1-1612962-3 - Tyco Electronics

197

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Battery Interconnects

Since the introduction of the

Duracell, standard-sized

nickel-metal hydride

rechargeable battery to

the computer and

communications original

equipment manufacturers

(OEMs), Tyco Electronics

has played a major role

in the development and

manufacture of a reliable,

high performance multi-

directional interconnect

system.

As the Duracell line of

rechargeable batteries

expanded to newer and

more diversified uses, so

have Tyco Electronics

Battery Interconnect

Systems. Today, systems

are available for:

■DR17 (7.2 Volts)

■DR30 (7.2 Volts)

■DR15 (10.8 Volts)

■DR35 (10.8 Volts)

■DR36 (12.0 Volts)

These 5-position headers

and the Tyco Electronics

5-position receptacle

connectors provide reliable,

easy mate/unmate

interconnects.

Single contacts are rated

at 7 amperes with a 30°C

T-Rise, and have an

operating temperature

rating of -30°C to +70°C.

Headers feature sturdy

brass contacts with duplex

plated tin-lead solder tails

and nickel on the mating

area to ensure the life of the

system and to provide high

cycle mating/unmating.

Housings are made of high

temperature, U.L. 94V-0

rated thermoplastic and are

available with left or right

hand keying, or with keyless

mounting configurations.

Keyless headers are

designed to minimize board

space requirements, and

require the battery

manufacturer to provide

voltage key in the battery

rack compartment. Keyless

headers accept all 3 voltage

battery packs.

Tyco Electronics “Drop-In”

receptacle connectors fit

securely within the battery

pack compartment. They

are offered in a choice of

weld tab or solder tail

versions for PC board

mounting. Housings are

made from high impact U.L.

94V-0 rated thermoplastic

with high temperature

housings available for

solder tail versions.

The Tyco Electronics Battery

Interconnection systems

provide variable direction

mating and voltage/form

factor polarization for safe,

friendly operation.

Product Facts

■Multi-directional mating —

all angles between 0° and

90°

■Standard 5-position system

■Total interface solution

■Current capacity — 7 Amps/

single contact at 30°C

T-Rise

■Choice of right angle or

vertical mount headers with

left, right or keyless

polarization

■Headers available for 7.2,

10.8, and 12.0 volt

rechargeable batteries

■Receptacle connectors with

solder tails or weld tabs

■Consumer friendly

mating/unmating of battery

■Reduces design cycle time

■Reduces overall costs

■Produced under a Quality

Management System

certified to ISO 9001

■Two-Piece Connector

■Blade Contacts — for high

durability

■Used Industry-wide for

rechargeable battery I/O —

in laptop computers

■Offered in a variety of key

arrangement — for different

voltage batteries

■2.5mm, 3.0mm and 5.0mm

contact pitch

■Up to 7 Amps per contact

■Up to 2500 cycle durability

■Two pc tails per blade — for

better current distribution

198

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: Part Numbers are RoHS compliant except: 䢇Indicates “5 of 6 compliant” (lead in solderable interface only).

Power Connectors & Interconnection Systems

Battery Interconnects (Continued)

Right Angle Headers,

5.0 Centers,

Left-Hand Key

Right Angle Headers,

5.0 Centers,

Right Hand Key

Material and Finish

Housing — Polyphthalamide 94 V-0

rated, black

Contacts — Brass, plated 0.00254

min. tin-lead on the solder tail over

0.00190 min. nickel overall

Material and Finish

Housing — Polyphthalamide 94 V-0

rated, black

Contacts — Brass, plated 0.00254

min. tin-lead on the solder tail over

0.00190 min. nickel overall

Technical Documents

Product Specification

108-1501

Application Specification

114-24005

Notes:

1. Connector side of pc board

layout shown.

2. PC board layout and connector

dimensions illustrated above

serve as a guide only; they are

not to be used for actual design

or construction of equipment,.

Consult Tyco Electronics cus-

tomer drawings for detailed pc

board layout and connector

dimension requirements.

3. Voltage keying reg. IEC

connector study group (IEC 488).

Recommended PC Board Layout

With Straight Solder Tails

Part Numbers

Voltage Voltage Straight Retentive Dia. With

Key Solder Tails Solder Tails A Mounting Holes

7.2 Right Hand 787142-1䢇— 5.5 No

10.8 Left Hand 787259-1䢇— 10.0 No

12.0 Left Hand 787428-1䢇—7.5 Yes*

Right Hand 787366-1䢇—

NA Keyless 787441-1䢇787443-1䢇3.51 No

*See Tyco Electronics Customer Drawings for specific hole layout.

