORS CABLE METAL FILE, SOLDER (60/20), SOLDER CLAMP FLUX, CLEANING ALCOHOL, ATTACHMENT RAZOR BLADE CONNECTOR (] 1 SLEEVE PLUG - HousING | | I _ ASSEMBLY WWJ tf _ / ~ "HA ~ = JACK - } came HOUSING NUT ASSEMBLY a ASSEMBLY OPERATIONS 1.0 PREPARATION OF COAXIAL CABLE: 11 CUT CABLE TO DESIRED LENGTH, 12 TRIM END OF CABLE TO DIMENSION SHOWN TO EXPOSE CABLE DIELECTRIC. 13 REMOVE BURRS AND CLEAN WITH ALCOHOL. #020 Tt" 400 cael DIELECTRIC OUTER CONDUCTOR 2.0 SOLDERING OF SLEEVE TO CABLE: 2.1 PLACE THE CLAMP NUT ON CABLE WITH EXTERIOR THREAD FACING TOWARD THE CUT END OF THE CABLE. 2.2 PLACE THE SLEEVE ON THE CABLE WITH THE LARGER DIAMETER OF THE SLEEVE CLOSEST TO THE CABLE E PUSH SLEEVE UNTIL FIRMLY SEATED AGAINST THE CABLE. 2.3 PLACE LOOSE ASSEMBLY IN FIXTURE BASE AS SHOWN, CABLE OUTER CONDUCTOR SLEEVE Cort _ bes CLAMP SCREW Hn 2.3.1 NEST EXPOSED DIELECTRIC INTO INTERFACE LOCATING iG TOCL. BOTONING SLEEVE AGAINST 232 TIGHTEN LLANE SCREw TO SECURE CABLE. 2.33 EN RS LOCATOR TOOL IS FIRMLY SEATED AINST THE SLEEVE 24 MAINTAIN POSITION OF SLEEVE AGAINST LOCATOR TOOL AND APPLY A SMALL AMOUNT OF FLUX AROUND THE CABLE/SLEEVE JUNCTION. APPLY ONLY ENOUGH SOLDER TG FIRMLY ATTACH THE SLEEVE TO THE CABLE 25 VERFY HAT NO VOIDS EXSIST AT EITHER END 2.6 REMOVE | EXCESS SOLDER OR SPLATTER. 30, TRIMMING CABLE DIELECTRIC. PLACE CUTTING BLADE FLUSH WITH SLEEVE FACE AND CUT THROUGH THE DIELECTRIC WHILE ROTATING THE CABLE. A CUTTING OR SICNG MO NOTION WILL WORK EASIER THAN A 3.2 FINISH CUTTING DIELECTRIC WITH CUTTING BLADE TAKING CARE NOT TO SCORE THE CENTER CONDUCTOR OF CABLE BARE INNER CONDUCTOR BY PRYING THE DIELECTRIC FROM THE CABLE. He a) Li CLAMP NUT INTERFACE LOCATING TOOL CLAMP INSERT SOLDER HERE FIXTURE BASE SLEEVE CABLE OUTER CONDUCTOR CUT HERE FLUSH CABLE DIELECTRIC 5.0 TRIM END OF CLAMP ASSEMBLY. 5.1 CUT EXPOSED CENTER CONDUCTOR TO DIMENSION SHOWN. 5.2 FILE BLUNT END OF INNER CONDUCTOR TO_A 60-75* CONE AS SHOWN, MAINTAINING pes +003 DIMENSION. 5.3 CLEAN WITH ALCOHOL. SLEEVE 5.0 SECURE HOUSING ASSEMBLY TO CABLE ASSEMBLY. SLEEVE 1 | 5.1 INSERT THE CABLE SUB-ASSY INTO THE HOUSING PLUG SO THAT THE CABLE CENTER CONDUCTOR IS HOUSING ACCEPTED BY THE CONTACT IN THE CONNECTOR, |ASSEMBLY 5.2 HOLDING THE CABLE STEADY. SLIDE NUT FORWARD AS SHOWN. 5.3 ENGAGE THREADS OF NUT TO HOUSING ASSEMBLY AND TORQUE TO 25 in-lbs. JACK HOUSING ASSEMBLY 2000 Tyco Electronics Corporation, Harrisburg, PA. All International Rights Reserved. Trademark Dimensions are in inches. This controlled document is subject to change. For latest revision call the AMP FAX* number. TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX/PRODUCT INFO 1-800-822-6752 1 of 1 LOC B