159 PUL-SI
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Aluminum Electrolytic Capacitors
Power Ultra Long Life Snap-In
Fig. 1
FEATURES
• Useful life: 5000 h at 105 C
• Available up to 500 V
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Low ESR, high ripple current capability
• Keyed polarity snap-in version available
• High reliability
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Solar PV inverters
• General purpose, industrial and audio / video systems
• Smoothing and filtering
• Standard and switched mode power supplies
• Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in μF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM or in 2 digits according to IEC 60062)
• Name of manufacturer
• Code for factory of origin
• “-” sign to identify the negative terminal, visible from the
top and side of the capacitor
• Code number, last 8 digits 159 xxxxx
• Climatic category in accordance with IEC 60068
QUICK REFERENCE DATA
DESCRIPTION VALUE
Nominal case size
(Ø D x L in mm) 22 x 25 to 35 x 60
Rated capacitance range
(E6 / E12 series), CR56 μF to 1800 μF
Tolerance on CR± 20 %
Rated voltage range, UR200 V to 450 V 500 V
Category temperature range -25 °C to +105 °C
Endurance test at 105 °C 2000 h
Load life at 105 °C 2000 h
Useful life at 105 °C 5000 h
Useful life at 40 °C and
1.6 x IR applied 500 000 h
Shelf life at 0 V, 105 °C 1000 h
Based on sectional specification IEC 60384-4 / EN130300
Climatic category IEC 60068 25 / 105 / 56
059
PLL-SI
157
PUM-SI
159
PUL-SI
miniaturized 85 °C
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
200 250 400 450 500
56 - - - 22 x 25 22 x 30
68 - - 22 x 25 22 x 30 22 x 35
- - - 25 x 25 25 x 30
82 - - 22 x 30 22 x 35 22 x 35
- - 25 x 25 - 25 x 30
100
- - 22 x 35 22 x 40 22 x 40
- - 25 x 30 25 x 30 25 x 35
- - - 30 x 25 -
120
- - 22 x 35 - 25 x 40
- - 25 x 30 25 x 35 30 x 30
- - 30 x 25 - -
150
- - 22 x 40 25 x 40 25 x 45
- - 25 x 35 30 x 30 30 x 35
- - 30 x 30 35 x 25 -
180
- - 25 x 40 25 x 45 25 x 50
- - 30 x 30 30 x 35 30 x 40
- - 35 x 25 - 35 x 30
220
- 22 x 30 25 x 45 30 x 40 30 x 45
- 25 x 25 30 x 35 35 x 30 35 x 35
- - 35 x 30 - -
159 PUL-SI
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DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
Fig. 2 - Two terminal snap-in Fig. 3 - Mounting hole diagram
THREE TERMINAL SNAP-IN
Fig. 4 - Three terminal snap-in Fig. 5 - Mounting hole diagram
270
- 22 x 35 25 x 50 30 x 45 30 x 50
- 25 x 30 30 x 40 35 x 35 35 x 40
- 30 x 25 35 x 30 - -
330
22 x 30 22 x 40 30 x 45 30 x 50 35 x 45
- 25 x 30 35 x 35 35 x 40 -
- 30 x 25 - - -
390 22 x 35 25 x 35 30 x 50 35 x 45 35 x 55
25 x 30 30 x 30 35 x 40 - -
470
22 x 40 25 x 40 35 x 45 35 x 50 35 x 60
30 x 25 30 x 30 - 35 x 40 -
- 35 x 25 - - -
560
- 25 x 45 - 35 x 60 -
25 x 35 30 x 35 - - -
30 x 30 35 x 30 - - -
680
25 x 45 30 x 40 35 x 60 - -
30 x 30 35 x 35 - - -
35 x 25 - - - -
820
25 x 50 30 x 45 - - -
30 x 35 35 x 35 - - -
35 x 30 35 x 40 - - -
1000 30 x 45 35 x 40 - - -
35 x 35 35 x 45 - - -
1200 30 x 50 35 x 45 - - -
35 x 35 35 x 50 - - -
1500 35 x 45 - - - -
1800 35 x 50 - - - -
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
200 250 400 450 500
Ø D
L + 2 max.