199

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: Part Numbers are RoHS compliant except: 䢇Indicates “5 of 6 compliant” (lead in solderable interface only).

Power Connectors & Interconnection Systems

Battery Interconnects (Continued)

Vertical Headers,

5.0 Centers

Material and Finish

Housing — Polyphthalamide 94 V-0

rated, black

Contacts — Brass, plated 0.00254

min. tin-lead on the solder tail over

0.00190 min. nickel overall

Technical Documents

Product Specification

108-1501

Application Specification

114-24005

Vertical Headers,

5.0 Centers, Keyless*

*Keyless headers are designed for

any voltage battery pack, and to

minimize pc board space require-

ments. The use of a keyless header

requires the equipment manufac-

turer to provide voltage key in the

battery pack compartment.

Material and Finish

Housing — Polyphthalamide 94 V-0

rated, black

Contacts — Brass, plated 0.00254

Min. tin-lead on the solder tail over

0.0190 min. nickel overall Part Numbers

Voltage Straight Retentive Dia. With

Solder Tails Solder Tails A Mounting Holes

7.2 787334-1䢇— 5.5 Yes

10.8 787419-1䢇787421-1䢇10.0 Yes

12.0 787430-1䢇— 7.5 Yes

Keyless 787444-1䢇787446-1䢇3.51 No

Recommended PC Board Layout

200

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Battery Interconnects (Continued)

Receptacle Connectors,

7.2 Voltage, with Solder

Tail for PC Board Mounting

Part No. 787590-1䢇

Material and Finish

Housing — Polyphthalamide 94 V-0

rated, black

Contacts — Copper alloy, duplex

plated 0.00254 min. tin-lead on solder

tails over 0.00190 min. nickel overall

Receptacle Connector,

7.2 Voltage with Weld Tabs

Part No. 787613-1

Material and Finish

Housing — Polycarbonate 94 V-0

rated, black

Contacts — Copper alloy, plated

0.00190 min. nickel

Technical Documents

Product Specification

108-1501

Application Specification

114-24005

Recommended PC Board Layout

Suggested Cavity

Note: Part Numbers are RoHS

compliant except: 䢇Indicates

“5 of 6 compliant” (lead in

solderable interface only).

201

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Battery Interconnects (Continued)

Receptacle Connectors,

10.8 Voltage, with Weld

Tabs

Part No. 787614-1

Material and Finish

Housing — Polycarbonate 94 V-0

rated, black

Contacts — Copper alloy, plated

0.00190 min. nickel

Receptacle Connector,

12.0 Voltage with Weld

Tabs

Part No. 787615-1

Material and Finish

Housing — Polycarbonate 94 V-0

rated, black

Contacts — Copper alloy, plated

0.00190 min. nickel

Technical Documents

Product Specification

108-1501

Application Specification

114-24005

Suggested Cavity

202

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Tyco Electronics Battery Interconnection System,

Cable-to-Board Connector Assembly

Tyco Electronics Battery

Interconnect System,

Cable-to-Board Connector

Assembly is designed to

maximize your

manufacturing capabilities,

and offers greater flexibility

in your design cycle.

This assembly is presently

available with a keyless

battery connector on

the mating end and a

Tyco Electronics CST-100

connector on the internal

connection end.

Tyco Electronics will consult

with you, in the design or

post-design stage, to

introduce our complete

cable-to-board connector

assembly design and

manufacturing capabilities

to meet your specific

battery interconnect system

connector assembly

requirements.

Call the Tyco Electronics

Product Information Center,

for immediate information on

this new, exciting service for

the OEM systems designer.

Product Facts

■Offers OEM manufacturers

complete design flexibility

■Tyco Electronics cable

assembly design engineers

assist on your specific

assembly requirements

■Standard or customized

mounting options

■Double or single ended

assemblies

■Wide choice of other end

Tyco Electronics connectors

to complete your assembly

■Manufacturing labor and

overhead cost savings

■Inventory cost savings

with Tyco Electronics

Just-In-Time Delivery

■Eliminates Down-Time, all

assemblies individually

inspected prior to shipping

yco Electronics

CST 100

Connector

METRIC

Dimensions are millime-

ters over inches

203

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Special Battery Connectors

Part Connector Number Pitch

Number Type Position

1318430-2 rec 5 2.5mm

1318792-1 plug 5 2.5mm

1318977-3 plug 6 2.5mm

1123688-3 rec 6 2.5mm

1318573-4 plug 7 2.5mm

1318574-4 rec 7 2.5mm

316160-1 plug 8 3.0mm

316163-1 rec 8 3.0mm

316433-1 plug 10 3.0mm

316435-1 rec 10 3.0mm

1123738-7 plug 10 2.5mm

1123822-7 plug 10 2.5mm

1123684-7 plug 10 2.5mm

As the sizes of mobile

equipment, such as note-

book PCs, portable tele-

phones, etc. are becoming

smaller and thinner, the

spaces for battery packs

also require the best space

efficiency.

