HN Connectors ONLINE CATALOG Connect Here. Contents CLICK ON ANY LINE TO GO DIRECTLY TO THE INDICATED PAGE Navigation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications and interface dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Design Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cable Connectors Straight Cable Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Right Angle Cable Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Straight Cable Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Panel Cable Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Receptacles Panel Jack Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Panel Plug Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Bulkhead Jack Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Dummy Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessories Dust Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 In-Series Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Information Mounting Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Cable Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Cable Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Ordering and Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 ( 978 ) 927-1060 * FAX ( 978 ) 922-6430 * www.DeltaRF.com P.O. Box 53 * 416 Cabot St. * Beverly, MA 01915 Online Catalog Navigation Guide DELTA ELECTRONICS MANUFACTURING We have configured this online catalog to take advantage of Acrobat navigation shortcuts (links). However, these links are not visible on the pages-- making them visible would compromise the page's readability. * Clicking on any entry in the Table of Contents will take you to the indicated page. * Shown below are the "hot spots" on all of the product pages that will take you to background information on various connector characteristics. * After you use a link to jump to another page, you can use the "back" arrow in Acrobat's menu bar to return to the page you jumped from. * Configure Acrobat Reader to show bookmarks for a table of contents by specific characteristic (for example, cable plugs broken out by cable attachment method). * To find a specific part number, use Acrobat's search feature. In addition, the pages are formatted to fit within the margins of standard laser or inkjet printers-- no need to use the "shrink to fit" option when printing pages from Acrobat. Click here to go to the Table of Contents Click on the Delta logo on any page to jump to the table of contents. Click on the page title to jump to specifications and interface dimensions. BNC Cable Jacks DELTA ELECTRONICS MANUFACTURING Panel Jack--Military Clamp for Flexible Cable C dia. C dia. B B A Figure 2 A Figure 1 Cable Group Fig. 1 2, 3 5, 6 1 1 2 Dimensions A B C 1.75 1.75 1.16 .63 .63 .55 Mounting Figure .75 .75 .50 Click here to jump to dimensions for Delta mounting figures. 33 33 07 Plating Body Contact Nickel Nickel Nickel Silver Silver Silver Delta P/N Assembly Procedure/ Trim Code 1011-001-N330 1011-004-N330 UG-291C/U A/20 A/20 A/17 Click here to jump to the cable assembly procedure for this connector. Click here to jump to information on alternate body plating. Click here to jump to a guide to Delta cable groups. Click here to go to Delta's website if your computer is configured for Web connection via Acrobat. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 2 HN Connectors DELTA ELECTRONICS MANUFACTURING General Description Delta HN series connectors are medium-size, 50 impedance connectors with 34-20 threaded coupling and good power handling capability. They are best suited for use with cables in the range of .350" to .450" diameter, but are available for other cables from .200" to over 1" diameter. Our extensive line of HN receptacles includes configurations for virtually any packaging requirement, and we can supply any adapter or accessory you need to complete your system design. Our HN series product line is still growing, so please call if you don't see what you need. For adapters between HN and other series, download the document DeltaABS.pdf from our website. HN Specifications* Plug Interface** Reference Plane .138 min. .058 max. .120 min. .132 max. .062 .066 .289 min. .925 max. .263 min. Flare *See .760 below to meet min. gage test .005 min. .358 .388 .368 min. .750-20 UNEF-2B, .403 min. full thread .100 min. *.432 minimum I.D. when inserted into .548 dia. ring gage. Jack Interface** .590 min. .077/.087 .516 .522 .571/.578 Reference Plane .755 max. .430 max. .132 max. I.D. to meet performance requirements when mated with .062/.066 pin .268 max. Electrical: Nominal Impedance: 50 ohms. Frequency Range: DC-4 GHz. Voltage Rating: 1,500 volts RMS. Dielectric Withstanding Voltage: 5,000 VRMS. Insulation Resistance: 5,000 megohms. Materials/Finishes: Insulators: Teflon per ASTM D1710, or Rexolite per MIL-P-77. Male Contacts: Brass per ASTM B16. Female Contacts: Beryllium Copper per ASTM B196. Contact Plating: Silver per QQ-S-365, or Gold per MIL-G-45204. Gaskets: Silicone rubber per ZZ-R-765, Class II, Grade 50. Other Metal Parts: Brass per ASTM B16, plated: Silver per QQ-S-365, or Nickel per QQ-N-290. All other specifications are in accordance with the latest issues of MIL-PRF-39012, or MIL-C-3643, or other applicable MIL specifications, and interfaces are in accordance with MIL-STD-348. *These specifications are typical and may not apply to all connectors. Detailed specifications for individual connectors are available on request. .294 max. .662/.683 .750-20 UNEF-2A, .359 min. full thread .328 .358 .368 max. .548 .553 .005 max. **Some proportions altered to illustrate detail. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 3 Design Features DELTA ELECTRONICS MANUFACTURING About Delta's Customer-Driven Design At Delta, Customer-Driven Design isn't just a catchy slogan. It means that we make RF connectors that help you build your products efficiently, quickly, and cost-effectively. Because we design for your needs, nobody else can offer you such a broad line of standard connectors, along with an ever-growing list of innovative, user-friendly design variations like those detailed on these pages. These featured connector technologies grew out of real-world requirements, and have saved our customers untold hours and dollars over the years. And there are thousands of other special connector designs we've produced that we don't have space to include in this catalog. So if you don't see the exact connector configuration you need, please call us--we may have already made it. If not, we'll work with you to provide the the connectors you need, with the best price/performance balance in the business, and with quality and delivery that will enhance your products and production schedules. Plating Options for Economy and Performance (Albaloy or nickel--available for all connector series except SMA) Silver plating has long been standard on RF connectors with brass bodies, but its high cost and low corrosion resistance make it less than ideal in most applications. Nickel plating is less expensive and more durable than silver, and is standard on many of our connectors. However, in some applications, nickel plating can introduce unwanted intermodulation distortion, particularly on large size connectors. For these applications, we offer optional Albaloy plating, a tin/zinc/copper composite with a bright white finish, the corrosion resistance of nickel, and the low intermodulation distortion of silver plating. Albaloy plating has the same composition as, and is fully compatible with, other commer(R) cial platings designated Sucoplate , IP-23, White Bronze, and Tri-Alloy. To order a Delta connector with plating other than the listed finish, substitute A, N, or Q in the Delta part number as below: For silver plating: 1111-111-A111. For nickel plating: 1111-111-N111. For Albaloy plating: 1111-111-Q111. Note: M39012 and M55339 QPL connectors can only be supplied with the specified plating. SMA connectors with stainless-steel bodies are available with gold plating or passivated finish. