Qualification Test Report 501-79449 Was S-2586925890 3 October 2007 Rev. A SDT-S-106LMR2 SDT-S-106LMR2 Relay . Introduction 1.1 Purpose 108-79449 Rev. O1 Testing was performed on the Relay to determine if it meets the requirements of Tyco Electronics Specification, 108-79449, Rev. O1. 1.2 Scope 5-1440007-0 Model Pert Number SDT-S-106LMR2,000 This report covers the electrical, mechanical and environmental performance requirements of the Relay. 1.3 Conclusion 108-79449 Rev. O1 This relay meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-79449, Rev. O1. 1.4 Test Samples Samples were taken randomly from current production. The following samples were used: 1.5 An examination was done under the standard condition in the case without directions. 1.6 STANDARDS TEST CONDITION 205 TEMPERATURE 6010% HUMIDITY DIRECTON OF MEASUREMENT Terminals down position is standard position. 213-8535 3-5-8 Tyco Electronics EC K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) This document is subject to change. Call local Tyco Electronics Office for the latest revision. (c) Copyright 2007 by Tyco Electronics EC K.K. All rights reserved. * : Trademark 1 of 32 Released per EC FK00-0067-04 Qualification Test Report 1.7 501-79449 The judgment standard after endurance test. Internal standard Rev. A Judgment Items The standard value after endurance test Pick up voltage 1.2 times of initial standard value. (Max.) Drop out voltage 0.5 times of initial standard value. (Min.) Contact resistance 2(Max.) Coil resistance From minimum standard value of 95% to maximum standard value of 105%. Insulation resistance 1M(Min.) otherwise specified. Dielectric strength 75% of initial standard value. (Min.) Operate time 1.2 times of the initial value. (Max.) Release time Twice of the initial value. (Max.) 2 of 32 Qualification Test Report 501-79449 Index General characteristics 25869 Operate voltage Distribution Data No. 25870 Release voltage Distribution Data No. Data No. Coil resistance Distribution Data No. Data No. Inslation resistance measurement Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. issued Solder heat resistance test check Takashi Koike Rev. A Yuji Ueno 25888 25889 Solderability test Data No. 25887 25888 Terminal strength test 25886 25887 Surge voltage test 25885 25886 Electrical endurance test 25884 25885 Mechanical endurance test 25883 25884 Shock resistance test 25882 25883 Vibration resistance test 25881 25882 Heat shock test 25880 25881 Humidity proof test 25879 25880 Thermal proof test 25878 25879 Cold proof test 25877 25878 Ambient temperature - Operative voltage range 25876 25877 Temperature rise test 25875 25876 Release time distribution 25874 25875 Operate time distribution 25873 25874 25872 25873 Dielectric voltage withstand test 25871 25872 25870 25871 Contact resistance Distribution 25869 25889 25890 check check Data No. 25890 approved Akinori Nagai Hiroshi Oshima Etsuo Nemoto 3 of 32 Qualification Test Report 501-79449 Operation voltage distribution 25869 1. Measurement conditions Data No.:25869 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Ambient temperature 1-3. ; Standard atmospheric conditions 1-3. Amount of sample ; n=100 1-4. 1-4. Measurement instrument ; RPT- 2. Data pcs 20 15 10 5 0 3 3.1 3.2 3.3 3.4 3.5 3.56 0.27 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 Average Stdev 3. Result The specifications of operate voltage which is max DC4.5V can be guaranteed. Rev. A 4 of 32 Qualification Test Report 501-79449 Release voltage distribution 25870 Data No.:25870 1. Measurement conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Ambient temperature 1-3. ; Standard atmospheric conditions 1-3. Amount of sample ; n=100 1-4. 