BCD.G0201 Rev. AA, 04-Feb-2013 Page 1 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
Applications
• Telecom, datacom, industrial equipment.
Features
• High efficiency over 91% at 230 VAC
• Universal AC input voltage range: 90-264 VAC
• Active power factor correction
• Over temperature, output overvoltage, overcurrent
and short circuit protection
• Low conducted and radiated EMI (EN 55022 cl. A)
• Safety approval to UL/CSA/EN/IEC60950-1
• High power density design: 15 W/in3
• Compact size: 2.0 (W) x 4.0 (L) x 1.5 (H) inches
• ROHS compliant
Description
This is a family of compact and efficient AC-DC power supplies suited for telecom datacom and many other industrial
applications. This family meets the international information technology safety standards with the CE-Mark for the European Low
Voltage Directive (LVD). Their high efficiency allows a very minimal power loss in end equipment, resulting in higher reliability,
ease of thermal management and regulatory approvals for an environmentally friendly end product.
Content
1 ORDERING INFORMATION............................................. 2
2 OVERVIEW ....................................................................... 2
3 ABSOLUTE MAXIMUM RATINGS ................................... 3
4 ENVIRONMENTAL AND MECHANICAL ......................... 3
5 INPUT SPECIFICATIONS ................................................ 3
5.1 INPUT FUSE ............................................................ 4
5.2 INRUSH CURRENT ................................................. 4
5.3 INPUT UNDER-VOLTAGE ....................................... 4
5.4 POWER FACTOR CORRECTION ........................... 4
5.5 EFFICIENCY ............................................................ 4
6 OUTPUT SPECIFICATIONS ............................................ 6
7 PROTECTION ...................................................................8
7.1 OVERVOLTAGE PROTECTION ..............................8
7.2 CURRENT LIMITATION ...........................................8
8 POWER GOOD SIGNAL ..................................................9
9 ELECTROMAGNETIC COMPATIBILITY .........................9
9.1 IMMUNITY ................................................................9
9.2 EMISSION ................................................................9
10 SAFETY / APPROVALS ...............................................10
11 MECHANICAL ..............................................................11
11.1 DIMENSIONS .......................................................11
11.2 CONNECTIONS ...................................................12
BCD.G0201 Rev. AA, 04-Feb-2013 Page 2 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
1 ORDERING INFORMATION
Product Family
Power Level
Dash
# Outputs
Standard: 0
Vo-Voltage
RoHS
compliant
ABC
200
-
1
0
12
G
24
48
2 OVERVIEW
The ABC200-10XXG is a high efficiency and high power
density AC to DC power supply. It incorporates boundary
conduction mode (BCM) PFC converter and soft-switching
LLC converter, providing increased system reliability and
high efficiency.
With 1 m/s system air cooling, the ABC200-1012G can
deliver up to 180 W continuous output power, and 204W for
ABC200-1024G and the ABC200-1048G.
Figure 1: ABC200-10XXG block diagram
BCD.G0201 Rev. AA, 04-Feb-2013 Page 3 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
3 ABSOLUTE MAXIMUM RATINGS
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability,
and cause permanent damage to the supply.
Parameter
Conditions / Description
Min
Nom
Max
Unit
Vi maxc
Max continuous input
Continuous
Transient, 60 ms
264
300
VAC
VAC
4 ENVIRONMENTAL AND MECHANICAL
Parameter
Conditions / Description
Min
Nom
Max
Unit
TA
Ambient temperature
Vi min to Vi max, I1 nom, ISB nom
-10
+50
°C
TAext
Extended temp range
Derated output
+50
+70
°C
TS
Storage temperature
Non-operational
-40
+85
°C
Dimensions
Width
50.8
mm
Height
36.6
mm
Depth
101.6
mm
M
Weight
0.2
kg
5 INPUT SPECIFICATIONS
General Condition: TA = -10 to 50°C unless otherwise noted.
