PS-1009 - 3M Electronic Specialty

3Innovation

3MTM PanelSafeTM Lockout System

Lock in Safety with 3M™PanelSafe™

Lockout System

3M’s PanelSafe Lockout System mechanically prevents

the movement of breaker handles from the “off” position to

the “on” position with energy isolating lockout pins. With

PanelSafe, 3M is dedicated to helping you meet applicable

OSHA regulations, which require all electrical circuits to

be “locked out” prior to the servicing and maintenance of

machines, lighting and equipment. 3M PanelSafe Lockout

System complies with OSHA Standard 1910.147.

The unit, supplied with pre-drilled mounting holes, fastens

directly to the service panel dead-front using self-tapping

screws. The energy isolating lockout pins are stored in a

holding device also attached to the dead-front by means of

self-tapping screws, making the entire assembly and its

accessories completely contained behind the panel door.

Those authorized to perform a lockout function need only

carry their lock and tag.

A permanently installed

circuit breaker lockout

system, 3M PanelSafe is

designed with pre-spaced

slots that correspond to

the center point of the

service panel breaker

handles. The unit is

properly positioned when

the center of each pin slot

is aligned with the center

of each breaker handle.

Once installed, 3M

PanelSafe, which ﬁts all

brands and models,

completely eliminates the

need for employees to constantly carry numerous lockout devices each designed to ﬁt a

speciﬁc manufacturers panel and breaker type.

For the ultimate ﬂexibility, a standard pin package includes both single-sided and

dual-sided pins for simultaneously locking off multiple circuits. Additionally, the

package contains a hook pin designed for use in situations where protecting against a

nuisance turn-off of dedicated or passive circuits is critical. Such applications may

include ﬁre suppression systems, emergency lighting and computer systems.

The use of 3M PanelSafe will increase safety as well as help reduce costs.

In your b usiness,power,

technology and reliability

are essential. 3M delivers

that and more.

W e ha ve the po wer

of a diversiﬁed, global

manufacturer with more

than 60,000 products in

our line; a reputation for

technical excellence and

innov ation; and employ ees

committed to delivering

quality products and service

to you,our

valued customer.

Our capability doesn't stop

with electrical products,

it starts there.

To explore the man y

ways we can serve y ou,

contact your 3M

representative today!

3M™PanelSafe™Lock out System Accessories

One W ay Pin

A one way pin is used to lockout an individual circuit located on either

the left or right side of the panel. Available 5 per package

or bulk, 15 per package.

Two Way Pin

A two way pin is used to lockout two circuits directly opposite each

other. Available 5 per package or bulk, 15 per package.

Hook Pin

The hook pin can be used to secure “on” individual circuits (i.e.

dedicated passive circuits), or to lockout individual circuits from either

the left or right side of the panel. Available 5 per package

or bulk, 15 per package.

PS-SP Spade Pin

A spade pin is used to lockout on either the left or right side of the panel

when the measured distance from the center line of the dead front to the

max position on the breaker handle in the off position is greater than 2

1/2". Available 5 per package or bulk, 15 per package.

PS-SP05 Half-size Spade Pin

The half size spade pin is used to lockout half-size (twin or piggyback)

breakers. This pin can lockout an individual circuit by simply rotating

the pin 180° for either the top or the bottom breaker. Available 5 per

package or bulk, 15 per package.

Cup Pin

The cup pin is used to secure “on” individual circuits (i.e., dedicated

circuits) located on either the left or right side of the panel. Available 5

per package or bulk, 15 per package.

Pin Holder

Stores all pins, (except main breaker pin) at each panel location

for easy access when lockout functions are required.

Standard Shim

On distribution panels where the body of each breaker extends out

beyond the level of the dead front, the standard shim is used to raise the

surface, where a 3M™PanelSafe unit is mounted, level with the body of

each breaker. Available only in pairs.

2-1/2"

PS-1P

PS-2P

PS-HP

PS-SP

PS-SP05

PS-CP

2-1/2"

3-1/2"

PS-PH

PS-SH1

1/8"

3M™of fers v arious pins, shims and brackets, so that the PanelSafe

Lockout System can be used, e ven if the panel front is not ﬂat.

Slotted Shim

On distribution panels where a raised, rounded bead runs down the

center of the dead front; the slotted shim mounts over this bead;

primarily GE panels. Provides a ﬂat surface to mount PanelSafe unit.

Available only in pairs.

1/2" Shim

On distribution panels where the body of each breaker extends out

beyond the level of the dead front. The 1/2" shim is used to raise the

surface where a PanelSafe unit is mounted, level with the body of

each breaker. Available only in pairs.

