Power Connectors & Interconnection Systems Introduction to High Current Card Edge Connectors Product Facts R R Performance Specifications Contact Rating* -- 3 amperes continuous (UL and CSA) Contact Resistance -- 10 milliohms max. Operating Temperature -- -55C to +85C Card Edge Products Contacts on .100 [2.54] Centerlines Selective gold plating of contacts for high performance at low cost Flow solder applications Glass-filled polyester housing is 94V-0 rated Available in Vertical, Right Angle or Straddle PCB Mount Soldertails for wave solder applications Compliant press-fit pcb tails for solder-less applications 50% to 100% greater current carrying capacity than traditional card edge connectors Accepts double sided PC boards, .054-.070 [1.27-1.78] thick Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR 7189 Introduction The High Current Edge family of connectors provides high reliability and economy in packages compatible with industry standards. While many new card edge connectors for signal applications have moved toward higher density configurations (0.050" and 1mm centerlines), Tyco Electronics has redesigned the 0.100" Standard Edge product family to carry more current, for low power distribution. Voltage Rating (Sea Level) -- .100 [2.54] centerline -- 1000 VAC (test) .125 [3.18] centerline -- 1500 VAC (test) .150 [3.81] centerline -- 1500 VAC (test) This product family includes the following: CROWN EDGE Products Insulation Resistance -- 5000 megohms min., after exposure to humidity Standard Edge Connector -- 2nd generation SEC-II Power Products Hybrid Power/Twin Leaf Connectors Vibration Tolerance -- 10 to 500 Hz Contact Engagement Force -- 12 oz [3.3 N] average per pair with .062 [1.57] PC board The connectors serve low durability cycle applications which do not have the available room for a traditional 2-piece power distribution connector. In other applications, a lowprofile connector is needed to allow for better airflow / less airflow restriction. This grouping of Power Card Edge Connectors is focused on providing high current density with the favored multi-point contact design which reduces contact interface resistance. requiring durable/rugged card edge contacts. The improvements made still allows use in the original applications and they provide a lower resistance connection due to the high conductivity contacts plated with a minimum 30 micro inches gold. The options include vertical or right angle pcb mounting as well as straddle-mount configurations for co-planar pcb applications. The connectors were used originally in the ISA Standard for computer expansion cards. Today these connectors are being used in applications such as; DC-to-DC Converters, low-wattage power supplies, industrial grade card extenders and general low cost I/O applications Contact Separation Force -- 2 oz [0.6 N] average per pair with .062 [1.57] PC board Humidity Tolerance -- 90%-95% for 96 hours 137 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Introduction to High Current Card Edge Connectors (Continued) Card Edge Products CROWN EDGE Connectors Page 139 .100 [2.54] Centerline Right Angle Posts with Low and No Mounting Ears Page 149 .100 [2.54] Centerline Solder Posts without Mounting Ears Page 147 .100 [2.54] Centerline Wire-to-Board for "Thin Power Supplies" per SSI Standard Page 153 .100 [2.54] Centerline Straddle Mount Sec-II Power Products Page 148 138 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors Product Facts Low cost power solution Power, signal and mixed modules 35A per power contact Mates with .062 (1.6 mm) with thick card edge or bus bar tab Press-fit or solder tail terminations True hot-plug power modules Meets regulatory safety requirements All CROWN EDGE Products in this section are RoHS compliant. Board-to-board power connections DC-DC converters Uninterruptible Power Supply (UPS) Power supplies Product Highlights High-current Card Edge Interface CROWN EDGE Connectors uses Tyco Electronics