tyca Product 108-57523 Electronics Specification 29-11-2004 Rev O FPC Connector, 0.5mm Pitch, Connector SMT Type 1. SCOPE 1.1. CONTENTS This specification covers the performance, tests and quality requirements for the FPC Connector, 0.5mm Pitch Connector SMT Type. 1.2, QUALIFICATION When tests are performed on the subject product line, the procedures specified in Tyco 109 series specifications shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENT The following Tyco documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. TYCO SPECIFICATIONS A. 109-1 : General Requirements for the Test Specification B, 109-197 : Tyco Specification vs EIA and IEC Test Methods C,501-57598 : Test Report 3. REQUIREMENTS 3.1, DESIGN AND CONSTRUCTION Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. MATERIALS A. Housing : Thermoplastic, UL94'V-0 B. Actuator : Thermoplastic, UL94 V-0 C. Contact : Capper Alloy, Tin Plating or Gold Plating over Nickel under-plating. DB. Hold Down : Copper Alloy, Tin Plating over Nickel under-plating. 3.3. RATINGS A. Voltage: 250 VAC B. Current: 0.5 A Max C. Temperature: - 20 C fo 85 C DR Quennel Lu DATE | APVD 29-11-2002 | Wei-Jer Ke DATE 29-11-2002 . This specification is a controlled document. F2Z00-0256-04 10f 4 Loc DWtyca Electronics 108-57523 3.4. PERFOMANCE REQUEIREMENT AND TEST DESCRIPTION The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. All tests shall be performed at ambient environmental conditions per AMP Specification 109-1TEST REQUIREMENTS AND PROCEDURES SUMMARY. 3.5. TEST REQUIREMENTS AND PROCEDURES SUMMARY Test Item Requirement Procedure Examination of Product Meets requirements of product drawing. No physical damage. Visual inspection. No physical damage ELECTRICAL REQUIREMENT Contact Resistance 35mQ. Max. Subject mated contacts assembled in housing to 20 mV DC Max open circuit at 100mA MIL-STD-1344A Method 3002.1 Insulation Resistance 100M Ohm Min.(initial) 50M Ohm Min. ( Final) Impressed voltage 500VDC. The insulation resistance shall be measured between 10 3 adjacent 10 opposing contacts per FPC connector. MIL-STD-202F, Method 302 Dielectric No creeping discharge or Z250VAC for 1minute 4 Withstanding flashover shall occur. Test between adjacent circuits of unmated Resistance Current leakage:0.5mA MAX connector. MIL-STD-202F Method 301 MECHANICAL REQUIREMENT Test Item Requirement Procedure 5 Durability See Note Operation Speed: 25.4mm/minute Durability Cycles:15 Cycles Vibration No electrical discontinuity (1}Test duration:3 hours along greater than 1microsecond shall |Each of 3 mutually perpendicular 6 occur. Plans(9hours totally) See Note. (2)Test board thickness:1.60.02mm MIL-STD-1344A,Method 2005 Physical Shock During and after each shock, (1)Number of drops:3 drops in each of 3 7 the contacts shell be no mutually perpendicular planes discontinuity (2)Test board thickness:1.640.02mm greater then 1 microsecond. MIL-STD-202F,Method 213. Contact Retention 250 gf min. The test shall be performed 10PCS of each 8 Force different row of contacts the crosshead speed should be less than 20mm per minute. Solder ability Wet solder coverage:95% Min. |Solder Temp.:23545C 9 Duration: 5+0.5sec. MIL-STD-202F, Method 208D. Figure 1 (cont) Rev O 2 of 4tyca 108-57523 Electronics MECHANICAL REQUIREMENT Test Item Requirement Procedure Humidity See Note {a)test condition:B (b)relative humidity:9045% 40 (c)temperature:4043C (d)test duration:96 hours Within one hour after exposure MIL-STD-202F,Method 103B. Salt Spray No detrimental corrosion allowd | Subject mated connectors to 3522C and 11 in contact area and base metal exposed. 5+1% salt(NaCl) for 48hrs. After test, rinse the sample with water and recondition the room temperature for 48hrs. MIL-STD-202F,Method 101D.1. condition B. Thermal Shock 12 See Note (a}temperature range: -55+5C to +85+5C (b}time at each temperature: 30minutes (c)transfer time:5 minutes max. (d)number of cycles:5 cycles MIL-STD-202F,Method 107. Temperature Life 13 See Note (a)test temperature: 105+2C (b)test duration:96 hours MIL-STD-202F,Method 108 Resistance to Reflow Soldering Heat 14 No physical damage shall occur. ( Lead-Free ) Pre-soak condition, 85C /85% RH for 168 hours. Pre Heat : 150~180C, 90+30sec. Heat : 230C Min., 30+10sec. Peak Temp. : 260+0/-5C, 20~40sec. Duration : 3 cycles Tyco spec. 109-201, Condition B Figure 1 (End) NOTE : Shall meet visual requirements, show no physical damage, and meet requirement of additional tests as specified in the test sequence in Figures 2 Rev O 3 of 4tyca 108-57523 Electronics 3.6. PRODUCT QUALIFICATION AND REQUALIFICATION TEST Test Group Test or Examination A|B{c{Dfi]E]}]Fi]GI{H | Test Sequence (a) Examination of Product 1,9 1,9 1,9 1,7 1,3 1,6 1,3 1,3 | 1,5 Contact Resistance 2,6 | 26 | 26 | 2,6 2,5 2,4 Insulation Resistance 3,7 | 3,7 | 3,7 | 3,5 Dielectric Withstanding Resistance 48 | 48 | 48 4 Durability Vibration 3 Physical Shock 4 Contact Retention Force 2 Solder ability 2 Humidity 5 Salt Spray 5 Thermal Shock 2 Temperature Life 5 Resistance To Reflow Soldering Heat 3 Figure 2 NOTE : (a) Numbers indicate sequence in which tests are performed. (b) Discontinuities shall not take place in this test group, during tests. Rev O 4 of 4