L
Bottom view 5.8 mm
+ 0
- 1
+ Terminal
- Terminal
The minus terminal can be marked with a black dot
or with an imprinted “-” sign.
10 ± 0.1
Ø 2 ± 0.1 (2 x)
L
Bottom view
Minus pole
marking
Ø D
L + 2 max.
4 ± 0.5
+ Terminal
- Terminal
The negative terminal has TWO pins which are BOTH
electrically connected
10 ± 0.1
3.3 ± 0.1
4.75 ± 0.1
2.5± 0.1
2 ± 0.1 (2 x)
The 10 mm spacing of the 2 pin
snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the
negative primary hole so that
polarization is always maintained,
together with added mechanical
stability.
Ø
Ø
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Table 1
Notes
• Unless otherwise specified, all electrical values in Table 2 apply
at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
ORDERING EXAMPLE
Electrolytic capacitor 159 series
1000 μF / 200 V; ± 20 %
Nominal case size: Ø 30 mm x 45 mm
2-terminal snap-in:
Ordering code: MAL215942102E3
Former 12NC: 222215942102
3-terminal snap-in:
Ordering code: MAL215922102E3
Former 12NC: 222215922102
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
Ø D x L
Ø Dmax. Lmax. MASS
(g)
PACKAGING
QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
L x W x H
22 x 25 23 27 12 100 260 x 250 x 39
22 x 30 23 32 16 100 260 x 250 x 44
22 x 35 23 37 20 100 260 x 250 x 49
22 x 40 23 42 23 100 260 x 250 x 54
25 x 25 26 27 20 100 290 x 280 x 39
25 x 30 26 32 22 100 290 x 280 x 44
25 x 35 26 37 24 100 290 x 280 x 49
25 x 40 26 42 27 100 290 x 280 x 54
25 x 45 26 47 32 100 290 x 280 x 59
25 x 50 26 52 38 100 290 x 280 x 64
30 x 25 31 27 25 100 340 x 330 x 39
30 x 30 31 32 30 100 340 x 330 x 44
30 x 35 31 37 35 100 340 x 330 x 49
30 x 40 31 42 40 100 340 x 330 x 54
30 x 45 31 47 45 100 340 x 330 x 59
30 x 50 31 52 50 100 340 x 330 x 64
35 x 25 36 27 33 50 390 x 198 x 39
35 x 30 36 32 40 50 390 x 198 x 44
35 x 35 36 37 48 50 390 x 198 x 49
35 x 40 36 42 55 50 390 x 198 x 54
35 x 45 36 47 63 50 390 x 198 x 59
35 x 50 36 52 72 50 390 x 198 x 64
35 x 55 36 57 80 50 390 x 198 x 69
35 x 60 36 62 84 50 390 x 198 x 74
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRRated capacitance at 100 Hz
IRRated RMS ripple current at 120 Hz, 105 °C
IL5 Max. leakage current after 5 min at UR
ESR Typ. / max. equivalent series resistance at 100 Hz (1)
Z Typ. / max. impedance at 10 kHz
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Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
120 Hz
105 C
(A)
IL5
5 min
(mA)
TYP. ESR
100 Hz (1)
(m)
MAX. ESR
100 Hz (1)
(m)
TYP. Z
10 kHz
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2159.......
2-TERM. 3-TERM.