V-Notch Shim

Used on distribution panels that have a V-Notch extending down the

length of the dead front; primarily ITE panels. Available only in pairs.

Offset Brackets

Used in conjunction with a PanelSafe™unit when breakers are

recessed below the dead front and no area is available to mount a

PanelSafe unit by standard means. Available only in pairs.

Main Breaker/Large Frame Lockout Set

On large frame breakers where the handle thickness (size) and the

ability to mount a standard PanelSafe™unit is not applicable, a main

breaker lockout is used either separately, as shown at right, or in

conjunction with the main breaker brackets as shown below. Includes

one each: PS-MB, PS-BS, PS-MP.

Main Breaker Bracket

When a main breaker lockout cannot be directly attached to the dead

front because of extended breaker casing, a pair of main breaker

brackets must be used. The main breaker lockout is attached to the

bracket which is expanded and attached to the insides of both sides of

the panel. A brace (see below) and main breaker pin (see below) must

also be used. Main breaker brackets are sold in pairs only.

Main Breaker Brace

Used in conjunction with the main breaker bracket (shown above) this

brace is attached to the bracket which is then expanded and attached

to the insides of both sides of the panel. The assembly is positioned

below the breaker handle acting as a receptacle for the main breaker

pin (shown below).

Main Breaker Pin

A main breaker pin is used only with the main breaker lockout to

lockout a large frame breaker.

PS-SH3

PS-SH4

PS-OB1

PS-OB2

PS-MB

PS-BS

PS-MP

PS-BK

1/2"

1/8"

3-1/2"

PS-SH2

1/8"

What is PanelSafe?

PanelSafe is a device, which is permanently mounted to the

dead front of a circuit breaker panel that allows individual

or multiple circuits to be locked off simultaneously.

Why is it important to lock off cir cuits?

OSHA, in its standard 1910.147, requires power to be

locked off at the power source any time routine

maintenance of equipment, lighting or machinery is being

performed. The procedure is called lockout/tagout.

How is PanelSafe attached to the dead front?

It should be attached using the self-tapping screws that are

provided (no shavings will fall into the panel). It is a good

practice to always turn off the power.

Will it ﬁt all my panels or just the Square D

load center that I see in your literature?

It will ﬁt any manufactured panel.

How can PanelSafe work on any panel?

It works based on the distance of the centers from breaker

handle to breaker handle. You start by measuring the

distance from the center of the top breaker to the center of

the breaker handle directly beneath it. Then you count the

number of breakers on one side of the panel. Using these

two measurements you are ready to order the proper unit.

Suppose the panel has a bead running down

the center keeping the PanelSafe unit from

laying ﬂat?

On distribution panels (usually GE) where a raised, round

bead runs down the center of the dead front the slotted

shim (PS-SH2) must be used. It ﬁts over the bead and

provides a ﬂat surface on which to mount the PanelSafe

unit. These are available only in pairs.

I have ITE panels and they have a V notch

extending down the length of the dead front.

Can PanelSafe work on these units?

Yes, you would use the V-notch shim, PS-SH4 to make the

installation.

I have a destruction panel where the body of

each breaker extends out beyond the level of

the dead front. How do I r emedy that?

By using either PS-SH1, which is an 1/8" shim, or PS-SH3,

which is an 1/2" shim. This shim is used primarily on

Square D and some GE panels where the breaker is exposed

1/2" abov e the dead front. If either of these doesn’t work

then you may hav e to mak e a shim that will ﬁt correctly.

Maintenance people should hav e no trouble ﬁguring this out.

When are of fset brackets used?

They are used with a P anelSafe unit when break ers are

recessed below the dead front and no area is available to

mount a PanelSafe unit by standard means. Theses are only

available in pairs and are either 2" long (PS-OB1) or 3 1/2"

long (PS-OB2).

Suppose I can’t mount a PanelSafe unit down

the center of a panel.

This would probably occur because there is no center (only

the plastic breaker casing) or because the pins used to

secure the breaker in the off position will not reach the

breaker handle in the off position. These panels require

multiple PanelSafe units and in many, if not most cases,

offset brackets. The offset brackets, PS-OB1 or PS-OB2,

may be mounted to the rise on the outside of the panel.

The PanelSafe is then attached to the offset brackets.

Remember, if you are mounting the PanelSafe on offset

brackets, you will now need to Pull the breaker to the off

position because the unit is positioned to the outside of the

breaker handle. This requires that a hook pin (PS-HP) be

used. It would probably be wise to order an extra package

of hook pins when this situation occurs.