1-4. Measurement instrument ; RPT- 2. Data pcs 40 30 20 10 0 0.6 0.7 0.8 1.01 0.12 0.9 1 1.1 1.2 1.3 1.4 Average Stdev 3. Result The specifications of release voltage which is min DC0.3V can be guaranteed. Rev. A 5 of 32 Qualification Test Report 501-79449 Contact resistance distribution 25871 Data No.:25871 1. Measurement conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample 1-5. ; n=100 PMC35-1,SCL-100 1-5. Measurement instrument ; Coil operation: PMC35-1, Contact resistance equipment : SCL-100 2. Data 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 5.84 3.87 Average Stdev 3. Result The specifications of contact resistance which is max 100 milliohm can be guaranteed. Rev. A 6 of 32 Qualification Test Report 501-79449 Coil resistance Distribution 25872 Data No.:25872 1. Measurement conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Ambient temperature 1-3. ; Standard atmospheric conditions 1-3. Amount of sample ; n=100 1-4. 2502A 1-4. Measurement instrument ; Multi mater 2502A 2. Data pcs 50 40 30 20 10 0 238 240 242 244 246 248 250 252 254 256 243.51 Average 1.99 Stdev 3. Result The specifications of coil resistance which is within 216-264 ohm can be guaranteed. Rev. A 7 of 32 Qualification Test Report 501-79449 Dielectric voltage withstand test 25873 Data No.:25873 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test parts ; (1)between open contact (2)between coil and contact 1-3. 1-3. Measurement conditions ; 50Hz A ; by gradually rise up method (Leak current: 1mA) 1-4. 1-4. Ambient temperature 1-5. ; standard atmospheric conditions 1-5. Amount of sample 1-6. ; n=10 1-6. Measurement instrument ; TOS5051, TOS8700 2. Data 2-1. 2-1. between open contact 2-2. between coil and contact NO. VAC) NG NO. VAC) NG Relay No. NG Voltage Relay No. NG Voltage 1 2 3 4 5 6 7 8 9 10 2,020 1,950 1,890 2,040 1,920 1,860 1,780 1,940 2,080 1,880 1 2 3 4 5 6 7 8 9 10 6,800 6,400 6,900 6,500 6,700 6,800 6,200 6,900 6,400 6,800 Average 2-2. 1,936 Average 6,640 3. Result AC,V AC,V The specifications of dielectric resistance which is AC1000V for lsecond between open contacts and AC4000V for lsecond between coil and contact can be guaranteed. Rev. A 8 of 32 Qualification Test Report 501-79449 Inslation resistance measurement 25874 Data No.:25874 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test parts ; (1)between open contact (2)between coil and contact (short between contact) 1-3. 1-3. Measurement voltage 1-4. 1-4. Ambient temperature 1-5. ; DC500V ; standard atmospheric conditions 1-5. Amount of sample ; n=20 1-6. 1-6. Measurement instrument ; TOS7100M 2. Data 2-1. M 2-1. between open contact 2-2. between coil and contact NO. NO. Relay No. Measured value Relay No. Measured value 1 2 3 4 5 6 7 8 9 10 2-2. M MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN 1 2 3 4 5 6 7 8 9 10 MIN MIN MIN MIN MIN MIN MIN MIN MIN MIN 3. Result The specifications of insulation resistance which is 100Mohm betweeen open contacts and between coil and contact can be guaranteed. Rev. A 9 of 32 Qualification Test Report 501-79449 Operate time distribution 25875 Data No.:25875 1. Measurement conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 1-5. PMC35-1, HIOKI8835 1-5. Measurement instrument ; Coil operation: PMC35-1, Time mesurement: HIOKI8835 2. Data pcs 40 30 20 10 0 7.5 8.5 9.5 10.5 11.5 12.5 9.73 0.85 Average Stdev 3. Result 15 The specifications of operate time which is max 15 ms can be guaranteed. Rev. A 10 of 32 Qualification Test Report 501-79449 Operate bounce time distribution 25875 Data No.:25875 1. Measurement conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 ( 1-2. 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 PMC35-1, HIOKI8835 1-5. 