200
330 22 x 30 1.08 0.66 450 730 300 500 52331E3 72331E3
390 22 x 35 1.23 0.78 380 610 280 470 42391E3 22391E3
390 25 x 30 1.23 0.78 380 610 280 470 52391E3 72391E3
470 22 x 40 1.37 0.94 300 505 240 400 32471E3 12471E3
470 30 x 25 1.27 0.94 300 505 240 400 52471E3 72471E3
560 25 x 35 1.50 1.12 260 425 235 390 42561E3 22561E3
560 30 x 30 1.52 1.12 260 425 235 390 52561E3 72561E3
680 25 x 45 1.82 1.36 210 350 205 340 42681E3 22681E3
680 30 x 30 1.59 1.36 210 350 205 340 52681E3 72681E3
680 35 x 25 1.44 1.36 210 350 205 340 62681E3 82681E3
820 25 x 50 2.04 1.64 180 290 145 240 32821E3 12821E3
820 30 x 35 1.83 1.64 180 290 145 240 42821E3 22821E3
820 35 x 30 1.77 1.64 180 290 145 240 52821E3 72821E3
1000 30 x 45 2.23 2.00 150 235 135 225 42102E3 22102E3
1000 35 x 35 2.04 2.00 150 235 135 225 52102E3 72102E3
1200 30 x 50 2.47 2.40 130 210 115 190 42122E3 22122E3
1200 35 x 35 2.07 2.40 130 210 115 190 52122E3 72122E3
1500 35 x 45 2.56 3.00 100 170 95 155 52152E3 72152E3
1800 35 x 50 2.80 3.60 90 150 80 130 52182E3 72182E3
250
220 22 x 30 1.00 0.55 540 1080 420 700 43221E3 23221E3
220 25 x 25 1.00 0.55 540 1080 420 700 53221E3 73221E3
270 22 x 35 1.07 0.67 440 880 335 560 43271E3 23271E3
270 25 x 30 1.08 0.67 440 880 335 560 53271E3 73271E3
270 30 x 25 1.08 0.67 440 880 335 560 63271E3 83271E3
330 22 x 40 1.20 0.82 360 720 255 430 33331E3 13331E3
330 25 x 30 1.21 0.82 360 720 255 430 43331E3 23331E3
330 30 x 25 1.19 0.82 360 720 255 430 53331E3 73331E3
390 25 x 35 1.39 0.97 330 610 245 410 43391E3 23391E3
390 30 x 30 1.41 0.97 330 610 245 410 53391E3 73391E3
470 25 x 40 1.58 1.17 270 505 240 400 33471E3 13471E3
470 30 x 30 1.57 1.17 270 505 240 400 43471E3 23471E3
470 35 x 25 1.37 1.17 270 505 240 400 53471E3 73471E3
560 25 x 45 1.78 1.40 230 425 185 310 43561E3 23561E3
560 30 x 35 1.71 1.40 230 425 185 310 53561E3 73561E3
560 35 x 30 1.67 1.40 230 425 185 310 63561E3 83561E3
680 30 x 40 1.93 1.70 210 350 155 260 43681E3 23681E3
680 35 x 35 1.92 1.70 210 350 155 260 53681E3 73681E3
820 30 x 45 2.16 2.05 180 290 125 210 43821E3 23821E3
820 35 x 35 1.97 2.05 180 290 125 210 53821E3 73821E3
820 35 x 40 2.16 2.05 180 290 125 210 63821E3 83821E3
1000 35 x 40 2.22 2.50 140 235 105 180 53102E3 73102E3
1000 35 x 45 2.41 2.50 140 235 105 180 63102E3 83102E3
1200 35 x 45 2.46 3.00 130 200 95 160 43122E3 23122E3
1200 35 x 50 2.65 3.00 130 200 95 160 53122E3 73122E3
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
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400
68 22 x 25 0.51 0.27 1600 3200 1170 1950 56689E3 76689E3
82 22 x 30 0.60 0.33 1200 2400 910 1520 46829E3 26829E3
82 25 x 25 0.60 0.33 1200 2400 910 1520 56829E3 76829E3
100 22 x 35 0.69 0.40 990 1980 740 1240 46101E3 26101E3