Tyco Electronics Battery

Connectors are available to

meet the requirements of

extremely high space effi-

ciency of small size mobile

equipment with the line

contact concept and are

available at 2.5mm and

3.0mm centerlines.

These connectors offer sig-

nificant space savings with

enough contact area to

secure the connection.

They connect the battery

spaces apt to be affected

by cumulative total of toler-

ances and the equipment

of high reliability.

Product Facts

■3-, 6-, 7- and 10-position

at 2.0mm pitch; 4, 5, 6

and 7 positions at 2.5mm

centerline; 8- and

10-position at 3.0mm

centerline

■Housings have an excellent

heat resistant property and

are durable with the

through-hole reflow

techniques

■Contacts are made of gold

plated, high conductivity,

copper alloy

■2.5mm centerline plugs are

available with DIP types and

SMT offset types for thinner

equipment. Receptacles are

available only with SMT

types

Performance Data

Voltage rating — 30V AC

Current rating — less than 6A

Mating/Unmating cycles —

6000 cycles (plug)

2000 cycles (rec)

Operating Temperature —

-20°C to +80°C

204

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

2.0mm Pitch,

Receptacle Assembly,

3 Position

Part Number 1612901-1

2.0mm Pitch,

Plug Assembly, 7 Position

Part Number 1827654-1

Part Number Description Position Mount Angle Mount

1612898-1 Plug Assembly 3 Vertical Surface Mount

1612901-1 Receptacle Assembly 3 Right Angle Surface Mount

1766706-1 Plug Assembly 6 Right Angle Through Hole

1827654-1 Plug Assembly 7 Right Angle Surface Mount

1827684-1 Receptacle Assembly 7 Vertical Surface Mount

1-1612962-3 Plug Assembly 10 Right Angle Through Hole

1612963-3 Receptacle Assembly 10 Vertical Through Hole

1612964-3 Receptacle Assembly 10 Right Angle Surface Mount

1717840-1 Plug Assembly 10 Right Angle Through Hole

1827622-1 Receptacle Assembly 10 Right Angle Surface Mount

205

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

2.5mm Pitch,

Receptacle Assembly,

5 Position

Part Number 1318430-2

2.5mm Pitch,

Plug Assembly, 5 Position

Part Number 1318792-1

Note: All part numbers are RoHS compliant.

206

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

2.5mm Pitch,

Receptacle Assembly,

6 Position

Part Numbers 1123688-3,

1123688-7

2.5mm Pitch,

Plug Assembly, 6 Position

Part Number 1318977-3

Note: All part numbers are RoHS compliant.

207

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

2.5mm Pitch Receptacle

Assembly 7 Position

Part Number 1318574-4

2.5mm Pitch Plug

Assembly 7 Position

Part Number 1318573-4

208

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

3.0mm Pitch Plug

Assembly 8 Position

Part Number 316160-1

Hexagon Housing Key

Nuts AB

With 1-316160-1 2-316160-1

Without 3-316160-1 4-316160-1

209

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

3.0mm Pitch Receptacle

Assembly 8 Position

Mount Part Numbers

Type Key A Key B

Wire 1-316163-1 2-316163-1

SMT 3-316163-1 4-316163-1

DIP 5-316163-1 6-316163-1

210

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: Part Numbers are RoHS compliant except: 䢇Indicates “5 of 6 compliant” (lead in solderable interface only).

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

2.5mm Pitch Receptacle

Assembly

Part Number 1123688-3䢇,

6Position

Part Number 1123688-7䢇,

10 Position

Material and Finish

Housing — Thermoplastic Molding

Compound, UL94V-0 rated, black

Contact — Copper Alloy, nickel-under-

plated all over, palladium nickel plated

and gold-flash plated at contact area,

tin-lead plated on soldering area.

2.5mm Pitch,

Plug Assembly

10 Position,

Off Set Type

Part Number 1123738-7䢇

Material and Finish

Housing — Thermoplastic Molding

Compound, UL94V-0 rated, black

Contact — Copper Alloy, nickel-under-

plated all over, palladium nickel plated

and gold-flash plated at contact area,

tin-lead plated on soldering area.

Section A-A

Recommended PCB Layout

211

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: Part Numbers are RoHS compliant except: 䢇Indicates “5 of 6 compliant” (lead in solderable interface only).