proven ELCON CROWN BAND contacts that provide multiple points of contact for high current, and low voltage drop and minimal heat generation. The desired current rating for most applications can be achieved by bussing multiple contacts or even modules. For even higher currents, CROWN EDGE Connectors can be mounted onto a bus bar, and mate directly with a bus bar tab. Optimum interface to the mounting PC board is achieved through five termination tails. Flexible Modular Design True Hot-Plug Support To make easy work of power distribution design, CROWN EDGE Connectors are available in modules of 2 and 3 contact segments with power or signal contacts or a combination of both in a single module. Modules can be placed end-to-end for assemblies up to 8" (203.20 mm) long. Custom molded configurations are possible on highvolume projects. Consult Tyco Electronics or your local Tyco Electronics sales representative for details. CROWN EDGE power modules that support current interruption under load as defined by safety regulatory agencies are also available for mating to a metal blade or bus bar tab. These true hot-plug modules allow current interruption under load by incorporating a contact design that restricts the effects of arcing to areas that do not compromise the integrity of the connection. Card Edge Products Typical Applications CROWN EDGE Connectors are a board-to-board power interconnect solution that uses ELCON high performance CROWN BAND contact technology configured to mate directly with a printed circuit board edge or -- for higher currents -- with a solid bus bar. Power and signal can be combined and mounted end-to-end to meet the requirements of the applications. Versatile Power Arrangements Opposing contacts are isolated, so power connections at different voltage levels can be on one side of the board, with ground or power return on the other side. 139 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) Product Specifications Materials & Finishes Insulators Non-hot-plug power contact Contacts Hot-plug power contact Signal contacts PPA, UL 94-V-0 flammability rated, color black Copper alloy, selectively plated with gold (30 micro inches minimum) and tin on terminations, all over nickel Phosphor bronze alloy, selectively plated with tin on terminations, over Contact nickel holder CROWN BAND Beryllium copper alloy, selectively plated with gold (30 micro inches element minimum), over nickel Phosphor bronze alloy, selectively plated with gold (30 micro inches minimum) and tin on terminations, all over nickel Electrical Card Edge Products Current ratings Power contact Signal contact 35A (see graph below) 3A max. 5,000M minimum at 500 VDC for 2 minutes, power MIL-STD 1344, Method 3003 1,500VDC for 1 minute, per MIL-STD 1344, Method 3001 Insulation resistance Dielectric strength Mechanical Mating PCB thickness Insertion Forces Extraction Forces 2 3 2 3 segment segment segment segment power power power power .062" 91.6mm.006" (0.15mm) 5.0 lbf typical using .062" (1.6mm) thick mating board with 5 oz. of 6.0 lbf typical using .062" (1.6mm) thick mating board with 5 oz. of 3.0 lbf typical using .062" (1.6mm) thick mating board with 5 oz. of 5.0 lbf typical using .062" (1.6mm) thick mating board with 5 oz. of Press fixture is recommended for compliant press-fit assemblies Consult Tyco Electronics customer service for details module module module module Tooling copper copper copper copper Current Ratings Safety Regulatory Compliance The chart below demonstrates the performance of the CROWN EDGE power contact by showing the temperature rise at different current levels applied to two power contacts connected in series. CROWN EDGE Connectors have been evaluated by Underwriters Laboratories and has been found to comply with the requirements of U.S. standard UL1997 and Canadian standard C22.2 No. 182.3-M1987. Current rating for any given application will depend, among other things, on the module combination, PCB copper trace volume, and internal equipment temperature/air flow. Mounting and mating to a bus bar will increase current ratings. Compliance with Current Interruption Requirements Hot-Plug CROWN EDGE modules are available for applications that require current interruption as defined by safety regulatory agencies. These power-only modules have been evaluated and recognized by Underwriters Laboratories for current interruption up to 50 cycles as per the UL1977 standard. See Hot-Plug requirements on page 144. 