100 25 x 30 0.70 0.40 990 1980 740 1240 56101E3 76101E3
120 22 x 35 0.76 0.48 800 1600 660 1100 46121E3 26121E3
120 25 x 30 0.76 0.48 800 1600 660 1100 56121E3 76121E3
120 30 x 25 0.77 0.48 800 1600 660 1100 66121E3 86121E3
150 22 x 40 0.86 0.60 700 1400 510 860 36151E3 16151E3
150 25 x 35 0.89 0.60 700 1400 510 860 46151E3 26151E3
150 30 x 30 0.92 0.60 700 1400 510 860 56151E3 76151E3
180 25 x 40 1.01 0.72 590 1170 420 700 36181E3 16181E3
180 30 x 30 0.99 0.72 590 1170 420 700 46181E3 26181E3
180 35 x 25 0.96 0.72 590 1170 420 700 56181E3 76181E3
220 25 x 45 1.15 0.88 470 940 350 590 46221E3 26221E3
220 30 x 35 1.15 0.88 470 940 350 590 56221E3 76221E3
220 35 x 30 1.14 0.88 470 940 350 590 66221E3 86221E3
270 25 x 50 1.31 1.08 380 760 330 550 46271E3 26271E3
270 30 x 40 1.30 1.08 380 760 330 550 56271E3 76271E3
270 35 x 30 1.21 1.08 380 760 330 550 66271E3 86271E3
330 30 x 45 1.47 1.32 320 640 270 450 56331E3 76331E3
330 35 x 35 1.40 1.32 320 640 270 450 66331E3 86331E3
390 30 x 50 1.63 1.56 270 540 240 410 46391E3 26391E3
390 35 x 40 1.57 1.56 270 540 240 410 56391E3 76391E3
470 35 x 45 1.72 1.88 230 450 200 330 56471E3 76471E3
560 35 x 50 1.84 2.24 210 420 170 280 56561E3 76561E3
680 35 x 60 2.24 2.72 180 350 130 230 56681E3 76681E3
450
56 22 x 25 0.48 0.25 1600 3200 1120 1880 57569E3 77569E3
68 22 x 30 0.56 0.30 1200 2400 910 1530 47689E3 27689E3
68 25 x 25 0.56 0.30 1200 2400 910 1530 57689E3 77689E3
82 22 x 35 0.64 0.36 1100 2200 770 1290 57829E3 77829E3
100 22 x 40 0.74 0.45 900 1800 630 1050 37101E3 17101E3
100 25 x 30 0.71 0.45 900 1800 630 1050 47101E3 27101E3
100 30 x 25 0.73 0.45 900 1800 630 1050 57101E3 77101E3
120 25 x 35 0.82 0.54 750 1500 530 885 57121E3 77121E3
150 25 x 40 0.95 0.67 600 1200 420 705 47151E3 27151E3
150 30 x 30 0.93 0.67 600 1200 420 705 57151E3 77151E3
150 35 x 25 0.91 0.67 600 1200 420 705 67151E3 87151E3
180 25 x 45 1.07 0.81 500 1000 360 605 47181E3 27181E3
180 30 x 35 1.06 0.81 500 1000 360 605 57181E3 77181E3
220 30 x 40 1.21 0.99 370 740 310 525 47221E3 27221E3
220 35 x 30 1.14 0.99 370 740 310 525 57221E3 77221E3
270 30 x 45 1.37 1.21 350 700 270 450 47271E3 27271E3
270 35 x 35 1.32 1.21 350 700 270 450 57271E3 77271E3
330 30 x 50 1.54 1.48 300 600 230 390 47331E3 27331E3
330 35 x 40 1.49 1.48 300 600 230 390 57331E3 77331E3
390 35 x 45 1.61 1.75 250 500 200 340 57391E3 77391E3
470 35 x 40 1.90 1.50 210 300 115 190 90103E3D -
470 35 x 50 1.72 2.11 210 420 170 290 57471E3 77471E3
560 35 x 60 2.11 2.52 190 380 140 240 57561E3 77561E3
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
120 Hz
105 C
(A)
IL5
5 min
(mA)
TYP. ESR
100 Hz (1)
(m)
MAX. ESR
100 Hz (1)
(m)
TYP. Z
10 kHz
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2159.......
2-TERM. 3-TERM.
