Data sheet Manual motor starter MS116 Description -- Overload protection - trip class 10A -- Phase loss sensitivity -- Disconnect function -- Temperature compensation from -25 ... +55 C -- Adjustable current setting for overload protection -- Suitable for three- and single-phase application -- Trip-free mechanism -- Clear switch position indication ON/OFF 2CDC241001V0013 Manual motor starters are electro mechanical protection devices for the main circuit. They are used mainly to switch motors manually ON/OFF and protect them fuse less against short-circuit, overload and phase failures. Fuse less protection with a manual motor starter saves costs, space and ensures a quick reaction under shortcircuit condition, by switching off the motor within milliseconds. Fuse less starter combinations are setup together with contactors. Order data MS116 screw terminal Setting range Type Trip Order code class Pack- Weight ing unit per PCE A 0.10...0.16 MS116-0.16 10A 1SAM250000R1001 PCE 1 kg 0.225 0.16...0.25 0.25...0.40 0.40...0.63 0.63...1.00 1.00...1.60 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 10A 10A 10A 10A 10A 1SAM250000R1002 1SAM250000R1003 1SAM250000R1004 1SAM250000R1005 1SAM250000R1006 1 1 1 1 1 0.225 0.225 0.225 0.225 0.265 1.60...2.50 2.50...4.00 4.00...6.30 6.30...10.0 8.00...12.0 10.0...16.0 16.0...20.0 20.0...25.0 25.0...32.0 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 10A 10A 10A 10A 10A 10A 10A 10A 10A 1SAM250000R1007 1SAM250000R1008 1SAM250000R1009 1SAM250000R1010 1SAM250000R1012 1SAM250000R1011 1SAM250000R1013 1SAM250000R1014 1SAM250000R1015 1 1 1 1 1 1 1 1 1 0.265 0.265 0.265 0.265 0.265 0.265 0.310 0.310 0.310 Note: MS116 with pre-assembled auxiliary contact HKF1-11, please order as follow 1SAM250005Rxxxx Functional description 1 Terminals 1L1, 3L2, 5L3 1 2 Test function 3 Current setting range / Adjustable current setting for overload protection 2CDC242032F0013 4 Terminals 2T1, 4T2, 6T3 2 3 4 Application The manual motor starters protect the load and the installation against short-circuit and overload. They are three pole protection devices with thermal tripping elements for overload protection and electromagnetic tripping elements for shortcircuit protection. Furthermore, they provide a disconnect function for safely isolation of the installation and the supply and can be used for the manual switching of loads. The manual motor starters have a setting scale in amperes, which allows the direct adjusting of the device without any additional calculation. In compliance with international and national standards, the setting current is the rated current of the motor and not the tripping current (no tripping at 1.05 x I, tripping at 1.2 x I; I = setting current). Single-phase operation Single-phase operation Wiring diagram 2 - 2CDC131025D0202 2CDC242025F0009 1L1 3L2 5L3 2T1 4T2 6T3 2CDC242024F0009 2CDC242028F0013 2CDC242023F0009 Operation mode Three-phase operation Resistance and power loss per pole Type Setting range lower value A 0.10 0.16 0.25 0.40 0.63 1.00 1.60 2.50 4.00 6.30 8.00 10.0 16.0 20.0 25.0 MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 Resistance per pole upper value A 0.16 0.25 0.40 0.63 1.00 1.60 2.50 4.00 6.30 10.0 12.0 16.0 20.0 25.0 32.0 66.00 25.50 10.38 4.36 1.605 0.648 0.292 0.114 0.046 0.024 0.016 0.011 0.0057 0.0045 0.0030 Power loss per pole at lower value W 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 1.0 1.1 1.5 1.8 1.9 at upper value W 1.7 1.7 1.7 1.7 1.7 1.7 1.8 1.8 1.8 2.4 2.3 2.8 2.3 2.8 3.1 Technical diagram (Op/h) 140 120 0.5 80 s ta 20 ta = =1 s ta = 1 ta 40 .5 3s s 5s 0 0 20 40 60 duty ratio 80 100 (%) 2CDC232005F0211 60 = switching frequency ta = 100 Intermittent periodic duty, ta: Motor starting time 2CDC131025D0202 - 3 Dimensions in mm / inches 1.77" 2.3" 1.7" 2CDC242001F0011 45 2.95" 27.5 1.1" 43.3 14 0.55" 45 O 4.5 O 0.18" 1.77" 9 0.35" 5.4 0.21" MS116 16 A with screw fixing kit FS116 (accessory) 17.5 0.69" MS116 20 A with screw fixing kit FS116 (accessory) 2CDC242002F0011 4.8" 4.33" 122 0.21" 110 5.4 2CDC242003F0010 4.8" 4.33" 122 110 9 0.35" 17.5 0.69" 4 - 2CDC131025D0202 14 0.55" 0.22" MS116 20 A MS116 16 A O 4.5 O 0.18" 1.7 0.07" 3.85" 97.8 2CDC242002F0010 1.77" 2.3" 45 57.8 1.38" 14 0.55" 45 1.77" 5.5 0.06" 57.8 1.5 1.71" 35 43.5 2.95" 27.5 1.1" 14 0.55" 0.22" 75 1.7 0.07" 90 3.54" 5.5 79.9 3.15" 69.8 2.75" 3.15" 2.76" 35 1.38" 70 75 80.1 1.5 0.06" Main accessories for manual motor starter S1-M2-25 PS1-..