140 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) 4-Position Power Module Part Numbers 6651170-1 6651170-2 6651170-3 6651331-1 6650380-1 6650380-2 Long solder tail, non-hot-plug* Press-fit tail, non-hot-plug* Short solder tail, non-hot-plug* Press-fit tail, hot-plug Short solder tail, hot-plug Long solder tail, hot-plug * Also available for .093" (2.4 mm) thick mating board. Contact Tyco Electronics Customer Service for details. .932 (23.67) 1.055 (26.8) .269 (6.8) .032 (0.8) .072 (1.83) .508 (12.90) .274 (6.95) .356 (9.0) .200 (5.08) .160 (4.06) Card Edge Products .591 (15.0) .114 (2.90) 6-Position Power Module Part Numbers 6650383-1 6650383-2 6650383-3 6650384-1 6650384-2 6650384-3 Press-fit tail, non-hot-plug Long solder tail, non-hot-plug Short solder tail, non-hot-plug Short solder tail, hot-plug Press-fit tail, hot-plug Long solder tail, hot-plug 1.440 (36.57) .269 (6.8) .072 (1.83) 1.563 (39.7) .591 (15.0) .274 (6.95) .508 (12.90) .508 (12.90) .356 (9.0) .200 (5.08) .160 (4.06) 30-Position Signal Module Part Number 1926088-1 Press-fit tail, non-hot-plug .932 [23.67] 1.055 [26.8] .269 [6.8] .032 [0.8] .072 [1.83] .591 [15.00] .827 [21.0] .356 [9.0] .060 [1.50] .060 [1.50] .125 [3.17] .177 [4.5] .059 14 Plcs. [1.5] Note: All part numbers are RoHS compliant. 141 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) 16-Position Signal Module Part Numbers 6650534-1 6650534-2 6650534-3 .932 (23.67) Press-fit tail Short solder tail Long solder tail 1.055 (26.8) .032 (0.8) .072 (1.83) .269 (6.8) .274 (6.95) .508 (12.90) .591 (15.0) Card Edge Products .200 (5.08) .160 (4.06) .356 (9.0) .213 (5.40) 24-Position Signal Module Part Numbers 6650494-1 6651193-1 6651214-1 1.440 (36.57) Press-fit tail Long solder tail Short solder tail .269 (6.8) 1.563 (39.7) .274 (6.95) .072 (1.83) .508 (12.90) .508 (12.90) .591 (15.0) .356 (9.0) .200 (5.08) .160 (4.06) Note: All part numbers are RoHS compliant. 142 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) 2 Power + 8 Signal Modules Part Numbers 6643460-1 6643460-2 6643460-3 Short solder tail Long solder tail Press-fit tail 1.055 (26.8) .032 (0.8) .932 (23.67) .072 (1.83) .269 (6.8) .200 (5.08) .160 (4.06) .508 (12.90) Card Edge Products .274 (6.95) .591 (15.0) Power Contacts Side .356 (9.0) .200 (5.08) .160 (4.06) Signal Contacts Side 4 Power + 8 Signal Modules Part Numbers 6651290-1 6651290-2 6651290-3 .269 (6.8) Press-fit tail Long solder tail Short solder tail 1.440 (36.57) .591 (15.0) .072 (1.83) 1.563 (39.7) .356 (9.0) Power Contacts End .274 (6.95) .508 (12.90) .508 (12.90) .269 (6.8) .591 (15.0) .200 (5.08) .160 (4.06) .356 (9.0) Signal Contacts End Note: All part numbers are RoHS compliant. 143 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) Design Notes Mating PCB Requirements Mating PCB edge fingers should be gold plated, have .050" (1.3 mm) side margins, and be of suitable copper weight for power applications. Mating board thickness is .062 [1.60]. Sequenced Mating Sequenced mating can be achieved by designing one or more setback traces on the mating card edge, or by notching the edge of the card. End-to-end Mounting Card Edge Products CROWN EDGE modules can be placed end-to-end for connector assemblies up to 8" (203.20 mm) long. Mating PC Card Edge Samples The drawings below show two PC card edge samples with signal and power lines designed to mate with 2 and 3segment CROWN EDGE modules. 