1-5. Measurement instrument ; Coil operation: PMC35-1, Time mesurement: HIOKI8835 2. Data pcs 30 25 20 15 10 5 0 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.23 0.06 Average Stdev 3. Result We judged the operate bounce time is max 7 ms. Rev. A 11 of 32 Qualification Test Report 501-79449 Release time distribution 25876 Data No.:25876 1. Measurement conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. ( 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 1-5. PMC35-1, HIOKI8835 1-5. Measurement instrument ; Coil operation: PMC35-1, Time mesurement: HIOKI8835 2. Data pcs 30 25 20 15 10 5 0 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 2.74 0.22 Average Stdev 3. Result The specifications of release time which is max 5 ms can be guaranteed. Rev. A 12 of 32 Qualification Test Report 501-79449 Temperature rise test 25877-1 Data No.:25877-1 Coil temperature rise test 1. test conditions 1-1. 1-1. Sample ; SDT-LMR2 (electricity: 0.15mW) 1-2. 1-2. Operate voltage ; 80%V, 100%V, 120%V, 140%V 1-3. 1-3. Load ; DC0A, 3A, 5A 1-4. 1 1-4. Test time ; 1 hour 1-5. 1-5. Ambient temperature 1-6. ; standard atmospheric conditions 1-6. Amount of sample ; n=5 1-7. PMC351GP03520 1-7. Measurement instrument ; Coil operation: PMC35-1, Contact load: GP35-20 2502A Coil resistance measure: Multi mater 2502A 2. Data Coil Temp.Rise [ ] 25 20 15 10 5 rated 0 0 0.05 0.1 0.15 0.2 Rev. A 13 of 32 Qualification Test Report 501-79449 Temperature rise test 25877-2 Data No.:25877-2 Contact temperature rise test 1. test conditions 1-1. 1-1. Sample ; SDT-LMR2 (electricity: 0.15mW) 1-2. 1-2. Operate voltage 1-3. 1-3. Load ; DC0A, 3A, 5A 1-4. 1 1-4. Test time ; 1 hour 1-5. 1-5. Ambient temperature 1-6. ; rated voltage ; standard atmospheric conditions 1-6. Amount of sample 1-7. ; n=5 PMC351GP03520 1-7. Measurement instrument ; Coil operation: PMC35-1, Contact load: GP35-20 HYBRID RECORDER DR-130 ; Thermo Recoder : HYBRID RECORDER DR-130 2. Data Contact Temp.Rise 20 18 16 14 12 10 8 6 4 A 2 A 0 0 Rev. A 5 10 15 20 2 CURRENT [A] 25 30 14 of 32 Qualification Test Report 501-79449 Ambient temperature - Operate voltage range 1-1. Sample 25878 Data No.:25878 ; SDT-LMR2 W 2. Rated electricity ; 0.15W 3. Contact current ; DC0A, 3A, 5A 4. Data 150 140 130 120 3 Hot Start 5 Rate coil voltage vs lnput coil voltage 110 100 90 80 Cold Start 70 60 50 40 30 Hot StartCold Start 20 10 0 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 Operating Condition Rev. A 80 90 100 110 120 15 of 32 Qualification Test Report 501-79449 25879 Cold proof test Data No.:25879 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. - 1-2. Test temperature ; -403 1-3. 1-3. Test Time ; 240h 1-4. 1-4. Measurement conditions 1-5. ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample ; n=10 1-6. 1-6. Measurement instrument ; Temp CHAMBER PVS-2SPH 2. Data Op./Rel.Voltage Contact Resistance AVE MIN OPERATE VOLTAGE [VOLTAGE] 4 3 2 RELAESE VOLTAGE 1 (m) 100 MAX AVE MIN . MAX 5 [CONTACT RESISTANCE] (V) 10 1 0 initial after test initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 16 of 32 Qualification Test Report 501-79449 25880 Heat proof test Data No.:25880 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test temperature ; 853 1-3. 1-3. Test time ; 240 hours 1-4. 1-4. Measurement conditions 1-5. ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample ; n=10 1-6. 1-6. Measurement instrument ; Temp CHAMBER PVS-2SPH 2. Data (V) Op./Rel.Voltage Contact Resistance MAX 5 MIN (m) MAX AVE MIN 3 2 RELEASE VOLTAGE 1 0 [CONTACT RESISTANCE] OPERATE VOLTAGE . 100 4 [VOLTAGE] AVE 10 1 initial after test initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 17 of 32 Qualification Test Report 501-79449 Humidity proof test 25881 Data No.:25881 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test temperature, humidity 1-3. ; 40, 95% 1-3. Test time ; 240 hours 1-4. 