Can I lockout twin, half-size or piggyback

breakers?

Yes. Where twin or piggyback breakers are being used,

you should order PS-SP05. This pin allows you to lockout

either twin alone by simply rotating the pin 180° for either

the top or bottom breaker.

You mention in the literatur e that a cir cuit can

be secured “on”. Wher e would it make sense

to do that?

A circuit can be secured “on” when it is po wering something

that you don’t want inadv ertently turned of f. Examples w ould

be ﬁre alarm systems, computer systems, runway lights at

airports, etc. Drug companies particularly like this feature

since they often ha v e experiments running that w ould be

rendered useless if the power w ould be turned of f.

If the circuit is secur ed “on”, will it trip?

Yes, it will still trip because the breakers trip internally.

3M™PanelSafe™Lockout System

Frequently A sked Questions

Determining the Correct 3M PanelSafe Unit

The ﬁrst two digits correspond to the breaker spacing and

the last two digits correspond to the number of breaker slots.

Standard 3M™PanelSafe™Unit

A standard 3M PanelSafe unit varies in length, number

of slots, and covers according to part number required.

Each 3M PanelSafe unit is packaged to include: 1 pin

holder; 2 one way pins; 1 two way pin; 1 hook pin;

assembly screws and instruction sheet.

Step 1: Measure the distance between breaker

space center lines (1on diagram). Reference

chart 1 for ﬁrst two digits of product numbers.

Step 2: Count the number of breaker spaces on

one side of the load center ( 2on diagram). These

are the last two digits of your product number.

Examples of various load centers:

3/4" spacing between breakers and 42 circuits = 07

(designation for 3/4") 21 (number of circuits down

one side of the load center). In this case, the part

number for the required unit is PS-0721.

1" spacing between breakers and 18 circuits = 10

(designation for 1") 09 (number of circuits down

one side of the load center). In this case, the part

number for the required unit is PS-1009.

Breaker Panel

How to Read 3M Panel Safe Pr oduct Numbers

PanelSafe — PS - 07 03

Breaker Spacing Number of

(measurement 1) Breaker Slots

on one side

(measurement 2)

07 = 3/4" 03 = 3 slots

10 = 1" 04 = 4 slots

12 = 1 1/4" 05 = 5 slots

13 = 1 3/8"

15 = 1 1/2" 21 = 21 slots

3M™PanelSafe™Lockout System Ordering Information

Product Unit of

Number UPC Description Measure Stock

PS-0703 0054007-44539-5 3/4" spacing; 3 slots ea. ✔

PS-0704 0054007-44540-1 3/4" spacing; 4 slots ea.

PS-0705 0054007-44541-8 3/4" spacing; 5 slots ea.

PS-0706 0054007-44542-5 3/4" spacing; 6 slots ea. ✔

PS-0707 0054007-44543-2 3/4" spacing; 7 slots ea.

PS-0708 0054007-44544-9 3/4" spacing; 8 slots ea.

PS-0709 0054007-44545-6 3/4" spacing; 9 slots ea.

PS-0710 0054007-44546-3 3/4" spacing; 10 slots ea. ✔

PS-0711 0054007-44547-0 3/4" spacing; 11 slots ea.

PS-0712 0054007-44548-7 3/4" spacing; 12 slots ea. ✔

PS-0713 0054007-44549-4 3/4" spacing; 13 slots ea.

PS-0714 0054007-44550-0 3/4" spacing; 14 slots ea.

PS-0715 0054007-44551-7 3/4" spacing; 15 slots ea. ✔

PS-0716 0054007-44552-4 3/4" spacing; 16 slots ea.

Chart 1

Step 3: Visually check the conﬁguration of the

breakers and the surface that the PanelSafe is to

be mounted upon. If the surface has any irregular

shapes or the breakers use a non-traditional setup

(traditional 2 rows with a metal center strip as

shown on cover), please order the correct shims or

accessories shown in this brochure.

3M™PanelSafe™Lockout System Ordering Information cont.

Product Unit of

Number UPC Description Measure Stock

PS-0717 0054007-44553-1 3/4" spacing; 17 slots ea.

PS-0718 0054007-44554-8 3/4" spacing; 18 slots ea.

PS-0719 0054007-44555-5 3/4" spacing; 19 slots ea.

PS-0720 0054007-44556-2 3/4" spacing; 20 slots ea. ✔

PS-0721 0054007-44557-9 3/4" spacing; 21 slots ea. ✔

PS-1003 0054007-44558-6 1" spacing; 3 slots ea.