2 x 2 Segment Modules Provide Two Sequenced Power Traces and 30 Signal Traces 2 x 3 Segment Modules Provide Ground Plane and 12 Signal Lines Hot-Plug Requirements Hot-plug application of this product requires the use of the CROWN EDGE true hot-plug modules (see part numbers on pages 141-143) mated with a customer-supplied metal blade or bus bar. Dimensions of a sample mating blade for use with CROWN EDGE hot-plug modules is shown below. Chamfer Mating Edges 144 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems CROWN EDGE Card Edge-style High Current Connectors (Continued) Connector Mounting Solder Tails Press-fit Tails Solder termination is available in two lengths. See table below for board thicknesses and recommended tail lengths. CROWN EDGE Connectors use truly compliant eye of the needle press-fit tails designed for boards 0.093" thick and above. Press-fit Tail Detail Board Thickness .062" (1.6mm) .092"/.125" (2.3/3.0mm) Card Edge Products Solder Tail Detail Tail Length vs. Board Thickness Tooling for Compliant Press-fit Assemblies Dimension "A" .100" - .140" (2.55 - 3.57mm) [.115" (2.92mm) nominal] .160" - .200" (4.06 - 5.08mm) [1.77" (4.5mm) nominal] Pressing fixtures are recommended for compliant press-fit assemblies. Contact Tyco Electronics for a detailed tool drawing. Suggested Printed Circuit Hole for Power and 2.5mm Signal Finished Hole: o .040 .003 [o 1.02 .08] Drilled Hole: o .0453 .005 [o 1.151 .013] Copper Plate: .0010 [.025] min. (per surface) Tin Plate: .0003 [.008] min. (per surface) Suggested Printed Circuit Hole for 1.5mm Signal Finished Hole: o .022 .002 [o 0.56 0.05] Drilled Hole: o .026 .002 [o 0.65 0.02] Copper Plate: .0010 [.025] min. (per surface) Tin Plate: .0003 [.008] min (per surface) Spacing Between Modules in End-to-end Mounting This spacing between plated thru-holes for end-to-end mounting varies depending on the chosen module combination. Spacing for the three possible combinations is shown below. Power-to-power Power-to-signal (1.5mm) Power-to-signal (2.5mm) .184 [4.68] .207 [5.25] .157 [4.00] Power Contacts Power Contacts Power Contacts Signal Contacts Power Contacts Signal Contacts Custom Solutions Non-standard Modules Application-specific Custom Designs In case the standard CROWN EDGE modules do not meet your design requirements, Tyco Electronics has the capability to mold any combination of power and signal contact layouts in 2 and 3 segment modules. Tyco Electronics has a long history of designing and building application specific custom connectors, and CROWN EDGE Connectors are no exception. A one-piece CROWN EDGE insulator, instead of a combination of several modules, provides a more robust interconnection design, as well as cost savings in high volume projects. Consult Tyco Electronics Customer Service for details. 145 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors Product Facts Card Edge Products Maximum number of dual positions .100 [2.54] Centerlines-70, .125 [3.18] Centerlines-50, .150 [3.81] Centerlines-31 Selective gold plating of contacts for high performance at low cost .025 [0.64] square solid posts meet standard wraptype specifications For flow solder applications Glass-filled polyester housing is 94V-0 rated Accepts double sided PC boards, .054-.070 [1.27-1.78] thick Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR 7189 R R Performance Specifications Contact Rating* -- 3 amperes continuous (UL and CSA) Contact Resistance -- 10 milliohms max. Operating Temperature -- -55C to +85C Voltage Rating (Sea Level) -- .100 [2.54] centerline -- 1000 VAC (test) .125 [3.18] centerline -- 1500 VAC (test) .150 [3.81] centerline -- 1500 VAC (test) Insulation Resistance -- 5000 megohms min., after exposure to humidity Vibration Tolerance -- 10 to 500 Hz Contact Engagement Force -- 12 oz [3.3 N] average per pair with .062 [1.57] PC board Contact Separation Force -- 2 oz [0.6 N] average per pair with .062 [1.57] PC board Tyco Electronics Standard Edge II Connectors provide high reliability and economy in