Hi-ContactTM Liquid Cold Plates RoHS Compliant HI-CONTACT TM LIQUID COLD PLATES FOR POWER APPLICATIONS Aavid Thermalloy Hi-ContactTM liquid cold plates are designed for engineers seeking a cost effective solution for medium power density applications. Hi-Contact TM cold plates feature a interlocking groove and tube geometry that improves mechanical robustness and thermal performance over conventional designs. FEATURES AND BENEFITS: CRITICAL APPLICATION NEED: * Cost/performance value * Economical extruded base and continuous tube construction * Leak free operation * Continuous joint free tube reduces chances for leaks * Thermal performance * Tube directly contacts the base of the device cooled improving thermal resistance. Thin epoxy joint between tube and plate outperforms `dry' joints. ORDERING INFORMATION: Part Number "X" Dim Finish Configuration Figure 416401U00000G N/A Unfinished 2 Pass 1 416501U00000G 152 (6.00) Unfinished 4 Pass 2 416601U00000G 305 (12.00) Unfinished 4 Pass 2 416101U00000G 152 (6.00) Unfinished 6 Pass 3 416201U00000G 305 (12.00) Unfinished 6 Pass 3 416301U00000G 610 (24.00) Unfinished 6 Pass 3 Custom Configurations: See Figure 4 for design guidelines. Contact Aavid Thermalloy Application Engineering for assistance. FOR MORE INFORMATION, VISIT OUR WEB SITE: WWW.AAVIDTHERMALLOY.COM TEL: (603) 224-9988 RoHS Compliant Hi-ContactTM Liquid Cold Plates SPECIFICATIONS: PERFORMANCE: * Epoxy: Aluminum filled, high thermal conductivity * Finish: Unfinished standard AVAILABLE OPTIONS : 10 0.16 8 0.12 6 0.08 4 0.04 2 0 0.00 0 * Finishes: AavSHIELD, AavSHIELD3 * Tube Material: Stainless steel or Cupronickel tubing of the same diameter Overall Thermal Resistance MTG. Surface to Inlet Water - C/W 4 Pass Models * Sizes: Custom sizes available (see Figure 4) Contact Aavid Thermalloy Applications Engineering Department for assistance with custom configurations PRESSURE DROP - PSI * Tube Material: Copper, 9.5 mm (0.375") O.D. x 1.24 mm (0.049") wall Max Recommended Flow 0.20 1 3 4 2 Water Flow Rate - GPM 5 Max Recommended Flow Water Flow Rate Liters/Min 11.3 15. 1 3.8 7.6 0.05 18. 9 20 0.04 16 0.03 12 0.02 8 152mm (6") 0.01 4 305mm (12") PRESSURE DROP - PSI 2 Pass Models Overall Thermal Resistance MTG. Surface to Inlet Water - C/W * Plate Material: Extrusion, aluminum 0 0.00 0 1 3 2 4 5 Water Flow - GPM Figure 1 2 Pass Model 6" 12" 24" 0.016 0.014 40 35 0.012 30 0.010 25 0.008 20 0.006 15 0.004 10 0.002 5 0.000 PRESSURE DROP - PSI MECHANICAL OUTLINE: Overall Thermal Resistance MTG. Surface to Inlet Water - C/W Max Recommended Flow-1.5GPM 6 Pass Models 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Water Flow - GPM 25.4 1.5 (1.00 0.06) 0.025/25.4 (0.001/1.00) 50.8 1.5 (2.00 0.06) 57.2 (2.25) o 3.2 (0.13) Dia Thru 57.2 (2.25) 25.4 1.5 (1.00 0.06) 28.6 (1.13) 15.8 1.5 (0.62 0.06) 28.6 (1.13) 1.6 (0.63) 15.2 (0.60) 17.4 (0.69) Dimensions as shown are mm (inches) FOR MORE INFORMATION, VISIT OUR WEB SITE: WWW.AAVIDTHERMALLOY.COM TEL: (603) 224-9988 Hi-ContactTM Liquid Cold Plates RoHS Compliant MECHANICAL OUTLINE: Figure 2 