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 4 HN Cable Plugs DELTA ELECTRONICS MANUFACTURING Straight Plug--Military Clamp for Flexible Cable B dia. B dia. B dia. A Figure 2 A Figure 1 Cable Group Figure 2, 3 2, 3 2, 3 4 5, 6 15 16 17 17 20 1 1 1 1 2 3 1 1 3 3 Dimensions A B 2.38 2.25 2.81 2.23 1.50 2.84 2.41 2.59 3.53 3.20 .69 .75 .69 .75 .50 .75 .88 1.31 1.31 1.31 Body A Figure 3 (Includes armor clamp) Plating Contact Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Silver Silver Silver Silver Silver Silver Silver Silver Silver Silver Assembly Procedure/ Trim Code Delta P/N UG-59B/U UG-59E/U UG-1213/U 1601-079-N001 1601-015-N000 UG-925B/U UG-494B/U UG-495D/U UG-1148/U UG-926A/U (C) (C) *** A/26 *** *** A/17 D/05 A/27 A/28 *** D/06 Right Angle Plug--Military Clamp for Flexible Cable A A A B B C dia. Figure 1 Figure 2 C dia. C dia. Cable Group Figure 2, 3 2, 3 2, 3 4 15 1 2 2 2 3 Dimensions A B C 1.73 1.53 1.56 1.56 1.56 1.63 2.25 2.48 2.48 3.05 .75 .69 .75 .75 .75 Plating Body Contact Nickel Nickel Nickel Nickel Nickel Silver (C) Silver (C) Silver Silver (C) Silver Figure 3 B (Includes armor clamp) Delta P/N Assembly Procedure/ Trim Code 1605-004-N001-2 1604-004-N001 1604-005-N000 1604-079-N001-1 1604-006-N000 A/29 *** A/27 *** D/05 ***Contact factory for cable assembly instructions. * (C) in contact plating column indicates captive contact. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 5 HN Cable Jacks DELTA ELECTRONICS MANUFACTURING Straight Jack--Military Clamp for Flexible Cable B dia. Figure 1 A B dia. Figure 2 (Includes armor clamp) A Cable Group Figure 2, 3 2, 3 2, 3 15 17 1 1 1 2 1 Dimensions A B 2.53 2.03 2.94 2.63 2.53 .69 .75 .69 .75 1.31 Plating Body Contact Delta P/N Assembly Procedure/ Trim Code Nickel Nickel Nickel Nickel Nickel UG-60B/U UG-60E/U UG-1214/U UG-927B/U UG-333C/U *** A/26 *** D/05 A/28 Silver Silver Silver (C) Silver Silver Panel Jack--Military Clamp for Flexible Cable C dia. B A Figure 1 Cable Group Fig. 2, 3 2, 3 2, 3 1 1 1 Dimensions A B C 2.53 2.03 2.03 .59 .59 .59 .69 .75 .75 Mounting Figure 40 40 36 Plating Body Contact Nickel Nickel Nickel Silver Silver Silver Delta P/N Assembly Procedure/ Trim Code UG-61B/U UG-61E/U UG-427C/U *** A/26 A/26 (C) in contact plating column indicates captive contact. * ***Contact factory for cable assembly instructions. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 6 HN Receptacles/Accessories DELTA ELECTRONICS MANUFACTURING Panel and Bulkhead Receptacles D D C (I.D.) C (I.D.) B A B A Figure 1 Figure 2 (Panel jack receptacle) (Panel plug receptacle) D max. panel B C (I.D.) B A Figure 1 2 3 4 A 1" hex Figure 3 Figure 4 (Bulkhead jack receptacle) (Dummy receptacle) Dimensions B C A 1.50 1.88 1.55 .875 .59 .94 .89 .125 .106 .106 .106 .-- D Mounting Figure .080 .080 .25 .-- 40 40 69 34* Plating Body Contact Delta P/N Silver (C) Silver (C) Silver (C) -- Nickel Nickel Nickel Nickel UG-496/U 1623-000-N401 1621-000-N691 1663-000-N340 * Except mounting holes are .120 diameter. Dust Caps A A Figure 1 Figure 2 C (I.D.) C (I.D.) B B Figure 1 2 Dimensions A B .70 .70 3.50 3.50 C .144 .144 Features Plating Body Contact Delta P/N Bead chain Bead chain Nickel Nickel 1632-000-N000 1633-000-N000 -- -- (C) in contact plating column indicates captive contact. * Dust caps available with other chain styles and lengths. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 7 HN Adapters DELTA ELECTRONICS MANUFACTURING Bulkhead Jack-Jack Adapter (Connects two plugs, pressurized) A A Dimensions B 1.94 1.06 B C dia. C Max. Panel Mounting Figure 1.06 .25 69 Plating Body Contact Nickel Delta P/N Silver (C) UG-1019A/U Straight Adapters B across flats A Figure 1 A Figure 2 (Straight jack-jack; connects two plugs) (Straight plug-jack; connects one plug and one jack) A Figure 3 (Straight plug-plug; connects two jacks) Figure 1 2 3 Dimensions A B 2.00 1.63 1.94 .-- .75 .-- Plating Body Contact Nickel Nickel Nickel Silver (C) Silver (C) Silver (C) Delta P/N 1628-000-N000 1634-000-N001 1627-000-N000 (C) in contact plating column indicates captive contact. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 8 HN Adapters DELTA ELECTRONICS MANUFACTURING Right Angle and Tee Adapters A A B B Figure 1 (Right angle jack-plug; connects one plug and one jack) Figure 2 (Right angle plug-plug; connects two jacks) B B A Figure 3 A Figure 4 (Tee jack-plug-jack; connects two plugs and one jack) (Tee jack-jack-jack; connects three plugs) B Figure 5 (Tee plug-jack-plug; connects two jacks and one plug) A Figure 1 2 3 4 5 Dimensions A B 1.50 1.63 1.94 1.94 2.33 1.38 1.63 1.88 1.28 1.50 Plating Body Contact Nickel Nickel Nickel Nickel Nickel Silver Silver Silver Silver Silver ( C) ( C) ( C) ( C) ( C) Delta P/N UG-212C/U 1637-000-N000 1630-000-N000 1638-000-N000 UG-1109/U (C) in contact plating column indicates captive contact. (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 9 Mounting Figures DELTA ELECTRONICS MANUFACTURING P.C. Board Drilling Connector Flanges Panel Cutouts (Panel mounted connectors) (Bulkhead mounted connectors) A dia. typ. C dia. typ. D dia. A dia. B (CL ) typ. C (CL ) typ. B (CL ) typ. B A square Figure 4-hole flanges A B 1/2 04 05 07 08 09 10 12 18 26 27 30 32 32A 33 34 36 39 40 45 91 91A Figure 1/2 11/16 11/16 11/16 11/16 11/16 3/4 1 1 1 1 1 1 13/32 13/16 13/16 13/16 2 .375 .375 .360 .340 .500 .500 .500 .500 .500 .531 .718 .718 .718 .718 .718 .718 .812 .906 .906 .906 1.437 .250 .232 C .089 .102 #3-56 tap .136 .125 .120 .109 .136 #6-32 tap #4-40 tap .166 .136 .136* .125 .150 #6-32 tap .152 .125 .257 .067 .093 * Countersunk to .245 dia. 51 54 55 57 59 62 63 65 66 67 68 D-Hole A B .755 .630 .630 .557 .505 .442 .407 .380 .319 .255 .195 .723 .598 .583 .531 .473 .410 .362 .348 .292 .236 .176 (PCB traces are shown for illustrative purpose only, and are not representative of actual circuitry.) Coaxial connectors Figure A B C PCB01 PCB02 PCB03 PCB05 PCB06 PCB07 PCB08 .067 .045 .067 .067 .067 .045 .032 .400 .500 .300 .200 .200 .177 .100 .200 .250 .150 .100 .100 .088 .050 D .045 .045 .035 .055 .045 .045 .032 A dia. typ. .0625 typ. D dia. typ. A dia. B Double D-Hole Figure A 69 72 75 84 .755 .630 .380 .319 B (CL ) typ. .125 (CL ) C (CL ) typ. B .692 .536 .341 .278 (PCB traces are shown for illustrative purpose only, and are not representative of actual circuitry.) Twinax connectors Figure A B C PCB04 .045 .500 .250 D .045 D dia. typ. A dia. C B (CL ) A Figure 2-hole flanges Figure A B C D 92 92A 95 .223 .260 .640 .481 .481 1.015 .625 .625 1.30 .102 .102 .125 82 89 Round Hole A .255 .380 (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 10 Cable Groups DELTA ELECTRONICS MANUFACTURING Cable Group Finder Cable RG-5, 5A, B RG-6, 6A RG-8, 8A RG-9, 9A, B RG-10 RG-11, 11A RG-12 RG-13A RG-14A RG-17A RG-18A RG-21, 21A RG-22, 22A, B RG-55, 55B RG-55A RG-58, 58A, C RG-59, 59A, B RG-62, 62A, B, C RG-71, 71A, B RG-108, 108A RG-115A RG-118A RG-122 RG-126 RG-141, 141A RG-142, 142A RG-142B RG-143, 143A RG-174 RG-174DS RG-178, 178A, B RG-179A, 179B RG-180, 180A, B RG-187, 187A RG-188, 188A RG-195 RG-196, 196A RG-210 RG-212 RG-213 RG-214 RG-215 RG-217 RG-218 RG-219 RG-222 RG-223 Group 1A 1B 2A 3A 15 2B 15 3B 16 17 18 1A 28 6B 6A 5 7A 7A 7B 27 19 20 8A 21 5 6A 6B 1C 9A 10 11 9B 8B 9B 9A 8B 11 7A 1C 2A 3A 15 16 17 18 1C 6A Cable RG-225 RG-228A RG-302 