1-4. Measurement conditions 1-5. ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample ; n=10 1-6. 1-6. Measurement instrument ; Temp & Humdity CHAMBER PVS-2SPH 2. Data Op./Rel.Voltage Contact Resistance MAX 5 AVE MIN OPERATE VOLTAGE (m) 100 MAX AVE MIN [VOLTAGE] 4 3 2 RELEASE VOLTAGE 1 0 [CONTACT RESISTANCE] . (V) 10 1 initial after test initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 18 of 32 Qualification Test Report 501-79449 Heat shock test 25882 Data No.:25882 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test temperature, Time 1-3. ; -40, 1.0 hour 85, 1.0 hour 1cycle 1-3. Test times ; 100 cycle 1-4. 1-4. Test conditions 1-5. ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample ; n=10 1-6. -- 1-6. Measurement instrument ; Temp & Humdity CHAMBER TSA-70S-W 2. Data Op./Rel.Voltage Contact Resistance AVE MIN OPERATE VOLTAGE [VOLTEGE] 4 3 2 1 RELEASE VOLTAGE 0 (m) 100 MAX AVE MIN . MAX 5 [CONTACT RESISTANCE] (V) 10 1 initial after test initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 19 of 32 Qualification Test Report 501-79449 25883-1 Vibration resistance test Data No.:25883-1 Endurance test 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. (1) 1-2. Test conditions z ; (1) frequency : 1055Hz (2) ; (2) Sweep rate Hz : 1055Hz, 1 cycle / 1 minute mm() (3) ; (3) Amplitude : 1.5mm (Max. 98m/S2) (4) 33 2 6 ; (4) Direction and duration 1-3. ( 1-3. Ambient temperature 1-4. : 3 axial directions, each 2h, no-operation, total 6h ; standard atmospheric conditions 1-4. Amount of sample ; n=5 1-5. 1-5. Measurement instrument ; Vibration tester VS-200-2 2. Data Op./Rel.Voltage Contact Resistance MAX [VOLTAGE] 5 AVE (m) MIN OPERATE VOLTAGE 4 3 RELAESE VOLTAGE 2 1 0 initial after test MAX AVE MIN 100 [CONTACT RESISTANCE]. (V) 10 1 initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second . between coil and contact.(leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 20 of 32 Qualification Test Report 501-79449 Error operation 25883-2 Data No.:25883-2 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test conditions (1) ; (1) frequency (2) ; (2) Sweep rate (3) ; (3) Amplitude z : 1055Hz Hz : 1055Hz, 1 cycle / 1 minute mm() : 1.5mm (Max. 98m/S2) (4) 33 10/10 60 ; (4) Direction and duration 1-3. 1-3. Ambient temperature 1-4. 1-4. Amount of sample 1-5. : 3 axial directions, each 2h, no-operation, total 6h ( ; standard atmospheric conditions ; n=5 1-5. Measurement instrument ; Vibration tester VS-200-2 2. Result :No error operation than 1ms Max Rev. A 21 of 32 Qualification Test Report 501-79449 25884-1 Shock resistance test Data No.:25884-1 Endurance test 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. (1) 1-2. Test conditions ; (1) Pulse wave : half-sine pulse wave S (2) ; (2) Peak acceler : 981m / S2 (3) ; (3) Duration : about 6ms (4) ; (4) Direction, time anda operation : Non operation 6 directions, 3 times, total 18 times 1-3. ( 1-3. Ambient temperature 1-4. ; standard atmospheric conditions 1-4. Amount of sample ; n=5 1-5. 1-5. Measurement instrument ; Pendulum Shock Testing Machine (PST-300) 2. Data Op./Rel.Voltage Contact Resistance MAX AVE MIN 5 OPERATE VOLTAGE 4 3 RELAESE VOLTAGE 2 1 0 initial after test (m) 100 [CONTACT RESISTANCE] [VOLTAGE] (V) MAX AVE MIN 10 1 initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 22 of 32 Qualification Test Report 501-79449 Error operation 25884-2 Data No.:25884-2 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. (1) 1-2. Test conditions ; (1) Pulse wave (2) : half-sine pulse wave S2 ; (2) Peak acceler : 98m / S2 (3) 11 ; (3) Duration (4) : about 11ms 36 33 36 ; (4) Direction, time anda operation : Non operation 6 directions, 3 times, total 36 times 1-3. ( 1-3. Ambient temperature 1-4. ; standard atmospheric conditions 1-4. Amount of sample 1-5. 