Active fan air cooling required: 200 LFM (1 m/s)
Parameter
Conditions / Description
Min
Nom
Max
Unit
Vi nom
Nominal input voltage
100
240
VAC
Vi
Input voltage ranges
Normal operating (Vi min to Vi max)
90
264
VAC
Ii max
Max input current
At 90 VAC input and max rating
2.75
Arms
Ii p
Inrush current limitation
Vi nom=115VAC, T= 25°C (see Figure )
Vi nom=230VAC, T= 25°C (see Figure 4)
40
80
Ap
Fi
Input frequency
47
50/60
63
Hz
PF
Power factor
Normal input, half load and above
0.9
Vi on
Turn-on input voltage1)
Ramping up
85
87
90
VAC
Vi off
Turn-off input voltage1)
Ramping down
80
83
85
VAC
η
Efficiency
Vi nom=230VAC, 0.5∙Ix nom, Vx nom, TA = 25 °C
89
%
Vi nom=230VAC, 1.0∙Ix nom, Vx nom, TA = 25 °C
91
Thold
Hold-up Time
After last AC zero point, VO within regulation,
Vi = 115 VAC, Px nom
10
ms
1) The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges.
BCD.G0201 Rev. AA, 04-Feb-2013 Page 4 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
5.1 INPUT FUSE
A slow-blow 5A input fuse (5 × 20 mm) in series with live line
inside the power supply protects against severe defects. The
fuse and a VDR form together with the input filter an
effective protection against high input transients.
5.2 INRUSH CURRENT
The AC-DC power supply exhibits an X-capacitance of only
about 1.0 μF, resulting in a low and short peak current, when
the supply is connected to the mains. The internal bulk
capacitor will be charged through a NTC resistor which will
limit the inrush current (see Figure 2 and 3).
Figure 2: Inrush current, Vin = 115Vac, 90°
CH1: Vin (100V/div), CH2: Iin (10A/div),
Figure 3: Inrush current, Vin = 230Vac, 90°
CH1: Vin (200V/div), CH2: Iin (20A/div)
5.3 INPUT UNDER-VOLTAGE
If the sinusoidal input voltage stays below the input under
voltage lockout threshold Vi on, the supply will be inhibited.
Once the input voltage returns within the normal operating
range, the supply will return to normal operation again.
5.4 POWER FACTOR CORRECTION
Power factor correction (PFC) is achieved by controlling the
input current waveform synchronously with the input voltage.
A specified PFC controller is implemented in the boundary
conduction mode topology giving outstanding PFC results
over a wide input voltage and load ranges. The input current
will follow the shape of the input voltage.
5.5 EFFICIENCY
The high efficiency (see Figure 4) is achieved by using soft-
switching LLC technology with boundary conduction mode
PFC topology minimizing switching losses. Synchronous
BCD.G0201 Rev. AA, 04-Feb-2013 Page 5 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
rectifiers on the output reduce the losses in the high current
output path for ABC200-1012G.
A Schottky or ultra fast diode is used as the rectifier in the
ABC200-1024G and ABC200-1048G because of the high
output voltage level.
Efficiency vs. Output Power at 230VAC, ABC200-1012G
Efficiency vs. Output Power at 230VAC, ABC200-1024G
Efficiency vs. Output Power at 230VAC, ABC200-1048G
Figure 4. Efficiency Curves
70
75
80
85
90
95
050 100 150 200
Po (W)
Efficiency [%]
70
75
80
85
90
95
050 100 150 200
Po [W]
Efficiency [%]
70
75
80
85
90
95
050 100 150 200
Po [W]
Efficiency [%]
BCD.G0201 Rev. AA, 04-Feb-2013 Page 6 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
6 OUTPUT SPECIFICATIONS
General Condition: TA = -10 to +50°C unless otherwise noted. Derate linearly from 50°C to 50% at 70°C.