packages compatible with industry standards for double sided printed circuit boards. Tyco Electronics offers Standard Edge II Connectors with or without mounting ears, for rack mounting and soldering. Contacts are arranged on .100 [2.54] centers, .125 [3.18] centers, .150 [3.81] centers, .200 [5.08] row-to-row; and .250 [6.35] row-to-row. Right angle connectors are also available with contacts arranged on .100 [2.54] centers, .150 [3.81] row-to-row or .200 [5.08] row-to-row. Card extenders with contacts on .100 [2.54] and .125 [3.18] centers also are available. Precision formed phosphor bronze contacts are selectively gold plated. Phosphor bronze has excellent strength characteristics which help the connector absorb load deflection movement of a PC board while maintaining sufficient contact force for good electrical connection. Bifurcated cantilever beam contacts provide redundant contact. Humidity Tolerance -- 90%-95% for 96 hours *Consult Tyco Electronics engineering when paralleling contacts for power applications. 146 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors (Continued) .100 [2.54] Centerline, Vertical Solder Posts, Without Mounting Ears .064 [1.63] Sq. x .130 [3.30] Dp. Intercontact Key Slot .064 [1.63] Sq. x .130 [3.30] Dp. Material and Finish Housing -- Black glass-filled polyester, 94V-0 rated Contacts -- Phosphor bronze, duplex plated as follows: Plating -- .000030 [0.00076] gold in contact area, tin on posts, with entire contact nickel underplated .100 [2.54] .368 [9.35] D C** Accepts .054/.070 [1.37/1.77] PC Board A .155 [3.94] Product Specification 108-9039 .100 Typ. [2.54] Qualification Test Report 501-227 No. of Dual Positions 6 Intercontact Keying Plug 10 Material 12 Natural color polyester 15 17 18 20 22 Part Number 650025-2 (.100 [2.54] Centerline) 25 28 30 31 35 36 40 50 A .860 21.84 1.260 32.00 1.460 37.08 1.760 44.70 1.960 49.78 2.060 52.32 2.260 57.40 2.640 62.48 2.760 70.10 3.060 77.72 3.260 82.80 3.360 85.34 3.760 95.50 3.860 98.04 4.260 108.20 5.260 133.60 Dimensions B C** .750 19.05 1.150 29.21 1.350 34.29 1.650 41.91 1.850 46.99 1.950 49.53 2.150 54.61 2.350 59.69 2.650 67.31 2.950 74.93 3.150 80.01 3.250 82.55 3.650 92.71 3.750 95.25 4.150 105.41 5.150 130.81 .060 [1.52] B .700 17.78 1.100 27.94 1.300 33.02 1.600 40.64 1.800 45.72 1.900 48.26 2.100 53.34 2.300 58.42 2.600 66.04 2.900 73.66 3.100 78.74 3.200 81.28 3.600 91.44 3.700 93.98 4.100 104.14 5.100 129.54 D .500 12.70 .900 22.86 1.100 27.94 1.400 35.56 1.600 40.64 1.700 43.18 1.900 48.26 2.100 53.34 2.400 60.96 2.700 68.58 2.900 73.66 3.000 76.20 3.400 86.36 3.500 88.90 3.900 99.06 4.900 124.46 Card Edge Products .550 [13.97] .610 [15.49] Technical Documents .295 [7.49] .191 [4.85] Post Length* Post Length Part Numbers Solder Tail Press-Fit .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 7-5530843-5 -- 5-5530843-0 5145269-5 8-5530843-3 -- 5530843-2 -- 5-5530843-3 -- 5530843-3 -- 5-5530843-4 -- 5530843-4 -- 5530843-5 5145269-3 5530843-6 -- .125 and .187 3.18 1.75 .125 3.18 .125 3.18 .125 3.18 .187 3.18 .187 3.18 5530843-7 5145269-6 6-5530843-5 -- 2-5530843-4 61489782-13 5530843-8 -- 2-5530843-0 -- 2-5530843-2 -- *Contact Tyco Electronics for alternate post length. **C dimension is card slot length. Notes: 1. Other connector sizes can be made available, consult Tyco Electronics. 2. High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. 3. Contains high conductivity contacts. Note: All part numbers are RoHS compliant. 