1-5. Measurement instrument ; n=5 ; Pendulum Shock Testing Machine (PST-300) 2. Result :No error operation than 1ms Max Rev. A 23 of 32 Qualification Test Report 501-79449 Mechanical endurance test 25885 Data No.:25885 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Operate voltage 1-3. ; DC6V (without diode) 1-3. Load ; None load 1-4. ( ON ; OFF = . ; . sec ) 1-4. Switching frequency 1-5. 1-5. Operation times ; 15,000,000 operations 1-6. ( 1-6. Ambient temperature 1-7. ; 300 operations / minute (On; Off = 0.1; 0.1 second) , ; standard atmospheric conditions 1-7. Amount of sample ; n=10 1-8. 1-8. Measurement instrument ; Coil operation: PMC35-1, Control PLC 2. Data MAX 5 AVE (m) MIN OPERATE VOLTAGE 4 3 RELAESE VOLTAGE 2 1 0 initial after test Contact Resistance MAX AVE MIN 100 [CONTACT RESISTANCE]. (V) [VOLTAGE] Op./Rel.Voltage 10 1 initial after test 3. Result 3-1. , 3-1. All relay has no operative defective after 15,000,000 operations. 3-2. 3-2. No operative charactristic is wrong after the test. 3-3. 3-3. Contact resistance is max 500mohm (DC6V 1A) 3-4. 3-4. Insulation resistance of relays are, before and after the test, above 1Mohm@DC500V between contacts and between coil and contact. 3-5. , 1 3-5. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC4500V for 1 second between coil and contact. (leak current: 1mA) performance qualified OEG standard after test ; , From the above, the relay is judged to have the endurence that is said in the test conditions. Rev. A 24 of 32 Qualification Test Report 501-79449 Electrical endurance test 25886 1 Data No.:25886 1. test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. ( 1-2. Operate voltage 1-3. ; DC6V (with diode) 1-3. Load ; AC250V 5A 1-4. ( sec) 1-4. Switching frequency 1-5. 1-5. Operation times ; 150,000 operations 1-6. 1-6. Ambient temperature 1-7. ; standard atmospheric conditions 1-7. Mount position 1-8. ; 10 operations / minute (On; Off = 3; 3 second) ; Operate with terminals to the bottom n 1-8. Amount of sample ; n=5 2. Data MAX 5 [VOLETAGE] Contact Resistance AVE MIN OPERATE VOLTAGE 4 3 RELAESE VOLTAGE 2 1 0 AVE MIN 10 1 initial MAX 100 [CONTACT RESISTANCE]. Op./Rel.Voltage after test initial after test 3. Result 3-1. 3-1. All relay has no operative defective after 150,000 operations. 3-2. 3-2. No operative charactristic is wrong after the test. 3-3. 3-3. Contact resistance is max 500mohm (DC6V 1A) 3-4. 3-4. Insulation resistance of relays are, before and after the test, above 1Mohm@DC500V between contacts and between coil and contact. 3-5. ACV AC, 1 1A 3-5. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC4500V for 1 second between coil and contact. (leak current: 1mA) performance qualified OEG standard after test ; From the above, the relay is judged to have the endurence that is said in the test conditions. Rev. A 25 of 32 Qualification Test Report 501-79449 Surge voltage test 25887 Data No.:25887 1. Test conditions 1-1. 1-1. Sample ; SDT-LMR2 1-2. 1-2. Test wave ; standard thunder impulse wave 1.2/50s 1-3. 1-3. Test times +- ; + 24 times, - 24times 1-4. 1-4. Test positions 1-5. 1-5. Test instrument 1-6. /s 1-6. Amount of sample - () ; between coil and contacts (short circuit between contacts) ( kV) ; Lighting surge simulator (LSS-712B max1.2kV) ; n=10 2. Data 2-1.Between open contact No. 2,000 2,250 2,500 No. Voltage (:V) 2,750 3,000 1 2 3 4 5 6 24 3,250 3,500 3,750 4,000 4,250 - NG NG A relay was tested up to 24 times maximum. 2-2.