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

2.5mm Pitch,

Plug Assembly

10 Position,

Without Nut Plate

Part Number 1123822-7䢇

Material and Finish

Housing — Thermoplastic Molding

Compound, UL94V-0 rated, black

Contact — Copper Alloy, nickel-under-

plated all over, palladium nickel plated

and gold-flash plated at contact area,

tin-lead plated on soldering area.

2.5mm Pitch,

Plug Assembly

10 Position

Part Number 1123684-7䢇

Material and Finish

Housing — Thermoplastic Molding

Compound, UL94V-0 rated, black

Contact — Copper Alloy, nickel-under-

plated all over, palladium nickel plated

and gold-flash plated at contact area,

tin-lead plated on soldering area.

212

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Special Battery Connectors (Continued)

3.0mm Pitch

Plug Assembly

10 Position

Part Number 316433-1

3.0mm Pitch

Receptacle Assembly

10 Position

Part Number 316435-1

Section B-B

Section A-A

Detail B

Recommended PCB Layout

213

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Coin-Cell Battery Holders

Tyco Electronics Top Load

Battery is a high reliable

receptacle for coin-cell (BR

2032 and CR2032) batter-

ies. These batteries are

used as battery back-ups

in computers to store the

RTC (real time clock) and

other CMOS RAM data

when the computer is not

turned on. It can also be

used in a variety of other

electronic equipment need-

ing a compact low wattage

(typically less than 2Watts)

battery source.

The polarized pcb layout

and tin plated twin-beam

contact design of the

horizontal battery holders

ensure easy printed circuit

board (pcb) assembly

and long term connection

reliability, along with easy

battery removal. The verti-

cal mount battery holders

reduce both the required

pcb space and the overall

height required for an

optimum high-density

pcb design.

Surface Mount and re-flow

compatible options are

also ready to meet the

newer pcb assembly

requirements. Top Load

battery connectors can

be supplied in tube, tray

or reel packaging methods

or tray.

Product Facts

■Accepts BR2032 and CR2032

Lithium Ion Battery Cells

■Vertical orientation avail-

able with solder tails

■Low profile horizontal

orientation with solder

tail or SMT terminations

■Designed for reliable

(twin-beam) connection for

the back-up battery on

motherboards for desktop

and notebook PC’s.

■Designed for plated through

hole (PTH) soldering and

surface mount soldering

■Self-ejecting design allows

battery to be removed

without tools

■Accepts ML 616 and ML 614

batteries

Typical Application

■Internet routers

■Handhelds

■Vending machines

Technical Document

Product Specification

108-1691

214

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Coin-Cell Battery Holders (Continued)

Horizontal Mount Through-

Hole Solder Tails

Part Number 120591-1

Tray Packaging (shown)

Part Number 120591-2

Tube Packaging

Part Number 1734178-1

Tray Packaging (shown)

Housing flexes for easy removal.

Surface Mountable

Part Number 796136-1

Vertical Mount

Standard Product

Part Number 1339488-1

Color — black

Low Profile

Part Number 1775118-2

Color — Blue

215

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

Multi-Directional Interconnection (MDI) System

Product Facts

■6-position, 2mm interface

shrouded on both sides

■Offers blind mating from 0

to 90 mating angle

■Solder tail and SMT pcb

termination

■6-position receptacle and

header interconnection on

2.0mm

■Ideal for high density

application

■Connectors can be mated at

any angle between 0° and

90°

■Durable — 2500 cycles,

contacts with 0.00076 min.

AMP-DURAGOLD plating

over 0.00127 min. nickel

underplating

■High reliability for docking

applications — portable

hand held devices,

measurement equipment,

documentation control and

interconnections for

rechargeable batteries for

lap-top and notebook

computers

■0.00380 min. tin on solder

tails

■Versatile solder operation

for board-to-board

applications

■Produced under a Quality

Management System

certified to ISO 9001

A copy of the certificate is

available upon request.

■Recognized under the

Component Program of

Underwriters

Laboratories, Inc.

File No. E28476

■Certified Pending by

Canadian Standards

Association,

File No. LR 16455

Technical Documents

Product Specifications

108-1503

108-1503-1

The rapid growth of the

portable equipment market

has fostered a need for a

high density and versatile

interconnection system.

Tyco Electronics

Multi-Directional

Interconnection System

answers this need.

The system consists of

6-position receptacles and

headers featuring contacts

on 2.0mm centerlines. This

multi-directional intercon-

nection system is designed

to permit mating/unmating

at any angle between 0° and

90°. This durable system

features AMP-DURAGOLD

plated contacts for positive

mating/unmating up to 2500

cycles.