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
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500
56 22 x 30 0.56 0.28 1730 2310 1280 1700 19569E3 89569E3
68 22 x 35 0.63 0.34 1430 1900 1050 1400 19689E3 89689E3
68 25 x 30 0.64 0.34 1430 1910 1060 1410 29689E3 69689E3
82 22 x 35 0.69 0.41 1190 1580 880 1170 19829E3 89829E3
82 25 x 30 0.69 0.41 1190 1590 890 1180 29829E3 69829E3
100 22 x 40 0.80 0.50 980 1300 720 960 19101E3 89101E3
100 25 x 35 0.80 0.50 980 1310 720 960 29101E3 69101E3
120 25 x 40 0.92 0.60 820 1090 610 810 29121E3 89121E3
120 30 x 30 0.91 0.60 830 1110 620 830 19121E3 69121E3
150 25 x 45 1.07 0.75 650 870 490 650 19151E3 89151E3
150 30 x 35 1.05 0.75 670 890 500 660 29151E3 39151E3
180 25 x 50 1.23 0.90 550 730 410 540 29181E3 89181E3
180 30 x 40 1.19 0.90 560 740 410 550 19181E3 69181E3
180 35 x 30 1.20 0.90 580 770 440 590 39181E3 49181E3
220 30 x 45 1.37 1.10 460 610 340 450 29221E3 89221E3
220 35 x 35 1.37 1.10 470 630 360 480 19221E3 69221E3
270 30 x 50 1.57 1.35 380 500 280 370 19271E3 89271E3
270 35 x 40 1.55 1.35 390 520 290 390 29271E3 69271E3
330 35 x 45 1.74 1.65 320 430 240 320 19331E3 89331E3
390 35 x 55 2.02 1.95 270 360 200 270 19391E3 89391E3
470 35 x 60 2.24 2.35 230 300 170 230 19471E3 89471E3
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage
400 V versions Us = 1.1 x UR
250 V versions Us = 1.15 x UR
Reverse voltage 1 V
Current
Leakage current After 5 min at URIL5 0.01 CR x UR
Inductance
Equivalent series inductance (ESL) All case sizes Typ. 19 nH
Max. 25 nH
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
120 Hz
105 C
(A)
IL5
5 min
(mA)
TYP. ESR
100 Hz (1)
(m)
MAX. ESR
100 Hz (1)
(m)
TYP. Z
10 kHz
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2159.......
2-TERM. 3-TERM.
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
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RIPPLE CURRENT AND USEFUL LIFE
Fig. 6 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 3
Note
• Multiplier of useful life code: MGA454
Table 4
ENDURANCE TEST DURATION AND USEFUL LIFE
ENDURANCE
AT 105 °C
(h)
USEFUL LIFE
AT 105 °C
(h)
2000 5000
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY (Hz)
50 100 120 200 1000 10 000
IR MULTIPLIER
0.90 0.95 1.00 1.15 1.30 1.40
1.3
1.2
1.1
1.0
0.8
0.5
0.0
40 50 60 70 80 90
Tamb (°C)
IA
IR
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
(1)
2.4
2.5
2.6
2.7
100 110
2
7
life multiplier
1
1.2
1.5
2.5
3
4
5
10
15
20
30
40
60
100
150
200
300
400
600
MGA454
IA = Actual ripple current at 120 Hz
IR = Rated ripple current at 120 Hz and 105 °C
(1) Useful life at 105 °C and IR applied: 5000 h
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Table 5
Statements about product lifetime are based on calculations and internal testing. They should only be interpreted as estimations. Also due to external factors, the
lifetime in the field application may deviate from the calculated lifetime. In general, nothing stated herein shall be construed as a guarantee of durability.
TEST PROCEDURES AND REQUIREMENTS
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance
IEC 60384-4 /
EN130300
subclause 4.13
Tamb = 105 C; UR applied; 2000 h
C/C: ± 15 %
ESR 1.3 x spec. limit
IL5 spec. limit
Load life Tamb = 105 C; UR and IR applied; 2000 h
C/C: ± 20 %
ESR 2 x spec. limit
IL5 spec. limit
Useful life CECC 30301
subclause 1.8.1
Tamb = 105 C; UR and IR applied;
5000 h
C/C: ± 30 %
ESR 3 x spec. limit
IL5 spec. limit
total failure percentage: 3 %
Shelf life
(storage at
high temperature)
IEC 60384-4 /
EN130300
subclause 4.17
Tamb = 105 C; no voltage applied; 1000 h
after test: UR to be applied for 30 min,
24 h to 48 h before measurement
C/C: ± 15 %
ESR 1.5 x spec. limit
IL5 spec. limit
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Disclaimer
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