()Between coil and contact (:V) No. 9,250 9,500 9,750 10,000 10,250 10,500 10,750 11,000 11,250 No. Voltage 1 2 3 4 5 6 24 NG NG - A relay was tested up to 24 times maximum. 3. Result 3-1.V Serge of dielectric resistance which is AC3750V between open contacts 3-2.-V Serge of dielectric resistance which is AC10,500V between coil to contacts V From the above, we judged we can guarantee 3750V between contacts. - VV From the above, we judged we can guarantee 10000V between coil and contact. Rev. A 26 of 32 Qualification Test Report 501-79449 25888 Terminal strength test Data No.:25888 1. Test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Test terminal 1-3. ; All terminal 1-3. Test derection ; as showed in the picture press 10 seconds with power of 5N, then no defective in appearance and charactristics is allowed 1-4. 1-4. Amount of sample ; n=5 statjonaryterminal movable terminal Rev. A 27 of 32 Qualification Test Report 501-79449 Pressing No 2. Data VoltageNo. operate voltage initial [VDC] VDC after release voltage initial [VDC] VDC after contact resistance initial [] mohm after Pulling No VoltageNo. operate voltage initial [VDC] VDC after release voltage initial [VDC] VDC after contact resistance initial [] mohm after No. No. No. No. No. 3.27 3.56 3.68 3.53 3.47 3.28 3.49 3.64 3.53 3.48 1.23 1.03 1.03 0.97 1.00 1.25 1.04 1.08 0.95 1.01 4 4 9 5 7 4 4 8 9 8 No. No. No. No. No. 3.56 3.15 3.12 3.68 3.01 3.58 3.14 3.20 3.67 3.11 1.00 1.09 1.03 0.88 0.97 1.08 1.05 0.98 0.84 0.95 7 5 8 4 4 8 6 4 8 9 3. Result From the above, opetate voltage , relese voltage, contact resistance of the relays are OK after the test. Rev. A 28 of 32 Qualification Test Report 501-79449 Solderability test 25889 Data No.:25889 1. Test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. s 1-2. Method ; after 510 seconds flax, put the terminal into solder bath 1-3. 1-3. Solder temperature 1-4. 1-4. Test time 1-5. 1-5. Ambient temperature 1-6. 1-6. Amount of sample 1-7. 1-7. Material conditions ; 2605 ; 50.5 ( ; standard atmospheric conditions ; n=5 ; Flax: JIS 8101 Z HA Solder: JIS Z3282 H63A 3. Result The dipping surface of terminal covered sheeny solder coat without any pin hole or rough fleck. It indicate that the terminal of the relay is well soldered. Rev. A 29 of 32 Qualification Test Report 501-79449 25890 Solder heat resistance test Data No.:25890 1. Test conditions 1-1. 1-1. Sample ; SDT-S-106LMR2 1-2. 1-2. Solder bath temperature and test time sec ; 2605 101sec sec 35010 3.50.5sec 1-3. 1-3. Chack Item ; operate characteristics, contact resistance, insulation resistance, dielectric voltage 1-4. 1-4. Amount of sample ; n=5 each 1-5. 1-5. Test instrument ; Electrical solder bath: HP-410 Expansion scope: Digital microscope VH-6200 2. Data (V) Op./Rel.Voltage Contact Resistance MAX AVE MIN 5 (m) 100 MAX AVE MIN [VOLTAGE] 4 3 2 RELEASE VOLTAGE 1 0 10 1 initial Rev. A [CONTACT RESISTANCE] . OPERATE VOLTAGE after test initial after test 30 of 32 Qualification Test Report Op./Rel.Voltage Contact Resistance MAX AVE MAX MIN 5 MIN [CONTACT RESISTANCE] . 4 AVE 100 OPERATE VOLTAGE [VOLTAGE] 501-79449 3 2 1 10 RELEASE VOLTAGE 0 1 initial after test initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is under 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC1200V for 1 second between contacts, and AC4800V for 1 second between coil and contact. (leak current: 1mA) 3-5. 3-5. There is no any solder to permeate through the base after test . From the above, the characteristic and structure of these relays are both OK and no flax permeation after the test. Rev. A 31 of 32 Qualification Test Report 501-79449 Change profile A O Letter Rev. A Logo Revise New Issue Description FK00-0067-04 EC October 3, 2007 May 28, 2004 Date 32 of 32