147 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors (Continued) .100 [2.54] Centerline, Special 18/31 Dual Combination Connector, Vertical Solder Posts, Without Mounting Ears .368 [9.35] .100 [2.54] Material and Finish .200 [5.08] .100 [2.54] 1.900 [48.26] Card Edge Products .141/.153 [3.58/3.88] 3.200 [81.28] Housing -- Black glass-filled polyester, 94V-0 rated, except where noted Contacts -- Phosphor bronze, plated with .000030 [0.00076] gold in contact area (except where noted), tin on posts, with entire contact nickel underplated Retention Feature 5.460 [138.68] Accepts .054/.070 [1.37/1.77] PC Board .550 [13.97] .610 [15.49] Technical Documents .295 [7.49] Product Specification 108-9039 .400 [10.16] .060 [1.52] A .191 [4.85] A Solder Posts 5.350 [135.89] Intercontact Keying Plug Material Natural color polyester Part Number 650025-2 (.100 [2.54] Centerline) No. of Dual Positions Post Type 52 Solder Posts 52 Solder Posts 52 Solder Posts Dimension Retention A Feature .125 3.18 .125 3.18 .187 4.75 Part Numbers 3-6, 41, 42, 51, 52, 93-96 15536128-11 5645169-2 None 5645169-3 None 5650616-1 1 Housing material is high temperature glass-filled polyester, gray. Notes: 1. Card slot length is 5.300 [134.62]. 2. Other connector sizes can be made available, consult Tyco Electronics. 3. High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. Note: All part numbers are RoHS compliant. 148 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Standard Edge II Card Edge Connectors (Continued) .100 [2.54] Right Angle Solder Posts, with Low and No Mounting Ears .064 [1.63] Sq. x .130 [3.30] Dp. Accepts .054/.070 [1.37/1.77] PC Board .064 [1.63] Sq. x .130 [3.30] Dp. Intercontact Key Slot .295 [7.49] Material and Finish .368 [9.35] .100 [2.54] .100 [2.54] .155 [3.94] .300 [7.62] G D C Post Length With Board Locks E Accepts .054/.070 [1.37/1.77] PC Board F A Card Edge Products Housing -- Black glass-filled polyester, 94V-0 rated Contacts -- Phosphor bronze, duplex plated as follows: Plating A -- .000030 [0.00076] gold in contact area, tin on posts, with entire contact nickel underplated Plating B -- .000015 [0.00038] gold in contact area, tin on posts, with entire contact nickel underplated .295 [7.49] Related Product Data Performance Specifications -- page 146 .550 [13.97] .610 [15.49] G .155 [3.94] Technical Documents .250 [6.25] Product Specification 108-9039 .128 Dia. [3.25] .080 [1.82] B Post Length Low Mounting Ears Intercontact Keying Plug Material Natural color polyester Low Mounting Ears No. of Dual Positions A B C* Dimensions D E F G1 1.460 1.350 1.300 1.100 2.045 1.775 x.100x 37.08 34.29 33.02 27.94 51.94 45.08 .150 2.060 1.950 1.900 1.700 2.645 2.375 x.100x 18 52.32 49.53 48.26 43.18 67.18 60.32 .150 2.260 2.150 2.100 1.900 2.845 2.575 x.100x 20 57.40 54.61 53.34 48.26 72.30 65.40 .150 *C dimension is card slot length. 1 Metric equivalent for .100 x .150 and .100 x .200 are [2.54 x 3.81] and [2.54 x 5.08]. 2 Metric equivalent for post length is .090 = [2.27]. 3 Connector with Board Locks. Note: Other connector sizes can be made available, consult Tyco Electronics. 12 Part Number 650025-2 (.100 [2.54] Centerline) Post Length2 Part Numbers (Plating A) .090 35145089-13 .090 5645384-1 .090 5645384-3 No Mounting Ears No. of Dual Positions 10 15 25 31 32 19 A B 1.260 32.00 1.760 44.70 2.760 70.10 3.360 85.34 3.460 87.88 2.160 54.86 1.150 29.21 1.650 41.91 2.350 67.61 3.250 82.55 3.350 85.09 2.750 69.85 Dimensions C* D 1.100 27.94 1.600 40.64 2.600 66.04 3.200 81.28 3.300 83.82 2.700 68.58 0.900 22.96 1.400 35.56 2.400 60.96 3.000 76.20 3.100 78.74 1.800 45.72 G1 .100x .150 .100x .150 .100x .150 .100x .150 .100x .150 .100x .150 Post Length2 Part Numbers Plating A Plating B .090 5650118-2 -- .090 5650118-1 -- .090 -- 5532600-2 .090 -- 5532600-4 .090 -- 5532600-5 .090 -- 5532600-6 *C dimension is card slot length. 1 Metric equivalent for .100 x .150 and .100 x .200 are [2.54 x 3.81] and [2.54 x 5.08]. 2 Metric equivalent for post length is .090 = [2.27]. Notes: 1. Other connector sizes can be made available, consult Tyco Electronics. 2. High temperature IR reflow compatible connectors can be made available, consult Tyco Electronics. Note: All part numbers are RoHS compliant. 