Housings are made of UL

94V-0 rated, high tempera-

ture thermoplastic, compati-

ble with IR and reflow

solder techniques.

The multi-directional aspect

and durability of this system

make it ideal for docking

connector applications in

a variety of portable hand

held devices, measurement

equipment, documentation

control, and interconnections

for rechargeable batteries

used in laptop and note-

book type computers.

Tyco Electronics

Multi-Directional

Interconnection System is

your total interface problem

solver. It reduces your

design cycle time, time-to-

market, and provides an

overall reduced cost of

manufacturing.

216

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Multi-Directional Interconnection (MDI) System (Continued)

Multi-Directional Headers

6-Position Header,

with Below the Board

Retention Tails

Part Number 5787252-1

Material and Finish

Housing — LCP, 94V-0 rated, black

Contacts — Brass, plated 0.00076

min. AMP-DURAGOLD on mating area,

0.00380 min. tin on solder tail, all over

0.00127 min. nickel

Notes:

1. Datum and dimensions estab-

lished by customer.

2. Recommended minimum trace

width for end positions when car-

rying 3 amps — 0.00180 wide x

0.00055 thick, both sides.

PC Board Mounting Dimensions

6 Position Header

Assembly with

Straight Solder Tails

Part Number 5787531-1

Material and Finish

Housing — LCP, 94V-0 rated, black

Contacts — Brass, plated 0.00076

min. AMP-DURAGOLD on mating area,

0.00380 min. tin on solder tail, all over

0.00127 min. nickel

Notes:

1. Datum and dimensions estab-

lished by customer.

2. Recommended minimum trace

width for end positions when car-

rying 3 amps — 0.00180 wide x

0.00055 thick, both sides.

217

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Multi-Directional Interconnection (MDI) System (Continued)

Multi-Directional

Receptacles

6-Position Receptacle

Assembly with Straight

Solder Tails

Part Number 5787253-1

Material and Finish

Housing — LCP, 94V-0 rated, black

Contacts — Phosphor bronze, plated

0.00076 min. AMP-DURAGOLD on mat-

ing area, 0.00380 min. tin on solder tail,

all over 0.00127 min. nickel

Notes:

1. Datum and dimensions estab-

lished by customer.

2. Recommended minimum trace

width for end positions when car-

rying 3 amps — 0.00180 wide x

0.00055 thick, both sides.

PC Board Mounting Dimensions

6-Position Receptacle

Assembly with Surface

Mount Tails

Part Number 5787526-1

Material and Finish

Housing — LCP, 94V-0 rated, black

Contacts — Phosphor bronze, plated

0.00076 min. AMP-DURAGOLD on mat-

ing area, 0.00380 min. tin on solder tail,

all over 0.00127 min. nickel

Notes:

1. Datum and dimensions estab-

lished by customer.

2. Recommended minimum trace

width for end positions when car-

rying 3 amps — 0.00180 wide x

0.00055 thick, both sides.

3. Recommended PC Board thick-

ness of 1.57.

218

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Power Connectors & Interconnection Systems

DC Power Jacks

Product Facts

■Low Profile Design

■Accepts industry standard

DC power plugs

■Available with:

■Solder tabs

■Through-hole solder tails

■SMT leads

■Available to accept these

plug sizes:

0.65mm

1.0mm

1.3mm

1.47mm

1.87mm

2.0mm

2.35mm

2.5mm

■Ideal for portable electric

devices

Surface Mount Power Jacks

Pin Diameters — 0.65mm and

1.3mm

Part Number 1775638-1

Part Number 1775639-1

Vertical DC Jack

Part Number 1470390-1

Note: All part numbers are RoHS compliant.

Bottom View

219

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666

Laptops/Portables

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

DC Power Jacks (Continued)

Right Angle DC Jacks

Miniature Jacks

For specific part numbers, contact

Tyco Electronics

Center Tail Part

Dia. Length Number

1.30 3.00 1775529-1

1.50 1775529-2

1.00 3.00 1-1775529-1

1.50 1-1775529-1

Shielded Jack

Standard Jacks

Center

Diameter Part Number

2.00 1775069-1

2.35 1775069-2

2.50 1775069-3

Standard Jack —

Recessed Flange

For specific part numbers, contact

Tyco Electronics

Dia. A N.W. (q) Part Number

2.0 1.8 1734894-1

2.5 2.0 1734894-2

Bottom View

PCB Layout

(Tolerance ± 0.05)

Bottom View

Center

Diameter Part Number

1.47 1775637-1

1.87 1775637-2

2.00 1775637-3

2.35 1775637-4

2.45 1775637-5