RG-303 RG-304 RG-316 RG-316DS RG-393 RG-400 RG-401 RG-402 RG-405 M17/2 M17/6 M17/15 M17/28 M17/29 M17/30 M17/45 M17/73 M17/162 M17/112 M17/74 M17/75 M17/127 M17/77 M17/60 M18/84 M17/128 M17/97 M17/54 M17/95 M17/137 M17/152 M17/93 M17/129 M17/130 M17/133 M17/78 M17/165 M17/176 AT&T 735A Belden 8281 Belden 9207 Dearborn 6207 IBM 7362211 Delta Cable Groups Group 3C 20 22 23 24 9A 10 4 6A 12 13 14 1B 2B 28 5 7A 7A 27 1A 1A 1C 2A 3A 3C 3B 6A 6A 6A 7A 8A 8B 8B 9A 11 12 13 14 16 16 30 31 26 29 29 29 Group Cables 1A RG-5, 5A, 5B, 21, 21A; M17/73, /162 1 1B RG-6, 6A; M17/2 1C RG-143, 143A, 212, 222; M17/73, /112, /162 2 2A RG-8, 8A, 213; M17/74 2B RG-11, 11A; M17/6 3A RG-9, 9A, 9B, 214; M17/75 3 3B RG-13A, 216; M17/77 3C RG-225; M17/127 6 7 8 9 4 RG-393; M17/127 5 RG-58, 58A, 58C, 141, 141A; M17/28, /111 6A RG-55A, 142, 142A, 223, 400; M17/60, /84, /128 6B RG-55, 55B, 142B; M17/60, /84 7A RG-59, 59A, 59B, 62, 62A, 62B, 62C, 210; M17/29, /30, /97 7B RG-71, 71A, 71B; M17/90 8A RG-122; M17/54 8B RG-180, 180A, 180B, 195; M17/95, /137 9A RG-174, 188, 188A, 316; M17/152 9B RG-179A, 179B, 187, 187A; M17/94, /136 10 Double-Shielded RG-174, 316; M17/152 11 RG-178, 178A, 178B, 196, 196A; M17/93 12 .250" semi-rigid; RG-401; M17/129 13 .141" semi-rigid; RG-402; M17/130 14 .085" semi-rigid; RG-405; M17/133 15 RG-10, 12, 215; M17/6, /74 16 RG-14A, 217; M17/78, /165 17 RG-17A, 218 18 RG-18A, 219 19 RG-115A 20 RG-118A, 228A 21 RG-126 22 RG-302 23 RG-303 24 RG-304 25 Special 8X cable; contact factory for details. 26 Belden 8281 27 RG-108, 108A; M17/45 28 RG-22, 22A, 22B; M17/15 29 Belden 9207; Dearborn 6207; IBM 7362211 30 M17/176 31 AT&T 735A (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 11 Assembly Procedures DELTA ELECTRONICS MANUFACTURING Assembly Procedure A Washer Backnut (if supplied) 1) Trim cable jacket to dimension A. Slide backnut, washer, V-gasket, and braid clamp onto cable as shown. Cable jacket should bottom on step in braid clamp. Washer and/or bushing (if supplied) Contact (captive) & insulator or V-Gasket 2) Comb braid wires out straight and fold back over front shoulder of braid clamp (braid wires should not overlap one another after folding). Trim braid wires flush with step of braid clamp. Trim cable dielectric and center conductor to dimensions B and C. 3) If support insulator is provided for RG-62 or 71 cable, insert into hollow in dielectric. Assemble rear bushing or washer (if supplied), rear insulator (if captive contact) and contact, and solder contact to center conductor. Rear of contact should be flush with cable dielectric end. For right angle connectors with access cap, omit this step entirely. A Contact (non-captive) Braid Clamp Fold braid over C B Non-captive Contact Captive Contact Solder Solder Washer or bushing (if supplied) 4) Insert prepared cable and hardware into body and tighten backnut. For right angle connectors with access cap, solder center conductor into slot in contact and tighten access cap. Trim Codes For Assembly Procedure A Code A B C Code A B C A/01 .375 (3/8) .047 (3/64) .203 (13/64) A/20 .375 (3/8) .047 (3/64) .172 (11/64) A/02 .375 (3/8) .109 (7/64) .203 (13/64) A/21 .500 (1/2) .313 (5/16) .172 (11/64) A/03 .438 (7/16) .250 (1/4) .188 (3/16) A/22 .375 (3/8) .188 (3/16) .141 (9/64) A/04 .281 (9/32) .047 (3/64) .125 (1/8) A/23 .438 (7/16) .078 (5/64) .172 (11/64) A/05 .313 (5/16) .125 (1/8) .109 (7/64) A/24 .500 (1/2) .094 (3/32) .141 (9/64) A/06 .594 (19/32) .391 (25/64) .156 (5/32) A/25 .438 (7/16) .141 (9/64) .172 (11/64) A/07 .375 (3/8) .047 (3/64) .125 (1/8) A/26 .625 (5/8) .281 (9/32) .250 (1/4) A/08 .281 (9/32) .109 (7/64) .094 (3/32) A/27 .688 (11/16) .281 (9/32) .125 (1/8) A/09 .344 (11/32) .109 (7/64) .094 (3/32) A/28 .656 (21/32) .297 (19/64) .250 (1/4) A/10 .406 (13/32) .109 (7/64) .203 (13/64) A/29 .688 (11/16) .125 (1/8) .313 (5/16) A/11 .500 (1/2) .281 (9/32) .156 (5/32) A/30 .688 (11/16) .469 (15/32) .156 (5/32) A/12 .343 .040 .219 A/31 .700 (21/32) .453 (29/64) .250 (1/4) A/13 .375 (3/8) .125 (1/8) .156 (5/32) A/32 .313 (5/16) .078 (5/64) .188 (3/16) A/14 .355 .090 .188 (3/16) A/33 .250 (1/4) .078 (5/64) .094 (3/32) A/15 .425 .094 (3/32) .259 A/34 .250 (1/4) .062 (1/16) .109 (7/64) A/16 .328 (21/64) .094 (3/32) .188 (3/16) A/35 .837 .575 .150 A/17 .375 (3/8) .109 (7/64) .125 (1/8) A/36 .450 .250 .150 A/18 .375 (3/8) .062 (1/16) .172 (11/64) A/37 .281 .038 .188 A/19 .375 (3/8) .188 (3/16) .094 (3/32) A/38 .281 .069 .156 (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 12 Assembly Procedures DELTA ELECTRONICS MANUFACTURING Assembly Procedure D Backnut Contact (captive) & insulator Washer or Armor Clamp V-Gasket Contact (non-captive) A Braid Clamp Fold braid over C B 2) Comb braid wires out straight and fold back over front shoulder of braid clamp (braid wires should not overlap one another after folding). Trim braid wires flush with edge of braid clamp. Trim cable dielectric and center conductor to dimensions B and C. Non-captive Trim Codes B 1) Slide armor clamp over cable. Push armor back to expose cable end. Slide backnut, washer (if supplied), gasket, and braid clamp onto cable as shown. Cable jacket should bottom on step in braid clamp. Trim cable jacket to dimension A. Code A C D/01 .375 (3/8) .047 (3/64) .250 (1/4) D/02 .500 (1/2) .188 (3/16) .219 (7/32) D/03 .344 (11/32) .047 (3/64) .219 (7/32) D/04 .313 (5/16) .047 (3/64) .172 (11/64) D/05 .625 (5/8) .281 (9/32) .250 (1/4) D/06 .313 (5/16) .062 (1/16) .109 (7/64) Solder 3) Assemble rear insulator (if captive contact) and contact, and solder contact to center conductor. Rear of contact should be flush with cable dielectric end. Captive 4) Insert prepared cable and hardware into body and tighten backnut. Trim armor to fit between armor clamp and braid clamp. Tighten armor clamp. Ordering and Warranty Information Warranty: We warrant our parts to be free from defects in materials and workmanship for one year from date of purchase. During that time, we will repair or replace (at our option) any parts found to be defective. This warranty does not apply to parts which have been modified, used in conditions exceeding Delta or military specifications, or disassembled. We will not, under any circumstances, be responsible for consequential or incidental damages or installation costs. No other warranties apply, and no other liability may be assumed or extended by representatives or distributors. Returns: Returns will be accepted only with a Return Authorization number issued by Delta, and are subject to inspection and acceptance upon arrival. Restocking charges will be determined prior to issuance of Return Authorization. All claims for shortages must be made within 30 days of receipt by customer. Ordering Information: Orders are subject to the terms and conditions on our order acknowledgement, which may only be modified by written agreement prior to sale. Order changes, cancellation, or termination will be accepted only with written approval from Delta Electronics Manufacturing. Copyright, Trademarks, and Patents: Entire contents copyright 2003, Delta Electronics Manufacturing Corporation. Reproduction rights are hereby granted for, and specifically limited to, printing or other reproduction of drawings and specifications for inclusion in specification or source control drawings, or for purchasing procedures, by Delta customers only. Heli-Grip, PressMount, and the New England Craftsmanship logo are trademarks. The Heli-Grip design is covered by U.S. and foreign patents. Delta Electronics Manufacturing Corporation 416 Cabot Street, P.O. Box 53 Beverly, MA 01915 FSCM/CAGE 00795 Catalog # HNpdf 1.2 (7/09) (978) 927-1060 * FAX (978) 922-6430 * www.deltarf.com 13