Active fan air cooling required: 200 LFM (1 m/s)
Parameter
Conditions / Description
Min
Nom
Max
Unit
Main Output VO
VO
Nominal output voltage
0.5 ∙IO, Tamb = 25 °C,
ABC200-1012G
12.0
VDC
ABC200-1024G
24.0
ABC200-1048G
48.0
VO set
Output setpoint accuracy
0.5 ∙IO, Tamb = 25 °C
ABC200-1012G
11.95
12.05
VDC
ABC200-1024G
23.90
24.10
ABC200-1048G
47.80
48.20
PO
Nominal output power
ABC200-1012G
180
W
ABC200-1024G
204
W
ABC200-1048G
204
W
IO
Nominal output current
ABC200-1012G
13
15
ADC
ABC200-1024G
7.5
8.5
ADC
ABC200-1048G
3.5
4.25
ADC
VO ripple
Output ripple & noise
VO nom, IO nom, 20 MHz BW
ABC200-1012G
120
mV
ABC200-1024G
240
mV
ABC200-1048G
480
mV
dVO
Load regulation
Vi = Vi nom, 0 - 100 % IO nom,
ABC200-1012G
60
120
mV
ABC200-1024G
120
240
mV
ABC200-1048G
240
480
mV
dVi Line
Line regulation
Vi =Vi min…Vi max,
ABC200-1012G
12
120
mV
ABC200-1024G
24
240
mV
ABC200-1048G
96
480
mV
dVdyn
Dynamic load regulation
ΔIO = 50% IO nom, IO = 50 …
100% IO max,
dIO/dt = 1 A/μs, recovery
within 5% of VO nom
ABC200-1012G
0.6
VDC
ABC200-1024G
1.2
VDC
ABC200-1048G
2.4
VDC
Trec
Recovery time
ABC200-10XXG
2
ms
t Delay
Turn on delay time
See Figure 5 and Figure 6
0
1.5
2.5
sec
t rise
Rise time
VO = 10…90% VO nom (see Figure 10)
20
ms
Note: For ABC200-1048G, maximum rise time is 30ms
CLoad
Capacitive loading
Tamb = 25 °C
ABC200-1012G
3300
μF
ABC200-1024G
1800
μF
ABC200-1048G
1000
μF
BCD.G0201 Rev. AA, 04-Feb-2013 Page 7 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
Figure 5: Turn-On AC Line 115 VAC, full load (500 ms/div)
CH1: VO (3 V/div) CH2: Vin (230 V/div)
Figure 6: Turn-On AC Line 230 VAC, full load (500 ms/div)
CH1: VO (3 V/div) CH2: Vin (350 V/div)
Figure 7: Turn-Off AC Line 115 VAC, full load (10 ms/div)
CH1: VO (3 V/div) CH2: Vin (230 V/div)
Figure 8: AC drop out 10ms (50 ms/div)
CH1: VO (3 V/div) CH2: Vin (250 V/div)
Figure 9: AC drop out 30ms (50 ms/div), VO restart
CH1: VO (3 V/div) CH2: Vin (250 V/div)
Figure 10: VO rise time at 115VAC
CH1: VO (2 V/div)
BCD.G0201 Rev. AA, 04-Feb-2013 Page 8 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
Figure 11: Load transient VO, 7.5A to 15A (200 us/div),
CH1: IO (5 A/div) CH2: VO (200 mV/div)
Figure 12: Load transient VO, 15A to 7 A (200 us/div)
CH1: IO (5 A/div) CH2: VO (200 mV/div)
7 PROTECTION
Parameter
Conditions / Description
Min
Nom
Max
Unit
IFUSE
Input fuses rating
Not user accessible, time lag characteristic
5.0
A
VO OV
OV trigger point
ABC200-1012G
14.0
15.0
16.0
VDC
ABC200-1024G
28.0
30.0
32.0
VDC
ABC200-1048G
53.0
55.0
57.0
VDC
IO lim
Current limit
Vi > 90 VAC,
-10 °C < Ta < 50 °C
ABC200-1012G
18.0
A
ABC200-1024G
9.0
A
ABC200-1048G
4.5
A
TSD
Temperature on heat sinks
Automatic shut-down, automatic recovery
after cool down.
105
°C
7.1 OVERVOLTAGE PROTECTION
The AC-DC power supply provides a fixed threshold
overvoltage (OV) protection implemented with a HW
comparator. Once an OV condition has been triggered, the
supply will shut down and latch the fault condition. The
latch can be unlocked by disconnecting the supply from the
AC mains only.
7.2 CURRENT LIMITATION
The main output current limitation will decrease with linear
derating to 50% at 70 ºC if the ambient (inlet) temperature
increases beyond 50 °C (see Figure 13).
Figure 13: Output Current Capacity Derating
BCD.G0201 Rev. AA, 04-Feb-2013 Page 9 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
8 POWER GOOD SIGNAL
The Out-OK output gives a status indication of the
converter and the output voltages. It can be used for control
functions such as data protection, central system
monitoring or as a part of a self-testing system. Connecting
the Out-OK as shown in Figure 14, VOK <1.0 V indicates
the output voltage(s) of the converter are within the range.