-65 S1-M1-25 3-phase busbar up to 65 A PS1-..-65 3-phase busbar up to 100 A BS1-3 HK1 S1-M1-25 PS1-..-100 SK1 BS1-3 HK1 HK1 SK1 CK1 SA1 MS116 AA1 HK1 UA1 MS132 HKF1-11 1SBC500341F0000 CK1 2CDC131025D0202 - 5 Technical data IEC/EN Data at TA = 40 C and at rated values, if nothing else indicated Main circuit 1L1-3L2-5L3 2T1-4T2-6T3 690 V AC - V DC see table "Order data" on page 1 see table below see table below see table "Short-circuit breaking capacity and back- Rated operational voltage U e Setting range - thermal overload protection Rated operational current I e Rated instantaneous short-circuit current setting I i Rated service short-circuit breaking capacity I cs Rated ultimate short-circuit breaking capacity I cu up fuses" on page 8 see table "Order data" on page 1 50/60 Hz 3 see table "Resistance and power loss per pole" on Trip class Rated frequency Number of poles Resistance per pole Power loss per pole page 3 Isolation data Rated impulse withstand voltage Uimp 6 kV Rated insulation voltage U i 690 V Pollution degree 3 Electrical connection Connecting capacity solid MS116 16 A MS116 20 A 1/2 x 1 ... 4 mm 1/2 x 1 ... 2.5 mm 1/2 x 2.5 ... 6 mm stranded 1/2 x 1 ... 4 mm 1/2 x 1 ... 2.5 mm flexible with ferrule 1/2 x 0.75 ... 2.5 mm 1/2 x 0.75 ... 6 mm flexible with insulated ferrule 1/2 x 0.75 ... 2.5 mm 1/2 x 0.75 ... 6 mm flexible without ferrule 1/2 x 0.75 ... 2.5 mm 1/2 x 1 ... 2.5 mm 1/2 x 2.5 ... 6 mm 1/2 x 2.5 ... 6 mm Stripping length 9 mm 10 mm Tightening torque 0.8 ... 1.2 Nm 2 Nm Recommended screw driver M3.5 M4 Type MS116-0.16 Rated instantaneous short-circuit current setting li A 2.00 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 3.13 5.00 7.88 12.50 20.00 31.25 50.00 78.75 150 180 240 300 375 480 6 - 2CDC131025D0202 Rated operational current le A 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 6.3 10 12 16 20 25 32 General data Mechanical durability Electrical durability 100000 MS116 16 A 100000 MS116 20 A 50000 Duty time 100% Operating frequency without early tripping up to 15 operations/h or 60 operations/h with 40% duty ratio, if the motor breaking current 6 x In and the motor starting time does not exceed 1 s Dimensions (W x H x D) see drawing on page 6 Weight see table "Order data" on page 1 Mounting DIN-rail (EN 60715) Mounting position position 1-6 (optional for single mounting) Group mounting Minimum distance to other units same type Minimum distance to electrical conductive board Degree of protection on request horizontal 0 mm vertical 150 mm horizontal, up to 400 V 0 mm horizontal, up to 690 V > 1.5 mm vertical 75 mm housing IP20 main circuit terminals IP10 Utilization category A Maximum operating altitude permissible 2000 m Maximum operating frequency 170 cycles/h Electromagnetic compatibility Electromagnetic compatibility not applicable Environmental data Ambient air temperature Operation Storage open - compensated -25 ... +55 C open -25 ... +70 C enclosed (IB132) 0 ... +40 C -50 ... +80 C Ambient air temperature compensation acc. to IEC/EN 60947-4-1 Resistance to vibrations acc. to IEC 60068-2-6 5g / 3 ... 