149 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems SEC-II Power Products Card Edge Products Product Facts Combines industry standard 0.100" pitch card edge format in a high power density design Industry-proven multi-beam power contact design High conductivity contact materials High temperature housing materials UL 94V-0 Selective gold plating for high performance with low cost .000030 [0.00076] gold in contact area. Tin/lead on posts with entire contact nickel underplated Power Contact Current Ratings: 36 amps -- Single Contact 22 amps -- on each of 4 adjacent pairs (8 power contacts) Product Specification 108-2202 The trends in electronic power supplies require high current density and lower cost. In addition, smaller sized connectors are needed to provide less airflow restriction for cooling the power supplies. The SEC-II Power connectors offer an ideal combination of low-current and highcurrent connections in a single, durable design. combined in a single molded housing. The vertical press-fit versions are ideal for high density stacking of cards into a backplane or for low air restriction of blade-style power supply designs. The straddle mount style offers a true co-planar interconnection with a total height of less than 4mm from the top surface of the pcb. SEC-II Power connectors are built on an expandable tooling platform which allows for a variety of combinations of power and signal contacts, all SEC-II Power Connectors are currently in use in high-end computer and data storage equipment. Extensive testing in exposure to high vibration and Vertical 3P shock has proven these connectors equally suited for industrial applications as well, where low contact resistance and high current density is required. Co-Planar 4P 3P Power Only 4P Power and Signal Note: See page 151 for part numbers and details. 150 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches SEC-II Power Products (Continued) Co-Planar Application Straddle Mount to 0.062 [1.6] PCB 79.85 [3.145] +0.13 9.28 -0.20 [.368] +.003 -.016 Card Edge Products 15.94 [.610] 62.36 [2.455] Ref. No. of Power Contacts No. of Signal Contacts 4 16 6 16 6 20 8 16 8 22 Dimensions Overall Length "B" Card Slot 42.16 38.10 [1.66] [1.500] 49.78 45.72 [1.960] [1.800] 69.72 50.80 [2.745] [2.000] 57.40 53.40 [2.260] [2.100] 79.88 60.96 [3.145] [2.400] With or Without Mounting Ears Part Number Without 2007008-2 Without 2007008-1 With 1761500-1 Without 2007008-3 With 1761879-1 Note: All part numbers are RoHS compliant. 151 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches SEC-II Power Products (Continued) Vertical PCB Mount Seating tool required *See customer drawing for details A B C Spaces at 7.62 = D [.300] Card Edge Products E A Ref. F Spaces at 2.54 = G [.100] H Ref. A B C Power and Signal, Solder Tail 92.93 88.90 7 [3.660] [3.500] 70.1 66.07 4 [2.760] [2.600] 54.86 50.80 2 [2.160] [2.000] Power and Signal, Press-Fit 54.61 50.80 3 [2.150] [2.000] Power only, Press-Fit 24.13 20.32 1 [0.950] [0.800] 31.75 27.94 2 [1.250] [1.100] 39.37 35.56 3 [1.550] [1.400] Dimensions D E F G H 23 58.42 [2.300] 35.56 [1.400] 20.32 [0.800] 90.18 [3.550] 67.31 [2.650] 52.07 [2.050] No. of Power Contacts No. of Signal Contacts Omitted PIN Molded Key Location Part Number 16 20 None None 1761426-1 10 20 None None 1761426-2 6 20 None None 1761426-3 53.34 [2.100] 30.48 [1.200] 15.24 [0.600] 81.28 [3.200] 58.42 [2.300] 43.18 [1.700] 14 22.86 [0.900] 40.64 [1.600] 17 43.16 [1.700] 49.53 [1.950] 8 12 None None 1761786-1 3.81 [0.150] 7.62 [0.300] 11.43 [0.450] 12.70 [0.500] 20.32 [0.800] 27.94 [1.100] 5 N/A 4 0 None None 1888946-1 8 N/A 6 0 None None 1888946-2 11 N/A 18.79 [0.740] 26.42 [1.040] 34.03 [1.340] 8 0 None None 1888946-3 8 Note: All part numbers are RoHS compliant. 