4 Pass Model 25.4 TYP (1.00) REF "X" 0.025/25.4 (0.001/1.00) 50.8 1.5 (2.00 0.06) 25.4 TYP (1.00) 127.0 (5.00) 76.2 1.5 (3.00 0.06) 25.4 1.5 (1.00 0.06) 17.4 (0.685) 15.2 (0.60) 1.6 (63) Figure 3 6 Pass Model 61.0 1.5 (2.40 0.06) 177.8 (7.00) 18.0 TYP (0.71) 0.025/25.4 (0.001/1.00) 14.0 (0.55) 90.2 1.5 (3.55 0.06) 43.7 1.5 (1.72 0.06) 20.1 TYP (0.79) 16.1 (0.64) "X" 1.6 (63) Dimensions as shown are mm (inches) FOR MORE INFORMATION, VISIT OUR WEB SITE: WWW.AAVIDTHERMALLOY.COM TEL: (603) 224-9988 RoHS Compliant Hi-ContactTM Liquid Cold Plates MECHANICAL OUTLINE: Figure 4 Table 1: Fittings Detail A Barb Female NPT Male NPT Plain (Standard) Device mounting holes specify location thread and depth (send sketch) Alternate construction tube bend within the confines of the plate "X" 1.5 ( 0.06) "L" "B" "H" "D" & "S" Detail A ---- ---"R" 1.6 (63) "W" "A" Standard Tolerances Lead-in Dimensions Overall Dimensions Feature to Feature 0.25 (0.01) 0.50 (0.02) 0.13 (0.005) Specify fittings For recommended fitting, see Table 1 0.025/25.4 (0.001/1.00) CUSTOM DESIGN GUIDELINES Dim Description Min A Tube to edge 6.4 (0.25) Max B Center line of tube radius to plate H Plate thickness 1.7 x Dim D 25.4 (1.00) L Plate length 25.4 (1.00) 1219.2 (48.00) R Tube bend radius measured at centerline (Copper only. For alternate materials please contact application engineering.)* 1 x Dim D 3.0 (0.12) S Tube wall thickness D Tubing diameter 1.25 (0.050) 6.4 (0.25) W Plate width 38.1 (1.50) 250.4 (10.00) X Tube extension 25.4 (1.00) 254.0 (10.00) 25.4 (1.00) * To simplify tooling, a single bend radius dimension is recommended for all tube bends North America Europe - Italy Asia - Taiwan Asia - Singapore 70 Commercial Street Suite 200 Concord, NH 03301 TEL: (603) 224-9988 FAX: (603) 223-1790 EMAIL: info@aavid.com Via Aprile,32 40057 Cadriano (BO), Italy TEL: (39) 051 764011 FAX: (39) 051 764090 EMAIL: sales.it@aavid.com 14F-4, NO. 79, Hsin Tai Wu RD. SEC. 1, Hsi Chih Taipei Hsien Taiwan TEL: 011(886) 2-2698-9888 FAX: 011(886) 2-2698-9808 Block 5014, #04-08 Techplace 11 Ang Mo Kio Ave 5 Singapore 569881 TEL: 65 -6362-8388 FAX: 65-6362-8588 PLEASE NOTE: Any information furnished by Aavid Thermalloy is believed to be accurate and reliable, but our customers bear all responsibility for use and applications of Aavid Thermalloy products. AAVID THERMALLOY MAKES NO WARRANTIES EXPRESSED OR IMPLIED, AS TO THE FITNESS, MERCHANTABILITY, OR SUITABILITY OF ANY AAVID THERMALLOY PRODUCTS FOR ANY SPECIFIC OR GENERAL USES. AAVID THERMALLOY SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. All Aavid Thermalloy products are sold pursuant to the Aavid Thermalloy Domestic Terms and Conditions of Sale in effect from time to time, a copy of which shall be furnished upon request (8911A). Copyright (c) Aavid Thermalloy, LLC. March, 2012 All icons, drawings, illustrations, and trademarks are the property of Aavid Thermalloy, LLC. and may not be reproduced without express written permission. (3/2012) FOR MORE INFORMATION, VISIT OUR WEB SITE: WWW.AAVIDTHERMALLOY.COM TEL: (603) 224-9988