PS-1004 0054007-44559-3 1" spacing; 4 slots ea.

PS-1005 0054007-44560-9 1" spacing; 5 slots ea.

PS-1006 0054007-44561-6 1" spacing; 6 slots ea. ✔

PS-1007 0054007-44562-3 1" spacing; 7 slots ea.

PS-1008 0054007-44563-0 1" spacing; 8 slots ea.

PS-1009 0054007-44564-7 1" spacing; 9 slots ea. ✔

PS-1010 0054007-44566-1 1" spacing; 10 slots ea.

PS-1011 0054007-44567-8 1" spacing; 11 slots ea.

PS-1012 0054007-44568-5 1" spacing; 12 slots ea.

PS-1013 0054007-44569-2 1" spacing; 13 slots ea.

PS-1014 0054007-44570-8 1" spacing; 14 slots ea.

PS-1015 0054007-44571-5 1" spacing; 15 slots ea. ✔

PS-1016 0054007-44572-2 1" spacing; 16 slots ea.

PS-1017 0054007-44573-9 1" spacing; 17 slots ea.

PS-1018 0054007-44574-6 1" spacing; 18 slots ea. ✔

PS-1019 0054007-44575-3 1" spacing; 19 slots ea.

PS-1020 0054007-44576-0 1" spacing; 20 slots ea.

PS-1021 0054007-44577-7 1" spacing; 21 slots ea. ✔

PS-1203 0054007-44578-4 1-1/4" spacing; 3 slots ea.

PS-1204 0054007-44579-1 1-1/4" spacing; 4 slots ea.

PS-1205 0054007-44580-7 1-1/4" spacing; 5 slots ea.

PS-1206 0054007-44581-4 1-1/4" spacing; 6 slots ea.

PS-1207 0054007-44582-1 1-1/4" spacing; 7 slots ea.

PS-1208 0054007-44583-8 1-1/4" spacing; 8 slots ea.

PS-1209 0054007-44584-5 1-1/4" spacing; 9 slots ea.

PS-1210 0054007-44585-2 1-1/4" spacing; 10 slots ea.

PS-1211 0054007-44586-9 1-1/4" spacing; 11 slots ea.

PS-1212 0054007-44587-6 1-1/4" spacing; 12 slots ea.

PS-1213 0054007-44588-3 1-1/4" spacing; 13 slots ea.

PS-1214 0054007-44589-0 1-1/4" spacing; 14 slots ea.

PS-1215 0054007-44590-6 1-1/4" spacing; 15 slots ea.

PS-1216 0054007-44591-3 1-1/4" spacing; 16 slots ea.

PS-1217 0054007-44592-0 1-1/4" spacing; 17 slots ea.

PS-1218 0054007-44593-7 1-1/4" spacing; 18 slots ea.

PS-1219 0054007-44594-4 1-1/4" spacing; 19 slots ea.

PS-1303 0054007-44595-1 1-3/8" spacing; 3 slots ea. ✔

PS-1304 0054007-44596-8 1-3/8" spacing; 4 slots ea.

PS-1305 0054007-44597-5 1-3/8" spacing; 5 slots ea.

PS-1306 0054007-44598-2 1-3/8" spacing; 6 slots ea.

PS-1307 0054007-44599-9 1-3/8" spacing; 7 slots ea.

PS-1308 0054007-44600-2 1-3/8" spacing; 8 slots ea.

PS-1309 0054007-44601-9 1-3/8" spacing; 9 slots ea.

PS-1310 0054007-44602-6 1-3/8" spacing; 10 slots ea. ✔

PS-1311 0054007-44603-3 1-3/8" spacing; 11 slots ea. ✔

PS-1312 0054007-44604-0 1-3/8" spacing; 12 slots ea.

PS-1313 0054007-44605-7 1-3/8" spacing; 13 slots ea.

PS-1314 0054007-44606-4 1-3/8" spacing; 14 slots ea.

PS-1315 0054007-44607-1 1-3/8" spacing; 15 slots ea.

PS-1316 0054007-44608-8 1-3/8" spacing; 16 slots ea.

PS-1317 0054007-44609-5 1-3/8" spacing; 17 slots ea.

PS-1318 0054007-44610-1 1-3/8" spacing; 18 slots ea.

PS-1503 0054007-44611-8 1-1/2" spacing; 3 slots ea.

PS-1504 0054007-44612-5 1-1/2" spacing; 4 slots ea.