150 Hz Resistance to shock acc. to IEC 60068-2-27 25g / 11 ms Standards / directives Standards IEC/EN 60947-1 IEC/EN 60947-2 IEC/EN 60947-4-1 UL 60947-1 UL 60947-4-1 Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC RoHS Directive 2002/95/EC 2CDC131025D0202 - 7 Short-circuit breaking capacity and back-up fuses lCS Rated service short-circuit breaking capacity lCU Rated ultimate short-circuit breaking capacity ICC Prospective short-circuit current at installation location Note: Maximum rated current of the back-up fuses if ICC > ICS Type 230 V AC gG, aM I CS I CU ICS kA kA MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 A kA 400 V AC I CU gG, aM I CS kA A kA 440 V AC I CU gG, aM I CS kA A 500 V AC I CU gG, aM I CS kA kA A 690 V AC I CU gG, aM kA kA A No back-up fuse required up to ICC = 30 kA No back-up fuse required up to ICC = 50 kA 25 16 10 10 10 8 - 2CDC131025D0202 25 16 15 15 10 80 80 125 125 125 25 16 10 10 10 25 16 15 15 10 80 80 125 125 125 10 6 6 6 6 6 3 3 3 10 6 6 6 6 6 6 6 6 25 25 63 63 63 63 125 125 125 10 6 6 6 6 4 3 3 3 10 6 6 6 6 4 4 4 4 25 25 63 63 63 63 125 125 125 5 2 2 2 2 2 2 2 2 5 2 2 2 2 2 2 2 2 25 25 40 50 50 63 80 100 100 Technical data UL/CSA Main circuit Maximum operational voltage 600 V see table "UL 508 -- Manual Motor Controller" on page 10 Manual Motor Controller ratings Motor ratings Horse power see table below Full load amps (FLA) see table below Locked rotor amps (LRA) see table below Electrical connection Connecting capacity MS116 16 A MS116 20 A stranded 1/2 x AWG 16 ... 12 1/2 x AWG 16 ... 8 flexible without ferrule 1/2 x AWG 16 ... 12 1/2 x AWG 16 ... 8 Stripping length 9 mm 10 mm Tightening torque 10 ... 12 lb-In 18 lb-In Recommended screw driver M3.5 M4 Motor rating, single phase hp Horse power FLA Full load amps LRA Locked rotor amps Type 120 VAC hp FLA LRA 220-240 VAC FLA hp LRA MS116-0.16 - 0.16 0.96 - 0.16 0.96 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 - 0.25 0.4 0.63 1 1.5 2.4 3.78 6 - 0.25 0.4 0.63 1.0 1.5 2.4 3.78 6.0 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 1/8 1/4 1.6 2.5 4 6.3 9.6 15 24 37.8 1/10 1/6 1/3 1/2 1.5 2.2 3.6 4.9 - MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 1/2 1/2 1 1-1/2 2 2 9.8 9.8 16 20 24 24 58.8 58.8 96 120 144 144 1-1/2 2 2 3 3 5 10 12 12 17 17 28 92 127 162 Motor rating, three phase hp Horse power FLA Full load amps LRA Locked rotor amps Type hp MS116-0.16 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 - MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 1/2 1 1-1/2 3 3 5 5 7-1/2 10 220-240 VAC FLA LRA 0.16 0.25 0.4 0.63 1.0 1.6 2.2 4.2 6.4 9.6 9.6 15.2 15.2 22 28 0.96 1.5 2.4 3.78 6.0 9.6 20 30 40 64 64 92 92 127 162 hp 3/4 1 2 3 5 7-1/2 10 10 15 20 440-480 VAC FLA LRA 0.16 0.25 0.4 0.63 1.0 1.6 2.1 3.4 4.8 7.6 11 20 14 21 27 0.96 1.5 2.4 3.78 6.0 12.5 15 25 32 46 63.5 81 81 116 145 hp 1/2 3/4 1-1/2 3 5 7-1/2 10 10 15 20 25 550-600 VAC FLA LRA 0.16 0.25 0.4 0.63 0.9 1.3 2.4 3.9 6.1 9 11 11 17 22 27 0.96 1.5 2.4 3.78 8 10 16 25.6 36.8 50.8 64.8 64.8 93 116 146 2CDC131025D0202 - 9 UL 508 -- Manual Motor Controller Type 1) Maximum fuse type Maximum short-circuit current K5 o. RK5 per UL/NEC for motor disconnect 1) for group installation 480 V / 600 V 480 V 600 V 480 V 600 V MS116-0.16 A 100 kA 30 kA 5 kA 18 kA 5 MS116-0.25 MS116-0.4 MS116-0.63 MS116-1.0 100 100 100 100 30 30 30 30 5 5 5 5 18 18 18 18 5 5 5 5 MS116-1.6 MS116-2.5 MS116-4.0 MS116-6.3 MS116-10 MS116-12 MS116-16 MS116-20 MS116-25 MS116-32 100 100 100 100 100 100 100 100 100 100 30 30 18 18 18 18 18 18 18 18 5 5 5 5 5 5 5 5 5 5 18 18 18 18 18 18 18 18 18 18 5 5 5 5 5 5 5 5 5 5 Suitable as motor disconnect only when provided with padlock SA1 or SA3... 10 - 2CDC131025D0202 ABB STOTZ-KONTAKT GmbH Eppelheimer Strae 82 69123 Heidelberg, Germany Phone: +49 (0) 6221 7 01-0 Fax: +49 (0) 6221 7 01-13 25 E-Mail: info.desto@de.abb.com You can find the address of your local sales organization on the ABB home page http://www.abb.com/contacts -> Low Voltage Products and Systems Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. 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