Note: Using the potentiometer, the monitor level tracks the
programmed output voltage. In an error condition, if the
output voltage is out of range due to overload or an
external over voltage, VOK will approach Vp. The output is
formed by an NPN transistor. The signal is isolated from
the output.
Figure 14: Power Good signal
9 ELECTROMAGNETIC COMPATIBILITY
9.1 IMMUNITY
Note: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.
Test
Standard / Description
Criteria
ESD Contact Discharge
EN 61000-4-2, Level 2
A
RF Susceptibility
EN 61000-4-3, Level 3
A
Fast Transient/Burst
EN 61000-4-4, Level 3
B
Surge
EN 61000-4-5, Class 3
B
RF Conducted Immunity
EN 61000-4-6, Class 3
A
Voltage Dips and Interruptions
EN 61000-4-11
C
Magnetic Fields
EN 61000-4-8, Level 3
A
9.2 EMISSION
Test
Standard / Description
Criteria
Conducted Emission
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG,
single unit
Class A
Radiated Emission
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP,
single unit
Class A
Harmonic Emissions
IEC61000-3-2, Vin = 100 VAC/ 60 Hz, 100% Load
Class A
IEC61000-3-2, Vin = 240 VAC/ 50 Hz, 100% Load
Class A
Voltage Fluctuation and Flicker
EN61000-3-3
PASS
BCD.G0201 Rev. AA, 04-Feb-2013 Page 10 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
10 SAFETY / APPROVALS
Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric
strength tests should not be repeated in the field. Power-One will not honor any warranty claims resulting from electric strength
field tests.
Parameter
Description / Conditions
Min
Nom
Max
Unit
Agency Approvals
UL 60950-1 Second Edition
CSA-C22.2 No. 60950-1-03 Second Edition
IEC 60950-1:2005
EN 60950-1:2006
CE Mark for LVD
CB Approval
Approved by
independent body
(see CE Declaration)
Insulation Safety Rating
Input / Case
Basic
Input / Output
Reinforced
Output / Case
Functional
Creepage / clearance
Primary (L/N) to protective earth (PE)
According to
safety standard
mm
Primary to secondary
mm
Electrical strength test
Input to case
2.121
kVDC
Input to output
4.2
kVDC
Output and Signals to case
500
VDC
BCD.G0201 Rev. AA, 04-Feb-2013 Page 11 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
11 MECHANICAL
11.1 DIMENSIONS
Figure 15: Side view 1
Figure 16: Top view
Figure 17: Side view 2 Figure 28: Front view
Note: pictures for mechanical dimension were taken from ABC200-1012G.
Note: A 3D step file of the power
supply casing is available on request.
AIR FLOW DIRECTION
AIR FLOW DIRECTION
BCD.G0201 Rev. AA, 04-Feb-2013 Page 12 / 12 www.power-one.com
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
11.2 CONNECTIONS
Connector Mating Parts(Molex or equivalent):
Copyright © 2010 Power-One Inc. All rights reserved. Words and logos that are identified as trademarks and/or service marks are, unless noted otherwise, the trademarks
and service marks of Power-One Inc. in the U.S. and other countries. All other product or service names are the property of their respective holders. Power-One products are
protected under numerous U.S. and foreign patents and pending applications, maskwork rights, and copyrights. Power-One reserves the right to make changes to any
products and services at any time without notice. Power-One assumes no responsibility or liability arising out of the application or use of any information, product, or service
described herein except as expressly agreed to in writing by Power-One Inc.
1. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support
systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc.
2. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured.
Specifications are subject to change without notice.
Pin
Name
Description
Input J1
J1-1
Live
AC Input Live
J1-2
NA
NA
J1-3
Neutral
AC Input Neutral
Output J2
Pin 1-3(Insider Row)
-Vo
+12V / +24V / +48V output return
Pin 4-6(Outside Row)
+Vo
+12V / +24V / +48V output
Signal J3
J3-1
Power Good RTN
Power OK signal output return
J3-2
Power Good
Power OK signal output
J3-3
Vo Sense +
Main output positive sense
J3-4
Vo Sense -
Main output negative sense
CONNECTOR
HOUSING
CRIMP TERMINAL
WIRE GAUGE
J1
09-50-3031
08-50-0105
AWG # 18
J2
39-01-2065
44476-3112
AWG # 16
J3
22-01-3047
08-50-0113
AWG #22-30
Ground
01-90020001
AWG#18