152 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems PageHead_12_HelvCdBd Hybrid Power Twin Leaf Connectors (Continued) Product Facts Specified for use in Thin Power Supplies (TPS) per the Server Systems Infrastructure (SSI) standard High conductivity contacts -- deliver 33% more current than traditional card edge connectors Max. Operating temperature 105C 29 Dual Positions Housing Accepts 4 - 18-20 AWG contacts -- input power 24 - 20 AWG Contacts -- output power 24 - 24-28 AWG contacts -- signals Input Power Contacts Part Number 147431-2 18-20 AWG Output Power Contacts Part Number 147439-2 20 AWG Signal Contacts Part Number 583616-2 24-28 AWG Product Specification 108-2081 UL File NO. E28476 CSA File No. LR7189 R R *Consult Tyco Electronics engineering when paralleling contacts for power applications. Card Edge Products The Hybrid Power Twin Leaf product combines the industry proven AMP Twin Leaf Card-Edge connector with high temperature plastics, high conductivity metals and a housing designed for both pcb or wire connection. Due to its thin overall profile and high current density performance, the Hybrid Power Twin Leaf connector was selected for the I/O connector of the "Thin Power Supply" section of the Server Systems Infrastructure (SSI) standard. This standard has been adopted throughout the high-end computer industry to allow interoperability of subsystems in a computer server. The Wire-to-Board version has been designed to accommodate up to 300V AC Input on 18 AWG wire and offers 24 DC Output wires (each on 20 AWG) and 24 Signal wires (each on 24-28 AWG). The cableto-board solution allows flexibility in routing inputs and outputs directly to input filtering devices and to the point of load for the outputs. The Hybrid version combines the wire inputs with traditional printed circuit board (pcb) solder tail outputs all in one connector. This can be appealing in some applications where the input power may not be suitably located near, or desired to be integrated with the output power. The hybrid version combines a right angle pcb mount section for the DC Signals and Output Power, along with a traditional crimp-snap contact for the Input Power. These connectors have been qualified to meet UL and CSA requirements and are rated at the industry standard 30C T-Rise criteria. In addition, the connectors pass the finger probe test so the connectors can be energized while unmated. This is a requirement in N + 1 redundant power supply applications where power supplies may be removed, while the system is still powered. A key concern with any power connector is the temperature rise when the connector is under load. 153 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems PageHead_12_HelvCdBd Hybrid Power Twin Leaf Connectors (Continued) (Continued) Contacts 17.27 [.680] Materials and Finish 0.25 [.010] Max. Cutoff Tab Power -- High Conductivity Copper Alloy Signal -- Phosphor Bronze Plating -- .000030 [0.00076] gold over nickel in contact area, tin plated in crimp area. 1.60 [.063] 0.76 [0.50] 0.51 [.020] Cutoff Tab Card Edge Products 3.43 [.135] POM 1.52 [.060] 2.54 [.100] Contact Type Wire Range AWG/mm2 Applicator P 16-20 0.6-1.4 Contact Part Numbers 5147431-2 5147439-2 S 24-28 0.08-0.2 5-583616-2 466577-4 1385306-3 -- 1.51 [.060] 2 Plc Wire-to-Board Materials and Finish 78.69 [3.098] Housing -- High temperature glass filled polyester Max. Operating temperature 105C 2.03 [.080] 2 Plc M 11.94 [.470] 22.23 [.875] 8.00 [.315] 1.02 [.040] 3.15 [.124] M 0.76 [.030] 7.04 [.277] 81.71 [3.217] Ref. Section M-M Row A Row B 2.11 [.083] Ref. 3.15 [.124] 2.11 [.083] 1.78 [.070] Number of Positions 4-Input Power 24-Signal 24-Output Power Key Location Part Number 14,15 147354-8 Note: All part numbers are RoHS compliant. 154 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems PageHead_12_HelvCdBd Hybrid Power Twin Leaf Connectors (Continued) (Continued) Hybrids Wire/PCB-to-Board Materials and Finish Housing -- High temperature glass filled polyester Max. Operating temperature -- 105C High Conductivity copper alloy PCB contacts .021 .014 [0.53 0.36] M .150 [3.81] .150 .030 [3.81 0.76] M .150 [3.81] Card Edge Products Section M-M Number of Positions 4-Input Power 24-Signal 24-Output Power Key Location Part Number 9,10 147351-1 Note: All part numbers are RoHS compliant. 155 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666