PS-1505 0054007-44613-2 1-1/2" spacing; 5 slots ea.

Electrical Products Division

6801 River Place Blvd.

Austin, TX 78726-9000

800 245 3573

Fax 800 245 0329

http://www.3M.com/elpd

Litho in USA.

40% Pre-consumer waste paper

10% Post-consumer waste paper

Important Notice

Before using this product, you must evaluate it and determine if it

is suitable for your intended application. You assume all risks and

liability associated with such use.

Warranty; Limited Remedy; Limited Liability.

This product will be free from defects in material and manufacture

as of the date of purchase. 3M MAKES NO OTHER WARRANTIES

INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY

OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE. If this product is defective within the warranty period

stated above, your exclusive remedy shall be, at 3M's option, to

replace or repair the 3M product or refund the purchase price of

the 3M product. Except where prohibited by law, 3M will not be

liable for any loss or damage arising from this 3M product,

whether direct, indirect, special, incidental or consequential

regardless of the legal theory asserted.

3M™PanelSafe™Lockout System Ordering Information cont.

Product Unit of

Number UPC Description Measure Stock

PS-1506 0054007-44614-9 1-1/2" spacing; 6 slots ea.

PS-1507 0054007-44615-6 1-1/2" spacing; 7 slots ea. ✔

PS-1508 0054007-44616-3 1-1/2" spacing; 8 slots ea.

PS-1509 0054007-44617-0 1-1/2" spacing; 9 slots ea.

PS-1510 0054007-44618-7 1-1/2" spacing; 10 slots ea. ✔

PS-1511 0054007-44619-4 1-1/2" spacing; 11 slots ea.

PS-1512 0054007-44620-0 1-1/2" spacing; 12 slots ea.

PS-1513 0054007-44621-7 1-1/2" spacing; 13 slots ea.

PS-1514 0054007-44622-4 1-1/2" spacing; 14 slots ea.

PS-1515 0054007-44623-1 1-1/2" spacing; 15 slots ea.

PS-MB 0054007-44624-8 Main Breaker Lockout Set ea

PS-BK 0054007-44625-5 Expanding Bracket for PS-MB ea

PS-BS 0054007-44626-2 Brace for PS-MB (2 per pack) pack

PS-MP 0054007-44627-9 Pin for MB ea

PS-OB1 0054007-44628-6 Offset Bracket for Side Mounting (2 per pack) pack

PS-OB2 0054007-44629-3 Offset Bracket for Side Mounting (2 per pack) pack

PS-1P 0054007-44630-9 1 Way Pin (5 per pack) pack

PS-1P-B 0054007-44631-6 1 Way Pin - Bulk Pack (15 per pack) pack

PS-2P 0054007-44632-3 2 Way Pin (5 per pack) pack

PS-2P-B 0054007-44633-0 2 Way Pin - Bulk Pack (15 per pack) pack

PS-SP 0054007-44634-7 Spade Pin (5 per pack) pack

PS-SP-B 0054007-44635-4 Spade Pin - Bulk Pack (15 per pack) pack

PS-SP05 0054007-44636-1 Spade Pin for Half-Size Breakers (5 per pack) pack

PS-HP 0054007-44637-8 Hook Pin (5 per pack) pack

PS-HP-B 0054007-44638-5 Hook Pin - Bulk Pack (15 per pack) pack

PS-CP 0054007-44639-2 Cup Pin (5 per pack) pack

PS-SH1 0054007-53000-7 Standard 1/8" High Shim (2 per pack) pack

PS-SH2 0054007-53001-4 Slotted Shim for Beaded Dead Fronts (2 per pack) pack

PS-SH3 0054007-53002-1 1/2" High Shim for Raised Breakers (2 per pack) pack

PS-SH4 0054007-53003-8 V-Notch Shim for Panels w/Groove (2 per pack) pack

PS-PH 55128-53427-2 Pin Holder ea.

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

3M:

PS-1P PS-1P-B PS-2P PS-2P-B PS-0703 PS-0708 PS-0709 PS-0710 PS-0712 PS-0715 PS-0716 PS-0720

PS-0721 PS-1003 PS-1006 PS-1008 PS-1009 PS-1010 PS-1012 PS-1014 PS-1015 PS-1018 PS-1021 PS-

1207 PS-1310 PS-1312 PS-1314 PS-1316 PS-1507 PS-1510 PS-1513 PS-CP PS-HP PS-MB PS-MP PS-PH

PS-SH3 PS-SP PS-SP-B PSD2